Transcript
bühler 1500 Hayliner
OPERATORS AND PARTS MANUAL Table of Contents Description Page TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………... 2 GENERAL SPECIFICATIONS…..………………………………………………… 3 INTRODUCTION……………………………………………………………………. 4 Serial Decal Location……………………………………………………………. 4 Warranty Registration……………………………………………………………. 4 SAFETY……………………………………………………………………………… 5 General Safety Notes……………………………………………………………. 5 Safety Decals…………………………………………………………………….. 7 Important Precautions…………………………………………………………… 8 PRE OPERATION CHECKLIST...………………………………………………… 9 OPERATION.……………………………………………………………………….. 10 Attaching Bale Carrier to Tractor……………………………………………….. 10 Attaching Bale Carrier Controls to Tractor…………………………………….. 10 Carrier Controls Operation……………………………………………………… 11 Loading Bales…………………………………………………………………….. 11 Bale Pusher Operation…………………………………………………………... 13 Transporting 2500 Hayliner…...………………………………………………… 13 Unloading……..………………………………………………………………….. 14 LUBRICATION.……………………………………………………………………… 15 Pivot Points……………………………………………………………………….. 15 Roller Chain………………………………………………………………………. 15 Carrier Beams……………………………………………………………………. 15 MAINTENANCE……………………………………………………………………. 16 Fasteners…………………………………………………………………………. 16 Hydraulic System………………………………………………………………… 17 Hydraulic Fitting Torques……………………………………………………….. 17 Chain………………………………………………………………………………. 18 Wheels/Tires……………………………………………………………………… 18 Storage……………………………………………………………………………. 19 APPENDIX LIST…………………………………………………………………….. 20 APPENDIX A ASSEMBLY INSTRUCTIONS……………………………………. 21 APPENDIX B HYDRAULIC ASSEMBLY………………………………………... 25 APPENDIX C ELECTRICAL ASSEMBLY………………………………………... 48 APPENDIX D GENERAL ASSEMBLY…………………………………………... 51 CHECKLIST………………………………………………….……………………… 68 Predelivery………………………………………………………………………... 68 Customer Delivery……………………………………………………………….. 68
1
RED 15
18
RED
AMBER REFLECTOR
Slow Moving Vehicle
End Side
16
1
Front Crossmember
YELLOW
6
LEFT SIDE
Second Crossmember
16 YELLOW
Bale Stop Pusher 13
5
15
13. Part # 813638
RED
HAYLINER 1500
2
8
2
16 YELLOW 7 Note: 1) Refer to page 7 for detailed information on safety decals. 2) Awarness signs are shown on one side only for clarification. Signs are provided on both left and right sides except for numbers 1, 2, 5, 6, 8, 9 and14 which are only on the position indicated. RIGHT SIDE
12
10
YELLOW
16
14
11
9
9. Part # 813634
Front Stop 4
Valve Bank
Jack 16 YELLOW
bühler
Carrier Beam
15
TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION
BACK
Clevis FRONT
Bale Lift Arm Bale Fork
1500 Hayliner
bühler 1500 Hayliner
GENERAL SPECIFICATIONS: Dimensions: - Length: 44’ (13.4 m) - Deck Length: 37’ (11.3 m) - Width: 8.6” (2.6 m) - Weight (empty): 5495 LB (2498 kg) - GVW: 18720 LB (8491 kg) Capacity: - Total bale payload: 13225 LB (6000 kg) - Bales 6’ (1.8 m) diameter maximum to 4’ (1.2 m) diameter minimum - Hay crop, small grains, and flax straw - Eight 4’ (1.2 m) wide bales - Seven 5’ (1.52 m) wide bales Tires: - 4-12.5L x 15 FI - 12 ply, Load Range F, Farm Hwy Service tire - Six bolt heavy duty hubs with twine guards - Walking beam axle design Control Handle: - Power: 12v - Fuse: 15 amp (surge protection provided on machine) Hydraulics: - Two remote tractor hydraulics circuits required for operation - Closed center hydraulic standard. Optional kit required for open center - One Lift cylinder with restrictor - One Tilt cylinder with restrictor - Two 22.2 cu. inch (363.79 cu cm) hydraulic motors - See Appendix B for details on hydraulic components Tractor: - Size: 60 hp (45kW) recommended - Weight: As per ASAE specification ASAE S365.4 the tractor must weight 12480 LB (5660 kg) to adequately handle a GVW of 18720 LB (8491 kg) - Maximum loaded towing speed 20 mph (32 km/h)
3
bühler 1500 Hayliner
INTRODUCTION
CAUTION:
Your 1500 Hayliner requires a recommended minimum 60 hp (75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and 18720 LB (16983 kg) must not be exceeded. This manual has been provided as information regarding the specifications, safe operation and maintenance of your agricultural 1500 Hayliner. Read and understand this manual and the tractor manual prior to operating to obtain the best us e of operating your 1500 Hayliner. Keep this manual for reference and to forward to new operators and owners. Contact your local Buhler Inland dealer if you require any assistance, information or additional manuals. Your new bale carrier is designed to re trieve, transport, and unload a wide range of round bales. Sizes that can be accommodated range from 4’ (1.2 m) diameter to 6’ (1.8 m) diameter in a variety of hay crops as well as small grain and flax straw. Serial Decal Location The serial decal is located on the left side of the front crossmember. Please record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the Hayliner and will be required to obtain correct replacement parts and complete warranty claims. For your records, record Serial Number here:_________________________
Buhler Manufacturing "a partnership"
farm king allied inland
Warranty Registration The warranty registration and delivery report MUST be completed within thirty (30) days of delivery to validate the warranty.
4
bühler 1500 Hayliner
SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate your 1500 Hayliner properly. It is your responsibility to inform subsequent operators and owners of these precautions. General Safety Notes Keep young children away from machinery and bales at all times. Be aware that accidents often happen when the operator is tired or in a hurry to get finished. Take the time to consider the safest way. Never ignore warning signs of fatigue. Keep hands, feet, clothing and hair away from moving parts. Never attempt to clear obstructions or objects from a machine while the engine is running. Keep all shields in place. Never alter or remove safety equipment. Do not attempt to clear any blockage or reach into the 1500 Hayliner with your arm or leg unless the tractor engine is stopped. Do not load bales of sizes not out lined in the specifications section Use proper lighting and safety warnings when transporting equipment on public roads and during darkness. The slow moving vehicle emblem must be visible. Check with your local law enforcement agency for specific requirements. Provide a first-aid kit for use in case of emergencies. The safety information in this manual does not replace safety codes, insurance needs, or laws governing your area. Be sure your machine meets the standards set by these regulations. Keep a fire extinguisher with the machine. be sure the extinguisher is properly maintained and be familiar with its proper use. Wear close-fitting clothing and cover long hair. Never wear dangling items such as scarves or bracelets. Remember that YOU are the key to safety. Good safety practices protect you and the people around you. Follow all safety messages in the manual and on safety signs located on the machine. It is your responsibility to read and understand this manual completely before operating the bale carrier.
5
bühler 1500 Hayliner
Never leave the tractor unattended while the 1500 Hayliner is hooked up, always shut tractor off and remove key before leaving the tractor seat. A child or even a pet could engage an idling machine. Keep the 1500 Hayliner on solid ground, rocks and holes can be dangerous for operation and movement. Prior to use, check to ensure the attachment is properly hitched. Improper use of the 1500 Hayliner and tractor can cause serious injury or death. Never operate 1500 Hayliner with frayed or damaged hoses or leaking fittings. A burst could cause one or more hydraulic components to behave erratically causing serious injury or lose of life. Operate 1500 Hayliner only while seated in the tractor seat. Do not load bales improperly, always load according to the manual’s operation procedures. If for some reason you feel the tractor tipping immediately lower lift arms. Do not raise lift arms to extreme heights while tractor is on an incline. Be alert for terrain changes and adjust accordingly. Allow for 1500 Hayliner and tractor length when turning. Do not overload the GVW of 18720 LB (8491 kg) and when loaded keep the speed below 20 mph (32 km/h). Before allowing anyone to operate the machine, for however a short time or distance, make sure they have been instructed in its safe and proper use. Review the manual and all safety related items with all operators annually. correct other operators not using recommended procedures before an accident occurs. When assembling, operating and servicing machinery, wear all the protective clothing and personal safety devices that could be necessary for the job at hand. Never work beneath a raised lift arm unless it is securely supported. The control handle can be moved or a hydraulic leak could cause the arm to drop resulting in serious injury or death. Use only service and repair parts made or approved by the equipment manufacturer. substituted parts may not meet strength, design, or safety requirements. Do not modify the machine. Unauthorized modifications may impair the function and/or safety and affect machine life. Keep the area used for servicing machinery clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical equipment. Be sure all electrical outlets and tools are properly grounded. Keep machinery clean. Straw and chaff on hot surfaces are a fire hazard. Do not allow oil or grease to accumulate on service platforms, ladders or controls. Clean machines before storage. Never use gasoline, naphtha or any volatile material for cleaning purposes. These materials may be toxic and/or flammable. When storing machinery, cover sharp or extending components to prevent injury from accidental contact.
6
bühler 1500 Hayliner
Safety Decals The Terminology and decal location illustration show the approximate location and detail of safety decals. To install safety de cals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the r emaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals clean and replace any that are damaged or missing. Replacement decals are available from you local dealer. The following pictorials indicate important precautions to be used during the operation of the 1500 Hayliner. 1. Part # 813624
5. Part # 813627
2. Part # 813625
3. Part # 21867
6. Part # 813632
4. Part # 813626
7. Part # 813633
8. Part # 813635 WARNING
HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair.
10. Part # 813637
SW700
11. Part # 813636
12. Part # 21980
19. Part # A7017-00
13. Part # 813638
HAYLINER 1500 14. Part # 813952
15. Part # 967053
BUHLER HAYLINER 1500/2500 SNUBBER UNIT
P/N: 813949
(NO SERVICEABLE PARTS INSIDE) DECAL PN: 813952 CONTINUITY LIGHT
RED RELFECTIVE
16. Part # 967055 YELLOW RELECTIVE
7
17. Part # 813631 ORANGE FLOURESCENT
18. Part # 813628 AMBER REFLECTIVE
bühler 1500 Hayliner
Important Precautions The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards and alerts you that you r safety is involved. Follow the recommended precautions.
CAUTION
Indicates a potentially hazardous situation, which may result in injury. It may also be used to alert against unsafe practices.
WARNING
The warning symbol indicates a potentially hazard ous situation, which could result in death or serious injury and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
DANGER
The danger symbol indicates an imminently hazardous situation, which will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components, which for functional purposes, cannot be guarded
8
bühler 1500 Hayliner
PRE-OPERATION CHECKLIST
CAUTION
Make sure the tractor has a 60 hp (45 kw) or greater rating and a mass of 12480 LB (5660 kg). Make sure the drawbar is capable of supporting the 1500 Hayliner empty or loaded.
WARNING
The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over.
To ensure safe and proper operation of the 1500 Hayliner, inspect the following items prior to operation and daily thereafter. Refer to operation, lubrication and maintenance sections for detailed instructions. Prior to first use verify that the 1500 Hayliner has been properly assembled and that the operator understands the safety, operating, and maintenance requirements. Check for missing fasteners and replace if necessary. Refer to maintenance section for details. Check and maintain proper tire pressure of 90 psi (620 kpa). Check for loose wheel bolts. Bolts must be torqued to 125 ft LB (170 Nm). Clean 1500 Hayliner of any foreign material that may have accumulated from previous run. Lubricate all points requiring daily lubrication. Check chain tension and adjust if necessary with front sprocket adjusting bolt (approximately 6” (15 cm) of upward slack). This is verified by raising the chain by hand. Ensure top surface of bale carrier beams are properly coated with a graphite coating to reduce bale friction while pushing bales back. Ensure that the tractor used to pull the 1500 Hayliner is in working order according to the tractor manual. Verify the 1500 Hayliner is properly coupled to the tractor with the safety chain. Inspect all safety reflective decals, slow moving vehicle decals and lights where applicable. Inspect the hydraulic system on the 1500 Hayliner and your tractor for leaks or any other damage. Ensure the control handle actions reflect the movements of the 1500 Hayliner. Inspect all electrical connections to ensure proper function of the machine Ensure transport safety chain is disengaged from bale lift arm and stored on chain lug located on second cross member. Failure to do so may cause damage to lift arm.
.
9
bühler 1500 Hayliner
OPERATION
CAUTION
Prior to operation ensure the operator has read and understands the safety requirements of the 1500 Hayliner. Ensure the pre-operation checks have been completed prior to operation. 1. Attaching Bale Carrier To Tractor
CAUTION
Shut off tractor, engage parking brake and remove key before working around 1500 Hayliner. Refer to tractor manual for tractor parking procedures.
CAUTION
Use only the drawbar to couple the 1500 Hayliner to the tractor. Ensure drawbar is capable of handling the 1500 Hayliner load. The tractor must have a minimum mass of 12480 LB (5660 kg) and recommended 60 hp (45 kw). Using the tongue jack, raise tongue to align with hitch pin, adjust clevis position as necessary to level the carrier beams. Position tractor and secure with locking type drawbar pin (not supplied). Use an approved hitch pin with a mechanical retainer. Route safety chain around the hitch clevis, around drawbar support and back hook. Refer to tractor manual for further drawbar instructions. Do not use intermediate support on drawbar as attaching point. Store safety chain off the ground when not in use. If safety chain is damaged in any way, contact your dealer for a replacement. 2. Attaching Bale Carrier Controls To Tractor Bale raise and push functions are controlled by the 1500 Hayliner valve. Pressure and tank are supplied by two hoses complete with black hydraulic tip covers. The pressure hose is designated with a check valve and ensures proper flow through the valve. Connect the retract hose to the retract circuit and the extend hose to opposite extend port. The tilt function is controlled by the tractor’s remote valve. Extension and retraction are supplied by two hoses complete with red hydraulic tip covers. Connect control handle harness to the machine harness. Connection is made at the snubber unit by matching the appropriate socket and plug. Power to operate the 1500 Hayliner is supplied by the tractors 12 volt electrical system. Connect the red wire to the tractor positive and green to tractor ground. Connection may be made via tractor accessory plug or alternate method. The 15 amp fuse must be used on the positive wire as supplied. Verify 1500 Hayliner operation matches 1500 Hayliner control handle decal.
10
bühler 1500 Hayliner
3. Carrier Control Operation To begin 1500 Hayliner operation engage the remote hydraulic valve in the extension position. Lock valve in detent. Valve to remain constantly on during operation. The control handle is fitted with one rocker switch and two momentary contact rocker switches. They function as follows: PUSHER SPEED
o PUSHER SPEED: Select (HIGH) to operate pusher motors in series at high speed or (LOW) to operate in parallel at low speed. Torque is increased at low speed and pushes bales with more force. o PUSHER: Depress and hold PUSHER FWD to move forward. Depress and hold PUSHER BACK to move pusher back. o LIFT ARM: Depress and hold LIFT ARM UP to raise lift arm. Depress and hold LIFT ARM DN to lower lift arm.
PUSHER FWD
PUSHER BACK
LIFT ARM UP
LIFT ARM DN
CONTROL HANDLE
To operate raise / lower tilt function engage the remote hydraulic valve in the extension position to raise the tilt deck and engage the retract position to lower the deck. 4. Loading Bales
WARNING
Make sure area is clear before lowering bale lift arm. Failure to do so could result in injury or death. Align the tractor and 1500 Hayliner as indicated in the pictoral for pick up method used. Slowly approach the bale at 5 mph (8 km/h) while loading. When bale is properly captured begin to raise the bale. The 1500 Hayliner is designed to load bales with one of three options. Refer to the appropriate section on the next page for your option loading instructions. Instructions for the fork positions are provided in appendix A.
NOTE:
Before loading bale the pusher must be at the front of the carrier deck.
11
bühler The Fixed Pick Up Arm requires the operator to drive at 90° to the baling direction. The bales are loaded “End On”. The bale is loaded onto the carrier deck by depressing and holding LIFT ARM UP until the bale rolls off the pickup arm and onto the carrier beams. The Bale Deflector attached to the fixed pick up arm allows the bales to be picked up from either “End On” or “Side On.” The deflector rotates the bale 90° before it is lifted up onto the carrier. Forward travel is used to rotate the bale. Approach the bale so that the outer end of the bale rides up on the bale deflector as the loading arm moves under the bale. To pickup bales that are placed “End On,” drive so the inner arm of the loading fork is against the inner edge the bale. The bale will then be loaded onto the carrier in the same direction as it was picked up. Continue to load using fixed arm instrucitons.
1500 Hayliner
FIXED PICK UP ARM
BALE DEFLECTOR
NOTE:
The bale should be contacted about 12” (30 cm) from its outer end when using the bale deflector. Contacting the bale further to the inside may result in damage to the deflector, bale lift arm or bale. The Rotating Pick Up Arm (RPU) loads bales “side on”. The lift arm starts in the lowered position. Drive forward until the forks are positioned around the ends of the bale with the inside stationary fork as close as possible to the bale. Depress and hold LIFT ARM UP. The bale is then squeezed on end until the pressure matches the sequence valve setting that rotates and raises the bale.
RPU LOADING BALE
When the bale is raised above the beam release by depressing LIFT ARM DN. This releases the bale and returns the RPU to the ready state for the next bale. Refer to the assembly instructions for adjusting RPU’s settings.
RPU RAISING BALE 12
bühler 1500 Hayliner
5. Bale Pusher Operation
CAUTION
To avoid misbalanced loads the operator is only required to push back one bale length to prepare for the next bale.
NOTE: Lower loading arm before operating the pusher. Depress and hold PUSHER BACK and move bales far enough to the rear to provide room to load the next bale. Return pusher all the way to the front by depressing and holding PUSHER FWD. Hi speed / Low torque mode is recommended for normal use. Low speed / High torque mode is for heavier payloads or situations where bales are wet or resist sliding. 6. Transporting 1500 Hayliner
WARNING
Do not tow over 20 mph (32 km/h) when loaded. Turn on flashing lights when transporting on public roadways. Obey local regulations regarding road transport. Raise bale lift arm and use the safety chain when transporting. Ensure the lift arm chain latch is used to prevent the safety chain from dislodging or loosening. Do not transport if end bale is overhanging beams. Beam should extend beyond last bale for a minimum of 2’ (61 cm). Raise lift arm prior to transport. Always engage lift arm safety chains when transporting on public roadways or when not in field. Lock chain in position with latch provided. Monitor the condition and position of bales that are being transported. Slow speed when transporting over bumps or rough terrain.
13
LATCH
SAFETY CHAIN
LIFT ARM
LIFT ARM SAFETY CHAIN ILLUSTRATION
bühler 1500 Hayliner
7. Unloading
DANGER
Make sure area is clear before unloading. Failure to do so could result in serious injury or death.
NOTE: Do not run pusher all the way to the end, the resulting shock load may cause damage to chain and drive. Extend tilt cylinder to raise carrier beam by engaging the tractor’s extension hydraulics. Depress and hold the PUSHER BACK switch to push the bales off the carrier beam. Once the rear bale has been pushed off the carrier, slowly drive forward while pushing the bales back (unloading) to keep all bale ends in contact. When amber reflector on inside of the carrier beam becomes visible stop the pusher. The reflector is approximately 26” (66cm) from the end of the beam. Release PUSHER BACK and slowly drive forward to unload the last bale. Retract the tilt cylinder to lower the beam and begin the next AMBER REFLECTOR loading cycle. LOCATION
14
bühler 1500 Hayliner
LUBRICATION
CAUTION
Place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing the 1500 Hayliner.
CAUTION
Ensure the 1500 Hayliner tires and hitch are securely blocked. Otherwise, verify the 1500 Hayliner is properly coupled to the drawbar on a tractor with a minimum mass of 12480 LB (5660 kg). Pivot Points Lubricate 1500 Hayliner bushings and pivots every eight hours of average operation with high-grade grease at all fitting locations. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synthetic greases are preferred. Use the tractor hour meter as a guide. Increase lubrication intervals for extreme use or adverse conditions. Each pivot should be lubricated until grease is visible at pin. The fixed arm carrier has 12 lubrication points and the RPU carrier has 13 points. Refer to the illustrations below for locations. HYDRAULIC CYLINDER ENDS HITCH BEAM AXLE BEARING RPU PIVOT LEFT AND RIGHT SIDES
AXLE BEARING
RPU LUBRICATION ILLUSTRATION
HYDRAULIC CYLINDER ENDS
BUSHINGS
LUBRICATION ILLUSTRATION
Roller Chain Manually brush an SAE lubricant while chain is stationary. Lubricate the chain every time bolt torque maintenance is performed. Carrier Beams Apply a graphite coating such as Slip PlateTM to the carrier beams as required to ensure a smooth push back operation. Follow application instructions as provided by the coating manufacturer. At the end of the season apply a coating to prevent rust on the carrier beams.
15
bühler 1500 Hayliner
MAINTENANCE
CAUTION
Place all controls in neutral, stop engine, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing the 1500 Hayliner.
CAUTION
Ensure the 1500 Hayliner tires and hitch are securely blocked. Otherwise, verify the 1500 Hayliner is properly coupled to the drawbar on a tractor with a minimum mass of 12480 LB (5660 kg).
NOTE:
Service intervals should be increased when operating in extreme or difficult
conditions. 1. Fasteners Inspect all bolt torques after first use and 50 hours thereafter. Periodically inspect for broken or missing fasteners. Replace with fasteners of similar size and equivalent grade. The table below list the correct torque values for various bolts and cap screws used on the bale carrier. Tighten all bolts to specified values unless otherwise noted. BOLT DIAMETER "A"
SAE 2 lb-ft N.m
BOLT TORQUE SAE 5 SAE 8 lb-ft N.m lb-ft N.m
1/4"
6
8
9
12
12
17
5/16"
10
13
19
25
27
36
3/8"
20
27
33
45
45
63
7/16"
30
41
53
72
75
100
1/2"
45
61
80
110
115
155
9/16"
70
95
115
155
165
220
5/8"
95
123
160
215
220
298
3/4"
155
225
290
390
400
540
7/8"
170
230
420
570
650
880
1"
225
305
630
850
970 lb-ft 125 33
1320
LOCATION WHEEL HUB BOLTS ALL CARRIAGE BOLTS
N.m 170 45
16
bühler 1500 Hayliner
2. Hydraulic System
WARNING
Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure.
WARNING
Never operate the 1500 Hayliner with frayed or damaged hoses or leaking fittings. A burst would cause the lift arm to drop suddenly and result in serious injury or death and cause damage to the loader or tractor. Before applying pressure to the system, be sure all connections are tight and the lines, pipes, and hoses are not damaged. Wear proper hand and eye protection when searching for leaks. Use a piece of wood or cardboard instead of hand to check for leaks. Maintain all components in good working order. If injured by escaping fluid, see a doctor at once. Serious infection or toxic reaction can develop if proper medical treatment is not administered immediately. Regularly check the fluid level in the tractor reservoir and follow the maintenance procedures in the tractor Operator’s Manual. Regularly inspect cylinders, hoses and fittings for leaks, crimps and abrasions or other signs of wear and tear or impending failure. Ensure hoses do not bind or stretch during operation. Always keep hoses tied or supported to prevent rubbing against sharp areas or being pinched. We suggest using tie wraps to support hoses. Replacement hoses must have a working pressure of 3000 psi (20685 kpa) or higher. 3. Hydraulic Fitting Torques Dash Size
Thread Size
-04 -05 -06 -08 -10 -12 -14 -16 -20 -24
7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12
Jam Nut or Straight ORB Fitting Torque (ft-lbs) (NM) 14-16 20-22 18-20 24-27 24-26 33-35 50-60 68-78 72-80 98-110 125-135 170-183 160-180 215-245 200-220 270-300 210-280 285-380 270-360 370-490
SAE 37° (JIC) Swivel Nut Torque (ft-lbs) (NM) 10-11 13-15 13-15 18-20 17-19 23-26 34-38 47-52 50-56 69-76 70-78 96-106 80-90 110-122 94-104 127-141 124-138 169-188 156-173 212-235
17
bühler 1500 Hayliner
4. Chains Check for proper chain tension and sprocket alignment after first use and every 50 hours thereafter. Turn the front sprocket adjusting bolt clockwise until there is approximately 6” (15 cm) of upward slack in the chain at the center of the track. Clockwise increases tension and counter clockwise reduces tension. Proper chain tension may be verified by raising the chain by hand. See lubrication section for further maintenance instructions.
FRONT ADJUSTING BOLT
5. Wheels / Tires Inspect hub bolts after first use and 50 hrs thereafter. Hub bolts must be torqued to 125 ft-lb (170 Nm). Thread-locking compound such as Locktite 242 is recommended for the hub bolts. Ensure that dust caps are firmly in place. Check tire pressure regularly: 90 psi (620 kpa). The wheel bearings should be inspected and re-packed annually with a SAE multi purpose type grease. If hub is supplied with grease fitting grease every 500hrs. Air valve should face away from the hub.
18
bühler 1500 Hayliner
6. Storage
CAUTION
Place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing the 1500 Hayliner.
CAUTION
Ensure the 1500 Hayliner tires and hitch are securely blocked. Otherwise, verify the 1500 Hayliner is properly coupled to the drawbar on a tractor with a minimum of 12480 LB (5660 kg). Start of Season Clean and inspect the bale carrier when taking it out of storage. Ensuring that the bale carrier is in optimum condition at the start of the season reduces the chances of a costly breakdown during the season. Clean and inspect chains and chain rollers for excessive wear or stiffness. Check for proper adjustment and alignment. Lubricate entire bale carrier. Ensure that all grease fittings are in place and taking grease properly. Operate the bale carrier for a short time. Check that all moving parts are operating freely. Check for hydraulic leaks. Inspect and repack wheel bearings with a SAE multi purpose type grease. Replace and secure safety shields. Review safety regulations. Check all bolts for tightness. Replace lost or worn bolts. Check that tires are properly inflated. Review the Operator’s Manual. During The Season At the end of each day of operation park the bale carrier in a clean, dry, sheltered area. Lubricate areas requiring daily lubrication. Remove any build up of hay or straw. End Of Season Replace worn or damaged parts and replace if necessary. To avoid costly delays contact your dealer for replacement parts before the start of the next season. Store the bale carrier in a clean, dry, sheltered area. Replace all missing or broken bolts with bolts of similar size and grade. Clean the baler carrier thoroughly. Dirt draws moisture that rusts metal. Repaint chipped or worn areas. Paint is available from your dealer. Clean chains and brush with SAE light machine oil (or equivalent) to prevent rust. Repaint the top of the carrier beams with a graphite paint such as Slip PlateTM to prevent rust.
19
bühler 1500 Hayliner
APPENDIX LIST Description Appendix A Assembly Instructions…..……………………………………………………. B Hydraulic Assembly…………………………………………………………… C Electrical Assembly………..………………………………………………….. D General Assembly….…………………………………….…………………...
20
bühler 1500 Hayliner
APPENDIX A Assembly Instructions Table of Contents Description Page Bale Stop………………………………………………………………….…………. 22 Fixed Loading Arm..………………………………………………………………… 22 Bale Deflector Arm Assembly.…………………………………………………….. 23 RPU Assembly………………………………………………….…………………... 23
21
bühler 1500 Hayliner
CAUTION
Make sure area is clear of obstructions, well lit, and has sufficient room for safe assembly.
CAUTION Ensure the 1500 Hayliner tires and hitch are securely blocked. Otherwise, verify the 1500 Hayliner is properly coupled to the drawbar on a tractor with a minimum of 12480 LB (5660 kg). Bale Stop Remove the hardware that is attached to the bale stop and place the stop on bolt plates in the position shown on page 2. Torque the provided hardware to the specifications listed on the bolt chart. Fixed Loading Arm
CAUTION
Stay clear of the arm when testing a finished assembly. Ensure during assembly to keep your entire body out from underneath parts that are being attached to the main frame. Remove lift arm pivot pins that are installed on the 1500 Hayliner. Thoroughly lubricate all pins involved in the assembly with a SAE multi purpose grease. 36.0" Align arm to pivots with open end of arm facing forward and reinstall pins with hardware provided and torque to FIXED LIFT ARM specifications called for in the bolt chart. ATTACHMENT ASSEMBLY Remove the lift cylinder pin from the arm. LAYOUT Align the lift cylinder rod and reinstall the pin. Adjust the outside bale fork to be positioned at the end of the lift arm and the inner bale fork about 36” (91 cm) from the end. Recheck all hardware so that every bolted connection on the lift arm is torqued according to the specifications of the bolt chart. For first operation, cycle the lift arm slowly with a bale and Inspect just before lifting bale from ground. Approach the bale and inspect to ensure the spacing of the forks is accurate. Finish the cycle and observe how the bale transits from the forks to the carrier beam. If transition is smooth with minimum bale binding assembly is completed. If not adjust the forks to a different location and try until loading is smooth.
22
bühler 1500 Hayliner
Bale Deflector Arm Assembly Remove all hardware that is included with the deflector assembly. Remove the two top bolts from outer fork on lift arm. Maintain the spacing of the forks if already preset. If not set spacing as described in the fixed pick up arm assembly section. Insert the coned end of the deflector onto the end of the outer fork. Align the bolt holes from the removed bolts on the outer fork and the end of the deflector attachment. Insert hardware supplied with the deflector the same way the hardware was installed before the attachment was added. Torque all hardware according to the bolt chart and tighten the set screws on the cone also according to the chart. During first bale lift, cycle slowly and watch for excessive flexing or movement of the deflector. If movement is detected stop cycle and retorque all hardware involved.
BALE DEFLECTOR ATTACHMENT ASSEMBLY LAYOUT
RPU Assembly Remove lift cylinder and install Pilot Check assembly (see Appendix B) Reinstall cylinder at base end only. Lubricate all pins involved in RPU attachment with a SAE multi purpose grease. Align arm to pivots with open end of arm facing away from the 1500 Hayliner and reinstall pins with hardware provided and torque to specifications called for in the bolt chart. Remove the lift cylinder pin from the RPU arm.
23
RPU ATTACHMENT ASSEMBLY LAYOUT
bühler 1500 Hayliner
Align the lift cylinder rod and reinstall the pin. ADJUSTABLE FORK Adjust the outside bale fork to be positioned at the end of the lift arm and the inner bale fork 6” (15 cm) to 8” (20 cm) bigger than the BALE WIDTH + 6” TO 8” size of bale that is being loaded. Install the hydraulics according to the way the hydraulic assembly Appendix B calls out. ROTATING PICK UP ARM Recheck all hardware so that every bolted and hydraulic connection on the lift arm is torqued according to the specifications of the torque charts. The RPU cycle should begin with a squeeze action, then lift and rotate. After rotation is complete the lift continues until the bale is above the carrier beams. Release LIFT ARM UP when bale is above the carrier beam. Depress LIFT ARM DN to release the bale and return to ground level ready for the next bale. For the first operation, cycle the lift arm slowly with the bale and observe the RPU operation. Approach the bale slowly, once the bale is captured in the forks press the lift switch. The bale is squeezed until the pressure in the sequence valve has been achieved which is preset at 1800 psi (12400 kpa). If bale is not held in between the forks increase the sequence valve pressure by turning the setscrew clockwise. Refer to the RPU Rotate Cylinder drawing for adjustment location of the setscrew. Verify that the fork spacing is accurate and refer to the drawing on this page for fork adjustments. The lift and rotate sequence won’t begin until the clamp pressure is met within the sequence valve. When the clamp pressure is met, the lifting action should start before the rotating action to minimize bale damage from the moving ground. To increase lift prior to rotate turn the restrictor knob clockwise. Refer to the RPU Rotate Cylinder drawing for more information. Continue to raise the bale until it is positioned above the carrier beam. Release the bale by lowering the lift arm. Finish the cycle and observe how the bale transits from the forks to the carrier beam. If transition is smooth with minimum bale binding assembly is completed. If not adjust the forks to a different location and try until loading is smooth.
24
bühler 1500 Hayliner
APPENDIX B Hydraulic Assembly
NOTE:
1) Hydraulic Assembly methods and layouts are common to the right and left sides. Only one side of each component is shown in this manual. 2) Seal Kits and Service Parts are only listed in the parts lists and are not indicated on the illustrations. Table of Contents Description Page Carrier Hydraulic Assembly Schematic…………………………………………... 26 Valve Bank Assembly………….….……………………………………….….... 28 FPS Directional Valve Bank Assembly……………………………………... 30 Series Parallel Valve (Low and High Speed)………………………………. 31 Hydraulic Return Line Assembly……………………………………………….. 32 Hydraulic Pressure line Assembly……………………………………………... 33 Carrier Tilt Assembly…………………………………………………………….. 34 Carrier Tilt Cylinders Hydraulic 3/8 line………………………………………... 35 Fixed Pick Up Cylinder Assembly……………………………………………… 36 Pusher Motor Assembly…………………………………………………………. 37 Carrier Hydraulic Assembly Hardware………………………………………… 38 Fixed Pick Up Arm Hydraulic Assembly Schematic…………………………….. 39 RPU Hydraulic Assembly…………………………………………………………... 40 RPU Squeeze Cylinder………………………………………………………….. 41 RPU Lift Cylinder…………………………………………………………………. 42 Pilot Check Valve Assembly…………………………………………………. 43 RPU Rotate Cylinder…………………………………………………………….. 44 Open Center Kit Hydraulic Schematic.…………………………………………… 45 Open Center Kit Assembly……………………………………………………… 46 1500 Hayliner Hydraulic Schematic………………………………………………. 47
25
TO TRACTOR COUPLER (EXTEND)
8
5 7 8 6
4 8
10
8
26 9
10
9
bühler
Carrier Hydraulic Assembly Schematic (Part # A8000-04)
TO TRACTOR COUPLER (RETRACT)
1 3
TO TRACTOR COUPLER (RETRACT)
1500 Hayliner
TO TRACTOR COUPLER (EXTEND)
2
bühler 1500 Hayliner
Carrier Hydraulic Assembly (Part # A8000-04) Item 1 2 3 4 5 6 7 8 9 10
Component Part # A8002-01 A7010-00 A7011-00 A8012-00 A8013-00 A7013-00 A8011-00 115001 812176 29105
Description 1500 HAYLINER VALVE BANK ASSEMBLY HYD ASSY 1/2 X 130 RETURN LINE HYD ASSY 1/2 X 130 PRESSURE LINE TILT CYLINDER ASSY 3 X 10 PIN EYED TILT CY LI ASSY HYD 3/8 HOSE TILT ASSY LIFT ARM CYLINDER MOTOR MT ASSY 1500 HAYLINER 22.2 CU HOSE 1/2 X 24 3/4 SWFJIC X 7/8 HOSE 3/8 X 96 9/16 SWF X JIC HOSE 1/2 X 28 3/4 SWFJIC
27
Qty 1 1 1 1 2 1 1 4 2 2
bühler 1500 Hayliner
Valve Bank Assembly (Part # A8002-01)
10
1
9 11
6 6
4
7
3 6
5 5
2
8 7
28
11
bühler 1500 Hayliner
Valve Bank Assembly (Part # A8002-01) Item 1 2 3 4 5 6 7 8 9 10 11
Component Part # C8013-00 B7010-00 B8008-00 E2781-00 812080 81549 812362 810582 813667 811916 811414
Description VALVE BANK MOUNT WELDMENT SERIES PARALLEL VALVE (2 SPEEDS) VALVE ASSY FPS DIRECTIONAL FLOW RESTRICTOR ADAPTOR STR 3/4 MORB X 3/4 MJIC BOLT HEX 0.313 NC X 0.75 GR5PL NUT LOCK (STEEL) 0.313 NC GRBPL BOLT HEX 0.313 NC X 3.00 GR5PL TEE RUN 1/2 MJIC X 3/4 MORB ELBOW 90 3/4 MORB X 9/16 MJIC ELBOW 90 3/4 MORB ADJ X 3/4 MJIC
29
Qty 1 1 1 1 2 4 6 2 2 2 3
bühler 1500 Hayliner
FPS Directional Valve Assembly (Part # B8008-00)
5 2
1
2450 PSI PLUG FACING FORWARD
4 NOTE: THE SECOND ITEM 4 IS NOT VISIBLE BUT IS ON THE OPPOSITE SIDE IN THE POSITION OF THE OPEN HOLE IN THIS VIEW
3
B8008-00 FPS Valve Service Parts Item 1 2 3 4 5 6
Component Part # 22208-01 22149 22083-03 812081 22208-02 X2684
Description
Qty
MV4-17 SPOOL SECTION CROSS OVER RELIEF VALVE HAYLINER SET 2400 C07-12TD COIL PLUG 3/4 MORB STL MV4-A LOCK VALVE SEAL KIT VALVE BANK (ITEM NOT VISIBLE)
2 1 4 2 1 2
30
bühler 1500 Hayliner
Series Parallel Valve Low and High Speed (Part # B7010-00)
2
1
B7010-00 Parallel Valve Service Parts Item 1 2 3
Component Part # 22083-03 22083-01 X2684
Description C07-12TD COIL SERIES PARALLEL VALVE (LOW &HIGH SPEED) SEAL KIT VALVE BANK (ITEM NOT VISIBLE)
31
Qty 1 1 1
bühler 1500 Hayliner
Hydraulic Return Line Assembly (Part # A7010-00)
1
3 2
5
4
Item 1 2 3 4 5
Component Part # 29170 812841 813119 813305 813666
Description HOSE 1/2 X 130 3/4 MORB X 3/4 MALE TIP 0.5 BODY 0.75 ORB ADAPTOR STR 3/4 MORB X 3/4 MORB DUST CAP 0.5 BLACK VALVE CHECK 3/4 ORB LINE
32
Qty 1 1 1 1 1
bühler 1500 Hayliner
Hydraulic Pressure Line Assembly (Part # A7011-00)
1
2 3
Item 1 2 3
Component Part # 29170 812841 813305
Description HOSE 1/2 X 130 3/4 MORB X 3/4 MALE TIP 0.5 BODY 0.75 ORB DUST CAP 0.5 BLACK
33
Qty 1 1 1
bühler 1500 Hayliner
Carrier Tilt Cylinder Assembly (Part # A8012-00)
1
2
Item 1 2
Component Part # 813640 24895
Description
Qty
ELBOW 90 9/16 MORB ADJ 3/8 CYLINDER 3.0 DIA X 10 PIN EYED W / RESTRICTOR
2 1
24895 Cylinder 3.0 Diameter Service Parts Component Part # 812655 X2353 24899 115288 24897
Description LOCKNUT 0.875 NF SEAL KIT FOR ITEM 24895 TUBE WELDMENT 3.0 DIA SHAFT WELDMENT 1.25 X 16.75 LG HEADPLATE 3.0 X 1.250 ROD
34
Qty 1 1 1 1 1
bühler 1500 Hayliner
Carrier Tilt Cylinders Hydraulic 3/8 Line (Part # A8013-00)
1
3 2
Item 1 2 3
Component Part # 29174 812841 813303
Description HOSE 3/8 X 168 9/16 SWFJIC X 3/4RB MALE TIP 0.5 BODY 0.75 ORB DUST CAP 0.5 RED
35
Qty 1 1 1
bühler 1500 Hayliner
Fixed Pick Up Cylinder Assembly (Part # A7013-00)
TO LIFT PORT ON MAIN VALVE BANK (FRONT PORT) USE 3/8 X 96" HOSE SUPPLIED WITH MAIN FRAME
1
TO LIFT PORT ON VALVE BANK (REAR PORT) USE 3/8 X 96" HOSE SUPPLIED WITH MAIN FRAME
3
2
Item 1 2 3 4 5
Component Part # 29172 22510 813640 E2872-00 887572
Description
Qty
HOSE 3/8 X 18 9/16 SWFJIC X SWFJIC CYLINDER 3.0 DIA X 16 INLAND ELBOW 90 9/16 MORB ADJ 3/8 ELBOW RESTRICTOR MALE 90 ° TEE 9/16 MJIC X 9/16 SWFJIC
2 1 1 1 2
22510 Cylinder 3.0 Diameter Service Parts Component Part # 813407 X2504 24957 115519 24598
Description LOCKNUT 1.00 NF SEAL KIT FOR ITEM 22510 TUBE WELDMENT 3.0 DIA SHAFT WELDMENT 1.50 X 22.63 HEAD PLATE 3.0 X 1.50
36
Qty 1 1 1 1 1
bühler 1500 Hayliner
Pusher Motor Assembly (Part # A8011-00)
8
4
6 7
1
5 2
3
Item 1 2 3 4 5 6 7 8
Component Part # C7031-00 C7030-00 C2768-00 967275 84051 84048 813663 B2799-00
Description
Qty
SPROCKET DRIVE WELDMENT MOTOR 22.2 CU MT WELDT SPROCKET ADJUSTING BOLT FRONT 1NC BOLT HEX 0.500 NC X 2.00 GR8PL NUT HEX JAM 1.00 NC GR2 WASHER 0.500 FLAT SAE BS PL NUT LOCK (STEEL) 0.500 NC GRCPL MOTOR 22.2 CU PAINT YELLOW
1 1 1 4 1 4 4 2
B2799-00 Motor Service Parts Component Part # X2725
Description SEAL KIT FOR B2799-00
37
Qty 1
bühler 1500 Hayliner
Carrier Hydraulic Assembly Hardware (Part # A8000-04)
5
1
3 1
2
3 1
3
4
5 3
Item 1 2 3 4 5
Component Part # 811795 E2345-00 812363 84072 E1932-00
Description BOLT HEX 0.375 NC X 2.00 GR5PL CYL PIN 1 DIA X 4.5 NUT LOCK (STEEL) 0.375 NC GRBPL BOLT HEX 0.375 NC X 0.75 GR5PL CYL PIN 1 DIA X 5 9/16 C1045
38
Qty 3 1 7 4 2
bühler 1500 Hayliner
Fixed Pick Up Arm Hydraulic Assembly Schematic (Part # A2300-87)
A2300-87 *A7013-00
FRONT OF CARRIER *812176
*812176
*A8002-01 NOTES: 1) ALL ITEMS IN THE HYDRAULIC SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY. 2) LOOP ALL HOSES THROUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP. 3) DURING FIRST USE CHECK FOR CLEARANCE AND BINDING.
39
R2 (*812176)
R1 (*812176)
R6 (812176)
FRONT OF CARRIER
R5
B
A R3 (IN29074) R2
R5
R6
R4 (IN29067) R3
R1 R4
DETAIL B
DETAIL A
bühler
40
R6
R5 (29150)
1500 Hayliner
Hydraulic RPU Assembly Schematic (Part # A2400-32) (Optional)
NOTES: 1) THE LABELLED LINES IN THE SCHEMATIC CORRESPOND WITH THE PORTS IN DETAIL VIEWS A AND B. BRACKETS REPRESENT THE PART NUMBER. 2) LOOP ALL HOSES THROUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP. 3) CHECK FOR HOSE CLEARANCE AND BINDING DURING FIRST USE. 4) ALL ITEMS THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME.
bühler 1500 Hayliner
RPU Squeeze Cylinder (Part # A2400-35)
5
3
TO ROTATE CYLINDER ROD END 9/16 TEE OPEN END THAT POINTS IN THE DIRECTION OF CYLINDER EXTENSION
2
1 4
TO ROTATE CYLINDER BASE END 9/16 TEE OPEN END
Item 1 2 3 4 5
Component Part # IN29074 813640 IN29067 24367 813640
Description
Qty
HOSE 3/8 X 60 9/16 SWFJIC ELBOW 90 9/16 MORB ADJ X 3/8 HOSE 3/8 X 68 9/16 SWFJIC CYLINDER 2.0 X 18.0 INLAND ELBOW 90° 9/16 MORB ADJ X 3/8
1 1 1 1 2
24367 Cylinder 2.0 Diameter Service Parts Component Part # 811843 X1348 83224 812655 114521 114520 24366 115042 24516
Description NOT GREASE NIPPLE 90 DEGREES SEAL KIT FOR 24367 2.0 DIA CYLINDER BACKUP WASHER 1.75 ID X 2.00 OD 0.875 UNF LOCKNUT 2.00 DIA PISTON HALF (NARROW) 2.00 DIA PISTON HALF (WIDE) 2.00 DIA TUBE WELDMENT SHAFT WELDMENT 1.25 DIA X 24.125 LG 2.00 DIA HEAD PLATE
41
Qty 1 1 1 1 1 1 1 1 1
bühler 1500 Hayliner
RPU Lift Cylinder (Part # A2400-37 Assembled To Existing 22510 Cylinder)
CYLINDER PORT (CHECKED FLOW IN)
3
2
SIDE PUMP PORT (FREE FLOW IN)
PILOT PORT
TO LIFT LOWER PORT ON MAIN VALVE (FRONT PORT) USE EXISTING 3/8 X 96 HOSE SUPPLIED WITH MAIN FRAME
1
TO SEQUENCE VALVE (PORT #2) USE EXISTING 3/8 X 108 HOSE SUPPLIED WITH ROTATE CYLINDER ASSEMBLY
TO ROTATE CYLINDER BASE END USE 3/8 X 96 HOSE SUPPLIED WITH ROTATE CYLINDER ASSEMBLY
Item 1 2 3
Component Part # 22510 E2872-00 A2400-37
Description
Qty
CYLINDER 3.0 DIA X 16 INLAND RESTRICTOR ELBOW MALE 90 ° PILOT CHECK VALVE ASSEMBLY
1 1 1
22510 Cylinder 3.0 Diameter Service Parts Component Part # 813407 X2504 24957 115519 24598
Description LOCKNUT 1.00 NF SEAL KIT FOR ITEM 22510 TUBE WELDMENT 3.0 DIA SHAFT WELDMENT 1.50 X 22.63 HEAD PLATE 3.0 X 1.50
42
Qty 1 1 1 1 1
bühler 1500 Hayliner
Pilot Check Valve Assembly (Part # A2400-37)
1
3 2
4
5
6 7
Item 1 2 3 4 5 6 7
Component Part # IN29098 29043 22203 29020 29023 29039 29015
Description HOSE 3/8 X 14 3/8 FNPT X 9/16 SWFJIC ADAPTOR STR 9/16 MJIC X 3/8 MNPT PILOT CHECK VALVE PC-37 CONNECTOR 9/16 MJIC X 1/4 MNPT TEE 1/4 FNPT RUN X 1/4 MNPT ADAPTOR STR 1/4 MNPT X 9/16 FJIC TEE 9/16 MJIC RUN X 9/16 MORB
43
Qty 1 1 1 1 1 1 1
bühler 1500 Hayliner
RPU Rotate Cylinder (Part # A2400-36) NOTES: 1) REMOVE TIE ROD SUPPLIED BY MANUFACTURER AND REPLACE WITH MANUFACTURED TIE ROD (ITEM 16). USE NEW ROD TO MOUNT SEQUENCE VALVE HOLDER (ITEM 15).
2
3
1
4
TO LIFT CYLINDER PILOT CHECK VALVE "SIDE" PUMP PORT
FLOW CONTROL CLOCKWISE ADJUSTMENT -INCREASES LIFT 5 -DECREASES ROTATE COUNTER CLOCKWISE ADJUSTMENT 6 -INCREASES ROTATE -DECREASES LIFT TO SQUEEZE CYLINDER ROD END USE 3/8 X 68 HOSE SUPPLIED WITH SQUEEZE CYLINDER ASSEMBLY
8
3
2
1
7 11
TO LIFT RAISE PORT ON MAIN VALVE (REAR PORT) USE BASE END LIFT CYLINDER 3/8 X 96 HOSE SUPPLIED WITH MAIN FRAME ASSEMBLY SEQUENCE VALVE THAT CONTROLS THE LIFT AND ROTATION ACTION. TO SQUEEZE CYLINDER BASE END USE 3/8 X 60 HOSE SUPPLIED WITH SQUEEZE CYLINDER ASSEMBLY 9
13
12
15
TO LIFT CYLINDER ROD END USE 9/16 MJIC TEE FOR CONNECTION
14
16
10
"BOTTOM ISOMETRIC VIEW"
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Component Part # 29150 29149 22060 29016 20877 811631 29015 29022 22075 984077 29047 813691 887572 E2430-00 812176 E2478-00
Description
Qty
HOSE 3/8 X 108 9/16 SWFJIC X 3 RESTRICTOR ONE WAY ADJ PARKER 3 X 8 TIE ROD CYLINDER ELBOW 90 1/4 MNPT X 9/16 MJIC PRESSURE LINE / SEQUENCE TUBE BOLT HEX JAM 0.500 NC GR2PL TEE 9/16 MJIC RUN X 9/16 MJIC ELBOW 90 1/4 MNPT X 9/16 MORB SUN SEQUENCE VALVE SET 1800 psi NUT HEX JAM 0.500 NC GR2PL ELBOW 90 9/16 MORB X 3/8 MJIC LG SEQUENCE VALVE VENT TUBE TEE 9/16 MJIC X 9/16 SWFJIC SEQUENCE VALVE HOLDER HOSE 3/8 X 96 9/16 SWFJIC X 3 HYDRAULIC CYLINDER TIE ROD
1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1
22060 Cylinder 3.0 Diameter Service Parts Component Part # 22060-02
Description SEAL KIT FOR 22060 CYLINDER
44
Qty 1
bühler 1500 Hayliner
Open Center Kit Hydraulic Schematic (Optional Complete Valve Kit A8002-00)
TO TRACTOR COUPLER (RETURN)
*A7011-00
29105
TO TRACTOR COUPLER (EXTEND)
*A7010-00 *A8002-00
29105
NOTE: ITEMS IN THE SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY
45
bühler 1500 Hayliner
Open Center Kit (Part # A7016-00)
9
10
2 9
8 6 5
6
5
7
3
5 3 5
4
7 1
Item 1 2 3 4 5 6 7 8 9 10
Component Part # 810582 811414 81549 813667 812362 812081 B7010-00 812080 29105 C7043-00
Description
Qty
BOLT HEX 0.313 NC X 3.00 GR5PL ELBOW 90 3/4 MORB X 3/4 MJIC BOLT HEX 0.313 NC X 0.75 GR5PL TEE RUN 3/4 MJIC X 3/4 MORB NUT LOCK (STEEL) 0.313 NC GRBPL PLUG 3/4 MORB STL 721 FSO -08 VALVE PARALLEL PAINTED BLACK ADAPTOR STR 3/4 MORB X 3/4 MJIC HOSE 1/2 X 28 3/4 SWFJIC OPEN CENTER KIT MOUNT
2 1 2 1 4 3 1 1 2 1
B7010-00 Parallel Valve Service Parts Component Part # 22083-03 22083-01 X2684
Description C07-12TD COIL SERIES PARALLEL VALVE (LOW &HIGH SPEED) SEAL KIT VALVE BANK
46
Qty 1 1 1
1800 PSI 3
1
P
C1 C2 "2450"
C1 "800" C1
800 PSI
C2 2450 PSI
P
C1 C2
OPEN CENTRE VALVE
T
BED TILT CYLINDERS RETRACT: LOWER BED EXTEND: RAISE BED
P
47
0.125" DIA
LEFTA
T
C2
LIFT CYLINDER EXTEND: RAISE RETRACT: LOWER
SQUEEZE CYLINDER EXTEND: RELEASE BALE RETRACT: CLAMP BALE
LEFTB
RIGHT MOTOR ASSEMBLY
2 ROTATECYLINDER EXTEND: FORWARD RETRACT: LOAD BALE
RIGHTB
RIGHTA STANDARD LIFT ARM EXTEND: RAISE RETRACT: LOWER
bühler
ROTATE / LIFT RATIO SCREW IN: More lift before rotate SCREW OUT: Less lift before rotate
1500 Hayliner Hydraulic Schematic
OPTIONAL RPU ARM SYSTEM (HIDDEN LINE, OTHERWISE SOLID ONLY) (TYPICAL FOR LEFT AND RIGHT ARM)
TRACTOR VALVES OR SIMILAR
T
1500 Hayliner
? NOTE: 1. "SPOOL IN" WHEN COIL ENERGIZED. 2. LEFT AND RIGHT AS VIEWED FROM REAR OF MACHINE. 3. PUSHER BACK WITH FLOW TO LEFT A AND RIGHT B MOTOR PORT
bühler 1500 Hayliner
APPENDIX C Electrical Assembly
WARNING
Read and understand the safety messages listed in the 1500 Hayliner operator manual. Shut off all power to unit befor e inspecting, servicing, adjusting or repairing the 1500 Hayliner.
WARNING
For proper operation of the Snubber, power must be supplied to the RED power wire from the control handle. Ensure that there is a 15 amp fuse in place to protect this circuit. Ve rify prior to installing Snubber. Incorrect wiring will result in electrical failure.
NOTE:
The snubber unit is designed to protect the momentary control switches. The snubber minimizes coil voltage discharge during the de -energizing of the valve solenoid coils. There are no serviceable parts within the unit. Ensure that all electrical connections are clean and dry. Test the 1500 Hayliner and view to see if the hydraulic system is operating correctly. If any wires are damaged or cut, the schematic on th e next page will assist in repair and maintenance. All wire is 18 gage. Table of Contents Description Page Electrical Schematic………………………………………………………………... 49 Electrical Assembly ………………………………………………………………… 50
48
bühler 1500 Hayliner
Electrical Schematic
NOTE: VALVE HARNESS (1) TERMINATES WITH THE FEMALE SPADE CONNECTORS TO MATCH THE SOLENOID COIL.
2
LOW SPEED 1 - BLACK
1
PUSHER BACK 7 - BROWN
3
PUSHER FWD. 6-BLUE ARM DN. 4-PINK
4
OPEN CENTER 5-ORANGE
5
GROUND 12- GREEN
ARM UP 2 - TAN
END VIEW CONNECTOR POWER 3-RED
15 AMP FUSE
GROUND 12- GREEN POWER 3-RED
GROUND 12- GREEN
FRONT OF HAYLINER
LOW SPEED 1-BLACK PUSHER FWD. 6-BLUE PUSHER BACK 7-BROWN ARM DN. 4-PINK 26
24
25
26
24
25
13
11
12
13
11
12
24
25
11
12
ARM UP 2-TAN POWER 3-RED OPEN CENTER 5-ORANGE
Item 1 2 3 4 5
Component Part # A8018-02 831949 A8015-00 A8002-01 A7016-00
Description MACHINE HARNESS 1500 HAYLINER SNUBBER UNIT CONTROL HANDLE HARNESS ASSY 1500 VALVE BANK ASSEMBLY 1500 HAYLINER OPTIONAL OPEN CENTER KIT
49
Qty 1 1 1 1 1
bühler 1500 Hayliner
Control Handle Assembly (Part # A8015-00)
3
5
4 2
6
8
7
1
Item 1 2 3 4 5 6 7 8
Component Part # A8018-01 22105 813539 INE22107 813779 813778 813540 INE22105-01
Description CONTROL HANDLE WIRES 1500 HAYLINER CONTROL HANDLE 8-32 X 3/8 TRUSS HEAD MACHINE SCRE W SWITCH COVER PLATE ROCKER SWITCH ON / OFF ROCKER SWITCH ON / OFF ON MOMENTARY 8-32 X 1/2 ROUND HEAD MACHINE SCREW WIRE CLAMP PLATE
50
Qty 1 1 4 1 1 2 2 1
bühler 1500 Hayliner
APPENDIX D General Assembly Table of Contents Description Page Carrier Final Assembly…………………..…………………………………………. 52 Carrier Initial Assembly……………………………………………………….……. 54 Tandem Axle Assembly…………………………………………………………. 56 Tandem Axle / 1500………………………………………………………….. 57 Tire Assembly………………………………………………………………. 58 Tandem Axle Assembly…………………………………………………… 59 Hub Assembly……..……………………………………………………. 60 Pusher Assembly………………………………………………………………… 61 Bale Stop Bundle………………………………………………………………… 62 Roller / Chain Guide Assembly…………………………………………………. 63 Fixed Pick Up Arm Assembly……………………………………………………… 64 Bale Deflector Assembly………………………………………………….……….. 65 RPU Assembly………………………………………………………………………. 66
51
19 21
35 32
29
31 20
20
37
36
33
38
39
30
24
52 3 9
10
6 4
23
bühler
Carrier Final Assembly (Part # A8000-04)
18
8 17
22
7 11
2 16
12
25
15 26
14
5 13 1
34
1500 Hayliner
27
bühler 1500 Hayliner
Carrier Final Assembly (Part # A8000-04) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Component Part # 813949 A8011-00 A7006-00 E7040-00 E7038-00 81552 81570 812362 813643 21449 B2363-00 813581 81620 813641 812364 INE7039-00 81549 A7008-00 E2345-00 811795 812363 E2413-00 813602 A8003-00 813958 812537 A2300-87 99053 A7017-00 814195 814196 C8007-00 INE7045-00 814198 814199 814193 E2937-00 81527 81922
Description
Qty
SNUBBER UNIT 1500/2500 HAYLINER MOTOR MOUNT ASSEMBLY PUSHER ASSEMBLY CUSHION / PUSHER STOP MOUNTING BRACKET / SHIELD BOLT HEX 0.313NC X 1.25GR5 PL WASHER FLAT STD 0.375 HS PL NUT LOCK (STEEL) 0.313NC GRBPL C2080H CONNECTOR LINK HD C2080H ROLLER CHAIN ( 74' -9" ) HOSE HOLDER WASHER FLAT 0.5X0.531X0.25 PL 1/2" X 1-1/4" NC HEX CAPSCREW GR 5 ZPL SAFETY CHAIN 30M GVW NUT LOCK (STEEL) 1/2" NC GR. 8 ZPL. SHIELD / CHAIN DRIVE BOLT HEX 0.313NC X 0.75GR5 P L CHAIN GUIDE ROLLER ASSEMBLY CYL PIN / 1.0" X 4 1/4" BOLT HEX 0.375NC X 2.00GR5 PL NUT LOCK (STEEL) 0.375NC GRBPL ARM CUSHION RIVET 1/4" X 3/4" FLHD ROLL BAR SCREW MACH #8 -32X 0.75 NUT LOCK (NYLOCK) #8 -32 STEEL FIXED LIFT ARM SLIP PLATE BEAM COATING (ITEM NOT VISIBLE) SLOW MOVING VEHICLE SIGN ASSEMBLY DUAL LAMP w/BRAKE RH DUAL LAMP w/BRAKE LH SMV BRACKET LIGHT MOUNT BRACKET MAIN HARNESS 48 FT LONG 7 PIN PLUG EXTENSION HARNESS 27” LONG ENHANCED AG LIGHTING MODULE PLATE 1500/2500 BOLT HEX 0.25NC X 1.00 GR 5 PL NUT LOCK (NYLOCK) 0.25NC GR B PL
1 1 1 1 1 2 4 4 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 6 6 1 1 QT. 1 1 1 1 2 1 1 1 1 8 8
53
bühler
54
Carrier Initial Assembly (Part # A8000-04)
13 15
12
1500 Hayliner
bühler 1500 Hayliner
Carrier Initial Assembly (Part # A8000-04) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Component Part # A8001-00 C8003-00 C7055-00 C8017-00 C2369-00 C8014-00 C8015-00 C7035-00 C7036-00 C8006-00 C8004-00 C8016-00 C7057-00 INE7003-00 811791 84048 812364 84277 81914 812363 812288 86171 81629 E2445-00 813646 81581 813515 813590 813648 813647 C8010-00 C8007-00
Description AXLE ASSEMBLY SUBFRAME OUTER CARRIER BEAM FRONT CROSSMEMBER HITCH L.H. HITCH BEAM R.H. HITCH BEAM REAR BRACE WELDMENT CENTER BRACE WELDMENT FRONT BRACE WELDMENT REAR CROSSMEMBER HITCH CROSSMEMBER WELDT CHAIN GUIDE WELDMENT REAR CHAIN CROSSMEMBER BOLT HEX 1/2" X 2" NC GR. 5 ZPL. WASHER FLAT SAE 0.500 BS PL NUT LOCK (STEEL) 0.500NC GRBPL BOLT HEX 0.500NC X 1.50GR5 PL BOLT CARR 0.375NC X 1.00GR5 PL NUT LOCK (STEEL) 0.375NC GRBPL 1/2" X 1.25" NC CARRIAGE BOLT GR 5 ZPL BOLT HEX 0.375NC X 1.25GR5 PL BOLT HEX 0.500NC X 3.50GR5 PL LIFT ARM PIN GREASE FITTING 1/4 NF DRIVEN BOLT HEX 0.375NC X 2.50GR5 PL BOLT HEX 0.750NC X 2.50GR8 PL WASHER FLAT 1.25X0.781X0.25 PL NUT LOCK (STEEL) 0.750NC GRCPL SCREW JACK 3.50 TON SAFETY CHAIN WELD'T SMV BRACKET
55
Qty 1 1 2 1 1 1 1 2 2 2 1 1 1 1 13 125 133 112 14 18 4 2 4 2 4 2 4 8 4 1 1 1
bühler 1500 Hayliner
Complete Tandem Axle Assembly (Part # A8001-00)
3 2
1 4 5
Item 1 2 3 4 5
Component Part # C8005-00 984077 813547 C2407-00 A2400-14
Description AXLE BEAM WELDMENT NUT HEX JAM 0.500NC GR2PL SETSCREW SQHDCUP 0.500 NC TANDEM AXLE / 1500 LOCATOR WELDMENT TANDEM AXLE / 1500
56
Qty 1 2 2 2 2
bühler 1500 Hayliner
Tandem Axle / 1500 (Part # A2400-14)
1
2
Item 1 2
Component Part # B2700-03 B2400-14
Description TIRE ASSEMBLY 1500 / 2500 HAYLINER TANDEM AXLE 1500 / HUB ASSEMBLY
57
Qty 2 1
bühler 1500 Hayliner
Tire Assembly (Part # B2700-03)
3
1
2
Item 1 2 3
Component Part # 813655 813656 813657
Description 15 X 10lb X 6 BOLT P65 RIM TR-416-MS VALVE STEM WITH CAP TIRE 12.5 X 15FI 12 PLY RANGE F FARM HWY TIRE
58
Qty 4 4 4
bühler 1500 Hayliner
Tandem Axle Assembly (Part # B2722-00)
7
7
2
1
3 4 8 5
Item 1 2 3 4 5 6 7 8
Component Part # C2722-00 C2339-00 813649 81206 813673 813650 813646 813651
6
Description TANDEM AXLE WELDMENT HUB ASSEMBLY DUST SHIELD 3/16" X 1 -1/2 " COTTER PIN BLACK NUT CASTLE 1.00 NF DUST CAP GREASE FITTING 1/4 DRIVEN WASHER FLAT 1-1/32" X 2" X .188" BLK.
59
Qty 1 2 2 2 2 2 4 2
bühler 1500 Hayliner
Hub Assembly (Part # C2339-00)
2
1
3 4
5
Item 1 2 3 4 5
Component Part # 813652 967205 967208 967204 813653
Description 6 BOLT WHEEL HUB BEARING CONE OUTER BEARING CONE INNER OIL SEAL SAE-30 9/16" HUB BOLT
60
Qty 1 1 1 1 6
bühler 1500 Hayliner
Pusher Assembly (Part # A7006-00)
1 4 3
2
7 5
4
3 5
4
6
2 4
Item 1 2 3 4 5 6 7
Component Part # C7027-00 E2749-00 E2750-00 813558 813561 E7032-00 813644
NOTE: USE LOCKTITE ON ALL BRASS SCREWS
Description PUSHER TOP SLIDER SIDE SLIDER SCREW MACH M8 X 20 FLHD BRASS NUT HEX M8 BRASS CENTER SLIDER SCREW MACH 0.313NC X 1.25 RDHD
61
Qty 1 2 2 16 16 1 4
bühler 1500 Hayliner
Bale Stop Bundle (Part # A8003-00)
3 1
3 2
4
Item 1 2 3 4
Component Part # C8009-00 84048 84277 812364
Description BALE RETAINER WELDT WASHER 0.500 FLAT SAE BS PL BOLT HEX 0.500 NC X 1.50 GR5PL NUT LOCK (STEEL) 0.500 NC GRBPL
62
Qty 1 2 2 2
bühler 1500 Hayliner
Roller / Chain Guide Assembly (Part # A7008-00)
1
2
1
Item 1 2
Component Part # 813645 INE7037-00
Description BEARING / 6205LLU/25.4/3E ROLLER / CHAIN GUIDE
63
Qty 2 1
bühler 1500 Hayliner
Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) 7
5
7 7
5 8
2
14 7
11
6 1
13
2 10
12 6
13
3
9
4
ITEM 3 NOT VISIBLE
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Component Part # 811795 812087 812363 812364 813509 81581 81677 84277 C2316-00 C2329-00 C2330-00 E2345-00 E2445-00 INE2485-00
Description BOLT HEX 0.375 NC X 2.00 GR5PL BOLT HEX 0.625 NC X 6.00 GRBPL NUT LOCK (STEEL) 0.375 NC GRBPL NUT LOCK (STEEL) 0.500 NC GR5PL NUT HEX 0.625 NC GR5PL BOLT HEX 0.375 NC X 2.50 GR5PL WASHER LOCK 0.625 PL BOLT HEX 0.500 NC X 1.50 GR5PL LIFT ARM RIGHT BALE FORK BALE LEFT ASSEMBLY FORK BALE RIGHT ASSEMBLY PIN CYLINDE R 1.0 DIA X 4.5 PIN LIFT ARM 1.25 DIA C1045 CR CHAIN LATCH LIFT ARM
64
Qty 1 4 3 1 4 2 4 1 1 1 1 1 2 1
23
11
15
16 13
30
11 29
32
25
9
15
31
65
14
4
30
35
8
8
5
11
29
36 4
37 5
31
32
20
17
bühler
21 6
RPU Assembly RH Side (Part # A2400-32) (Optional)
22
10 3
34
3
33 26
7
7
1 12
14 19
10 28
35
ITEM 7 NOT VISIBLE
7
NOTE: ITEM 2 GOES ON THE ENDS OF ITEM 3
1500 Hayliner
18
24
27
bühler 1500 Hayliner
RPU Assembly RH Side (Part # A2400-32) (Optional) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Component Part # 20252 22050-01 22060-01 810215 811795 812087 812363 812364 813509 813602 813611 813646 813795 81581 81677 81978 84277 A2400-35 A2400-36 A2400-37 C2417-00 C2418-00 C2423-00 C2499-00 C2694-00 C2695-00 E2345-00 E2413-00 E2419-00 E2420-00 E2421-00 E2422-00 E2424-00 E2429-00 E2445-00 INE2485-00 811796
Description
Qty
BUSHING RULON 1.5 ID X 1.75 OD X 1.75 LG HAIRCLIP PIN 0.75 DIA 2.0 LG PIN 1.0 DIA CYLINDER SCREW SELFT TAP 0.313 NC X 0.50 BOLT HEX 0.375 NC X 2.00 GR5PL BOLT HEX 0.62NC X 600 GRBL NUT LOCK (STEEL) 0.375 NC GRBPL NUT LOCK (STEEL) 0.500 NC GRBPL NUT HEX 0.625 GR5PL RIVET 1/4 X 3/4 FLATHEAD PIN SPRING 0.125 DIA X 0.625 LG GREASE FITTING 1/4 DRIVEN WASHER FLAT 1.031 X 1.75 X 0.031 BOLT HEX 0.375 NC X 2.50 GR5PL WASHER LOCK 0.625 PL COTTER PIN 0.125 X 2.00 POL BOLT HEX 0.500 NC X 1.5 GR5PL SQUEEZE CYLINDER ASSEMBLY ROTATE CYLINDER ASSEMBLY LIFT CYLINDER ASSEMBLY SLIDING ARM RPU FORK ADJUSTABLE RH RPU PIN SQUEEZE CYLINDER LIFT ARM RH ARM STATIONARY RPU PIN HINGE RPU PIN CYLINDER 1.0 DIA X 4.5 ARM CUSHION RUBBER BELTING ARM SLIDING TOP AND BOTTOM PAD ARM SLIDING SIDE PAD STATIONARY ARM TOP AND BOTTOM RPU PAD STATIONARY SIDE RPU PAD PIN SQUEEZE CYLINDER CLEVIS ARM STATIONARY CUSHION RPU PIN LIFT ARM 1.25 DIA C1045 CR CHAIN LATCH LIFT ARM BOLT HEX 0.500 NC X 2.50 GR5PL
2 4 2 8 2 2 5 2 2 4 4 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 1 1
66
bühler 1500 Hayliner
Bale Deflector Assembly RH (Part # A2400-16) (Optional) 9 8 1
3
7
2 6
5
4
Item 1 2 3 4 5 6 7 8 9
Component Part # C2451-00 E2453-00 81914 81593 813507 813547 812076 81677 813509
Description BALE DEFLECTOR RH MAIN FRAME SKID COVER RH UHMW POLY BOLT CARR 0.375 NC X 1.00 GR5PL WASHER 0.375 LOCK PL NUT HEX 0.375 NC GR5PL SET SCREW SQHDCUP 0.500 NC BOLT HEX 0.625 NC X 6.50 GR5PL WASHER LOCK 0.625 PL NUT HEX 0.625 NC GR5PL
67
Qty 2 2 2 2 9 9 9 1 1
bühler 1500 Hayliner CHECKLIST
Predelivery
Verify Hardware Torque Verify Rear Wheel Bolt Torque Verify Tire Pressure Inspect Bearing Seals Inspect All Lubrication Points Inspect Chain Drives Inspect Hydraulic Hoses and Electrical Harnesses
Dealer Representative:
Date:
Customer Delivery
Review safety procedures regarding 1500 Hayliner operation and maintenance. Review Operator’s and Part’s Manual. Review proper operating procedures. Review general adjustment and setup procedures. Review chain tensioning procedures. Review importance of regular lubrication. Discuss road and highway transportation requirements and regulations. Review front hitch height
Dealer Representative:
Date:
68
