Transcript
Canine Transport Trailer Instruction Manual Model: CON251111 A/B Mfg: Garrett Container Systems, Inc.
Garrett Container Systems, Inc. 123 North Industrial Park Ave, Accident, MD 21520 (301) 746-8970 FAX (301) 746-8966 March 2010
Page |2 TABLE OF CONTENTS SPARE PARTS LIST ..................................................................................................................... 3 OVERVIEW ................................................................................................................................... 4 TECHNICAL SPECIFICATIONS FOR TRAILER CHASSIS ..................................................... 5 Dimensions ............................................................................................................................. 5 Running Gear ......................................................................................................................... 5 Performance ........................................................................................................................... 5 SAFETY SUMMARY .................................................................................................................... 7 AIR HANDLING UNIT ............................................................................................................. 8 COOLING SYSTEM CONTROL PANEL ................................................................................ 8 GFI Reset .................................................................................................................................... 9 Programming the temperature Control Unit ................................................................................. 10 To Reprogram the ETC to Default Factory Settings .................................................................... 11 MAXIMIZING HEATING/COOLING POTENTIAL............................................................. 12 KENNEL STEPS .......................................................................................................................... 13 CCT TO HUMVEE INTERFACE ............................................................................................... 14 OPTIONAL ARMOR PANELS ................................................................................................... 15 To remove the side armor panels: ............................................................................................. 15 To remove the kennel door armor panels: ................................................................................ 16 MAINTENANCE OF THE CTT .................................................................................................. 17 DECK PAD ............................................................................................................................... 17 CLEANOUT DOOR ................................................................................................................. 18 CHASSIS MAINTENANCE .................................................................................................... 18 COOLING SYSTEM MAINTENANCE ................................................................................. 18 ELECTRICAL MAINTENANCE ........................................................................................ 19 Heating Malfunction ............................................................................................................. 19 Heater Replacement ...................................................................................................................... 19 APPENDIX A: Determing the Correct Refrigerant...................................................................... 21 APPENDIX B: REFRIDGERANT R-22 MSDS .......................................................................... 24 APPENDIX C: Refrigerant (R-410A) MSDS .............................................................................. 27 APPENDIX C: OPTIONAL GENERATOR ................................................................................ 30 APPENDIX D: US ARMY PRODUCTION VERIFICATION TEST (PVT) ............................. 31
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Page |3 SPARE PARTS LIST
ITEM
QTY
Optional 6 KW Diesel Generator
1 ea
PART # GENKITD6
Temperature Control Assembly
1 ea
961153
Heater Kit
1 ea
7332-4551
A/C Unit
1 ea
HACS-02A
Garrett Container Polyfilter
1 ea
Polyfilter
Pet Deck
4 ea
DD300
Ballistic Package
1 ea
CON251122
Trailer Parts
See Trailer Chassis Appendix
Trailer Steps
1 ea
S271207
Gaskets
2 ea
G04307
Window Inserts
1 ea
PG1: Door Window Insert PG3: Side Window Insert
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Page |4 OVERVIEW This manual contains information related to the basic operations, maintenance, and repair of the Garrett Container Systems, Inc. “Canine Transport Trailer” (CTT), part number CON251111. There are two different versions of the CON251111. CON251111A does not include the ballistic package, while CON251111B does include the ballistic package. This manual covers both versions. The Canine Transport Trailer is designed and fitted to the standard LTT-HC Light Tactical Trailer chassis. The purpose of this manual is to provide general operational and maintenance procedures for proper function of the Canine Transport Trailer. This manual is divided into two sections: Operation of the CTT, and Maintenance of the CTT. The Canine Transport Trailer is made of aluminum extrusions and is structurally welded by certified welders at Garrett Container Systems, Inc. Due to the structural design of the trailer, it is recommended that the CTT unit be returned to Garrett Container Systems, Inc. for any structural repair or modifications. The cooling system/ heating unit are a warranted item and servicing should be completed by an authorized technician to maintain the warranty.
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Page |5 TECHNICAL SPECIFICATIONS FOR TRAILER CHASSIS
Dimensions Overall Length: 132 inches (335cm) Overall Width: 85.6 inches (217 cm) Overall Height: … inches (… cm) Track Width: 72.5 inches (184 cm) Drawbar Length (from axle center to eye center): 93.2 inches (237 cm) Drawbar Eye Height: 29.5 inches (75 cm) Deck Height: 34.5 inches (88 cm) Ground Clearance (Laden): 16 inches (41 cm)
Running Gear Suspension Type: Fully independent progressive rate trailing arm suspension Axle: Tubular steel Spring Media: Progressive rate torselastic rubber chords Shock Absorbers: Telescopic, direct acting, one per wheel, HMMWV compatible Wheels: 16.5 X 8.25, two piece steel, HMMWV compatible, 8 on 6.5 inch bolt pattern Tires: 37X12.50R16.5 Goodyear Wrangler M/T, with 30-mile runflat inserts, HMMWV compatible Brakes: 12 inch x 2 inch free backing hydraulic surge brakes with automatic breakaway actuation. Independent lever-operated left and right side mechanical parking brakes. Electrical System: 24 Volt DC sealed lighting system with blackout convoy lights, 12 pin connector plug mates with HMMWV
Performance Max Speed on primary roads: 55 mph (88 kph) Max Speed on secondary roads: 35 mph (56 kph) Max Speed Off Road: 20 mph (32 kph) Departure Angle: 39 degrees Turning Angle: 80 degrees
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CANINE TRANSPORT TRAILER MODEL CON251111
2 MWD KENNELS 436L PALLET COMPATIBLE AIR CONDITIONER/HEATER INPECTION HATCHES OPTIONAL BALLISTIC PLATES FRONT STORAGE COMPARTMENT
Figure 1: Road Side View of CON251111
Figure 2: Rear view of CON251111
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Page |7 SAFETY SUMMARY
* The following signs throughout this manual alert the user to important safety information. DANGER: Indicates an immediately hazardous situation that if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or injury. CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in a minor or moderate injury. Indicate against unsafe practices. * Reference: ANSI Z535.1-1991
The following is a summary of safety information for the CTT / Canine Transport Trailer.
CAUTION: Do not forklift CTT with working dogs inside the kennel. DANGER: DO NOT COVER AIR COOLING UNIT. Covering air cooling unit can lead to fire or damage to unit. WARNING: The Cooling System Maintenance instructions are for the use of qualified individuals, specifically trained and experienced in installation of this type of equipment and related systems. Improper installation may damage equipment, create hazards, violate state code, or create a hazard that could ruin the equipment. WARNING: There is 13 oz. of R22 in the cooling system. See Appendix A: Refrigerant (R22) MSDS towards the end of this instruction manual.
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Page |8 AIR HANDLING UNIT The air cooling unit provided with the CTT container is a 7,500 BTU Polar Cub Series to provide heating and cooling for the kennels. COOLING SYSTEM CONTROL PANEL
Power Inlet Use a 12 gauge power cord that is not longer than 25 ft. Figure 3: Electrical Control Panel The control panel consists of several controls as shown in Figure 4: Power on/off Switch Digital Thermostat Read-Out Power Indicator Light GFI Reset
Power Indicator Light
Digital Thermostat with ReadOut
GFI Reset
Power on/off Switch Thermostat Control
Figure 4: Temperature Control Unit
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Page |9 The unit displays the average interior kennel temperature. The digital control thermostat controls the heating and cooling cycles for the unit. The cooling is preset to have the air conditioning and fan turn on at 100°F and off at 90°F. Adjusting this preset temperature is described below. The heat cycle is preset to turn on at 45°F and off at 55°F. The zone between the cooling and heating will have no fan cycling. The unit can be left with the power on and will cycle with the set conditions.
GFI RESET
GFI reset is used to reset power to the cooling unit.
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P a g e | 10 PROGRAMMING THE TEMPERATURE CONTROL UNIT
Normal display shows inside temperature of Kennel Factory settings are: Cooling: on at 100° off at 90° Heating: on at 45° off at 55° Note: You must go through all the steps below to complete setup To change to a new temperature setting: Lit when 1. Turn on power to unit function is 2. Press the set button two times. cycling 3. The cooling temp of 100° will appear on the display. 4. Press the up/down arrow keys to change the cooling temp. 5. When done setting cooling temp, press the set button three times. 6. The heating temp of 45° will appear on the display. 7. Use the up/down arrow keys to change the heating temp. Set button 8. Press the set button three times to complete setting new and arrow keys heating/cooling temps. If an error occurs, press the set button to return to normal display Note: When the A/C or the Heat is cycled on there is a indicator in the upper or lower corner of the display. The toggle switch powers the unit on or off only. The ETC will automatically end programming if no keys are depressed for a period of thirty seconds. Reprogramming is not necessary when the power is interrupted.
1. If you are unsuccessful in trying to change to a new temperature setting, please contact GCS Tech Support at 800-582-2540 or 301-746-8970 2. If the ETC display shows C2 or H1 refer to the owner’s manual to reprogram the ETC to default factory settings.
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P a g e | 11 TO REPROGRAM THE ETC TO DEFAULT FACTORY SETTINGS
1. Power on the unit, the ambient temperature should be displayed on the unit 2. Press the set button, display shows °F or °C 3. Select °F by depressing arrows up or down 4. Press the set button. The display should show 100°. 5. If the display is not 100°, press arrows up or down until correct. 6. Press the set button, display shows 10°. 7. If the display does not show 10°, press arrows up or down until correct. 8. Press the set button. The display should show C1. 9. If the display does not show C1, press arrows up or down until correct. 10. Press set button. The display should show 45°. 11. If the display does not show 45°, press arrows up or down until correct. 12. Press the set button. The display should show 10°. 13. If the display does not show 10°, press arrows up or down until correct. 14. Press the set button. The display should show H2. 15. If the display does not show H2, press arrows up or down until correct. 16. Press the set button. The ambient temperature should be displayed on the ETC.
Note: If the ETC display shows C2 or H1, do the above to reset the unit.
Additional information available at www.garrettcontainer.com or by calling 1-800-5822540 or 301-746-8970
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MAXIMIZING HEATING/COOLING POTENTIAL In order to maximize the heating and cooling potential of the air conditioning unit, it is best to minimize the space or area being heated/cooled. This can be accomplished by using the supplied slide-in lexan covers to cover the grilled openings. See Figure 5. Covers are provided for the right and left side of the container and the door. The panels confine the cooling and heating to the interior of the kennels. When the unit is used without the panels, efficiency is decreased greatly, therefore for maximum cooling and heating use the panels. If the unit is placed within a tent, heating efficiency will be improved. If the unit is placed in a closed tent, cooling efficiency will not be improved as the air conditioner will re-circulate the same air for the system. DANGER: DO NOT COVER AIR COOLING UNIT. Covering air cooling unit can lead to fire or damage to unit.
Figure 5: Slide-In Lexan Covers
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P a g e | 13 KENNEL STEPS The CCT/Canine Transport Trailer comes equipped with detachable steps to allow the MWD/Military Working Dog access to the kennel area. The steps are stored underneath the kennel doors and can be accessed by opening the compartment door. Remove the step unit, close the compartment door and latch it closed. Hang the steps on the compartment door ledge for use of MWD ONLY. WARNING: STEPS ARE NOT TO BE USED FOR HANDLER ACCESS TO THE KENNEL AREAS. STEPS ARE TO BE USED BY MWD ONLY. STEPS WILL SUPPORT UP TO 150 LBS.
Figure 6: Step Unit
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P a g e | 14 CCT TO HUMVEE INTERFACE
The CCT/Canine Transport Trailer comes equipped with an interface to the Humvee vehicle. Secure the CCT/Canine Transport Trailer to the Humvee using the pintle eye. Connect up the two safety chains from the CCT to the Humvee. Then connect the electrical interface connector for proper operation of the CTT lights. Use the crank to raise the support leg to the travel position. Release both hand brakes by moving them to the vertical position. CCT is now ready for transport.
Figure 7: Hitch Interface
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P a g e | 15 OPTIONAL ARMOR PANELS
The CTT is fitted to accept optional, removable armor panels. Armored panels are NIJ IV Ballistic protection. The ballistic package is only included with CON25111B. The removable panels fit on each side of the CTT (4 total) and the two back doors. A non-removable panel is welded inside the front storage compartment.
Figure 8: Armor panels as seen through back door windows, non-removable panel in storage compartment and the side of trailer The armor panels located inside the two rear kennel doors and on each side can be removed and stored in the front storage compartment. TO REMOVE THE SIDE ARMOR PANELS: 1. Remove the latch pin. 2. Pull up on the latch to disengage the pin holding the armor panel. Steady the panel once the latch pin is removed so panels will not fall. CAUTION: Armor Panels weigh about 80 pounds each. 3. Lift the panel out of the bottom holding bracket. Store in front compartment 4. To install the side panels, reverse the above steps. Note: Make sure that the correct side of Armor Panel is facing out. The units are stenciled “This side out” Garrett Container Systems, Inc.
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Figure 9:
Step 1. Remove safety pin
Step 2 Release top latch
Step 3 Tilt & remove panel
TO REMOVE THE KENNEL DOOR ARMOR PANELS: 1. Open the kennel door to a 90 degree angle to the CTT. 2. Slide the panel out of the top and bottom brackets. Store in front compartment.
CAUTION: Armor Panels weight about 80 pounds each.
3. To install panels, reverse the above steps. Note: Make sure that the correct side of Armor Panel is facing out. The units are stenciled “This side out”
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P a g e | 17 MAINTENANCE OF THE CTT
ITEM Pet Deck
PART NO DD300
DESCRIPTION Kennel Deck Brand
DECK PAD The deck pads provided for the CTT / Canine Transport Trailer should provide a rugged lifetime of wear and tear before requiring replacement. See Figure 9. These are washable items requiring normal maintenance essential for the health and welfare of the animals. Replacement of this item should only be required after substantial wear, excessive soiling which cannot be cleaned, or damage caused by the animal.
Figure 10: Deck Pad
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P a g e | 18 CLEANOUT DOOR A cleanout door is provided for ease of cleaning out the kennel areas with deck pads removed. The door is opened and the kennel area hosed out allowing the water to run out the rear openings. A cleanout door is located on each side.
Figure 11: Cleanout Door
CHASSIS MAINTENANCE See Appendix E for Chassis Maintenance. US Army Technical Manual TM 9-2330-392-14&P OPERATOR’S, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS) This manual can be found on the same CD as this manual. It can also be downloaded from our website by clicking on the Publications Link and selecting the CTT Chassis Manual Link COOLING SYSTEM MAINTENANCE
ITEM Cooling System Heater Kit Filter
PART NO 7332-4551 Polyfilter
Garrett Container Systems, Inc.
DESCRIPTION 7,500 BTU Air Cooling Unit Polar Cub Series Accessory Item, 5460 BTUH, Electric Garrett Container Polyfilter
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P a g e | 19 MECHANICAL INTEGRITY The cooling system unit should be periodically inspected to be sure that the bolts securing the unit to the container are tight and in good working condition. Inspection of the plastic shroud covering the air conditioner should also be made to ensure that the four mounting screws and washer are snug and hold the shroud to the air conditioning unit. Inspect for cracks or possible damage suffered from impact.
ELECTRICAL MAINTENANCE All electrical work and/or inspection on the CTT Cooling System should be performed ONLY by qualified service personnel.
HEATING MALFUNCTION If electrical power to the CTT is normal and the fan runs, but there is no heated air, the heating unit may not be receiving power. Check the electrical plug at the heating unit to make sure it is secure. If this does not correct the problem, the heating thermostat or limit switch may be faulty.
HEATER REPLACEMENT WARNING: The following instructions are for the use of qualified individuals, specifically trained and experienced in installation of this type of equipment and related systems. Installation and service personnel are required by some states to be licensed. Improper installation may damage equipment, create hazards, violate state code, or create a hazard that could ruin the equipment. 1. Remove the interior grill and filter.
Figure 13: Filter
Figure 12: Interior Grill
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P a g e | 20
2. Remove the heater assembly from the return air opening. This is accomplished by loosening the setscrew that holds the heater assembly in position 3. Disconnect the two pin plug from the wire harness and heater umbilical.
Setscrew
Figure 14: Wire harness 4. To install reverse above procedure assuring electrical plug snaps together.
5. Install filter and secure grill.
CAUTION: Ensure that the heater umbilical does not contact the heater sheath. 5. REPLACE THE RETURN AIR GRILL AND FILTER, AND REINSTALL THE TEMPERATURE CONTROL KNOB FOUND IN THE KIT. DISCARD THE ORIGINAL “COOL ONLY” KNOB.
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P a g e | 21 APPENDIX A: DETERMING THE CORRECT REFRIGERANT
Please make sure to use the correct refrigerant with your AC unit. Units manufactured through 12/31/2009 and that are model number 9201 should use R-22 refrigerant. If the model number is 49201 or was manufactured in 2010 or later use R-410-A refrigerant. The model number and refrigerant information can be located by removing the outer covering on the AC unit and locating the data plate. Please see the photos below.
Remove cover and locate data tag on AC unit
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P a g e | 23
Locate Model number and Refrigerant Type
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P a g e | 24 APPENDIX B: REFRIDGERANT R-22 MSDS
*use on model number 9201
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P a g e | 27 APPENDIX C: REFRIGERANT (R-410A) MSDS
*use on model number 49201
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P a g e | 30 APPENDIX C: OPTIONAL GENERATOR Optional diesel generator can be supplied. ITEM Diesel Generator Diesel Generator
PART NO# GENKITD3 GENKITD6
DESCRIPTION 3 KW Diesel Generator 6 KW Diesel Generator
Figure 15: Generator
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