Transcript
AC and DC Gearmotors
Any product is only as good as its individual components. Starting with careful attention to detail in the engineering stage and continuing through the selection of materials and manufacturing processes, each component is designed to stand up in rugged industrial applications.
Other Gear Solutions from Baldor Worm Gear Reducers
Die cast housings are produced in our own facility. Machined on precision CNC machining centers and checked on state-of -theart measuring equipment, these housing provide rigid support and accurate alignment of the gears.
Stainless Steel Worm Gear Reducers
All motors are ball bearing type, rated for industrial duty. These motors, both AC and DC, are constructed from precision machined components and are dynamically balanced for smooth quiet operation.
Helical Worm
In-Line Helical Gear Units
Outside surfaces are protected by a durable heat cured dry powder coating which is FDA approved for food processing applications.
Ratio Multipliers
Gearmotors
Continuing education and training helps our people maintain the highest standards of quality. From initial design through final test, our employees are dedicated to building the best product possible. Over 300 stock ratings are available from Baldor district offices and distributors across the country. Thousands of custom combinations can be assembled from a wide range of standard ratios, motors, and mountings. Baldor sales and engineering personnel are available to help solve your application problems.
Inverter Duty Gearmotors
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RIGHT ANGLE GEARMOTORS FEATURES AND BENEFITS Dynamically balanced armature/rotor for vibration free smooth operation
Custom designed seals with a bi-directional helix for positive oil retention and long life
Ball bearings for greater load capacity (J and K Styles)
Heavy duty industrial ball bearings are employed on all Baldor gearmotors
Induction hardened and ground worm significantly increases both the operating life and load capacity Internal expansion bladder eliminates the need for a breather while allowing the gearmotor to be mounted in any position.* This feature is exclusive to Baldor.
Model JK shown
UL recognized insulation system 200˚ ISR copper magnetic wire
Synthetic oil provides improved efficiencies, long life and cooler operation. Permanently lubricated for long mainetnance-free operation. * Vertical motor below gearhead not recommended.
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New castings are designed to eliminate any possibility of porosity leaks, reduce weight and increase strength and reliability
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SINGLE REDUCTION WORM GEARMOTORS
Style FTA
Style B
Style C
• • • • • •
Hardened and ground steel worm provides quiet operation and long life Factory lubricated for life, no routine maintenance is required Double 5/16” output shafts provides mounting flexibility AC & DC ratings up to 1/20 hp Torque ratings to 15 in-lbs Available in 90 volts DC & 115 volts AC
• Hardened and ground steel worm provides quiet operation and long life • Factory lubricated for life with Mobil SHC 634 synthetic oil • Baldor’s exclusive internal oil expansion bladder. Keeps lubrication in and contamination out • Double 1/2” output shafts provides mounting flexibility • AC & DC ratings up to 1/6 hp • Torque ratings to 45 in-lbs • Available in DC voltages 90 or 180 and AC voltages 115 or 230/460 • Hardened and ground steel worm provides quiet operation and long life • Factory lubricated for life with Mobil SHC 634 synthetic oil • Baldor’s exclusive internal oil expansion bladder. Keeps lubrication in and contamination out • Double 1/2” output shafts provides mounting flexibility • AC & DC ratings up to 1/4 hp • Torque ratings to 75 in-lbs • Available in DC voltages 90 or 180 and AC voltages 115 or 230/460 • Hardened and ground steel worm provides quiet operation and long life • Factory lubricated for life with Mobil SHC 634 synthetic oil • Baldor’s exclusive internal oil expansion bladder. Keeps lubrication in and contamination out • Single 5/8” output shaft has both keyway and flat • AC & DC ratings up to 1/2 hp • Torque ratings to 320 in-lbs • Available in DC voltages 90 or 180 and AC voltages 115 or 230/460
Style K • Hardened and ground steel worm provides quiet operation and long life • Factory lubricated for life with Mobil SHC 634 synthetic oil • Baldor’s exclusive internal oil expansion bladder. Keeps lubrication in and contamination out • Double 3/4” output shafts provides mounting flexibility • AC & DC ratings up to 1/2 hp • Torque ratings to 550 in-lbs • Available in DC voltages 90 or 180 and AC voltages 115 or 230/460 Style J
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NOTE: Vertical motor below gearhead not recommended. Avoiding those positions where the high speed oil seal is immersed in oil, will provide greater security against high speed input seal wear.
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• Hardened and ground steel worm provides quiet operation and long life • Ratios sfrom 5:1 to 60:1 • Factory lubricated for life with Klubersynth UH1-6-460 USDA food grade oil • Baldor’s exclusive internal oil expansion bladder, keeps oil in and contamination out • Symmetrical, 1.00" hollow through-bore design • AC & DC ratings up to 1 hp • Torque ratings to 550 in-lbs Style H
DOUBLE REDUCTION WORM GEARMOTORS • • • • • •
Hardened and ground steel worms provides quiet operation and long life Ratios from 88:1 to 1600:1 Double 5/16” output shafts provides mounting flexibility AC & DC ratings up to 1/50 hp Torque ratings to 15 in-lbs Available in DC voltages 90 or 180 and AC voltages 115 or 230/460
• • • •
Hardened and ground steel worms provides quiet operation and long life Ratios from 27.4:1 to 2500:1 Factory lubricated for life with Mobil SHC 634 synthetic oil Baldor’s exclusive internal oil expansion bladder. Keeps lubrication in and contamination out Double 1/2” output shafts provides mounting flexibility AC & DC ratings up to 1/20 hp Torque ratings to 75 in-lbs Available in DC voltages 90 or 180 and AC voltages 115 or 230/460
Style GNA
Style D
• • • •
• • • • • • • •
Hardened and ground steel worms provides quiet operation and long life Ratios from 50:1 to 2000:1 Factory lubricated for life with Mobil SHC 634 synthetic oil Baldor’s exclusive internal oil expansion bladder. Keeps lubrication in and contamination out Double 5/8” output shafts provides mounting flexibility AC & DC ratings up to 1/4 hp Torque ratings to 175 in-lbs Available in DC voltages 90 or 180 and AC voltages 115 or 230/460
Style E NOTE: Vertical motor below gearhead not recommended. Avoiding those positions where the high speed oil seal is immersed in oil, will provide greater security against high speed input seal wear.
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PARALLEL SHAFT GEARMOTORS Dynamically balanced armature/rotor for vibration free smooth operation
Heavy duty industrial ball bearings are employed on all Baldor gearmotors
UL recognized insulation system 200˚ ISR copper magnetic wire
Model PSL shown
Heavy duty industrial ball bearing on interim stages on all parallel gearmotors
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All parallel shaft gearmotors are permanently lubricated for life with synthetic lubrication for long maintenance-free operation.
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Custom designed seals with a bi-directional helix for positive oil retention and long life
Extra wide Helical* gearing (PSL and PSLH) greatly improves load capacity and quiet operation
New castings are designed to eliminate any possibility of porosity leaks, reduce weight and increase strength and reliability
PARALLEL SHAFT GEARMOTORS
Style PSSH
• • • • • • • • • •
Induction hardened helical and spur gears for extra strength Ball and needle bearing construction for improved torque capacity Factory lubricated for life with Mobil SHC 634 synthetic oil Output shaft is 1/2” diameter Industry standard mounting dimensions AC & DC ratings up to 1/4 hp Ratios from 5:1 to 3125:1 Torque ratings to 144 in-lbs Available in DC voltages 90 or 180 and AC voltages 115 or 230/460 Additional bases for greater mounting flexibility available
• • • • • • • • • •
Induction hardened helical and spur gears for extra strength Ball and needle bearing construction for improved torque capacity Factory lubricated for life with synthetic Mobilith SHC 007 Output shaft is 5/8” diameter Industry standard mounting dimensions AC & DC ratings up to 1/8 hp Ratios from 5:1 to 625:1 Torque ratings to 235 in-lbs Available in DC voltages 90 or 180 and AC voltages 115 or 230/460 Additional bases for greater mounting flexibility available
• • • • • • • • • •
Induction hardened helical gears for extra strength Ball and needle bearing construction for improved torque capacity Factory lubricated for life with synthetic Mobilith SHC 007 Output shaft is 3/4” diameter Industry standard mounting dimensions AC & DC ratings up to 1/2 hp Ratios from 5:1 to 625:1 Torque ratings to 637 in-lbs Available in DC voltages 90 or 180 and AC voltages 115 or 230/460 Additional bases for greater mounting flexibility available
Style PSM
Style PSL Style PSLH
NOTE: Vertical motor below gearhead not recommended. Avoiding those positions where the high speed oil seal is immersed in oil, will provide greater security against high speed input seal wear.
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GEARMOTOR ACCESSORIES
BKP2400 Conduit Box
BKP2400 is an optional combination conduit/capacitor mounting kit. This box may be use with stock 24 frame AC motors and Gearmotors. 2.950 2.930 1.505
.385 .365
1.000 TYP
8 x .281 HOLES, THRU 1.448 REF
2.010 1.990
3.98
4.775 4.745 1.448 REF
2.000 1.980 TYP
4 x .281 1.50 1.50
B92 Base
.473
B92 is a formed steel-mounting base that bolts to the bottom of the PSM gearbox casting. Provides secure foot mounting and drop-in interchangeability with other manufacturers. 4.104 3.375 1.500 TYP.
3.000
.500 .672 .500 TYP.
1.218
4.465
3.375
3.000 3.250
1.688 TYP. 3 x 1/4 - 20 THRU
B93 Adapter
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.380 4 x .281 THRU
B93 is a three point face mounting adapter. Provides Interchangeability with other manufactures. Baldor also can provide a PSM with the three point mount integral to the gearhead casting. Contact your local Baldor sales office for additional information.
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GEARMOTOR ACCESSORIES
LB73 LB73GR LB74 LB75 LB73 & LB73GR are “L” type mounting brackets used with the PSSH gearmotor. Securely mounts to gear face in a 90 degree locations for floor, wall or ceiling mount. LB73 is painted black to match stock DC motor while LB74GR is painted gray to match our AC line. LB74 “L” type mounting brackets used with the PSL and PSLH gearmotor. Securely mounts to gear face in a 90 degree locations for floor, wall or ceiling mount. LB74 is not recommended for units weighing over 20 lbs. LB75 “L” type mounting brackets used with the PSL and PSLH gearmotor. Securely mounts to gear face in a 90 degree locations for floor, wall or ceiling mount. LB75 is recommended for units weighing over 20 lbs.
D
A
B
C
D
E
F
H
BA
W
X
Y
LB73
3.75
4.50
3.94
3.03
3.75
1.88
2.25
1.50
3.40
2.65
0.93
LB74
4.50
6.00
5.45
4.00
5.00
2.50
3.10
1.50
4.63
3.62
1.28
LB75
6.00
6.00
6.00
4.00
5.00
2.50
3.10
1.50
6.00
3.62
1.28
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NEMA Enclosed DC Controls
FOR PERMANENT MAGNET OR SHUNT WOUND MOTORS Features common to enclosed and chassis mount controls: • Full wave SCR control with free wheeling diode (NEMA type K) except regen controls. • Field power supply allows use with shunt wound DC motors as well as permanent magnet motors. • Adjustable accel, decel, current limit, IR comp, min. and max. speed. Current limit indicating LED. • 5K speed pot for speed control (remote on chassis mount). • Kit available for forward/brake/reverse switching (BC140, BC154, BC254 only). • Horsepower resistor and armature fuse selectable to match control and motor for each application. (Included in price of control). • Customer selectable armature or tach feedback (except BC138, BC139, BC140, BC140-FBR). • Anti-demag circuit protects PM motors and helps protect the SCR power bridge against direct shorts. • Noise rejection circuit eliminates false starts and blown SCR’s.
BC140 Enclosed (NEMA 1)
• US and Canadian UL component recognition.
Additional features are standard only on enclosed control: • Pilot light
• On-off switch
• 115/230 voltage selection switch or jumper (BC140, BC140-FBR, BC200, BC201, BC202, BC203, BC204, BC254 and BC354 only)
• Terminal strip connections
• Built in armature and line fusing • BC140-FBR includes Forward-Brake-Reverse switch
A Plug-in Horsepower Resistor® and armature fuse must be ordered and installed in BC138, BC139, BC140, BC140-FBR, BC141 and BC142. Spare resistor kits are also available. Resistor should be selected based on the motor’s rated current. Hp Range 1/100-1/3 1/50-3/4 1/100-2* 1/100-2*
Catalog Number BC138 BC139 BC140 BC140-FBR
Approximate Shipping Weight (Lbs) 1 1 3 3
Input Voltage 115 VAC 230 VAC 115/230 VAC 115/230 VAC
NOTE: *1 Hp at 115V and 2 Hp at 230V requires BC143 heatsink kit. FBR = Forward/Brake/Reverse.
DC Control Accessories Catalog Number BC24-LF BC143 BC144 BC145 BC146 BC147 BC148 BC149 BC151 BC152 BC218
Description Ac Line Filter for use with CE Applications External Heatsink Kit (BC140, BC140-FBR, BC141, BC142) Forward-Brake-Reverse Switch Kit for BC140 Signal Isolator Board Current Sensing Relay/Overload Protector Barrier Terminal Board (BC141 & BC142) Replacement Potentiometer Kit (5K ohm) Knob and Dial Kit Electronic Speed Potentiometer Barrier Terminal Board With Signal Isolator (BC141 AND BC142) DIN-rail mounting kit for BC141, BC142 or BC204
Approximate Shipping Weight (Lbs) 0.5 2.0 0.4 0.5 0.4 0.3 0.1 0.1 0.5 1.0 0.5
NOTE: BC24-LF is an AC line filter required for applications where CE is required if the control is not filtered elsewhere in the application. This filter is used on most 115 or 230 VAC, single phase applications where CE is required.
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Chassis Mount DC Controls
BC141 / BC142 Hp Range 1/100-1.5** 1/50-3** 5
BC155 Approximate Shipping Weight (Lbs) 1 2 5
Catalog Number BC141 BC142 BC155
Input Voltage (1Ph,50/60 Hz) 115 VAC 230 VAC 230 VAC
NOTE: Above controls include 5k speed potentiometer. **1-1.5 Hp at 115 Volts and 2-3 Hp at 230 Volts, requires BC143 Heatsink kit. BC155 Includes integral heatsink.
Plug-In Horsepower Resistor & Fuse Kit A Plug-in Horsepower Resistor® and armature fuse must be ordered and installed in BC138, BC139, BC140, BC140-FBR, BC141 and BC142. These should be selected based on the motor’s rated current. Motor Hp Armature Voltage 90-130 VDC 180 VDC 1/100 1/50 1/50 1/25 1/30 1/15 1/20 1/10 1/15 1/8 1/12 1/6 1/8 1/4 1/6 1/3 1/4 1/2 1/3 3/4 1/2 1 3/4 1 1/2 1* 2* 1 1/2* 3*
Plug-In Hp Resistor Resistance Value (Ohms) 1.00 0.51 0.35 0.25 0.25 0.18 0.10 0.10 0.05 0.035 0.025 0.015 0.01 0.006
Baldor Catalog Number BR1000 BR0510 BR0350 BR0250 BR0251 BR0180 BR0100 BR0101 BR0050 BR0035 BR0025 BR0015 BR0010 BR0006
Approximate Motor Current (DC Amps) 0.20 0.30 0.33 0.50 0.80 0.85 1.30 2.00 2.50 3.30 5.00 7.50 10.00 15.00
DC Fuse Rating (AC Amps) 0.50 0.50 0.50 0.75 1.00 1.25 2.00 2.50 4.00 5.00 8.00 12.00 15.00 25.00**
NOTE: * External Heatsink required. ** Also used with AC Line Fuse. For AC line fuse rating see manual.
Fractional Horsepower DC Speed Controls FOR PERMANENT MAGNET MOTORS
• • • • • Maximum Hp 1/15 1/8 1/4
Variable Transformer for Manual Speed Adjustment Heavy Duty Silicon Full Wave Rectifier Built-In Circuit Breaker Center Lock Reversing Switch (Center Off) Pilot Light Catalog Number BC110 BC115 BC130
Approximate Shipping Weight (Lbs) 5 6 10
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• • • • •
On/Off Switch Totally-Enclosed Cabinet (NEMA 1) Supplied w/Type SJO Oil Resistant Cord, 7 Feet Long Input Voltage 115VAC 1φ; Output Voltage 0-90 VDC CSA Listed File # LR54532 Amp Capacity 1.0 1.5 3.0
Input Voltage 115 VAC 115 VAC 115 VAC
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Printed in U.S.A. 3/05 PROG 5000
