Transcript
BX2225 Installation Instructions 2002-03 Honda CRV
Serial No.
The front fascia is removed for baseplate installation. Holes need to be drilled. The BX8869 is available for the vehicle. Attachment Tabs are 24 inches center to center and a height of 19 inches.
î 1. Using the 10MM socket, remove the metric bolt from battery holddown strap. Remove the nine push pins from top plastic, lift up and set aside.
2. Just forward of front tire, on fascia corner, remove the metric bolt with the 8MM socket or a phillips screw driver.
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3. Remove two push pins inside wheel well, both sides and seven push pins from the back edge of the belly pan.
4. Using the 10MM socket, remove the two metric bolts on lower fascia corner, both sides. Pull fascia forward and set aside.
5. Locate horn bracket and bend bracket in toward radiator to relieve area for baseplate, both sides.
6. Drill a 1 1/8" hole on the inside of frame ends, to gain access to inside of frame, using either a 1 1/ 8" drill bit or hole saw.
© 2001 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.aemfg.com 292-5951 9/03 Page 1 of 3
î 7. Remove metric bolt, on passenger side, with the 12MM socket. Hold item 2 on the outside of frame end on passenger side, align with bottom edge of frame, hold baseplate 3/8" spacing from the back side frame end, mark hole with a 17/32" transfer punch, and drill holes with the 13/32" drill bit.
9. Hold baseplate and items 2 to align with drilled holes on frame rails. Put item 3 into drilled 1 1/8" hole (step 6) to align with upper holes on baseplate. Insert item 5 into item 8, baseplate, item 2, and frame to align with item 3. Install items 6, 8, and 9 into lower hole, and tighten all bolts, both sides. Using the baseplate as a template, drill a 13/32" hole into frame end as shown in photo above and install items 3, 4, 7, and 8 (Item 4 is used as a fill between frame and baseplate). Be sure and use loctite on all bolts before tightening.
8. Align item 2 with drilled holes on passenger side and take a measurement from the front edge of frame end to item 2. Hold item 2 on the outside of frame's bottom edge, on drivers side. While applying 3/8" measurement from baseplate to the back side of frame end, mark holes with the 13/32" transfer punch, and drill holes on driver's side with the 13/32" drill bit.(Note hole pattern for driver's side to insure proper hole alignment.)
10. Hold fascia in place and mark areas that need to be trimmed, trim lower opening accordingly, and reinstall fascia
11. The dimensional variations between otherwise identical cars can be considerable. While the location and size of the holes in the baseplate were designed to allow for easy installation, it may be necessary to file a hole slightly to allow a bolt to clear. 12. Install the tow bar and safety cables according to the instructions included in their packages. 13. Do not substitute other devices if the tow bar pin and clip are lost. 14. DEALER OR INSTALLER: BE CERTAIN THE USER RECEIVES THE INSTRUCTION SHEET. © 2001 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.aemfg.com 292-5951 9/03 Page 2 of 3
Tools Required 8MM Socket 10MM Socket 12MM Socket
Loctite Blue 9/16" Socket 1 1/8" Hole Saw
13/32" Drill Bit Vise Grips Phillips Screw Driver
Parts List Ref. No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 6 6 2 4 2 2 8 2 2 2 2 2 2 2
Part No.
Description
61-5710 ...................................................................... Weldment, Base Plate, BX2225 101-6257 ....................................................................................Spacer Plate, BX2225 61-5208 ............................................................ Weldment,3/8-16 Nut Plate, with Wire 101-5147 ........................................................................... Plate, Washer, 1/2 hole, ZP 201-0336 ................................................................ 3/8-16 x 2 1/2 Hex Bolt, Grd. 5, ZP 201-0332 ................................................................ 3/8-16 x 2 1/4 Hex Bolt, Grd. 5, ZP 201-0440 ................................................................ 3/8-16 x 1 1/2 Hex Bolt, Grd. 5, ZP 203-0010 ..................................................................................... 3/8 Lock Washer, ZP 202-0003 ......................................................................................... 3/8-16 Hex Nut, ZP 201-0553 ...........................................................1/4-20 x 1/2 Hx. Wshd, Type F Screw 202-0047 .............................................................................................. #10-32 Hex Nut 203-0054 ...........................................................................................#10 Lock Washer 201-0192 .................................................................. #10-32 x 1/2 Slot, Rd. Hd. Screw 101-5822 ............................................................................ Adapter, 4 Way Connector 62-3468 ................................................................... Attachment Assembly, SF/SB (R)
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î IMPORTANT: Use only genuine factory replacement parts on your Base Plate. Do not substitute homemade or nontypical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your Base Plate, be sure to use a replacement bolt of the same grade (Usually Grade 5, refer to parts list). Repair parts may be ordered through your nearest Blue Ox dealer or distributor. © 2001 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.aemfg.com 292-5951 9/03 Page 3 of 3
