Transcript
REDUCE YOUR INJURIES TODAY STRIVE TOWARDS ZERO HARM
BLH STOP DROP BARRICADING SYSTEM INSTALLATION GUIDE BLH Safety Solutions providing reliable securing
™ ™
guardingsolutions Independantly Tested and Certified www.blhsafetysolutions.com
Protecting employee’s, the environment and company assets
Table of Contents Warranty
4
Warnings
7
Important Notes
8
Suggested Tools
9
Complete Assembly Units
10
Component Spares
16
Standard Lineal Metre
18
Interchangeable Parts
19
Cutting Instructions
21
Installation Guide
24
Stairway Installations
43
Interchangeable Component Configurations
47
Important Points
48
BLH Stop Drop™ Barricading Installation Guide
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WARRANTY POLICY BLH STOP DROP BARRICADING AND GUARDING SYSTEM TM
Definitions: “BLH Safety Solutions™or We” means International Safety Solutions™ 200 Flinders Street, Beauty Point, Tasmania, Australia and any company being a subsidiary of it or forming part of the BLH Group of Companies and which issues a Purchase Order Acceptance. “BLH Safety Solutions™ Accredited Installer” means an installer whom has attended BLH training courses and service (including train the trainer) in respect of the installation of the BLH system and has been certified by BLH upon the completion of the BLH training course. “BLH Systems” means the BLH Stop Drop™ Barricading System and BLH Guarding System includes all the BLH Components thereof and modification and improvements thereof made from time to time. “Certificate of Currency” means a certificate issued by an ASIC approved Australian insurer and if outside Australia, an industry and Government approved insurer of that country providing the following policy details: Policy number; Insurer; Period of insurance; Product insured; and Interested parties. “Customer or You” means the company placing the Purchase Order with BLH Safety Solutions™ for the supply of Goods and/or Services. “Delivery Address” means the place or site for delivery of the Goods as specified on the Purchase Order or other written notification issued by the Customer “Goods” means any goods, products, or materials to be supplied by BLH Safety Solutions™ and includes the BLH Systems. “Purchase Order” is an order or offer to purchase Goods and/or Services by the Customer made in accordance with Standard Terms and Conditions for the Supply of the BLH Stop Drop™ Barricading System and BLH Guarding System. “Purchase Order Acceptance” means an acceptance in writing by BLH Safety Solutions™ of a Purchase Order. “Receipt of Goods Acknowledgement” means written notification in the form specified by BLH Safety Solutions™ given by the Customer to BLH Safety Solutions™ that Goods the subject of the Contract have been delivered to the Customer.
BLH Stop Drop™ Barricading Installation Guide
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“Goods Defects Warranty” 1. Subject to clause 3 and 4, BLH warrants to the Customer that the Goods will be free from defects in material and workmanship for the warranty period of twenty- four (24) months from the date that BLH Safety Solutions™ receives from the Customer a Receipt of Goods Acknowledgement (“Goods Defects Warranty”). 2.
The Customer must provide BLH Safety Solutions™ with a Receipt of Goods Acknowledgement within five (5) workings days of receipt of Goods at the Delivery Address, to receive the benefit of the Goods Defects Warranty.
Exclusions 3. The Goods Defect Warranty does not apply where the Customer has not provided BLH Safety Solutions™ with the Receipt of Goods Acknowledgement within the time specified in clause 2. 4. The Goods Defects Warranty does not cover: (a) Goods requiring replacement or repair due to normal wear and tear; (b) Damage or loss of Goods due to improper storage conditions; (c) Damage or loss of Goods due to improper installation of the Goods, not in accordance with the BLH Installation Guide; (d) Damage or loss of Goods where the installation of the Goods is undertaken by persons who have not been trained to install the Goods by BLH Safety Solutions™ or a trainer accredited by BLH Safety Solutions™; (e) Damage or loss of Goods required due to the Goods not being maintained or serviced in accordance with BLH Installation Guide and/or instructions issued by BLH Safety Solutions™; or (f ) Damage or loss of Goods due to accidents or accidental damage, misuse, unauthorised modifications, fire, storms, cyclones and other natural disasters, malicious damage, damage by burglars or un-invited persons to the premises, persons feloniously concealed on the premises, consequential losses, terrorism, war, explosion, riots or civil commotions, vandalism, impact by vehicles, persons, animals, falling trees or branches, impact by falling air craft, space craft & satellites or parts dropped from them. 5. If during the Goods Defects Warranty period, the Customer detects any defective Goods covered by the Goods Defects Warranty and the Customer makes a warranty claim by completing and sending to BLH Safety Solutions™ Warranty Claim Request Form (which is accepted): (a) BLH Safety Solutions™ shall at its sole option and costs either repair the defective Goods or components thereof using new or refurbished parts or replace the defective Goods; and (b) The Customer shall pay freight and insurance costs associated with returning the defective Goods to BLH Safety Solutions™ and/or transporting the repaired, replacement or new Goods to the Customer unless otherwise agreed in writing by the parties.
BLH Stop Drop™ Barricading Installation Guide
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6.
Goods Defects Warranty claims accepted by BLH Safety Solutions™ will be processed and actioned in accordance with BLH Safety Solutions™ normal work flow and subject to the availability of replacement Goods, components or parts. Delivery times for these replacement items will be notified in writing to the Customer once the Goods Defects Warranty claims have been assessed and accepted by BLH Safety Solutions™.
Installation Services Warranty 7. Subject to clause 8 where BLH Safety Solutions™ has supplied Installations Services in respect of the Goods, BLH Safety Solutions™ warrants that for a period of twenty-four (24) months after installation of the Goods by BLH Safety Solutions™, the Goods will not require re-installation or installation servicing or adjustments (“Installation Services Warranty”). Exclusions 8.
The Installation Services Warranty does not cover Goods requiring re-installation, installation servicing or adjustments in the case of:
(a) (b) (c) 9.
Normal wear and tear to Goods or Goods requiring replacement or repair due to normal wear and tear; Goods not being maintained or serviced in accordance with BLH Installation Guide and/or instructions issued by BLH Safety Solutions™; Damage or loss of Goods due to accidents or accidental damage, misuse, unauthorised modifications, fire, storms, cyclones and other natural disasters, malicious damage, damage by burglars or un-invited persons to the premises, persons feloniously concealed on the premises, consequential losses, terrorism, war, explosion, riots or civil commotions, vandalism, impact by vehicles, persons, animals, falling trees or branches, impact by falling aircraft, space craft & satellites or parts dropped from them.
If during the Installation Services Warranty period, the Customer makes a warranty claim by completing and sending to BLH Safety Solutions™ Warranty Claim Request Form (which is accepted) BLH Safety Solutions™ shall at its sole option and costs either reinstall the Goods or component parts or provide installation servicing or adjustments in respect of the Goods or component parts.
10. The benefits under the abovementioned warranties are in addition to any other rights and remedies under law in relation to the Goods and/or Services, which cannot be lawfully excluded.
Consumer is defined in Section 3, Schedule 2 of the Australian Competition and Consumer Act 2010.
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11.
Australia
For the supply of Goods and Services in Australia to Customers whom are consumers in accordance with Section 3, Schedule 2 of the Australian Competition and Consumer Act 2010.
Our goods (BLH Safety Solutions™) come with guarantees that cannot be excluded under the Australian Consumer Law. You (the Customer) are entitled to a replacement or refund for a major failure and compensation for any other reasonable foreseeable loss or damage. You (the Customer) are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failure does not amount to a major failure.
Making Warranty Claims 12. Warranty Claim Request Forms can be downloaded from the BLH Safety Solutions™ web site located at http://blhsafetysolutions.com/ or obtained by sending an email to
[email protected]. 13.
All completed Warranty Claim Request Forms and supporting documentation is to be sent to your current BLH Stop Drop Barricading distributor/supplier or BLH Safety Solutions™, Level 1, Shed 1A, Inspection Head Wharf, 200 Flinders Street, Beauty Point, Tasmania. Telephone: +61 (0) 3 63834333 Email:
[email protected] 14.
The Customer shall pay all the costs associated with making a warranty claim including staff costs and postage costs in completing and sending the Warranty Claim Request Form and any supporting documentation to BLH Safety Solutions™ and responding to any requests made by BLH Safety Solutions™.
15.
BLH Safety Solutions™ will process the warranty claims received by the Customer and notify the Customer in writing as to whether it accepts or rejects the claims.
16.
Any disputes between the parties in respect of warranty claims shall be referred to dispute resolution as provided in the BLH Safety Solutions™ Standard Terms and Conditions for the supply of the BLH Stop Drop™ Barricading and Guarding System and/or the Contract with the Customer.
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WARNING This Guide contains steps required for the installation of the “BLH Stop Drop™ Barricading System”. This Guide is NOT an alternative to appropriate training, skill or experience in the installation of barricading systems. BLH Safety Solutions™, its authorised distributors and resellers offer training courses specifically designed for the installation of the “BLH Stop Drop™ Barricading System.” For more information regarding the “BLH Safety Solutions™” training courses contact
[email protected]. BLH Safety Solutions™ Installation Training Manual – Handrail/Stairways can be obtained by contacting BLH Safety Solutions™ at
[email protected] or its authorised distributors or resellers. Please note: BLH systems can only be installed using BLH OEM components/accessories. DISCLAIMERS The user of the Guide must ensure that they have appropriate training, skill or experience before commencing the installation of the “BLH Stop Drop™ Barricading System.” The material contained in this Guide is not a substitute to the installer having to exercise appropriate care, skill and judgement in undertaking the installation of the “BLH Stop Drop™ Barricading System.” The information contained in this Guide is based on BLH Safety Solutions™ knowledge and experience in the installation of the “BLH Stop Drop™ Barricading System.” However, BLH Safety Solutions™ makes no representations about the content of the Guide and the suitability of the information contained in the Guide for the specific site installation. The installation of the “BLH Stop Drop™ Barricading System” on your site may involve conditions that are not covered by this Guide, in which case you should contact BLH Safety Solutions™, its authorised distributors or resellers for further information or assistance. For contact details, refer to
[email protected]. BLH Safety Solutions™ reserves all rights to change the Guide and the components parts, specification and information sheets relating to the “BLH Stop Drop™ Barricading System” without prior notice. To the extent permitted by law, BLH Safety Solutions™ excludes all liability for direct or indirect loss or damage arising from the use of, or reliance upon, the information contained in the Guide, whether or not caused by the negligence on the part of BLH Safety Solutions™, its officers, employees, agents or authorised distributors or resellers.
BLH Stop Drop™ Barricading Installation Guide
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TRADE MARKS ™ The BLH logo  , “BLH Safety Solutions™” and “Stop Drop™” are trade marks of BLH Safety Corporation™ and are used under licence by BLH Safety Solutions™. The BLH trade marks must not be used without a written license or prior written permission from BLH Safety Corporation™ or BLH Safety Solutions™. COPYRIGHT © 2012 BLH Safety Solutions™ BLH Safety Solutions™ is the owner of the copyright in this Guide. All rights reserved. No part of this Guide can be reproduced or copied in any form or communicated electronically without a license or written permission of BLH Safety Solutions™. PATENT APPLICATIONS The BLH Stop Drop™ Barricading System has several certified Patents and also several Patent Pending applications. IMPORTANT NOTES: • BLH Barrier Guarding System, BLH Components and BLH SDB to only be installed on the personnel access side of handrail or structure: i.e. to inside edge of Handrails/Guardrails etc. • It is the responsibility of the client to ensure all regulatory requirements; risk assessments and structural integrity analysis are carried out prior to installation of the Stop Drop™ Barricading System. • It is also the responsibility of the client to ensure all regulatory requirements, risk assessments and permits are completed prior to removal and or rectification of the Stop Drop™ Barricading System. • Stop Drop™ Barricading System is not designed or constructed to be walked on and not to be used as a walking platform. Always ensure appropriate Personal Protection Equipment (PPE) is worn at all times during installation and removal. • Tool lanyards must be used when working at heights to eliminate dropped objects during installation. All tools must have lanyards attached prior to commencing the work at height. STORAGE: BLH STOP DROP SAFETY BARRICADING components need to be stored in a dry shaded area off the ground and away from any chemicals or solvent based products. Wind will affect loose pieces resulting in flying objects. Precautions should be taken to prevent this. PRODUCT USE: This product is designed to restrict dropped objects, not as fall prevention barricade for personnel. BLH STOP DROP SAFETY BARRICADING should only be used as per this Installation Guide. It is not to be used for coverage of pits/holes or any other usage not covered in this Guide. Please note: BLH systems can only be installed using BLH OEM components/accessories. CLEANING: Cleaning of BLH Safety Mesh and components only requires soapy water; DO NOT USE SOLVENTS OR ABRASIVES. BLH Stop Drop™ Barricading Installation Guide
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Suggested Tools for Install
Refer to Local Site Standards for Permission of Use
• • • • • • • • • • • •
Measuring Tape • Sliding Bevel Side Cutters Pliers Snips Mallet or Soft Faced Hammer Tool Lanyards • Mitre Box Battery/Electric Drill Screwdriver Battery/Electric Grinder Tool Belt Ruler • Tenon Saw Permanent Marker
BLH recommend the use of this Personal Protective Equipment (PPE) as a minimum. Consideration should be given to other site hazards and selection of suitable PPE for protection from any identified hazards.
Eye protection Safety footware BLH Stop Drop™ Barricading Installation Guide
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Gloves
Complete Assembly Units BLH-SDB-001-003-M2: MIDDLE RAIL CLIP ASSEMBLY. CARTON/BOX PACKAGING QTY: 250 ORDER CODE: BLH-SDB-001-003-M2/250 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-003-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
MIDDLE RAIL CLIP
1
2
ECCENTRIC PIN JOINER
1
3
CLIP TAMPER PROOFING PIN
1
4
MESH CLIP BUTTON
1
BLH-SDB-001-004-M2: STANCHION VERTICAL CLIP ASSEMBLY. CARTON/BOX PACKAGING QTY: 250 ORDER CODE: BLH-SDB-001-004-M2/250 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-004-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
STANCHION VERTICAL CLIP
1
2
ECCENTRIC PIN JOINER
1
3
CLIP TAMPER PROOFING PIN
1
4
MESH CLIP BUTTON
1
BLH Stop Drop™ Barricading Installation Guide
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Complete Assembly Units BLH-SDB-001-005-M2: BOTTOM KICK RAIL CLIP ASSEMBLY. CARTON/BOX PACKAGING QTY: 250 ORDER CODE: BLH-SDB-001-005-M2/250 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-005-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
ECCENTRIC PIN JOINER
1
2
MESH CLIP BUTTON
1
3
BOTTOM KICK RAIL CLIP
1
BLH-SDB-001-006-M2: MESH PANEL VERTICAL JOINER ASSEMBLY. CARTON/BOX PACKAGING QTY: 20 ORDER CODE: BLH-SDB-001-006-M2/20 INNER PACKAGING QTY: 5 ORDER CODE: BLH-SDB-001-006-M2/5
ITEM NO.
DESCRIPTION.
QTY.
1
MESH PANEL VERTICAL JOINER-M2
2
ADJUSTABLE JOINER PIN-M2
3
3
SECURING BARBED PIN-M2
11
BLH Stop Drop™ Barricading Installation Guide
2
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Complete Assembly Units BLH-SDB-001-011-M2: ADJUSTABLE JOINER ASSEMBLY. CARTON/BOX PACKAGING QTY: 400 ORDER CODE: BLH-SDB-001-011-M2/400 INNER PACKAGING QTY: 20 ORDER CODE: BLH-SDB-001-011-M2/20
ITEM NO.
DESCRIPTION.
QTY.
1
ADJUSTABLE JOINER HALF
2
2
ADJUSTABLE JOINER PIN
1
3
SECURING BARBED PIN
1
4
ADJUSTABLE JOINER LOCKING CLIP
4
BLH-SDB-001-012-M2: ADJUSTABLE MOUNTING BLOCK ASSEMBLY. CARTON/BOX PACKAGING QTY: 100 ORDER CODE: BLH-SDB-001-012-M2/100 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-012-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
ADJUSTABLE MOUNTING BLOCK
1
2
ECCENTRIC PIN JOINER
1
3
MESH CLIP BUTTON
1
4
RATED CABLE TIE
2
BLH Stop Drop™ Barricading Installation Guide
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Complete Assembly Units BLH-SDB-001-013-M2: TOP CAPPING RAIL ASSEMBLY. CARTON/BOX PACKAGING QTY: 60 ORDER CODE: BLH-SDB-001-013-M2/60 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-013-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
TOP CAPPING RAIL
1
2
SECURING BARBED PIN-M2
4
BLH-SDB-001-018-M2: TOP RAIL CLIP ASSEMBLY. CARTON/BOX PACKAGING QTY: 250 ORDER CODE: BLH-SDB-001-018-M2/250 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-018-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
STANCHION VERTICAL CLIP
1
2
CLIP TAMPER PROOFING PIN
1
3
MESH CLIP BUTTON
1
4
ECCENTRIC PIN JOINER
1
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Complete Assembly Units BLH-SDB-001-014-M2: ECCENTRIC BUSH RAIL ADAPTOR ASSEMBLY. CARTON/BOX PACKAGING QTY: 250 ORDER CODE: BLH-SDB-001-014-M2/250 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-014-M2/10
ITEM NO. 1
DESCRIPTION. 20-25mm RAIL ADAPTOR BUSH HALF
QTY. 2
BLH-SDB-001-015-M2: FLAT BAR RAIL ADAPTOR BUSH ASSEMBLY. CARTON/BOX PACKAGING QTY: 250 ORDER CODE: BLH-SDB-001-015-M2/250 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-015-M2/10
ITEM NO. 1
DESCRIPTION. FLAT BAR ADAPTOR BUSH HALF
BLH Stop Drop™ Barricading Installation Guide
QTY. 2
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Complete Assembly Units BLH-SDB-001-016-M2: MESH PANEL STIFFENER OPTION 1 ASSEMBLY. CARTON/BOX PACKAGING QTY: 60 ORDER CODE: BLH-SDB-001-016-M2/60 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-016-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
MESH PANEL STIFFENER OPTION 1
1
2
MESH PANEL STIFFENER CONCENTRIC JOINER
1
3
MESH PANEL STIFFENER LOCKING CLIP
1
4
ECCENTRIC PIN JOINER
2
BLH-SDB-001-017-M2: MESH PANEL STIFFENER OPTION 2 ASSEMBLY. CARTON/BOX PACKAGING QTY: 60 ORDER CODE: BLH-SDB-001-017-M2/60 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-017-M2/10
ITEM NO.
DESCRIPTION.
QTY.
1
MESH PANEL STIFFENER OPTION 2
1
2
ADJUSTABLE JOINER LOCKING CLIP
2
BLH Stop Drop™ Barricading Installation Guide
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Component Spares. BLH-SDB-002-001-M2: BOTTOM KICK RAIL CLIP.
BLH-SDB-002-003-M2: MIDDLE RAIL CLIP.
BLH-SDB-002-005-M2: ECCENTRIC PIN JOINER
CARTON/BOX PACKAGING QTY: 100 ORDER CODE: BLH-SDB-002-001-M2/100
CARTON/BOX PACKAGING QTY: 300 ORDER CODE: BLH-SDB-002-003-M2/300
CARTON/BOX PACKAGING QTY: 1000 ORDER CODE: BLH-SDB-002-005-M2/1000
INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-002-001-M2/10
INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-002-003-M2/10
INNER PACKAGING QTY: 20 ORDER CODE: BLH-SDB-002-005-M2/20
BLH-SDB-002-006-M2: MESH CLIP BUTTON.
BLH-SDB-002-007-M2: STANCHION VERTICAL CLIP.
CARTON/BOX PACKAGING QTY: 3300 ORDER CODE: BLH-SDB-002-006-M2/3300
CARTON/BOX PACKAGING QTY: 300 ORDER CODE: BLH-SDB-002-007-M2/280
INNER PACKAGING QTY: 20 ORDER CODE: BLH-SDB-002-006-M2/20
INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-002-007-M2/10
BLH-SDB-002-010-M2: CLIP TAMPER PROOFING PIN.
BLH-SDB-002-008: MESH PANEL.
CARTON/BOX PACKAGING QTY: 20 ORDER CODE: BLH-SDB-002-008/20
BLH-SDB-002-018-M2: TOP RAIL CLIP.
BLH-SDB-002-029-M2: SECURING BARBED PIN
CARTON/BOX PACKAGING QTY: 5000 ORDER CODE: BLH-SDB-002-010-M2/5000
CARTON/BOX PACKAGING QTY: 300 ORDER CODE: BLH-SDB-002-018-M2/300
CARTON/BOX PACKAGING QTY: 20000 ORDER CODE: BLH-SDB-002-029-M2/20000
INNER PACKAGING QTY: 20 ORDER CODE: BLH-SDB-002-010-M2/20
INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-002-018-M2/10
INNER PACKAGING QTY: 100 ORDER CODE: BLH-SDB-002-029-M2/100
BLH-SDB-002-025-M2: ADJUSTABLE JOINER PIN.
BLH-SDB-002-030-M2: ADJUSTABLE MOUNTING BLOCK.
BLH-SDB-002-032-M2: ADJUSTABLE JOINER HINGE PIN.
CARTON/BOX PACKAGING QTY: 2000 ORDER CODE: BLH-SDB-002-025-M2/2000
CARTON/BOX PACKAGING QTY: 200 ORDER CODE: BLH-SDB-002-030-M2/200
CARTON/BOX PACKAGING QTY: 2000 ORDER CODE: BLH-SDB-002-032-M2/2000
INNER PACKAGING QTY: 20 ORDER CODE: BLH-SDB-002-025-M2/20
INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-002-030-M2/10
INNER PACKAGING QTY: 20 ORDER CODE: BLH-SDB-002-032-M2/20
BLH Stop Drop™ Barricading Installation Guide
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Component Spares. BLH-SDB-002-039-M2: MESH CLIP BUTTON LOCKING CLIP.
CARTON/BOX PACKAGING QTY: 60 ORDER CODE: BLH-SDB-001-017-M2/60 INNER PACKAGING QTY: 10 ORDER CODE: BLH-SDB-001-017-M2/10
BLH-SDB-002-050-M2: RATED CABLE TIE.
CARTON/BOX PACKAGING QTY: 500 ORDER CODE: BLH-SDB-002-050-M2/500 INNER PACKAGING QTY: 25 ORDER CODE: BLH-SDB-002-050-M2/25
BLH-SDB-002-051-M2: BUTTON INSTALLATION/REMOVAL TOOL.
CARTON/BOX PACKAGING QTY: 100 ORDER CODE: BLH-SDB-002-051-M2/100 INNER PACKAGING QTY: 5 ORDER CODE: BLH-SDB-002-051-M2/5
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Standard Lineal Metre:
ITEM NO. DWG/PART NUMBER
DESCRIPTION.
QTY.
1
NOT PART OF SUPPLY SCOPE
PLATFORM STRUCTURAL COMPONENTS TO AS1657
1
2
BLH-SDB-001-004-M2
STANCHION CLIP ASSEMBLY
2
3
BLH-SDB-001-006-M2
MESH PANEL VERTICAL JOINER ASSEMBLY
1
4
BLH-SDB-001-005-M2
KICK RAIL CLIP ASSEMBLY
2
5
BLH-SDB-001-003-M2
MIDDLE RAIL CLIP ASSEMBLY
2
6
BLH-SDB-002-008
STOP DROP MESH PANEL
1
7
BLH-SDB-001-013-M2
MESH PANEL TOP CAPPING RAIL ASSEMBLY
1
BLH Stop Drop™ Barricading Installation Guide
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Interchangeable Parts.
Note: Standard Lineal Metre components (page 18) may be replaced with interchangeable parts. BLH-SDB-001-011-M2: ADJUSTABLE JOINER ASSEMBLY.
Adjustable Joiner Assembly is interchangeable with the Vertical Joiner Assembly
ITEM NO.
DESCRIPTION.
QTY.
1
ADJUSTABLE JOINER HALF
2
2
ADJUSTABLE JOINER PIN
1
3
SECURING BARBED PIN
1
4
ADJUSTABLE JOINER LOCKING CLIP
4
BLH-SDB-002-032-M2: ADJUSTABLE JOINER HINGE PIN.
Adjustable Joiner Hinge Pin is interchangeable with the Adjustable Joiner Pin to enable the Adjustable Joiner and the Vertical Joiner to be used as hinges.
BLH Stop Drop™ Barricading Installation Guide
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Interchangeable Parts.
Note: Standard Lineal Metre components (page 18) may be replaced with interchangeable parts. BLH-SDB-001-018-M2: TOP RAIL CLIP ASSEMBLY.
Top Rail Clip Assembly is interchangeable with the Standard Lineal Metre Clip Assemblies. ITEM NO.
DESCRIPTION.
QTY.
1
STANCHION VERTICAL CLIP
1
2
CLIP TAMPER PROOFING PIN
1
3
MESH CLIP BUTTON
1
4
ECCENTRIC PIN JOINER
1
BLH-SDB-001-012-M2: ADJUSTABLE MOUNTING BLOCK ASSEMBLY.
Adjustable Mounting Block Assembly is interchangeable with the Standard Lineal Metre Clip Assemblies.
ITEM NO.
DESCRIPTION.
QTY.
1
ADJUSTABLE MOUNTING BLOCK
1
2
ECCENTRIC PIN JOINER
1
3
MESH CLIP BUTTON
1
4
RATED CABLE TIE
2
BLH Stop Drop™ Barricading Installation Guide
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Cutting Instructions.
Mesh Panel Cutting: • Straight cut
Mark Mesh Panels at the required size and angle, use a sliding bevel and ruler as a guide.
Cut Mesh Panels using side cutters or a similar tool.
• Angle cut
It is preferred to cut the Mesh Panel as close to the intersection of the adjacent square as possible.
Ensure all cut edges are smooth and free from burrs.
BLH Stop Drop™ Barricading Installation Guide
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Cutting Instructions. Top Capping Rail Cutting:
Mark Top Capping Rail at the required size and angle, using a mitre box or a sliding bevel as a guide. Cut the Top Capping Rail using a Tenon Saw or a similar tool. It is preferred to cut the Top Capping Rail away from any holes if possible. Ensure all cut edges are smooth and free from burrs.
BLH Stop Drop™ Barricading Installation Guide
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Cutting Instructions.
Vertical Joiner Assembly Cutting:
The Vertical Joiner Assembly requires cutting for useage in stairway applications. Align the cut location using the cutting guides on the Vertical Joiner Assembly, use a mitre box or a sliding bevel to ensure a square cut. Ensure all cut edges are smooth and free from burrs.
BLH Stop Drop™ Barricading Installation Guide
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Step 1. Measure area to determine Lineal Metre requirements.
Count number of Stanchions (uprights), corners and measure the Stairway length. Measure all pipe sizes and configurations to select the appropriate Assembly Units to be used. Allow an additional 5% Standard Lineal Metreage to accomodate any variation within the structure. Note: Template form SFY-TMP-0063 Site Layout-M2 is available for download from www.blhsafetysolutions.com to assist in your site measure up. BLH Stop Drop™ Barricading Installation Guide
Page 24
Step 2a. Complete Assembly Unit selection to suit Round Tube/Pipe size. BLH-SBD-001-003-M2 Middle Rail Clip Assembly To suit standard pipe size 25nb or 1”nb Pipe Outside Diameter 33.7mm
Min 32mm-Max 39 mm
32mm-39 mm
BLH-SBD-001-018-M2 Top Rail Clip Assembly To suit standard pipe size 32nb or 1 1/4”nb Pipe Outside Diameter 42.4mm Min 40 mm-Max 48 mm
40mm-48 mm
BLH-SBD-001-004-M2 Stanchion Vertical Clip Assembly Standard pipe size 40nb or 1 1/2”nb Pipe Outside Diameter 48.3mm Min 46 mm-Max 53 mm
46mm-53mm
BLH Stop Drop™ Barricading Installation Guide
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Step 2b. Adjustable Mounting Block Assembly selection provides mounting versatility to a wide variety of Structural section shapes and sizes.
Circular Hollow Section. Rectangular Hollow Section. I Beams and Columns.
C Section.
Angle Iron. BLH Stop Drop™ Barricading Installation Guide
Page 26
Step 3: Visual inspection before installation and re-usage.
Inspect all components for damage before commencing installation. Damaged Locking Tabs due to in-correct previous installation.
Cracked or deformed components should not be used for installation. Cracked Clip due to previous installation on the wrong pipe size.
Damaged components may be returned to BLH for recycling. Damaged Clip Button due to incorrect useage or damage during storage. BLH Stop Drop™ Barricading Installation Guide
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Step 4a: Placing Eccentric Pin Joiner into Kick Rail Clip.
Select the desired hole and insert the Eccentric Pin Joiner.
BLH Stop Drop™ Barricading Installation Guide
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Step 4b: Placing Eccentric Pin Joiner into Adjustable Mounting Block.
Select the desired central holes and insert the Eccentric Pin Joiner.
Note: Outer holes are for mounting purpose only if required.
BLH Stop Drop™ Barricading Installation Guide
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Step 5: Select starting point and install direction.
Start installation in a corner and work outwards.
BLH Stop Drop™ Barricading Installation Guide
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Step 5a: Mesh Panel and Joiner layout.
Mark out the Handrail every metre from the starting point to determine Mesh Panel and Joiner locations.
BLH Stop Drop™ Barricading Installation Guide
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Step 6: Install Selected Assemblies.
Following markings on the Handrailing, firmly push on 6 attachment assemblies evenly spaced per Lineal Metre (LM). Note: 4 attachment assemblies per Lineal Metre (LM) MUST be installed as a minimum.
BLH Stop Drop™ Barricading Installation Guide
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Step 7: Install Mesh Panel. Position the Mesh Panel length ways, ensuring a minimum of 80mm between Top Handrail and top of Mesh Panel and overlapping the inside of the Kick Rail.
80mm Minimum
Note: Eccentric Pin Joiner can be rotated to select the desired square opening in the Mesh Panel. Less than 80mm Incorrectly installed: Mesh Panel too close to Top Handrail.
BLH Stop Drop™ Barricading Installation Guide
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Step 8: Securing Mesh Clip Buttons.
Securely fasten Mesh Clip Buttons by applying forward pressure (1.) and rotating (2.) by a quarter of a turn in either direction.
1.
2.
BLH Stop Drop™ Barricading Installation Guide
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Step 8a: Locking Mesh Clip Buttons.
Ensure the Mesh Clip Button is correctly orientated in the Eccentric Pin Joiner locking tabs.
Locking Tab
Locking Tab
Locking Tab
BLH Stop Drop™ Barricading Installation Guide
Locking Tab
Page 35
Step 9: Mesh Panel Vertical Joiner angle adjustment. Vertical Joiner Assembly is supplied as standard 180 degree configuration.
The Vertical Joiner Assembly angle may be adjusted to suit requirements by removing the Pins, selecting the angle and re-inserting the Pins. Vertical Joiner Assembly 135 Degree configuration
Once Joiner Pins are installed insert 3 x Securing Barbed Pin. Ensure pins are fully seated.
Vertical Joiner Assembly 90 Degree configuration
Select desired angle and insert 3 x Joiner Pins. Ensure pins are fully seated.
Once Joiner Pins are installed insert 3 x Securing Barbed Pin. Ensure pins are fully seated.
Select desired angle and insert 3 x Joiner Pins. Ensure pins are fully seated.
Ensure all Joiner Pins are inserted from the top end only and secured with the Securing Barbed Pin.
BLH Stop Drop™ Barricading Installation Guide
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Step 9a: Interchangeable Adjustable Joiner angle adjustment. Adjustable Joiner Assembly is supplied as standard 180 degree configuration.
The Adjustable Joiner Assembly angle may be adjusted to suit requirements by removing the Pins, selecting the angle and re-inserting the Pins. Adjustable Joiner Assembly 135 Degree configuration
Once Joiner Pins are installed insert 3 x Securing Barbed Pin. Ensure pins are fully seated.
Adjustable Joiner Assembly 90 Degree configuration
Select desired angle and insert 3 x Joiner Pins. Ensure pins are fully seated.
Once Joiner Pins are installed insert 3 x Securing Barbed Pin. Ensure pins are fully seated.
Select desired angle and insert 3 x Joiner Pins. Ensure pins are fully seated.
Ensure all Joiner Pins are inserted from the top end only and secured with the Securing Barbed Pin.
BLH Stop Drop™ Barricading Installation Guide
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Step 10: Install Vertical Joiner Assembly.
Slide Vertical Joiner Assembly onto Mesh Panel 1 x square from top of Mesh Panel.
• Step 1
Ensure the Vertical Joiner Assembly is fully seated against the Mesh Panel.
Ensure the Vertical Joiner Assembly is installed flush with the bottom of the Mesh Panel.
Note: The Mesh Panel Vertical Joiner Assembly is shown in the standard configuration.
BLH Stop Drop™ Barricading Installation Guide
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• Step 2
• Step 3
Step 10a: Install Interchangeable Adjustable Joiner Assembly. If Adjustable Joiner Assemblies are selected to join the Mesh Panels: • install 1 x assembly at 1x Mesh Panel square from the top of the Mesh Panel. • install 1 x assembly flush with the bottom of the Mesh Panel. • install 1 x assembly evenly spaced between top and bottom assemblies.
First insert the Mesh Panel into the Adjustable Joiner Assembly. Rotate the Locking Tabs into the locked position.
Then rotate the Mesh Panel into locking position.
Step 1 Note: The Adjustable Joiner Assembly is shown in the standard configuration.
Step 2 Locking Tabs in the locked position.
Step 3 BLH Stop Drop™ Barricading Installation Guide
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Step 11: Install Top Capping Rail with Vertical Joiner Assembly. Level Top Capping Rail with Vertical Joiner Assembly face before placing onto the Mesh Panel.
Step 11a: Install Top Capping Rail with Interchangeable Adjustable Joiner Assembly. Level Top Capping Rail with Adjustable Joiner Assembly face before placing onto the Mesh Panel.
BLH Stop Drop™ Barricading Installation Guide
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Step 12: Install Securing Barbed Pins in the Vertical Joiner. Install 8 x Securing Barbed Pins in the Vertical Joiner Assembly. • 2 in the Vertical Joiner Top 1st holes.
Top Capping 1st Hole
Top Capping 5th Hole
Vertical Joiner 1st Hole
Vertical Joiner 1st Hole
• 2 in the Vertical Joiner Bottom 1st holes. • Instal the remaining 4 evenly spaced. Note: Securing Barbed Pins are a single use only item, do not re-use.
Vertical Joiner 1st Hole
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Step 12a: Install Securing Barbed Pins in the Top Capping. Install 4 x Securing Barbed Pins in the Top Capping Rail. • 1 in the Top Capping 1st hole. • 1 in the Top Capping opposite end 5th hole. • Instal the remaining 2 evenly spaced.
Top Capping 1st Hole
Top Capping 5th Hole
Vertical Joiner 1st Hole
Vertical Joiner 1st Hole
• Note: Securing Barbed Pins are a single use only item, do not re-use. BLH Stop Drop™ Barricading Installation Guide
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Stairway Installations. Step 1. Determine starting point, finishing point and Stairway length to determine component requirements and placement.
ay w r i Sta ngth le
Start of Stairway
End of Stairway
Step 2. Make the first cut at the top of the Stairway, ensuring the cut is perpendicular to the Stairway angle, REFER Mesh Panel cutting.
Note: It may be necessary to cut the last Mesh Panel before the Stairway to ensure the Vertical Joiner is far enough away from the Stairway starting point for the correct cutting of the Stairway Mesh Panels.
• Step 1 80mm minimum
Cut Mesh Panel at 90 Degrees to the Stairway angle.
BLH Stop Drop™ Barricading Installation Guide
Start the cut from the top of the Stairway.
• Step 2 Page 43
Stairway Installations. m m um 0 8 im in m
80mm minimum
Step 3. Cut the Mesh Panel parallel to the Top Handrailing, ensuring a minimum gap of 80mm between the Top Handrailing and the Mesh Panel.
• Step 3
m 80m in m im um
80mm minimum
Step 4. Cut the Vertical Joiner Assembly, REFER Vertical Joiner cutting .
• Step 4 BLH Stop Drop™ Barricading Installation Guide
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Keep the Mesh Panel parallel to the Top Railing ensuring a minimum gap of 80mm between the Top Railing and the Mesh Panel.
• Step 5 80mm minimum
m 80m in m im um
m 80m in m im um
Continue until the bottom of the Stairway section.
Step 6. Make the final cut at the bottom of the Stairway, ensuring the Mesh Panel cut is vertical from the Stairway angle.
80mm minimum
m 80m in m im um
Step 5. Mark the next Mesh Panel at the required size and angle, REFER STEP Mesh Panel cutting.
m 80m in m im um
Stairway Installations.
• Step 6 BLH Stop Drop™ Barricading Installation Guide
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Stairway Installations.
Step 7. Cut the Top Capping Rails, Refer Top Capping cutting.
• Step 7
Step 8. Install the Securing Barbed Pins.
• Step 8 • Step 8 BLH Stop Drop™ Barricading Installation Guide
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Interchangeable Component Configurations. Adjustable Mounting Block Assembly used to join Mesh Panels.
Adjustable Mounting Block Assembly fixed to large diameter piping.
Adjustable Joiner Assembly fixed to a Star Picket.
Adjustable Joiner Assembly fixed to concrete.
Adjustable Joiner Assembly used to create a hinged door.
Adjustable Joiner Assembly used to create a hinged door.
BLH Stop Drop™ Barricading Installation Guide
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Important Points. The Stop Drop Barricading System is not designed or constructed to be walked on and not to be used as a walking platform.
Ensure a minimum gap of 80mm between the Top Handrailing and the Mesh Panel to allow for gripping of the Top Handrailing.
BLH Stop Drop™ Barricading Installation Guide
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