Transcript
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
S TRUCTURED G ROUND ™ GROUNDING SYSTEM
C ATA LO G – W W - P CC B 04
Table of Contents Introduction
INTRODUCTION How to Use This Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 The Purpose of Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GROUNDING ROADMAPS Common Bonding Network (CBN) . . . . . . . . . . . . Service Entrance Grounding Roadmap . . . . . . . Data Center Grounding Roadmap . . . . . . . . . . . . Data Center Rack Grounding (Raised Floor) . . . . Telecommunications Room Grounding Roadmap Telecommunications Room Rack Grounding . . . .
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Grounding Roadmaps
EQUIPMENT & RACK GROUNDING KITS Features and Benefits — PANDUIT ® STRUCTUREDGROUND ™ System for Data Center Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rack Grounding Strip Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common Bonding Network (CBN) to Rack Jumper Kit . . . . . . . . . . Equipment Jumper Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paint Piercing Grounding Washer Kits . . . . . . . . . . . . . . . . . . . . . . Electrostatic Discharge (ESD) Port Kit . . . . . . . . . . . . . . . . . . . . . . Retrofit Rack Grounding Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thread-Forming Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bonding Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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COMMON BONDING NETWORK (CBN) COMPONENTS BICSI/J-STD-607-A Telecommunications Grounding Busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Telecommunications Grounding and Bonding Conductor Label Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Ring Terminal, Vinyl Expanded Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Code Conductor, Two-Hole, Long Barrel with Window Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17 Flex Conductor, Two-Hole, Long Barrel with Window Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Code/Flex Conductor HTAP Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Code/Flex Conductor HTAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Clear Covers for HTCT HTAPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Grounding Clamp, U-Bolt, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Grounding Clamp for Water Pipes, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Grounding Rod Clamp, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Crimping Tools
CRIMPING TOOLS Hand Operated Plier Type Tool . . . . . . . . . . . . . . . . . . . . . . CONTOUR CRIMP ™ Controlled Cycle Tools . . . . . . . . . . . . . . . Die Type, Manual Hydraulic, 14 Ton, Crimping Tool . . . . . . . Die Type, Battery Powered Hydraulic, 12 Ton, Crimping Tool CD-920 Crimping Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Technical Information
TECHNICAL INFORMATION ®
™
PANDUIT STRUCTUREDGROUND System for Data Center Grounding Application Standards . . . . . . . . . . . . . . .28 Specification Layout for Data Center Grounding per BICSI TDM Manual, 10th Edition . . . . . . . . . . . . . . . . . . . .29 Recommended Sizing of the Telecommunications Bonding Backbone (TBB) and Grounding Equalizer (GE) per J-STD-607-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Recommended Cable Sizes for Grounding Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Key Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Index
INDEX Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Related Catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
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S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING How to Use This Catalog Introduction
Common Bonding Network (CBN) page 4
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Common Bonding Network (CBN)
Introduction
• PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding is a complete, highly reliable line of products to ground your building and network equipment in compliance with BICSI TDM Manual, 10th Edition and J-STD-607-A, TIA-942, IEEE Std 1100 (IEEE Emerald Book), UL and CSA
Telecommunications Room (see roadmap on page 8) Grounding Roadmaps
Equipment & Rack Grounding Kits
Data Center (see roadmap on page 6)
Grounding Roadmaps
Common Bonding Network (CBN) Components
Crimping Tools
Service Entrance (see roadmap on page 5) Technical Information
Index
See page 28 for PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding Application Standards. For more data center grounding information, see www.panduit.com/dcgrounding.
Equipment & Rack Grounding Kits
4
Grounding Roadmaps pages 5-9
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Data Center Grounding Roadmap
Data Center Rack Grounding (Raised Floor)
• Complies with BICSI TDM Manual, 10th Edition and J-STD-607-A, TIA-942, IEEE Std 1100 (IEEE Emerald Book), UL and CSA • Bonding screws are recommended to mount all panels, equipment, shelves, etc. to ensure electrical continuity between metallic components and the grounded rack • Can be used to ground equipment mounted in cabinets which meet EIA-310-D; installer should bond all cabinet members to the rack grounding strip
Introduction
Back of Racks Shown
Introduction
Back of Rack Shown
Paint Piercing Grounding Washer Kit: RGW (see page 13)
Data Equipment Racks
3
Bonding Screws are used to mount patch panels to the front of the rack: RGTBS (see page 14)
4 Grounding Roadmaps
Grounding Roadmaps
5 Equipment Jumper Kit 24" L, 90° Bent: RGEJ (see page 12)
3 1 Equipment & Rack Grounding Kits
Electrostatic Discharge (ESD) Port Kit recommended for use on front and back of rack: RGESD (see page 13)
3
Common Bonding Network (CBN) Components
Equipment & Rack Grounding Kits
1
AC Panel* Telecommunications Bonding Backbone (TBB)
Rack Grounding Strip Kit: RGS (see page 11)
Common Bonding Network (CBN) Components
Common Bonding Network (CBN) Components
Conduit
2
Building Steel
Equipment Jumper Kit 36" L, 90° Bent: RGEJ (see page 12) Crimping Tools
Crimping Tools
Common Bonding Network (CBN) Raised Floor Pedestal
2 Equipment Jumper Kit 24" L, 45° Bent: RGEJ (see page 12)
1
Copper Compression HTAP and Clear Cover: HTWC (see page 19)
4
Telecommunications Grounding Busbar (TGB) and Busbar Label (see page 15)
2
Bronze, U-Bolt Grounding Clamp: GPL (see page 22)
5
Telecommunications Grounding and Bonding Conductor Label Kit: LTYK (see page 15)
3
Copper Compression, Two-Hole, Long Barrel with Window Lug: LCC-W (see pages 16-17)
Technical Information
Technical Information
Common Bonding Network (CBN) to Rack Jumper Kit: RGCBNJ (see page 11)
Common Bonding Network – typically #2 AWG bare copper code conductor is used underfloor
Index
Index
*AC Panel should be grounded per NEC standards. Enclosure should be grounded per manufacturer’s specifications. A typical raised floor includes a multitude of metallic components which are connected together. It is the responsibility of the manufacturer and installer of the raised floor to insure all the raised floor metallic components are bonded which means that they are connected together electrically in accordance with applicable specifications. The PANDUIT Bonding/Grounding System does not insure required bonding of the raised floor metallic components.
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For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory)
Crimping Tools
Detailed Product Information pages 11-23
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Code/Flex Conductor HTAP Introduction
For Making Parallel and Multiple Tap Connections on Code and Flex Conductors • Used to tap into continuous conductors as a splice or pigtailing • Each HTAP terminates a wide range of conductor sizes and combinations of code and flex conductors Class G, H, I and Locomotive to suit a variety of applications • Slotted design allows quick and easy assembly of conductor to HTAP using 3 PANDUIT 94 V-0 cable ties included
Grounding Roadmaps HTAP
Technical Information
RUN
TAP
Equipment & Rack Grounding Kits
W
W W
RUN
RUN
• Tap grooves are separated from one another allowing them to function independently so HTAP can be used with a single or multiple taps providing maximum design and installation flexibility • Color coded and marked with PANDUIT die index numbers for proper crimp die selection • Requires crimping tools and dies, see pages 25, 26 and 27 • UL Listed and CSA Certified for applications up to 600V when crimped with PANDUIT and specified competitor crimping tools and PANDUIT crimping dies • Tin plated to inhibit corrosion
L
RUN
L
RUN
W
H
H
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Die Type, Battery Powered Hydraulic, 12 Ton, Crimping Tool Introduction
• Two stage rapid advance hydraulic system minimizes cycle time • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps • Open "C-Head" design allows easy loading of crimping dies and connectors, saves time • Rubber boot on crimp head provides abrasion protection • Ram automatically retracts when crimp cycle is complete
Grounding Roadmaps
H
Part Number CT-2931
TAP 2 TAP 1
TAP 1
Common Bonding Network (CBN) Components
HTCT6-6
HTCT2-2
HTCT6-6-1
Wire Strand Type Code
Run #6 - #10 AWG
Flex
#6 - #10 AWG
Flex
#2 - #6 AWG STR/SOL #2 - #8 AWG
Code
HTCT2-2-1
Code
HTCT250-2-1
Technical Information
HTCT250-250-1
Tap 1 #6 - #14 AWG #6 - #14 AWG
HTCT250-2
Tap 3
—
—
#2 - #6 AWG #8 - #14 #8 - #14 STR/SOL AWG AWG
Common Bonding Network (CBN) Components
HTCT250-250
L .61
W .40
H .99
PANDUIT Crimping Tool CT-930, CT-2931
.76
.61
1.55
CT-930, CT-2931
Wire PANDUIT Strip Std. Die Color Length Pkg. & Die No. (In.) Qty. Orange, 11/16 1 PH6
Brown, PH2
13/16
1
#2 - #6 AWG #8 - #14 STR/SOL AWG
4/0 - #2 AWG
#2 - #8 AWG #8 - #14 AWG
Code
250 kcmil #2 AWG
4/0 - #2 AWG
• • • • • • • •
Copper compression lugs and splices for #8 AWG – 750 kcmil code conductor Copper compression lugs and splices for #8 AWG – 600 kcmil flex conductor Copper compression CTAPF taps for #10 AWG – 3/0 AWG code conductor Copper compression CTAP taps for #8 AWG – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 250 kcmil code conductor, #14 AWG – 4/0 AWG flex conductor Aluminum compression lugs and splices for #6 AWG – 600 kcmil code conductor Aluminum compression HTAPS for #14 AWG – 500 kcmil code conductor PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor
CT-2931 includes: • Tool • Two 12 VDC, rechargeable NiMH batteries • One battery charger • Steel tool case with storage for batteries, charger and crimp dies For the complete line of PANDUIT crimping tools and dies, see the Termination Solutions Catalog SA-TMCB02. CG-920 crimp force measurement gauge available, sold separately, see the Termination Solutions Catalog SA-TMCB02. *Makita is a registered trademark of Makita Corporation in the United States.
.92
.96
1.92
CT-930, CT-2931
Purple, PH25
1
1
.90
.89
1.92
CT-930, CT-2931
Purple, PH25
1
1
—
250 kcmil #2 AWG —
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors:
Warranty: 3 years
Crimping Tools
#2 - #8 AWG #8 - #14 #8 - #14 AWG AWG
250 kcmil #2 AWG
4/0 - #2 AWG
TAP 1
Figure Dimensions (In.)
Tap 2
Flex
Flex
TAP 2
TAP 1
Copper Conductor Size Range
Part Number
Crimping Tools
TAP 3
• Tool provided with two, high capacity 12 VDC rechargeable nickel-metal hydride batteries — provides for continuous operation and eliminates "memory" build-up, one hour charge time • Eight second crimp cycle time provides quick terminations, saves time • Uses industry standard Makita* batteries and charger — industry proven reliability easy to obtain from local retail sources • Requires crimping dies, see page 27 • Dies installed using spring loaded die retention pins — no need for tools • Crimp head rotates 360 degrees — provides versatility for use in restricted spaces
Equipment & Rack Grounding Kits
L
L
H
Detailed Tool Information pages 24-27
Technical Information
—
For additional sizes and configurations and to see the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02.
Index
Index
20
Index
26
Technical Information — Includes Application Standards and BICSI TDM Manual, 10th Edition pages 28-30 2
Std. Pkg. Qty. 1
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
The Purpose of Grounding The grounding system is not just an insurance policy against a lightning strike. It is an active, functioning system that provides protection for personnel and equipment. Proper grounding is essential for efficient network performance.
Introduction
The purpose of the grounding system is to create a low impedance path to earth ground for electrical surges and transient voltages. Lightning, fault currents, circuit switching (motors turning on and off), and electrostatic discharge are the common causes of these surges and transient voltages. An effective grounding system minimizes the detrimental effects of these electrical surges. A properly designed grounding system is one that is intentional, visually verifiable, adequately sized to handle expected currents safely, and one that directs these potentially damaging currents away from sensitive communication equipment. Any metallic component that is part of the data center infrastructure (such as equipment, racks, ladder racks, enclosures, cable trays, etc.) must be bonded to the grounding system.
What are the effects of improper grounding? Decreased Efficiency • Electrical noise is introduced on data cables when surges are not properly dissipated by the grounding system.They cause faulty data signals and dropped packets, thus decreasing the throughput and overall efficiency of your network.
Grounding Roadmaps
Equipment & Rack Grounding Kits
Lower Reliability • According to insurance industry data, improper grounding of communication systems leads to $500 million per year of damage to property and/or equipment due to lightning. (1) • The Information Technology Industry Council states that grounding is the single-most important factor in reliable network equipment performance. (2) • More than 90% of problems in data communications equipment, including reboot, lockup, and data corruption, are traced to problems with grounding. (3) • Industry experts estimate that 27%-33% of damaged equipment in a user's facility is caused by electrostatic discharge. The component cost of repairing damaged equipment is substantial for complex circuit boards, especially when labor and downtime are considered. (4) • According to the IEEE, the typical AC third prong ground is almost never sufficient to prevent damage to network equipment. (5)
Common Bonding Network (CBN) Components
Crimping Tools
Safety Risks • Personal injury from electric shock caused by improper grounding can cause immeasurable human suffering and significant expense. • Potential fire hazards exist when heat is generated from electrical surges that find a high resistance path to ground.
Can you afford improper grounding? Network equipment, such as switches, routers and storage devices, costs anywhere from thousands of dollars to hundreds of thousands of dollars.The cost of proper grounding is only a tiny fraction of the cost of the equipment it is protecting.
Technical Information
Clearly the biggest cost of improper grounding is the inability to service customers properly. PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding gives you what you need to properly protect your investment. 1. Mike Holt, "Prevent Shocks in Your Communications: Understanding How the NEC Relies on Ground Resistance Theory Leads to a Successful Application of Communications Grounding," Electrical Construction & Maintenance, September 2002. 2. Information Technology Industry Council (ITI, formerly CBEMA), Guidelines for Grounding Information Technology Equipment. Information Letter, ITI, 15 February 1997.
Index
3. Donald G. Pennington and Paul Holzer, "Doing Battle with Those Ground Transients," Electronic Engineering Times, 8 January 1996. 4. ESDA, "Fundamentals of ESD: Part 1 — An Introduction to ESD," 2001, (1 October 2004). 5. Institute of Electrical and Electronics Engineers, Inc., IEEE Recommended Practice for Powering and Grounding Electronic Equipment, IEEE Std 1100-1999, 1999. For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
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S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Common Bonding Network (CBN)
Introduction
• PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding is a complete, highly reliable line of products to ground your building and network equipment in compliance with BICSI TDM Manual, 10th Edition and J-STD-607-A, TIA-942, IEEE Std 1100 (IEEE Emerald Book), UL and CSA
Telecommunications Room (see roadmap on page 8) Grounding Roadmaps
Equipment & Rack Grounding Kits
Data Center (see roadmap on page 6) Common Bonding Network (CBN) Components
Crimping Tools
Service Entrance (see roadmap on page 5) Technical Information
Index
See page 28 for PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding Application Standards. For more data center grounding information, see www.panduit.com/dcgrounding.
4
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Service Entrance Grounding Roadmap • Complies with J-STD-607-A and IEEE Std 1100 (IEEE Emerald Book) • Grounding Equalizer (GE) is required when two or more Telecommunications Bonding Backbones (TBB) are used within a multi-story building; bond TBBs together with a GE at the top floor and at a minimum of every third floor in between
Introduction
Telecommunications Bonding Backbone (TBB)**
2
2
Conduit
Grounding Equalizer (GE)
3
Grounding Roadmaps
1
5
6 Earth Ground
3 7
Equipment & Rack Grounding Kits
3 AC Panel* Cable Entrance
AC Service Entrance
Common Bonding Network (CBN) Components
3 4
Water Meter
4
1
Copper Compression HTAP and Clear Cover: HTWC (see page 19)
5
Bronze, Grounding Rod Clamp: WB (see page 23) connected by a cable to 2 (U-Bolt Grounding Clamp)
2
Bronze, U-Bolt Grounding Clamp: GPL (see page 22) connected by a cable to 1 (HTAP)
6
Telecommunications Main Grounding Busbar (TMGB) and Busbar Label (see page 15)
3
Copper Compression, Two-Hole, Long Barrel with Window Lug: LCC-W (see pages 16-17)
7
4
Bronze, Water Pipe Grounding Clamp: KP (see page 23)
Crimping Tools
Technical Information
Telecommunications Grounding and Bonding Conductor Label Kit: LTYK (see page 15)
Index *AC Panel should be grounded per NEC standards. Enclosure should be grounded per manufacturer’s specifications. **Specification J-STD-607-A specifies different size conductors based on the length of the Telecommunications Bonding Backbone (TBB). See page 30 for Recommended Sizing of the Telecommunications Bonding Backbone (TBB) and Grounding Equalizer (GE) Per J-STD-607-A. For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
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S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Data Center Grounding Roadmap
Introduction
• Complies with BICSI TDM Manual, 10th Edition and J-STD-607-A, TIA-942, IEEE Std 1100 (IEEE Emerald Book), UL and CSA • Bonding screws are recommended to mount all panels, equipment, shelves, etc. to ensure electrical continuity between metallic components and the grounded rack • Can be used to ground equipment mounted in cabinets which meet EIA-310-D; installer should bond all cabinet members to the rack grounding strip
Back of Racks Shown Data Equipment Racks
3 4 Grounding Roadmaps
5 3 1 Equipment & Rack Grounding Kits
3 1
AC Panel* Telecommunications Bonding Backbone (TBB) Common Bonding Network (CBN) Components
Conduit
2
Building Steel
Crimping Tools
Common Bonding Network (CBN) Raised Floor Pedestal
2
1
Copper Compression HTAP and Clear Cover: HTWC (see page 19)
4
Telecommunications Grounding Busbar (TGB) and Busbar Label (see page 15)
2
Bronze, U-Bolt Grounding Clamp: GPL (see page 22)
5
Telecommunications Grounding and Bonding Conductor Label Kit: LTYK (see page 15)
3
Copper Compression, Two-Hole, Long Barrel with Window Lug: LCC-W (see pages 16-17)
Technical Information
Index *AC Panel should be grounded per NEC standards. Enclosure should be grounded per manufacturer’s specifications. A typical raised floor includes a multitude of metallic components which are connected together. It is the responsibility of the manufacturer and installer of the raised floor to insure all the raised floor metallic components are bonded which means that they are connected together electrically in accordance with applicable specifications. The PANDUIT Bonding/Grounding System does not insure required bonding of the raised floor metallic components.
6
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Data Center Rack Grounding (Raised Floor)
Introduction
Back of Rack Shown
Paint Piercing Grounding Washer Kit: RGW (see page 13)
Bonding Screws are used to mount patch panels to the front of the rack: RGTBS (see page 14)
Grounding Roadmaps
Equipment Jumper Kit 24" L, 90° Bent: RGEJ (see page 12)
Electrostatic Discharge (ESD) Port Kit recommended for use on front and back of rack: RGESD (see page 13)
Rack Grounding Strip Kit: RGS (see page 11)
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Equipment Jumper Kit 36" L, 90° Bent: RGEJ (see page 12) Crimping Tools
Equipment Jumper Kit 24" L, 45° Bent: RGEJ (see page 12)
Technical Information
Common Bonding Network (CBN) to Rack Jumper Kit: RGCBNJ (see page 11)
Common Bonding Network — typically #2 AWG bare copper code conductor is used underfloor
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
Index
7
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Telecommunications Room Grounding Roadmap
Introduction
• Complies with BICSI TDM Manual, 10th Edition and J-STD-607-A, TIA-942, IEEE Std 1100 (IEEE Emerald Book), UL and CSA • Bonding screws are recommended to mount all panels, equipment, shelves, etc. to ensure electrical continuity between metallic components and the grounded rack • Can be used to ground equipment mounted in cabinets which meet EIA-310-D; installer should bond all cabinet members to the rack grounding strip
Back of Racks Shown Grounding Equalizer (GE)
Grounding Roadmaps
Conduit
5
1
3 4 Equipment & Rack Grounding Kits
3 1 3
AC Panel* Common Bonding Network (CBN) Components
1
Telecommunications Bonding Backbone (TBB)
2 Building Steel Crimping Tools
1
Copper Compression HTAP and Clear Cover: HTWC (see page 19)
4
Telecommunications Grounding Busbar (TGB) and Busbar Label (see page 15)
2
Bronze, U-Bolt Grounding Clamp: GPL (see page 22)
5
Telecommunications Grounding and Bonding Conductor Label Kit: LTYK (see page 15)
3
Copper Compression, Two-Hole, Long Barrel with Window Lug: LCC-W (see pages 16-17)
Technical Information
Index
*AC Panel should be grounded per NEC standards. Enclosure should be grounded per manufacturer’s specifications. A typical overhead cabling system includes a multitude of metallic components which are connected together. It is the responsibility of the installer to insure all of the metallic components are bonded, which means that they are connected together electrically in accordance with applicable specifications. The PANDUIT Bonding/Grounding System does not insure required bonding of the overhead cabling system metallic components.
8
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Telecommunications Room Rack Grounding
Introduction
Aisle Ground — typically #2 AWG insulated copper code conductor is used overhead
Back of Rack Shown
Bonding Screws are used to mount patch panels to the front of the rack: RGTBS (see page 14)
Grounding Roadmaps
Paint Piercing Grounding Washer Kit: RGW (see page 13)
Common Bonding Network (CBN) to Rack Jumper Kit: RGCBNJ (see page 11)
Equipment & Rack Grounding Kits
Equipment Jumper Kit 24" L, 90° Bent: RGEJ (see page 12) Electrostatic Discharge (ESD) Port Kit recommended for use on front and back of rack: RGESD (see page 13)
Common Bonding Network (CBN) Components
Rack Grounding Strip Kit: RGS (see page 11)
Crimping Tools
Equipment Jumper Kit 36" L, 90° Bent: RGEJ (see page 12)
Equipment Jumper Kit 24" L, 45° Bent: RGEJ (see page 12)
Technical Information
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
9
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Features and Benefits — PANDUIT ® STRUCTUREDGROUND ™ System for Data Center Grounding Introduction
PANDUIT offers a variety of kits with premium components to ensure superior grounding with the highest reliability available. • Provides highest reliability with an all-copper rack • Incorporates a flexible design that can be used with grounding system to maintain data center system racks which meet EIA-310-D performance and protect network equipment • Offers ease of installation — no paint scraping required to • Complies with data center standard TIA-942 and is UL bond racks; factory terminated jumpers simply Listed and CSA Certified bolt in place
C
Grounding Roadmaps
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Crimping Tools
A
Rack Grounding Strip is made from high conductivity, low resistance wrought copper and tin plated to inhibit corrosion, providing the lowest impedance path to ground
B
Jumper has UL, VW-1 flame rated green insulation and is factory terminated with copper compression, two-hole, long barrel with window lug; lug is UL Listed, CSA Certified and meets NEBS Level 3 with a single stud hole and slot which allows mounting for ½" to 5/8" hole spacing and accommodates stud sizes ¼", #12 and 6mm
C
Paint Piercing Grounding Washer is made from hardened steel and electro zinc plated which inhibits corrosion to provide a superior bond between frame members on bolt-together racks
D
Thread-Forming Screws are made from electro zinc plated steel and provide a bond to the rack by removing paint from threaded holes without creating metal shavings
E
Electrostatic Discharge (ESD) Port is made from high conductivity, low resistance copper and tin plated to inhibit corrosion plus it functions as an ESD wrist strap hanger
C
F
E
Electrostatic Discharge (ESD) Port Kit (see page 13)
D
Rack Grounding Strip Kit (see page 11)
D B
F
Electrostatic Discharge (ESD) Protection Sticker is provided in black and yellow for high visibility and easy identification as an ESD port
Equipment Jumper Kit (see page 12)
Technical Information
G
A
D
C
C
Copper Compression HTAP is UL Listed and CSA Certified; used to make a highly reliable, permanent bond between the common bonding network and common bonding network (CBN) to rack jumper kit
B C
Index
G Common Bonding Network (CBN) to Rack Jumper Kit (see page 11)
10
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Equipment & Rack Grounding Kits Introduction
Rack Grounding Strip Kits • Bonds up to 44 RU per rack
• EIA Universal mounting hole pattern
Part Number RGS134-1
RGS134-10-1
Part Description Rack grounding strip; 78.65" length; .67" width; .05" thickness; provided with .16 oz (5cc) of antioxidant and three #12-24 x 1/2" thread-forming screws*
Std. Pkg. Qty. 1
10 rack grounding strips; 78.65" length; .67" width; .05" thickness; provided with .16 oz (5cc) of antioxidant and 30 #12-24 x 1/2" thread-forming screws*
Grounding Roadmaps
1
*An equal number of M6 x 12mm thread-forming screws also provided in each kit.
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) to Rack Jumper Kit • Bonds the rack grounding strip to the CBN • HTAP, included in kit, requires crimping tool and die; see the CT-930 crimping tool on page 25, the CT-2931 crimping tool on page 26 and the CD-930H-250 crimping die on page 27
Part Number RGCBNJ660P
• HTAP is UL Listed and CSA Certified for applications up to 600V when crimped with PANDUIT and specified competitor crimping tools and PANDUIT crimping dies; see the Termination Solutions Catalog SA-TMCB02 for the complete line of PANDUIT crimping tools
Part Description #6 AWG jumper; 60" length; 45° bent lug on grounding strip side; provided with .16 oz (5cc) of antioxidant, two #12-24 x 1/2" thread-forming screws* and a copper compression HTAP** for connecting to the CBN in sizes ranging from #2 AWG to 250 kcmil
Common Bonding Network (CBN) Components
Std. Std. Pkg. Ctn. Qty. Qty. 1 10 Crimping Tools
*An equal number of M6 x 12mm thread-forming screws also provided in each kit. **HTAP also sold separately, see page 20.
Technical Information
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
11
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Equipment Jumper Kits Introduction
• Bonds network equipment to rack grounding strip • Jumper kit available with both ends factory terminated to provide a bolt on solution • Jumper kit available with one end factory terminated to attach to the rack grounding strip; free end accommodates unique equipment terminations • Use jumpers with 90° bent lug, on grounding strip side, for high density grounding requirements up to one ground point per RU
• Use jumpers with 45° bent lugs, on grounding strip side, for improved cable management • Use 24" jumpers when network equipment ground point is located near the grounding strip side of the rack • Use 36" jumpers when network equipment ground point is located away from the grounding strip side of the rack
Grounding Roadmaps
Part Number
Std. Std. Pkg. Ctn. Qty. Qty.
Part Description
#10 AWG equipment jumpers factory terminated on both ends
Equipment & Rack Grounding Kits
RGEJ1024PF
RGEJ1024PH
#10 AWG jumper; 24" length; 45° bent lug on grounding strip side to straight lug on equipment; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws*
1
10
RGEJ1024PF
#10 AWG jumper; 24" length; 90° bent lug on grounding strip side to straight lug on equipment; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws*
1
10
RGEJ1036PF
#10 AWG jumper; 36" length; 90° bent lug on grounding strip side to straight lug on equipment; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws*
1
10
#6 AWG equipment jumpers factory terminated on both ends Common Bonding Network (CBN) Components
RGEJ624PH
#6 AWG jumper; 24" length; 45° bent lug on grounding strip side to straight lug on equipment; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws*
1
10
RGEJ624PF
#6 AWG jumper; 24" length; 90° bent lug on grounding strip side to straight lug on equipment; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws*
1
10
RGEJ636PF
#6 AWG jumper; 36" length; 90° bent lug on grounding strip side to straight lug on equipment; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws*
1
10
1
10
1
10
#10 AWG equipment jumper factory terminated on one end RGEJ1057PF Crimping Tools
#10 AWG jumper; 57" length; 90° bent lug on grounding strip side; provided with .16 oz (5cc) of antioxidant and two #12-24 x 1/2" thread-forming screws*
#6 AWG equipment jumper factory terminated on one end RGEJ657PF
RGEJ1057PF
#6 AWG jumper; 57" length; 90° bent lug on grounding strip side; provided with .16 oz (5cc) of antioxidant and two #12-24 x 1/2" thread-forming screws*
*An equal number of M6 x 12mm thread-forming screws also provided in each kit.
How to Select the Appropriate Equipment Jumper Technical Information 3" or smaller 3" or larger
Index
Select 24" equipment jumpers with 90° lugs when equipment grounding connection is close to the grounding strip. Select 36" equipment jumpers with 90° lugs when equipment grounding connection is on the opposite side from the grounding strip.
12
Select equipment jumpers with 45° lugs for lower density applications or shallow depth equipment to provide improved cable management.
G ROUND ™GSystem DataFOR Center S TRUCTURED S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Paint Piercing Grounding Washer Kits • Bonds frame members on bolt-together racks • No paint scraping required
Part Number RGW-12-1
RGW-32-1
RGW-100-1
• Green color coding to indicate bonding application
Part Description 12 paint piercing bonding washers for 3/8" stud size; .875 O.D.; provided with .16 oz (5cc) of antioxidant; for use with standard equipment racks: CMR19X84, CMR19X84S and CMR23X84
Introduction
Std. Pkg. Qty. 1
32 paint piercing bonding washers for 3/8" stud size; .875 O.D.; provided with .16 oz (5cc) of antioxidant; for use with 4 post rack NF4PR84 and data rack DR84
1
100 paint piercing bonding washers for 3/8" stud size; .875 O.D.; provided with .16 oz (5cc) of antioxidant
1
Grounding Roadmaps
Equipment & Rack Grounding Kits
Electrostatic Discharge (ESD) Port Kit • Accommodates standard ESD wrist strap 4mm plug • Can be mounted to front or back of rack for convenient access
Part Number RGESD-1
• Bent 45°, acts as a hook to hold wrist strap • Barrel permanently marked with the protective earth (ground) symbol
Part Description ESD port kit; provided with an ESD protection sticker, .16 oz (5cc) of antioxidant and one #12-24 x 1/2" thread-forming screw*
Std. Pkg. Qty. 1
Contact your local electrical distributor for their selection of Electrostatic Discharge (ESD) wrist straps. *One M6 x 12mm thread-forming screw also provided in each kit. ESD port must be attached to a grounded member.
Common Bonding Network (CBN) Components
Crimping Tools
Technical Information
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
13
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Retrofit Rack Grounding Kits Introduction
• Provides a dedicated ground system to maintain system performance and protect network equipment when RGS rack grounding strip kit cannot be used (see page 11) • Optimized for installation on 19" racks that meet EIA-310-D, with functioning equipment, and are deployed in the field
• Provides a complete system of matched components that can be easily selected to save cost and labor • Thread-forming screws eliminate the need to manually remove paint from the rack
Grounding Roadmaps
RGRKCBNJEJ Lug (see pages 16-18)
Network Equipment
Part Number RGRKCBNJEJ
Equipment & Rack Grounding Kits Rack
Rack Grounding RGRKCBNJ Kit RGRKCBNJEJ
Grounding Busbar RGRB19
RGRB19
Grounding Jumper RGREJ696 or RGREJ696 RGREJ1096
HTAP (see page 20)
Common Bonding Network (CBN) Components
Grounding Jumper RGREJ696 Rack Grounding Kit RGRKCBNJ
RGREJ1096
RGRKCBNJ
Part Description Rack grounding kit to ground the rack and one piece of equipment; includes one RGRB19 busbar, one HTCT250-2-1 HTAP and two RGREJ696 grounding jumpers
Std. Std. Pkg. Ctn. Qty. Qty. 1 10
Rack grounding kit to ground the rack; includes one RGRB19 busbar, one HTCT250-2-1 HTAP and one RGREJ696 grounding jumper
1
10
Rack grounding busbar; can be positioned anywhere on the rack; 19" length; tin plated; 14 holes arranged for flexibility in mounting; mounting hole sets have 1/2" spacing; provided with two #12-24 x 1/2" thread-forming screws* for mounting Grounding jumper; #6 AWG; 96" length; one end factory terminated to lug; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws* and other mounting hardware as appropriate
1
10
1
10
Grounding jumper; #10 AWG; 96" length; one end factory terminated to lug; provided with .16 oz (5cc) of antioxidant and four #12-24 x 1/2" thread-forming screws* and other mounting hardware as appropriate
1
10
*An equal number of M6 x 12mm thread-forming screws also provided in each kit.
Thread-Forming Screws Crimping Tools
• Thread-forming, provides a bond to the rack by removing paint from threaded holes without creating metal shavings
Part Number RGTS-C RGTSM6-C Technical Information
Part Description Thread-forming grounding screw, #12-24 x 1/2" Thread-forming grounding screw, M6 x 12mm
Part Number RGTBS-C RGTBSM6-C
14
Std. Pkg. Qty. 100 100
Bonding Screws • Creates an electrical bond between painted patch panels and racks • Serrations on bottom of screw remove paint from patch panel, thus providing metal-to-metal contact
Index
• Easily installed with 5/16" socket head wrench or flat blade screwdriver
• Thread-forming, provides a bond to the rack by removing paint from threaded holes without creating metal shavings • Easily installed with Phillips screwdriver
Part Description Thread-forming bonding screw, #12-24 x 1/2" Thread-forming bonding screw, M6 x 15mm
Std. Pkg. Qty. 100 100
G ROUND ™GSystem DataFOR Center S TRUCTURED S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Common Bonding Network (CBN) Components C
UL R
US
BICSI/J-STD-607-A Telecommunications Grounding Busbars
• Meets BICSI and J-STD-607-A requirements for network systems grounding applications • Made of high conductivity copper and tin plated to inhibit corrosion
Part Number
Introduction
• Comes pre-assembled with brackets and insulators attached for quick installation • Use PANDUIT self-laminating laser/ink jet labels to identify busbars to meet TIA/EIA-606-A
Bar Size
No. of 5/16" hole sets, 5/8" spacing
No. of 7/16" hole sets, 1" spacing
Can Be Clearly Std. Identified with PANDUIT Pkg. Laser/Ink Jet Label* Qty.
Grounding Roadmaps
Telecommunications Grounding Busbars (TGB) GB2B0306TPI-1
1/4" x 2" x 10" 1/4" x 2" x 12"
4 6
3 3
GB2B0312TPI-1
1/4" x 2" x 20"
12
3
GB2B0304TPI-1
TGB
1 1
C200X100FJJ
1
Telecommunications Main Grounding Busbars (TMGB) GB4B0612TPI-1 GB4B0624TPI-1
TMGB
1/4" x 4" x 12" 1/4" x 4" x 20"
12 24
6 6
1 1
C200X100FJJ
For additional label sizes, materials and print technologies and to see the complete line of PANDUIT identification products, see the Identification Solutions Catalog SA-IDCB16. *Busbar labels sold separately.
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
C200X100FJJ
Telecommunications Grounding and Bonding Conductor Label Kit • Meets labeling requirements of J-STD-607-A; each • Kit includes everything needed to properly label cables; one telecommunications grounding and bonding conductor shall flame retardant cable tie and one rigid plastic yellow tag be labeled as close as practicable to its point of termination in printed with “IF THIS CONNECTOR OR CABLE IS LOOSE a readable position OR MUST BE REMOVED, PLEASE CALL THE BUILDING • Can be applied as a wrap-around marker (parallel to cable) or TELECOMMUNICATIONS MANAGER” flag marker (45° or 90°) to cable
Part Number LTYK
Part Description Label kit includes printed tag and one flame retardant cable tie
Std. Pkg. Qty. 10
Crimping Tools
Technical Information
For additional label sizes, materials and print technologies and to see the complete line of PANDUIT identification products, see the Identification Solutions Catalog SA-IDCB16.
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
15
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Ring Terminal, Vinyl Expanded Insulation Introduction
• Expanded wire entry allows for large O.D. wire insulation or multiple wire crimps within one wire barrel • Industry standard color coding to indicate wire range
Part Number PV14-6RX-C PV14-8RX-C
Grounding Roadmaps
PV14-10RX-C PV14-14RX-C
Wire Color Stock Range Code Thickness .03 .03 16-14 Blue AWG .03 .03
PV10-6RX-L PV10-8RX-L
12-10
PV10-10RX-L AWG PV10-14RX-L L
Equipment & Rack Grounding Kits
W
• Brazed seam assures a reliable crimp • Insulation support • Requires crimping tools, see page 24
Yellow
Max. Ins. .200 .200 .200 .200
Figure Stud Dimensions (In.) Size L W C #6 .96 .31 .25 #8 .96 .31 .25 #10 .96 .31 .25 1/4" 1.16 .46 .37
.04 .04
.250 .250
#6 #8
1.10 1.10
.31 .31
.30 .30
.04 .04
.250 .250
#10 1/4"
1.10 1.29
.31 .52
.30 .39
PANDUIT Crimping Tool CT-100‡, CT-1550‡
CT-100‡, CT-1550‡
Std. Pkg. Qty.** 100 100 100 100
Std. Ctn. Qty. 500 500 500 500
50 50
500 500
50 50
500 500
For additional sizes and configurations and to see the complete line of PAN-TERM ® Terminals, see the Termination Solutions Catalog SA-TMCB02. ‡UL and CSA approved tooling/product combinations. For crimping tools see page 24. **To order in bulk, replace -C in the part number with -M for a bulk package of 1000 and replace -L with -D for a bulk package of 500.
C
Common Bonding Network (CBN) Components
Code Conductor, Two-Hole, Long Barrel with Window Lug For Use with Stranded Copper Conductors Crimping Tools
Technical Information
Index
16
• Meets J-STD-607-A requirements for network systems grounding applications • Tested by Telcordia — meets NEBS Level 3 • Requires crimping tools and dies, see pages 24, 25, 26 and 27 • UL Listed for use up to 35KV**, temperature rated 90°C and CSA Certified to 600V when crimped with PANDUIT and specified competitor crimping tools and dies • UL Listed and CSA Certified for wire range-taking capability when crimped with PANDUIT ® UNI-DIE ™ dieless crimping tools
• Color coded barrels marked with PANDUIT and specified competitor die index numbers for proper crimp die selection • Long barrel maximizes number of crimps and provides premium wire pull-out strength and electrical performance • Inspection window to visually assure full conductor insertion • Tin plated to inhibit corrosion • Available with NEMA hole sizes and spacing
G ROUND ™GSystem DataFOR Center S TRUCTURED S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Code Conductor, Two-Hole, Long Barrel with Window Lug (continued) W HOLE SPACING
Introduction
W
W
INSPECTION WINDOW
W HOLE SPACING
HOLE SPACING
HOLE SPACING
L
L
INSPECTION WINDOW
B INSPECTION WINDOW
B
B
T
T
T 90˚
INSPECTION WINDOW
45˚
T L B
Grounding Roadmaps L
Figure 1
Figure 2: Slotted Lug
Stud Stud Hole Hole Copper Figure Conductor Size Spacing (In.) (In.) Part Number No. Size LCC10-14JAW-L* 2 1/4 .50 – .63 #14 – #10 LCC10-14JAWH-L* 3 AWG STR, 1/4 .50 – .63 LCC10-14JAWF-L* #12 – #10 1/4 .50 – .63 4 AWG SOL 1/4 LCC10-14BW-L* 1 .75
Figure 3: Slotted Lug 45°Bent
Figure Dimensions (In.) W .42
B .53
T L .05 1.93
.42
.53
.05 1.78
.42
.53
.05 1.56
.42
.53
.05 2.06
Figure 4: Slotted Lug 90°Bent Wire Strip Std. Length Pkg. (In.) Qty. 9/16 50
PANDUIT Crimping Tool
PANDUIT Die Color & Die No. —
CT-100, CT-1570
—
—
—
9/16
50
—
—
—
9/16
50
—
—
—
9/16
50
Red P21
49
21
3/4
50
Red P21
49
21
3/4
50
Red P21
49
21
3/4
50
Burndy T&B Die Die No. No. — —
LCC8-10ABW-L
2
#10
.63 – .75
.41
.70
.08 2.14
LCC8-14ABW-L
2
1/4
.63 – .75
.48
.70
.07 2.23
LCC8-14DW-L
1
1/4
1.00
.48
.70
.07 2.48
LCC8-38DW-L
1
3/8
1.00
.60
.70
.05 2.70
Red P21
49
21
3/4
50
LCC6-10ABW-L
2
#10
.63 – .75
.46
1.07 .08 2.52
Blue P24
7
24
1 1/8
50
LCC6-14JAW-L
2
1/4
.50 – .63
.48
1.07 .08 2.49
Blue P24
7
24
1 1/8
50
LCC6-14JAWH-L
3
1/4
.50 – .63
.48
1.07 .08 2.08
Blue P24
7
24
1 1/8
50
LCC6-14JAWF-L
4
1/4
.50 – .63
.48
1.07 .08 1.66
Blue P24
7
24
1 1/8
50
LCC6-14BDW-L
2
1/4
.75 – 1.00
.48
1.07 .08 2.86
Blue P24
7
24
1 1/8
50
LCC6-14EW-L
1
1/4
1.25
.48
1.07 .08 3.11
Blue P24
7
24
1 1/8
50
LCC6-56BW-L
1
5/16
.75
.56
1.07 .07 2.73
Blue P24
7
24
1 1/8
50
LCC6-38BDW-L
2
3/8
.75 – 1.00
.62
1.07 .06 3.08
Blue P24
7
24
1 1/8
50
LCC4-14ADW-L
2
1/4
.63 – 1.00
.55
1.05 .09 2.63
8
29
1 1/8
50
LCC4-38DW-L
1
3/8
1.00
.62
1.05 .08 3.09
CT-1700, CT-930, CT-2931
Gray P29 Gray P29
8
29
1 1/8
50
LCC2-14AW-Q
1
1/4
.63
.60
1.16 .10 2.67
Brown P33
10
33
1 1/4
25
3/8
1.00
.66
1.16 .10 3.24
CT-1700, CT-930, CT-2931
Brown P33
10
33
1 1/4
25
1/4
.63
.70
1.36 .11 2.89
Green P37
11
37
1 7/16
20
3/8
1.00
.70
1.36 .11 3.46
CT-1700, CT-930, CT-2931
Green P37
11
37
1 7/16
20
1/4
.63
.76
1.44 .12 3.07
12
42
1 1/2
10
1.00
.76
1.44 .12 3.57
CT-930, CT-2931
Pink P42
3/8
Pink P42
12
42
1 1/2
10
1/4
.63
.85
1.50 .13 3.23
13
45
1 9/16
10
3/8
1.00
.85
1.50 .13 3.67
CT-930, CT-2931
Black P45
3/8
1.00
.96
1.50 .13 3.70
1/2
1.75
.96
1.50 .13 4.87
1/4
.63
1.06 1.56 .14 3.35
3/8
1.00
1.06 1.56 .14 3.81
3/8
1.00
1.17 1.61 .14 3.89
1/2
1.00
1.17 1.61 .14 4.12
LCC2-38DW-Q
1
LCC1-14AW-E
1
LCC1-38DW-E
1
LCC1/0-14AW-X
1
LCC1/0-38DW-X
1
LCC2/0-14AW-X
1
LCC2/0-38DW-X
1
LCC3/0-38DW-X
1
LCC3/0-12W-X
1
LCC4/0-14AW-X
1
LCC4/0-38DW-X
1
LCC250-38DW-X
1
LCC250-12DW-X
1
#8 AWG
#6 AWG
#4 – #3 AWG STR #2 AWG
#1 AWG
1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil
CT-1700, CT-930, CT-2931
CT-1700, CT-930, CT-2931
Black P45
13
45
1 9/16
10
Orange P50
14
50
1 9/16
10
Orange P50
14
50
1 9/16
10
CT-930, CT-2931
Purple P54
15
54
1 5/8
10
Purple P54
15
54
1 5/8
10
CT-930, CT-2931
Yellow P62
16
62
1 11/16
10
Yellow P62
16
62
1 11/16
10
CT-930, CT-2931
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Crimping Tools
Technical Information
Index
For additional sizes and configurations and to see the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02. *Not tested to NEBS Level 3 requirements. **Consult cable manufacturer for voltage stress relief instructions with applications greater than 2000V. For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
17
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Flex Conductor, Two-Hole, Long Barrel with Window Lug Introduction
For Use with Flexible, Extra-Flexible and Code Stranded Copper Conductors • Meets J-STD-607-A requirements for network systems grounding applications • Requires crimping tools and dies, see pages 24, 25, 26 and 27 • UL Listed for use up to 35KV**, temperature rated 90°C and CSA Certified to 600V when crimped with PANDUIT and specified competitor crimping tools and dies • Color coded barrels marked with PANDUIT and specified competitor die index numbers for proper crimp die selection
Grounding Roadmaps
W
W
HOLE SPACING
HOLE SPACING
Equipment & Rack Grounding Kits
• Can be used with code conductor and flex conductor class: G, H, I, K, M and Locomotive • Long barrel maximizes number of crimps and provides premium wire pull-out strength and electrical performance • Inspection window to visually assure full conductor insertion • Generously beveled wire entry prevents bent back strands when inserting conductor into barrel • Tin plated to inhibit corrosion • Available with NEMA hole sizes and spacing
L
L
INSPECTION WINDOW
B
B
T
INSPECTION WINDOW
T
Figure 1
Common Bonding Network (CBN) Components
Crimping Tools
Part Number LCCX8-10AB-L LCCX8-14AB-L LCCX8-14D-L LCCX8-38D-L LCCX6-10B-L LCCX6-14AB-L LCCX6-14D-L LCCX6-38AC-L LCCX6-38D-L LCCX4-14AB-L LCCX4-38BD-L
Technical Information
Index
18
Figure 2: Slotted Lug
Flex Conductor Stud Size Code Hole Figure Class Conductor Size No. G, H, I, K, M Locomotive Size (In.) 2 #10 2 1/4 #8 AWG #8 AWG #8 AWG 1 1/4 1 3/8 1 #10 2 1/4 1 1/4 #6 AWG #6 AWG #6 AWG 2 3/8 1 3/8 2 1/4 #5, #4, #3 #4 – #3 #4 AWG 2 AWG AWG STR 3/8
LCCX2-38D-E
1
LCCX1-14A-X LCCX1-38D-X LCCX1/0-14A-X LCCX1/0-38D-X LCCX2/0-14A-X LCCX2/0-38D-X LCCX3/0-38D-X
1 1 1 1 1 1 1
LCCX4/0-38D-X LCCX250-38D-X
Figure Dimensions (In.)
Stud Hole Spacing (In.) .63 – .75 .63 – .75 1.00 1.00 .75 .63 – .75 1.00 .63 – .88 1.00 .63 – .75
W .41 .48 .48 .60 .46 .48 .48 .62 .62 .55
B .70 .70 .70 .70 1.07 1.07 1.07 1.07 1.07 1.05
.75 – 1.00
.62
1.05 .08 3.09
3/8
1.00
.70
1.36 .11 3.46
.63 1.00 .63 1.00 .63 1.00 1.00
.76 .76 .85 .85 .96 .96 1.06
1.44 1.44 1.50 1.50 1.50 1.50 1.56
T .08 .07 .07 .05 .08 .08 .08 .06 .06 .09
L 2.14 2.23 2.48 2.70 2.52 2.61 2.86 2.96 3.08 2.63
#2 AWG
#2 AWG
#2 AWG
#1 AWG
#1 AWG
#1 AWG
1/0 AWG
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
3/0 AWG
1/4 3/8 1/4 3/8 1/4 3/8 3/8
1
4/0 AWG
4/0 AWG
4/0 AWG
3/8
1.00
1.19 2.24 .16 4.55
1
250 kcmil
262.6 kcmil
—
3/8
1.00
1.28 2.24 .17 4.59
.12 .12 .13 .13 .13 .13 .14
3.07 3.57 3.23 3.67 3.27 3.70 3.81
Wire PANDUIT PANDUIT Strip Std. Crimping Die Color Length Pkg. Tool & Die No. (In.) Qty. Red P21 3/4 50 CT-1700, Red P21 3/4 50 CT-930, Red P21 3/4 50 CT-2931 Red P21 3/4 50 Blue P24 1 1/8 50 1 1/8 50 CT-1700, Blue P24 1 1/8 50 CT-930, Blue P24 CT-2931 Blue P24 1 1/8 50 Blue P24 1 1/8 50 Gray P29 1 1/8 50 CT-1700, CT-930, Gray P29 1 1/8 50 CT-2931 CT-1700, Brown 1 7/16 20 CT-930, P33 CT-2931 CT-930, Green P37 1 1/2 CT-2931 Green P37 1 1/2 CT-930, Pink P42 1 9/16 CT-2931 Pink P42 1 9/16 CT-930, Black P45 1 9/16 CT-2931 Black P45 1 9/16 CT-930, Orange 1 5/8 CT-2931 P50 CT-930, Purple 2 5/16 CT-2931 P54 CT-930, Yellow P62 2 5/16 CT-2931
For additional sizes and configurations and to see the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02. **Consult cable manufacturer for voltage stress relief instructions with applications greater than 2000V.
10 10 10 10 10 10 10 10 10
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Code/Flex Conductor HTAP Kit • Includes all components to make a complete HTAP and cover installation: HTCT HTAP, matching CLRCVR clear cover and cable ties • Each HTCT HTAP designed to terminate a wide range of copper code and flex conductor combinations to accommodate a variety of applications • HTAPs incorporate a unique slotted design that allows for quick and easy installation using supplied PANDUIT cable ties; saves time and cost
• Matching clear covers are made from high impact plastic and provide high impact strength and 360° viewing of installed HTAP • Clear covers have a UL 94 V-0 flame rating and an oxygen index of 28 providing self-extinguishing, flame retardant properties • Requires crimping tools and dies, see pages 25, 26 and 27 • UL Listed and CSA Certified for applications up to 600V when crimped with PANDUIT and specified competitor
Introduction
Grounding Roadmaps
Equipment & Rack Grounding Kits W
W W RUN
RUN
L
H
H
TAP 2 TAP 1
TAP 1
HTCT6-6
Part Number
HTWC2-2-1
TAP 3
HTCT2-2 Components Clear HTAP Cover Part No. Part No. HTCT6-6-1 CLRCVR1-1 HTCT2-2-1
CLRCVR2-1
HTCT250-2-1
CLRCVR3-1
HTCT250-250-1 CLRCVR3-1
TAP 2
L
Common Bonding Network (CBN) Components
TAP 1
HTCT250-2
HTCT250-250
Copper Conductor Size Range Wire Strand Type Code Flex Code
Code Flex
HTWC250-250-1
W
H
TAP 1
Flex HTWC250-2-1
RUN
L
H
HTWC6-6-1
L
RUN
Code Flex
Run #6 – #10 AWG #6 – #10 AWG #2 – #6 AWG STR/SOL #2 – #8 AWG 250 kcmil – #2 AWG 4/0 – #2 AWG 250 kcmil – #2 AWG 4/0 – #2 AWG
Tap1 #6 – #14 AWG #6 – #14 AWG #2 – #6 AWG STR/SOL #2 – #8 AWG #2 – #6 AWG STR/SOL #2 – #8 AWG 250 kcmil – #2 AWG 4/0 – #2 AWG
Tap 2
Tap 3
—
—
#8 – #14 AWG
#8 – #14 AWG
#8 – #14 AWG #8 – #14 AWG
#8 – #14 AWG
Std. Pkg. Qty. 1 Crimping Tools
1
1 —
#8 – #14 AWG 1 —
—
For additional sizes and configurations and to see the complete line of PAN-LUG Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02. See pages 20 and 21 for more information on HTAPs and clear covers, including crimping tools. Labels for clear covers are sold separately and are printed with the PANDUIT LS7 Printer. For information on the LS7 Printer and to see the complete line of PANDUIT identification products, see the Identification Solutions Catalog SA-IDCB16.
Technical Information
™
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
19
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Code/Flex Conductor HTAP Introduction
For Making Parallel and Multiple Tap Connections on Code and Flex Conductors • Used to tap into continuous conductors as a splice or pigtailing • Each HTAP terminates a wide range of conductor sizes and combinations of code and flex conductors Class G, H, I and Locomotive to suit a variety of applications • Slotted design allows quick and easy assembly of conductor to HTAP using 3 PANDUIT 94 V-0 cable ties included
Grounding Roadmaps HTAP
RUN
TAP
Equipment & Rack Grounding Kits
W
RUN
H
TAP 2 TAP 1
HTCT6-6
TAP 3
Part Number
Wire Strand Type
HTCT2-2
Code
Run #6 – #10 AWG
Tap 1 #6 – #14 AWG
Flex
#6 – #10 AWG
#6 – #14 AWG
HTCT2-2-1
Code Flex HTCT250-2-1
HTCT250-250-1
W
RUN
L
Code
#2 – #6 AWG STR/SOL #2 – #8 AWG
Tap 2
Tap 3
—
—
#2 – #8 AWG #8 – #14 AWG
#8 – #14 AWG
250 kcmil – #2 – #6 AWG #8 – #14 #2 AWG STR/SOL AWG #2 – #8 AWG #8 – #14 AWG
Code
250 kcmil – #2 AWG
250 kcmil – #2 AWG
Flex
4/0 – #2 AWG
4/0 – #2 AWG
—
TAP 1
HTCT250-250
Figure Dimensions (In.)
#8 – #14 AWG
4/0 – #2 AWG
TAP 2
HTCT250-2
#2 – #6 AWG #8 – #14 STR/SOL AWG
Flex
H
TAP 1
Copper Conductor Size Range
HTCT6-6-1
Technical Information
L
H
TAP 1
Common Bonding Network (CBN) Components
L
RUN
L
H
Crimping Tools
W
W RUN
• Tap grooves are separated from one another allowing them to function independently so HTAP can be used with a single or multiple taps providing maximum design and installation flexibility • Color coded and marked with PANDUIT die index numbers for proper crimp die selection • Requires crimping tools and dies, see pages 25, 26 and 27 • UL Listed and CSA Certified for applications up to 600V when crimped with PANDUIT and specified competitor crimping tools and PANDUIT crimping dies • Tin plated to inhibit corrosion
Wire PANDUIT Strip Std. Die Color Length Pkg. & Die No. (In.) Qty. Orange, 11/16 1 PH6
L .61
W .40
H .99
PANDUIT Crimping Tool CT-930, CT-2931
.76
.61
1.55
CT-930, CT-2931
Brown, PH2
13/16
1
.92
.96
1.92
CT-930, CT-2931
Purple, PH25
1
1
.90
.89
1.92
CT-930, CT-2931
Purple, PH25
1
1
—
—
For additional sizes and configurations and to see the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02.
Index
20
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Clear Covers for HTCT HTAPs For Use with PANDUIT HTCT HTAPs
Introduction
• Made of high impact plastic to provide high impact strength and 360° inspections of crimped connection to assure the crimp is complete and the correct die was used • Incorporate dual self-latching spring loaded latches and supplied with two PANDUIT UL 94 V-0 cable ties — allow for easy snap-on assembly and ensure covers are secured • Low profile design minimizes space requirements • Each cover half supports installation information labels inside plastic retainer strips to allow labels to be viewed on either side of cover and to protect labels from being removed
Part Number CLRCVR1-1 CLRCVR2-1 CLRCVR3-1
L
W
• Incorporate molded in flash barriers which encompass the HTAP installation providing protection against electrical flash over • UL 94 V-0 flame rating and oxygen index of 28 providing self-extinguishing, flame retardant properties • Part number, voltage rating, temperature rating and HTCT part number molded into cover for easy identification • Flexible fingers located at each end of cover prevent foreign objects from entering cover and are made from ductile plastic material that allows easy installation and will not damage conductor insulation
Use With HTAP Part Number HTCT6-6 HTCT2-2 HTCT250-2, HTCT250-250
Figure Dimensions Std. (In.) Pkg. Qty. L W H 4.48 1.41 1.20 1 5.10 1.66 1.40 1 5.35 2.16 1.40 1
Grounding Roadmaps
Equipment & Rack Grounding Kits
For additional sizes and configurations and to see the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02. Labels for clear covers are sold separately and are printed with the PANDUIT LS7 Printer. For information on the LS7 Printer and to see the complete line of PANDUIT identification products, see the Identification Solutions Catalog SA-IDCB16.
H
Common Bonding Network (CBN) Components
Shown Assembled
Crimping Tools
Technical Information
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
21
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING C
Introduction
UL R
US
Grounding Clamp, U-Bolt, Bronze
• Used to ground copper conductor parallel or at a right angle to a rod, tube or pipe • Made from high strength, electrolytic cast bronze • High strength silicon bronze hardware provides long term reliable assembly
H
Grounding Roadmaps
W
Part Number GPL-8-Q Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Crimping Tools
Technical Information
Index
22
• Accommodates a wide range of pipe, tube, rod and conductor sizes — minimizes inventory • UL Listed for grounding and bonding and suitable for direct burial in earth or concrete
GPL-14-X GPL-15-X
Ground Rod Size (In.) 7/8 or 1 — —
Iron Pipe Size (In.) 1/2 or 3/4 1 1
L
Conductor Size Range #8 SOL – #4 STR #8 SOL – #4 STR #4 SOL – 2/0 STR
Figure Dimensions (In.) L W H 2.38 1.38 2.63 2.63 1.38 2.75 2.63 1.63 2.75
Bolt Dia. (In.) 3/8 3/8 3/8
For the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02.
Hex Size (In.) 9/16 9/16 9/16
Tightening Std. Torque Pkg. (In.-Lbs.) Qty. 110 25 110 10 180 10
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Grounding Clamp for Water Pipes, Bronze • Used to ground copper code conductor to water pipe or copper tube • Cast from high strength, electrolytic bronze to provide reliable grounding connections • Plated steel screws provide high strength and inhibit corrosion
Part Number KP1-C KP2-L
• Accommodates a wide range of pipe, tube, rod and conductor sizes — minimizes inventory • UL Listed for grounding and bonding and suitable for direct burial in earth or concrete
Figure Tightening Torque Water Pipe Dimensions (In.) (In.-Lbs.) Range Conductor (In.) Size Range L W Conductor Clamp 1/2 – 1 #10 SOL – #2 STR 2.28 .66 50 50 1 1/4 – 2 #10 SOL – #2 STR 3.58 .73 50 50
Std. Pkg. Qty. 100 50
Introduction
Grounding Roadmaps
For the complete line of PAN-LUG ™ Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02.
L
W Equipment & Rack Grounding Kits
Grounding Rod Clamp, Bronze • Used for grounding copper conductor parallel to ground rods • Made from high strength, seamless electrolytic bronze to provide long term durability • High strength silicon bronze hardware provides long term reliable assembly
Part Number WB12-L
• Accommodates a wide range of rod and conductor sizes — minimizes inventory • UL Listed and CSA Certified for grounding and bonding and suitable for direct burial in earth and concrete
Ground Rod Size 1/2
WB34-X
5/8 3/4
WB58-Q
5/8
Common Bonding Network (CBN) Components
Conductor Size Range #2 – #10 STR #10 SOL
Figure Dimensions (In.) L W H .88 .84 1.28
Hex Tightening Std. Size Torque Pkg. (In.) (In.-Lbs.) Qty. 1/2 180 50
1/0 – #8 STR #2 – #8 STR
1.03
1.06
1.54
1/2
180
10
1/0 – #8 STR
1.04
.92
1.40
1/2
180
25
Crimping Tools
For the complete line of PAN-LUG Power and Grounding Connectors, see the Termination Solutions Catalog SA-TMCB02. ™
Technical Information
H
W
L
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
23
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Crimping Tools Introduction
Hand Operated Plier Type Tool • Plier type
• Installer controlled crimp
Part Number Grounding Roadmaps
CT-100
Part Description Crimps most PANDUIT #26 – #10 AWG insulated and non-insulated terminals, disconnects and splices. Cuts #4, #6, #8 and #10 screw sizes. Cuts and strips wire. Excellent all-around application tool of heat treated finished steel with comfortable cushioned plastic grip handles.
Std. Pkg. Qty. 1
For the complete line of PANDUIT crimping tools and dies, see the Termination Solutions Catalog SA-TMCB02.
Equipment & Rack Grounding Kits
CONTOUR CRIMP ™ Controlled Cycle Tools • Specifically designed for the installation of PAN-TERM ® terminals, disconnects and splices • Low handle effort — increases productivity
Common Bonding Network (CBN) Components
Part Number CT-1550
CT-1550
Crimping Tools
CT-1570
• Superior crimp performance • Reliable — backed by a two year warranty
Part Description Crimps most PAN-TERM ® #22 – #10 AWG nylon and vinyl insulated terminals, splices and disconnects. The CT-1550 has the red/blue pocket closest to the pivot which provides a reduced crimp effort for those who make red/blue terminations.
Std. Pkg. Qty. 1
CT-1570
Crimps most PAN-TERM ® #22 – #10 AWG and .5-6.0mm non-insulated terminals and disconnects. Crimps PANDUIT #22 – #10 AWG and .5-6.0mm non-insulated splices, and #10 AWG compression lugs.
1
CT-1700
Crimps PANDUIT #8 – #2 AWG non-insulated tubular terminals (S series), #8 – #1 AWG copper lugs and splices, #6 – #4 AWG aluminum lugs and splices and CTAPF copper taps for #14 – #3 AWG. Includes 5 position, color coded rotating die.
1
For the complete line of PANDUIT crimping tools and dies, see the Termination Solutions Catalog SA-TMCB02.
CT- 1700 Technical Information
Index
24
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Die Type, Manual Hydraulic, 14 Ton, Crimping Tool • Two-stage rapid advance hydraulic system minimizes number of pumps required to complete a crimp — saves time • Cushioned grip prevents hands from slipping on tool — reduces fatigue • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps
• Open “C-Head” design allows easy loading of crimping dies and connectors, saves time • Requires crimping dies, see page 27 • Dies installed using spring loaded die retention pins, no need for tools • Rubber boot on crimp head provides abrasion protection • Audible “pop-off” valve indicates crimp completion • Crimp head rotates 180°, provides versatility for use in restricted spaces
Introduction
Grounding Roadmaps
Part Number CT-930
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors: • • • • • • • •
Std. Pkg. Qty. 1
Copper compression lugs and splices for #8 AWG – 750 kcmil code conductor Copper compression lugs and splices for #8 AWG – 600 kcmil flex conductor Copper compression CTAPF taps for #10 AWG – 3/0 AWG code conductor Copper compression CTAP taps for #8 AWG – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 250 kcmil code conductor, #14 AWG – 4/0 AWG flex conductor Aluminum compression lugs and splices for #6 AWG – 600 kcmil code conductor Aluminum compression HTAPS for #14 AWG – 500 kcmil code conductor PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor
Warranty: 5 years CT-930 includes: • Tool • Plastic tool case with die storage
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
For the complete line of PANDUIT crimping tools and dies, see the Termination Solutions Catalog SA-TMCB02. CG-920 crimp force measurement gauge available, sold separately, see the Termination Solutions Catalog SA-TMCB02.
Crimping Tools
Technical Information
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
25
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Die Type, Battery Powered Hydraulic, 12 Ton, Crimping Tool Introduction
• Two stage rapid advance hydraulic system minimizes cycle time • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps • Open “C-Head” design allows easy loading of crimping dies and connectors, saves time • Rubber boot on crimp head provides abrasion protection • Ram automatically retracts when crimp cycle is complete
Grounding Roadmaps
• Tool provided with two, high capacity 12 VDC rechargeable nickel-metal hydride batteries — provides for continuous operation and eliminates “memory” build-up, one hour charge time • Eight second crimp cycle time provides quick terminations, saves time • Uses industry standard Makita* batteries and charger — industry proven reliability easy to obtain from local retail sources • Requires crimping dies, see page 27 • Dies installed using spring loaded die retention pins — no need for tools • Crimp head rotates 360° — provides versatility for use in restricted spaces
Equipment & Rack Grounding Kits
Part Number CT-2931
Common Bonding Network (CBN) Components
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors: • • • • • • • •
Copper compression lugs and splices for #8 AWG – 750 kcmil code conductor Copper compression lugs and splices for #8 AWG – 600 kcmil flex conductor Copper compression CTAPF taps for #10 AWG – 3/0 AWG code conductor Copper compression CTAP taps for #8 AWG – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 250 kcmil code conductor, #14 AWG – 4/0 AWG flex conductor Aluminum compression lugs and splices for #6 AWG – 600 kcmil code conductor Aluminum compression HTAPS for #14 AWG – 500 kcmil code conductor PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor
Warranty: 3 years
Crimping Tools
CT-2931 includes: • Tool • Two 12 VDC, rechargeable NiMH batteries • One battery charger • Steel tool case with storage for batteries, charger and crimp dies For the complete line of PANDUIT crimping tools and dies, see the Termination Solutions Catalog SA-TMCB02. CG-920 crimp force measurement gauge available, sold separately, see the Termination Solutions Catalog SA-TMCB02. *Makita is a registered trademark of Makita Corporation.
Technical Information
Index
26
Std. Pkg. Qty. 1
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
CD-920 Crimping Dies • Crimping dies and connectors are color coded for easy matching • Embosses die index number on connector barrels for post crimp inspection Die Color
• Part number permanently marked on crimping die for easy identification • Provides circumferential crimp results in terminations with premium electrical and mechanical performance • Used in PANDUIT crimping tools; see the CT-930 crimping tool on page 25, the CT-2931 crimping tool on page 26 and the complete line of PANDUIT crimping tools in the Termination Solutions Catalog SA-TMCB02
Introduction
Grounding Roadmaps
Die Number
Used to Install PANDUIT Compression Lug & Splice Sizes Part Number CD-920-8 CD-920-6 CD-920-4 CD-920-2
CD-920
CD-920-1 CD-920-1/0 CD-920-2/0 CD-920-3/0 CD-920-4/0 CD-920-250
Copper Code Conductor Size and Die Color & Die No. #8 AWG, Red P21 #6 AWG, Blue P24 #4 AWG, Gray P29 #2 AWG, Brown P33 #1 AWG, Green P37 1/0 AWG, Pink P42 2/0 AWG, Black P45 3/0 AWG, Orange P50 4/0 AWG, Purple P54 250 kcmil, Yellow P62
Used to Install PANDUIT HTAP Part Numbers Part Number CD-920H-6 CD-920H-2 CD-930H-250
Copper HTAP and Die Color & Die No. HTCT6-6-1, Orange PH6 HTCT2-2-1, Brown PH2 HTCT250-2-1, HTCT250-250-1, Purple PH25
Std. Pkg. Qty. 1 1 1 1 1 1 1 1 1 1
Std. Pkg. Qty. 1 1 1
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Crimping Tools
For the complete line of PANDUIT crimping tools and dies, see the Termination Solutions Catalog SA-TMCB02.
Technical Information
Index
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
27
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING
Introduction
PANDUIT ® STRUCTUREDGROUND ™ System for Data Center Grounding Application Standards Alliance for Telecommunications Industry Solutions ATIS
Grounding Roadmaps
ATIS is a technical planning and standards development organization that is committed to rapidly developing and promoting technical and operations standards for the communications and related information technologies industry worldwide using a pragmatic, flexible and open approach. Over 1,200 participants from more than 400 communications companies are active in ATIS’ 22 industry committees, and its Incubator Solutions Program. www.atis.org
Telecommunications Industry Association TIA
Equipment & Rack Grounding Kits
The Telecommunications Industry Association is a leading U.S. non-profit trade association serving the communications and information technology industry. TIA represents providers of communications and information technology products and services for the global marketplace through its core competencies in standards development.
The Institute of Electrical and Electronics Engineers, Inc. (IEEE) Common Bonding Network (CBN) Components
The IEEE developing, electro and of humanity
promotes the engineering process of creating, integrating, sharing, and applying knowledge about information technologies and sciences for the benefit and the profession.
NEBS Level 3 Approval as Tested by Telcordia Technologies
Crimping Tools
Telcordia Technologies, formerly known as Bellcore, serves as the testing agency for the Regional Bell Operating Companies. Network Equipment-Building Systems (NEBS) was developed by Bellcore and is currently maintained by Telcordia Technologies. NEBS was developed to standardize requirements for Central Office Equipment and to develop criteria for personal safety, protection of property and operational continuity.
Underwriters Laboratories, Inc. Technical Information
Underwriters Laboratories, Inc. is an independent, not-for-profit safety testing and certification organization based in the United States.
J-STD-607-A-2002, Commercial Building Grounding (Earthing) and Bonding Requirements for Telecommunications is jointly developed by TIA/EIA and ATIS’ technical committee T1E1. This document is available on the ATIS Document Center at www.atis.org. Adhering to the grounding principles outlined in J-STD-607-A helps ensure that telecommunications equipment and systems operate reliably. As stated in J-STD-607-A, the preferred means of connecting conductors to busbars is by using two-hole irreversible compression lugs listed by a nationally recognized testing laboratory (NRTL) such as UL. PANDUIT ® PAN-LUG ™ Copper Compression Connectors meet these requirements, in all of the barrel sizes specified by the 607 standard. ANSI/TIA-942 Draft 5.0a – Telecommunications Infrastructure Standard for Data Centers TIA-942 states that electrical continuity is required throughout the rack materials. Adhering to these principles protects network equipment and maintains system performance. PANDUIT ® STRUCTUREDGROUND ™ System for Data Center Grounding meets TIA-942 requirements by incorporating an all-copper grounding path. Paint piercing grounding washers ensure metal to metal contact of rack members and two-hole compression lugs for a permanent and reliable connection. IEEE Std 1100-1999 (IEEE Emerald Book) – IEEE Recommended Practice for Powering and Grounding Electronic Equipment The main objective of the Emerald Book is to provide a consensus of recommended practices to address electronic equipment performance issues while maintaining a safe installation, as specified in the National Electrical Code ® (NEC ®) (NFPA 70-1999) and recognized testing laboratories' standards. NEBS Level 3 Criteria is the minimum level of environmental compatibility needed to provide maximum assurance of equipment operability within the network facility environment. The Level 3 Criteria is the highest assurance of product operability. Products that meet NEBS Level 3 Criteria are suited for equipment applications which demand minimal service interruptions over the life span of the equipment. PANDUIT is the first in the industry to have a system of copper compression lugs and splices (#8 AWG – 1,000 kcmil) and crimping tools physically and rigorously tested by Telcordia Technologies to meet NEBS Level 3 compliance. • UL 467 Grounding and Bonding Equipment • UL 486A Wire Connectors and Soldering Lugs for Use with Copper Conductors – Covers pressure wire connectors and soldering lugs for use with copper conductors according to the National Electrical Code NFPA 70 • UL VW-1 Flammability Rating Underwriters Laboratories, Inc. Standards applicable to specified PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding and PAN-LUG ™ Power and Grounding Connectors.
Canadian Standards Association Index
28
Canadian Standards Association is a not-for-profit membership based association serving business, industry, government, and consumers in Canada and the global marketplace. C.S.A. works in Canada and around the world to develop standards that enhance public safety and health.
• C22.2 NO. 41-M1987 (R2004) Grounding and Bonding Equipment • C22.2 NO. 65-03 Wire Connectors Canadian Standards Association standards that are applicable to specified PANDUIT ® STRUCTUREDGROUND™ System for Data Center Grounding and PAN-LUG ™ Power and Grounding Connectors.
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Specification Layout for Data Center Grounding per BICSI TDM Manual, 10th Edition Introduction
Roof Red iron Backbone pathway
Suspended ceiling area GE
Building steel
TR
Grounding Roadmaps
Building steel
TR
GE
TGB
TGB
Equipment & Rack Grounding Kits
Exterior building wall
Red iron Backbone pathway
TR
(TBB)
TR
TBB TGB
TGB
Sleeve
Exterior building wall
Suspended ceiling area
Common Bonding Network (CBN) Components
Red iron Backbone pathway
Suspended ceiling area TBB within conduit
Panel board
Primary cable protection Electrical EF
ER
TMGB
(TBB)
EF
(TBB)
ACEG
Crimping Tools
TGB
GEC BCT Grounding electrode system
Source: BICSI TDM Manual, 10th Edition ACEG BC BCT EF ER GE GEC TBB TGB TMGB TR
= = = = = = = = = = =
Alternating current equipment ground Bonding conductor Bonding conductor for telecommunications Entrance facility Equipment room Grounding equalizer Grounding electrode conductor Telecommunications bonding backbone Telecommunications grounding busbar Telecommunications main grounding busbar Telecommunications room
Technical Information
Index
For more technical grounding information, please see the Data Center Grounding White Paper at www.panduit.com/dcgrounding. For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
29
S TRUCTURED G ROUND ™ SYSTEM FOR DATA CENTER GROUNDING Recommended Sizing of the Telecommunications Bonding Backbone (TBB) and Grounding Equalizer (GE) per J-STD-607-A Introduction
The TBB shall be a copper conductor. The minimum conductor size shall be a No. 6 AWG. The TBB shall be sized at 2 kcmil per linear foot of conductor length up to a maximum size of a 3/0 AWG. The TBB may be insulated. The Bonding conductor for Telecommunications (BCT) shall be, as a minimum, the same size as the TBB.(1) Sizing of the TBB
Grounding Roadmaps
Equipment & Rack Grounding Kits
TBB Length linear M (ft) less than 4 (13)
TBB Size (AWG) 6
4 – 6 (14 – 20)
4
6 – 8 (21 – 26)
3
8 – 10 (27 – 33)
2
10 – 13 (34 – 41)
1
13 – 16 (42 – 52)
1/0
16 – 20 (53 – 66)
2/0
greater than 20 (66)
3/0*
*3/0 may not always be available. 4/0 is a more common size that may be substituted.
Common Bonding Network (CBN) Components
Recommended Cable Sizes for Grounding Applications Purpose Other connections to the TGB and TMGB, including building steel, main water pipe, etc. Underfloor CBN Connections to Underfloor CBN from pipes, ventilation ducts, etc. Connection from Underfloor CBN to TGB
Crimping Tools
Use the Following Code Cables #6 AWG, green insulated #2 AWG, bare #6 AWG, bare 2/0 AWG, bare
Key Terminology Ground
A conducting connection, whether intentional or accidental, by which an electric circuit or equipment is connected to the earth, or to some conducting body of relatively large extent that serves in place of the earth.
Bonding
The permanent joining of metallic parts to form an electrically conductive path that will assure electrical continuity and the capacity to conduct safely any current likely to be imposed.
Common Bonding Network (CBN)
The principal means for affecting bonding and earthing inside a building.
Technical Information
Index
1. Telecommunications Industry Association, Commercial Building Grounding (Earthing) and Bonding Requirements For Telecommunications, J-STD-607-A, October 2002.
30
S TRUCTURED G ROUND ™GSystem DataFOR Center S TRUCTURED ROUND ™ for SYSTEM DATA Grounding CENTER GROUNDING Introduction
Part Number Index Introduction Part Number
Page Number
Part Number
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LCC1-14AW-E . . . LCC1-38DW-E . . LCC1/0-14AW-X . LCC1/0-38DW-X . LCC10-14BW-L . . LCC10-14JAW-L LCC10-14JAWF-L LCC10-14JAWH-L LCC2-14AW-Q . . LCC2-38DW-Q . . LCC2/0-14AW-X . LCC2/0-38DW-X . LCC250-12DW-X . LCC250-38DW-X . LCC3/0-12W-X . . LCC3/0-38DW-X . LCC4-14ADW-L . . LCC4-38DW-L . . . LCC4/0-14AW-X . LCC4/0-38DW-X . LCC6-10ABW-L . . LCC6-14BDW-L . . LCC6-14EW-L . . . LCC6-14JAW-L . . LCC6-14JAWF-L . LCC6-14JAWH-L . LCC6-38BDW-L . . LCC6-56BW-L . . . LCC8-10ABW-L . . LCC8-14ABW-L . . LCC8-14DW-L . . . LCC8-38DW-L . . . LCCX1-14A-X . . . LCCX1-38D-X . . . LCCX1/0-14A-X . LCCX1/0-38D-X . LCCX2-38D-E . . . LCCX2/0-14A-X . LCCX2/0-38D-X . LCCX250-38D-X . LCCX3/0-38D-X . LCCX4-14AB-L . . LCCX4-38BD-L . . LCCX4/0-38D-X . LCCX6-10B-L . . . LCCX6-14AB-L . . LCCX6-14D-L . . . LCCX6-38AC-L . . LCCX6-38D-L . . . LCCX8-10AB-L . . LCCX8-14AB-L . . LCCX8-14D-L . . . LCCX8-38D-L . . . LTYK . . . . . . . . . .
C CD-920-1 . . . CD-920-1/0 . . CD-920-2 . . . CD-920-2/0 . . CD-920-250 . CD-920-3/0 . . CD-920-4 . . . CD-920-4/0 . . CD-920-6 . . . CD-920-8 . . . CD-920H-2 . . CD-920H-6 . . CD-930H-250 CLRCVR1-1 . CLRCVR2-1 . CLRCVR3-1 . CT-100 . . . . . CT-1550 . . . . CT-1570 . . . . CT-1700 . . . . CT-2931 . . . . CT-930 . . . . .
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.27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .21 .21 .21 .24 .24 .24 .24 .26 .25
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.15 .15 .15 .15 .15 .22 .22 .22
H HTCT2-2-1 . . . . HTCT250-2-1 . . HTCT250-250-1 HTCT6-6-1 . . . . HTWC2-2-1 . . . . HTWC250-2-1 . . HTWC250-250-1 HTWC6-6-1 . . . .
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Part Number
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PV10-10RX-L PV10-14RX-L PV10-6RX-L . PV10-8RX-L . PV14-10RX-C PV14-14RX-C PV14-6RX-C . PV14-8RX-C .
Page Number
L . . . . . . . . . . . . . . . . . . . . . .
G GB2B0304TPI-1 GB2B0306TPI-1 GB2B0312TPI-1 GB4B0612TPI-1 GB4B0624TPI-1 GPL-14-X . . . . . GPL-15-X . . . . . GPL-8-Q . . . . . .
Page Number
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.20 .20 .20 .20 .19 .19 .19 .19
K KP1-C . . . . . . . . . . . . . . . . . . . . . . .23 KP2-L . . . . . . . . . . . . . . . . . . . . . . . .23
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P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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.17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .15
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RGCBNJ660P . RGEJ1024PF . RGEJ1024PH . RGEJ1036PF . RGEJ1057PF . RGEJ624PF . . RGEJ624PH . . RGEJ636PF . . RGEJ657PF . . RGESD-1 . . . . RGRB19 . . . . . RGREJ1096 . . RGREJ696 . . . RGRKCBNJ . . RGRKCBNJEJ RGS134-1 . . . . RGS134-10-1 . RGTBS-C . . . . RGTBSM6-C . . RGTS-C . . . . . RGTSM6-C . . . RGW-100-1 . . . RGW-12-1 . . . . RGW-32-1 . . . .
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.11 .12 .12 .12 .12 .12 .12 .12 .12 .13 .14 .14 .14 .14 .14 .11 .11 .14 .14 .14 .14 .13 .13 .13
Grounding Roadmaps
R . . . . . . . . . . . . . . . . . . . . . . . .
Equipment & Rack Grounding Kits
Common Bonding Network (CBN) Components
Crimping Tools
W WB12-L . . . . . . . . . . . . . . . . . . . . . . .23 WB34-X . . . . . . . . . . . . . . . . . . . . . .23 WB58-Q . . . . . . . . . . . . . . . . . . . . . .23
For service and technical support, call 800-777-3300 (outside the U.S. and Canada, see back cover).
Technical Information
Index
31
PANDUIT is a global leader in cabling and communication products, delivering end-to-end solutions in support of demanding electrical and networking requirements.
PANDUIT Catalogs Cable Ties
Termination Solutions
SA-CTCB03
SA-TMCB02
!PAN-TY ® Cable Ties
!CONTOUR-TY ® Cable Ties
!PAN-TERM ® Terminals
!Crimping Tools and Dies
!PAN-TY Clamp Ties
!DURA-TY Cable Ties
!PAN-TERM ® Disconnects
!PAN-LUG ™ Mechanical Connectors
!PAN-TY Push Mount Ties
!BELT-TY In-Line Cable Ties
!PAN-TERM Splices
!PAN-LUG ™ Grounding Connectors
!PAN-TY Marker Ties
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and Fittings !Heat Shrink Tubing !Non-Shrink PVC Tubing !PAN-WRAP ™ Split Harness Wrap
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SA-SRCB02
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Surface Raceway !PAN-WAY ® T-45 Surface Raceway !ULTIMATE ID ® Network Labeling System
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32
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Wiring Duct !PANDUCT ® Flexible Wiring Duct !PANDUCT ® Low Smoke Slotted Wall Wiring Duct !Wiring Duct Accessories and Installation Tools
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!Cable Ties & Accessories
