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INSTALLATION AND OPERATION MANUAL - USA Whale Built-In Electric Grill Model Number Description 1850-1104 Electric Grill 120V 1850-1404 Electric Grill 220 - 240V INSTALLATION AND OPERATION MANUAL Whale® Electric Grill ENG INSTALLATION & USER INSTRUCTIONS Thank you for purchasing this Whale® product. For over 30 years, Seaward Products has manufactured high quality water heating, cooking and gas supply products. The company has now been taken over by Whale®, who has led the way in the design and manufacture of water systems including freshwater, bilge, gray and black waste management, faucets, showers, plumbing and accessories in the marine and RV industries for the past 60 years. Whale’s products are built on a reputation for quality, reliability and innovation backed up by excellent customer service. For more information please visit www.whalepumps.com/marine 1. SPECIFICATION Product Code 1850-1104 Description 1850-1404 Built-In Stainless Steel Electric Grill Voltage Power Current Draw Recommended Breaker Size 120V A.C 1800W 15A 220-240V A.C 2400W 11.5A 20 Amp 15 Amp (Dual Pole) Dimensions With Lid Open (wxdxh) 22” x 14 ¼” x 14” (559 x 362 x 356mm) Dimensions With Lid Shut (wxdxh) 22” x 14 ¼” x 3” (559 x 362 x 76mm) Cut Out Size 20 ¾” x 11 ¾” x 5” (527 x 299 x 127mm) Weight 32 lbs (14.5 kg) Materials Stainless Steel, Marine Galvanized Steel 2. LIST OF CONTENTS AND LIST OF DIAGRAMS 1. 2. 3. 4. 5. 6. 7. 8. SPECIFICATION CONTENTS AND DIAGRAMS PRINCIPLES OF OPERATION TO THE USER TO THE FITTER APPLICATION WARNINGS INSTALLATION LIST OF DIAGRAMS: Figure 1 - Location Figure 3 -Securing the Grill Figure 5 - Lid Operation Instruction 9. 10. 11. 12. 13. 14. 15. INSTRUCTIONS FOR USE TROUBLE SHOOTING MAINTENANCE WINTERIZING SERVICE SUPPORT DETAILS PATENTS/ TRADEMARKS WARRANTY STATEMENT Figure 2 - Cut Out Dimensions Figure 4 - Wiring Diagram 3. PRINCIPALS OF OPERATION The Whale® Stainless Steel Grill is designed for use in marine vessels or recreational vehicles for outdoor use only. The grill has a folding Stainless Steel Cover to protect the unit when not in use and an interlocked shut-off switch to ensure safety when not in use. Please refer to the Specifications (Section 1) for the range of models available. 4. TO THE USER Read the following carefully before installation. WARNING: Please note that incorrect installation may invalidate the warranty. 5. TO THE FITTER Check that the product is suitable for the intended application, follow these installation instructions and ensure all relevant personnel read the points listed below. Also ensure that these operating instructions are passed on to the end user. 6. APPLICATION Whale® Grills are designed for use in recreational marine vessels or recreational vehicles only and operated on A.C. electrical supply only. If it is intended for use for any other purpose it is the user's responsibility to ensure that the appliance is suitable for the intended use. This Whale® appliance is not suitable for domestic applications. 7. WARNINGS Please note: A qualified electrician must install this product. Whale® accepts no responsibility or liability for damage to equipment, injury, or death that may result from improper installation or operation of this product. When using electrical appliances, basic safety precautions to reduce the risk of fire, electrical shock, or personal injury to persons must be followed. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. The appliance must be installed outdoors on a leisure vessel or recreational vehicle only. If it is intended for use for any other purpose it is the user's responsibility to ensure that the appliance is suitable for the intended use. Electric only model - Not suitable for use with any other firelighters, flammable liquids, diesel, chemicals etc. Flammable materials (such as gas canisters) must not be stored near to the appliance. In the event of a grease fire, do not use water – smother the fire or flame or use a dry chemical / foam type extinguisher. The correct fire extinguisher must be kept on your vessel as a safety precaution. Never leave the appliance unattended when turned on and keep close supervision of children and vulnerable adults to ensure they do not come into contact with the appliance. Never allow anyone to sit or stand on any part of the appliance. Appropriate apparel is required for using this product – loose fitting or hanging garments must not be worn while using this appliance. Ensure the appliance is fully dry before use. Water on the surface may heat when in use and cause a steam that could cause burns to skin. This appliance is for outdoor use only. Never use your appliance for warming or heating the room. Do not heat unopened containers. Build-up of pressure may cause container to burst and result in injury. After use, the appliance and any utensils used may still be hot to touch. Depending on installation, working surfaces near to the appliance may also become hot during use. Take care to allow the appliance and the surrounding area to fully cool before cleaning. WARNING: Fire hazard. Wiring must comply with applicable electrical standards and include a properly sized fuse or circuit breaker. Improper wiring can cause a fire resulting in injury or death. Switch off the power while making connections. Suggested wiring information is given as guidance only. For full information, refer to the USCG, ABYC and ISO regulations for marine applications and wiring gauges, connectors and fuse protection. 8. INSTALLATION NOTE: Incorrect installation will invalidate warranty. Preparation - Always disconnect power sources before installing. Ensure your appliance is properly installed and grounded by a qualified electrician. 8.i Location • The appliance must be installed outdoors in a well ventilated area. • Ensure the product is accessible for maintenance - Install and locate this product only in accordance with the provided installation instructions. • The minimum clearance between the top of the cooking surface and the bottom of the unprotected combustible surfaces must be no less than 30” (762mm). • The distance from the top of the cooktop to the bottom of cabinets above can be reduced to 24" (610mm) minimum when the bottom of the wood or metal cabinet is protected by not less than ¼” (6mm) thick flame retardant mill-board covered with no less than No. 28 MSG sheet steel, 0.015” (0.3mm) thick stainless steel, 0.024” (0.6mm) thick aluminium or 0.020” (0.5mm) thick copper. • The minimum distance between the back edge of the cut out and the nearest surface or feature must be no less than 3” (76mm). Figure 1 Locating the Grill 30” (726mm) 20 3/4” (527mm) 3” (76mm) Minimum 11 3/4” (298mm) 8.ii Mounting Instructions Note: Mount the grill on horizontal surface only. Step 1 Locate in a dry accessible area with adequate ventilation and mark out your cut out area. Step 2 Cut-out the following countertop to the dimensions: Width 20 ¾” (527mm) Depth 11 ¾” (298mm) Minimum Depth Below Counter Top 6” (152mm) Figure 2 - Cut Out Dimensions - Plan View Step 3 Lower grill into cutout in the countertop. Step 4 Attach the mounting brackets (x2) with the screws provided. Step 5 Slide the mounting brackets upward to underside of the countertop and tighten the mounting bracket screws. Step 3 Step4 Step 5 Figure 3 - Securing the Grill 8.iii Electrical Wiring This appliance must be installed by a qualified electrician. • WARNING: Fire hazard. Wiring must comply with applicable electrical standards and include a properly sized fuse or circuit breaker. Improper wiring can cause a fire resulting in injury or death. • Switch off the power prior to making connections. • Suggested wiring information is given as a guide only. For full information, refer to the USCG regulations for marine applications and wiring gauges, connectors and fuse protection. Electrical Requirements • Ensure installation is in line with Title 33 Code of Federal Regulations, Part 183, Subpart 1, Section 183.435. • Appliance must be installed in accordance with the installation instructions and comply with any regulations in the country where the appliance is installed. Model Voltage (A.C.) Rating Breaker Size (Amps) Min. Wire Size 1850-1104 120V 1.8KW 20 14 AWG 1850-1404 220 - 240V 2.4KW 15 (Dual pole) 14 AWG Figure 4 - Wiring Diagram NOTE: All wiring within the junction box must be made by a qualified electrician 8.iv. FITTING THE CIRCUIT BREAKER The circuit breaker is required in order to protect the appliance from serious damage, therefore this must be fitted prior to appliance use. For individual requirements see breaker size column in the table above. If the breaker blows: a) Check for reverse polarity connection b) Check the breaker in the system is correctly rated for the model (See the Electrical Requirements table) c) Check there have not been any power surges d) Check all electrical connections are intact and fully protected 9. INSTRUCTIONS FOR USE NOTE: Drain must remain in the ‘closed position’ while the appliance is in use. 1. Push knob down to clear the safety lock and turn counter clockwise to desired setting. 2. The indicator light will indicate when the unit is on. 3. When finished cooking wait 7 to 10 minutes before closing the cover to allow the grill to cool. 4. Close cover by holding the handle firmly, then disengaging the locking lever (see figure 5). Gently pull the locking level towards you to disengage the lock. Note: To prevent smoking, place water in drip tray (1 cup or 8fl oz is recommended). CAUTION: Damage will occur to the cover if it is closed while the element is hot. Indicator Light Figure 5 - Lid Operation instructions If using utensils on the electric grill ensure that they have a long handle and a rubber grip that does not heat up to prevent potential burns. DO NOT use plastic utensils - these will melt on the grill. 10. TROUBLESHOOTING PROBLEM POSSIBLE CAUSES POTENTIAL SOLUTION Incorrect wiring or voltage supply Consult installation instructions Breaker not functioning Replace or reactivate the breaker Damaged element connection caused by Grill does not heat lifting the element vertical or failed element up Faulty lid cut out Faulty infinite switch Wind across your cooking surface Grill lid will not close Lever not disengaged Lid will not open Lid has been forced down damaging lever Damaged Lever Replace the element Replace the micro-switch Replace the infinite switch Ensure the grill is in a well ventilated area but sheltered from the wind Disengage to lever by gently pulling it towards the front of the grill and carefully pulling the lid downwards Replace the lever - contact Whale Support If the lid eventually opens, the lever can be replaced. If the lid will not open at all the entire unit must be replaced Grill does not shut Safety switch, lever or wiring damaged or dis- Check the lever for damage - if damage is apparent, the lever engaged off when lid is in will need to be replaced by a qualified electrician. Check the the down position Lid has been forced down wiring for damage or disengagement. Grill is full of water Lid left open while not in use Boat washdown Open the drain valve on the underside of the grill and drain the unit Grill turns off when Automatic cut-out switch activated the lid is closed Normal operation - safety shut-off device and a required function of the grill. Leave the lid open during use. Grill has not been allowed to cool before lid Grill lid has warped has been closed / will not close Automatic shut-off switch is not functioning properly correctly Allow the barbecue to fully cool before shutting lid. Replace lid if necessary - contact Whale Support Unit is corroding Ammonia or heavy duty cleaner has been used Lid left open resulting in extreme UV degradation Knob damage or degeneration Ammonia or heavy duty cleaner has been used Incorrect utensils allowed to rest on knobs (see Section 9) Check the lever for damage - if damaged contact a qualified electrician. Check the wiring has not been damaged or disengaged Do not use strong chemical cleaners on this appliance - non reversible reaction In general, ensure the lid is closed on the unit when not in use. Replacement knobs are available - contact Whale Support for details Do not use strong chemical cleaners on this appliance - replace the knobs (Part #80421) and see Section 11 Do not rest items on knobs as the heat can result in damage replace knob if necessary (Part #80421) 11. MAINTENANCE This Whale® appliance is designed to only require minimal maintenance. WARNING: Before servicing the grill, turn off all power. Note Do not repair or replace any part of the appliance unless specifically recommended in the manual. All other servicing must be carried out by a qualified electrician. Annual Checks • Whale® advises that the boat's electrical system is checked annually for any issues. This must be completed by an electrical engineer. • Before inspecting or replacing the appliances, disconnect the electrical supply. Optimal Performance • Ensure this product is regularly cleaned with non corrosive cleaning agents to ensure consistent performance. Cleaning Recommendations To clean your grill, use a damp cloth and dry thoroughly. Stubborn spots caused by spillage and discolouration from heat may be removed using lemon juice, vinegar, or chrome polish. Care must be taken to keep these away from porcelain enamel surfaces. NEVER use coarse cleaners such as steel-wool scouring pads or metal brushes to clean stainless steel, these will make deep scratches on the stainless steel that cannot be removed. CAUTION: Wipe up food spills and splatters using a wet sponge or cloth before they burn onto the surface. However, be careful when using a damp cloth on hot surfaces to avoid steam burns. NOTE: Some cleaners can produce noxious fumes if applied to a hot surface therefore avoid using any cleaners until the appliance has fully cooled. Do not use ammonia or another heavy duty cleaner on this unit The drip tray can be removed for cleaning. To do this, ensure the grill is off and fully cooled down. Lift out the enameled cooking grill and lift the element from the left (unattached) side whilst unclipping the element support. The drip tray can then be removed and washed in warm soapy water for further use. 12. WINTERIZING To prepare for winter, ensure that the unit is thoroughly cleaned and that there is no water in the grill from washing the boat. If water is allowed to enter the unit and freeze it may crack open the grill. 13. SERVICE SUPPORT DETAILS For installation or service advice please contact Whale® Customer Support: UK Tel: +44 (0)28 9127 0531 USA Tel: 1 802 367 1091 UK Fax: +44 (0)28 9146 6421 USA Fax: 1 802 367 1095 UK Email: [email protected] Email USA: [email protected] 14. PATENTS AND TRADEMARKS Whale® is a registered trademarks to Munster Simms Engineering limited (also trading as Whale® and Whale® Seaward) 15. WARRANTY STATEMENT This Whale® product is covered by 2 year warranty - Please see the enclosed Statement of Limited Warranty. This product is manufactured in Whale Seaward Inc. 3721 Capitol Ave, Whittier, CA, 90601-1732, USA. ©Copyright Whale 2014- All rights reserved. WHALE®, is a registered trademark of Munster Simms Engineering Limited, Bangor Northern Ireland also trading as Whale and Whale Seaward. Whale’s policy is one of continuous improvement and we reserve the right to change specifications without prior notice. Illustrations are for guidance purposes only. sh_184.44_v1_0814 Munster Simms Engineering Ltd - 2 Enterprise Road, Bangor, Co. Down, N.Ireland, BT19 7TA Tel: +44 (0)28 9127 0531 Email: [email protected] Web: www.whalepumps.com Whale Seaward Inc - 91 Manchester Valley Road, Manchester Center, VT, 05255, USA Tel: +1 802 367 1091 Email: [email protected] Web: www.whalepumps.com