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Cbr1000rr (2012

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2012 Honda CBR1000RR I n s t a l l a t i o n I n s t ru c t i o n s PARTS LIST 1 1 1 1 2 1 1 Juice Box Pro™ USB Cable Top Tune CD-ROM Installation Guide Velcro strip Alcohol swab O2 Optimizer THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! DOWNLOAD THE TOPTUNE SOFTWARE AND LATEST MAPS FROM OUR WEBSITE: www.twobros.com PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION 401 S. Grand Ave. Santa Ana, CA 92705 (800) 211-2767 www.twobros.com ITBR001-319 www.twobros.com 2012 Honda CBR1000RR - 1 S electing the M ap Pos ition T he J uice B ox Pro com es loaded with up to ten m aps . U s ing a #1 Phillips s crewdriver, turn the m ap s elect dial to toggle between the loaded m aps . R efer to the m ap pos ition table below for the m aps included in your J uice B ox Pro. U s ing the R PM R ange Dials T he Low, M id, and High R PM Dials refer to the R PM range, in thirds , of your vehicle. E ach dial allows +/- 10% fuel adjus tm ent on top of what fuel changes are done in the m ap. W ith the dial facing s traight up, there is no additional fuel change. For exam ple, if your vehicle revs to 15,000 R PM : • the low R PM dial w ill adjus t 0-5000 R PM • the m id R PM dial will adjus t 5001-10000 R PM • the high R PM dial will adjus t 10001-15000 R PM U s ing Top Tune Take your tuning to the next level w ith the Top Tune s oftware. U S B Port High R PM Dial M id R PM Dial Low R PM Dial M ap S elect S tatus Light (Power to U nit) Position 0 Zero map Position 1 Stock exhaust Stock air filter 2012 Honda CBR1000RR Position 2 Two Brothers VALE slip-on Stock or aftermarket air filter 2012 Honda CBR1000RR Ins talling the Top Tune S oftw are 1 Ins ert the CD provided into your com puter ’s cd-rom drive. T he launch program will run autom atically. If auto-run is dis abled, double-click the M y Com puter icon then double-click the CD drive icon. Double-click T B R Top Tune.exe to m anually s tart the CD. 2 Click Ins tall S oftware and follow the on-s creen ins tructions to ins tall the Top Tune s oftware. T he Top Tune s oftware and m aps will be s tored in C:\Program Files \T B R Top Tune. 3 Click M ap Databas e. A ll m aps w ill autom atically be ins talled to the C:\Program Files \T B R Top Tune\m aps folder. Loading Additional M aps 1 Connect the U S B cable from the com puter to the J uice B ox Pro. Verify the cable is fully s eated in the J uice B ox Pro. 2 R un the Top Tune s oftware by double-clicking the program icon ins talled on your des ktop or on your s tart m enu. 3 Click Open M ap File and s elect a m ap file. 4 Click S end M ap. You can s end the m ap to any of the ten m ap pos itions . A ltering M aps U s ing Top Tune T he values in the m ap repres ent a percentage of fuel change over s tock. A value of 10 in the m ap indicates at that throttle pos ition and R PM range the vehicle will be 10% richer than s tock. If the value is -10, then it would be 10% leaner than s tock. You have the ability to fine tune your fuel curve by altering thes e values . T he Top Tune s oftware allows a value of +250 to -100 in each cell. ITBR001-319 www.twobros.com 2012 Honda CBR1000RR - 2 1. Remove the main seat and the passenger seat. 2. Remove the fuel tank cover. 3. Lift the fuel tank up or remove. 4. Using the supplied velcro, secure the Juice Box Pro in the tail section. Figure A Make sure to clean both surfaces with the alcohol swab before attaching. 5. Route the Juice Box Pro harness down the left side of the bike. 6. Unplug the stock wiring harness from each injector as shown in Figure B. Figure B The lower injectors are located on the throttle bodies. unplug unplug unplug unplug Figure C 7. Attach the Juice Box Pro connectors in-line of the stock wiring harness and the injectors as shown in Figure C. ITBR001-319 www.twobros.com 2012 Honda CBR1000RR - 3 8. Locate the Throttle Position Sensor on the right side of the throttle bodies (Fig.D). Figure E 9. Connect the Juicebox Pro connectors in-line of the stock TPS and wiring harness as in figure E. Figure F Figure D Unplug Figure D is shown with the airbox lid moved out of the way but this is not necessary to gain access to this connector. Using a small flat blade screwdriver you can push in on the tab to release the connector. There are a few of these same connectors on this bike in this general area. Make sure you are connecting tot the one bolted to the far right of the throttle body assembly. 10. Attach the ground wire of the Juicebox Pro to the negative side of the battery. ITBR001-319 www.twobros.com 2012 Honda CBR1000RR - 4 Figure G 11. Locate the stock O2 sensor on the inside, left of the frame (Fig. G). Unplug the sensor. Figure H 12. Plug the Juicebox O2 Optimizer into the stock wiring harness (Fig.H). ITBR001-319 The stock O2 sensor will no longer be connected to anything and can be removed from the exhaust if desired. 13. Reinstall bodywork www.twobros.com 2012 Honda CBR1000RR - 5