Transcript
PipeInspectors
Product Catalog Rausch Inspection Systems ID-Tec Sewer Rehabilitation Equipment Sewer Equipment Company of America
www.pipeinspectors.us
[email protected] 850.694.2317
Mainline Camera & Crawler This crawler is the core of the Rausch modular system. The mainline pan & tilt camera features infinite rotation and high-power LEDs.
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Application range: 5.5” to 78” pipe diameter
Mainline Laser Pipe Profiling The 3-in-1 KS 135 Scan camera performs conventional CCTV inspection, laser pipe profiling and crack/joint measurement.
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Application range: 8” to 72” pipe diameter
Lateral Launching The Rausch lateral launch system launches a pan & tilt lateral camera up to 160 ft. directly from the mainline.
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The highly modular Rausch M-Series pipe inspection system was designed around the 4-wheel drive steerable camera/crawler platform L 135. Each camera and module is interchangeable via the Rausch “quick-connect” connector. Just one crawler is used for many different pipe inspection applications. All customers maintain the cost-saving option to upgrade their inspection system based on their changing business demands.
Application range: 6” to 60” pipe diameter
MOBILE pro Portable System Our portable system features a crawler capable of matching performance to full systems in a compact and mobile unit & up to 1000’ of cable.
One Crawler Platform for Many Applications
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Application range: 4” to 78” pipe diameter
Cable Reels & Vehicle Systems All Rausch systems can be fully customized in the vehicle of your choice with our motorized cable reels.
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QuickLock Pipe Point Repair QuickLock Point Repair is the most reliable point repair system for sewer and water lines. Augments structural integrity of pipe.
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Application range: 6” to 32” pipe diameter
Push Systems Our minCam push systems are portable and versatile, ranging from a 0.5” camera to a 2.2” camera with 400 ft. of push rod.
www.rauschusa.com
(Page 15)
Equipment available for 0.6” to 16” pipe diameter
360 Pan/Tilt Push System The 360 pan/tilt push system features a 2” pan tilt zoom camera with tri-band sonde and 200 or 300 feet of push rod. Equipment available for 3” to 16” pipe diameter
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The L 135 Crawler Application Range: 5.5” to 78” Pipe Diameter
• • • • • • • • • • • •
Studio controlled electric lift Two powerful motors for steerable 4-wheel drive Anti-rollover feature with on/off control Variable speed, joystick controlled Inclination sensor Weight: 43 lbs.; Length: 20.5”; diameter: 5.4” Material: anodized brass, fully CNC-machined from a solid block Nitrogen-pressurized for leak protection with sensor-leak detection Stackable tires can be placed over currently equipped tires for faster set up Optional: integrated sonde (512 Hz or 33 kHz) Optional: integrated rear-view camera Optional: additional weights (maximum of 70 lbs.)
Lafette required for inspection up to 78”
rauschusa.com/products/mainline
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Mainline Camera KS 135 Application Range: 5.5” to 78” Pipe Diameter
• • • • • • • • • • • •
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280° pan, infinite 360° rotation Auto & manual focus Auto & manual iris 10X Optical Zoom and 12X Digital Zoom (120:1) Auto-homing 4 long range high-power LED lights 6 short range high-power LED lights “Quick-connect” mechanical connector with protected contacts Nitrogen-pressurized for leak protection with sensor leak detection No exposed wires, cables, or contacts Directly mounted additional lighting on camera head, there are no exposed wires Standard integrated lasers for crack and joint measurement (POSM Required)
rauschusa.com/products/mainline
Laser Pipe Profiling The Rausch Laser Profiler features two laser diodes integrated in the camera head. These laser diodes project laser dots onto the inner pipe wall. Using “spinning laser” technology, the camera head rotates to measure the diameter and all changes via triangulation calculations. Working in conjunction with the POSM Pro software, the comprehensive scan generates easy-to-use reports to profile the pipe.
3-in-1 System
CCTV Inspection Camera Laser Pipe Profiling Joint & Crack Measurement
KS 135 Scan Application Range: 8” to 72” Pipe Diameter
• • • • • • • •
2 lasers diodes for pipe profiling and crack measuring POSM Pro pipe inspection software Direct & highly accurate measurements Instant & final reports on site No third party analysis No field calibration Nitrogen pressurized camera module with sensor leak detection Compatible with Manhole Inspection upgrade for Elka reel
Watch Video
rauschusa.com/products/laserprofile
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Lateral Launch System
KS 60 CL Pan & Tilt Lateral Camera
Application Range: 6” to 60” Pipe Diameter
Application Range: 4” to 10” Lateral Pipe Diameter
The M 135 is a scalable lateral launch system. The system consists of the L 135 crawler, a push module (SKM 135), a positioning module (PM 135), an auxiliary camera (ZKM 135) and the lateral pan & tilt camera (KS 60 CL). For the inspection of laterals from large mainlines, simply attach large tires onto the crawler and the extension attachment. • • • • •
Up to 150 ft. of lateral push cable Up to 550 ft. of mainline camera cable Automatically synchronized cable reel Electronic distance counter “Quick-connect” mechanical connector to the crawler with protected contacts for extremely easy and quick setup. • Auxiliary camera ZKM 135 for observation of launch • Lateral launch against the flow, into 90°+ angles
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300° pan, infinite rotation 6 high-powered LEDs Self-leveling picture during inspection Steering pin enabling it to negotiate branched laterals Launch up to 150 ft. into the lateral 512 Hz or 33 kHz sonde Nitrogen pressurized for leak protection and sensor detection Manual focus adjustment.
PM 135 & SKM 135 launch modules • Launch into 90° T-connection • Launch with or against the flow • Launch into any lateral service in 360° vertical plane
rauschusa.com/products/laterallaunch
SAT 40 Lateral Camera Application Range: 2” to 8” Lateral Pipe Diameter
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Auto-upright self leveling camera 136° fixed-focus field of view Launch up to 150 ft. into the lateral. 10 LED light ring 512 Hz sonde standard, 33 kHz optional
Quadtro SAT Motorized Cable Reel Lateral cable reel used in conjunction with mainline reel.
• • • • • •
Up to 550 ft. of main cable connects up to 150 ft. push cable. Synchronized to main reel and crawler Powerful electric motor Cross-lead spindle for neat cable winding Cable cleaning system Integrated electric and mechanical brake
SAT 40
Lateral Launch Jetting System The Rausch Lateral Launch Jetting System (LLJ) uses water pressure to propel the pan & tilt KS 60 CL lateral camera through the lines. By utilizing a steering pin, the LLJ launches into laterals from the mainline and can negotiate branched laterals. Range: 6” to 60” Pipe Diameter
KS 60 CL Pan & Tilt
QuadtroSAT motorized cable reel
rauschusa.com/products/laterallaunch
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ECO STAR 400 System Control Unit • • • • • • •
Portable or built in Two joysticks for controlling crawler & camera Compact hard case design Powers up to 1,300 ft. of main cable Powers up to 550 ft. of lateral cable Integrated 10 inch monitor Controls mainline, lateral launching, laser profiling, and joint pressure testing equipment • Built-in command functions
RCA Proline System Control Unit Advanced and powerful system with capability to power up to 1,700 ft. of main cable. • • • • • • • • • •
Built-in only Powers up to 1,700 ft. of main cable Powers up to 550 ft. of lateral cable Two joysticks for controlling crawler & camera 19 inch modular rack Individual circuit board slots Integrated breaker circuits Temperature controlled environment Built-in command functions Extensive service and diagnostics menu
Controls mainline, lateral launching, laser profiling, and joint pressure testing equipment.
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rauschusa.com/products/system-control-unit
POSM Pro Inspection Report Software • Gather real-time, NEMA, GPS X, Y and Z points for manholes and observation points • Real time, interactive plot with picture and clip support. • Full integration with Rausch ScanCam pipe profiling and lateral launching • Available in PCI (encodes MPEG 1,2 and 4) and USB (encodes MPEG 4) • Supports text to speech, eliminating the need for microphones • Available in English or Spanish • Works on rack-mount or laptop hardware
MOBILE pro Portable System Application Range: 4” to 78” Pipe Diameter
The MOBILE pro control unit has a built-in 12” LCD monitor and digital video recorder. The crawler & camera are controlled via 2 multifunction joysticks. • 7” touch display for system status and settings and built-in keyboard • SD-Card slot for video and photo recording • USB Port for macro and overlay control via external PC • Swivel mount to cable drum Cubix 300 • Video output for external devices • Locating sonde control for camera/crawler systems • Dimensions: 16.5” x 12.6” x 6.25” Two camera - crawler units are available: C 135 + KS 135 C (6-78”) and C 100 + KS 60 DB (4-24”)
rauschusa.com/products
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Elka 600 Motorized Cable Reel • • • • • • • • • • • • • •
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Up to 1,700 ft. of main cable Fully synchronized Powerful electric motor Cross-lead spindle for neat cable winding Cable slack detection Auto cable payout Integrated electric & mechanical brake Integrated telescopic crane Electric chain hoist LED overhead spot light Cable guiding system Cable cleaning system Emergency stop button Rack mounted with drawer and slide
Mainline Motorized Reels Alpha 150
• Entry level reel • Up to 550 ft. of main cable • Compact design
Quadtro 300
• Standard reel • Up to 1,000 ft. of main cable • Ergonomic design
Elka 600
• Advanced reel • Up to 1,700 ft. of main cable • Telescopic swivel arm & chain lift to raise and lower equipment into the manhole • Available module upgrade to perform Manhole Inspections
rauschusa.com/products/cable-reels
Box Truck
Sprinter Walkthrough
Vehicle Systems All systems feature fully customizable components and layout options in vehicle installations.
Vehicle Options: • • • • •
High-cube box truck Mercedes Sprinter, Ford Transit, or Nissan Van Trailer Mobile Units Retro Install
Trailer
Features:
• Generator, battery, or inverter powered • Air conditioned control room • Integrated POSM computer system • Rack-mounted cable reel system Fully customizable by customer choice
Sprinter Proline
rauschusa.com/products/vehicle-systems
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QuickLock Pipe Point Repair How it works
QuickLock is a trenchless no-dig point repair system for pipes. This revolutionary system consists of only (2) components: a 316L stainless steel sleeve structural body, covered by a seamless rubber compression seal. Important: No chemicals or resins are used - no cure time!
Through the manhole, the sleeve is inserted into the pipe and delivered to the damaged section. The sleeve is mechanically compressed against the inner pipe wall. Using an inflatable packer, the sleeve is then expanded and permanently locked into position.
Advantages over other systems • • • • • • • • •
Trenchless no-dig spot repair Permanent, reliable and instant fix Passes air & water pressure testing Reinstates structural strength & integrity of pipe Can be installed with flow present Quick and easy installation - no cure time Inner pressures up to 214 psi (1.5 MPa) External pressures up to 21.4 psi Can be lined over.
Meets ASTM F3110-14 Standard
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Application For • • • • • • •
Municipal sewage lines Well and potable water piping systems Leaking joints Root intrusion Cracks and holes Seals laterals Augment structural integrity of pipe prior to lining
Equipment Involved • • • • • •
Air compressor Air hose reel QuickLock sleeve QuickLock packer Camera - Crawler Mounting accessory (for camera - crawler)
Product Data Sheet Nominal Diameter
Sealing Length
Packer Size
Part Number
6” 8” 10” 12”
11.5” 11” 11” 10.5”
6-8” Packer 8-12” Packer 10-12” Packer 10-12” Packer
HG6470 HG6471 HG6472 HG6473
15”
10.5”
14-18” Packer
HG6482
16” 18” 20” 24” 28”
10.5” 13” 13” 13” 11”
14-18” Packer 14-18” Packer 20-24” Packer 24-28” Packer 24-28” Packer
HG6474 110486 HG6475 HG6481 110386
Intermediate sleeve sizes are available upon request. Please consult the official QuickLock Data Sheet for exact minimum and maximum pipe diameter requirements for each sleeve size.
rauschusa.com/quicklock
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Installation Process 1. 2. 3. 4. 5. 6.
Determine if correct application for QuickLock Determine damage length Prepare the QuickLock sleeve Load the sleeve on the QuickLock Packer Deliver the QuickLock sleeve to the installation Inflate the Packer to install the sleeve
Locking Gear Mechanism One gear unit is positioned at each end of the steel sleeve and runs through a saw tooth channel. Using the packer to expand the sleeve, the gear works like a one way ratchet. Upon reaching maximum compression, both gears lock into place and stay locked permanently.
QuickLock Sleeve Materials The QuickLock sleeve body is made of 316L stainless steel. The sleeve maintains high corrosion resistance, which means it functions in sewage as well as potable water. This sleeve is the new interior of the pipe, and will reinstate the structural integrity. The vulcanized EPDM rubber sealing gasket distinguishes itself with these excellent physical properties: • Resistance against aging • Resistance against sewage, thinned acids, and lye • Conditionally resistant against aromatic and chlorinated hydrocarbons (oils, grease, fuels) Different gasket materials are available for individual environmental conditions. NSF/ANSI 61 certified silicon rubber seal for potable water.
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rauschusa.com/quicklock
QuickLock Liner End Sleeve The QuickLock Liner End Sleeve is an innovative method to seal and protect pipe liners where they connect to the manhole. This system instantly and permanently eliminates 2 major problems after a pipe liner is installed: • It fully seals the liner to the host pipe, preventing inflow along the liner running into the manhole • It protects the liner end section from potential physical damage caused by a root cutter or jetting nozzle Any liner installation without liner-end pieces in place are almost always subject to failure. Range: 6” to 24” Pipe Diameter
QuickLock BIG The QuickLock BIG sleeve is a product to permanently seal leaking joints and radial or longitudinal cracks in accessible ducts and shafts from 32” to 64”. Unlike the QuickLock installations where an inflatable packer is involved, however, this installation is a manual process - the installer must get inside the pipe to install QuickLock BIG. Special QuickLock BIG tools are required for installation. Range: 32” to 64” Pipe Diameter
Pipe Liner
QL End Steel Sleeve
Rubber seal to host pipe
rauschusa.com/quicklock
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Push Camera Systems Rausch USA has partnered with minCam to offer their industrial grade push camera systems. • minCord - compact hand-held system with 1/2” diameter camera • mc Series - fundamental single-reel camera systems with four different cable/camera combos for a wide variety of applications • mc Duo Series - two systems combined into a single unit, features dual reels & cameras to cover a range of applications • minCam360 - 360° pan & tilt push camera with 4-step digital zoom and tri-band sonde
Specifications System
Cable
Range
minCord
50 ft. Push/Pull cable
KK13
0.6” - 3”
mc15
100 ft. 5.6mm cable
KK18
1.2” - 5”
mc30
100 ft. 6.7mm cable
KK29SL self-leveling
2” - 8”
mc50
200 ft. 9.2mm cable
KK55SL self-leveling
3” - 16”
mc80
425 ft. 11.2mm cable
KK55SL self-leveling
4” - 16”
mc30 Duo
Inner: 50 ft. Push-Pull Outer: 100 ft. 6.7mm
Inner: KK13 Outer: KK29SL
0.6” - 8”
mc50 Duo
Inner: 65 ft. 6.7mm Outer: 200 ft. 9.2mm
Please request a minCam Product Catalog for more information.
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Camera
rauschusa.com/minCam
Inner: KK29SL Outer:KK55SL
2” - 16”
minCam360 Pan & Tilt Push System The minCam360 push system is equipped with an innovative pan & tilt push camera. The extremely small and short 360° pan & tilt camera head allows the viewer to see in all directions, and even steer into branches with the RID steering skid.
System Specifications • • • • • • • •
200 ft. (60m) of 9.2mm fiberglass push cable (up to 300 ft.) Integrated dual-band 512Hz/33kHz sonde Electronic on-screen distance counter 2 removable Lithium Ion batteries for 4+ hours operation Power Supply: 100 - 240V AC; 12V DC Car adapter Lightweight stainless steel and carbon reel cage Mechanical reel brake Control unit: On/off switch, light regulation, sonde frequency control, preset camera macros, BNC video out • Wireless remote control with joystick for pan & tilt, 4X zoom control, light regulation, preset camera macros • Weight: 49 lbs.; Dimensions: 23” x 26” x 12” (L x H x W)
Monitor & Recording • • • • •
8.4” TFT LCD sunlight readable, records video, voice and photo Pelican® Storm Case heavy-duty housing SD card reader, max 32 GB for approx. 20 hours of video MPEG-4 Video (.avi, 800x600); Pictures (.bmp 640x480) Integrated Qwerty keyboard text generator
SK50 Pan & Tilt Camera Range Pan & Tilt
3” - 16” (70-400mm) Infinite 360° pan / tilt range - 150° viewing angle
Zoom / Focus
4-step digital zoom / automatic mechanical focus
Video Quality
High-resolution 520 TVL
Lighting
10 self-adjusting “smart” LEDs
Lens
3.5mm sapphire glass
Water Tight Outer diameter Cylindrical length
Up to 85 psi 1.96” (50mm) 1.25” (32mm) / Full length: 3.2” (80mm)
rauschusa.com/minCam
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Accessories
L 135 Lafette Carriage
L 135 Tires
Manhole Inspection
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Lateral Launch Height Extension
L 135 Egg Profile Adapter
L 100 Cross with KS 60 CL camera
KS 135 Height Extension
Elka 600 Foot Control
Deflection/Pulley 6/8”
rauschusa.com
KS 60 CL Roller Cage
KS 60 CL Steering Pins
KAMPAC Joint Pressure Testing
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QuickLock no-dig point repair
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6”-72”
Lateral Launch 6”-60”
Lateral Jetting 6”-60”
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POSM Pro
portable inspection system
MOBILE pro
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KS 60 CL
Lateral camera
SAT 40
M 135
KS 135 Scan
KS 135
Electric lift
24” - 72”
Lafette carriage
L 135
L 100 Cross
Lateral launch
Quadtro SAT
Up to 1,700 ft.
Elka 600
Up to 1,000 ft.
Quadtro 300
Up to 500 ft.
Alpha 150
Up to 1,300 ft.
ECO STAR 400
Up to 1,700 ft.
RCA Proline Mainline
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THE SR-SERIES MADE @ ID-TEC
MADE @ ID-TEC
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R160
BASE ROBOT Heavy-duty robot system, multifunctional and of modular built for CCTV inspection, jetting and cutting from 8" and larger pipelines.The SR-SERIES crawler features the innovative Twist-and-lock mechanism enabling equipment exchanges in less than 60 seconds. SR-SERIES EQUIPMENT
. For relined 8” and larger pipes . Powerful 4x4 drivetrain . Durable
CQL160 CCTV Inspection and packer
placement equipment
WJ160 Precision jet cutting equipment
. Modular built
. Twist-and-lock-mechanism
WJ180 UHP Precision jet cutting equipment
(max. 15,000psi) (max. 32,000psi)
HA165 Grinding, milling and cutting
equipment (3,5” stroke)
HA195 Grinding, milling and cutting
equipment (11” stroke)
QLP160 Quick Lock packer and pressure
testing equipment
Your custom made equipment!
Twist-and-lock-mechanism
Find detailed information about the R160 base robot @ page 36
MADE @ ID-TEC
R160
36
BASE ROBOT
The Sewer Rehabilitation SERIES base robot is manufac-
4x4 electrical drivetrain for driving far into dirty pipelines
tured off high-quality materials and developed for mul-
easily. The base robot is controlled from a tablet or PC by
tiple applications in sewer rehabilitation. The crawler fe-
ID-TEC’s user-friendly ID-RIS software that also controls
atures the Twist-and-lock mechanism. This mechanism
equipment, high-pressure units and cable reels.
securely locks different pieces of equipment to the front of the robot. A universal connector with power-, video-
The SR-SERIES is modular designed and can be instal-
and air is part of the innovative mechanism and enables
led in different set-ups into different vehicle types. The
exchanging equipment in less than 60 seconds.
mobile control unit and high- pressure pump make it possible to use the SR-SERIES completely mobile. The
The SR-SERIES base robot has a, 5,12” wide, stainless
modular design allows easy service, upgrades and the
steel, body and can be used in relined 8” or larger oval
development of new pieces of equipment.
and egg-shaped pipelines. The R160 features a durable
MADE @ ID-TEC
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R160 SPECS
STANDARD SR-SERIES EQUIPMENT
CQL160 CCTV inspection packer carrierswivel equipment 330’ 3/8” high-pressure hose NX351, and WP16,000psi WP16,000psi (WP1100bar) (100mtr-WP1100 bar)Precision jet cutting equipment (max. electrically driven WJ160 15,000psi) 500’ 3/8” high-pressure NX351, guide with spreader reel WJ180 UHPhose Precision jetWP16,000psi cutting equipmenthose (max. 32,000psi) (150mtr) (Optional) Grinding, milling and cutting equipment Ingress Protection HA165 (3,5” stroke) IP65 extension 165’ 3/8” high-pressure hose NX351 ultra high-pressure valve towards reel HA195 Heavy grinding, milling and cutting equipment (11” stroke) (50mtr) (Optional) weight: 330lbs (150kg) QLP160 Quick lock packer and pressure testing equipment Twin high-pressure hose, WP16,000psi for water dimensions: DxWxH: 33”x20”x40” Your custom equipment! retour (WP1100 bar) (Optional) (820x500x1020mm)
SPECIFIATIONS
PROPERTIES
Powertrain:
Electrical 4 wheel driven, 90Nm
• Powerful drivetrain
Speed:
80’/min with 3” wheels
• Twist-and-lock-mechanism
Equipment rotation:
Electrical 500°
• Heavy-duty materials
Max. air pressure: 175psi
• Tilt sensor x-y
Weight:
47lbs (without equipment)
• Rotation sensor
Scope of use:
Relined 8” and larger
• Pressurized system
Dimensions:
L19” x W6” x H5”
• Temperature monitoring
(L480 x W152 x H130mm) MADE @ ID-TEC
WJ160
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PRECISION JET CUTTING
Tree roots, they enter a pipeline easily and grow several
water blast cuts off the main root right where it enters
feet long and inches thick to become very hard to remo-
the pipe, until nothing but a perfectly cleaned and un-
ve. ID-TEC combined jetting, water jet cutting and a ca-
damaged pipeline remains. The camera and high-power
mera equipped sewer robot to remove any size root ball
LEDS are protected by Sapphire lenses and mounted just
very fast, efficient, without using chemicals and without
like the Sapphire cutting nozzle at the front of the WJ160
damaging pipe surfaces and lateral joints.
equipment for clear vision while driving and precision jet cutting. The WJ160 equipment removes root infiltrations
The WJ160 precision jet cutting equipment removes dif-
and other deposits during a CCTV inspection.
ferent stoppages and deposits from 8” - 14” pipelines with water pressures up to 15,000psi. Water pressures
Precision jet cutting can be used for scuffing pipe sur-
are continuously adjusted to materials. Fat, oil, grease,
faces for better bonding of CIPP relining materials and
sand, sludge, small roots and other deposits are jetted
a water blast is less likely to cause explosions when a
away with pressures up to 4,500psi. Water pressures
gas line accidentally goes through a pipeline. Precision
up to 15,000psi eliminate all root intrusions by jetting
jet cutting makes the robot suffer fewer vibrations and
away the dirt and small root branches first. Then, the
cutting tools don’t need to be changed frequently.
MADE @ ID-TEC
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WJ160 SPECS
SPECIFICATIONS WJ160
Jet cutting pressure: hose NX351, max. 15,000psi 330’ 3/8” high-pressure WP16,000psi (100mtr-WP1100 bar) Camera:
swivel WP16,000psi (WP1100bar)
electrically driven PAL/NTSC 576i color camera
500’ high-pressure hose NX351, Lens3/8” angle: 130° WP16,000psi
hose guide with spreader reel
(150mtr) (Optional) IngressLEDS Protection IP65 Lightning: 2 x 1200 Lumen, High-power extension 165’ 3/8” high-pressure hose NX351 ultra high-pressure valve towards reel Scope of use: 8"- 20" (DN180-DN400) (50mtr) (Optional) weight: 330lbs (150kg) Dimensions: L23”x W3.5”x H4.7” (L590 x W90 x H120mm) Twin high-pressure hose, WP16,000psi for water dimensions: DxWxH: 33”x20”x40” retour (WP1100 bar) (Optional)
(820x500x1020mm) PROPERTIES
• Infinite rotation for nozzle and camera
• Twist-and-lock mechanism
• Lens cleaner
• Heavy-duty materials
• Sapphire lenses
MADE @ ID-TEC
WJ180
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PRECISION JET CUTTING
Imagine a technique so powerful that it removes mas-
removes and cuts hard plastics, clay, cement and even
sive root balls, calcium and concrete. ID-TEC combined
concrete vey fast and precise without damaging pipe
jetting, water jet cutting and a camera equipped sewer
surfaces.
robot to remove any size root ball, calcium, cement and concrete very fast, efficient, without using chemicals and
The water blast cuts holes in cement, calcium and con-
without damaging pipe surfaces and lateral joints.
crete. Pressures rise inside these holes until the material breaks loose from the pipe surface. Piece by piece, up to
The WJ180 precision jet cutting equipment removes
30’ of extremely hard calcium and concrete a day, un-
different materials from 8” - 40” pipelines with ultra
til nothing but a perfectly cleaned and undamaged pipe
high-pressures up to 32,000psi. The WJ180 has a
remains.
universal nozzle holder, camera and two 1200 Lumen high-power LEDS, all protected by Sapphire lenses.
Precision jet cutting can be used for scuffing pipe surfaces for better bonding of CIPP relining materials and
Water pressures are continuously adjusted to materials.
a water blast is less likely to cause explosions when a
Fat, oil, grease, sand, sludge and root balls are remo-
gas line accidentally goes through a pipeline. Precision
ved extremely fast with a rotary nozzle with pressures
jet cutting makes the robot suffer fewer vibrations and
up to 15,000psi. Ultra high-pressures, up to 30,000psi,
cutting tools don’t need to be changed frequently.
MADE @ ID-TEC
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WJ180 SPECS
SPECIFICATIONS WJ180
Jet cutting pressure: hose NX351, max. 32,000 psi 330’ 3/8” high-pressure WP16,000psi
swivel WP16,000psi (WP1100bar)
(100mtr-WP1100 bar) Nozzle rotating angle: 100°
electrically driven
500’ 3/8” high-pressure hose NX351, WP16,000psi hose guide with spreader reel Camera: PAL/NTSC 576i color camera (150mtr) (Optional) Ingress Protection IP65 Lens angle: 130° extension 165’ 3/8” high-pressure hose NX351 ultra high-pressure valve towards reel Lightning: 2 x 1200 lumen, High power LEDS (50mtr) (Optional) weight: 330lbs (150kg) Scope of use: 8"- 32" (DN180-DN800) Twin high-pressure hose, WP16,000psi for water dimensions: DxWxH: 33”x20”x40” L27”x W3.7”x H4.7” (L690 x W90 x H120mm) Dimensions: retour (WP1100 bar) (Optional) (820x500x1020mm)
PROPERTIES
• Universal nozzle holder
• Sapphire lenses
• 90° adjustable camera
• Twist-and-lock mechanism
• Lens cleaner
• Heavy-duty materials
MADE @ ID-TEC
HA165
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GRINDING, MILLING AND CUTTING
SR-SERIES’ HA165 grinding, milling and cutting equip-
front for optimal vision while driving through the pipe and
ment is designed for lateral reinstatement from 8”–12”
operating the cutting motor. The HA165 equipment is
relined pipelines with its 3,5” stroke and can also be
compatible with two types of water driven cutting motors;
used for trimming protruded laterals or grinding, milling
the WM500 turbine motor with 3.4HP and the efficient
and cutting tree roots and other materials.
WM200 piston motor with 7.8HP. Water driven cutting motors are durable and easy to service. Water has mini-
The HA165 has two 1200 Lumen high-power LEDS and
mum pressure losses inside hoses and provides extreme
a camera, all protected by Sapphire lenses. The infinite
cutting power while cooling down cutting materials, tools
rotating camera and high-power LEDS are placed at the
and ceramic bearings for an increased lifetime.
MADE @ ID-TEC
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HA165 SPECS
SPECIFICATIONS HA165
Stroke: 3.5”hose NX351, WP16,000psi 330’ 3/8” high-pressure
swivel WP16,000psi (WP1100bar)
(100mtr-WP1100 bar) Lift force: 240N
electrically driven
500’ 3/8” high-pressure hose NX351, WP16,000psi Camera: PAL/NTSC 576i color camera
hose guide with spreader reel
(150mtr) (Optional) Ingress Protection IP65 Lens angle: 130° extension 165’ 3/8” high-pressure hose NX351 ultra high-pressure valve towards reel Lightning: 2 x 1200 lumen, high-power LEDS (50mtr) (Optional) weight: 330lbs (150kg) Scope of use: relined 8"- 13" (DN180-DN350) Twin high-pressure hose, WP16,000psi for water dimensions: DxWxH: 33”x20”x40” L30”x W3.5”x H4.7 (L770 x W90 x H120mm) Dimensions: retour (WP1100 bar) (Optional) (820x500x1020mm)
PROPERTIES
• Universal cutting motor holder
• Twist-and-lock mechanism
• Infinite rotation for camera
• Heavy-duty materials
• Sapphire lenses
MADE @ ID-TEC
HA195
44
MILLING AND CUTTING
The HA195 grinding, milling and cutting equipment is
The HA195’s front placed motor holder is compati-
designed for lateral reinstatement, trimming intruding
ble with two types of water driven cutting motors; the
laterals and other grinding, milling and cutting operati-
WM500 turbine motor with 3.4HP and the efficient
ons from relined 8”–20” pipelines with its 11” stroke.
WM200 piston motor with 7.8HP. Water driven cutting
This heavy duty cutting equipment has two 1200 Lumen
motors are durable and easy to service. Water has mini-
high-power LEDS and a camera. All protected by sapphi-
mum pressure losses inside hoses and provides extreme
re lenses and placed behind the cutter motor for clear
cutting power while cooling down cutting materials, tools
vision during cutting operations. The HA195 grinding,
and ceramic bearings for an increased lifetime.
milling and cutting equipment can be used with extension for larger pipelines.
MADE @ ID-TEC
45
HA195 SPECS
SPECIFICATIONS HA195
Jet cutting pressure: hose NX351, max. 15,000psi 330’ 3/8” high-pressure WP16,000psi (100mtr-WP1100 bar) Camera:
swivel WP16,000psi (WP1100bar)
electrically driven PAL/NTSC 576i color camera
500’ high-pressure hose NX351, Lens3/8” angle: 130° WP16,000psi
hose guide with spreader reel
(150mtr) (Optional) IngressLEDS Protection IP65 Lightning: 2 x 1200 Lumen, High-power extension 165’ 3/8” high-pressure hose NX351 ultra high-pressure valve towards reel Scope of use: 8"- 22" (DN180-DN500) (50mtr) (Optional) weight: 330lbs (150kg) Dimensions: L35”x W3.5”x H4.7” (L880 x W90 x H120mm) Twin high-pressure hose, WP16,000psi for water dimensions: DxWxH: 33”x20”x40” retour (WP1100 bar) (Optional)
(820x500x1020mm) PROPERTIES
• Infinite rotation for nozzle and camera
• Twist-and-lock mechanism
• Lens cleaner
• Heavy-duty materials
• Sapphire lenses
MADE @ ID-TEC
46
QLP160
QUICK LOCK PA C K E R
The QLP160 is a stand-alone Quick-Lock compatible
The same process can be used to test joints.The QLP160
packer and pressure tester in one. The packer is atta-
is operated from a tablet that communicates with the
ched to any type of CCTV inspection robot by a special
smart cable reel over WiFi. This allows the operator to be
bracket and features air-retractable wheels for loading
in control of the whole equipment right at the operator
Quick Locks by driving through and partially inflate the
space of the inspection robot. The QLP160 software is
bladders. After loading, the mechanical spot-repair
easy-to-use and compatible with NASSCO PACP certi-
sleeve is driven to the location by the camera crawler.
fied WinCan or POSM software to include the pressure
Once in place, the bladders of the packer are inflated
testing in the inspection report.
to install the Quick Lock. After installing the spot-repair part, the bladders are deflated and the space between them extended. The bladders can now be inflated in front off- and behind the freshly installed spot-repair sleeve to ensure correct placement. The space between the bladders is now pressurized and monitored for pressure losses that indicate leaks.
1.
Load the spot-repair part and drive into place
2.
Install the spot-repair part by inflating bladders
3.
Deflate bladders partially and extend
the space between them
4.
Pressure test the installed spot repair part
5.
Load a new spot repair part by driving through
and repeat the process at the next defect
MADE @ ID-TEC
47
QUICK LOCK PACKER 3 IN 1
MADE @ ID-TEC
48
WM500 & WM200
GRINDING, MILLING AND CUTTING MOTOR
The water driven WM500 turbine and WM200 piston cutting motors are compatible with SR-SERIES’ HA165 and HA195 grinding, milling and cutting equipment. The motors are very durable and easy to install, exchange and service on the job if necessary. Water hydraulic cutting motors are compact and yet extremely powerful. Rotation speeds and cutting power are regulated by continuously adjusting the pressure and flow with ID-TEC’s high-pressure units. Pressure losses in hoses are minimal and water lowers the temperature of cutting materials, tools and ceramic bearings for increased lifetimes.
WM500 The WM500 water turbine motor generates a maximum of 3.4 Horse Power and 25,000rpm at 7,250psi. The WM500 turbine motor is compact, extremely durable and easy to service; making it the ideal cutting motor for lateral reinstatement.
WM200 The WM200 water hydraulic piston motor generates a maximum of 8.2 Horse Power and 4,000rpm at just 2,900psi. The WM200 piston motor reaches maximum power at low pressures and is perfect for the heavy grinding, milling and cutting operations in 8” - 20” relined pipelines or larger with an optional extension.
MADE @ ID-TEC
49
WM500 & WM200 SPECS
SPECIFICATIONS WM500
SPECIFICATIONS WM200
Power:
2,500 watt (3.4HP)
Power:
5,700 watt (7.8HP)
Speed:
max. 25,000 rpm
Speed:
max. 4,000 rpm
Motor type: Turbine
Motor type: Piston
Water consumption: 2.5..5.3gpm
Water consumption:
(20ltr/min.)
(20ltr/min.)
Water pressure:
Water pressure:
2,900…7,250psi
2.5…5.3 gpm
max. 2,900psi
(500bar)
(200bar)
Dimensions:
Dimensions:
Ø2.95”xH3.9”
(Ø75 xH100mm)
Ø2.95”xH5.1"
(Ø75 xH130mm)
PROPERTIES
• Compatible with HA165 and HA195 equipment
• M14 thread for tools
• Water driven
• Heavy-duty materials
• 2.95” diameter
• Compatible with different cutting and milling tools MADE @ ID-TEC
IDRIS
50
SOFTWARE
The brain of all Sewer Rehabilitation SERIES components
The operating functions, such as: water pressure, cable
is the ID-RIS software. The in-house developed software
lengths and lighting are displayed at the right of the
is inspired by sewer rehabilitation operators for optimal
monitor. To control a function, it needs to be selected and
user comfort while controlling the SR-SERIES base robot,
then adjusted with the control unit’s smart encoder but-
its equipment, intelligent high-pressure units and cable
ton. The movements of the robot and its equipment are
reels. All SR-SERIES components are modular built and
at all times controlled with 2 ergonomic 6-axis joysticks.
connected to each other via Wi-Fi or Ethernet. The ID-RIS software has preprogrammed settings for all Important data, such as: x and y gradients, equipment
SR-SERIES equipment and allows the operator to save
rotation, distance and water- and air pressures are clear-
his preferred settings, such as: controls, water pressu-
ly displayed on the left side. Photos and videos can be
res, maximum speed and acceleration settings. The new
made and labeled with information about the location
remote assistance feature enables the manufacturer to
and customer, during all operations, using the buttons at
provide assistance and updates.
the left side of the camera live display.
MADE @ ID-TEC
51
SOFTWARE
PROPERTIES
• Controls high-pressure units and cable reels
• Inspection module
• Preprogrammed settings for equipment
• Microsoft® Windows® compatible
• Preferred settings can be saved
• Touch screen compatible
• Photo and video capturing
• Remote assistance for updates
• Standardized output formats
and technical help
MADE @ ID-TEC
24
W H AT P R E S S U R E D O Y O U N E E D ?
Getting the job
For grinding, milling and cutting operations that the cut-
done requires the
to the material. For precision jet cutting it means the right
right approach for
and pressures are required according to your application
every situation.
quire different water pressures. See what water pressure
A P P L I C AT I O N
ting power, cutting tool and rotation speed are adjusted
nozzle, water pressure and flow settings. See what flows
and material. Different applications and materials do re-
is required for your application and material.
M AT E R I A L
R E Q U I R E D W AT E R F L O W AND PRESSURE 4GPM @ 7,250PSI
GRINDING, MILLING AND CUTTING
CIPP LINER, PVC, BRICK, VERTRIFIED CLAY
PRECISION JET CUTTING
FOG, DEBRIS, ROOTS
GRINDING, MILLING AND CUTTING
CONCRETE, IRON, STAINLESS STEEL
PRECISION JET CUTING
ROOTS, LIGHT MINERAL DEPOSITS, LIGHT CEMENT
PRECISION JET CUTING
CALCIUM, CEMENT, CONCRETE
MADE @ ID-TEC
5.3GPM @ 15,000PSI
6.8GPM @ 32,000PSI
25
ELECTRIC
ELECTRIC OR COMBUSTION DRIVEN HIGH-PRESSURE UNIT The PTO generator uses the Power Take Off (PTO) of the vehicle's engine and occupies little space when mounted underneath the chassis. These generator provides more than sufficient power for the high-pressure unit and other applications in the vehicle. The PTO configuration is clean as vehicle’s engines meet latest EPA regulations.
High-pressure units are available for any application and driven by a PTO generator in combination with an electric motor or a combustion motor.
PROS
+
Quiet
+
Low weight
+
Clean
+
Compact
+
IE4 efficient
COMBUSTION
See all electric high-pressure units @ page 28
High-pressure units driven by Gas or Diesel engines are perfect for trailers and other vehicles without PTO application. Combustion high-pressure units comply with the latest TIER 4 FINAL emission standards and are frequency controlled. The unit could be used as stand-alone with its options to install an air-compressor or larger alternator. The two-way communication shows information from the high-pressure unit and its engine at the SR-SERIES control unit while flow and pressures are easily adjusted. A solid frame with isolated casing makes the engine quite and easy to install in any vehicle or setup.
PROS
+
Stand-alone
+
Quiet
+
Meets TIER FINAL emission standards
+
Two-way Ethernet communication
M A D E @ I D - T See E C all combustion high-pressure units @ page 29
26
M O B I L E C O N F I G U R AT I O N
The SR-SERIES Mobile configuration is easily transported in any van or pick-up truck and features a gasoline driven 7,250psi high-pressure unit, 131’ of hybrid cable and high-pressure hose together with a reel and a suitcase control unit. The configuration is designed for CCTV inspection, precision jet cutting fats, oils, greases, sand, sludge, debris and tree roots or grinding, milling and cutting CIPP liner, PVC, brick and virtrified clay. All else required is a 110V regular power outlet and water supply.
CP3D MOBILE CONTROL UNIT
• 10,8” Tablet
• Ingress Protection IP65,
• Double 6 axis joysticks
(opened IP32)
• SR-SERIES robot interfaces
• Dimensions closed LxWxH:
• L/N 100..240Vac, 45..65Hz
17”x11”x6” (430x290x160mm)
MH70 MOBILE REEL
• 131’ hybrid cable with air and signal (40mtr)
• Spreader reel cable guide, type;
• 131’ high-pressure hose 7.250psi,
• CG70 (optional)
(40mtr, 500bar)
• Ingress Protection IP65
• Swivel
• Dimensions LxWxH: 20”x8”x20”
• Distance measurement (optional)
(500x200x500mm)
• Electrically driven (optional)
HDMP_500_15 MOBILE HIGH-PRESSURE UNIT
• 4 gpm @ 7,250psi (15ltr/min@500bar)
• Compliant with EPA regulations
• Petrol driven
• CE certified
• 2 cilinder aircooled Honda GX690
• Weight 355lbs (160kg)
• Electric start
• Dimensions LxWxH: 39”x32”x33”
• Strong, lightweight frame with 4 wheels
(1000x820x850mm)
MADE @ ID-TEC
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SPECIAL PURPOSE VEHICLE CUSTOM BUILT O P E R AT O R S P A C E JIB CRANE & HOIST
AIR REEL AND GUN
HAND SANITIZER
HYBRID CABLE REEL
WORK BENCH
HIGH PRESSURE REEL
C U S T O M F L O O R W AT E R TA N K
ROBOT SLIDE
STEP-UP BUMPER P T O G E N E R AT O R
FRONT COMPARTMENT
+
ACCESOIRES
+
Operator desk
+
Second monitor
+ Airconditioner
+
Control unit
+
Rear view camera
+ Heater
+
Storage cabinets
+ Work lights
+
High-pressure unit
OPERATOR SPACE
Air dryer
+
+ Storage
MADE @ ID-TEC
Strobe lights
28
COMBUSTION HIGH-PRESSURE UNITS
UNIT &PRESSURE
HDM37_600_30S
8.0gpm @ 8,700psi (30ltr/min.@600bar)
HDM37_1000_20S
5.3gpm @ 14,500psi (20ltr/min.@1000bar)
HDM37_1100_17S
4.5gpm @ 15,950psi (17ltr/min.@1100bar)
HDM37_1500_13S
3.4gpm @ 21,750psi (13ltr/min.@1500bar)
SPECIFICATIONS FOR HDM37
• Diesel powered
• Pressure continuously adjustable
• Yanmar 4TNV98C, liquid cooled engine
with robot controls
• Compliant with EPA Tier 4 and EU stage III B
• Ingress Protection IP54
• Strong, lightweight frame
• Weight 1841lbs (835kg)
• SIR certified (industrial cleaning foundation)
• Dimensions LxWxH 80"x30"x45"
• Prepressure pump control for use without
(2040x750x1150mm)
tapwater
HDM105_2200_23S
• 6.1gpm @ 32,000psi (23ltr/min@2200bar)
• Prepressure pump control for use without
• Diesel powered
tapwater
• Deutz TCD 4.1 L4 turbo diesel 105KW,
• Pressure continuously adjustable
liquid cooled
with robot controls
• SIR certified
• Ingress Protection IP54
• Compliant with EPA Tier 4 final and
• Weight 3858lbs (1750kg)
EU stage IIIB
• Dimensions LxWxH 105"x43"x73"
• Air compressor 300ltr/10bar
(2670x1080x1856mm)
• Alternator 100A, 28V
MADE @ ID-TEC
29
ELECTRICAL HIGH-PRESSURE UNITS
UNIT &PRESSURE
HDE37_600_30S
8.0gpm @ 8,700psi (30ltr/min.@600bar)
HDE37_1000_20S
5.3gpm @ 14,500psi (20ltr/min.@1000bar)
HDE37_1100_17S
4.5gpm @ 15,950psi (17ltr/min.@1100bar)
HDE37_1500_13S
3.4gpm @ 21,750psi (13ltr/min.@1500bar)
SPECIFICATIONS FOR HDE37
• 37Kw, 400V, 50Hz
• Pressure continuously adjustable
• Strong, lightweight frame
by robot controls
• SIR certified (industrial cleaning foundation)
• Ingress Protection IP54
• Prepressure pump control for use without
• Weight: 617lbs (280kg)
tap water
• Dimensions LxWxH: 30”x35”x35”
• E4 super premium efficiency pump drive
(760x880x880mm)
HDE115_2500_22S
• 6.1gpm @ 32,000psi (23ltr/min@2200bar)
• IE4 super premium efficiency pump drive
• 100Kw, 400V, 50Hz
• Pressure continuously adjustable
• Strong, lightweight frame
by robot controls
• SIR certified
• Ingress Protection IP54
• Prepressure pump control for use
• Weight 2,000lbs (900kg)
without tapwater
• Custom dimensions
MADE @ ID-TEC
33
VEHICLE INSTALLED REELS All vehicle installed reels can be controlled from both the reel and the control unit. Reels roll on and -off individual,
HYBRID
simultaneous or automatic. Speeds are set with the settings button.
MH200R HYBRID REEL
• 330’ hybrid cable with air and signal (100mtr)
• Electrically driven
• 500’ hybrid cable with air and signal (150mtr)
• Cable guide with spreader reel
(Optional)
• SR-SERIES robot interfaces
• 660’ hybrid cable with air and signal (200mtr) (Optional)
• Ingress Protection IP65 • Weight: 330lbs (150kg)
• Distance measurement
• Dimensions DxWxH: 33”x20”x40” (820x500x1020mm)
HP
• Slip ring
MH200HD HIGH-PRESSURE REEL
• 330’ 3/8” high-pressure hose NX351,
• Swivel WP16,000psi (WP1100bar)
WP16,000psi (100mtr-WP1100 bar)
• Electrically driven
• 500’ 3/8” high-pressure hose NX351,
• Hose guide with spreader reel
WP16,000psi (150mtr) (Optional)
• Ingress Protection IP65
• Extension 165’ 3/8” high-pressure hose NX351 (50mtr) (Optional)
• Ultra high-pressure valve towards reel • Weight: 330lbs (150kg)
• Twin high-pressure hose, WP16,000psi for
• Dimensions DxWxH: 33”x20”x40”
water retour (WP1100 bar) (Optional)
UHP
• L/N 100..240Vac, 45..65Hz
(820x500x1020mm)
M H 2 0 0 U H D U LT R A H I G H - P R E S S U R E R E E L
• 330’ 206 - 6SW - HELIX, 5/16” hose, 30,500psi (100mtr, 2100bar)
• Hose guide with spreader reel • Ingress Protection IP65
• Extension 165’ 206 - 6SW - HELIX, 5/16” hose
• Ultra high-pressure valve towards reel
• P30,500psi (50mtr, 2100bar) (Optional)
• Weight: 330lbs (150kg)
• Swivel WP32,000psi (2200bar)
• Dimensions DxWxH: 33”x20”x40”
• Electrically driven
(820x500x1020mm)
MADE @ ID-TEC
35
VEHICLE I N S TA L L E D CP3D CONTROL PANEL
NETWORK PROFINET
• Dual 6 axis joysticks
• Smart managed 8 channel switch
• Video input
• 8 x RJ45 connections in trunking
• USB port
• 3G umts modem with WiFi
• Ingress Protection IP54
• 197’ CAT6 Ethernet cable (60mtr)
• Dimensions LxWxH: 2”x18”x8” (50x450x200mm)
TABLET
WIRED REMOTE CONTROL
• Intel¨ Atomª processor Z3795
FOR ROBOT
• 2GB DDR3 SDRAM at -1MHz
• Front/ back driving function
• 64 GB, 2 GB, WiFi
• Left/ right equipment rotation function
• Windows 8.1 (64-bits)
• Up/ down equipment movement function1
• 10,8” FHD (1.920 x 1.080) touch panel
• Up/ down equipment movement function2
• Intel¨ HD Graphics
• SIL3 emergency switch
• Desktop cradle
• 16’ cable with M23 connector (5mtr)
• Cable set
MADE @ ID-TEC
54
PTO POWER SUPPLY P TO G E N E R ATO R S
PTO units are driven by a vehicle’s engine Power Take Off. The small and leightweight unit is mounted under-
MP16
16KVA
neath the chassis. A drive shaft connects the engine
MP30
30KVA
with the unit that transforms rotation into electricity,
MP60
60KVA
high-pressured water, compressed air, hydraulics or a
MP160
160KVA
combination. Vehicle engines are efficient on fuel, quiet and clean meeting latest EPA requirements.
“ L I G H T W E I G H T, S M A L L , Q U I E T, F U E L - E F F I C I E N T, CLEAN AND POWERFUL.”
ELECTRICITY
Various PTO generators are available to supply sufficient power for your application or to drive high-pressure unit, cable reels, robot drives and other accessories in the truck from 16KVA up to 160KVA.
MADE @ ID-TEC
55
HIGH-PRESSURE UNIT
PTO driven High-pressure units are available to install under a Mercedes-Benz Sprinter or any other vehicle with a PTO. This compact and leightweight solution provides up to 5.2gpm @13,000psi. Perfect for lateral reinstatement and cutting off protruding lateral with the SR-SERIES’ cutting equipment or to remove a root ball with SR-SERIES’ precision jet cutting equipment.
“ C O M PAT I B L E W I T H M E R C E D E S - B E N Z S P R I N T E R OR ANY OTHER VEHICLE WITH PTO.”
HYBRID
COMPRESSOR
A PTO compressor makes it unnecessary to tow
The MobilPower PTO hybrid is ideal in situations
a large and heavy compressor trailer to every job
that require more than just electricity. The hybrid
site. Provides compressed air up to 475gpm @
is composed of a generator together with a
190psi.
high-pressure unit, air compressor or hydraulics pump. The combination can be used individual or together and make any vehicle with PTO ideal for technical service purposes.
MADE @ ID-TEC
56
TWK300
H O R I Z O N TA L TA N K C L E A N I N G
The TWK300 drive is a self-propelled robot for cleaning
The lever on top of the TWK 300 drive is unfolded by
horizontal tanks and pipelines with water applied pres-
either water or air pressure to place the rotor right in the
sures up to 22,000psi. The TWK300 drive fits a 20” or
center of the tank. The rotor holds two easily exchan-
larger manhole after folding down its arm and can be
geable lances for intense cleaning of any size tank with
used in 40” – 120” diameter tanks with its adjustable
minimum distance between lances and tank surface. The
lances. The water-hydraulic drivetrain is very powerful
water pressure is switched from the lances to forward
and the driving speed is easily adjusted.
placed nozzles in the rotor by the mechanic pressure valve for cleaning the fronts of a tank. The combination of a constant driving speed and minimal distance between jets and surface make the TWK 300 drive very effective and efficient on water.
A special nozzle can be mounted underneath the TWK 300 drive in combination with a vacuum hose to remove the residues from the bottom of the tank.
MADE @ ID-TEC
57
TWK300 SPECS
PROPERTIES
• Corrosion resistant materials
• Strong and lightweight frame
• Can be used underwater
• Foldable arm
• Can be used in tanks and pipelines
SPECIFICATIONS
Scope of use:
40”...120” (1000 - 3000mm)
Driving speed:
6.5...33 ft/s (2...10cm/sec)
Capacity:
21gpm @ 22,000psi
Weight:
99 lbs (35kg)
(80ltr/min @ 1500bar)
Dimensions:
L33.5” x W14” x H16”
Max. rotation:
1000 Rpm
(L850 x B350 x H400mm)
Temperature:
35° – 140° F (0 - 60°C)
OPTIONS
• Pressure driven valve for different spraying directions • Nozzle with 2” vacuum hose connection • Magnetic wheels
MADE @ ID-TEC
58
SC600
TA N K CLEANING
The SC600 is a multifunctional crawler for tanks with
corrosion measurement, flaw detection, coating or wha-
small entry’s or special shapes. The SC600 can be
tever required application. The water-hydraulically driven
equipped for different unmanned applications inside
magnetic tracks provide more than sufficient traction
ATEX explosive zones, such as: high-pressure cleaning,
while driving.
vacuüm cleaning, debris removal, video inspection, pit
MADE @ ID-TEC
60
R80
TA N K INSPECTION
The multifunctional R80 inspection robot measures pit
The R80’s multifunctional design prepares the robot for
corrosion and detects flaws. The robot features an HD
various functions besides measuring pit corrosion, such
camera and fits a 4” tank entry. Pit corrosion is ultrasoni-
as: high-power water cleaning. The water hydraulic dri-
cally or mechanically measured while visually inspecting
vetrain is continuously adjustable and has more than
the tank with the camera and high-power LED lighting.
sufficient power for driving up walls and along ceilings
User-friendly software makes the R80 easy to operate
with magnetic wheels, even in coated tanks. ATEX certi-
and projects the measured data straight into the came-
fication is optional for working in explosive environments
ra’s live view. The software allows you to record these
such as petrochemical tanks.
videos and to attach an inspection report.
MADE @ ID-TEC
61
R80 SPECS
SPECIFICATIONS
• Magnetics wheels
• Fit's 4” and larger entry’s
• Laser pitcorrosion measurement
• Length: 18”
• Mechanical pitcorrosion measurement
• Compatible with various equipment
• Slope measurement
• Explosion meter (optional)
• Camera
• ATEX explosive zone 2 certified (optional)
• Water hydraulic drive and controls
MADE @ ID-TEC
62
C70
CAMERA NOZZLE
The C70 is a combination of a video and cleaning nozzle
the video or to code the PACP report and to determine
for diagnosing and jetting 7” – 30” pipelines at the same
if further procedures are required for this line before he
time. The C70 camera nozzle has 7 replaceable jets for
moves on to the next. Live view from the camera nozzle
cleaning when moving forward and a camera with ligh-
while jetting is optionally possible over WiFi, to provide
ting for video recording when moving backwards.
the operator with eyes on his operation.
The video is recorded in the nozzle and downloaded and
The C70 camera nozzle has internal memory and battery
saved automatically, when the nozzle is lifted out of the
life for at least 8 hours. A mechanic pressure switch insi-
manhole, to special software on a tablet via Wi-Fi. The
de the camera nozzle ensures no energy is wasted as it
software combines GPS coordinates with GIS mapping
switches the 7 high-power LEDs on when jetting starts.
to determine the nozzle’s location and nearby manholes
The C70 camera comes with a tablet, remote control and
and pipelines. The operator uses the software to review
communication station with GPS and Wi-Fi.
MADE @ ID-TEC
63
C70 SPECS
PROPERTIES
• Scope of use: 7” - 30” (180 - 700mm)
• Pressure switched LEDS
• Usable underwater
• Over 8-hour battery runtime
• 7 replaceable jets
• SIR certified
• Double sapphire lenses
• CE certified
• Wireless communication
• Pressurized
• Over 8-hour video memory
OPTIONS
• High-definition 1080P camera • Live view • Self-leveling camera
MADE @ ID-TEC
64
WATER DRIVEN GRINDER AND DRILL Water and electricity can create a dangerous combination. Especially when one uses power tools in wet surroundings, for example when cutting the end of a liner in a manhole. ID-TEC developed extremely powerful and water driven drill and grinder. Both tools can be used safely under water and are driven by the same high-pressure unit and hose as the SR-SERIES cutting and precision jet cutting equipment.
MADE @ ID-TEC
65
Drilling holes underwater is easily done with the DR200 underwater drill. The 6000-Watt strong piston motor is water hydraulically driven and has 12Nm torque. Rotation can be reversed optionally, still with the use of just one high-pressure hose.
Grinding, finishing welds and surfaces and cutting
DR200 DRILL
through all kind of materials underwater is done
GR200 VERTICAL GRINDER
with the DR200 underwater vertical grinder. The 6000-Watt strong piston motor is water hydraulically driven and has 12Nm torque.
MADE @ ID-TEC
66
NOZZLES Rotary nozzle Compatible with WJ180 Precision jet cutting equipment Usage: Removing FOG, deposits, roots, roughening surfaces Article No.
Max. Pressure Min. Pressure psi (bar) psi (bar)
Min. Flow gpm (l/min.)
Jet angle
Ø mm
Length mm
MJ2
14,500 (1000)
2,600 (180)
1 (4)
20o
50
134
MJ3
11,600 (800)
1,900 (131)
1 (4)
20
o
43
109
MJ4
7,250 (500)
1,500 (104)
1 (4)
22
o
43
109
Cutting nozzle Compatible with WJ180 Precision jet cutting equipment Usage: Removing cement, calcium and concrete Article No.
Max. Pressure psi (bar)
Nozzle Ø mm
Ø mm
Length mm
A073
29,000 (2000)
0,8
8/12
12
A074
29,000 (2000)
0,9
8/12
12
A075
29,000 (2000)
1,0
8/12
12
Cutting nozzle Compatible with WJ160 Precision jet cutting equipment Usage: Removing FOG, deposits, roots Article No.
Max. Pressure psi (bar)
Nozzle Ø mm
Thread
Length mm
P
15,000 (1000)
-
M10
19
MADE @ ID-TEC
67
CUTTER TOOLS Diamond Taper Milling Cutter, 9 segments rotation-optimized Article No.
DN mm
Ø mm
Height mm
Segments
21004 P
300 - 600
52 / 42
40
9
21001 P
200 - 300
52 / 46
25
9
68
33
16
DN mm
Ø mm
Height mm
Segments
250 - 600
55
30
28
H1
H2
20004 P 20001 P
Diamond Inlet Milling Cutter rotation-optimized 20015 P
21015 P
250 - 600
Usage: Preparing laterals, milling of intruding laterals
Inlet Milling Cutter Article No. Type R
Type U
BL 11409
-
Taper Milling Cutter with Carbide tip BL 11403
-
250 - 600
28 / 18
45
4
-
BL 11403 U
250 - 600
30 / 15
45
U
Usage: Preparing laterals, milling of intruding laterals and inliner / Opening of laterals Note: Not made for reinforced concrete!
Single section and Cup brushes Article No.
Description
Ø mm
Fitting mm
80018
Single section brush
100
22,2
80020
Cup brush
65
45M14
Article No.
Ø mm
Fitting mm
90120
30
30
90121
30
40
90122
30
50
Extensions Stainless steel
Adapter Stainless steel tot attach brushes and sawblades Article No.
Description
Ø mm
Height mm
90112
Adapter
30
25
SP 90110
Tension disk for Adapter
MADE @ ID-TEC
