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CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600 CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600 DC TIG
APPLICATIONS • These Energy Efficient, latest Inverter based rectifier units are suitable for Manual Metal Arc welding (SMAW) process with all elelctrodes including specials like 6010, 7010G and 8010G electrodes • Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shop floor and at project sites • These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD) • Most recommended for project site applications where easy portability / mobility light weight compact machines are desired due to space constraints etc SALIENT FEATURES • Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural welding applications • High power factor, high efficiency resulting energy savings up to 35% over thyristorised rectifiers • Provided with protections against Over voltage, Under Voltage, Overload and Single phasing • Welder friendly operation-Arc force adjustments provided on the front panel • Enhanced reliability due to SMD technoloy in PCB design and manufacturing • Robust mechanical construction - recommended for hostile operating conditions and heavy duty usage at project sites • Suitable for TIG welding at site by using external HF control unit like HF 2000 / HF 3000
BRIEF SPECIFICATIONS:
MODELS
UNIT
CHAMP 250
CHAMP 400
CHAMP 500
CHAMP 600
Supply voltage
Volt
415
415
415
415
Phase
No
3
3
3
3
Input KVA @ 100% Duty cycle
KVA
7.5
14.0
17.5
22.0
Open circuit voltage
Volt
72
80
89
89
Welding current range
Amp
10-250
10-400
20-500
20-600
Welding current @ 60% Duty cycle
Amp
250
400
500
600
Welding current @ 100% Duty cycle
Amp
195
310
387
465
Class of insulation
Class
H
H
H
H
mm
520x260x450
740x490x720
670x450x620
670x450x620
Kg
26
67
63
65
Actual Dimensions (LxWxH) Weight (approx.)
HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD APPLICATIONS • HF 2000 and HF 3000 controls units are recommended for using alongwith dioded based, thyristor based or Inverter based DC rectifiers for DC TIG welding applications, for both indoor and outdoor use at project sites • HF 2000 units are used for light and medium duty DC TIG welding applications where as HF 3000 units (bult in with water cooling unit), are used for continuous heavy duty DC TIG welding for full shift and regular production jobs • HF 2000AD and HF 3000AD controls units are recommended for using alongwith AC power sources like RED / DH / DS / DR type transformers for AC TIG wedling applications for both indoor and outdoor use at project sites • HF 2000AD units are used for light and medium duty AC TIG welding applications where as HF 3000AD units (built in with water cooling unit), are used for continuous heavy duty DC TIG welding for full shift and regular production jobs
SALIENT FEATURES • Light weight, compact and portable HF units for greater flexibility in operation at project sites • Suitable for DC and AC TIG welding applications with SMAW power sources of any make • Gas pre flow and post flow time adjustments provided on the front panal • Gas flow actuated through solenoide valve for economical consumption of Argon gas • HF “ON/OFF” switch provided to prevent high frequency interference (in DC TIG mode only) • Auto HF cut off facility if arc does not start within 10 seconds
BRIEF SPECIFICATIONS:
MODELS
UNIT
HF 2000
HF 2000 AD
HF 3000
HF 3000 AD
Supply voltage
Volt
230
230
230
230
Phase
No
1
1
1
1
Welding current DC @ 60% Duty cycle
Amp
200
200
300
300
Welding current DC @ 100% Duty cycle
Amp
150
150
230
230
Welding current AC @ 60% Duty cycle
Amp
-
150
-
250
Welding current AC @ 100% Duty cycle
Amp
-
110
-
180
Gas Pre flow Time
Sec.
0.1-5
0.1-5
0.1-5
0.1-5
Gas Post flow Time
Sec.
1-30
1-30
1-30
1-30
Mode of operation
Type
2T/4T
2T/4T
2T/4T
2T/4T
Arc striking
Type
Class of Protection
Class
Torch model
Type
HIPROTIG 201-4/HIPROTIG 201-8
Dimensions (LxWxH)
mm
440x165x315 560x290x438 614x400x580 614x400x880
Weight (approx.)
Kg
HF/ Touch start HF/ Touch start HF/ Touch start HF/ Touch start
IP 23
10
IP 23
25
IP 23
IP 23
HIPROTIG 301-4/HIPROTIG 301-8
45
50
MAXIMIG 251 / MAXIMIG 251 CD MAXIMIG 251 / MAXIMIG 251 CD APPLICATIONS • Recommended for All position MIG / MAG welding applications • Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable • High volume thin sheet metal fabrication welding as in Auto Industries and other engineering industries, maintenance and repair workshops • Most ideal for Auto Ancillary units - for increased productivity and quality welding applications SALIENT FEATURES • Most reliable and dependable workhorse welding machines with proven economy • Rugged design, reliable performance and superior arc characteristics • Diode based power source with traditional tapped transformer, provided with switch on front panel for step control of voltage enabling welder to obtain the desired arc voltage with ease • User friendly selection of 2track / 4track operation for zero defect GMAW welding • Good and consistent weld quality with low hydrogen content • Dependable thyristorised wirefeeder system ensures long, uninterrupted welding • Built-in spot welding timer provided for easier and faster tack welding incase of (MAXIMIG 251 CD) - ideal for repetitive tack welding applications • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productovty on the shop floor
BRIEF SPECIFICATIONS:
MODELS Supply voltage Phase Input KVA @ 100% Duty cycle Welding current range Open circuit voltage No. of steps Welding current/volts @ 60% Duty cycle Welding current/volts @ 100% Duty cycle Dimensions (LxWxH) Type of cooling Class of Insulation Weight (approx.) Wire feeder Wire feed motor Wire feed speed Dimensions (LxWxH) Wire feeder weight Torch (3mtr)
UNIT Volt No KVA Amp Volt No A/V A/V mm Type Class Kg Type Type m / min mm Type Model
MAXIMIG 251
MAXIMIG 251 CD
415 415 3 3 7.5 7.5 50-250 50-250 16-36 16-36 16 16 250 / 26.5 250 / 26.5 195 / 23.8 195 / 23.8 775x390x730 975x485x840 Forced Air Forced Air F F 123 98 Feedlite 20 (NEL) Built in PMDC PMDC 1.2-18 1.2-18 430x180x310 NA 8 NA Ador TW 150 E / Ador TW 180 E / Ador TW 250 E
MAXIMIG 400 MAXIMIG 400 APPLICATIONS • Recommended for All position MIG / MAG welding applications • Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's alloys, with appropriate or recommended consumable • Ideally recommended for heavy duty MIG / MAG welding applications like crane structure components manufacturing, 3 shift use, rough handling on the shopfloor and fabrication shops where maintenance staff is not very qualified SALIENT FEATURES • Most reliable and dependable workhorse MIG / MAG welding machines proven for wide range of applications • Rugged design, reliable performance and superior arc characteristics -minimum maintenance requirements • Diode based power source with traditional tapped transformer, provided with switch on front panel for step control of voltage enabling welder to obtain the desired arc voltage with ease • User friendly selection of 2track / 4track operation for zero defect GMAW welding • Good and consistent weld quality with low hydrogen content • Dependable thyristorised wirefeeder system ensures long, uninterrupted welding • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productivity on the shop floor
BRIEF SPECIFICATIONS:
MODELS
UNIT
MAXIMIG 400
Supply voltage Phase Input KVA @ 100% Duty cycle
Volt No KVA
415 3 17.5
Welding current range Open circuit voltage No. of steps Welding current/volts @ 60% Duty cycle Welding current/volts @ 100% Duty cycle Dimensions (LxWxH)
Amp Volt No A/V A/V mm
Class of Insulation Weight (approx)
Class Kg Type Type
50-400 18-54 32 400/34 310/29.5 835x435x820 H 136 Feedlite 40 (FEM / NEM)
Wire feeder Wire feed motor Wire feed speed Dimensions (LxWxH) Wire feeder weight Torch (3mtr)
m / min mm Type Model
PMDC 1.2-18 8 130x180x310 Ador TW 250 E / Ador TW 400 E / MTG 400 E
PLASMACUT 25
APPLICATIONS • Recommended for air plasma cutting applications of all electrically conducting sheet metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach body building workshops, Railway and transport workshops, power stations, chemical & fertiliser plants, construction & maintenance workshops, food processing and pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc • Most recommended for applications where good cutting finish with minimum distortion and HAZ, burrfree, drossfree clean cuts with narrow curf are required • Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher cutting productivity are desired
SALIENT FEATURES • Air plasma cutting outfit with Rugged, Robust design and well established diode based power source • User friendly controls on the front panel, requires minimum training to the operator • Provided with special "Safety -Interlock" for operator protection • Light weight and flexible torch with 8 mtr long hose assembly • Provided with Air pressure safety switch for "fail safe' cutting • Provided with double air filter cum pressure regulator unit to ensure clean compressed air for excellent cut quality
BRIEF SPECIFICATIONS: MODELS
UNIT
PLASMACUT 25
Supply voltage
Volt
415
Phase
No
3
Input KVA @ 100% Duty cycle
KVA
28
Open circuit voltage
Volt
300
Cutting current range
Amp
100
Cutting current @ 60% Duty cycle
Amp
100
Type of cooling
Type
Forced Air
Class of insulation
Class
B
Dimensions
mm
800x370x825
Weight (approx.)
Kg
165
Model
CCT 25(A)
Cutting Torch
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com
CHAMPT400 The New world class Indigenous Inverter based DC welder
Suitable for CELLULOSIC Electrodes and long Welding cables
• • • •
Three phase inverter based, high efficiency and high power factor DC Welder Suitable for Long distance welding and cellulosic electrodes Enhanced Reliability due to SMD technology Capable of Welding with all types of cellulosic electrodes including 6010, 7010G and 8010G
• • • • •
High frequency IGBT based Rectifier Arc force adjustment on panel. TIG Welding possible with Lift Arc / External HF Unit. Light weight, compact and portable for easy handling. Capable of Welding with 100 meter + 100 meter welding and return cables.
CHAMPT400 SALIENT FEATURES: •
IGBT based latest PWM inverter technology.
•
High efficiency.
•
High OCV and suitable for Cellulosic electrodes.
•
Smooth and stable arc with minimum spatter.
•
Controls provided for adjustments of Arc force.
•
TIG operation possible with external HF TIG Control unit
PROTECTIONS WITH AUTO RESET: !
Input Supply Voltage protections for over and under voltage
!
Over Temperature
! Protection against single phasing
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS
UNIT
CHAMPT400
INPUT Input Supply:
Volts.
415 , +15%, -10%
Phase
No.
3
Frequency
Hz
50/60
Input KVA @ 415V Supply @ 100% duty cycle
KVA
14
@ No Load
KVA
0.24
Power Factor
Up to 0.93 %
≥ 85
Open Circuit Voltage
Volts
85V DC
Welding Current Range
Amps
10-400
@ 60% duty cycle
Amps
400
@ 100% duty cycle
Amps
310
mm Ø
2.5, 3.2, 4, 5 and 6.3 mm
A
3 digit –7 segment digital panel meter
Class
IP23
Cooling
Type
Forced Air
Insulation
Class
H
Efficiency
OUTPUT
Welding Current (40°C 10 minute cycle)
GENERAL Suitable for Welding Electrode Size Arc force setting
Adjustable by Potentiometer
Current Display (Set current and Actual current) Ingress Protection
Welding Output Terminals
Stud type for Lug type cable connections
Dimensions Length
mm
610
Width
mm
295
Height (with Handle)
mm
520
Height (without Handle)
mm
480
Weight (approx.)
Kg
37
CHAMPT400
F10.34.501.0047
ORDERING INFORMATION Standard Power Source - MMA outfit
∗ ∗ ∗
Welding Cable Assembly (Optional)
S17.01.002.0059
Remote control unit (Optional) 10 mtr.
S17.01.002.0049
Earthing Cable Assembly (Optional)
S17.01.002.0050
Warranty: One year from the date of purchase. ADOR WELDING LIMITED warrants that all new equipment sold from Plant/Area Offices / Authorized Distributors are free from defects in materials and workmanship and will perform in full accordance with applicable specifications. In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design and /or the specifications without any prior notice. Backup by dedicated customer care package.
Registered & Corporate Office: Ador House, 6, K. Dubash Marg, Fort, Mumbai 400 001. INDIA. Tel: +91 22 6623 9300 / 2284 2525. Fax: +91 22 2287 3083 / 2596 6562 / 2596 6062. Email:
[email protected]
Powered Performance
Versatile l
applications, including cross-country & inplant pipe and tube welding. Ideal for site fabrication, repair and maintenance.
Highly l
reliable, even in most hostile site conditions.
Savings l
in fuel and longer runs before next refuelling.
Specially l
proven with Cellulosic and other special types of electrodes.
Wide range l Controlled l Attractive l Auxiliary l
of auxiliary power sources available.
noise levels.
warranties. Excellent pre & post sales service.
generator protected by MCB
Brushless l
design for welding power generator --negligible maintenance.
Remote l
control unit with 10 mtr. cable provided.
Fuel gauge, l
Hour Meter, Engine protection for low lube oil pressure and high cylinder temperature provided as standard scope of supply.
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com
