Transcript
OPERATOR’S MANUAL
BLOWER VAC BRV2600
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CONTENT INTRODUCTION ............................................................................................................................. 02 ATTENTION STATEMENTS............................................................................................................. 03 PRODUCT DESCRIPTION .............................................................................................................. 03 SPECIFICATIONS ........................................................................................................................... 04 ASSEMBLING THE MACHINE ....................................................................................................... 05 - 06 MIXING FUEL .................................................................................................................................. 06 - 07 STARTING THE MACHINE ............................................................................................................. 07 - 09 ROUTINE MAINTENANCE ............................................................................................................. 09 -10 STORAGE ....................................................................................................................................... 10 TROUBLESHOOTING .................................................................................................................... 11 WARRANTY .................................................................................................................................... 12 IPL - BLOWER VAC ENGINE ......................................................................................................... 13 SPARE PARTS - BLOWER VAC ENGINE ...................................................................................... 14 IPL - BLOWER VAC ........................................................................................................................ 15 SPARE PARTS - BLOWER VAC ..................................................................................................... 16
INTRODUCTION BRV2600 Bushranger™ Blower Vac has been designed and built to deliver superior performance and reliability without compromise to quality, compromise to quality, comfort, safety, or durability BRV2600 high performance engines represent the leading edge of 2-cycle engine technology, delivering exceptionally high power at remarkably low displacement and weight. As a professional owner/ operator, you’ll soon discover why BRV2600 is simple in a class by itself. IMPORTANT The information contained in this manual describes available at the time of production. While every attempt has been made to give you the very latest information about your BRV2600, there may be some differences between your machine and what is described here. We reserve the right to make changes in production without prior notice, and without obligation to make alterations to machines previously manufactured. Before using this product, consult local regulation noise restrictions and hours of operation. WARNING Always wear eye and hearing protection when operating this machine. Minimize the risk of injury. Read this manual and familiarize yourself with its contents. This product is intended for outdoor use only and should be used only in well ventilated area. CAUTION This BRV2600 engine machine is equipped with a speak-arresting muffler. Never operate this machine without both the muffler and spark arrestor installed and properly functioning.
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ATTENTION STATEMENTS This manual contains special “attention statements” surrounded by boxes and preceded by the triangular Attention Symbol WARNING A statement preceded by WARNING contains information that should be acted upon to prevent serious bodily injury. CAUTION A statement preceded by the word CAUTION contains information that should be acted upon to prevent machine damage. Additional attention statements that are not preceded by the Attention Symbol are: IMPORTANT. A statement preceded by the word IMPORTANT is one that possesses special significance. NOTE: A statement proceeded by word NOTE contains information that is handy to know and may make your job easier. Read and understand the Bushranger™ Blower Vac Operator’s Manual and Safety Manual. Failure to do so could result in serious injury.
ALWAYS wear eye and ear protection during the operation of this machine.
Do not operate this machine if you are tired, ill or under the influences of alcohol, drugs, or medicine.
PRODUCT DESCRIPTION
The operational procedures described in this manual are intended to help you get the most from your machine and to protect you and others from harm. These procedures are general guidelines only, and are not intended to replace any safely rules/laws that may be in force in your area. If you have any question regarding your BRV2600 blower/vacuum, or if you do not understand something in this manual, your local Bushranger™ dealer will be glad to assist you. WARNING Do not make unauthorized modifications to this machine.
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SPECIFICATIONS MODEL
BRV2600
DIMENSION (L X W X H)
580 X 350 X 370
ENGINE TYPE
1E34FB
CYLINDER DIAMETER
34 mm
DISPLACEMENT
26 cc
FUEL
Gasoline/Oil Mixture 25:1
CARBURETTOR
Membrane Type Primer Pump
WAY OF IGNITION
CDI
SPARK PLUG
RCJ6Y
STARTING
Recoil Starter
FUEL TANK CAPACITY
0.5L
WEIGHT
4.5 kg
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ASSEMBLING THE MACHINE Handle
Ignition Switch
Air Cleaner
Throttle Trigger
Fuel Cap
Blower Tube
(B) (A)
Starter
Fuel Tank
#2
Vaccum Tubes
#1
Vaccum Bag
Vaccum Bag Elbo
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Vacuum Bag • Unzip the bag and place the small end of the elbow tube through the hole at the opposite end. Pull the narrow end of the tube out of hole, until it is held firmly in place at the wider end (fig. 4).
Blower Assembly Instructions Blower • Join the two blower tubes A & B together. Refer to page 5. Lock
• Fit to machine (Fig. 1). • Rotate the tube clockwise into locking position (Fig. 1).
Fig. 1
• Fit securing screw provided. Vacuum Attachments • Unscrew locking wingnut and store until needed to close safety cover (Fig. 2). • Join the vacuum tubes #1 & #2 together. Refer to page 5. Open the safety cover and attach the tubes to the machine (Fig. 3). Rotate the tube clockwise into locking position.
Fig. 2
Lock
Attach the elbow tube to the machine and twist in place as per (fig. 5) then fit and tighten the securing screw. IMPORTANT Mix only enough fuel for your immediate needs. If fuel must be stored longer than 30 days, it should first be treated with a stabilizer or equivalent product.
Fig. 4
Fig. 5
Fig. 6
WARNING • Danger from rotating impeller. Stop the engine before installing or removing the machine tubes. Never perform any maintenance or assembly procedures on this machine while
MIXING FUEL Fuel Requirements: • Use only fresh, clean fuel. • Use only fuel with an octane rating of 95 or higher. • Mix all fuel with premium 2-cycles engine oil at a gasoline/oil ration of 25:1. CAUTION Never attempt to mix fuel in the machine fuel tank. Always mix all fuels in a clean approved container. Some gasoline contains alcohol as an oxy genated. Oxy genated fuels may cause increased engine operating temperatures. Under certain conditions, alcohol-based fuels may also reduce the lubricating qualities of some mixing oils. Never use any fuel containing more than 10% alcohol by volume.
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Whenever possible use 2-cycle oil or equivalent oil mixed at a 25:1 ratio. Be aware that generic oils and some outboard mixing oils may be intended for use in high-performance air cooled 2-cycle engines, and should never be used in your engine. WARNING Danger of fire: Never transfer or store fuels in the presence of combustible materials. Before starting the engine, always move the machine to a clear area at least 10-feet (3-metres) away form fuels and other combustible materials. IMPORTANT Mix only enough fuel for your immediate needs. If fuel must be stored longer than 30-days, it should first be treated with a stabilizer or equivalent product.
WARNING Danger of fire and burn injury: • Always use extreme care when handling fuel. Fuel is highly flammable • Never operate this blower if fuel system components are damaged or are leaking. • Never attempt to refuel the engine while it is running. • Never attempt to refuel a hot engine. Always allow the blower engine to cool before fueling. • Never smoke or light any fires near the blower or fuel. • Always transport and store fuels in an approved container.
• Never place flammable material close to the engine muffler. • Never operate the blower without a properly functioning muffler and spark arrestor installed. • Never operate the blower unless it is properly assembled and in good working condition. 1. Place the machine on the ground or on a sturdy work surface, and wipe any debris from around the fuel cap. 2. Remove the fuel cap. 3. Fill the tank with clean, fresh fuel. 4. Replace the cap, and wipe away any spilled fuel before starting the machine.
STARTING THE MACHINE WARNING Danger from rotating impeller - the impeller will rotate whenever the machine is operated. Never operate this machine unless the intake cover and machine tubes are properly installed and in good working order. Danger from thrown dust or debris - always wear eye protection when operating this machine. Never direct the machine stream toward people or animals Never operate this machine unless all controls are properly installed and in good working order. WARNING The recoil starter can be damaged by abuse. • Never pull the starter cord to its full length. • Always engage the starter before cranking the engine. • Always rewind the starter cord slowly. • Never operate the machine if the tubes are missing or damaged.
2. Prime the fuel system by repeatedly depressing the fuel primer bulb until no bubbles are visible in the fuel discharge line. 3. Cold engine only. Choke the engine by moving the choke lever to the up closed position. (Fig. 8). Fig. 8
4. Place the machine on the ground, and hold the machine handle firmly with your right hand.
5. Pull the starter cord slowly until you feel the engine. 6. Start the machine by pulling the starter cord upward rapidly. If necessary, repeat step 5 two or three times until the engine starts. IMPORTANT Engine will not start if the safety cover on the suction side is opened. If tubes are not fitted the cover must be secured in place with the wing nut.
STARTING PROCEDURE 1. Move switch to on/start position (fig. 7). Fig. 7
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When the Engine Starts IMPORTANT For maximum vacuum performance and operating life, allow the engine to warm before use. 1. Run the engine at idle speed until operating temperature is reached (in a minute or less).
Adjusting Engine Idle Speed 1. Start the engine by following the procedures described on the preceding pages.
2. As the engine warms, open the choke lever gradually by slowly pushing the choke lever down to the choke open run position. (Fig. 9).
3. Use a screwdriver to adjust the engine idle speed to 2300-2500r/min.
Fig. 9
3. The machine should now be ready for use.
4. If the engine does not start, repeat the appropriate starting procedures for “hot” or “cold” engine. If the engine still will not start, follow the “Starting a Flooded Engine” procedure (below). WARNING Incorrect spark plug installation Can result in serious engine damage.
2. Run the engine at idle speed until operating temperature is reached (in a minute or less).
4. Turn the idle screw clockwise to increase engine idle speed. (Fig. 10). 5. Turn the idle screw Fig. 10 counterclockwise to decrease engine idle speed. IMPORTANT Machine tubes and intake cover must be installed while adjusting engine idle. Engine idle speed will also be affected if either the intake cover or machine tubes are blocked, damaged or incorrectly installed.
Starting a Flooded Engine 1. Disconnect the spark plug lead, and use the spark plug wrench to remove the plug in a counterclockwise direction.
Stopping The Engine 1. Cool the engine by allowing it to run at idle for 2 to 3 minutes.
2. If the spark plug is fouled or is soaked with fuel, clean or replace the plug as required.
2. Stop the engine by moving the stop switch forward. (Fig. 11).
3. Clean excess fuel form the combustion chamber by cranking the engine several times while the spark is removed.
• Machine noise increases at higher throttle setting. Always use the lowest throttle setting required to get the job done.
4. Install the spark plug and firmly tighten it with the spark plug wrench. If a torque wrench is available, torque the spark plug to 148-165 inch-pounds. Reconnect the spark plug lead.
• Never operate the blower when visibility is poor.
5. Repeat the starting procedures for warm engine. 6. If the engine still fails to fire or start, refer to the troubleshooting flowchart at the end of this manual.
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Fig. 11
• Always wear eye protection such as face shield or goggles while operating this machine. • Wear a dust mask to reduce the risk of inhalation injures. • Wear close-fitting clothing to protect your legs and arms.
• Wear hearing protection when operating this machine. • Never operate the blower if any component parts are damaged, loose, or missing. IMPORTANT • Operate the machine only at reasonable hours, not early in the morning or late at night when people might be disturbed. Use rakes and brooms to loosen debris before blowing vacuuming. • Slightly dampen surfaces in dusty conditions. • Use the full blower nozzle extension so the air stream can work close to the ground. • Keep children other bystanders and pets away from the machine while operating. • Don’t operate the machine near open windows. WARNING Never allow children or anyone unable to fully understand the directions giver in this manual to use this product. IMPORTANT Whilst using the blower always be aware of the strength and direction of stream. Never direct the blower discharge stream toward people or animals.
ROUTINE MAINTENANCE WARNING Before performing maintenance on this machine, stop the engine and disconnect the spark plug wire. Daily Maintenance • Remove dirt and debris from the blower exterior. • Inspect the engine cooling fins for accumulations of dirt or debris, and clean as necessary. • Inspect the entire machine for damage, loose or missing components or fastenings, and repair as necessary. Every 10 Hours (More Frequently in Dusty Conditions) • Loosen the air cleaner cover retaining screw, and remove the cover and filter element • Inspect the element. If the element is distorted or damaged, replace it with a new one.
• Wash the element in clean fuel, and squeeze or blow dry. Wash the air cleaner cover in clean fuel, and wipe or blow dry. • Install the element and cover, and the tighten the cover retaining screw. Every 10/15 Hours • Use the spark plug wrench to remove the spark plug (turn counter-clockwise to remove) • Clean and adjust the spark plug gap to 0.60.7mm. Replace any damaged or visibly worn plug with a champion RCJ6Y or equivalent. • Install the spark plug finger-tight in the cylinder head, and then tighten it firmly with the spark plug wrench. If a torque wrench is available, torque the spark plug to 148-165 inch pounds. Every 50 Hours More frequently if you note reduced performance: • Inspect the entire machine and tubes for damage, including loose or missingcomponents, and repair as necessary.
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• Replace the spark plug with a champion RCJ6Y, gapped to (0.6-0.7)mm. • Use a wire hook to extract the fuel filter from inside the fuel filtank, and then remove and wash the filter in clean fuel. • Before reinstalling the filter, inspect the condition of the fuel line. If damage or deterioration is noted, the machine should be removed from service until it can be inspected by a trained Bushranger™ service technician. CAUTION Never allow dirt or debris to enter the cylinder bore. Before removing the spark plug thoroughly clean the spark plug and cylinder head area. Allow the engine to cool before servicing the spark plug. Cylinder tightening or loosening the spark plug while the engine is hot can result in serious engine damage.
STORAGE (30 DAYS OR LONGER) Cleaning Thoroughly clean the machine exterior. Inspection Inspect the entire machine and tubes for damage, including loose or missing components, and repair as necessary. Fuel Drain the fuel tank, and the clear the carburetor and lines by running the machine until it stops from lack of fuel. Lubrication Remove the spark plug, and then pour a small amount of oil into the cylinder through the spark plug hole. Before reinstalling the spark plug, pull the recoil starter 2 to 3 times to distribute the oil over the cylinder walls. Air Cleaner Remove, clean, and reinstall the filter element as described under routine maintenance
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TROUBLESHOOTING Often, a depleted, loose, or dirty spark plug is responsible for a Blower Vac not being able to start, but there can be a number of other reasons. Refer below to the list of potential problems you may encounter, along with suggested remedies. For servicing and all warranty work, contact your local authorised Bushranger™ dealer.
Problem
Engine does not start
Engine stops often
Likely Cause • • • • • •
Suggested Remedy
Out, or almost out, of fuel. Spark plug dirty. Spark plug not connected. Fuel older than 3 months. Water in the fuel tank. Inlet grill not closed (blower vac only). • Dirty air filter.
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Dirty air filter. Blocked fuel supply. Fuel cap is not venting. Incorrect type of fuel.
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Engine looses power
Fill tank with fresh 2 stroke fuel (25:1). Clean or replace with a new spark plug. Press firmly on the terminal cover. Drain stale fuel and replace with fresh 2 stroke fuel. Contact an authorised Bushranger™ dealer. Secure grill. Clean or replace with a new Bushranger™ air-filter. Clean or replace with a new Bushranger™ air-filter. Ensure the fuel line is not pinched or blocked. Ensure vent hole in the fuel tank cap is clear. Drain tank and fill with 2 stroke fuel (25:1).
• Dirty air cleaner filter. • Clean or replace with a new • Blocked fuel cap vent holes. Bushranger™ air-filter. • Ensure vent hole in the fuel tank cap is clear.
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WARRANTY 1. Australian Consumer Law (REG. 90): The benefits to the consumer given by this warranty are in addition to other rights and remedies of the consumer under a law in relation to the good or services to which this warranty relates. Our goods come with guarantees that cannot be excluded under the Australia Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the good repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to major failure. The text above applies notwithstanding anything else expressed or implied to the contrary in this warranty document.
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Powerup Lawn Care a division of Roy Gripske & Sons Pty. Ltd 11 Sodium St, Narangba QLD 4504 Telephone: 1300 363 027 Fax: 1800 332 213 Email:
[email protected] For more information please visit our website: poweruplawncare.com.au
Blower Vac Engine
IPL - BLOWER VAC ENGINE
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SPARE PARTS - BLOWER VAC ENGINE Ref No. 1-1 1-2 1-3 1-6 1-7 1-8 1-9 1-10 1-11 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38 1-39 1-40 1-41
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Part No. 03010010077 70030180012 70030040078 03130010013 02050010017 02020160064 03010010058 02090010011 03020020043 03020020012 02050030023 02070010048 70070130010 02070010032 02020020003 02010020005 02020010004 02020030017 02020150002 03090020018 02040030020 02050030260 03010010058 70080120007 70030020016 03100010009 70070050107 03060010002 03090010028 02070010119 03070010001 02020120025 70070050106 02050100015 02050020016 02070010071 02070010019 03020020012
Description MUFFLER SCREW M5X55 AIR CLEANER COVER SCREW AIR CLEANER OUTSIDE COVER SPARK PLUG MUFFLER MUFFLER GASKET CYLINDER BOLTS M5X25 FILTER ELEMENT BACKING PLATE SCREW SCREW M5X20 IGNITION COIL SPACER CYLINDER CYLINDER GASKET PISTON RING PISTON GUDGEON PIN CIRCLIP THRUST WASHER NEEDLE BEARING CONNECTING SHAFT FLYWHEEL SCREW M5X25 AIR CLEANER BACKING PLATE INLET MANIFOLD OIL SEAL FRONT HALF CRANK CASE LOCATING PIN BALL BEARING CRANK CASE GASKET FLYWHEEL KEY CRANK SHAFT COMP REAR HALF CRANKCASE STARTER PULLEY ASSY CARBURETOR GASKET CARBIE SIDE GASKET CYLINDER SIDE SCREW M5X20
Qty 2 1 1 1 1 1 2 1 2 2 1 2 1 1 2 1 2 2 2 1 1 1 4 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2
IPL - BLOWER VAC
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SPARE PARTS - BLOWER VAC Ref No. 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32 2-33 2-35 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-43 2-44 2-45 2-46 2-47 2-48 2-49 2-50
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Part No. 70050010068 70050010069 03010060055 03040020019 70030030287 03010060077 70030180103 02050050002 70030070035 03040050017 70030180015 70030031118 02020160312 02020110048 70030010073 03030020002 02020070042 70030090006 03010040047 02080020046L 70030010058 02020160117 70050030063 03010060075 70030160093 02020160398 70030070113 02050050111 02050050021 70030160050 02080020046R 03010040016 02050050171 70080100062 03010040056 70050010066 70050010067 03020020015 03050010007 03040050005 70050010070 02050040087 02050060050 02050060022 02120010045 02080030025 02120010044 02050120002 02110020026
Description SUCTION TUBE NO.1 SUCTION TBBE NO.2 SCREW M5×16 FLAT WASHER CONNECT COVER SCREW M5×10 SAFETY SWITCH HOLDER SAFETY MICRO SWITCH MICRO SWITCH LEVER WASHER 6 OUTER COVER LOCKING SCREW OUTER SAFETY COVER HINGE SPRING SHAFT HINGE SPRING REAR CASE NUT M8×1 MULCHING BLADE IMPELLER SCREW M5×16 LEFT HANDLE RUBBER COVER FRONT CASE PEDESTAL FUEL TANK SCREW M5×30 LOWER HANDLE THROTTLE LEVER SHAFT THROTTLE LEVER TRIGGER STOP SWITCH COMP SHORT STOP WIRE UPPER HANDLE RIGHT HANDLE RUBBER COVER SCREW ST4.2×10 STOP WIRE STARTER ASSY SCREW 5X20 PIPE A PIPE B STARTER COVER SCREW M4×30 WASHER 8 WASHER 23X8X1 TAIL PIPE THROTTLE WIRE COMP VAC BAG ASSY HARNESS ASSY RETURN FUEL LINE FUEL TANK GROMMET INLET FUEL PIPE FUEL FILTER FUEL CAP ASSY
Qty 1 1 3 12 1 5 1 1 1 1 1 1 1 1 1 1 1 1 11 2 1 4 1 2 1 1 1 1 2 1 2 1 2 1 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1
NOTES
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NOTES
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NOTES
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Powerup Lawncare Products Phone 1300 363 027 Fax: 1800 332 213 Email:
[email protected] Web: www.rgs.com.au Visit www.rgs.com.au or call 1300 363 027 for more information.
Copyright © Roy Gripske and Sons Pty. Ltd. 2016. All rights reserved. 222. Images are for illustrative purposes only. Bushranger™ is a trademark of Roy Gripske & Sons Pty Ltd. PLP shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from furnishing this material. The information is provided “as is” without warranty of any kind and is subject to change without notice. PLP also reserves the right to revise the content of this document at any time without prior notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or storing in a retrieval system, or translated into any language form without prior written permission of PLP.
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