Chariot Icapsol Service Manual Parts List

Transcript

iCapsol Operating Instructions (ENG) MODELS : CI24 10060170 CIE24 10060190 Read these instructions before using the machine. 86037770-BV 02/20/14 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ OVERVIEW The Chariot iCapsol is a battery powered, stand-on, carpet maintainer intended for commercial use. The Chariot iCapsol Carpet Maintainer is designed to maintain your carpet using the iCapsol Encapsulating Interim Carpet Cleaning Process. The machine has two counter rotating brushes that help scrub chemical into the carpet. The chemical, Red Carpet iCapsol Encapsulating Interim Cleaning Chemical, encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried. The brushes also help to raise the pile of the carpet, giving it a lush groomed appearance. 2 86037770 CHARIOT INTERIM 02/27/07 TABLE OF CONTENTS Machine Data Log/Overview................................2 Table Of Contents ................................................3 HOW TO USE THIS MANUAL How To Use This Manual.....................................1-1 SAFETY Important Safety Instructions ............................ 2-1 Hazard Intensity Level....................................... 2-2 Safety Label Location........................................ 2-3 OPERATIONS Technical Specifications.................................... 3-1 How The Machine Works. ................................. 3-3 Components...................................................... 3-4 Drive Controls ................................................... 3-5 Scrub Controls .................................................. 3-9 Machine Operation............................................ 3-11 Pre-Run Machine Inspection........................ 3-11 Starting Machine .......................................... 3-11 Emergency Stop Procedures ....................... 3-11 Filling Solution Tank ..................................... 3-12 Normal Scrubbing......................................... 3-12 To Begin Scrubbing...................................... 3-13 Priming Pump............................................... 3-13 To Stop Scrubbing........................................ 3-14 Double Scrub................................................ 3-14 Emptying and Cleaning Tanks ..................... 3-14 MAINTENANCE Service Schedule .............................................. 4-1 Batteries. ........................................................... 4-2 Scrub Deck........................................................ 4-6 Scrub Brushes................................................... 4-9 Circuit Protection............................................... 4-11 Solution Strainer & Pump.................................. 4-12 Drive Motor & Brake.......................................... 4-14 Transporting Machine ....................................... 4-17 Machine Troubleshooting.................................. 4-18 PARTS LIST Bumper .............................................................. 5-1 Control Panel..................................................... 5-3 Control Panel Housing ...................................... 5-5 Decal ................................................................. 5-7 Frame-Lower ..................................................... 5-9 Frame-Upper ..................................................... 5-11 Pedal Platform(From SN) .............................5-13A-B Pedal Platform(To SN) .................................5-14A-B Rear Cover ........................................................ 5-17 Scrub Deck........................................................ 5-19 Scrub Deck Lift Actuator.................................... 5-21 Scrub Deck Lift Linkage .................................... 5-23 Solution.............................................................. 5-25 Steering ............................................................. 5-27 Tank................................................................... 5-29 Wheel-Front Drive, Chain.................................. 5-31 Wheel-Front Brake ............................................ 5-33 Wheel-Rear ....................................................... 5-35 Wiring-Batteries................................................. 5-37 Wiring-Components........................................... 5-39 Wiring-Control Panel ......................................... 5-41 Wiring-Drive Motor ............................................ 5-43 Wiring-Main Harness......................................... 5-45 Wiring-Pedal Platform (From SN) ................5-47A-B Wiring-Pedal Platform (To SN).....................5-48A-B Wiring Diagram.................................................. 5-49 Hose Diagram ................................................... 5-50 Suggested Spare Parts ..................................... 5-51 Back-Up Alarm – Option.................................... 5-53 Battery Cart – Option......................................... 5-55 Seat – Option .................................................... 5-59 Warning Light – Option...................................... 5-61 EC Declaration .................................................. 5-63 Serial Number ................................................... 5-64 Warranty 86037770 CHARIOT INTERIM 11/18/09 3 HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. MODEL _____________________________________ The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: - Batteries Scrub Brushes Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ - SALES REPRESENTATIVE # ___________________ The model and serial number of your machine are located below the battery compartment of the machine. - - REF – column refers to the reference number on the parts illustration. PART NO. – column lists the part number for the part. PRV NO. – reference number QTY – column lists the quantity of the part used in that area of the machine. DESCRIPTION – column is a brief description of the part. SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES – column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 1-1 86037770 CHARIOT INTERIM 10/17/09 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine. During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees). SAVE THESE INSTRUCTIONS 86037770 CHARIOT INTERIM 02/27/07 2-1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke around batteries. Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal to lie across battery tops. 2-2 86037770 CHARIOT INTERIM 08/20/12 SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244310 PRV NO. 500956 86252520 PRV NO. 80885 BATTERY CAUTION 86037770 CHARIOT INTERIM 02/27/07 2-3 TECHNICAL SPECIFICATIONS ITEM Nominal Power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Mass (GVW) Weight Empty Without Batteries Solution Control Spray Pump Pressure Solution Capacity Number Of Spray Jets Chemical Capacity Chemical Mix Ratio Scrub Brush Diameter Scrub Brush Motors Scrub Brush Pressure Scrub Brush Speed Tires Foundation Pressure Maximum Speed Scrubbing Speed Frame Construction Brake Minimum Aisle U-Turn Width Maximum Rated Climb And Descent Angle 3-1 DIMENSION/CAPACITY 1800 W 36 Volts DC 50 amps 3 X12 Volt 195-215 AH @ 20 hr. rate 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) .75 HP (560 W) 1245 lbs (565 kg) 550 lbs (249 kg) Metered flow with automatic shut-off in neutral and reverse 100 psi 16 gal (60.5 Liter) 2 2 x 1 Gallon Bottles (3.8 Liter) 1:16 or 8oz per gallon 6 inch (152 mm) 2 x .75 HP (560W) Floating 800 rpm 10 in. (254mm) Solid Gray non-marking 104 psi (715 Kpa) 3.5 miles/hour (5.6 Km/hour) 1.5 miles per hour (2.4 Km/hour) Powder coated steel Electrical parking brake, sets automatically whenever operator steps off platform or engages emergency stop. 56 in. (1425 mm) 7.5 degrees 86037770 CHARIOT INTERIM 01/26/12 TECHNICAL SPECIFICATIONS ITEM Height Length Width Width of scrub path MEASURE 50.6 inches (1285 mm) 52.5 inches (1330 mm) 26.5 inches (670 mm) 23 inches (585 mm) LENGTH WIDTH HEIGHT SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 67 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa. The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986. 86037770 CHARIOT INTERIM 02/27/07 3-2 HOW THIS MACHINE WORKS The Chariot iCapsol is a battery powered, selfpropelled Carpet Maintainer intended for commercial use. The machine is designed to maintain your carpet using the iCapsol Encapsulating Interim Carpet Cleaning Process. By using the iCapsol Carpet Maintainer in conjunction with Windsor Red Carpet iCapsol Encapsulating Interim Cleaning (86952260, PRV NO. W450-4) or iCapsol Encapsulating Interim Cleaning with Carpet Protection (86952270, PRV NO. W455-4) chemical solution, you can perform a regular light cleaning and grooming of your carpet very quickly, and have the carpet dry and ready for traffic within 30 minutes. The machine's primary systems are the solution system, scrub system, and operator control system. The function of the solution system is to store water and iCapsol Encapsulating Interim Cleaning chemical; mix them proportionally and deliver cleaning solution to the spray jets. The solution system consist of the solution tank, strainer, pump, selector valve, injector, shut-off valve, spray jets and controls. The solution tank stores water until it is delivered through the strainer and pump to the injector and spray jets. The strainer protects the pump from debris. The selector valve allows the operator to flush clean water (from the solution tank) through the injector system to keep it clean. The injector siphons iCapsol Encapsulating Interim Cleaning at an 8oz/gallon rate (1:16 ratio). The shut-off valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled forward. The solution pump switch controls the cleaning solution flow to the spray jets. The function of the operator control system is to control the direction and speed of the machine. The directional control system consists of the direction control switch, throttle pedal, speed control switch, drive reset switch, emergency stop/brake switch, steering wheel, propel controller, drive wheel and operator presence pedal, prior to Serial Number (10*). The directional control switch signals forward or reverse direction. The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine. The drive reset switch is to make sure the operator is on platform before machine will propel. The steering wheel points the drive wheel in the direction desired by the operator. The parking brake automatically engages when the operator steps off the platform. The emergency stop/brake can be used to hold the machine on slopes. *See Serial Number page. The function of the scrub system is to scrub the carpet, mix the iCapsol Encapsulating Interim Cleaning solution with the soil so as to encapsulate it, and lift and groom the carpet pile. The scrub system consist of two cylindrical brushes, motors, hopper, lift actuator, and controls. The brushes scrub the carpet as the motors drive the brushes. The counter-rotating action of the brushes picks up debris and throws it into a removable hopper. The actuator switch controls the lift actuator and brush motors to lower the deck and turn the motors on, or raise the deck and turn the motors off. The brush motors will automatically turn off when the throttle pedal is in neutral. 3-3 86037770 CHARIOT INTERIM 11/18/09 COMPONENTS 1 2 3 8 5 6 7 4 9 1. 2. 3. 4. 5. Control Panel-Drive Control Panel-Scrub Control Housing Pedal Platform Rear Cover 6. 7. 8. 9. Tank Scrub Deck Solution Cover Solution Drain Hose 86037770 CHARIOT INTERIM 02/27/07 3-4 DRIVE CONTROLS 10 2 8 6 3 7 11 1 9 5 3-5 4 86037770 CHARIOT INTERIM 02/27/07 DRIVE CONTROLS 1. 2. 3. 4. 5. Key Switch Emergency Stop/Brake Switch Directional Control Switch Throttle Pedal Operator Presence Pedal - Prior to SN (10*) 6. 7. 8. 9. 10. 11. Speed Control Switch Drive Reset Switch Horn Button Steering Wheel Battery Discharge Indicator Hour Meter 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2. EMERGENCY STOP/BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake. To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and cause the machine to stop immediately. To reset the machine, rotate the switch clockwise. 3. DIRECTIONAL CONTROL SWITCH Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch. 86037770 CHARIOT INTERIM 11/18/09 3-6 DRIVE CONTROLS 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal. 5. OPERATOR PRESENCE PEDAL - Prior to Serial Number (10*) The operator must have left foot on Operator Presence Pedal for machine to move. 6. SPEED CONTROL SWITCH Controls the maximum speed of the machine. Speed 1 is intended for scrubbing. Speed 2 is recommended for transport only, not scrubbing. To increase speed, press the top of the switch. To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is moving or not. 7. DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will propel. 8. HORN BUTTON The horn is activated by pressing the horn button. 9. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. *See Serial Number page. 3-7 86037770 CHARIOT INTERIM 11/18/09 DRIVE CONTROLS 10. BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. Bars flashing near left side also indicate that machine has been left unattended with key on for more that 15 minutes. Turn key off then on to reset. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level. 11. HOUR METER Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine. 86037770 CHARIOT INTERIM 02/27/07 3-8 SCRUB CONTROLS 2 1 3 4 1. 2. 3-9 Solution Pump Switch Solution Pump Indicator Light 3. Scrub Deck Switch 4. Selector Valve 86037770 CHARIOT INTERIM 02/27/07 SCRUB CONTROLS 1. SOLUTION PUMP SWITCH Controls solution flow to scrub deck. If the throttle pedal is in neutral, or direction control switch is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it in to carpet. 2. SOLUTION PUMP INDICATOR LIGHT The solution pump indicator light is illuminated when the pump is on. 3. SCRUB DECK SWITCH Raises and lowers the scrub deck, and turns the scrub brush motors on and off. To lower the scrub deck and turn on scrub brush motors, press the bottom of the switch. The brush motors will automatically turn of when the throttle pedal is in neutral. To raise the scrub deck and turn off the scrub brush motors, press the top of the switch. 4. SELECTOR VALVE This position allows chemical to flow from the bottle, be mixed by injector with water from the tank, and cleaning solution to be delivered to spray jets. This position allows no chemical flow and instead flushes clean water from the tank through entire system. At the end of each use, flush system for 30 seconds or more. 86037770 CHARIOT INTERIM 02/27/07 3-10 MACHINE OPERATION PRE-RUN MACHINE INSPECTION EMERGENCY STOP PROCEDURES Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. 1. Release the throttle pedal by lifting right foot. NOTE: See maintenance section for pre-run machine inspection checklist items. 3. If an electrical problem is suspected, push in emergency stop button. This will also engage the parking brake and cause the machine to stop immediately. STARTING MACHINE 2. Turn machine power off with key switch by turning key switch counterclockwise. NOTE: Perform pre-run machine check before operating machine. FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly. 1. Stand on the operator platform. Throttle pedal must be in neutral position. Note: Prior to Serial Number (10*) Place left foot on operator presence pedal. Throttle pedal must be in neutral position. 2. Turn the machine power on by turning key switch clockwise to the “ON” position. 3. Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended. 4. Press the Drive Reset Switch. 5. Press lightly on the throttle pedal with right foot. *SEE SERIAL NUMBER PAGE. 3-11 86037770 CHARIOT INTERIM 11/18/09 MACHINE OPERATION FILLING SOLUTION TANK NORMAL SCRUBBING FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. Plan the scrubbing pattern in advance. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or lowering scrub deck. The longest track is around the perimeter of the area to be cleaned and a collapsing rectangle pattern is most efficient. 1. Turn the machine power off. 2. Remove solution cover. 3. Fill the solution tank with clean water. The solution tank capacity filled to fill inlet is 16 gallons (60 liters). The water must not be hotter than 140° F (60°C) to prevent damage to the tank. 4. Replace solution tank cover. Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks. In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings and wire must be removed to prevent being caught in brushes. If the machine is allowed to stand in neutral with the scrub deck down for more than 2 seconds, the solutions flow stops and brush motors stop. When forward travel is resumed, the solution flow and the scrub brush motors will continue. Overlap the brush path and avoid transporting over previously cleaned areas. RECOMMENDED SCRUBBING PATH 86037770 CHARIOT INTERIM 02/27/07 3-12 MACHINE OPERATION TO BEGIN SCRUBBING PRIMING PUMP When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. If the solution system has gone dry or has been unused for a period of time, it may be necessary to follow the pump priming procedure. 1. Position Selector Valve so that chemical will be drawn from the bottle. 1. Fill solution tank. 2. Stand on the operator platform. Throttle pedal must be in neutral position. Note: (Prior to Serial Number (10*)) Place left foot on operator presence pedal. Throttle pedal must be in neutral position. 2. Loosen, but do not completely remove the strainer bowl. Solution should flow out of the strainer. If it does not, check the strainer screen inside the solution tank. Insure it is clear of debris. Tighten the strainer bowl. 3. Begin normal scrubbing. Solution flow should begin within 2 minutes. 3. Turn machine power on. 4. Check position of Directional Control Switch to ensure that machine is set to travel in direction intended. 5. Press the Drive Reset Switch. 6. Lower the scrub deck to floor. 7. Drive machine forward to begin scrubbing. *See Serial Number page. 3-13 86037770 CHARIOT INTERIM 11/18/09 MACHINE OPERATION TO STOP SCRUBBING 1. For last 30 seconds (minimum) of last run, switch the Selector Valve to the “no chemical” position to flush the injection system and jets. 2. Raise the scrub deck. 3. Allow the throttle pedal to return to neutral. 4. Turn machine power off. FOR SAFETY: Before leaving or servicing machine: stop on level surface, turn off machine and remove key. FOR SAFETY: When using machine, go slow on inclines and slippery services. SOLUTION DRAIN HOSE EMPTYING AND CLEANING SOLUTION TANK 1. Park the machine next to a floor drain. Drain hose is at the front of the machine. 2. Turn the machine power off. 3. Pull the large drain hose from under the front of the tank. Unscrew cap, then lower hose in direction of the drain. Do not stand in front of end of hose. Solution will come out with force. 4. Remove the solution tank cover. 5. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur. 6. Replace the drain cap and secure drain hose under tank. 7. If machine is to be stored, leave the solution tank cover off. 86037770 CHARIOT INTERIM 02/27/07 3-14 MAINTENANCE SERVICE SCHEDULE BEFORE EACH WORK PERIOD MAINTENANCE Check water level of batteries after charging; add distilled water if necessary. Check brushes and debris hopper for proper installation. Check for securely attached drain hose, plug and cap. Check that solution cover seals tightly Visually check for damaged or worn tires. Check pedal(s), brake and steering for proper operation. Observe spray pattern and clean jets if necessary. Switch Selector Valve to “no chemical” position to flush injector system and jets. Clean brushes and check wear. Empty debris hopper and clean underside of scrub deck. Clean out solution tank. Clean and inspect solution filter strainer. Store with solution cover off tank to allow tank to dry. Clean outside of tank, check for damage. Charge batteries. Clean off top of batteries. Check battery cells with hydrometer. Check battery connections are tight. Clean battery cases and battery compartment. Clean and check drive tension chain for wear and tension. Check parking brake. Clean chains and slides for scrub deck lift Clean pivot points on scrub deck. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tensioner. 4-1 AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS * * * * * * 86037770 CHARIOT INTERIM 11/18/09 * * * * * * * * * * * * * * * * * * * MAINTENANCE-BATTERIES 3 4 5 6 1 2 1. 2. 3. Rear Cover Retainer Knob Rear Cover Battery Connector-Machine 4. 5. 6. Batteries Battery Tray Battery Tray Latch 86037770 CHARIOT INTERIM 02/27/07 4-2 MAINTENANCE-BATTERIES When servicing machine, avoid contact with battery acid. BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level. Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155). Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals. Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Wear eye protection and protective clothing when working with batteries. Charge batteries in a well ventilated area. BATTERY MAINTENANCE 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized. 2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately. 3. Wipe off the top of the batteries at least once a week. 4. Test battery condition with a hydrometer at least once a week. 5. Ensure that all connections are tight and all corrosion removed. 6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment. 4-3 86037770 CHARIOT INTERIM 02/27/07 MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITY CHARGING BATTERIES Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Battery Check Wear eye protection and protective clothing when working with batteries. Charge batteries in a well ventilated area. CHECKING GRAVITY A. Hydrometer B. Battery Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged. NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. 1. Stop the machine in a clean, well ventilated area next to the charger. Check the hydrometer readings against this chart. 2. Turn “OFF” machine. SPECIFIC GRAVITY @ 80° F (27°C) 1.265 1.225 1.190 1.155 1.120 BATTERY CONDITION 100% CHARGED 75% CHARGED 50% CHARGED 25% CHARGED DISCHARGED NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected. To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 3. Remove rear cover, unplug batteries from machine, unlatch battery tray and pull out to expose batteries. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine. 86037770 CHARIOT INTERIM 02/27/07 4-4 MAINTENANCE-BATTERIES 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging. CHANGING BATTERIES Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. Remove the rear cover. 2. Disconnect battery pack from machine. 3. Unlatch battery tray from machine and pull out to expose batteries. 4. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries. 5. Disconnect main positive lead and secure cable terminals away from batteries. 6. Loosen both terminals on each jumper cable and remove one at a time. 7. Prepare a suitable site to place the batteries. 8. Attach suitable battery lifting device and lift batteries from the machine. 8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries. 9. Connect the batteries to the machine connector. 10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water. 11. Install the rear cover. Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods. RED + BLK - RED + BLK - RED + BLK - REAR OF MACHINE 4-5 86037770 CHARIOT INTERIM 02/27/07 MAINTENANCE-SCRUB DECK 3 4 7 1. 2. 3. 4. 6 5 Hopper Hopper Retainer Plate Scrub Brush Motor Scrub Deck Lift Actuator 1 2 5. 6. 7. 8. 8 Brush Door Motor Assembly Jack Screw Lower Links Brush Pressure Adjustment 86037770 CHARIOT INTERIM 02/27/07 4-6 MAINTENANCE-SCRUB DECK SCRUB HEAD SCRUB BRUSH REPLACEMENT The dual cylindrical scrub head is designed to scrub chemical into the carpet. The chemical, Red Carpet Rombus Clean Chemical, encapsulates the dirt allowing both to be vacuumed up once the chemical has dried. The brushes, turning in a counterclockwise rotation, also pick up the debris and throw it into a removable hopper, and raise the pile of the carpet, giving it a lush groomed appearance. 1. Lift the drive side of the brush and push it onto drive hub until a positive stop is felt. The brush door cannot be installed until the brush is fully seated on the drive hub. 2. Allow end of brush to drop below scrub deck. Fully insert brush door onto brush. 3. Line up bottom hooks on brush door with notches on side of scrub head. MAINTENANCE The brushes should wear evenly side to side if properly adjusted. Scrub brushes should be exchanged front to back every 50 hours to ensure even wear. It is not necessary to rotate end for end since swapping front to back puts the brushes in the opposite rotation, as well as balancing wear. Scrub brushes should be replaced as a set when bristle length wears to height of yellow PerformAlertTM bristles. SCRUB BRUSH REMOVAL 4. Slide brush door up until lip rests on top of scrub head. 5. Hand tighten knob to secure door into place. DUMPING HOPPER The removable hopper is located behind the rear scrub brush and can be removed from the left side of the machine. Remove the hopper by rotating the hopper retaining plate and sliding the hopper out. The hopper can be dumped from the top. Flush the hopper clean with running water. The scrub brushes are removed from the side of the machine. The front is removed from the right side and the rear is removed from the left side. 1. Unscrew knob on brush door but do not remove. 2. Pull out on top of door until lip on door clears brush head. 3. Push down on door until hooks on bottom of door are free of scrub head side. 4. Pull out on door with a rocking motion to free idler door from end of brush. 5. Pull brush out with a rocking motion to free brush from drive hub. 4-7 86037770 CHARIOT INTERIM 02/27/07 MAINTENANCE-SCRUB DECK The brush pattern is adjusted from the motor side only of both brushes. SCRUB DECK ADJUSTMENT Scrub deck adjustment consists of three types of adjustments. The first is to insure the individual brushes make the same width pattern end to end. Any tapered brush pattern should be adjusted out. The second is to make the pattern of equal width between front and rear brushes. Unequal patterns are caused by the scrub deck not being parallel to the floor. The third is to make the contact patterns on the floor the correct width. Proper adjustment is obtained when the contact patterns of the brushes on the floor show two equal 1-1.5 inch (25-38 mm) rectangles the width of the brushes. The rectangles should be parallel to each other. 1. Determine if motor end is to be moved up or down to balance the pattern. 2. Loosen the 3 hex socket head screws on the end of the housing. 3. Loosen the jam nut on the jack screw and rotate the jack screw to move the motor assembly up or down as needed. 4. Tighten the 3 hex socket head screws. 5. Tighten the jam nut on the jack screw. TESTING, ADJUSTMENT OF INDIVIDUAL BRUSHES 6. Re-test and readjust as necessary. 1. Move the machine to an unfinished area of hard floor to avoid marking carpet. 2. With pump off, lower scrub head to floor. Allow brushes to run for approximately 30 seconds. It may be necessary to repeat this step in the same location until a good mark can be seen on the floor. This can be accomplished by touching lightly the throttle pedal to restart the scrub deck without moving the machine. 3. Raise the scrub deck and note the brush patterns on the floor. There should be two rectangles with parallel sides. If the pattern is tapered, proceed as follows. CORRECT BRUSH PATTERN 1"-1 1/2" Even and Parallel Pattern LEVELING THE SCRUB HEAD Leveling the cylindrical head is accomplished by adjusting the lower links that attach the deck to the frame. Links should be adjusted to equal lengths. To increase pattern width on rear brush, loosen lock nuts and shorten the lower links by screwing the rod into the threaded ends. To increase pattern width on front brush, lengthen the lower links by screwing the rod out of the threaded ends. After adjustment, be sure to tighten lock nuts. ADJUSTING BRUSH PRESSURE Changing the brush pressure is accomplished by adjusting the take-up nuts on the deck counterbalance spring. To increase brush pressure or pattern width, loosen the nuts. To decrease brush pressure or pattern width, tighten the nuts. INCORRECT BRUSH PATTERNS Tapered Pattern Uneven Pattern ADJUSTMENT OF INDIVIDUAL BRUSHES 86037770 CHARIOT INTERIM 02/27/07 4-8 MAINTENANCE-SCRUB DECK Do not use a pressure washer to clean around the brush motors. Use tap pressure only. BRUSH MOTOR CARBON BRUSH REPLACEMENT TO REPLACE SCRUB BRUSH MOTORS 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. 1. With the scrub deck in the raised position, disconnect brush motor wiring connector from harness. 2. Remove end cap from motor. NOTE: Motors contain two wave washers in cap. Do not lose these. 2. Remove brushes and brush door. 3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement. 3. Remove aluminum end housing from deck. 4. Separate brush motor with gear box from end housing. 4. Retract spring and install new brush. Install connector screw and lead. 5. Reverse to reassemble. 6. Adjust brush levelness as described in earlier section. 5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension. 6. Carefully place end cap onto bearing on motor shaft. NOTE: Use care to assure wave washer alignment. 7. With end cap in partially installed position, release all brushes to contact position with motor commutator. NOTE: Failure to insure all brushes are released will result in motor failure. 8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base. 9. Maintain alignment between motor barrel base and cap. 4-9 86037770 CHARIOT INTERIM 02/27/07 MAINTENANCE-SCRUB DECK SCRUB DECK ACTUATOR ADJUSTMENT ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. 2. Disconnect spring assembly from actuator slide link. 3. Remove the clevis pin retaining the top of the acutator. 4. Remove slide link and actuator as an assembly by removing the two bolts connecting them to the deck through the bushings. 5. Either unthread the actuator main lead screw from the barrel, or remove the two bolts connecting the barrel to the slide link. 6. Reverse for re-installation. The actuator will need to be adjusted when replaced. To adjust the actuator: 1. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it. 2. Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself. 3. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it. 4. With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft. 5. At the bottomed out position, turn the barrel out only enough to allow connection to slide link. 6. Connect actuator. 7. Check travel of actuator during operation. 86037770 CHARIOT INTERIM 02/27/07 4-10 MAINTENANCE-CIRCUIT PROTECTION 1 1. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 18 Amp. Protects the left scrub brush motor. 18 Amp. Protects the right scrub brush motor. 30 Amp. Protects the propel motor. 3 Amp. Protects the machine controls. 3 Amp. Protects the pump. 4-11 86037770 CHARIOT INTERIM 02/27/07 MAINTENANCE-SOLUTION STRAINER & PUMP 2 1. Solution Strainer 2. Pump 1 3 4 5 3. Solenoid Valve 4. Injector 5. Jets 86037770 CHARIOT INTERIM 02/27/07 4-12 MAINTENANCE-SOLUTION STRAINER & PUMP 1. 5. SOLUTION STRAINER The fine strainer is located on right side of machine. The strainer protects the pump, injector, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and reassemble. Make sure the O-ring gasket is in place when re-assembled. 2. JETS The two jets are located in front of and above the scrub deck. The jets spray cleaning solution onto the carpet. The spray pattern should be checked regularly and if jets become clogged they should be cleaned or replaced immediately. To clean jets: 1. Remove jet from jet body by rotating it counterclockwise. PUMP The pump is located under the tank on the right side of machine. The pump delivers solution from the tank to the scrub deck. To repair or replace pump: 1. Remove rear cover. 2. Remove screws that secures pump mounting plate to frame. 3. SOLENOID VALVE The solenoid valve is mounted on the front of the scrub deck, on right side. 2. Blow debris back through orifice if possible. Do not use pointed object to unplug jet. This will damage jet and cause improper spray pattern and solution flow through jets. 3. If jet cannot be cleaned by blowing debris back through its orifice, submerge jet in small container or acetic acid and let soak for up to six hours. 4. After soaking jet, use a soft brush to remove debris and rinse thoroughly. 5. Install jet in jet body by rotating it clockwise firmly into place. The solenoid valve shuts off solution flow to scrub deck whenever scrubbing stops. To repair or replace solenoid valve, remove screws that secure it to deck. 4. INJECTOR The injector is mounted to the solenoid valve. The injector siphons chemical from bottle or clean water from tank, depending on the position of selector valve, and mixes it proportionally with water from tank. 4-13 86037770 CHARIOT INTERIM 02/27/07 MAINTENANCE- DRIVE MOTOR & BRAKE 1. Drive motor 2. Parking brake 3. Drive chain 86037770 CHARIOT INTERIM 10/29/08 4-14 MAINTENANCE-DRIVE MOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake: FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake. The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged. The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly). When the mechanical over-ride is engaged the machine cannot be driven. 1. Mechanical over-ride disengaged Machine can be driven. 2. Push lever firmly in direction of arrow. To engage brake: 1. Mechanical over-ride engaged. Machine can be pushed or towed (slowly). 2. Push lever firmly in direction of arrow Note: There is an intermediate stop. Make sure lever is fully in the down position. 4-15 86037770 CHARIOT INTERIM 10/29/08 MAINTENANCE-DRIVE MOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 7. Install new brush and reinstall connecting screw and lead. 8. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension. 9. Carefully replace brush cap. Reinstalling: 10. When replacing the hex hub, use a small pin or screw to help align the holes. 1. Disconnect batteries from machine. 2. Disconnect the electrical connection to the traction motor. BRAKE REMOVAL (Must be done to access carbon brushes) 3. Remove 4 mounting screws and remove brake. 11. Drive the pin into the hub and make sure it is flush to the hex surface. The brake will not fit on the hub if the roll pin is protruding from the hub. 12. Replace the hub and use Lock-Tite on the screws. 4. Drive roll pin out of the hex hub enough to allow hex hub to slide off shaft. It is recommended that the roll pin be left partially in the hex hub. ROLL PIN HEX HUB SMALL PIN OR SCREW 5. Remove brush cap. 6. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement. 86037770 CHARIOT INTERIM 02/27/07 4-16 MAINTENANCE-TRANSPORTING PREPARATION FOR LOADING /UNLOADING TRAILER PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine. MACHINE TIE-DOWNS Before loading or unloading machine from trailer, remove scrub brushes to eliminate interference with tie-downs. Scrub head must be in the up position before loading. NOTE: When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to set the parking brake, and block the tires to prevent the machine from rolling. There are two tie points located at front and each side of foot box frame and two at the front side of frame. Tie-down devices must be of the proper type and strength. The combined strength of all tiedowns must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the transporting vehicle securely. TIE DOWN POINTS 4-17 86037770 CHARIOT INTERIM 02/27/07 MACHINE TROUBLESHOOTING PROBLEM No power to machine Little or no propel CAUSE Battery disconnected SOLUTION Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Faulty key switch Clean connections Replace switch Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Controller overheated Loose motor connection Charge batteries Allow pedal to return to neutral. Restart Reset circuit breaker and check brush Allow cool down period Check wires and connections from controller to motor Check wires and connections from throttle to controller and potentiometer resistance Check wires, connections and switch Faulty throttle circuit or potentiometer Faulty drive reset circuit or switch Machine does not change speeds Forward speed only Reverse speed only Faulty operator presence pedal circuit or switch - Prior to Serial Number (10*) Faulty platform circuit or switch Check switch engagement, wires, connections and switch Brake over-ride engaged Disengage brake over-ride Faulty brake circuit or over-ride switch Faulty speed control circuit or switch Faulty forward/reverse switch Check wires, connections and switch Check wires, connections and switch Check wires, connections and switch Replace switch **Call manufacturer for Serial Number. *See Serial Number page. 86037770 CHARIOT INTERIM 11/18/09 4-18 MACHINE TROUBLESHOOTING PROBLEM Poor scrubbing performance Little or no solution flow to the floor Little or no chemical flow Brush motors do not run, or run slowly Scrub deck will not go down/up 4-19 CAUSE Debris caught in scrub brushes SOLUTION Remove debris Low scrub brush down pressure Low battery charge Increase brush pressure Solution tank empty Fill solution tank Solution pump turned off Turn on pump Solution strainer plugged Clean solution strainer Solution system plumbing obstructed Pump obstructed Clear obstruction from plumbing Injector obstructed Clean or replace injector nozzle Solution solenoid valve obstructed or stuck Jet(s) obstructed Clean or replace valve Faulty pump circuit or pump Check wiring, connections, and pump. Faulty solenoid Check solenoid valve Chemical bottle empty Replace chemical bottle Selector valve in “no chemical” position Chemical strainer plugged Rotate valve handle position Chemical system plumbing obstructed Injector metering tip obstructed Clear obstruction from plumbing Circuit breaker(s) tripped Low battery charge Reset circuit beaker(s) and check brush pressure. Charge battery Fault brush circuit or motor Check wires, connections and motor Worn brush motor brushes Replace brushes, check commutator Actuator circuit breaker tripped Reset breaker Faulty actuator circuit or actuator Check wires, connections and actuator Charge batteries Clean or replace pump Clean or replace jet(s) Clean or replace strainer on tube inside bottle Clean or replace metering tip 86037770 CHARIOT INTERIM 02/27/07 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is corrected, the vehicle will operate normally. Fast-flash faults (“.” in Table 2) are considered to be more serious in nature and require that the key switch be cycled to resume operation after the fault is corrected. After the severity indication has been active for 10 seconds, the status LED flashes a 2-digit fault identification code continuously until the fault is corrected. For example, code “1,4”—low battery voltage—appears as: one LED flash, followed by a pause, then 4 LED flashes, and then repeats. LED CODE 1,1 1,2 PROGRAMMER LCD DISPLAY THERMAL CUTBACK THROTTLE FAULT 1 EXPLANATION POSSIBLE CAUSE over-/undertemperature cutback 1. Temperature >92°C or < -25°C. 2. Excessive load on vehicle. 3. Operation in extreme environments. 4. Electromagnetic brake not releasing. throttle fault 1. Throttle input wire open or shorted. 2. Throttle pot defective. 3. Wrong throttle type selected. 1,3 SPD LIMIT POT FAULT speed limit pot fault 1. Speed limit pot wire(s) broken or shorted. 2. Broken speed limit pot. 1,4 LOW BATTERY VOLTAGE battery voltage too low 1. Battery voltage <17 volts. 2. Bad connection at battery or controller. 1,5 OVERVOLTAGE battery voltage too high 1. Battery voltage >36 volts. 2. Vehicle operating with charger attached. 3. Intermittent battery connection. 2,1 MAIN OFF FAULT main contactor driver Off fault 1. Main contactor driver failed open. 2,3 MAIN CONT FLTS main contactor fault 1. Main contactor welded or stuck open. 2. Main contactor driver fault. 3. Brake coil resistance too high. 2,4 MAIN ON FAULT main contactor driver On fault 1. Main contactor driver failed closed. 86037700 CHARIOT INTERIM 05/27/08 4-20 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 3,1 PROC/WIRING FAULT HPD fault present for >10 sec. 1. Misadjusted throttle. 2. Broken throttle pot or throttle mechanism. 3,2 BRAKE ON FAULT brake On fault 1. Electromagnetic brake driver shorted. 2. Electromagnetic brake coil open. 3,3 PRECHARGE FAULT precharge fault 1. Low battery voltage. 2. KSI and throttle turned on at same time. 3,4 BRAKE OFF FAULT brake Off fault 1. Electromagnetic brake driver open. 2. Electromagnetic brake coil shorted. 3,5 HPD HPD (High Pedal Disable) fault 1. Improper sequence of throttle and KSI, push, or inhibit inputs. 2. Misadjusted throttle pot. 4,1 CURRENT SENSE FAULT current sense fault 1. Short in motor or in motor wiring. 2. Controller failure. * 4,2 HW FAILSAFE motor voltage fault (hardware 1. Motor voltage does not correspond to throttle request. 2. Short in motor or in motor wiring. 3. Controller failure. * 4,3 EEPROM FAULT EEPROM fault 1. EEPROM failure or fault. 4,4 POWER SECTION FAULT power section fault 1. EEPROM failure or fault. 2. Short in motor or in motor wiring. 3. Controller failure. 4-21 86037770 CHARIOT INTERIM 05/27/08 PARTS 86037770 CHARIOT INTERIM 02/27/07 BUMPER 1 2 6 8 10 7 9 7 10 3 6 11 5 1 4 5-1 86037770 CHARIOT INTERIM 02/27/07 BUMPER REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 86276890 86007070 86063230 86063240 86071020 86270830 86010670 86070730 86197040 86279130 86251750 70752 70849 140813 140814 140783 57023 87029 140729 57264 87083 67602 6 2 1 1 1 4 4 2 4 4 2 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 5/16-18X 3/4 PTHMS SS SCR, 5/16-18X 1.00 PTHMS SS BUMPER, LEFT BUMPER, RIGHT BRKT, FRONT BUMPER NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS BRKT, BUMPER MOUNT, SIDE NUT, 5/16-18 HEX ACORN PLTD WASHER, 5/16 SPLIT LOCK PLTD RISER, BUMPER 86037770 CHARIOT INTERIM 02/27/07 5-2 CONTROL PANEL 8 7 36 2 3 33 4 5 1 34 10 9 36 6 38 11 32 35 12 31 28 30 27 29 19 22 26 21 17 37 22 18 23 24 19 19 25 5-3 15 13 14 20 19 16 86037770 CHARIOT INTERIM 08/14/07 CONTROL PANEL REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 86026010 86257150 86002010 86007140 86008900 86223740 86005560 86007180 86257280 86007190 86257140 86277480 86008760 86005810 86070720 86078240 86271840 86251410 86255900 86005530 86001910 86002000 86279300 86273990 86229770 86027710 86270990 86251450 86279130 86010760 86005810 86005700 86271120 86006370 86273820 86007130 86001730 86273980 82522 72197 14942 72130 80845 70872 54199 72160 81371 72161 72196 70850 80682 57245 140728 66840 57285 67506 73538 54154 14606 14717 87134 70067 140805 270128 57090 830962 87083 87142 57245 57104 57125 67315 70019 72128 140804 70066 1 1 3 1 2 4 1 1 1 1 1 3 1 2 1 1 3 1 8 1 1 2 2 2 1 1 2 1 4 4 4 4 4 2 2 2 2 2 DESCRIPTION SERIAL NO. FROM NOTES: LIGHT, INDICATOR SWITCH, SPDT P-BUTTON BOOT, 3/8 CIRCUIT BREAKER SWITCH, SPST 2-POSITION ROCKER BOOT, SEAL-PUSH BUTTON 7/16-28 SCR, 1/4-20 X .59 PPHMS SS C METER, 36V LED BATTERY SWITCH, EMERGENCY STOP SWITCH, PUSH BUTTON SWITCH KEY DPST SWITCH ASM, SEALED PB RND GRN SCR, 5/16-18 X 1/2 PTHMS SS CONN, 175 DCA GRY W/O TERMS NUT, 1/4-20 HEX NYLOCK SS BRKT, BATT CONN, BASIC PANEL, CONTROL NUT, 5/16-18 HEX NYLOCK THIN SS RELAY, 15A 36V MINI STANDOFF, 6-32 X 5/8 HEX NYL METER, 12-48 VDC LED HOUR BREAKER, 30AMP BREAKER, 3AMP WASHER, #6 LOCK SCR, 6-32 X 3/8 PPHMS SS BLOCK, SHUNT MOUNT CONTROLLER, CHARIOT INTERIM NUT, 10-32 HEX NYLOCK SS RELAY, 15A 24V MINI WASHER, 5/16 SPLIT LOCK PLTD WASHER, .344X.69X.066 FLAT PLT NUT, 1/4-20 HEX NYLOCK SS NUT, 10-32 W/STAR WASHER PLTD NUT, 5/16-18 BRASS RELAY, 36VDC 100AMP HVY DUTY SCR, 1/4-20 X 1.25 HHCS SWITCH, DPDT 2-POSITION ROCKER BREAKER, 18A 250VAC, 50VDC SCR, 10-32 X 3/4 PPHMS SS 86037770 CHARIOT INTERIM 08/14/07 5-4 CONTROL PANEL HOUSING 2 3 3 1 6 5 11 10 4 7 9 8 5-5 86037770 CHARIOT INTERIM 02/27/07 CONTROL PANEL HOUSING REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 86005810 86276820 86277480 86070710 86237900 86062220 86070700 86279750 86089650 86277420 86010630 57245 70740 70850 140726 35278 270117 140725 87252 78524 70841 87013 4 6 6 1 3 1 1 4 4 4 4 DESCRIPTION SERIAL NO. FROM NOTES: NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 1/2 PTHMS BLK NP SCR, 5/16-18 X1/2 PTHMS SS BRKT, LEFT CONSOLE MOUNT GASKET, .125 X .25W X 23L CONSOLE BRKT, RIGHT CONSOLE MOUNT WASHER, RET, PUSHNUT, 5/16 BOLT TUBE, 5/8 OD X .357 ID X 1.57 SCR, 5/16-18 X 2.5 PTHMS SS WASHER, 1/4 ID X 5/8 OD SS 86037770 CHARIOT INTERIM 02/27/07 5-6 DECAL 4 7 6 5 3 8 1 2 10 5-7 86037770 CHARIOT INTERIM 01/06/09 DECAL REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 86004970 86244790 86245970 86245960 86244190 86244330 86243990 86244780 OPEN 86298970 50990 501227 51456 51455 500882 501046 500780 501226 1 1 1 1 1 1 1 1 LABEL, WINDSOR LOGO DOMED DECAL, CHARIOT, ICAPSOL LT LABEL, PANEL LEFT LABEL, PANEL, INTERIM, RIGHT LABEL, PANEL BASIC LEFT LABEL, 3-WAY VALVE LABEL, COVER PANEL DECAL, CHARIOT, ICAPSOL RT - 1 LABEL, CLEAN BRUSHES AND DECK SERIAL NO. FROM NOTES: WAS 500885 WAS 500884 NOTE: See “SAFETY LABEL LOCATION” page for safety label information. 86037770 CHARIOT INTERIM 01/06/09 5-8 FRAME-LOWER 1 3 2 4 5 4 17 7 6 9 16 8 8 10 8 11 8 15 4 8 4 14 21 8 18 19 20 5-9 86037770 CHARIOT INTERIM 02/27/07 4 13 12 FRAME-LOWER REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86070750 86071130 86070760 86276070 86092500 86197040 86279130 86270830 86071120 86071430 86070740 86079320 86064300 86010670 86091420 86088760 86088750 86079290 86010630 86271870 86276950 140731 140812 140733 70593 34428 57264 87083 57023 140811 140863 140730 620101 140790 87029 05251 75458 75457 620097 87013 57290 70772 1 1 1 16 1 4 4 20 1 1 1 2 2 4 1 1 1 2 4 4 4 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, LINKAGE, LEFT BRKT, TIP BRACE, LEFT, REAR BRKT, BRACE, LEFT FRONT SCR, 5/16-18 X 3/4 CARRIAGE SS FRAME, MAIN NUT, 5/16-18 HEX ACORN PLTD WASHER, 5/16 SPLIT LICK PLTD NUT, 5/16-18 HEX NYLOCK SS BRKT, TIP BRACE, RIGHT, REAR BRKT, BRACE, RGT FRONT BRKT, LINKAGE, RIGHT PLATE, PAD RETAINER PAD, TIPPING BAR WASHER, 5/16 FLAT SS AXLE, REAR WELDMENT TRAY, SLIDE, LEFT TRAY, SLIDE, RIGHT PLATE, REAR COVER ADJ. WASHER, 1/4 ID X 5/8 OD SS NUT, 1/4-20 HEX NYLOCK THIN SS SCR, 1/4-20 X 3/4 CARRIAGE SS 86037770 CHARIOT INTERIM 02/27/07 5-10 FRAME-UPPER 1 2 3 2 3 2 4 5 4 7 2 3 4 2 8 3 4 4 6 3 2 5-11 86037770 CHARIOT INTERIM 02/27/07 FRAME-UPPER REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 86071360 86270830 86010670 86276070 86083080 86074160 86073500 86277460 140855 57023 87029 70593 66437 270101 270090 70847 1 12 10 10 1 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, HORIZ ELECT, BURNISHER NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS SCR, 5/16 X 3/4 CARRIAGE SS PLATE, VERT BEARING SUPPORT CHANNEL, RIGHT DELUXE BRKT, SIDE CHANNEL L SCR, 5/16-18 X 5/8 BSHCS SS 86037770 CHARIOT INTERIM 02/27/07 5-12 PEDAL PLATFORM-From Serial Number (10*) 21 18 8 16 19 9 17 25 2 1 22 15 30 6 14 3 4 24 10 22 5 29 15 12 26 28 13 11 23 27 20 7 5-13A 86037770 CHARIOT INTERIM 03/31/10 11 PEDAL PLATFORM-From Serial Number (10*) REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 86233170 86264920 86222510 86221850 86136310 86312820 86288720 86272040 86223260 86223580 86274340 86278060 86277360 86277370 86277380 86277390 86312770 86007110 86224750 86279140 86279720 86279730 86224360 86224350 86333280 86222780 86222810 86254970 86137300 86250280 20054 27049 34430 34433 57086 57277 57503 66085 67502 70179 70759 70833 70834 70835 70836 72123 73993 87085 87248 87249 730325 730305 620047 620050 730304 87084 66135 2 1 1 1 1 1 1 2 1 1 7 2 1 1 4 2 1 1 1 6 2 4 1 1 2 1 1 1 2 1 CLAMP, 3/8 NYLON UL/CSA CABLE TIE, .19 X 7 UL/CSA PEDAL, THROTTLE LINK, THROTTLE NUT, M5 HEX BRACKET, POT, SPEED NUT, M6 NYLOCK PLATED NUT, M3.5 X 2.8 HEX PLUNGER, PLATFORM SWITCH ROD, PIVOT, 8.5MM X 77 SCR, M6 X 16 PH SET SCR, M4 X 4MM NP SCR, M6 X 10 PH SCR, M5 X 30 SHCS SCR, M4.8 X 16 PHTF SCR, M3.5 X 38 PH PLATFORM SWITCH, 25A SPST 125-250V SNAP SPRING, COMP, .48OD X .91L WASHER,M6 SPLIT LOCK DIN127B WASHER, M4 INT STAR WASHER, M5 INT STAR SPACER 12.7MMOD X 2.78W X 6L SPACER, 8MM X 16LG BUSHING, 8MM X 10 LG SS PLATE, PIVOT PLATE, COVER SPRING, COMP 18MM OD X 83 X 2 WASHER, M5 SPLIT LOCK PLTD POTENTIOMETER 5K OHMS SERIAL NO. FROM NOTES NOTE: Complete platform assembly is available, Part No. 86028310. **CALL MANUFACTURER FOR SERIAL NUMBER *SEE SERIAL NUMBER PAGE. 86037770 CHARIOT INTERIM 03/31/10 5-13B PEDAL PLATFORM-To Serial Number (10*) 1 2 9 30 28 3 10 4 11 12 5 6 31 8 9 23 22 27 26 25 24 20 10 13 11 12 15 29 14 17 7 16 17 32 18 19 21 20 17 5-14A 86037770 CHARIOT INTERIM 11/18/09 PEDAL PLATFORM-To Serial Number (10*) REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 86217650 86222700 86216380 86007110 86279720 86272040 86223580 86222520 86277390 86233170 86279730 86277380 86222510 86254970 86222780 86277360 86274340 86224360 86222810 86279140 86288720 86250280 86222790 86278060 86224350 86277370 86221850 86218810 86136310 86264920 86224750 86223260 34432 34429 140713 72123 87248 57503 67502 34431 70836 20054 87249 70835 34430 730304 620047 70833 70179 730325 620050 87085 57277 66135 620048 70759 730305 70834 34433 23717 57086 27049 73993 66085 1 1 2 2 4 4 2 1 4 3 4 4 1 2 2 2 11 2 1 9 2 1 1 2 1 1 1 1 1 1 1 1 DESCRIPTION DIVIDER PLATFORM BUSHING, 8MM X 10LG CLY SWITCH, 25A SPST 125-250V SNAP WASHER, M4 INT STAR NUT, M3.5 X 2.8 HEX ROD, PIVOT, 8.5MM X 77 PEDAL, BRAKE SCR, M3.5 X 38 PHMS CLAMP, 3/8 NYLON UL/CSA WASHER, M5 INT STAR SCR, M4.8 X 16 PHTF PEDAL, THROTTLE SPRING, COMP 18MM OD X 83 X 2 PLATE, PIVOT SCR, M6 X 10 PH SCR, M6 X 16 PH SPACER 12.7MM ID X 2.78W X 6L PLATE, COVER WASHER, M6 SPLIT LOCK DIN127B NUT, M6 NYLOCK PLATED POTENTIOMETER, 5K OHMS PLATE, THROTTLE SET SCR, M4 X 4MM NP SPACER, 8MM 16L SCR, M5 X 30 SHCS LINK, THROTTLE HARNESS, TWISTER PEDAL NUT, M5 HEX CABLE TIE, 7” UL/CSA SPRING, COMP, .480D X .91 PLUNGER, PLATFORM SWITCH SERIAL NO. FROM NOTES: *(1) *(1) * SEE SERIAL NUMBER PAGE **CALL MANUFACTURER FOR SERIAL NUMBER 86037770 CHARIOT INTERIM 11/18/09 5-14B PEDAL PLATFORM 2 3 17 16 6 18 6 14 12 19 9 7 1 20 4 15 11 8 5 8 14 13 12 5 11 10 5-15 86037770 CHARIOT INTERIM 11/18/09 PEDAL PLATFORM REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 86277430 86274690 86264920 86231070 86010670 86259430 86010770 86270830 86256470 86005810 86010810 86064480 86286580 86007780 86279760 86259440 86271190 86248920 86278850 86008680 70843 70258 27049 730328 87029 87485 87143 57023 70852 57245 87191 629993 47479 73576 87256 87486 57142 66487 80613 80607 1 2 3 2 5 4 2 4 2 1 2 1 1 1 2 2 2 1 2 1 DESCRIPTION SCR, 1/4-20 X 3.00 SHCS SCR, 5/16-18 X 1.5 HHCS GR5PLT CABLE TIE, 7” UL/CSA BUMPER, 1 X 1.375 RUBBER WASHER, 5/16 FLAT SS M12 FLAT WASHER WASHER, 7/16ID X1D.08 FLT SS NUT, 5/16-18 HEX NYLOCK SS STUB AXLE, M12-1.75 X 45MM NUT, 1/4-20 HEX NYLOCK SS WASHER, 1/4” IDX1.0OD FLAT SS PLATE, SWITCH BASE SPACER, ACTUATOR SWITCH SPRING, COMP .60D X2.0L X .045W WASHER, 1/4 LOCK HICOLLAR PLT WASHER, M12 SPRING LOCK NUT, M12 X 1.75 HEX DIN934 PLT PIN, CLEVIS 1/2 X 2.25 WASHER, .506 ID X .94D X .064 NYL COTTER, 1/2” RING SERIAL NO. FROM NOTES: Was 730334 *(1) *(1) *(1) * SEE SERIAL NUMBER PAGE 86037770 CHARIOT INTERIM 02/27/07 5-16 REAR COVER 21 23 18 20 22 18 14 13 1 10 2 3 9 19 18 3 2 11 12 15 16 9 8 7 6 17 5 4 5-17 86037770 CHARIOT INTERIM 04/16/09 REAR COVER REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 86276780 86279130 86010670 86031780 86005860 86228980 86275870 86242140 86010770 86248380 86005630 86071030 86010780 86271940 86006560 86066940 86324320 86324640 86324760 86010630 86324340 86005810 86324650 70728 87083 87029 270082 57273 09152 70556 72193 87143 66433 57022 140786 87162 57299 70083 140891 87013 57245 - 3 5 5 1 2 2 2 1 2 1 1 1 2 2 2 1 1 1 1 2 1 2 1 SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT SS COVER, REAR, DELUXE NUT, 1/4-20 X 12MM HEX BARREL BEARING FLANGED .377ID X .505OD SCR, 1/4-20 X 1.5” PPHMS SS KNOB, 3/8-16 X 1.5 WASHER, 7/16ID X 1D X .08FLT SS PAD, FLAT LEANING NUT, 3/8-16 HEX NYLOCK THIN SS BRKT, ASSEMBLY, REAR COVER WASHER, 1/4 SPLIT LOCK NUT, 1/4-20 ACORN SS SCR, 5/16-18 X 1 HHCS SS BAR, COVER REAR COVER, DELUXE HANDLE, CAM LATCH PLATE, COVER LATCH WASHER, 1/4 ID X 5/8 OD SS BRKT, REAR COVER NUT, 1/4-20 HEX NYLOCK SS PAWL, HANDLE SERIAL NO. FROM NOTES: WAS 70697 *(9) *(9) *(9) *(9) *(9) *(9) *(9) *See Serial Number Page 86037770 CHARIOT INTERIM 04/16/09 5-18 SCRUB DECK 27 26 28 32 31 30 33 23 22 24 25 21 2 20 19 3 18 17 4 16 5 6 15 48 35 14 16 34 11 45 7 44 43 1 42 46 47 12 13 48 FROM MAIN HARNESS 36 17 44 43 35 41 40 10 42 39 37 9 38 5-19 86037770 CHARIOT INTERIM 09/13/08 29 SCRUB DECK REF PART NO PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 86260400 86010640 86274290 86092530 86270830 86064010 86230500 86277530 86078060 86277150 86242120 86222110 86001360 86218170 86276780 86086100 86010670 86137310 86277530 86010650 86270990 86076790 86005810 86010630 86255950 86006530 86197570 86246990 86175890 86197630 86028890 86241240 86235430 86259460 86222330 86277880 86279790 86219290 86217710 86219450 86223520 86228960 86279770 86279140 86277870 86219440 86279780 86004820 86264940 880212 87016 70162 34446 57023 29270 02498 OPEN 70861 149997 70797 48090 53267 140394 35369 70728 66859 87029 87098 70861 87018 57090 41439 57245 87013 73869 70057 40028 54205 11-800039 40042 84098 42091 31020 89277 57504 70855 87489 34418 29268 41488 67598 09149 87487 87085 70854 41487 87488 48041 27051 1 2 2 1 3 1 2 8 4 2 2 1 3 1 12 18 12 4 4 1 2 4 1 2 1 1 1 1 1 1 1 1 2 8 6 2 2 2 2 4 4 4 4 2 2 2 3 DESCRIPTION SERIAL NO. FROM NOTES: WIRE ASM, REV POLARITY JUMPER WASHER, #10 LOCK EXT STAR SCR, 10-32 X 3/8 PPHMS SS FRAME, INTERIM DECK 24 IN NUT, 5/16-18 HEX NYLOCK SS DEFLECTOR, MACHINED BRUSH, 24” CYL, C-NYLON SCR, MX X 1.25 X 20 LG BSHCS SS PAD, SKID BAR, LARGE SCR, 5/16-18 X 2 BSHCS SS KNOB, 1.0 OD X 5/16-18 MOTOR, SP BRUSH DRIVE, 36V, 3/4 HP BRUSH SET GASKET, GEARBOX SCR, 5/16-18 X 3/4 HHCS SS RETAINER, DEFLECTOR WASHER, 5/16 FLAT SS WASHER, M8 SPLIT LOCK SCR, M8 X 1.25 X 20 LG BSHCS SS WASHER, #10 X 9/16 OD NUT, 10-32 HEX NYLOCK SS HOPPER, INT SCRUB DECK 14 NUT, 1/4-20 HEX NYLOCK SS WASHER, 1/4-20 ID X 5/8 OD SS STOP, MOUNT SCR, 1/4-20 X 1 PPHMS SS HOSEBARB, 1/4 MPT X 1/2 DL METERING TIP, PINK BUSH, 1/4 X 1/8 BR HOSEBARB, 1/4 MPT X 1/2 H 90 D VALVE, 115V CMD SOLENOID SVC INJECTOR, 200.3CT ELBOW, STREET, 1/4 FPT X 1/8 MPT WATER NOZZLE & ORING ASM NUT, M8 X 1.25 HEX JAM SS SCREW, M8-1.25 X 35 LG SHCS SS WASHER, M8 (THICK) FLAT SS HOUSING, SCRUB PLUS DRIVE DOOR, CYLINDRICAL BRUSH HUB, BRUSH IDLER RING, 28MM INT SNAP PHOSPHATE BEARING, 15 X 28 X 7W SS BALL WASHER, M6 LARGE OD FLAT SS WASHER, M6 SPLIT LOCK DIN127B SCREW, M6-1.0 X 20 LG BHSCS SS HUB, BRUSH DRIVE WASHER, M16 SMALL OD FLAT SS KEY, 3/16 SQ X 7/8 CRS CABLE TIE, 11.38” UL/CSA 86037770 CHARIOT 09/13/08 5-20 SCRUB DECK LIFT ACTUATOR 2 3 1 30 28 27 29 4 26 31 25 5 9 24 6 7 22 23 5 22 9 10 11 8 12 32 36 35 33 37 34 13 12 14 15 16 17 2 38 2 21 39 41 5 40 9 10 7 19 18 5-21 86037770 CHARIOT INTERIM 02/27/07 20 SCRUB DECK LIFT ACTUATOR REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 86006910 86248980 86011950 86066920 86005810 86231360 86010630 86277130 86010670 86270830 86069440 86008670 86271280 86007160 86087520 86072460 86276010 86270270 86007780 86250230 86277500 86259420 86091840 86228840 86276760 86066910 86273920 86090330 86278400 86232680 86009400 86272520 86276400 86010680 86229000 86255650 86222270 86005630 86228910 86239160 86290090 70443 81438 140852 57245 14744 87013 70795 87029 57023 140442 80606 57163 72157 73456 14387 70580 27721 73576 66266 70853 87232 140850 09124 70724 140851 70019 87258 730351 270114 81873 66392 70642 87030 09154 81627 57276 57022 09139 41527 - 2 3 1 1 5 2 4 1 6 3 1 4 2 1 2 1 2 2 1 1 2 4 1 2 2 2 1 2 1 1 1 1 1 4 2 2 2 1 2 1 1 DESCRIPTION SCR, 1/4-20 X 5/8 SHCS PIN, CLEVIS 3/8 X 1.75 PLTD ACTUATOR, 36 VDC, 3.5 IN STRK BAR, COMP. SPRING RETAINER, IS NUT, 1/4-20 HEX NYLOCK SS BUSH, BRZ FLG .25 X .38 X .25 WASHER, 1/4 ID X 5/8 OD SS SCR, 5/16-18 X 1.00 CARRIAGE SS WASHER, 5/16 FLAT SS NUT, 5/16-18 HEX NYLOCK SS BRKT, LATCH COTTER, 3/8” RING NUT, 4-40 W/STAR WASHER SWITCH, 10A ROLLER MINI SPACER, L2020B PLUNGER SWITCH BRKT, MICROSWITCH MOUNT SCR, 4-40 X 1.0 PPHMS CLIP, RETAINING 7/16 SPRING, COMP. .60 D X 2.0 L X .045 W PLUNGER, MICROSWITCH SCR, 1/4-20 X 5/8 CARR SS WASHER, THRUST .511 ID X 1 OD BRO BRKT, ACTUATOR SLIDER BEARING, FLANGED .314 ID X .502 OD SCR, 5/16-18 X 1.25 BSHCS SS BAR, COMP. SPRING RETAINER, OS SCR, 1/4-20 X 1.25 HHCS WASHER, .804 ID X 1.25 OD X .179 SPRING, COMP., 1.10 OD X 2.25 L X .148 CHAIN, #41, 1/2” PITCH X 34 P CHAIN, #41 1/2” P MASTER LINK PIN, CLEVIS 3/8 X 2.75 PLTD SCR, 1/2-20 X 1 HHCS GR8 PLTD WASHER, 3/8 ID X 3/4 OD NYLON BEARING FLG, .377 ID X .502 OD X .500 SPROCKET, #41 1/2” P 9T NUT, PUSH FLAT RD .51 ID NUT, 3/8-16 HEX NYLOCK THIN SS BEARING, FLANGED 3-.377 ID X .502 OD HARNESS, DECK SWITCH GUARD, CHAIN SERIAL NO. FROM *(2) NOTES: WAS 05250 *(3) *SEE SERIAL NUMBER PAGE 86037770 CHARIOT INTERIM 09/14/07 5-22 SCRUB DECK LIFT LINKAGE 27 29 1 26 2 3 25 24 4 30 5 31 13 32 33 34 35 23 22 33 6 7 12 28 18 11 10 20 3 9 21 12 5 11 9 8 3 19 13 16 15 14 16 17 4 5 5-23 8 86037770 CHARIOT INTERIM 02/27/07 13 3 15 SCRUB DECK LIFT LINKAGE REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 86276070 86272380 86010770 86274010 86271530 86270830 86009400 86001320 86005830 86223540 86005800 86008810 86005630 86224380 86009050 86008460 86092820 86010670 86276920 86231090 86271840 86009100 86257830 86275840 86279260 86008680 86093550 86006560 86271870 86272320 86270310 86254980 86002850 86232820 86093570 70593 66217 87143 70070 57216 57023 81873 140353 57263 66483 57217 80697 57022 730336 81324 80102 140678 87029 70755 80809 57285 81396 66879 70550 87119 80607 66890 70083 57290 66151 70760 730312 27343 27981 68022 4 1 9 2 4 4 1 2 2 2 2 2 5 2 4 4 1 2 2 2 2 2 1 1 2 1 1 2 2 1 2 1 1 1 1 DESCRIPTION SCR, 5/16-18 X 3/4 CARRIAGE SS PIN CLEVIS 3/8 X .75 PLTD WASHER, 7/16 ID X 1D X .08 FLT SS SCR, 3/8-16 X 2 HHCS NUT, 3/8-24 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK SS CHAIN, #41 1/2” P MASTER LINK BALL JOINT ASSY, 3/8-24 LH NUT, 3/8-24 UNF LH ROD, SCRUB LIFT WASHER, 9/16 ID BENT BALL JOINT ASY, 3/8-24 RH NUT, 3/8-16 HEX NYLOCK THIN SS SPACER, 1 OD X .391 ID X 1.063 BEARING, 1/2 ID X 11/32L NYLON SPACER, .500OD X .391ID X .400 H-FRAME WELDMENT WASHER, 5/16 FLAT SS SCR, 3/8-16 X 1 HHCS SS NP BUMPER, RUBBER 5/16” ID X 1.50 NUT, 5/16-18 HEX NYLOCK THIN SS WASHER, FIBERGLIDE 1/2” ID X 1” OD TUBE, .50 OD X .377 ID X 1.656 SCR, 3/8-16X2.5 HHCS GR5 PLT WASHER, .53ID X 1.OD X .060 PLTD COTTER, 1/2’ RING PIVOT ASSY, DECK LIFT SCR, 5/16-18 X 1 HHCS SS NUT, 1/4-20 HEX NYLOCK THIN SS PIN, CLEVIS 1/2 X 2.75 LG EYEBOLT, 1/4-20 X 1.5 PLTD SPRING, EXT 1.31D X 8.00L X .225W CHAIN, #40, 1/2”P MASTER LINK CHAIN, #40, 1/2 PITCH X 4 ROLLER PIVOT ARM, WELDMENT SERIAL NO. FROM NOTES: *(4) WAS 66854 *(4) WAS 66844 *(4) WAS 66486 *(4) WAS 66846 *SEE SERIAL NUMBER PAGE 86037770 CHARIOT INTERIM 02/27/07 5-24 SOLUTION 2 TO TANK 4 5 30 33 32 3 1 13 6 3 11 10 7 1 3 8 (SOLENOID ASM.) 3 3 10 DETAIL 'A' 30 29 28 3 9 31 TO SPRAY JETS 12 3 27 18 22 1 3 23 26 3 25 24 20 21 3 19 18 17 SEE DETAIL "A" 14 15 16 5-25 86037770 CHARIOT INTERIM 02/27/07 TO TANK ASM. SOLUTION REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 86280910 86282310 86233150 86248130 86201660 86240620 86197570 86281310 86003580 86281100 86258940 86282320 86274070 86181340 86004570 86014000 86070570 86270830 86010670 86276070 86197940 86006100 86264920 86197910 86256120 86252980 86001530 86068450 86274410 86277460 86010650 86270990 86270860 86233390 39174 39699 20042 59041 030-54 44105 40028 39326 34327 39274 84188 39710 70086 12-800208 44067 140677 57023 87029 70593 40027 65176 27049 40022 730368 730369 40039 66860 70195 70847 87018 57090 57028 80887 3 1 17 1 1 1 2 2 1 2 1 1 1 2 2 2 1 4 2 2 2 1 2 1 1 1 1 4 2 5 4 1 1 DESCRIPTION HOSE, 1/2 ID WIREBOUND X 23” HOSE, 3/8 ID WIREBOUND X 35” CLAMP, 3/8 HOSE (D-SLOT) ORIFICE, 1/8 MPT PLUG W/.040 TEE 1/4 FEMALE HOSEBARB, 1/4 MPT X 3/8 INT THD HOSEBARB, 1/4 MPT X 1/2 DL HOSE, 3/8 ID WIREBOUND X 8.8” FITTING, 1/2” X 3/8” X 3/8” RED. T HOSE, 1/2 ID WIREBOUND X 7” VALVE, CHECK 1/2 HOSEBARB HOSE, 1/2 ID WIREBOUND X 49” SCR, 10-24 X 1/2 PPHMS SS FTTG, BRB 1/8 P X 3/8 H BR JET BODY, MINI PROMAX BODY JET, MINI PROMAX 8001 BRKT, JET MOUNT NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS HOSEBARB, 3/8 MPT X 1/2 90 D DL PUMP ASM, 36V ACCESSORY CABLE TIE, 7” UL/CSA HOSEBARB, 1/2 MPT X 1/2 POLY DL STRAINER, 1/2 FPT 100 MESH SCREEN, 100 MESH HOSEBARB, 1/2 MPT X 1/2 HOSE 90 D BRACKET, STRAINER SCR, 10-32 X 1.25 PPHMS SS SCR, 5/16-18 X 5/8 BSHCS SS WASHER, #10 X 9/16 OD NUT, 10-32 HEX NYLOCK SS NUT, 10-24 U-TYPE SPEED CLAMP, 7/8 DIA “P” CUSHIONED SERIAL NO. FROM ** ** NOTES: WAS 44102 WAS 44101 * * CALL MANUFACTURER FOR SERIAL NUMBER 86037770 CHARIOT INTERIM 02/27/07 5-26 STEERING 1 2 3 4 5 6 8 7 28 9 10 11 12 13 27 26 25 14 15 24 14 19 29 23 20 22 19 21 18 16 17 7 5-27 86037770 CHARIOT INTERIM 02/27/07 STEERING REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86271610 86234810 86259610 86224050 86228790 86091740 86270830 86005610 86219600 86272900 86224060 86219650 86228670 86276070 86224800 86010670 86135970 86275190 86008610 86001030 86224320 57228 27945 730117 730318 09111 140720 57023 57016 45012 67416 730319 48110 09072 70593 730315 87029 48045 70377 80595 09148 730221 1 1 1 1 1 1 4 1 1 1 1 1 1 4 1 2 1 1 2 1 1 22 86224810 730316 1 23 24 25 26 27 28 86005630 86002750 86278940 86010780 86274330 86279130 57022 270088 87008 87162 70175 87083 1 1 2 1 1 2 NUT, 5/8-16 HEX NYLOCK THN COVER, STEERING WHEEL WHEEL, STEERING 40 SPLINE HUB SHAFT, UPPER STEERING BEARING, FLANGE .88ODX.75IDX.75 BRKT, UPPER STEERING NUT, 5/16-18 HEX NYLOCK SS NUT, 7/8 DIA PUSHLOCK JOINT, UNIVERSAL FEMALE RING, 3/4” KLIP SHAFT, LOWER STEERING KEY, 5MM SQ X 39MM L BEARING, 3/4” BORE FLANGED SCR, 5/16-18 X 3/4 CARRIAGE SS SPROCKET, STEERING SHAFT WASHER, 5/16 FLAT SS KEY, 3/16 SQ X 5/8 LONG SCR, 3/8-16 X 1.25 HHCS SS FLANGE, BEARING PRESS STEEL BEARING, BALL 3/4 BORE SPHERED SPACER, .63 OD X .385ID X .64L SPROCKET, DRIVE WHEEL STEERING NUT, 3/8-16 HEX NYLOCK THIN SS CHAIN, ISO 08B, 12.7MM PITCH WASHER, 1/4 ID X 1-1/4OD WASHER, 1/4 SPLIT LOCK PLTD SCR, M6 X 20HHMS PLTD WASHER, 5/16 SPLIT LOCK 29 8625320 70806 1 SET SCR, M6 X 25 NP - 82327800 279001 - CHAIN, MASTERLINK 12.7MM 86037770 CHARIOT INTERIM 02/27/07 SERIAL NO. FROM NOTES: SERVICE ONLY SERVICE ONLY 5-28 TANK 1 2 3 27 15 19 25 28 20 18 29 31 32A 32B 26 TO STRAINER 24 23 13 12 30 5 4 17 30 16 15 6 21 4 10 14 22 9 15 17 15 22 21 5-29 7 14 86037770 CHARIOT INTERIM 12/16/08 11 8 TANK REF PART NO PRV NO. QTY DESCRIPTION 1 86282230 39622 1 2 86232140 270704 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86236590 86275800 86006860 86073470 86002620 86004000 86277560 86246080 86088620 86233150 86240490 86240570 86233090 86062180 86282220 1 14 2 1 1 1 1 1 1 1 1 2 6 1 2 18 86195000 1 VALVE, 3-WAY BALL 1/8 FP 19 20 21 22 23 24 25 26 27 28 29 30 86240610 86078250 86006760 86279630 86257570 86004260 86247760 86198050 86240400 86236760 86240580 86002390 34448 70546 70403 149998 260-64A 35255 70866 51368 75468 20042 40094 40106 20016 75466 39621 15808022 44104 66855 70305 87212 51407 39472 80960 81923 40077 34449 40107 20063 HOSE, 1/4 ID NYLOBRD X 29” CAP, CHEM, FEED 90 DEG W/DIP TUBE FOOT FILTER SCR, 8 X 3/4 PFHT/S BLK ZINC SCR, #10 X 1/2 PPHST TYPE B SS BRKT, FULL LINE, INDICATOR ACCESS COVER CLEAR 6” W/RIM GASKET, TANK LID SCR, #6 X 1/2 SHT MTL SS LANYARD, 18.0 W/LOOP & EYE TANK, INTERIM, MACHINED CLAMP, 3/8 HOSE (D-SLOT) HOSEBARB, 1/4 MPT X 3/8 NYLON HOSEBARB, 1/4 MPT X 1/4 NYLON CLAMP, 1/4 ID HOSE BOTTLE HOLDER, TRIMMED HOSE, 1/4 ID NYLOBRD X 19” 3 1 6 6 1 1 1 1 1 1 1 2 HOSEBARB, 1/8 MPT X 1/4 H 90 D PANEL, ON-OFF SCR, 5/16-18 X 3/4 HHCS GR5 PLTD WASHER, .344IDX1.13ODX.09T PLT TETHER, DRAIN HOSE, 1.5 HOSE, 1.5 X 24.0 DRAIN NIPPLE, 3/4 CLOSE PVCE TEE, 3/4 FPT HOSEBARB, 3/4 MPT X 1/2 HOSE FTG, REDUCER 1” X 3/4” HOSEBARB, 1” FPT X 1 1/2 HOSE 90 D CLAMP, 1.75” WORM GEAR X .312 31 86328980 - 1 DRAIN CAP ASSEMBLY 32A 86952260 W450-4 1 32B 86952270 W455-4 - 33 86293460 - 1 IRENEW ENCAPSULATING INTERIM CARPET CLEANING IRENEW ENCAPSULATING INTERIM CLEANING WITH CARPET PROTECTION GASKET, FOAM 42” X 1/2" X 1/8” SERIAL NO. FROM NOTES: SERVICE ONLY ** * * CALL MANUFACTURER FOR SERIAL NUMBER 86037770 CHARIOT INTERIM 11/03/09 5-30 WHEEL-FRONT DRIVE-CHAIN 1 2 3 4 9 9 5 20 18 17 33 35 8 32 9 10 11 12 6 7 31 13 14 30 29 28 15 27 17 26 18 17 25 22 1 36 23 24 18 21 14 5-31 16 86037770 CHARIOT INTERIM 08/19/09 15 19 WHEEL-FRONT DRIVE-CHAIN REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 86223980 86223480 86219420 86224040 86005510 86216210 86227440 86136360 86010720 86222730 86318830 86275640 86279700 86219620 86007620 86279710 86136640 86222710 86276960 86277340 86002730 86232770 86232780 86222760 86007630 86002710 86224270 86277330 86222720 86224330 86219630 86000850 86219640 86259940 86222750 86224340 86222770 86217720 86311040 86277320 09134 67450 41510 730306 53810 53820 05261 57275 87086 620038 70515 87244 48106 730310 87245 70262 620036 87243 70830 270085 279000 279001 620041 730311 270076 730293 70829 620037 730294 48107 05231 48108 89275 620040 730295 620042 29269 70828 4 2 1 1 1 1 1 1 11 4 5 1 1 3 2 1 12 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SEALED BALL BRNG, 25MM X 52MM RING, 52MM INTERNAL SNAP STEERING, HUB SHAFT, ASM, DRIVE PIVOT MOTOR, 36V 180RPM GEAR BRUSH SET MOTOR 53810 ARMATURE 53810 MOTOR NUT, M10X1.5 HEX NYLOCK PLTD WASHER, M10 X 30 PLTD PLATE, DRIVE WHEEL YOKE SCR, M10 X 30 SHCS SCR, 3/8-24 X 3/4 HHCS GR5 PLTD WASHER, M10 X 18 FLAT KEY, 1/4 SQ. X .63 SPROCKET, MOTOR SHAFT WASHER, M8 X 32 FLAT SCR, M8-1.25 X 20HHMS PLTD PLATE, CHAIN COVER WASHER, M6 SPLIT LOCK SCR, M6 X 15 HHCS CHAIN, ISO 08B 12.7MM PITCH/LINK CHAIN, OFF-SET LINK 12.7MM CHAIN, MASTERLINK 12.7MM PLATE, DRIVE YOKE RH SPROCKET, DRIVE WHEEL CHAIN TENSIONER SLEEVE, CHAIN TENSIONER SCR, M10 X 45 HHCS PLATE, BEARING RETAINER SPACER, 25.5ID X 45OD X 65L KEY, 3/16 SQ X .67 AXLE, TWISTER KEY, 1/4 SQ X 1.5 WHEEL, 10X26 W/KEYWY GRY, NT PLATE, DRIVE YOKE FRONT SPACER, 25.5ID X 45OD X 43L PLATE, BEARING COVER DRIVE ASM, MOTOR SPACER, CHAIN DRIVE AXLE SCR, M10 X 30 HHCS 86037770 CHARIOT INTERIM 08/19/09 SERIAL NO. FROM NOTES: SERVICE ONLY SERVICE ONLY COMPLETE 5-32 WHEEL-FRONT BRAKE 1 2 3 15 14 10 11 13 12 4 16 7 8 9 5-33 86037770 CHARIOT INTERIM 08/01/09 6 5 WHEEL-FRONT BRAKE REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 86010790 86275190 86006170 86005810 86318830 86233410 86005710 86273740 86008920 86257490 86006840 86010630 86273340 86001740 86264930 86320870 87163 70377 66031 57245 81270 57105 70010 80889 76155 70390 87013 00-000289 140816 27050 - 4 4 1 2 1 1 4 2 2 2 2 2 4 1 1 1 WASHER, 3/8 SPLIT LOCK PLTD SCR, 3/8-16 X 1.25 HHCS SS PIN, ROLL 1/8” X 3/4”L SS NUT, 1/4-20 HEX NYLOCK SS SCR, M10 X 30 SHCS CLAMP, 3/4 DIA CUSHION .406DIA NUT, 1/4-20 HEX W/STAR WASHER SCR, 1/4-20 X 1.50 HHCS BOOT, RUBBER TERM. ISOLATOR TERMINAL MOUNT SCR, 1/4-20 X 1 FHCS PLTD WASHER, 1/4 ID X 5/8 OD SS SCR, 8-32 X 3/8 SHCS SS BRAKE, 36VDC W/CONNECTOR CABLE TIE, 3.5” UL/CSA SWITCH, 36V BRAKE 86037770 CHARIOT INTERIM 08/19/09 SERIAL NO. FROM NOTES: 5-34 WHEEL-REAR 1 2 3 5-35 86037770 CHARIOT INTERIM 02/27/07 WHEEL-REAR REF PART NO. PRV NO. QTY 1 2 3 86259950 86008710 86232130 89276 80623 17309 2 2 2 DESCRIPTION SERIAL NO. FROM NOTES: WHEEL, 10X2.5X.787ID BEARINGS RING, ¾” EXT SNAP H-D CAP, 2.75 ID X 1.0 L BLK VINYL 86037770 CHARIOT INTERIM 02/27/07 5-36 WIRING-BATTERIES 2 3 4 1 20A 20B 5 9 23 24 7 10 11 6 8 12 22 13 14 15 16 19 17 18 5-37 86037770 CHARIOT INTERIM 02/27/07 WIRING-BATTERIES REF PART NO. PRV NO. QTY 1A 1B 2 3 4 5 6A 6B 7A 7B 8 9 10 11 12 13 14 15 16 17 18 19 20A 20B 21 22 23 24 86260200 86002510 86008920 86271910 86010670 86264960 86260610 86002570 86260230 86002580 86008760 86229700 86008300 86008410 86272810 86092910 86254990 86278150 86259910 86088790 86276070 86270830 86228410 86283410 86284090 86005810 86233360 86274310 80872 23125 80889 57295 87029 27915 880836 23190 80876 23191 80682 08071 78242 78568 67132 51396 730313 70117 89265 78571 70593 57023 10023 10030 02456 57245 28038 70170 2 2 6 6 6 2 1 1 1 1 1 3 1 1 1 1 1 8 8 2 4 4 3 3 1 8 1 1 DESCRIPTION WIRE, 4X14.5BK 5/16RINGX5/16RING WIRE, 4X15 BCLAMPXBCLAMP BOOT, RUBBER TERM. ISOLATOR NUT, 5/16-18 FLEXLOCK WASHER, 5/16 FLAT SS CABLE TIE, .375 X 43” WIRE, 4X25RD CTERM X 3/8 RING WIRE, 4X27 RD BCLAMP X CTERM WIRE, 4X30 BK CTERM X 3/8RING WIRE, 4X27 BK BCLAMP X CTERM CONN, 175 DCA GRY W/O TERMS BLOCK, 3.0 X 1.5 X 1.5 TRAY, BATTERY LINER TRAY, BATTERY RING, 1/2 EXT. SNAP H-D LATCH ROD, BATTERY TRAY SPRING, COMP, 63ODX3.5LX.074W SHOULDER BOLT, 5/16 OD X 1.0 L WHEEL, BATTERY TRAY TRAY, STANDARD STOP SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS BATTERY, 12V, 205AH BATTERY, 12V, 225AH CHARGER, 36V, 20A, 115V, C175 NUT, 1/4-20 HEX NYLOCK SS CLAMP, CABLE KIT SY945 SCREW, 10-24 X ¾ PPHMS SERIAL NO. FROM NOTES: *(6) NOT SHOWN *(7) *SEE SERIAL NUMBER PAGE 86037770 CHARIOT INTERIM 10/20/08 5-38 WIRING-COMPONENTS 2 1 3 4 6 4 5 7 8 9 10 11 13 12 5-39 86037770 CHARIOT INTERIM 02/03/09 WIRING-COMPONENTS REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86010780 86273830 86255910 86005710 86010630 86006850 86008920 86238500 86276070 86239720 86233410 86270830 86010670 87162 70020 73659 57105 87013 70393 80889 81427 70593 41520 81270 57023 87029 2 2 2 4 2 2 2 2 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: WASHER, 1/4 SPLIT LOCK PLTD SCR, 1/4-20 X 1/2 HHCS SS NP STANDOFF, 1/4-20 X 1.0 HEX INS NUT, 1/4-20 HEX W/STAR WASHER WASHER, 1/4 ID X 5/8 OD SS SET SCR, 1/4-20 1.25L BOOT, RUBBER TERM. ISOLATOR GROMMET, 1.703IDX2.5ODX.125GRV SCR, 5/16-18 X 3/4 CARRIAGE HORN, 108DB MINIATURE PIEZO CLAMP, 3/4 DIA CUSHION .406DIA NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS 86037770 CHARIOT INTERIM 02/27/07 5-40 WIRING-CONTROL PANEL – From Serial Number (11*) * SEE SERIAL NUMBER PAGE 57 BLK 50 RED 56 BLK 42 GRN E 21 ORG B C D F 2 BLK 1 WHT 52 RED 16 RED 17 RED 18A 14 RED 18A 15 RED 44 RED 67 RED 49 RED 30A 68 RED 3 LT BLU 3A 48 RED J 4 22 ORG 55 RED 36 YLW 19 LT BLU 24 WHT/RED 3A 25 WHT/RED 65 ORG 64 LT BLU 63 BLK 39 YLW 12 BLK 11 WHT/BLK 25 WHT/RED 38 YLW 38 YLW 53 BLK 34 BLK 35 BLK 26 LT BLU 33 RED 58 RED 59 WHT 30 ORG 60 WHT 8 BRN 9 BRN 57 BLK 78 BLK 81BLK 73 BLK 32 RED 33 RED 41 BLU 51 RED 27 WHT/YLW 40 GRY 33 35 BLK 46 RED 45 RED K 53 BLK 54 BLK 34 BLK 63 BLK 56 BLK 77 BLK 18 BLK 69 BLK 62 BLK 75 BLK 70 BLK 23 BLK 58 RED 6 4 RED 59WHT 29 WHT/BLK 13 RED 64 LT BLU 65 ORG 60 WHT 31 LT BLU 66 RED 11 WHT/BLK 2 BLK 1 WHT 12 BLK 69 BLK 68 RED A 1 BRUSH RELAY 70 BLK 3 4 J 24 WHT/ RED 55 RED 67 RED 32 RED 54 BLK 47 RED MAIN RELAY I 4 L DIAGRAM B DIAGRAM A DIAGRAM C DIAGRAM D 16 RED 17 RED 80 WHT/GRN 40 GRY 72RED 42 DK GRN 28 WHT/ORG 10 GRN 41 DK BLU 81 BLK 2 48 RED 67 RED 5 28 WHT/ORG 8 BRN 31 LT BLU 43 RED 20 BLK 19 BLK 39 YLW 62 BLK 36 YLW 7 6 30 WHT 26 LT BLU 7 BRN 79 ORG 23 BLK 12 1 29 WHT/BLK 7 BRN 78 BLK DIAGRAM K 73 BLK 81BLK 41 BLU 40 GRY 33 67619 27 WHT/YLW 22 ORG 61 BLU DIAGRAM F DIAGRAM E 3 BLU 3 6 1 4 RED 10 GRN 9 BRN 5 ORG DIAGRAM I 77 BLK 4 3 72 RED 76 RED 6 1 74 RED 73 BLK 75 BLK 29273 4 DIAGRAM L DIAGRAM J MAIN RELAY BRUSH RELAY MAIN RELAY 29204 29204 5-41 86037770 CHARIOT INTERIM 02/20/14 WIRING-CONTROL PANEL REF PART NO. PRVNO. QTY 1 2 3 4 5 6 7 86239210 86260540 86010860 86261210 86261250 86251490 86311210 41541 880426 880353 29204 29273 67619 - 1 1 1 3 1 1 1 DESCRIPTION HARNESS, CONTROL PANEL, INTERIM WIRE, 4 X 13 RD C. TERM X 5/16 RING WIRE, 4 X 20 BK C TERM X 5/16 RING DIODE ASM, 76008 X 76008 DIODE ASM, FAST RECOVERY RESISTOR ASM, 1/2 WATT 33 OHM LIGHT ASM, INDICATOR, CODE SERIAL NO. FROM NOTES: *(8) *SEE SERIAL NUMBER PAGE 86037770 CHARIOT INTERIM 05/27/08 5-42 WIRING-DRIVE MOTOR RED BLK 1 WHT 2 BLK 1 2 BLK 1 WHT 2 BLK WHT BLK CONTROL PANEL HARNESS 5-43 86037770 CHARIOT INTERIM 02/27/07 WIRING-DRIVE MOTOR REF PART NO. PRV NO. QTY 1 86239120 41522 1 DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, CHARIOT PROPEL 86037770 CHARIOT INTERIM 02/27/07 5-44 WIRING-MAIN HARNESS DIAGRAM A HORN 13 ORG 12 ORG 17 WHT/YLW 20 BLK 6 BRN 22 WHT/BLK 16 BLK 14 BLK BRAKE DRIVE MOTOR 19 WHT 20 BLK 13 BLK 18 LG BLU 19 WHT 6 BRN 21 WHT/ORG 15 YLW 6 BRN 6 BRN 1 10 BLK 11 RED RIGHT BRUSH MOTOR 16 BLK 59 WHT/ORG NOT USED LEFT BRUSH MOTOR DIAGRAM B 60 WHT/BLU 15 YLW SWITCH BRUSH MOTOR (BASIC ONLY) 4 12 RED 5 9 BLK 2 6 DIAGRAM C 17 LT BLU 18 WHT/YLW SCRUB LIFT ACTUATOR 3 59 WHT/ORG CONTROL HARNESS 11 RED 60 WHT/BLK 10 BLK PUMP CONTROL HARNESS BASIC A B C 5-45 86037770 CHARIOT INTERIM 02/27/07 WIRING-MAIN HARNESS REF PART NO. PRV NO. QTY 1 2 3 4 5 6 86239170 86239130 86239160 86239200 86235820 86260400 41528 41523 41527 41539 34376 880212 1 1 1 1 1 1 5-65 DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, BRAKE HARNESS, MAIN HARNESS, DECK SWITCH HARNESS, PUMP AND SOLENOID FERRITE, .72 X .70 X 1.28 WIRE ASM, REV POLARITY JUMPER 86037770 CHARIOT INTERIM 02/27/07 5-46 WIRING-PEDAL PLATFORM-From Serial Number (10*) B A 1 8 BLU 9 RED DIAGRAM A DIAGRAM B ORG BRN GRN GRN BRN ORG LT BLU RED 5-47A 5-65 86037770 CHARIOT INTERIM 11/18/09 WIRING-PEDAL PLATFORM-From Serial Number (10*) REF PART NO. PRV NO. QTY 1 86315100 - 1 DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, PEDALS * See Serial Number page. 86037770 CHARIOT INTERIM 111/18/09 5-47B WIRING-PEDAL PLATFORM-To Serial Number (10*) B A 1 BRN BLU BRN RED DIAGRAM A DIAGRAM B ORG BRN GRN 5 GRN 1 2 3 7 BRN 4 5 6 ORG LT BLU RED 5-48A 86037770 CHARIOT INTERIM 11/18/09 WIRING-PEDAL PLATFORM-To Serial Number (10*) REF PART NO. PRV NO. QTY 1 86218810 23717 1 DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, TWISTER PEDAL 86037770 CHARIOT INTERIM 11/18/09 5-48B 5-49 M2 44/RED BB+ CURTIS 1228 MOTOR CONTROLLER 86037770 CHARIOT INTERIM BRUSH RELAY 31/LT-BLU 70/BLK MAIN RELAY 880426 36V 02/20/14 51/RED KEY SWITCH 29204 67/RED 71/RED 24/WHT-RED 29215 29204 47/RED 54/BLK 880353 INDICATES OPTIONAL EQUIPMENT RESET SWITCH 40/GRY RUN/RESET RELAY 4/RED 81/BLK 33 3 30/WHT 8/BRN 9/BRN 2 58/RED 69/BLK 1 65/ORG 57/BLK 78/BLK 48/RED 29204 BRUSH 18A 60/WHT 34/BLK 63/BLK 67/RED 49/RED 68/RED 60/WHT 58/RED 59/WHT 18/BLK 64/LT BLU 52/RED 59/WHT 70/BLK 46/BLK 23/BLK 56/BLK 75/BLK 77/BLK 53/BLK 16/RED SPEED SWITCH 42/GRN 36/YLW 61/DK-BLU FORWARD/REV SWITCH 73/BLK 41/DK-BLU 67619 22/ORG 50/RED 49/RED HORN SWITCH 50/RED 220K 5/ORG 9/BRN 10/GRN 4/RED 3/LT-BLUE 73/BLK 72/RED 77/BLK 76/RED 38/BLK 37/RED 26/RED 25/BLK 39/RED 37/BLK FERRITE BEAD DK-BLU GRN 74/RED 71/RED 13/ORG 75/BLK 14/BLK 74/RED 6/BRN 22/ORG 6/BRN 20/BLK 19/WHT 16/BLK 15/YLW /WHT-ORG 17/WHT-YLW /WHT-BLK 23/BLK 12 PIN DEUTSCH 8/BRN 7/BRN 79/BLK 30/WHT 46/BLK 39/YLW 18/LT-BLU 2 PIN DEUTSCH 4 PIN DEUTSCH 21/ORG 55/RED E-STOP BATTERY METER 44/RED 57/BLK 21/ORG 26/LT-BLU 29/WHT-BLK 27/WHT-YLW 28/WHT-ORG 6 PIN DEUTSCH 56/BLK 3/LT-BLUE 53/BLK 45/RED 76/RED PUMP 3A 63/BLK 38/YLW 54/BLK 14/RED 2/BLK 9/BLK 12/RED 41539 46/RED 51/RED 68/RED 12 /BLK 17/RED BRUSH 18A 69/BLK 15/RED 1/WHT 2 PIN DEUTSCH 10/BLK 880212 43/RED M1 2/BLK 38/YLW 20/BLK 16/RED 2 PIN DEUTSCH 10/BLK 11/RED NOT USED SOLENOID 48/RED 11/WHT-BLK 25/WHT-RED 1/WHT 5/ORG 25/WHT-RED DECK SWITCH 64/LT-BLU 1 81/BLK 79/ORG 10/GRN DECK ACTUATOR 66/RED 61/DK-BLU 41/DK-BLU 7/BRN 39/YLW 67/RED 9 TRACTION DECK LIFT ACTUATOR 55/RED 32/RED 1 24/WHT-RED 19/BLK 11/RED LBRUSH 65/ORG 13/RED 2 28/WHT-ORG PUMP RELAY 42/GRN 35/BLK 72/RED 33/RED 43/RED PUMP SWITCH 12/BLK PUMP RUN LIGHT 40/GRY 32/RED 11/WHT-BLK 17/RED RBRUSH 31/LT BLU 80/WHT-GRN 36/YLW 34/BLK 32/RED 35/BLK 27/WHT-YLW 26/LT-BLU WIRING DIAGRAM – From Serial Number (11*) SOLUTION PUMP * SEE SERIAL NUMBER PAGE OPERATOR PLATFORM RED PLATFORM SWITCH FLASHER UNIT BRN OPERATION PRESENT SWITCH 4 PIN DEUTSCH ORG BRN 6 PIN DEUTSCH THROTTLE POT HEADLIGHT SWITCH HOSE DIAGRAM DRAIN HOSE TANK CLEANING CHEMICAL SELECTOR VALVE SPRAY NOZZLES RESTRICTOR INJECTOR SCRUB DECK SOLENOID VALVE CHECK VALVE 100 MESH STAINER PUMP 86037770 CHARIOT INTERIM 02/27/07 5-50 SUGGESTED SPARE PARTS PART NO. PRV NO. 86001910 86002000 86251410 86007140 86007190 86007240 86001740 86002730 86001730 86007130 86006370 86028890 86252980 86241720 86246990 14606 14717 67506 72130 72161 72190 140816 270085 140804 72128 67315 84098 730369 44101 54205 5-51 DESCRIPTION SERIAL NO. FROM BREAKER, 30A 50VDC CIRCUIT BREAKER, 3 AMP RELAY, 15A 36V MINI SWITCH, SPST 2-POSITION ROCKER SWITCH KEY DPST SWITCH, SEALED PB ROUND BRAKE, 36 VDC W/CONNECTOR CHAIN, ISO 08B 12.7 MM PITCH BREAKER, 18A 250VDC, 50VDC SWITCH, DPDT 2-POSITION ROCKER RELAY, 36VDC 100AMP HVY DUTY VALVE, 115V CMD SOLENOID SVC SCREEN, 100 MESH JET, QUICK VEE STD 8001 METERING TIP, PINK 86037770 CHARIOT INTERIM 02/27/07 NOTES: OPTIONS 86037770 CHARIOT INTERIM 02/27/07 5-52 BACK-UP ALARM - OPTION 3 1 2 4 5-53 86037770 CHARIOT INTERIM 02/27/07 BACK-UP ALARM - OPTION REF PART NO. PRV NO. QTY 1 2 3 4 86071140 86231500 86276780 86271840 140817 80882 70728 57285 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, BACK UP ALARM BUZZER, PIEZO 6-28VCD SCR, 5/16-18 X 3/4 HHCS SS NUT, 5/16-18 HEX NYLOCK THN SS 86037770 CHARIOT INTERIM 02/27/07 5-54 BATTERY CART - OPTION 27 26 28 3 30 5 24 3 8 9 29 25 2 6 1 2 15 3 4 3 23 3 22 5 10 5 3 3 6 9 8 7 13 12 5 3 14 20 11 21 19 16 15 18 17 5-55 31 3 86037770 CHARIOT INTERIM 09/17/09 3 BATTERY CART - OPTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 86006930 86254290 86270830 86077010 86010670 86228840 86259410 86259400 86254890 86068490 86231090 86083120 86076600 86004070 86276790 86276690 86199430 86078890 86277130 86274910 86232590 86001350 86011020 86271840 86008130 86274730 86070790 86087340 86070800 86271870 86276070 PRV NO. 70514 730338 57023 41517 87029 09124 87206 730331 730018 140019 80809 66442 38318 36196 70732 70715 040-03 620020 70795 70325 18032 140390 89202 57285 73958 70265 140737 730339 140738 57290 70593 QTY 2 4 33 1 7 3 1 4 3 1 1 1 2 2 4 7 2 8 16 1 2 2 2 2 2 2 2 2 2 2 1 DESCRIPTION SCR, 5/16-18 X 1.00 BSHCS SS SPACER, 10D X .343ID, .5 LG NUT, 5/16-18 HEX NYLOCK SS HOUSING, BATTERY CART WASHER, 5/16 FLAT SS BEARING, FLANGED .314D X .502OD WASHER, THRUST, .51 ID X 1 OD X .063 WASHER, THRUST .51 ID X 1 OD SPRING, EXT, .50D X 4.0L BRKT, TRAY CATCH BUMPER, RUBBER 5/16" ID X 1.50 PLATE, BATTERY CART BACK HANDLE, BATTERY CART GRIP, POLISHER HANDLE SCR, 5/16-18 X 1.75 HHCS SS SCR, 5/16-18 X 1.75 CARR SS CASTER SWIVEL 4” 250# CPCTY PLATE, CASTER SPACER SCR, 5/16-18 X 1.00 CARRIAGE SS SCR, 5/16-18 X 1.25HHCS GR5PLT CASTER, 4” HARD RUBBER RIGID BUSHING, SPANNER .435 X 1.10 WHEEL, 3” DIA CUSHION RUBBER NUT, 5/16-18 HEX NYLOCK THIN SS SPACER, 3/8OD X .62W X .312L, AL SCR, 1/4-20 X 3/4 SHCS PLTD BRKT, BATTERY LOCK MOUNT SPACER, LATCH GUIDE BRKT, BATTERY TRAY LOCK NUT, 1/4-20 HEX NYLOCK THIN SS SCR, 5/16-18 X 3/4 CARRIAGE SS 86037770 CHARIOT INTERIM 01/30/14 SERIAL NO. FROM NOTES: 5-56 BATTERY CART - OPTION 1 2 4 5 3 7 7 5 6 10 3 6 17 3 8 9 10 11 12 13 14 15 6 10 10 3 3 16 5-57 86037770 CHARIOT INTERIM 02/27/07 BATTERY CART - OPTION REF PART NO. PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86078330 86276070 86270830 86087800 86228840 86259410 86275760 86077140 86226830 86010670 86244280 86276060 86254280 86231150 86259400 86276690 86077530 66478 70593 57023 730307 09124 87206 70540 51404 73268 87029 500934 70590 730331 09151 87205 70715 51403 1 2 12 2 4 6 4 2 2 10 1 4 12 4 8 16 2 DESCRIPTION SERIAL NO. FROM NOTES: PEDAL, BATTERY CART SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS STIFFENER, PEDAL, BATTERY CART BEARING, FLANGED .314ID X .502OD WASHER, THRUST .51 ID X 1 OD X .063 SCR, 5/16-18 X 1 HHCS GR8 PLTD LATCH, BATTERY CART SPRING, EXT .68D X 3.00L X .098W WASHER, 5/16 FLAT SS LABEL, BATTERY CAR OPERATION SCR, 5/16-18 X 2.5 CARR GR5 SPACER, 1.00 ODX .32ID X .375 BUSHING FLANGE, .314 X .502 OD WASHER, THRUST .51 ID X 1 OD SCR, 5/16-18 X 1.75 CARR SS LINKAGE, LATCH, BATT CART 86037770 CHARIOT INTERIM 01/30/14 5-58 SEAT - OPTION 2 13 14 1 12 11 3 4 5 6 10 9 8 7 15 16 17 18 19 20 23 24 22 21 5-59 86037770 CHARIOT INTERIM 02/27/07 SEAT - OPTION REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 86248390 86082640 86276890 86279460 86270710 86271930 86278910 86070830 86070840 86277710 86008650 86246320 86272300 86251860 86279620 86276070 86277510 86009200 86254300 86094000 86276710 86093790 86010670 86270830 730324 629995 70752 87164 01-000277 57297 87003 140742 140743 730347 80604 51142 66133 66481 87200 70593 70857 81535 730350 05246 70717 05247 87029 57023 1 1 4 2 1 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 4 4 DESCRIPTION SERIAL NO. FROM NOTES: PAD, REAR REST PLATE, SEAT COVER SCR, 5/16-18 X 3/4 PTHMS SS WASHER, 1/2 SPLIT LOCK NUT, WING 3/8-16 NUT, 3/8-16 HEX NYLOCK SS NUT, 3/8-16 HEX NYLOCK SS BRKT, LEFT REAR SEAT BRKT, RIGHT REAR SEAT SCR, 3/8-16 X 2.75 HHCS SS COTTER, 1/4” RING LEVER, HANDLE LOCK PIN, CLEVIS 3/16 X .88 PLTD ROD, ARM HANDLE LOCK 4” LG WASHER, .41D X 1.3OD NYLON SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, 3/8-16 X 5.0 HHCS SS FT KNOB, 3/8-16 4 PRONG ALUM SPACER, SEAT LOCK SEAT MOUNT POST SCR, 5/16-18 X 2.0 CARRIAGE SS RECEIVER ASSY, SEAT MOUNT WASHER, 5/16 FLAT SS NUT, 5/16-18 HEX NYLOCK SS 86037770 CHARIOT INTERIM 02/27/07 5-60 WARNING LIGHTS - OPTION 1 6 2 3 3 4 FRONT 5 7 3 1 2 6 5-61 REAR 86037770 CHARIOT INTERIM 02/27/07 WARNING LIGHTS - OPTION REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86270990 86010650 86276820 86071490 86270990 86246200 86071500 57090 87018 70740 140871 57090 51454 140872 4 4 4 1 2 2 1 DESCRIPTION SERIAL NO. FROM NOTES: NUT, 10-32 HEX NYLOCK SS WASHER, #10 X 6/16 OD SCR, 10-32 X 1/2 PTHMS BLK BRKT, UPPER WARNING LIGHT NUT, 10-32 HEX NYLOCK SS LED AMBER LIGHT, 12V BRKT, LOWER WARNING LIGHT 86037770 CHARIOT INTERIM 02/27/07 5-62 5-63 5-97 86037770 CHARIOT INTERIM 02/27/07 SERIAL NUMBERS REF. NO. 1 2 3 4 5 6 7 8 9 10 11 MODEL: SERIAL # CI24, CIE24: 1000157501 CI24, CIE24: 1000168941 CI24, CIE24: 1000170494 CI24, CIE24: 1000157212 CI24, CIE24: 10060210000104 CI24, CIE24: 1000160355 CI24, CIE24: 1000154660 CI24, CIE24: 1000158030 CI24: 10060170000036, CIE24: 10060190000007 CI24: 10060170000036, CIE24: 10060190000007 10060170000046, 10060190000007 86037770 CHARIOT INTERIM 02/28/14 5-64 NOTES: 5-65 86037880 CHARIOT EXTRACTOR 05/27/07