Transcript
GB
BoxControl The modular drive control system for sectional doors, rolling doors and rolling grilles
DIN EN ISO 4001: 2000 Zertifikat: 2045 1905
Slot for: BoxCard basic BoxCard plus
BoxCard premium Timer module Radio module
Transparent cover Power supply cable Motor power Control lead
Caution!
For the safety of persons it is important to follow these instructions! Take care of these instructions!
GÜNTHER
GRUPPE
Technical data + mounting Technical data: Supply voltage
3 x 400 V / N / PE 3 x 400 V / PE
Frequency
50/60 Hz
Control voltage
24 V DC
On-site fuse protection Fuse protection for external equipment Power supply for external units max. Breaking capacity
10 A 3-pin (CEEform connector, 16 A, clockwise rotating field, fuse protection max. 10 A) 2 AT
24 V DC/250 mA
400 V 4 kΩ/230 V 2.2 kΩ
Contactor
Mechanically locked
Integrated brake relay
Yes
Contactor status display Protection class VDE checked
Housing dimensions
3 x 230 V / N / PE 3 x 230 V / PE
LED “OPEN” and “CLOSE”
IP 65 (plug in screws installed vertically downwards)
DIN EN 50 178; DIN EN 60 204-1; DIN EN 12453
H 275 x W 190 x D 110 (H 310 with screwed connection)
Important instructions for safe mounting 1. Attach closed control boxes (BoxControl) in the vicinity of the door (recesses for plug-in screws vertically downwards, minimum height 1.5 m) 2. Plug in motor and end switch leads on the drive. 3. Close motor terminal bar with the housing cover. 4. Plug in motor, end switch and mains leads in the BoxControl and connect the earth wires of the mains and motor leads to the earth wire terminals. 5. Plug in BoxCard on the base circuit board. Plug in membrane keys (take note of coding). 6. Insert EEC shaped plug and/or switch on master switch! The green (power) LED lights up.
Warning !
7. Check on direction of rotation: Press ”OPEN” button. The drive rotates in the opening direction and the “OPEN” LED lights up. ➞ If this is not the case, disconnect the plug from the mains and change over phases L1 and L2. 8. Reconnect the control system with the mains supply and check the direction of rotation once again. 9. Install the door. 10. Set end switch. ➞ see “Operating instructions for rolling door drives with mechanical limit switch”. 11. Connect up operating units with power supply disconnected and close the control box.
Risk of injury due to electrocution! • The connections to the mains must be made by authorised specialist personnel. • During connection tasks or changeover of the BoxCard the control system must be disconnected from the mains. • The mains isolation unit must be secured against any unintentional and unauthorised reconnection and must always be accessible. • Externally connected components must as a minimum fulfil the basic insulation requirements for 230 volts.
The previous BoxControl Item. No.:24 119.0003 can also be operated with the new BoxCard plus and premium. The connection and functions of the new BoxCard can be found in these instructions. Note for spare parts:
2
BoxCard-mono -plus -pro -comfort -safe
The following BoxCard – have been replaced: O L DT Item no.: BoxCard24 140.0001 -plus 24 144.0001 24 138.0001 24 139.0001 -premium 24 173.0001
NEW Item no.: 24 144.0002 24 176.0001
Installation instructions
128
l 6,3
Drilled hole dimensions for the control boxes It is essential that these dimensions be adhered to because of the IP 65 class of protection! 3,2
Membrane keypad Options EMERGENCY STOP switch
275
Twist switch Door (half)-opening
24,1
22,4
293,5
Key switch (ON/OF")
190
110
The control boxes shown above can be retrofitted at these positions. On the inner face of the cover these positions are marked. Please observe the drilled hole dimensions. Installation of the housing cover The housing cover is attached on the left-hand side with two hinges. If necessary the cover can also be retrofitted on the right-hand side. See following instructions:
Before installation of the housing open the housing cover in order to install the hinges on the other side.
Remove the cover attachment screws. From outside press on the hooks on the hinges with a screwdriver; the hinge can now easily be withdrawn.
Apply the same procedure from the rear side of the housing base also.
Push the hinges gently into the cover until the hooks engage. Then insert the hinges with the cover into the housing holes and allow to engage.
3
Electrical diagram BoxControl D 400 basic/plus/premium
Time switch
Automatic closing function
Message or lights Door CLOSED – RED
Connection options for BoxCard
Door OPEN – GREEN 4
+
3
+
Light barrier Safety switch
Emergency stop 3
Button Open-Stop -CLOSE
*5
Light barriers - test unit for wind-up protection
*5
or 3
3
3
3
Pull switch or radio remote control
3
*5
Drive
2
** Door edge security system 8.2 k
M
3ZY/V (1Z) 5
Motor cable
Control cable Shaft mounted drives DFM/DKM DFM/DKM...ZE
Motor cable 8 x 1,0 8 x 1,0
BoxLine drives D.M.../W.M... D.M...Z2/W.M...Z2
Note:
defect/malfunction signal
** Door-edge security system
7
5
Door half-opening switch
+
-basic -plus -premium
Control cable 6 x 0,5 12 x 0,5
8x1,0
* Observe supply voltage in accordance with manufacturer’s data ** Opto-electronic door-edge security system or 8.2 k resistance safety edge can be connected Adhere to the instructions provided by the manufacturer
6x0,5
Connecting cable
Mains disconnection device or EEC shaped plug 16A Clockwise rotating field connection Fuse max. 10A 3-pin
10 x 0,75 16 x 0,75
• Do not use motor and control leads in external environment! • Transmitters and receivers of internal and external one-way light barriers have to be installed back-to-back so that the external light beam does not interfere with the internal receiver and the internal light beam does not interfere with the outside receiver.
4
Overview BoxCard
Description for BoxCard basic, plus and premium Recommendations for doors with – Control without maintained mode – Pulse signal control with or without sight of door – Automatic control system with traffic lights
(dead man's control) (maintained mode) (Automatic closing)
basic
plus
premium
x
x x
x
x
x x x
x x x x x x x x
x
Connection options and functions
L Control without maintained mode (dead man's control) L In self-holding mode, connection options for external protection systems L Connection of a door edge security system – OSE opto-electronic safety edge
or - an 8.2 kΩ resistance safety edge L Testing of the door-edge security system signal path L Connection option light barrier CLOSE L Connection option pre-limit switch CLOSE L Connection option automatic closing function switch ON/OFF L Connection option timer L Connection option emergency key-operated push-button OPEN / CLOSE L Slot for REX 2000 seasonal timer L Slot for 868 MHz or 433 MHz radio receiver L Connection option RED traffic light L or Door CLOSED signal L Connection option GREEN traffic light or Door Open signal L Connection option garage lighting 1’s, or 180’s, or as long as the door is open L Connection of the wind-up protection light barriers - test unit for “2-one-way light barriers” or one “One-Way Light barrier” or connection of a malfunction / error message L Door cycles- Counter – Display via LED L Maintenance interval counter Note:
x x
x x
x x x x x x
x x
L Programming instructions for the radio transmitter unit can be found in the operating instructions supplied
with the unit.
L Before entry into service a check has to be made on the safety modules fitted (e.g. the door-edge security
system) to ensure that they are functioning correctly.
Function of the door-edge security system The BoxCard plus/-premium is provided with integrated analysis for an opto-electronic safety edge (OSE) or an 8.2 kΩ resistance bar. The jumper on the BoxCard must be assigned to the system that is connected. When the UP limit switch is reached the safety edge is tested and the RED LED lights up shortly twice. In case the door edge security system is defective the RED LED lights continuously and the door can only be closed with the emergency key-operated push-button or membrane keypad with a DIP 1 setting ON in the dead man mode of operation. If the door-edge security system is actuated during a closing traverse the control system switches to the upward direction. The facility stops in case the pre-limit switch and door edge security system are triggered. If the drive is stopped three times in succession during an automatic closing traverse by the dooredge security system the control system switches to a malfunction state. The GREEN traffic light lights up and the malfunction signal switches on. The RED traffic light lights up and the malfunction signal switches on. The fault can be deactivated by a DOWN command. Function of the light barrier If during a closing traverse the light beam is interrupted the drive is stopped and is switched to the upward direction until the OPEN limit switch is reached. If the automatic closing function is switched on the open holding time is then restarted.
DIP 8 ON ➱ Light barrier starts moving the door upwards from an intermediate position. DIP 8 OFF ➱ Light barrier is out of service in an intermediate position of the door. In the event of an actuated or defective light barrier the door can be closed with the membrane keypad and the emergency keyoperated push-button in the dead man mode of operation. Function of the emergency key-operated push-button
The emergency key-operated push-button is to be installed such that the authorised person who controls the door has a complete view of the door and its environment during the movement of the door panel and is not in a hazardous position. A function is only possible with the emergency key-operated push-button if no emergency stop, final end switch or safety switch has interrupted. Function of the wind-up protection system (BoxCard premium) Setting: DIP 3 OFF If the CLOSE end switch switches off, the wind-up protection light barriers are automatically checked. If the light barriers are OK the disconnect contact in the safety chain closes and the drive can be started in the OPEN direction.
5
Connection examples for DFM/DKM 170–750 drives and WFM/WKM 170 drives Emergency stop
–
28
BoxControl control system
28
– 24VDC
27
+ 250mA
Terminals occupation – connection examples
27
+
30 31
26
Safety switch
25
Safety switch
24
Safety switch
23 22
Safety switch
21 20 18
Button CLOSE
17
14
Button OPEN
additional terminals of the ZE-drives
12 11 10 9
8
24
Button Stop
15 13
X1
Safety switch
23
16
BoxCard slot
25
Pull switch or radio remote control
19
X1
26
Safety switch (e.g. slipping door)
22 21
7
*X2
230V
L1
400V
31 30
Pull switch or radio remote control
6
EMERGENCY STOP
1
2
3
2
1
12
11 10
9
8
7
3
W
3
5
4
6
7
4
19
Legende: BR: Brake TH: Temperature limiter NHK: Emergency crank handle
TH/NHK
BR
M V
4
20
3~
U
5
6
Three position key
18
5
CLOSE
17 16
F1 2 AT
L3
L2
N
L1
1
2
STOP
15
only for connection 3N ~ 400V
230V~
OPEN
14 13
Mains connector fused, max. 10 A 3N~400V/AC
3~400V/AC
3
2
1
3
2
1
4
PE
Three position key/key-operated push-button
gn/ge
Bridges should be inserted for switches without bridges.
PE PE
CLOSE
18 17
Note: The control system supplies 400 V AC for the brake connection. Please ensure that wires 6 and 7 are connected to terminals 10 and 12 at the drive.
16
STOP
15 1
2
3
6
7
4
1 2
5
3
4
5
6
7
8
9
10
11 12
14 13
3
4
5
6
7
8
CLOSE
2
Safety limit switch
M
OPEN
Limit switch
9
10
11
12
STOP ZE OPEN
ZE CLOSE
Limit switch that can be overridden, only fitted to the ZE model
Door half-opening Disconnect wire sw4 from terminal bar X1/10 and connect it to terminal bar X2/wire sw8. Connect terminal X2/wire sw9 to the terminal bar X1/10.
Connection example 3~230V/N/PE and 3~230V/PE
20
Drive
sw7
ZE OPEN
17
6 18
7
~
Drive
M
~ -
Door half-opening switch
When the switch is closed the door is opened fully.
*X2
5
4
10 11 12
8
7 19
20 NHK
15
6 5
4
TH
3 3
400
13 N
2 2
23
1
230
1
9 10 11
*X2
M
1~
When connecting other drives, please follow the recommendations of their wiring diagram.
6
X1
sw8
8
NHK
400
7 19
230
22
+
~ -
5
TH
W1 blue
~
22
Wichtig! Bremsanschluss Ader 7 von Klemme 12 nach Klemme 11 umklemmen.
4
10 11 12 L1
6
17 18
+
230V
L1
400V L
5
4
7
3~
Reconnect transformer connection to 230 V
L3 L2 L1 N
3 15
6
L1
Connection example ~230V/N/PE WFK/WKM 170
2
V2 red
Important! Reconnect drive in delta configuration. Move brake connection wire black 7 from terminal 12 to terminal 11.
1 13
U2 white V1 red
Reconnect transformer connection to 230 V
W2 blue U1 white
230V
L1
400V L3 L2 L1 N
3
23
2
1
N
OPEN/ CLOSE
Limit switch unit
Drive
L3 L2 L1 N
OPEN
13
sw4
3~
1
OPEN/CLOSE
20 NHK
400
8
19
~ -
7
TH
~
230
L1
10 11 12
23
18
16
W1 blue 17
6
+
5
4
22
3 15
14
2
V1 rot
U1 white 13
1
*X2 additional connection terminals for ....ZE drives with additional overrunnable limit switches Connection option for: – Door half-opening – Pre-end switch for the door-edge security system – Signalling functions
Terminal diagrams BoxControl D 400 basic/plus/premium external safety device CLOSE
Mains
Test pulse
Wind-up protection light barrier test unit Item no. 17 700.5401 Output
external safety device OPEN
One-way light barrier 1 One-way light barrier 2 L SH-OPEN
SH-CLOSE
DIP 3 OFF
N
X1.1 SH-CLOSE SH-OPEN
X1 21 22
BoxCard basic
DIP 3 ON
X1.1 REL.4 REL.3 REL.2 REL.1
X1.1 REL.4 REL.3 REL.2 REL.1
Wind-up protection Note!
or
Fault / error message
The wind-up protection system functions only with the door-edge security system and light barrier test unit connected. Follow Li-test unit instructions!
If the light beam is interrupted the contact opens
C
2 1
X1.1
REL.4 REL.3 REL.2
– + 0
or
– + 0
NC principle NO principle or diode door edge security system Door-edge security system
Door-edge security system OSE
X1.1
REL.1
N
L
8 7
X1.1
X1.1
Time switch ON/OFF
6 5
X1.1
Automatic closing function ON/OFF
OSE
C
Note!
Jumper
BoxCard plus Emergency key-operated push-button
OSE or 8,2 k
Light barrier
Pre-end switch CLOSE
Automatic closing function on
OSE or 8,2 k
Light barrier
Pre-end switch closed
4 3 2 1 - + 0 X1.1
Time switch
8,2 kOhm
OSE
REL.1
Light control
Jumper in setting
Jumper in setting
REL.4 REL.3 REL.2
Light GREEN/RED Message door OPEN/CLOSE
8 7 6 5 4 3 2 1 - + 0 X1.1 OSE
C
REL.4 REL.3 REL.2
REL.1
Light through the stairway’s timer
Light RED
X1.1
L
Light
- + 0
L
Resistor 8,2 k
Resistor 8,2 k
white brown green
white brown green
X1.1
N
Light GREEN
X1.1
4 3
N
Fault message or wind-up protection test pulse
X1.1
PE
RED
GREEN
Emergency keyPre-end switch CLOSE Light barrier closed operated push-button
PE
REL.4 REL.3 REL.2 REL.1
Jumper
BoxCard premium Emergency key-operated push-button
Relais: max. Z 250V 2A potentialfrei
Slot for timer module
The pulse and automatic control system only functions if the door-edge security system is connected. When connecting an external door-edge security system, connect a 8.2 k resistor in series with the switch contact.
*1 If the pre-end switch for the door-edge security system is used it must be set such that reversing is switched off 50 mm (max.) before the lower end position is reached.
7
Connection examples for BoxLine drives –
28
BoxControl control system Terminals occupation – connection examples
28
– 24VDC
27
+ 250mA
27
+
Emergency stop
30
26
Safety switch
25 24
Safety switch
23 22
Safety switch
21
Pull switch or radio remote control
19 18
Safety switch
Button CLOSE
17 16
Button Stop
15 14
24 23
Button OPEN
13
BoxCard slot
Safety switch
26 25
20
X1
31
Safety switch (e.g. slipping door)
additional terminals of the Z2-drives
22
X1 12 11 10 9 8 7 X2
21
230V
L1
400V
31 30 EMERGENCY STOP
9
8
7
6
5
4
15
14
13
12
11
10
Pull switch or radio remote control
20
Legende:
U
V
1
TH/NHK BR: Brake
BR
M
3~
3
W
2
TH: Temperature limiter NHK: Emergency crank handle
5
4
19
6
Three position key
18
3
Close
17 F1 2AT
16 only for connection 3N ~ 400V
230V~
L3
L2
N
L1
1
Stop
15 14
2
Open
13 Mains connector fused, max. 10 A 3N~400V/AC
3~400V/AC
3
2
1
3
2
1
4
Three position key/key-operated push-button
PE gn/ge
PE PE
18
Close
17
Stop
Bridges should be inserted for switches without bridges.
16 15 gn/ge
1
2
3
4
5
8
9
6
7
15
14
13
11
12
14
10
13 PE
L1 L2
L3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
S0
18
3~
S1
S5
S4
19
Close
Open
Z2 Close
Z2 Open
Z3 Open/Close
Stop
F0
20 21
Open/ Close
Temperature limiter
22 23
Safety limit switch
Limit switch
Limit switch that can be overridden, only fitted to the ZE model
Connection example 3~230V/N/PE and 3~230V/PE Reconnect transformer connection to 230 V
L1
Door half-opening gr/ge
1
PE
2
L1
Important! Reconnect drive in delta connection.
L3 L2 L1 N
L3
U2
W2
Disconnect wire sw7 from terminal bar X1/10 and connect it to terminal bar X2/wire sw11. Connect terminal X2/wire sw10 to the terminal bar X1/10.
3
L2
X1 9 10 11
V2
U1
230V
L3 L2 L1 N 400V
S6
V1
W1
M
X2
3~
sw11
M
S3
OPEN/CLOSE
S2
Open
Safty limit switch
17
sw7
N
Connection example1~230V/N/PE Reconnect transformer connection to 230 V
N
L
230V
L1
400V
L3 L2 L1 N
gr/ge
1
PE
L1
2 L2
3 L3
Door half-opening switch
When the switch is closed the door is opened fully.
X2
N
M
1~
When connecting other drives, please follow the recommendations of their wiring diagram.
8
sw10
Z2 Open
*X2 additional connection terminals for ....ZE drives with additional overrunnable limit switches Connection option for: – Door half-opening – Pre-end switch for the door-edge security system – Signalling functions
Terminal diagrams BoxControl D 400 basic/plus/premium external safety device CLOSE
Mains
Test pulse
Wind-up protection light barrier test unit Item no. 17 700.5401 Output
external safety device OPEN
One-way light barrier 1 One-way light barrier 2 L SH-OPEN
SH-CLOSE
DIP 3 OFF
N
X1.1 SH-CLOSE SH-OPEN
X1 21 22
BoxCard basic
DIP 3 ON
X1.1 REL.4 REL.3 REL.2 REL.1
X1.1 REL.4 REL.3 REL.2 REL.1
Wind-up protection Note!
or
Fault / error message
The wind-up protection system functions only with the door-edge security system and light barrier test unit connected. Follow Li-test unit instructions!
If the light beam is interrupted the contact opens
C
2 1
X1.1
REL.4 REL.3 REL.2
– + 0
or
– + 0
NC principle NO principle or diode door edge security system Door-edge security system
Door-edge security system OSE
X1.1
REL.1
N
L
8 7
X1.1
X1.1
Time switch ON/OFF
6 5
X1.1
Automatic closing function ON/OFF
OSE
C
Note!
Jumper
BoxCard plus Emergency key-operated push-button
OSE or 8,2 k
Light barrier
Pre-end switch CLOSE
Automatic closing function on
OSE or 8,2 k
Light barrier
Pre-end switch closed
4 3 2 1 - + 0 X1.1
Time switch
8,2 kOhm
OSE
REL.1
Light control
Jumper in setting
Jumper in setting
REL.4 REL.3 REL.2
Light GREEN/RED Message door OPEN/CLOSE
8 7 6 5 4 3 2 1 - + 0 X1.1 OSE
C
REL.4 REL.3 REL.2
REL.1
Light through the stairway’s timer
Light RED
X1.1
L
Light
- + 0
L
Resistor 8,2 k
Resistor 8,2 k
white brown green
white brown green
X1.1
N
Light GREEN
X1.1
4 3
N
Fault message or wind-up protection test pulse
X1.1
PE
RED
GREEN
Emergency keyPre-end switch CLOSE Light barrier closed operated push-button
PE
REL.4 REL.3 REL.2 REL.1
Jumper
BoxCard premium Emergency key-operated push-button
Relais: max. Z 250V 2A potentialfrei
Slot for timer module
The pulse and automatic control system only functions if the door-edge security system is connected. When connecting an external door-edge security system, connect a 8.2 k resistor in series with the switch contact.
*1 If the pre-end switch for the door-edge security system is used it must be set such that reversing is switched off 50 mm (max.) before the lower end position is reached.
9
BoxControl D 400 plus/premium
BoxCard premium
BoxCard plus
for door-edge security system
Jumper
Jumper
LED’s green/ red/yellow
Rotary switch
for radio module for membrane keypad
LED green Power
for emergency key-operated push-button
LED’s green/ red/yellow
The operating modes can be adjusted via the rotary switch = rotary switch setting 0 = rotary switch setting 1 = rotary switch setting 2-9 only for premium
Inspection mode = rotary switch setting 0. With the UP/DOWN momentary contact switches and the membrane keyboard, the drive can be opened and closed in a dead man mode of operation. The entry pull switch and radio signals are not functioning. Both the door-edge security system and the safety chain are active. The light barrier is non-functioning. For DIP 1 switch setting ON the facility can be closed using the membrane keypad if the door-edge security system has actuated, or is defective. The door cycle counter is inactive. Maintained mode = rotary switch setting 1
Traverse commands OPEN/CLOSE are implemented in maintained mode. The radio receiver that can be plugged in can be programmed via the store key. The radio signal is configured as a control sequence (OPEN-STOP-CLOSE-STOP-OPEN ...). In addition there is the option of connecting an external receiver or a pull switch.
Rotary switch
for radio module
for timer module
for membrane keypad
DIP switch
Operating modes for BoxCard plus and premium L Inspection mode L Maintained mode L Automatic closing function
for door-edge security system
LED green Power
for emergency key-operated push-button
DIP switch
Automatic closing function = rotary switch setting 2 to 9 and (only premium) automatic closing function switch on, or with bridge across terminals nos. 5 –6
The door is opened via an OPEN button, or via the radio remote control unit. After the set open holding time the control system starts the prewarning time and then the downward direction. If the light barrier is actuated during the open holding time or the prewarning time the open holding time is restarted. Rotary switch setting Rotary switch setting Rotary switch setting Rotary switch setting Rotary switch setting Rotary switch setting Rotary switch setting Rotary switch setting
LED functions: Upper LED’s CN on
RT pulsating/flashing GE flashing LED lower GN on
2 3 4 5 6 7 8 9
Open holding time 5 s Open holding time 10 s Open holding time 20 s Open holding time 30 s Open holding time 45 s Open holding time 60 s Open holding time 90 s After traversing the light barrier the door closes after 5 s; if the light barrier is not traversed the door closes after 120 s.
Automatic closing function ON or terminal 6-7 with bridge Text or error messages Maintenance interval/door cycle counter Power
Closing not possible via the membrane keypad if door-edge security system defective or actuated. Before reaching CLOSE pre-limit switch, reversing 1 s if door-edge security system is actuated Test pulse for light barrier - test unit REL. 4
Factory setting
DIP-OFF
DIP-Switch
Additional functions that can be set via DIP switches (-plus DIP 1, 2, 8; premium DIP 1–8)
1
ON
2
ON
3
ON
4
ON
Door Open/Closed signal REL 3/REL. 1 Switching on delay off
5 6
ON OFF
Maintenance interval is only indicated via flashing YELLOW LED Light barrier does not switch the facility from an intermediate position into the upward direction.
7
OFF
8
OFF
Light activation 180 s REL. 2 If the automatic system is switched on until the door has closed.
* Jumper 2 from version “H“
10
DIP-ON Closing via membrane keypad if door-edge security system is defective Before reaching DOWN pre-limit switch, reverse completely if door-edge security system is actuated Malfunction or error message REL. 4
Light activation 1 sec REL. 2 for stairwell automatic system etc.
Traffic light activation red/green REL 1/REL. 3 Switching on delay on Traffic light red REL. 1 flashes/lights on 3 s before and during each door movement *Jumper 2: not connected = traffic light flashes red *Jumper 2: connected = traffic light shows red Maintenance interval is indicated via the RED REL. 1 traffic light Light barrier starts in the upward direction from the door’s intermediate position.
BoxControl D 400 plus/premium
Door cycle counter With actuated limit switch CLOSE or pre-limit switch CLOSE (terminals 3 –4 not bridged) press additorially the CLOSE membrane key for 5 s, then the counter status is indicated by flashing of the YELLOW LED. The counter status is indicated in steps of 10, 100, 1,000, 10,000, and 100,000. The output of the counter status begins with the 10 digits. Between the digits the yellow LED is extinguished in each case for 2 s. After the output of the last stored value the yellow LED lights up for 5 s and the output of the counter status is complete.
Maintenance interval
Factory setting 5,000 cycles, – counted when the “Door OPEN” limit switch is reached – display is via the flashing LED YELLOW, and if DIP 7 is ON then at the same time via the cycling relay (relay 1). Error messages A display is only available with rotary switch positions 1 to 9, with the RED LED flashing. Blinking frequency 1 Hz: with the “Pre-limit switch CLOSE” defective with door open and if the pre-limit switch contact is open Voltage return Run time monitoring Door-edge security system is actuated or defective • Door-edge security system test defect • Door-edge security system actuated for longer than 2 minutes with door not closed • light barrier triggered Light barrier interrupted for longer than 2 minutes EMERGENCY STOP chain Wind-up safety device - light barrier test unit Door-edge security system actuated 3 times before the lower end position was reached.
Reset of maintenance interval
The CLOSE limit switch must be actuated, set the rotary switch to setting 8 and then press the membrane keys STOP and CLOSE for approx. 5 s. Modify maintenance interval
The CLOSE limit switch must be actuated – Rotary switch setting 1: 1,000 cycles – Rotary switch setting 2: 3,000 cycles – Rotary switch setting 3: 5,000 cycles – Rotary switch setting 4: 8,000 cycles – Rotary switch setting 5: 12,000 cycles
set
Date
Press the membrane keys STOP and CLOSE at the same time for approx. 5 s; the stored value is indicated via the flashing YELLOW LED. 1x blinking corresponds to 1,000 cycles 3x blinking –3,000 cycles etc. DIP switch 3 set to ON, malfunction or error messages are continuously displayed through relay 4.
Effect:
Defect signal relay 4
Only an indication, no effect on the door function Dead man mode OPEN and CLOSE as far as traverse to nearest limit switch, then maintained mode again Reversal as far as end position OPEN or STOP for closing traverse, according to the setting of Dip 2. Dead man mode in downward direction using membrane keypad according to the setting of Dip 1 until the defect has been removed. Dead man mode in close direction through the membrane keypad or the emergency key operated push button, until defect has been removed. Dead man mode in downward direction until defect has been removed and reversal as far as OPEN end position for closing traverse Door traverse no more possible, until malfunction has been removed see wiring diagram „safety limit switch chain“ DIP 3 OFF; test unit not connected or faulty No automatic closing
2 times flash 2 s pause 3 times flash 2 s pause
No reversing, door CLOSE only in dead man mode
1 times flash 2 s pause
BoxControl safety limit switch chain:
4 times flash 2 s pause
Steady light 5 times flash 2 s pause 6 times flash 2 s pause 7 times flash 2 s pause 8 times flash 2 s pause 28 27
– 24 V DC max. 250 mA +
Safety switch
26
For the control system to function, all terminals of the safety chain, emergency stop, emergency hand crank/ thermostat, safety limit switch and stop must be connected or bridged.
25
Safety switch
24 23
Safety switch
22 to the BoxCard
21 20
Please take note of the circuit diagrams!
19 18 17 16 to the BoxCard
Button STOP
15
from the BoxCard
14 13 12 11 10 9 8 7 31
F1 2AT
30 L1
L3
+ 24VDC
Limit switch Limit switch Safety limit switch
Emergency STOP Emergency crank handle
Thermal protector
5 6
11
Manufacturer’s declaration
M A N U FA C T U R E R ' S D E C L A R AT I O N according to Machine Directive 98/37/EEC with modifications (article 4 (2)) 2) We hereby declare that the product(s) as listed below complies/comply with the guidelines of the European communities. Product name:
BoxControl x BoxControl D 400 basic/plus/premium
Description:
Control system for automatic operation of door facilities
Compliance of the specified product(s) with the relevant protection requirements of the directives is demonstrated through compliance with the following standards: x EMC Directive 2004/108/EC x Low Voltage Directive 2006/95/EC x RoHS Directive 2002/95/EC x x x x
DIN EN 50 178 DIN EN 60 204-1 DIN EN 12 453 DIN EN 12 445
Commissioning of this/these product(s) is only permitted once the machine in which the above-mentioned product(s) is/are to be installed has been verified to comply with the relevant directives or national standards.
Beuren, 10. 05. 2006 elero GmbH Antriebstechnik Linsenhofer Str. 59-63 D-72660 Beuren
Ulrich Seeker CE-Officer
elero 20 GmbH Antriebstechnik
Linsenhofer Straße 59–63 D-72660 Beuren
Telefon (0 70 25) 13-01 Telefax (0 70 25) 13-212
[email protected] www.elero.com We reserve the right to make technical changes 05/08
