Clamping Equipment

Transcript

Clamping equipment From page 40-3 Hand-operated chuck Power chuck Collet chuck Hydraulic cylinder From page 40-17 Jaws Slot nuts From page 40-34 Assembly aids Tool holders Hydraulic expansion chuck Shrinking technology From page 40-48 VDI holders Quick-change tool holder CNC bar pullers Rotary tables Powered tools From page 40-99 Precision clamp Vices NC machine vices Centring clamps From page 40-114 Zero-point clamping systems Vacuum clamping plate From page 40-137 Eccentric clamping systems Quick clamps Clamps · Stretchers Power clamps Clamping sets From page 40-150 Lifting belts · Magnets Magnetic chucks Rope · Chains Slewing crane From page 40-179 Clamping Drill chucks Reducing bushes Centre points Front-face carrier 40 1 GB.indd 40-1 30.01.13 16:07 The special solution Are you looking for solutions not found within our catalogue? We offer you the right tools for a wide variety of problems. Contact us. Our technicians will be glad to advise you. with • Chucks box jaws e chuck, Clamping th eces for la i p n o i t a s n • Compe system patented t s with T-slo e n o t s b m • To atrix or hole m tools for d e r e w o •P plications p a l a i c e p s r andrels fo tion m e g d i r t r uc • Ca ng in prod i n i h c a m fine ents for m u r t s n i g in ce measur of clamping r o f g n i p • Clam he pull-in forces checking t achining spindles m systems in r ing jaw fo p m la c t n ge The intelli rement while the – W A J T • SMAR ping force measu direct clam clamped is workpiece 40-2 40 1 GB.indd 40-2 30.01.13 16:09 Precision drill chuck Goldstück • • • • • • • With clamping force booster Special design for the highest torques (clamping forces) high true running accuracy of 0.03 mm The clamping force booster can be used to double the holding force with internal taper DIN 238 Suitable for clockwise and anticlockwise rotation Supplied with chuck key L1 L2 Clamping range mm Taper support L2 mm L1 mm D mm 0 - 13 3 - 16 B 16 B 16 92 95 103 108 51,5 56 art.no. D 400101 0013 400101 0016 4101 • • • • • • • self-clamping Self-tensioning allows for simple and quick operation Easy manual clamping and opening (wrench not required) all wear parts case-hardened, ground and exchangeable For clockwise rotation Internal taper DIN ISO 239-B Drill chuck 0-1.5 mm approved for speeds of up to 35,000 rpm-1 L1 L2 Clamping Precision drill chuck SBF D • further sizes, versions with fastening screw thread UNF and with diamond-coated clamping jaws available on request *Contrary to DIN 239, shortened by 7 mm Clamping range mm Taper support L1 mm L2 mm D mm 0,2 - 1,5 0,2 - 3 0,5 - 5 0,5 - 5 0,5 - 6,5 0,5 - 8 0,5 - 10 0,5 - 10 1 - 13 3 - 16 3 - 16 B 06 B 06 B 10 B 12 B 12 B 12 B 12 B 16 B 16 B 16 B 18* 35 44 56 56 61,5 69 80 80 90,5 95,5 95,5 37,5 47,5 61,5 61,5 68 77,5 91 91 103 109 109 19 24 30 30 34 38 43 43 50 56 56 art.no. 400105 0000 400105 0001 400105 0002 400105 0003 400105 0005 400105 0006 400105 0007 400105 0008 400105 0009 400105 0010 400105 0011 4102 Precision drill chuck NCBF • for NC machines • self-clamping • keyless locking at the adjusting ring prevents accidental release of the maximum clamping force caused by a sudden change in speed • For clockwise rotation • Internal taper DIN ISO 239-B • available with diamond-coated clamping jaws on request L1 L2 D Clamping range mm Taper support L1 mm L2 mm D mm 0,5 - 10 1 - 13 3 - 16 B 16 B 16 B 18 80 90,5 95,5 91 103 109 43 50 56 All prices in euro, VAT excluded 40 1 GB.indd 40-3 art.no. 400110 0010 400110 0013 400110 0016 4102 Prices in bold print = delivery ex stock 40-3 30.01.13 16:09 Quick-release drill chuck SPIRO • • • • • • • Precision design Self-clamping without wrench, self-acting tensioning Particularly suitable for high speeds and precision work For clockwise rotation Internal taper DIN 238 True running accuracy 0.05 mm further sizes available on request Clamping range mm Taper support 0 - 10 0 - 10 1 - 13 3 - 16 B 12 B 16 B 16 B 16 L1 L2 L1 mm L2 mm D mm 82,5 82,5 94 96,5 90,1 90,1 102,5 106,8 43 43 50 55 art.no. D 400115 0005 400115 0006 400115 0007 400115 0008 4106 Quick-release drill chuck SPIRO SK Precision design With clamping force locking mechanism Self-clamping without wrench, self-acting tensioning suitable for high-speed machines no unwanted release when the spindle stops L1 L2 Clamping range mm Taper support L1 mm L2 mm D mm 0 - 10 1 - 13 B 16 B 16 81 92 88,5 100,3 43 43 art.no. 400120 0003 400120 0004 4106 Clamping • • • • • D Keyed chuck PRIMA Internal taper DIN 238 • Industrial version with key • further sizes available on request Clamping range mm Taper support Wrench size L1 mm L2 mm D mm 0,5 - 8 0,5 - 8 1 - 10 1 - 10 1 - 13 1 -16 5 - 20 B 12 B 10 B 16 B 12 B 16 B 18 B 22 S1 S1 S2 S2 S3 S3 S4 47,5 43 63 50 67,5 79 92,5 57,5 53 77 60,5 86 98 113,5 29,5 29,5 42,8 37 52 56,5 65 art.no. 400125 0001 400125 1001 400125 0002 400125 1002 400125 0003 400125 0004 400125 1004 4106 L1 L2 D Female thread • also suitable for hammer drill machines • Industrial version with key • Sunk sleeve, thus suitable for hammer drill • Internal thread 3/8“ x 24 available on request Clamping range mm Female thread Wrench size L1 mm L2 mm D mm 0,8 - 10 1,5 - 13 3 - 16 1/2’’ x 20 1/2’’ x 20 1/2’’ x 20 S2 S2 S3 49,4 59 68,5 61 74 87,5 34,5 42,8 50 art.no. 400130 0001 400130 0002 400130 0003 4106 with through-hole, with internal thread • with a key • for clockwise and anticlockwise rotating drilling and hammer drill machines Clamping range mm Female thread Wrench size Through-hole mm L1 mm L2 mm D mm 0,8 - 10 0,8 - 10 1,5 - 13 3/8’’ x 24 1/2’’ x 20 1/2’’ x 20 S2 S2 S2 5,5/90° 6,5/90° 6,5/90° 49,5 49,5 59 61 61 74 34,5 34,5 42,8 art.no. 400135 0001 400135 0002 400135 0003 4106 Spare key • DIN 6349 • for keyed drill chuck Wrench size Pin Ø mm Height mm S1 S2 S3 S4 4 6 8 9 30 41 50 75 art.no. 400140 0001 400140 0002 400140 0003 400140 0005 4106 40-4 40 1 GB.indd 40-4 30.01.13 16:09 Quick-release drill chuck SUPRA • Clockwise rotation • without wrench, self-clamping • further sizes and inside thread 3/8“ x 24 available on request L1 L2 Internal taper in accordance with DIN 238 Clamping range mm Taper support L1 mm L2 mm D mm 0 - 10 0 - 10 0 - 6,5 0-8 0-8 1 - 13 1 - 13 3 - 16 3 - 16 B 12 B 16 B 10 B 10 B 12 B 16 B 12 B 16 B 18 79,5 82,5 59,5 67 67 93 78,8 96,5 96,5 86,1 89,1 65,6 73,5 73,4 101,5 86,1 106,8 106,8 40,2 40,2 32 35 35,8 46 40,2 51 51 Clamping range mm Female thread L1 mm L2 mm D mm 0-8 0 - 10 1 - 13 3 - 16 1/2’’ x 20 1/2’’ x 20 1/2’’ x 20 1/2” x 20 67 79,5 93 87,5 73,4 86,1 101,5 97,5 35,8 40,2 46 46 art.no. 400145 0004 400145 0005 400145 0001 400145 0002 400145 0003 400145 0006 400145 1006 400145 0007 400145 0008 4106 D Female thread art.no. Clamping 400150 0001 400150 1001 400150 0002 400150 0003 4106 Quick-release drill chuck SUPRA SK • • • • • • with clamping force locking mechanism Industrial version Clockwise rotation Female thread without wrench, self-clamping specifically for hammer drills and machines with high-level of natural frequencies Clamping range mm Female thread 0,5 - 10 0,5 - 10 1,0 - 13 3/8’’ x 24 1/2’’ x 20 1/2’’ x 20 L1 mm L2 mm D mm 66 66 74,2 73,7 73,7 83,3 40 40 42,8 L1 L2 D art.no. 400155 0001 400155 0002 400155 0003 4106 Quick-release drill chuck EXTRA • • • • With retaining ring keyless drill chuck for cordless screwdrivers, cordless drills and corded drills with hexagon for assembly and disassembly on the machine spindle through-hole, thus suitable for clockwise and anticlockwise rotation L1 L2 standard design Clamping range mm Female thread Mach. output max. W L1 mm L2 mm D mm 1 - 10 1 - 10 1,5 - 13 1,5 - 13 1/2’’ x 20 3/8’’ x 24 1/2’’ x 20 3/8’’ x 24 550 550 1000 1000 55 55 64,5 64,5 60,9 60,9 72,4 72,4 42,7 42,7 42,7 42,7 art.no. D 400158 0001 400158 0002 400158 0003 400158 0004 4106 RV version with radial locking mechanism • suitable for hammer drill • No additional locking required Clamping range mm Female thread Mach. output max. W L1 mm L2 mm D mm 1 - 10 1 - 10 1,5 - 13 1,5 - 13 1/2’’ x 20 3/8’’ x 24 1/2’’ x 20 3/8’’ x 24 550 550 1000 1000 55 55 64,5 64,5 60,9 60,9 72,4 72,4 42,7 42,7 42,7 42,7 All prices in euro, VAT excluded 40 1 GB.indd 40-5 art.no. 400159 0001 400159 0002 400159 0003 400159 0004 4106 Prices in bold print = delivery ex stock 40-5 30.01.13 16:09 Precision drill chuck SBF-plus • • • • • with mounting shank compact design high stability and high true running accuracy For clockwise rotation Advantage: Compared to a two-part system, consisting of a taper and drill chuck, the SBF drill chuck is a total of 21 mm shorter. • Version with diamond-coated clamping jaws available on request MT socket Clamping range mm Shank L1 mm L2 mm D mm 1 - 13 1 - 13 1 - 13 3 - 16 3 - 16 3 - 16 MK 2 MK 3 MK 4 MK 2 MK 3 MK 4 85 85 86,5 89 89 90 95,5 95,5 96 102,5 102,5 103,5 50 50 50 56 56 56 Clamping range mm L1 mm L2 mm D mm 1 - 13 79 88,5 50 art.no. 400156 0213 400156 0313 400156 0413 400156 0216 400156 0316 400156 0416 4102 Clamping Straight shank art.no. 400156 1613 4102 Drill chuck attachment • • • • • • • without drill chuck alloyed case-hardened steel with tensile strength at core of min. 800 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished Pre-balanced G 6.3/12,000 rpm Accuracy: Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm SK 30 fixtures available on request DIN 2080 Shank Taper support A mm L mm SK 40 SK 40 SK 40 SK 50 SK 50 B 12 B 16 B 18 B 16 B 18 15 17 17 20 20 18,5 24 32 24 32 Shank Taper support A mm L mm SK 40 SK 40 SK 40 SK 50 SK 50 B 12 B 16 B 18 B 16 B 18 25 25 35 25 25 18,5 24 32 24 32 Shank Taper support A mm L mm SK 40 SK 40 SK 40 SK 50 SK 50 B 12 B 16 B 18 B 16 B 18 32 32 32 43 43 18,5 24 32 24 32 art.no. 436101 4012 436101 4016 436101 4018 436101 5016 436101 5018 4117 DIN 69871 A art.no. 436103 4012 436103 4016 436103 4018 436103 5016 436103 5018 4117 JIS B 6339 (MAS 403 BT) A art.no. 436107 4012 436107 4016 436107 4018 436107 5016 436107 5018 4117 40-6 40 1 GB.indd 40-6 30.01.13 16:09 Plug-in shank • • • • for drill chuck with internal taper in accordance with DIN 238-B with morse taper shank and tangs Hardened and ground further sizes available on request Shank Taper support Taper Ø mm MK 1 MK 1 MK 1 MK 1 MK 2 MK 2 MK 2 MK 2 MK 3 MK 3 MK 3 MK 4 MK 4 B 10 B 12 B 16 B 18 B 10 B 12 B 16 B 18 B 12 B 16 B 18 B 16 B 18 10,095 12,065 15,733 17,78 10,095 12,065 15,733 17,78 12,065 15,733 17,78 15,733 17,78 art.no. 400180 0110 400180 0112 400180 0116 400180 0118 400180 0210 400180 0212 400180 0216 400180 0218 400180 0312 400180 0316 400180 0318 400180 0416 400180 0418 4107 Precision plug-in shank Clamping • for drill chuck with internal taper in accordance with DIN 239-B • with morse taper shank and tangs • Hardened and ground • further sizes available on request D mm L mm Taper support 6 8 10 10 12 16 16 20 35 35 50 50 60 50 70 60 B 06 B 10 B 10 B 12 B 16 B 16 B 18* B 16 art.no. 400185 0606 400185 0810 400185 1010 400185 1012 400185 1216 400185 1616 400185 1618 400185 2016 4102 Sensitive drill feed FBH • to be held in a drill chuck or in the internal taper of a drilling machine • In order to drill the smallest holes delicately, the feed is performed manually by pulling the push ring • an integrated spring returns the drill chuck to the home position • Drill stroke = 20 mm Shank d mm L1 mm L2 mm MK 1 Ø 13 30 30 82 66 96 80 art.no. 400540 0001 400540 0013 4102 Chuck removal tool ADG • correct removal of the drill chuck from the drill chuck attachment • Prevents damage to drill chucks, machine spindles or tapers b mm e mm L mm suitable for taper support 20 30 40 8 10 12 120 170 210 B 06 B 10, B 12 B 16, B 18 All prices in euro, VAT excluded 40 1 GB.indd 40-7 art.no. 400550 0006 400550 1012 400550 1618 4102 Prices in bold print = delivery ex stock 40-7 30.01.13 16:09 Max. eccentricity (at 15 Nm tightening torque) Max. permitted speed with balanced (unbalanced) tool Suitable hexagon wrench SW 6 A mm 0,5 - 16 SK 40 57 90 Clamping range mm Shank D mm A mm 0,5 - 16 SK 40 57 90 Clamping range mm Shank D mm A mm 0,5 - 16 HSK-A 63 57 109 • NE • U • NU E 20 Nm 90 N D mm EA 35,000 min-1 (7,000 min-1) Retention force (at 20 Nm tightening torque) Shank V 0.03 mm Max. permitted tightening torque Clamping range mm UOV O VO 0.5 - 16 mm •N Y DIN 69871 A Clamping area U Clamping via spur gear system high true running accuracy and clamping force Short clamping and retrofitting times very short design Suitable for clockwise and anticlockwise rotation for machining centres and CNC lathes, for drilling, reaming, countersinking, thread cutting and simple finishing milling tasks W NO • • • • • • ge ing ran Clamp16.0mm 0.5 to •N NC short drill chuck with spur gear system art.no. 440135 4016 4101 JIS B 6339 A (MAS BT) art.no. 440136 4016 4101 Clamping DIN 69893 – HSK Type A art.no. 440137 6316 4101 VDI tool holding fixture DIN 69880 • central coolant supply Clamping range mm Shank D mm A mm 0,5 - 16 0,5 - 16 VDI 30 VDI 40 57 57 95 95 art.no. 440138 3016 440138 4016 4101 NC short drill chuck with worm gear • • • • • • • Clamping by means of an integrated worm gear Clamping range 1.0 to 16.0 mm high true running accuracy of max. 0.03 mm Suitable for clockwise and anticlockwise rotation Minimum span length 22 mm at a diameter of 1.0 mm Long endurance, wear parts hardened and ground Pre-balanced up to 7,000 rpm with a residual imbalance of max. 40 gmm • Supplied with hexagon wrench DIN 69871 A Clamping area 1 - 16 mm Max. eccentricity (at 14 Nm tightening torque) 0.03 mm Max. permitted tightening torque Max. permitted speed with balanced tool 14 Nm 35,000 min-1 Retention force (at 14 Nm tightening torque) 90 N Suitable hexagon wrench SW 4 Shank Clamping range mm A mm D mm SK 40 SK 50 1 - 16 1 - 16 80 80 50 50 Shank Clamping range mm A mm D mm BT40 1 - 16 88 50 Shank Clamping range mm A mm D mm HSK 63 1 - 16 100 50 ge ing ran Clamp16.0mm 1.0 to art.no. 440123 4016 440123 5016 4101 JIS B 6339 A (MAS BT) art.no. 440124 4016 4101 DIN 69893 A (HSK) art.no. 440125 6316 4101 Polygon shank ISO 26623-1 Shank Clamping range mm A mm D mm C5 C6 1 - 16 1 - 16 87 87 50 50 Shank Clamping range mm A mm D mm VDI 30 VDI 40 1 - 16 1 - 16 87 87 50 50 art.no. 440126 0005 440126 0006 4101 DIN 69880 (VDI) art.no. 441014 3016 441014 4016 4101 40-8 40 1 GB.indd 40-8 30.01.13 16:10 NC short drill chuck with spur gear system Goldstück • • • • • Clamping via spur gear system high true running accuracy 0.03 mm very high clamping force Suitable for clockwise and anticlockwise rotation Supplied with hexagon wrench DIN 2080 Shank Clamping range mm A mm D mm SK 40 SK 50 1,5 - 16 1,5 - 16 95 95 50 50 Shank Clamping range mm A mm D mm SK 40 SK 50 1,5 - 16 1,5 - 16 95 95 50 50 art.no. 440142 4016 440142 5016 4108 DIN 69871 A art.no. Clamping 440143 4016 440143 5016 4108 NC short drill chuck with spur gear system • • • • • • Clamping via spur gear system Maximum true running accuracy high clamping force Short clamping and retrofitting times very short design Suitable for clockwise and anticlockwise rotation • additional DIN versions available on request Clamping area 0.5 - 13 mm Max. eccentricity (at 15 Nm tightening torque) 0.03 mm Max. permitted tightening torque 20 Nm 35,000 min-1 (7,000 min-1) Max. permitted speed with balanced (unbalanced) tool Retention force (at 15 Nm tightening torque) Retention force (at 20 Nm tightening torque) Suitable hexagon wrench 2.5 - 16 mm 40 N 80 N 45 N 90 N SW 6 DIN 2080 Shank Clamping range mm D mm A mm SK 40 SK 40 SK 50 SK 50 0,5 - 13 2,5 - 16 0,5 - 13 2,5 - 16 50 57 50 57 83 88 100 105 art.no. 441001 4013 441001 4016 441001 5013 441001 5016 4108 DIN 69871 Shank SK 40 SK 40 SK 50 SK 50 Clamping range mm D mm A mm 0,5 - 13 2,5 - 16 0,5 - 13 2,5 - 16 50 57 50 57 90 95 106 111 Type A art.no. 441003 4013 441003 4016 441003 5013 441003 5016 4108 Shape AD/B art.no. 441005 4013 441005 4016 441005 5013 441005 5016 4108 MAS 403 BT - Form AD/B Shank Clamping range mm D mm A mm BT40 BT40 BT50 BT50 0,5 - 13 2,5 - 16 0,5 - 13 2,5 - 16 50 57 50 57 98 103 110 115 art.no. 441007 4013 441007 4016 441007 5013 441007 5016 4108 with internal taper in accordance with DIN 238 Shank Clamping range mm D mm A mm B 16 B 16 0,5 - 13 2,5 - 16 50 57 102 107 All prices in euro, VAT excluded 40 1 GB.indd 40-9 art.no. 441011 1316 441011 1616 4108 Prices in bold print = delivery ex stock 40-9 30.01.13 16:10 NC short drill chuck ASL • • • • • self-clamping, clockwise rotation self-clamping, enables a quick tool change Additional increase in clamping force possible using the chuck key provided True running 0.05 mm additional versions available on request DIN 2080 Shank Clamping range mm A mm D mm SK 40 1 - 13 82 50 Shank Clamping range mm A mm D mm SK 40 1 - 13 86 50 art.no. 440111 4013 4102 Clamping DIN 69871 A art.no. 440113 4013 4102 Extension sleeves type H • for tools with morse taper • hardened, ground inside and outside Extension sleeve • Inner taper = outer taper Taper external Taper internal Length mm MK 1 MK 2 MK 3 MK 4 MK 5 MK 1 MK 2 MK 3 MK 4 MK 5 145 175 215 265 335 Taper external Taper internal Length mm MK 2 MK 3 MK 3 MK 4 MK 4 MK 4 MK 5 MK 5 MK 5 MK 5 MK 6 MK 6 MK 1 MK 1 MK 2 MK 1 MK 2 MK 3 MK 1 MK 2 MK 3 MK 4 MK 4 MK 5 160 175 194 200 215 240 232 247 268 300 355 390 art.no. 400505 0101 400505 0202 400505 0303 400505 0404 400505 0505 4107 extended reducing bush • Inner taper < outer taper art.no. 400505 0201 400505 0301 400505 0302 400505 0401 400505 0402 400505 0403 400505 0501 400505 0502 400505 0503 400505 0504 400505 0604 400505 0605 4107 Expansion sleeve • Inner taper > outer taper (for easy machining) Taper external Taper internal Length mm MK 1 MK 2 MK 3 MK 4 MK 2 MK 3 MK 4 MK 5 160 196 240 300 art.no. 400505 0102 400505 0203 400505 0304 400505 0405 4107 40-10 40 1 GB.indd 40-10 30.01.13 16:10 Reducing bushes type H • for tools with morse taper • hardened, ground inside and outside Taper external Taper internal Length mm MK 1 MK 2 MK 3 MK 3 MK 4 MK 4 MK 4 MK 5 MK 5 MK 5 MK 5 MK 6 MK 6 MK 6 MK 0 MK 1 MK 1 MK 2 MK 1 MK 2 MK 3 MK 1 MK 2 MK 3 MK 4 MK 3 MK 4 MK 5 80 92 99 112 124 124 140 156 156 156 171 218 218 218 art.no. 400501 0100 400501 0201 400501 0301 400501 0302 400501 0401 400501 0402 400501 0403 400501 0501 400501 0502 400501 0503 400501 0504 400501 0603 400501 0604 400501 0605 4107 Clamping Ejector drift • For tool taper DIN 228 • Special steel, hardened • tempered to a burnished tone Standard for Morse tapers for metr. taper Total length mm Cross section mm 0 1+2 3 4 5+6 4+6 – – – – 90 140 190 225 265 12 x 3 20 x 5 25 x 7 30 x 10 35 x 15 art.no. 400530 0000 400530 0102 400530 0003 400530 0004 400530 0506 4159 Semi-automatic • with plastic-coated handle and finger guard for Morse tapers Total length mm 1-3 4-6 330 380 art.no. 400535 0103 400535 0406 4159 Lathe mandrel • Cylindrical surface and centre hole ground • Case-hardened steel • Workpieces with bore lengths of up to 1.5 x nominal diameter of the bore hole are held securely in the tolerance fields J6, H6, H7 and G6 Ø mm Total length mm 3 4 5 6 7 8 9 10 11 12 13 14 15 55 65 70 70 85 85 93 93 115 115 115 115 125 All prices in euro, VAT excluded 40 1 GB.indd 40-11 art.no. 401701 0030 401701 0040 401701 0050 401701 0060 401701 0070 401701 0080 401701 0090 401701 0100 401701 0110 401701 0120 401701 0130 401701 0140 401701 0150 4109 Ø mm Total length mm 16 17 18 20 22 24 25 28 30 32 34 35 36 125 125 125 165 165 175 175 190 190 220 220 230 230 art.no. 401701 0160 401701 0170 401701 0180 401701 0200 401701 0220 401701 0240 401701 0250 401701 0280 401701 0300 401701 0320 401701 0340 401701 0350 401701 0360 4109 Prices in bold print = delivery ex stock 40-11 30.01.13 16:10 Fixed centre point (centring point) • • • • • • • • Morse taper DIN 228 60° point angle Ground surfaces Versions: Full centre punch made of WS steel, fully ground Full centre punch with carbide insert Half centre punch made of WS steel, fully ground Half centre punch with carbide insert Full centre punch Shank MK 1 MK 1 MK 2 MK 2 MK 3 MK 3 MK 4 MK 4 MK 5 MK 5 Ø mm D mm Length mm Weight kg 12,2 12,2 18 18 24,1 24,1 31,6 31,6 44,7 44,7 7 7 11 14 18 80 80 100 100 125 125 160 160 200 200 0,06 0,055 0,15 0,155 0,34 0,36 0,79 0,77 1,92 1,95 WS steel art.no. 401001 0001 401005 0001 D 401001 0002 401005 0002 401001 0003 401005 0003 401001 0004 401005 0004 401001 0005 B 401005 0005 4106 4106 Clamping Carbide metal art.no. Half centre punch A Shank Ø mm Length mm A mm B mm MK 1 MK 2 MK 3 MK 4 MK 5 12,2 18 24,1 31,6 44,7 80 100 125 160 200 7,6 11 15 21 29,4 22 30 38 50 63 WS steel art.no. 401010 0001 401010 0002 401010 0003 401010 0004 401010 0005 4106 Carbide metal art.no. 401015 0001 401015 0002 401015 0003 401015 0004 401015 0005 4106 B A Live centres with replaceable inserts Live centres • for replaceable inserts (supplied without inserts) E Shank Total length mm D mm A mm E mm MK 2 MK 3 MK 3 MK 4 MK 5 109 128,5 135,5 169,5 214 45 48 55 67 85 20 22 25 32 40 4 4,5 5 5 6 Workpiece weight max. kg 40 130 150 250 650 Eccentricity mm 0,01 0,01 0,01 0,01 0,01 art.no. 401550 0020 401550 0030 401550 0031 401550 0040 401550 0050 4106 A D replaceable inserts 60° suitable for centre punch tip A mm C mm 401550 0020 401550 0030 401550 0031 401550 0040 401550 0050 16 20 24 28 38 20 24 27,5 31,5 43 A mm C mm 16 20 24 28 38 17 19,5 22,5 25,5 35 art.no. 401551 6020 401551 6030 401551 6031 401551 6040 401551 6050 4106 A C replaceable inserts 75° suitable for centre punch tip 401550 0020 401550 0030 401550 0031 401550 0040 401550 0050 art.no. 401551 7520 401551 7530 401551 7531 401551 7540 401551 7550 4106 A C 40-12 40 1 GB.indd 40-12 30.01.13 16:10 replaceable inserts 90° suitable for centre punch tip A mm C mm 401550 0020 401550 0030 401550 0031 401550 0040 401550 0050 16 20 24 28 38 14,5 16,5 19 21,5 29 art.no. 401551 9020 401551 9030 401551 9031 401551 9040 401551 9050 4106 A C Set with 7 replaceable inserts in a wooden box • Contents • 1 centre point; 1 insert each 60°, 75°, 90°; 2 internal tapers 60° hollow; • 1 external taper 60° blunt; 1 insert 60°/30° Shank Workpiece weight max. kg MK 2 MK 3 MK 3 MK 4 MK 5 40 130 150 250 650 art.no. 401552 0200 401552 0300 401552 0301 401552 0400 401552 0500 4106 Rotating precision lathe edges High-performance specially for CNC lathes Draw-off nut in accordance with company standard for high speeds and axial loads Excellent true running accuracy thanks to high-end bearing completely hardened and ground Maintenance-free permanent lubrication Shaft sealing ring prevents the ingress of dirt and coolant With additional sealing also suitable for grinding applications Clamping • • • • • • • • standard design Shank D mm d mm d1 mm L mm l1 mm l2 mm MK 3 MK 4 MK 5 MK 6 52 60 72 83 25 28 35 44 23,83 31,27 44,4 63,35 94 106 136 148 30 35 43 50 57 63 82 88 max. speed Workpiece weight max. r/min kg 12000 10000 8000 5000 300 600 1200 2500 Eccentricity mm max. 0.003 max. 0.003 max. 0.003 max. 0.007 art.no. 401520 0003 401520 0004 401520 0005 401520 0006 4110 slim version Shank D mm d mm d1 mm L mm l1 mm l2 mm d3 mm MK 3 MK 4 MK 5 MK 6 52 60 72 83 25 28 35 44 23,83 31,27 44,4 63,35 104 116 146 171 40 45 53 67 56 63 82 88 8 8 10 14 www.atorn.de max. speed Workpiece weight max. r/min kg 12000 10000 8000 5000 200 300 800 1700 Eccentricity mm max. 0.003 max. 0.003 max. 0.003 max. 0.007 art.no. 401521 0003 401521 0004 401521 0005 401521 0006 4110 High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 1 GB.indd 40-13 Prices in bold print = delivery ex stock 40-13 30.01.13 16:10 Rotating lathes edges, spring-loaded • • • • • Replaceable centre-punch inserts, straight shank spring-loaded version for axial longitudinal displacement when machining completely hardened and ground Maintenance-free permanent lubrication Shaft sealing ring prevents the ingress of dirt and coolant Spring stroke 2.4 mm • Replacement of inserts via ejecting drift • Supplied without insert Shank Ø mm D mm d mm d1 mm d2 mm L mm l1 mm l2 mm max. speed r/min Workpiece weight max. kg Eccentricity mm 3/4” 19 20 40 40 40 18 18 18 19,05 20 20 12 12 12 90 90 90 4 4 4 38 38 38 4000 4000 4000 200 200 200 max. 0.01 max. 0.01 max. 0.01 art.no. 401525 0001 401525 0002 401525 0003 4110 Clamping Spring stroke 3.0 mm • Replace the inserts by twisting in opposite directions using two spanners on the flats of the axis and insert (SW 17) Shank Ø mm D mm d mm d1 mm d2 mm L mm l1 mm l2 mm 1” 20 25 44 44 44 20 20 20 25,4 20 25 12 12 12 118 118 118 10 10 10 51 51 51 Rotational speed max. r/min 3000 3000 3000 Workpiece weight max. kg Eccentricity mm 300 300 300 max. 0.01 max. 0.01 max. 0.01 art.no. 401525 0004 401525 0005 401525 0006 4110 exchangeable inserts Description D mm d mm d1 mm L mm Pointed centre Copying centre 14 14 4 12 12 20 32 art.no. 401530 1201 401530 1206 4110 Rotating precision centring taper • • • • For machining tubes and hollow bodies with large holes and centres completely hardened and ground Maintenance-free permanent lubrication Shaft sealing ring prevents the ingress of dirt and coolant Shank D mm d mm d1 mm L mm l1 mm a mm MK 3 MK 4 MK 5 MK 6 80 100 125 150 30 30 50 50 23,82 31,26 44,39 63,34 86 101 92 112 78 92 82 102 60° 75° 75° 75° Workpiece Workpiece Rotational weight D weight d Eccentricity speed max. max. max. mm art.no. r/min kg kg 3500 450 250 max. 0.005 401531 0003 3000 650 300 max. 0.005 401531 0004 3000 1800 1400 max. 0.007 401531 0005 2800 2800 2000 max. 0.01 401531 0006 4110 Live centres • • • • 60° point angle lightweight design Needle bearing results in an extremely slim design Adjustment possibilities for radial play Shank Projecting length mm Head Ø mm MK 1 MK 2 MK 3 MK 4 MK 5 MK 6 56,5 64 74 82,5 102 127 34 36 47 55 70 90 Moving point Ø x length mm 17 x 24.5 22 x 25.5 30 x 32 35 x 37.5 45 x 47 60 x 62 Eccentricity mm Workpiece weight max. kg 0.005 0.005 0.005 0.005 0.005 0.01 6000 6000 5000 4000 3500 2500 art.no. 401515 0001 401515 0002 401515 0003 401515 0004 401515 0005 401515 0006 4111 40-14 40 1 GB.indd 40-14 30.01.13 16:10 Live centres thin version, 60° point angle • due to the small casing diameter there is no support, tool holder or lathe tool in the way Shank Projecting length mm Head Ø mm MK 2 MK 3 MK 4 MK 5 MK 6 62 62 75,5 104 143 32 34 42 58 80 Moving point Ø x length mm 15 x 18 15 x 18 20 x 25 30 x 34 42 x 49 Eccentricity mm 0.005 0.005 0.005 0.01 0.02 Workpiece weight max. kg 200 400 800 1600 3500 max. speed r/min 7000 7000 6300 4300 3000 art.no. 401501 0002 401501 0003 401501 0004 401501 0005 401501 0006 4106 slim version with extended running point, 60° point angle • Body die-forged and ground Shank Projecting length mm Head Ø mm MK 2 MK 3 MK 4 MK 5 MK 6 73 74 88,5 119 164 32 34 42 58 80 Moving point Ø x length mm 15 x 29 15 x 30 20 x 38 30 x 49 42 x 70 Eccentricity mm 0.008 0.008 0.008 0.01 0.02 Workpiece weight max. kg 170 340 700 1400 3000 max. speed r/min 7000 7000 6300 4300 3000 art.no. 401505 0002 401505 0003 401505 0004 401505 0005 401505 0006 4106 hardened version, 60° point angle • Body die-forged, hardened and ground Projecting length mm Head Ø mm MK 1 MK 2 MK 3 MK 4 MK 5 MK 6 60,5 65 79,5 102,5 129 152 36 45 60 70 90 105 Moving point Ø x length mm 15 x 17 20 x 24 25 x 31 32 x 41 40 x 50.5 50 x 57.5 Eccentricity mm 0.005 0.005 0.005 0.005 0.005 0.01 Workpiece weight max. kg 100 200 500 800 2000 3500 max. speed r/min 7000 7000 5000 3800 3000 2600 art.no. Clamping Shank 401510 0001 401510 0002 401510 0003 401510 0004 401510 0005 401510 0006 4106 Live centres • • • • • • • 60° point angle Extended running point perfect universal tip for use at manual lathes Eccentricity: max. 0.005 mm Tool fully hardened and ground Bearing arrangement for high axial forces Shaft sealing ring prevents the ingress of dirt and coolant Shank MK 2 MK 3 MK 3 MK 4 MK 4 MK 5 A mm B mm C mm D mm E mm F mm max. speed r/min Workpiece weight max. kg 54 54 86 64 86 64 13 13 19 16 19 16 17,78 23,83 31,27 23,83 44,40 31,27 68,5 68,5 93,5 78 93,5 78 86,5 86,5 121,5 100 121,5 100 150,5 167,5 224 181 251 202 4200 4200 3200 3800 3200 3800 170 170 550 330 550 330 Ideally suited for bar stock with large diameters. All prices in euro, VAT excluded 40 1 GB.indd 40-15 art.no. 401503 0002 401503 0003 401503 0013 401503 0004 401503 0014 401503 0005 4110 The extended running point guarantees the required clearance angle when turning parts with small diameters. Problem-free use for tubes with large diameters. Prices in bold print = delivery ex stock 40-15 30.01.13 16:11 Front face driver constant • Operating range up to Ø160 mm • Economical turning of workpieces along their entire length with high accuracy and without reclamping • Modular principle: Driving discs and centring points can be exchanged universally • also suitable for uneven front faces due to the hydraulic pressure compensation Base body with morse taper Shank Enclosure Ø mm Weight kg MK 3 MK 4 MK 5 MK 6 70 70 70 70 1,6 1,8 2,8 4,4 art.no. 401560 0003 401560 0004 401560 0005 401560 0006 4105 Base body for clamping in a lathe chuck Clamping shank Ø x length mm Enclosure Ø mm Weight kg 25 x 110 85 2,3 art.no. 401561 2511 4105 Clamping Driving discs • directly toothed Working area mm 9 - 16 11 - 20 13 - 24 17 - 32 21 - 40 26 - 50 33 - 64 D1 mm L mm L1 mm D mm 4,5 4,5 7 11 13 17 22 38 38 36 33 30 30 30 4 4 4 4 4 8 10 8 10 12 16 20 25 32 suitable centring point Ø mm 4 4 6 10 12 16 16 Clockwise rotation art.no. 401562 0916 401562 1120 401562 1324 401562 1732 401562 2140 401562 2650 401562 3364 4105 Anticlockwise rotation art.no. 401563 0916 401563 1120 401563 1324 401563 1732 401563 2140 401563 2650 401563 3364 4105 Clockwise and anticlockwise rotation art.no. 401564 0916 401564 1120 401564 1324 401564 1732 4105 Driving discs • with replaceable hard metal driving plates 6 x 3.2 mm Working area mm 21 - 40 26 - 50 33 - 64 D1 mm L mm L1 mm D mm 7 11 17,5 30 30 30 5 8 10 20 25 32 suitable centring point Ø mm 6 10 16 Clockwise rotation art.no. 401565 2140 401565 2650 401565 3364 4105 Anticlockwise rotation art.no. 401566 2140 401566 2650 401566 3364 4105 Clockwise and anticlockwise rotation art.no. 401567 2140 401567 2650 401567 3364 4105 Driving discs • with replaceable hard metal driving plates 9.5 x 3.2 mm Working area mm 41 - 80 51 - 100 64 - 126 81 - 160 D1 mm L mm D mm L1 mm 20 28 41 58 24 24 24 24 40 50 63 80 10 - suitable centring point Ø mm 16 16 16 16 Clockwise rotation art.no. 401568 4180 401568 5110 401568 6412 401568 8116 4105 Anticlockwise rotation art.no. 401569 4180 401569 5110 401569 6412 401569 8116 4105 Clockwise and anticlockwise rotation art.no. 401570 4180 401570 5110 401570 6412 401570 8116 4105 Centring points D mm art.no. 4 6 10 12 16 401580 0004 401580 0006 401580 0010 401580 0012 401580 0016 4105 Hard metal driving plates Working area mm L mm H mm 20 - 32 40 - 80 6 9,5 3,2 3,2 Clockwise or anticlockwise rotation art.no. 401581 0060 401581 0095 4105 Clockwise and anticlockwise rotation art.no. 401582 0060 401582 0095 4105 Clockwise or anti-clockwise rotation Clockwise and anti-clockwise rotation Set in wooden box, operating range Ø 13 - 100 mm • 1 base body • 4 driving discs 13-24, 21-40, 33-64 (directly toothed) 51-100 (with exchangeable hard metal plates) • 2 centring points, Ø 6 mm and Ø 12 mm Description Complete set with base body MK3 Clockwise rotation art.no. 401583 0003 4105 Anticlockwise rotation art.no. 401584 0003 4105 40-16 40 1 GB.indd 40-16 30.01.13 16:11 Universal lathe chuck • • • • • made from cast iron CUSHMAN system, centric clamping with cylindrical centre mount in accordance with DIN 6350 Made of fine-pored special casting for external and internal clamping of workpieces • • • • supplied with: chuck key and fastening screws one set of boring jaws (outward stepped) one set of turning jaws (inward stepped) • Additional chuck sizes as well as chucks with integrated short taper are available on request F mm E mm R mm T mm J mm G mm O mm 100 125 160 200 250 315 400 83 108 140 176 224 286 362 70 H7 95 H7 125 H7 160 H7 200 H7 260 H7 330 H7 20 32 42 55 76 103 136 52 58 62 76 82 100 110 17 19 23 29 33 40 50 3xM8 3xM8 3xM10 3xM10 3xM12 3xM16 3xM16 18 22 22 27,5 29,5 35 39 S K Rotational speed max. True running accuracy mm mm r/min mm 3 4 4 4 5 5 5 8 8 9 11 12 14 17 6300 5500 4500 4000 3500 2500 2000 0,04 0,04 0,04 0,06 0,06 0,08 0,08 Three-jaw version art.no. 405001 0100 405001 0125 405001 0160 405001 0200 405001 0250 405001 0315 405001 0400 4113 Spare jaws for 3 and 4-jaw lathe chuck, ground • Prices per set Nominal Ø mm 3 Boring jaws art.no. 100 125 160 200 250 315 400 420199 1100 420199 1125 420199 1160 420199 1200 420199 1250 420199 1315 420199 1400 4113 Four-jaw version art.no. 405003 0100 405003 0125 405003 0160 405003 0200 405003 0250 405003 0315 405003 0400 4113 Clamping Nominal Ø mm Boring jaw 3 Turning jaws art.no. 420199 2100 420199 2125 420199 2160 420199 2200 420199 2250 420199 2315 420199 2400 4113 4 Boring jaws art.no. 420199 4100 420199 4125 420199 4160 420199 4200 420199 4250 420199 4315 420199 4400 4113 4 Turning jaws art.no. 420199 5100 420199 5125 420199 5160 420199 5200 420199 5250 420199 5315 420199 5400 4113 Turning jaw Sliding jaws GB • with cross tenon • Hardened and ground • Supplied with fastening screws • Prices per set suitable for chuck size 100 125 160 200 250 315 400 L1 mm P mm N mm J mm B mm L mm 10 12 12 14 14 20 20 6 6 6 8 8 10 12 7 7 7 8 8 12 12 5,9 5,9 7,4 9,9 9,9 11,9 14,9 14 16 18 22 25 32 32 43 52 64 77 101 125 150 All prices in euro, VAT excluded 40 2 GB.indd 40-17 Set of 3 jaws art.no. 420120 7100 420120 7125 420120 7160 420120 7200 420120 7250 420120 7315 420120 7400 4113 Set of 4 jaws art.no. 420121 7100 420121 7125 420121 7160 420121 7200 420121 7250 420121 7315 420121 7400 4113 N Prices in bold print = delivery ex stock 40-17 30.01.13 12:48 Top jaws PW • can be hardened • Version with cross tenon • Material C15 can be hardened • Prices per set suitable for chuck size N mm L mm L1 mm D mm B mm N1 mm H mm 100 125 160 200 250 315 400 10 12 12 14 14 20 20 50 65 75 95 120 140 165 20 28 38 48 55 60 70 5,3 5,3 6,4 10,5 10,5 13 13 20 20 23 28 32 42 42 14 16 18 22 25 32 32 20 25 36 40 40 52 70 Set of 3 jaws art.no. 420160 7100 420160 7125 420160 7160 420160 7200 420160 7250 420160 7315 420160 7400 4113 Set of 4 jaws art.no. 420161 7100 420161 7125 420161 7160 420161 7200 420161 7250 420161 7315 420161 7400 4113 Block jaws MC • can be hardened, sharpened • Prices per set L mm B mm H mm J mm N mm P mm 100 125 160 200 250 315 400 43,2 53,2 67,9 75,9 99,4 124 153,5 14 16 18 22 25 32 32 34,9 36,9 43,1 55,1 59,1 72,4 87,4 5,9 5,9 7,4 9,9 9,9 11,9 14,9 7 7 7 8 8 12 12 6 6 6 8 8 10 12 Clamping suitable for chuck size Set of 3 jaws art.no. 420126 7100 420126 7125 420126 7160 420126 7200 420126 7250 420126 7315 420126 7400 4113 Set of 4 jaws art.no. 420127 7100 420127 7125 420127 7160 420127 7200 420127 7250 420127 7315 420127 7400 4113 Flange for lathe chuck • • • • • for DIN 55026 / DIN 55027 or DIN 55029 Fast steel machined on the machine side Chuck side plain faced Supplied with: Flange including fastening screw • Additional cone sizes available on request suitable for chuck size Taper size E mm F mm G mm H mm K mm 100 125 125 160 160 200 200 250 250 315 315 400 400 3 3 4 4 5 5 6 6 8 6 8 8 11 53,9 53,9 63,5 63,5 82,5 82,5 106,3 106,3 139,7 106,3 139,7 139,7 196,8 70,6 70,6 82,6 82,6 104,8 104,8 133,4 133,4 171,4 133,4 171,4 171,4 235 75 75 85 85 104,8 104,8 133,4 133,4 171,4 133,4 171,4 171,4 235 25,5 27,5 27,5 27,5 29,5 34,5 34,5 37,5 37,5 34,5 44,5 37,5 44,5 17,5 14,5 14,5 14,5 14,5 19,5 19,5 23,5 23,5 22,5 29,5 23,5 29,5 DIN 55026 / 55027 art.no. 405010 1003 405010 1253 405010 1254 405010 1604 405010 1605 405010 2005 405010 2006 405010 2506 405010 2508 405010 3156 405010 3158 405010 4008 405010 4011 4174 DIN 55029 art.no. 405011 1003 405011 1253 405011 1254 405011 1604 405011 1605 405011 2005 405011 2006 405011 2506 405011 2508 405011 3156 405011 3158 405011 4008 405011 4011 4174 40-18 40 2 GB.indd 40-18 30.01.13 12:48 Universal lathe chuck • • • • • • • made of high-quality steel die-forged, hardened and ground Plane spiral made of alloy steel, case-hardened and hardened, thread ground on both sides CUSHMANN system, centric clamping for external and internal clamping of workpieces for general turning tasks at conventional lathes Supplied with a chuck key, fastening screws and a set of hardened turning jaws and boring jaws additional chuck sizes as well as chucks with short taper DIN 55029 (camlock mount) available on request Three-jaw chuck with cylindrical holding fixture according to DIN 6350 d mm h mm max. speed r/min Weight kg 80 100 125 160 200 250 315 400 500 630 16 20 32 42 55 76 103 136 190 252 44 50 59 68 78 89 96 108 119 135 7000 6300 5500 4600 4000 3500 2800 2000 1300 1000 2 3 5 10 18 29 50 85 145 250 art.no. Three-jaw power chuck with short taper fixture according to DIN 55027 D mm Taper size F mm d mm A mm h mm max. speed r/min Weight kg 125 125 160 160 200 200 250 250 315 315 315 400 400 500 500 630 630 3 4 4 5 5 6 6 8 6 8 11 8 11 8 11 11 15 75 85 85 104.8 104.8 133.4 133.4 171.4 133.4 171.4 235 171.4 235 171.4 235 235 330.2 32 32 42 42 55 55 76 76 103 103 103 136 136 136 190 190 252 53,975 63,513 63,513 82,563 82,563 106,375 106,375 139,719 106,375 139,719 196,869 139,719 196,869 139,719 196,869 196,869 285,795 59.5 59.5 68 68 78 78 89 89 96.2 96.2 111.7 108 108 119 119 129 129 5500 5500 4600 4600 4000 4000 3500 3500 2800 2800 2800 2000 2000 1300 1300 1000 1000 5 5 9 9 19 19 32 32 51 51 51 101 101 150 150 274 274 407002 0080 407002 0100 407002 0125 407002 0160 407002 0200 407002 0250 407002 0315 407002 0400 407002 0500 407002 0630 4174 art.no. 407005 0123 407005 0124 407005 0164 407005 0165 407005 0205 407005 0206 407005 0256 407005 0258 407005 0311 407005 0316 407005 0318 407005 0408 407005 0411 407005 0508 407005 0511 407005 0611 407005 0615 4174 Clamping D mm Four-jaw chuck with cylindrical holding fixture according to DIN 6350 D mm F mm d mm A mm h mm max. speed r/min Weight kg 100 125 160 200 250 315 400 500 630 20 108 140 176 224 286 362 458 586 20 32 12 55 76 103 136 190 252 70 95 125 160 200 260 330 420 545 50 59 68 78 89 96.2 108 119 135 6300 5500 4600 4000 3500 2800 2000 1300 1000 3 5 10 18 29 50 85 145 250 art.no. 409002 0100 409002 0125 409002 0160 409002 0200 409002 0250 409002 0315 409002 0400 409002 0500 409002 0630 4174 Four-jaw power chuck with short taper fixture in accordance with DIN 55027 D mm Taper size F mm d mm A mm h mm max. speed r/min Weight kg 125 125 160 160 200 200 250 250 315 315 400 400 500 500 630 630 3 4 4 5 5 6 6 8 6 8 8 11 8 11 11 15 75 85 85 104.8 104.8 133.4 133.4 171.1 133.4 171.1 171.4 235 171.4 235 235 330.2 32 32 42 42 55 55 76 76 103 103 136 136 136 190 190 252 53,975 63,513 63,513 82,563 82,563 106,375 106,375 139,719 106,375 139,719 139,719 196,869 139,719 196,869 196,869 285795 59.5 59.5 68 68 78 78 89 89 96.2 96.2 108 108 119 119 129 129 5500 5500 4600 4600 4000 4000 3500 3500 2800 2800 2000 2000 1300 1300 1000 1000 5 5 9 9 19 19 32 32 51 51 101 101 150 150 274 274 All prices in euro, VAT excluded 40 2 GB.indd 40-19 art.no. 409005 0123 409005 0124 409005 0164 409005 0165 409005 0205 409005 0206 409005 0256 409005 0258 409005 0316 409005 0318 409005 0408 409005 0411 409005 0508 409005 0511 409005 0611 409005 0615 4174 Prices in bold print = delivery ex stock 40-19 30.01.13 12:48 Turning jaws DB • Prices per set suitable for chuck size mm A mm B mm C mm 80 100 125 160 200 250 315 400 500 630 32 42 51 70 85 105 125 145 180 225 11 15 20 20 25 28 32 36 40 50 28 32 40 53 54 63 73 92 100 110 suitable for chuck size mm A mm B mm C mm 80 100 125 160 200 250 315 400 500 630 32 42 51 70 85 105 125 145 180 225 11 15 20 20 25 28 32 36 40 50 28 32 40 53 54 63 73 92 100 110 suitable for chuck size A mm B mm C mm 125 160 200 250 315 400 500 630 54 65 79 92 110 130 166 210 20 20 25 28 32 36 40 50 28 29 33 36 40 49 54 54,5 suitable for chuck size A mm B mm C mm 125 160 200 250 315 400 500 630 64 78 90 106 120 140 140 160 22 25 27 32 37 42 42 52 38,5 41,5 43,5 51,5 55,5 64,5 74,5 82 suitable for chuck size A mm B mm C mm 80 100 125 160 200 250 315 400 500 630 32 42 51 70 85 105 125 145 180 225 11 15 20 20 25 28 32 36 40 50 28 32 40 40 54 63 73 92 100 110 Set of 3 jaws art.no. 407310 0080 407310 0100 407310 0125 407310 0160 407310 0200 407310 0250 407310 0315 407310 0400 407310 0500 407310 0630 4174 Set of 4 jaws art.no. 409410 0100 409410 0125 409410 0160 409410 0200 409410 0250 409410 0315 409410 0400 409410 0500 409410 0630 4174 Clamping Boring jaws BB • Prices per set Set of 3 jaws art.no. 407315 0080 407315 0100 407315 0125 407315 0160 407315 0200 407315 0250 407315 0315 407315 0400 407315 0500 407315 0630 4174 Set of 4 jaws art.no. 409415 0100 409415 0125 409415 0160 409415 0200 409415 0250 409415 0315 409415 0400 409415 0500 409415 0630 4174 Sliding jaws GB • Supplied with screws • Prices per set Set of 3 jaws art.no. 407300 0125 407300 0160 407300 0200 407300 0250 407300 0315 407300 0400 407300 0500 407300 0630 4174 Set of 4 jaws art.no. 409400 0125 409400 0160 409400 0200 409400 0250 409400 0315 409400 0400 409400 0500 409400 0630 4174 Top jaws AB • Prices per set Set of 3 jaws art.no. 407320 0125 407320 0160 407320 0200 407320 0250 407320 0315 407320 0400 407320 0500 407320 0630 4174 Set of 4 jaws art.no. 409420 0125 409420 0160 409420 0200 409420 0250 409420 0315 409420 0400 409420 0500 409420 0630 4174 Mono-block jaw MB • Prices per set Set of 3 jaws art.no. 407330 0080 407330 0100 407330 0125 407330 0160 407330 0200 407330 0250 407330 0315 407330 0400 407330 0500 407330 0630 4174 Set of 4 jaws art.no. 409430 0100 409430 0125 409430 0160 409430 0200 409430 0250 409430 0315 409430 0400 409430 0500 409430 0630 4174 40-20 40 2 GB.indd 40-20 30.01.13 12:48 Key bar chucks DURO-T • • • • • • • • • • with jaw safety mechanism, centric clamping higher clamping forces Stiffer chuck body (guaranteed accuracy at higher loads) Chuck body fully surface-hardened high jaw change repeatability Optimisation of wear parts (e.g. safety shut-off valve) True running and axial run-out tolerance twice as accurate as specified by DIN accuracy class 1 Enhanced corrosion protection Compatible with sliding and top jaws from other manufacturers Supplied with safety key (as demanded by EN 1550), set of reversible one-piece jaws or set of sliding jaws with reversible top jaws with cylindrical centre mount in accordance with DIN 6350 A Clamping range mm 5 - 161 7 - 207 8 - 253 12 - 323 Ø mm 160 200 250 315 R mm T mm E H6 mm S mm F mm Weight kg 42 52 62 87 63 81 92 111 145 185 235 300 5 5 6 6 125 160 200 250 9,5 20 35 64 with reversible jaws art.no. 405012 0160 405012 0200 405012 0250 405012 0315 4104 Sliding and top jaws art.no. 405013 0160 405013 0200 405013 0250 405013 0315 4104 Clamping range mm 5 - 161 5 - 161 7 - 207 7 - 207 8 - 253 8 - 253 12 - 323 12 - 323 Ø mm 160 160 200 200 250 250 315 315 R mm T mm Taper size Largest taper Ø mm Weight kg 42 42 52 52 62 62 87 87 63 63 81 81 92 92 111 111 4 5 5 6 6 8 6 8 63,513 82,563 82,563 106,375 106,375 139,719 106,375 139,719 9,5 9,5 20 20 35 35 64 64 with reversible jaws art.no. 405014 0160 405014 1160 405014 0200 405014 1200 405014 0250 405014 1250 405014 0315 405014 1315 4104 Clamping with short taper fixture DIN 55027 Sliding and top jaws art.no. 405015 0160 405015 1160 405015 0200 405015 1200 405015 0250 405015 1250 405015 0315 405015 1315 4104 Reversible to jaw, hardened • suitable for RÖHM-DURO, FORKARDT-F and SCHUNK-ROTA-S suitable for chuck size L mm B mm H mm Hole distance mm Step height mm Groove width mm 160 200 250 315 61,5 70,5 92 107 20,4 24,4 34,4 35,7 32,5 38 50 56 32 40 40 54 7,5 10 14 15 8 10 12 12 art.no. 420145 0160 420145 0200 420145 0250 420145 0315 4166 Top jaw, unstepped, can be hardened • suitable for RÖHM-DURO, FORKARDT-F and SCHUNK-ROTA-S suitable for chuck size L mm B mm H mm Hole distance mm 160 200 250 315 85 105 125 145 20 22 30 40 40 51 55 60 32 40 40 54 Groove width mm 8 10 12 12 Illustration Weight kg h1 mm L1 mm L2 mm Type 1 1 1 1 1,2 2 3,6 5,8 35,5 47 50 54 25 34 36 45 18 20 20 26 CU 16 CU 20 CU 25 CU 32 art.no. 420215 0160 420215 0200 420215 0250 420215 0315 4166 Sliding jaw, hardened • suitable for RÖHM-DURO, FORKARDT-F and SCHUNK-ROTA-S suitable for chuck size L mm B mm H mm Hole distance mm Groove width mm L2 mm Type 160 200 250 315 74 90 110 125 20 22 26 32 29,5 35 40 46 32 40 40 54 8 12 12 12 8 10 12 12 MFG 160 MFG 200 MFG 250 MFG 315 All prices in euro, VAT excluded 40 2 GB.indd 40-21 art.no. 420260 0160 420260 0200 420260 0250 420260 0315 4166 Prices in bold print = delivery ex stock 40-21 30.01.13 12:48 one-piece block jaw, unstepped, can be hardened • suitable for RÖHM-DURO, FORKARDT-F and SCHUNK-ROTA-S suitable for chuck size L mm B mm H mm 160 200 250 315 84,4 98,4 118,7 136,6 20 22 26 32 45 60 70 79 art.no. 420130 0160 420130 0200 420130 0250 420130 0315 4104 one-piece reversible jaw, hardened • suitable for RÖHM-DURO, FORKARDT-F and SCHUNK-ROTA-S suitable for chuck size L mm B mm H mm Step height mm Type 160 200 250 315 77,7 94,7 114 130 20 22 26 32 45 60 70 79 7,5 10 14 15 Three-level Three-level Two-stage Two-stage art.no. 420180 0160 420180 0200 420180 0250 420180 0315 4104 Square face spanner • Special steel • Hardened shank and ejector pin, tempered to a burnished tone Lateral shank length mm Head Ø mm Shank length mm 4 5 6 7 8 9 10 11 12 13 14 17 19 160 160 160 160 180 180 200 200 250 250 320 400 400 12 12 12 14,6 16 16 20 20 24 24 28 34 36 60 60 80 80 80 80 100 100 100 100 120 160 200 Clamping Wr. width mm art.no. 401574 0004 401574 0005 401574 0006 401574 0007 401574 0008 401574 0009 401574 0010 401574 0011 401574 0012 401574 0013 401574 0014 401574 0017 401574 0019 4159 Square ring wrench • Special steel • hardened, tempered to a burnished tone Wr. width mm Head Ø mm L mm 8 10 12 14 17 19 22 17 21 24 27 31 35 39 160 195 235 270 315 345 385 art.no. 401576 0008 401576 0010 401576 0012 401576 0014 401576 0017 401576 0019 401576 0022 4159 Square socket wrench • Special steel • Hardened shank and ejector pin, tempered to a burnished tone Wr. width mm Lateral shank length mm Head Ø mm Shank length mm 4 5 6 7 8 9 10 12 14 17 19 160 160 160 160 180 180 200 250 320 400 400 12 12 12 14,6 16 18 20 24 28 34 36 60 60 80 80 80 100 100 100 120 160 200 art.no. 401572 0004 401572 0005 401572 0006 401572 0007 401572 0008 401572 0009 401572 0010 401572 0012 401572 0014 401572 0017 401572 0019 4159 40-22 40 2 GB.indd 40-22 30.01.13 12:49 Safety square key • Special steel • Hardened shank and ejector pin, tempered to a burnished tone • Designed to avoid being left accidentally in the lathe chuck Wr. width mm Shank length mm for chuck Ø mm 6 8 9 10 11 12 14 17 19 110 130 130 160 160 160 200 250 250 80 - 85 100 - 110 125 - 140 160 200 - 230 250 - 270 315 400 500 - 630 art.no. 401571 0006 401571 0008 401571 0009 401571 0010 401571 0011 401571 0012 401571 0014 401571 0017 401571 0019 4105 Workpiece stop PosiStop for three-jaw power chuck, for clamping short parts Material: Aluminium simple attachment at the lathe chuck due to three magnets ground supporting surfaces suitable for three-jaw power chuck with a jaw width of up to 55 mm, for workpieces Ø 15-130 mm Clamping • • • • • Standard H mm 15 20 25 30 35 art.no. 421300 0015 421300 0020 421300 0025 421300 0030 421300 0035 4153 Set in wooden box Contents per set art.no. Each 1 workpiece stop H= 15, 20, 25, 30, 35 mm 421301 1535 4153 Hollow spindle stopper • • • • Comprising clamping body, extension and special key for lathes For limiting lengths during serial and special-purpose production Clamping and releasing in the machine spindle using special key Clamping range mm 20 - 27 25 - 33 32 - 41 40 - 50 48 - 60 58 - 76 75 - 96 95 - 116 All prices in euro, VAT excluded 40 2 GB.indd 40-23 art.no. 421302 2027 421302 2533 421302 3241 421302 4050 421302 4860 421302 5876 421302 7596 421302 9516 4166 Prices in bold print = delivery ex stock 40-23 30.01.13 12:49 Wedge hook power chuck • • • • • • • • Clamping Model B/BT-200 with large clearance Solid steel design Hardened and ground guides high true running accuracy Lubrication nipple in every sliding jaw Recess mounting according to DIN 6353 Supplied without flange, without top jaws, with sliding jaw teeth 1.5 mm x 60°, T-slot nuts, lining and jaw fastening screws, drawbar nuts without thread, special assembly wrench • further sizes and models available on request • Drawbar nuts with tapped thread available on request 2-jaw version model BT-206 BT-208 BT-210 BT-212 Chuck Ø mm L mm B mm B1 H7 mm D H6 mm D1 mm D2 mm 169 210 254 304 81 91 100 110 26 35 40 50 12 14 16 21 140 170 220 220 104,8 133,4 171,4 171,4 45 52 75 91 Jaw lift distance mm 5,5 7,4 8,8 106 Piston stroke max. clamp force mm kN 12 16 19 23 max. actuating force kN max. speed r/min 14,5 23,2 28,5 36,7 6000 5000 4200 3300 38 57,3 74 96 Clamping range mm 14 - 169 14 - 210 31 - 254 34 - 304 Weight kg U max. 11,5 21,3 33,5 52 M55 x 2 M60 x 2 M85 x 2 M100 x 2 art.no. 410110 0206 410110 0208 410110 0210 410110 0212 4114 3-jaw version model Chuck Ø mm L mm B mm B1 H7 mm D H6 mm D1 mm D2 mm B-204 B-205 B-206 B-208 B-210 B-212 110 135 169 210 254 304 59 60 81 91 100 110 23 23 26 35 40 50 10 10 12 14 16 21 85 110 140 170 220 220 70,6 82,6 104,8 133,4 171,4 171,4 26 33 45 52 75 91 Jaw lift distance mm 5,4 5,4 5,5 7,4 8,8 10,6 Piston stroke max. clamp force mm kN 10 10 12 16 19 23 28,5 36 57 86 111 144 max. actuating force kN max. speed r/min 14 17,5 22 34,8 43 55 8000 7000 6000 5000 4200 3300 Clamping range mm 7 - 110 12 - 135 16 - 168 13 - 210 31 - 254 34 - 304 Weight kg U max. 4 6,7 11,9 22,3 34,5 55,3 M32 x 1.5 M40 x 1.5 M55 x 2 M60 x 2 M85 x 2 M100 x 2 art.no. 410101 0204 410101 0205 410101 0206 410101 0208 410101 0210 410101 0212 4114 Practical tip Secure clamping of a quadratic form with the help of soft clamping jaws on a two-jaw chuck. 40-24 40 2 GB.indd 40-24 30.01.13 12:49 Wedge hook power chuck with enlarged Clearance • • • • • • • • model Chuck Ø mm L mm B mm B1 H7 mm D H6 mm D1 mm D2 mm Jaw lift distance mm Piston stroke mm max. clamp force kN max. actuating force kN max. speed r/min Clamping range mm U max. BB 206 BB 208 BB 210 BB 212 170 210 254 315 81 91 100 108 31 35 40 50 12 14 16 21 140 170 220 300 104,8 133,4 171,5 235 53 66 81 106 5,5 7,4 8,8 10,6 12 16 19 23 58,5 99 126 153 20 32 49 59 6000 5000 4500 3500 19 - 170 23 - 210 41 - 254 47 - 315 M60 x 2 M75 x 2 M90 x 2 M115 x 2 BB chuck complete art.no. 420131 0060 420131 0080 420131 0210 420131 0212 4114 Clamping Model BB with enlarged clearance Solid steel design Hardened and ground guides high true running accuracy Lubrication nipple in every sliding jaw Recess mounting according to DIN 6353 Supplied without flange, without top jaws,with sliding jaw teeth 1.5 mm x 60°, T-slot nuts, lining and jaw fastening screws, drawbar nuts without thread, special assembly wrench • Drawbar nuts with tapped thread available on request Power chuck with quick jaw change system • • • • • • • • Model QJR Quick jaw change system Solid steel design Hardened and ground guides high true running accuracy centre mount in accordance with DIN 6353 B-200 and BB-200 series can be replaced by the QJR series Supplied with 2 sets of sliding jaws, without top jaws, without flange, drawbar nut without thread • Drawbar nuts with tapped thread available on request Power chuck model Chuck Ø mm L mm B mm D H6 mm D1 mm D2 mm QJR08 QJR10 QJR12 215 254 315 98 119 133 35 40 50 170 220 220 133,4 171,4 171,4 66 81 106 Jaw lift distance Piston stroke mm mm 7,4 8,8 10,6 16 19 23 max. clamp force kN max. actuating force kN max. speed r/min Clamping range mm U max. 100 135 180 45 60 81 5000 4500 3500 23 - 210 41 - 254 47 - 315 M75 x 2 M90 x 2 M115 x 2 art.no. 405020 0008 405020 0010 405020 0012 4114 Set of sliding jaws for chuck Ø mm 215 254 315 All prices in euro, VAT excluded 40 2 GB.indd 40-25 art.no. 405021 0008 405021 0010 405021 0012 4114 Prices in bold print = delivery ex stock 40-25 30.01.13 12:49 Flange for power chuck • • • • • Precision flange featuring an all-steel design for chuck with centre mount in accordance with DIN 6353 Spindle sided version: Short taper in accordance with DIN 55026 and DIN 55021 Compatible with the power chucks listed on the preceding pages Supplied without flange fastening screws Direct chuck hold Clamping Indirect chuck hold A mm B mm C mm D mm G mm H mm J mm K mm L mm M mm N mm 140 140 170 170 220 220 300 300 15 41 22 17 25 18 33 22 82,563 106,375 82,563 106,375 106,375 139,719 139,719 196,869 79,7 103 79,7 103 103 136 140 192,1 104,78 133,35 104,78 133,35 133,35 171,45 171,45 235 12 13,5 11 13,5 13,5 17 17 21 116 104,78 133,35 150 171,45 190 235 260 M10 M12 M16 M20 - 11 20 17 11 20 14 25 17 7 24 11 7 13,5 10 17 11 6,6 6,6 9 11 Illustration Chuck Ø mm 2 1 1 3 1 4 1 4 Size spindle nose 160/169 160/169 200/210 200/210 254/304 254/304 381 381 A2-5 A2-6 A2-5 A2-6 A2-6 A2-8 A2-8 A2-11 for 2-jaw chuck art.no. 413010 1005 413010 1006 413010 2005 413010 2006 413010 3006 413010 3008 413010 4008 413010 4011 4114 for 3-jaw chuck art.no. 413001 1005 413001 1006 413001 2005 413001 2006 413001 3006 413001 3008 413001 4008 413001 4011 4114 for 4-jaw chuck art.no. 413100 1005 413100 1006 413100 2005 413100 2006 413100 3006 413100 3008 4114 Lubricant Pressure grease gun Contents art.no. 200 ml 410199 0011 4114 Chuck grease Contents art.no. 1 kg 410199 0012 4114 40-26 40 2 GB.indd 40-26 30.01.13 12:49 Power-operated collect chuck Model CRL Solid steel version hardened and precision-ground For multi-range and steel collets according to DIN 6343, 173 E and 185 E 2 sizes: Up to material Ø 42 mm or up to material Ø 60 mm Other sizes for maximum material Ø 36 mm, 54 mm and 66 mm available on request Prepared for the using a length stop, but can only be used in combination with multi-range collets. for bar work at CNC lathes, especially for high speeds and true running accuracies Supplied with chuck fastening screws and thrust collar (without thread) without collets Drawbar nuts with tapped thread available on request model Holding fixtures CRL-42 CRL-42/5 CRL-42/6 CRL-60 CRL-60/6 CRL-60/8 cylindrical Short taper Short taper cylindrical Short taper Short taper A mm B mm U max. max. actuating force kN 110 110 110 138 138 138 133 143 145 148 160 156 M55 x 1.5 M55 x 1.5 M55 x 1.5 M70 x 1.5 M70 x 1.5 M70 x 1.5 25 25 25 30 30 30 max. clamp force kN 55 55 55 60 60 60 max. speed r/min Weight kg 7100 7100 7100 6300 6300 6300 8,8 8,4 10 14,2 14,2 17,7 CRL-42, cyl. Holder art.no. CRL-42, short taper art.no. CRL-60, cyl. Holder art.no. CRL-60, short taper art.no. 415001 0001 Clamping • • • • • • • • • • • 415010 0005 415010 0006 415020 0001 4114 4114 4114 415030 0006 415030 0008 4114 Power-operated collect chuck • • • • • • • Model QCRL quick collet change due to bayonet fixing for Ø 42 mm (173E) up to Ø 60 mm (185E), version up to Ø 80 mm (193E) and Collet reduction from 185E to 173E available on request For bar work on CNC lathes, especially for high speeds and true running accuracies Supplied with chuck fastening screws and thrust collar (without thread) without collets Drawbar nuts with tapped thread available on request model Holding fixtures A mm B mm U max. max. actuating force kN QCRL-42 QCRL-42/5 QCRL-42/6 QCRL-60 QCRL-60/6 QCRL-60/8 Cylindrical Ø140 Short taper 5 Short taper 6 Cylindrical Ø170 Short taper 6 Short taper 8 113 113 113 143 143 143 149 143 143 177 171 171 M58 x 1.5 M58 x 1.5 M58 x 1.5 M75 x 1.5 M75 x 1.5 M75 x 1.5 25 25 25 30 30 30 max. clamp force kN 55 55 55 60 60 60 max. speed r/min Weight kg 7100 7100 7100 6300 6300 6300 13,5 13,5 13,5 29 29 29 QCRL-42, Cyl. Holder art.no. 40 2 GB.indd 40-27 QCRL-60, Cyl. Holder art.no. QCRL-60, Short taper art.no. 415101 0001 415110 0005 415110 0006 415120 0001 4114 All prices in euro, VAT excluded QCRL-42, Short taper art.no. 4114 4114 415130 0006 415130 0008 4114 Prices in bold print = delivery ex stock 40-27 30.01.13 12:49 Dead length collet • Hardened and ground • True running accuracy: Ø 1-10 mm ≤ 20 μm Ø 11-30 mm ≤ 30 μm Ø 31-60 mm ≤ 40 μm • Bridging maximum 0.1 mm of rated diameter • Collets with longitudinal and transverse corrugation as well as a wide variety of multi-range collets designs available on request Clamp Ø mm Clamping 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 173E round D=60mm D1=50mm D2=48 L=94mm art.no. 433035 0010 433035 0015 433035 0020 433035 0025 433035 0030 433035 0035 433035 0040 433035 0045 433035 0050 433035 0055 433035 0060 433035 0065 433035 0070 433035 0075 433035 0080 433035 0090 433035 0100 433035 0110 433035 0120 433035 0130 433035 0140 433035 0150 433035 0160 433035 0170 433035 0180 433035 0190 433035 0200 433035 0210 433035 0220 433035 0230 433035 0240 433035 0250 433035 0260 433035 0270 433035 0280 433035 0290 433035 0300 433035 0310 433035 0320 433035 0330 433035 0340 433035 0350 433035 0360 433035 0370 433035 0380 433035 0390 433035 0400 433035 0410 433035 0420 4119 173E square D=60mm D1=50mm D2=48mm L=94mm art.no. 173E hexagon D=60mm D1=50mm D2=48mm L=94mm art.no. 185E round D=84mm D1=73mm D2=66mm L=110mm art.no. 185E square D=84mm D1=73mm D2=66mm L=110 art.no. 185E hexagon D=84mm D1=73mm D2=66 L=110mm art.no. 433041 0040 433041 0050 433037 0060 433039 0060 433041 0060 433037 0070 433039 0070 433041 0070 433043 0070 433037 0080 433037 0090 433037 0100 433037 0110 433037 0120 433037 0130 433037 0140 433039 0080 433039 0090 433039 0100 433039 0110 433039 0120 433039 0130 433039 0140 433039 0150 433039 0160 433039 0170 433041 0080 433041 0090 433041 0100 433041 0110 433041 0120 433041 0130 433041 0140 433041 0150 433041 0160 433041 0170 433041 0180 433041 0190 433041 0200 433041 0210 433041 0220 433041 0230 433041 0240 433041 0250 433041 0260 433041 0270 433041 0280 433041 0290 433041 0300 433041 0310 433041 0320 433041 0330 433041 0340 433041 0350 433041 0360 433041 0370 433041 0380 433041 0390 433041 0400 433041 0410 433041 0420 433041 0430 433041 0440 433041 0450 433041 0460 433041 0470 433041 0480 433041 0490 433041 0500 433041 0510 433041 0520 433041 0530 433041 0540 433041 0550 433041 0560 433041 0570 433041 0580 433041 0590 433041 0600 4119 433043 0080 433043 0090 433043 0100 433043 0110 433043 0120 433043 0130 433043 0140 433037 0160 433037 0180 433039 0190 433037 0200 433037 0220 433039 0220 433039 0240 433037 0250 433039 0270 433037 0280 433039 0300 433039 0320 433039 0360 4119 4119 433043 0160 433045 0080 433045 0090 433045 0100 433045 0110 433045 0120 433045 0130 433045 0140 433045 0150 433045 0160 433045 0170 433043 0180 433045 0190 433043 0200 433043 0220 433045 0220 433045 0240 433043 0250 433045 0270 433043 0280 433043 0300 433045 0300 433043 0320 433045 0320 433043 0360 433045 0360 433045 0380 433043 0400 433045 0410 433045 0460 433045 0500 4119 4119 40-28 40 2 GB.indd 40-28 30.01.13 12:50 Emergency push-type collet • for turning inside diameters • hardened and tempered to approx. 45 HRc and completely ground • Can be clamped in the chuck by three removable alignment pins at the front and can be finished on the machine to the required bore diameter or to a stepped hole Designation D mm D1 mm D2 mm L mm Ø mm 173 E 185 E 60 84 50 73 48 66 94 110 Pre-drilled to Ø 3 Pre-drilled to Ø 4 art.no. art.no. 433047 0030 4119 433049 0040 4119 Internal stop • • • • for dead length collets according to DIN 6343 Collet shank is not deformed and clamping behaviour is not affected Can also be used as a limit stop for hollow parts Can be used for round, hexagon and square collets for collets art.no. www.atorn.de 433052 0173 433052 0185 4120 Clamping 173 E 185 E High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 2 GB.indd 40-29 Prices in bold print = delivery ex stock 40-29 30.01.13 12:50 Power-operated collect chuck • • • • • • • • • • Model DHP65 compact design High precision Ideal use in initial machining due to axial tension Full compatibility with 65 mm clamping heads available on the market Easily adaptable to existing machinery DHP65 chucks are light and can be quickly fitted. Supplied without collets or switching equipment, includes blank unthreaded drawbar nut Additional chucks available on request Drawbar nuts with tapped thread available on request Clamping Clamp Ø max. 65 mm model Holding fixtures A mm B mm C mm U max. DHP-65/5 DHP-65/6 DHP-65/8 Short taper 5 Short taper 6 Short taper 8 130 130 130 95 95 95 165 165 165 M70 x 2 M85 x 2 M85 x 2 art.no. 415201 0005 415201 0006 415201 0008 4114 Power-operated collect chuck • • • • • • • • Model AKS compact design High precision Ideal for use in initial machining due to axial tension Full compatibility with 42 mm and 65 mm clamping heads available on the market Easily adaptable to existing machinery Supplied without collets or switching equipment, includes blank unthreaded drawbar nut Additional chucks available on request Clamp Ø max. 42 mm model Holding fixtures A mm B mm C mm U max. AKS-42/5 AKS-42/6 Short taper 5 Short taper 6 125 125 90 90 140 165 M66 x 1.5 M66 x 1.5 art.no. 415205 0140 415205 0165 4114 Clamp Ø max. 65 mm model Holding fixtures A mm B mm C mm U max. AKS-65/5 AKS-65/6 AKS-65/8 Short taper 5 Short taper 6 Short taper 8 145 145 145 95 95 98 155 165 210 M78 x 1.5 M78 x 1.5 M78 x 1.5 art.no. 415206 0155 415206 0165 415206 0210 4114 40-30 40 2 GB.indd 40-30 30.01.13 12:50 Clamping heads SP • • • • for all common axial clamping systems at lathes and vices Tried and tested, exceptionally stable rubber-metallic compound high holding forces Version with crosswise grooves available on request Clamping heads • SP 42 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5 15 15,5 16 16,5 17 17,5 18 18,5 19 19,5 20 20,5 21 21,5 22 22,5 23 Smooth hole art.no. 433060 1040 433060 1045 433060 1050 433060 1055 433060 1060 433060 1065 433060 1070 433060 1075 433060 1080 433060 1085 433060 1090 433060 1095 433060 1100 433060 1105 433060 1110 433060 1115 433060 1120 433060 1125 433060 1130 433060 1135 433060 1140 433060 1145 433060 1150 433060 1155 433060 1160 433060 1165 433060 1170 433060 1175 433060 1180 433060 1185 433060 1190 433060 1195 433060 1200 433060 1205 433060 1210 433060 1215 433060 1220 433060 1225 433060 1230 4124 www.atorn.de Lengthwise and crosswise grooves art.no. 433060 3110 433060 3120 433060 3130 433060 3140 433060 3150 433060 3160 433060 3170 433060 3180 433060 3190 433060 3200 433060 3210 433060 3220 433060 3230 4124 Clamp Ø mm 23,5 24 24,5 25 25,5 26 26,5 27 27,5 28 28,5 29 29,5 30 30,5 31 31,5 32 32,5 33 33,5 34 34,5 35 35,5 36 36,5 37 37,5 38 38,5 39 39,5 40 40,5 41 41,5 42 Smooth hole art.no. 433060 1235 433060 1240 433060 1245 433060 1250 433060 1255 433060 1260 433060 1265 433060 1270 433060 1275 433060 1280 433060 1285 433060 1290 433060 1295 433060 1300 433060 1305 433060 1310 433060 1315 433060 1320 433060 1325 433060 1330 433060 1335 433060 1340 433060 1345 433060 1350 433060 1355 433060 1360 433060 1365 433060 1370 433060 1375 433060 1380 433060 1385 433060 1390 433060 1395 433060 1400 433060 1405 433060 1410 433060 1415 433060 1420 4124 Lengthwise and crosswise grooves art.no. 433060 3240 433060 3250 433060 3260 433060 3270 433060 3280 433060 3290 Clamping Clamp Ø mm 433060 3300 433060 3310 433060 3320 433060 3330 433060 3340 433060 3350 433060 3360 433060 3370 433060 3380 433060 3390 433060 3400 433060 3410 433060 3420 4124 High quality for great performance. Multiple clamps by ATORN: • high-strength materials • quick and exact clamping of multiple workpieces • highest clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 2 GB.indd 40-31 Prices in bold print = delivery ex stock 40-31 30.01.13 12:50 • Clamping heads • SP 65 Clamping Clamp Ø mm 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5 15 15,5 16 16,5 17 17,5 18 18,5 19 19,5 20 20,5 21 21,5 22 22,5 23 23,5 24 24,5 25 25,5 26 26,5 27 27,5 28 28,5 29 29,5 30 30,5 31 31,5 32 32,5 33 33,5 34 34,5 35 Smooth hole art.no. 433060 4060 433060 4065 433060 4070 433060 4075 433060 4080 433060 4085 433060 4090 433060 4095 433060 4100 433060 4105 433060 4110 433060 4115 433060 4120 433060 4125 433060 4130 433060 4135 433060 4140 433060 4145 433060 4150 433060 4155 433060 4160 433060 4165 433060 4170 433060 4175 433060 4180 433060 4185 433060 4190 433060 4195 433060 4200 433060 4205 433060 4210 433060 4215 433060 4220 433060 4225 433060 4230 433060 4235 433060 4240 433060 4245 433060 4250 433060 4255 433060 4260 433060 4265 433060 4270 433060 4275 433060 4280 433060 4285 433060 4290 433060 4295 433060 4300 433060 4305 433060 4310 433060 4315 433060 4320 433060 4325 433060 4330 433060 4335 433060 4340 433060 4345 433060 4350 4124 Lengthwise and crosswise grooves art.no. Clamp Ø mm 35,5 36 36,5 37 37,5 38 38,5 39 39,5 40 40,5 41 41,5 42 42,5 43 43,5 44 44,5 45 45,5 46 46,5 47 47,5 48 48,5 49 49,5 50 50,5 51 51,5 52 52,5 53 53,5 54 54,5 55 55,5 56 56,5 57 57,5 58 58,5 59 59,5 60 60,5 61 61,5 433060 6110 433060 6120 433060 6130 433060 6140 433060 6150 433060 6160 433060 6170 433060 6180 433060 6190 433060 6200 433060 6210 433060 6220 433060 6230 433060 6240 433060 6250 433060 6260 433060 6270 433060 6280 433060 6290 433060 6300 433060 6310 433060 6320 Smooth hole art.no. 433060 4355 433060 4360 433060 4365 433060 4370 433060 4375 433060 4380 433060 4385 433060 4390 433060 4395 433060 4400 433060 4405 433060 4410 433060 4415 433060 4420 433060 4425 433060 4430 433060 4435 433060 4440 433060 4445 433060 4450 433060 4455 433060 4460 433060 4465 433060 4470 433060 4475 433060 4480 433060 4485 433060 4490 433060 4495 433060 4500 433060 4505 433060 4510 433060 4515 433060 4520 433060 4525 433060 4530 433060 4535 433060 4540 433060 4545 433060 4550 433060 4555 433060 4560 433060 4565 433060 4570 433060 4575 433060 4580 433060 4585 433060 4590 433060 4595 433060 4600 433060 4605 433060 4610 433060 4615 62,5 63 63,5 64 64,5 65 433060 6340 433060 6350 4124 433060 6360 433060 6370 433060 6380 433060 6390 433060 6400 433060 6410 433060 6420 433060 6430 433060 6440 433060 6450 433060 6460 433060 6470 433060 6480 433060 6490 433060 6500 433060 6510 433060 6520 433060 6530 433060 6540 433060 6550 433060 6560 433060 6570 433060 6580 433060 6590 433060 6600 433060 6610 ,.139,— 433060 6620 .139,— 62 433060 6330 Lengthwise and crosswise grooves art.no. 433060 4625 433060 4630 433060 4635 433060 4640 433060 4645 433060 4650 4124 433060 6630 433060 6640 433060 6650 4124 Manual changing fixture model art.no. MW 42 MW 65 433061 0042 433061 0065 4124 40-32 40 2 GB.indd 40-32 30.01.13 12:50 Hydraulic cylinder • • • • • • • • with clearance Model S and S-L in standard and long-stroke version Compact aluminium casing Safety non-return valves ensure the clamping pressure if the pressure drops in the hydraulic unit Pressure relief valves against pressure peaks in the piston chamber Built-in fan for cooling the aluminium casing Rotary distributors with self-regulating sealing gap ensure trouble-free operation controlled oil leaks for lubricating the bearings of the rotary distributor prevent excessive temperatures • Supplied including coolant collection dish, ready for direct mounting without cylinder flange model Standard cylinder art.no. S-1036 S-1246(L) S-1552(L) S-1875(L) S-2091(L) 416001 1036 416001 1246 416001 1552 416001 1875 416001 2091 4114 Long-stroke cylinder art.no. 416010 1246 416010 1552 416010 1875 416010 2091 4114 model Seal set art.no. www.atorn.de 416015 1036 416015 1246 416015 1552 416015 1875 416015 2091 4114 Clamping S-1036 S-1246(L) S-1552(L) S-1875(L) S-2091(L) High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 2 GB.indd 40-33 Prices in bold print = delivery ex stock 40-33 30.01.13 12:50 Top jaws • • • • can be hardened Material C15 Price per set of 3 units Aluminium jaws available on request Teeth 1/16“x 90° • Forkardt • SMW Autoblok • Röhm • Berg 3KTH 130-33; 3KTH 140-37 AN-D/AL-D 125; BH-D 130; GHDN 125; HB-D 130; KDV 130; ODN 125 PB-D/PBI-D 130; SP 125 (from build year 98 onwards); STP 125 KFD 130; KFH 140; LVE 125/160 KF 130 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration RD 13 30 40 55 12 10+16 M8 1,2 1 Fig. 1 Fig. 2 art.no. 420201 0130 4166 Clamping Teeth 1/16“x 90° • Forkardt KGH 160/175/200; KGHF 160/175/200; KG 200; KL 160; KLNC 200; KP 200; KS 160/200/250; KSF 175/200; KSH 160/200; KSHF 200; KSPS 160/200; KTG 160/200; KTGF 200; KTH 160/175/200; KTN 160/200; NH 160/175/200; NHF 160/175/200; QLC 160/175/200; QLC-KS 200; QLC-LS 160/200; QLC-AG 200; QLK 160/175/200; QLK-KS 200; UVE 160/200 • SMW Autoblock AN-D/AL-D 210; BB-D 210; BHD 210; BHD-FC 210; CD 200; GHD/FC 210; GHDN 210; HB-D 210; HDB 220; HDL 200; HDN 200/220; HFK/HFKS 160/200; HFKN-D 210; KDV 160/200; KDVG 160; KFMF 160/200; KFV 160/200; ODL 200; ODN 200/220; PB-D/PBI-D 210; RC-D 210; 210 RCD; SP200; STP 200 • Röhm KFD 160; KFD-AF 160; KFD-HF 160; KFH 160; KFH-F 160; KFH-G 160; KFH-NC 160; SPD 160; SPO 160 • Berg KF 160; KF 200; HES 160; HES 200; HESF 160; HESF 200; KHFF 200 • Schunk HSL 165; ROTA NC-O 160; TH 165; THF 165 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration RD 16 RH 16 40 40 60 40 70 80 17 17 15+22 15+22 M12 M12 3,1 2 1 2 art.no. 420201 0160 420201 0162 4166 Teeth 1/16“x 90° • Forkardt KG 200; KGH 200; KGHF 200; KLNC 200; KP 200; KS 200/250; KSF 200; KSH 200; KSHF 200/250; KSPS 200; KT 200; KTG 200; KTGF 200; KTH 200; #KTN 200; NH 200; NHF 200; QLC 200; QLC-KS 200/250; QLC-LS 160/200; QLC-AG 200; QLK 200; QLK-KS 200/250; UVE 200/250; NHF 250/290 (INDEX) • SMW Autoblock AN-D/AL-D 210; BB-D 210; BHD 210; BHD-FC 210; CD 200; GHD/FC 210; GHDN 210; HB-D 210; HDB 220; HDL 200; HDN 200/220/250 S; HFK/HFKS 160/200; HFKN-D 210; HYDN-S 210/226; KDV 200/250; KDVG 200/250; KFMF 200; KFV 200; ODL 200; ODN 200/220/250 S; PB-D/PBI-D 210; RC-D 210; 210 RCD; SP200; STP 200 • Röhm KFD 200; KFD-AF 200; KFD-HE 200; KFD-HF 200; KFH 200; KFH-F 200; KFH-G 200; KFH-NC 200; KFL 250; LVE 200; SPD 215; SPO 215 • Berg KF 200; HES 200; HESF 200; KHFF 200 • Schunk HSL 210; ROTA NC-D 200; ROTA NC-O 200; ROTA NCO 210; ROTA NCOF 210; TH 210; THF 210; TP 200 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration RD 20 RE 20 RH 20 40 40 35 60 40 40 90 90 98 17 17 17 25+22 15+22 15+22 M12 M12 M12 4,2 2,7 2,7 1 1 2 art.no. 420201 0161 420201 0200 420201 0201 4166 40-34 40 2 GB.indd 40-34 30.01.13 12:50 • SMW Autoblok • Röhm • Berg KG 250/315; KL 250; KLNC 250/315; KP 250/315; KS 315/400; KSH 250/315/400; KSHF 250/315/400; KSPS 250/300; KT 250/315; KTG 250/315; KTGF 250/315; KTN 250/315; NH 250/315; NHF 250/315; QLC 250/315; QLC-KS 315/400; QLC-LS 250/315; QLC-AG 250/315; QLK 250/315; QLK-KS 315/400; UVE 315; NHF 400 (INDEX) AN-D/AL-D 250/315; BB-D 250/315; BHD 250/315; BHD-FC 250/315; CD 250/315-65/315-85; GH-D 400; GHD/FC 250/305/400; GHDN 250/315/400; HB-D 250/315; HDB 300; HDL 250/315/400; HDN 250/315/400; PB-D/PBI-D 250/315; HFK/HFKS 250/270/315; HFKN-D 260/315; HYDN-S 250/315; KDV 315/400; KDVG 315/400; KFMF 250/315; KFV 250/315; ODL 250/315/400; ODN 250/315/400; 250 RCD; 305 RCD SP 250/315 (from build year 98 onwards); SP280/350; STP 280 KFD 250/315; KFD-AF 250/315; KFD-HE 254/315; KFD-HF 250/315; KFH 250/315; KFH-F 250/315; KFH-G 250/315; KFH-NC 250/315; KFL 250/315; LVE 250/305/315; SPD 300; SPO 300 KF 250; KF Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration RD 25 RE 25 RH 32 50 50 50 80 50 50 120 120 140 21 21 21 30+28 20+28 30+28 M16 M16 M16 9,3 5,1 6,7 1 1 2 Teeth 3/32“x 90° • Forkardt • SMW Autoblok • Röhm • Berg • Schunk art.no. 420201 0252 420201 0250 420201 0254 4166 KG 400/500; KL 400/500; KLNC 400/500; KP 400/500; KS 500/630; KSH 500; KSHF 630; KSL 630; KS-PS 400 ; QLC 400; QLK 400; KTG 400/500/630; KTGF 400/500/630; KTN 400/500/630; NH 400/500/630; NHF 400/500/630; UVE 400/500/630/800 AN-D/AL-D 400; BB-N 400/460/500 (from build year 98 onwards); BHD-FC 500/630; GH-D 500/610/800; HFK/HFKS 400/500; HFKN-D 400/500; IN-D 500/630/800; KDV 500; KDVG 500; KFV 400/500/630/800 KFD 400/500/630/800; KFD-HE 400; KFD-HF 400/500/630; KFD-HS 400/500; KFH 400/500; KFH-F 400/500; KFH-G 400/500; KFH-NC 400/500; KFL 500/600; LVE 400/500/630/800/1000 KF 400; KF 500; KF 630; HES 400; HES 500; HES 630; KHFF 400; KHFF 500; KHFF 630 HSG 400/500; HSL 400; ROTA NC-D 400; ROTA NC-O 400; ROTA NCO 400; ROTA NCOF 400; TH 400/500; THF 400/500 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration RD 40 RE 40 60 60 90 60 155 140 25,5 25,5 30+35 30+35 M20 M20 16,3 9,4 1 1 Clamping Teeth 1/16“x 90° • Forkardt art.no. 420201 0400 420201 0402 4166 Top jaws • • • • can be hardened Material C15 Price per set of 3 units Aluminium jaws available on request Teeth 1/16“x 90° • Berg KH 140, KH 160 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration CS 16 CS 17 25 25 45 55 70 70 10 10 13+19 13+19 M10 M10 1,4 1,75 1 1 art.no. Teeth 1/16“x 90° • Berg KH 175, KH 200 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration CS 18 CS 20 32 32 57 57 80 90 12 12 15+21 15+21 M12 M12 3,6 3,8 1 1 420203 0140 420203 1140 4166 Fig. 1 art.no. 420203 0175 420203 1175 4166 Teeth 1/16“x 90° • Berg KH 250, KH 315 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration CS 25 CS 26 40 40 60 80 111 111 16 16 18+29 18+29 M16 M16 4,7 6,5 1 1 art.no. Teeth 3/32“x 90° • Berg KH 400, KH 500, KH 630 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration CS 40 CS 41 50 50 80 100 150 150 20 20 31+38 31+38 M20 M20 8,4 13,6 1 1 All prices in euro, VAT excluded 40 2 GB.indd 40-35 420203 0250 420203 1250 4166 art.no. 420203 0400 420203 1400 4166 Prices in bold print = delivery ex stock 40-35 30.01.13 12:50 Top jaws • • • • can be hardened Material C15 Price per set of 3 units Aluminium jaws available on request Teeth 1/16“x 90° • Röhm KFD-HS 130; KFD-HS 140 • Schunk HSG 140 Type B mm H mm L mm N mm K+J+E mm Screw Weight kg BI 13 25 30 53 10 9+12+12 M6 0,8 art.no. Fig. 1 420204 0130 4166 Clamping Teeth 1/16“x 90° • Röhm KFD-HS 160; KFD-HS 175 • Schunk HSG 160 Type B mm H mm L mm N mm K+J mm Screw Weight kg BI 16 BI 17 32 32 38 57 55 55 12 12 9+15 9+15 M8 M8 1,2 1,9 art.no. 420204 0160 420204 0162 4166 Teeth 1/16“x 90° • Röhm KFD-HS 200 • Schunk HSG 200 Type B mm H mm L mm N mm K+J mm Screw Weight kg BI 20 40 60 70 17 12+19 M12 3,1 art.no. 420204 0200 4166 Teeth 1/16“x 90° • Röhm KFD-HS 250 • Schunk HSG 250 Type B mm H mm L mm N mm K+J mm Screw Weight kg BI 25 40 60 90 17 12+19 M12 4,2 art.no. 420204 0250 4166 Teeth 1/16“x 90° • Röhm KFD-HS 315 • Schunk HSG 315 Type B mm H mm L mm N mm K+J mm Screw Weight kg BI 32 50 60 105 21 15+25 M16 6 art.no. 420204 0315 4166 40-36 40 2 GB.indd 40-36 30.01.13 12:50 Top jaws • • • • can be hardened Material C15 Price per set of 3 units Aluminium jaws available on request Teeth 1.5mm x 60° • Forkardt QLK 110 • Kitagawa B-204; B-205; BT-204; BT-205, N-04; NL-04 • Howa HO1MA4; HO24M5 • Bison Lathe chucks Ø 100, Ø 125 • Röhm KFD-HE 130; KFN 105 Fig. 2 Fig. 1 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BR 05 DK 05 25 25 25 50 54 55 10 10 13+14 13+14 M8 M8 0,5 0,5 2 1 Fig. 3 art.no. 420210 0205 420210 2055 4166 Teeth 1.5mm x 60° • Kitagawa B-05 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BO 05 DJ 05 25 25 32 50 57 57 10 10 10+18 10+18 M8 M8 0,8 1,3 2 1 art.no. 420210 0005 420210 0550 4166 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BQ 06 DJ 06 PT 06 32 32 32 32 32 32 72 72 82 12 12 12 15+20 15+20 15+20 M10 M10 M10 1,1 3,5 1,3 1 1 2 Clamping Teeth 1.5mm x 60° • Forkardt QLC 160; QLC 175; QLC-KS 200; QLC-LS 160; QLK 140; QLK 160; QLK 175 QLK-KS 200 • Kitagawa B-206; B-06; BB-206; N-06; HOH-206;BT-206; HOH-06; KB-206; BT-06; BL-206; BB-06 • Howa HO7MA6; HO15MA6; HO22M6; HO24M6; HO27M6; HO37M6; HO47M6; HO23M8 • Bison Lathe chucks Ø 160 • Röhm KFD-HE170 • SMW Autoblok AN-M 165; AL-M 165; BH-M 165; BHM-FC 165; BB-M 165; PB/PBI-M165; HB-M 165; HFKN-M 165 • Schunk HSL 165; ROTA-NC 165; ROTA-NCF 165; ROTA-NCK 165 art.no. 420210 0006 420210 0650 420210 0601 4166 Teeth 1.5mm x 60° • Forkardt QLC 200; QLC-KS 250; QLC-LS 200; QLK 200; QLK-KS 250 • Kitagawa B-208; B-08; BB-208; N-08; HOH-208; HOH-08K; BT-08; BL-208; BB-08; BT-208; QJR08 • Howa HO7MA8; HO15M8; HOH-208 • Bison Lathe chucks Ø 200 • Röhm KFD-HE 210 • SMW Autoblok AN-M 210; AL-M 210; BH-M 210; BHM-FC 210; BB-M 210; PB/PBI-M210; HB-M 210; HFKN-M 210 • Schunk HSL 210; ROTA-NC 210; ROTA-NCF 210; ROTA-NCK 210 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BO 08 CK 09 DJ 08 PT 08 32 32 32 32 44 44 70 44 95 95 95 102 14 14 14 14 20+25 20+25 25+25 20+25 M12 M12 M12 M12 2,7 2,7 4 2,9 1 3 1 2 Teeth 1.5mm x 60° • Forkardt • Kitagawa • Bison • Röhm • SMW Autoblok • Schunk art.no. QLC 250; QLC-KS 315; QLC-LS 250; QLK 250; QLK-KS 315 B-210; B-10; BB-210; N-10; BT-210; HOH10K, BT-10; NLT-10; BL-210; B-210X; QJR-10 Lathe chucks Ø 250 KFD-HE 254 AN-M 250; AL-M 250; BH-M 250; BHM-FC 250; BB-M 250; PB/PBI-M250; HB-M 250; HFKN-M 260 HSL 250; ROTA-NC 250; ROTA-NCF 250; ROTA-NCK 250 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BO 10 DJ 10 DK 10 DK 11 PT 10 40 40 40 40 40 40 80 60 60 40 110 110 90 110 125 16 16 16 16 16 30+30 30+30 21+30 21+30 30+30 M12 M12 M12 M12 M12 3,4 6,5 4,2 5,2 4,5 1 1 1 3 2 All prices in euro, VAT excluded 40 2 GB.indd 40-37 420210 0108 420210 0008 420210 0810 420210 0801 4166 art.no. 420210 0010 420210 1080 420210 1010 420210 1060 420210 1001 4166 Prices in bold print = delivery ex stock 40-37 30.01.13 12:50 Teeth 1.5mm x 60° • Kitagawa B-12; N-12; HOH-12K; BT-12 • Schunk HSL 315; ROTA-NC 315; ROTA-NCF 315; ROTA-NCK 315 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BO 12 DJ 12 DJ 14 PT 12 50 50 50 50 50 80 100 50 130 130 130 145 18 18 18 18 40+30 40+30 40+30 40+30 M14 M14 M14 M14 6,8 10,9 13,6 7,3 1 1 1 2 Teeth 1.5mm x 60° • Forkardt • Kitagawa • Bison • Röhm • SMW Autoblok art.no. 420210 0012 420210 1280 420210 1210 420210 1214 4166 QLC (-LS) 315; QLC 400; QLC-KS 400; QLK 315; QLK 400; QLK-KS 250 B-212; BL-212; BT-212; BB-212; QJR-12 Lathe chucks Ø 315 KFD-HE 315; KFE 350; KFG 350; KFM 350; KFN 350 AN-M 315; AL-M 315; BH-M 315; BHM-FC 315; BB-M 315; PB/PBI-M315; HB-M 315; HFKN-M 315; GH-M 400 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BR 13 DJ 13 PT 13 50 50 50 50 80 50 130 130 145 21 21 21 40+30 40+30 40+30 M16 M16 M16 6,5 10,9 7,3 1 1 2 art.no. 420210 0212 420210 2128 420210 2121 4166 Clamping Teeth 1.5mm x 60° • Kitagawa B-15; B-18; HOH-15K • Bison Lathe chuck Ø 400 • Schunk ROTA-NC 400; ROTA-NCF 400 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BO 15 DJ 15 64 64 76 127 165 165 22 22 37+43 37+43 M20 M20 15,2 25 1 1 Teeth 3mm x 60° • Kitagawa • Bison art.no. 420210 0015 420210 1512 4166 B-21; B-24; N-21; N-24 Lathe chucks Ø 500, Ø 630 Type B mm H mm L mm N mm K+J mm Screw Weight kg Illustration BO 18 64 76 180 25 40+60 M20 16,5 1 art.no. 420210 0021 4166 Top jaws • can be hardened, with cross tenon • Material C15 • Price per set of 3 units • • • • • Berg Forkardt Kitagawa Röhm SMW Autoblok • Schunk • • • • • KHNC 160; KHNC 185 F 160; F+ 160; FNC 175; KTNC 160; KTNCV 160; KTNCV 175 QJ 306 DURO 160; DURO-NC 160; DURO-NC 175; DURO-NCE 160 HG-F 160; HG-N 160; HG 160; KNCS-N 170; KNCS 160; KNCS 175; KNSP 160; RMG 160 ROTA-G 160; ROTA NC-W 185; ROTA-S plus 160; ROTA-S 160; THW 165-R Type B mm H1 mm H2 mm L mm J mm N mm a mm S mm Weight kg Illustration DP 16 40 40 36 60 32 8 19 18 1,8 1 Berg Forkardt Kitagawa Röhm SMW Autoblok • Schunk art.no. 420215 0161 4166 KHNC 200 F 200; F+ 200; FNC 200; KTNC 200; KTNCV 200 QJ 308 DURO 200; DURO-NC 200; DURO-NCE 200 HG-F 210; HG-N 210; HG 200; KNCS-N 210; KNCS-N 225; KNCS-NB 210; KNCS 200; KNCS 210; KNSP 200; RMG 200 ROTA-G 200; ROTA NC-W 225; ROTA-S plus 200; ROTA-S 200; ROTA NC-WF 210; THW 210-F; THW 210-R; THWB 210 Type B mm H1 mm H2 mm L mm J mm N mm a S mm Weight kg Illustration CU 204 CU 205 DP 20 40 40 40 60 80 40 56 76 36 85 95 70 40 40 40 10 10 10 23 23 23 20 20 20 4 5,8 2,2 1 1 1 art.no. 420215 0204 420215 0205 420215 0201 4166 40-38 40 2 GB.indd 40-38 30.01.13 12:50 • Kitagawa • Röhm • SMW Autoblok • Schunk • • • • • • KHNC 250; KHNC 315 F 250; F+ 250; FNC 250; FNC 315; KTNC 250; KTNC 265; KTNC 280; KTNC 315; KTNCV 250; KTNCV 315; UNC 250; UNC 315 QJ 310; QJ 312 DURO 250; DURO-NC 250; DURO-NCE 250; DURO-NCE 315 HG-F 260; HG-N 260; HG-N 315; HG 250; HG 315; KNCS-N 260; KNCS-N 315; KNCS-NB 260; KNCS-NB 315; KNCS 250; KNCS 260; KNCS 315; RMG 250 ROTA-G 250; ROTA-G 315; ROTA NC-W 265; ROTA NC-W 315; ROTA-S plus 250; ROTA-S 250; ROTA NC-WF 250; ROTA NC-WF 315; THW 250-F; THW 250-R; THW 265-F; THW 265-R; THW 315-R; THWB 265 Type B mm H1 mm H2 mm L mm J mm N mm a mm S mm Weight kg Illustration CU 253 CU 254 CU 257 40 40 80 75 95 55 80 100 60 125 125 90 40 40 40 12 12 12 26 26 26 20 20 20 7,5 9,6 8,5 1 1 1 Berg Forkardt Kitagawa Röhm SMW Autoblok Schunk art.no. KHNC 400 F 315; F+ 315; FNC 400; KTNC 360; KTNC 400; KTNCV 400; UNC 400 QJ 15 DURO 315; DURO-NC 315; DURO-NCE 400 HG-F 315; HG-N 400; HG 400; KNCS-N 400; KNCS-NB 400; KNCS 400; RMG 315 ROTA-G 400; ROTA NC-W 400; ROTA-S plus 315; ROTA-S 315; THW 315-F; THW 400-F; THW 400-R; THWB 315 Type B mm H2 mm H1 mm L mm J mm N mm a mm S mm Weight kg Illustration CU 323 CU 328 40 80 94 74 100 80 145 110 54 54 12 12 30 30 26 26 11,1 14,1 1 1 • Berg • Forkardt • Kitagawa • Röhm • SMW Autoblok • Schunk 420215 0253 420215 0254 420215 0257 4166 art.no. 420215 0323 420215 0328 4166 KHNC 500 F 400; F+ 400; F 500L; F+ 500L; FNC 500; FNC 630; KTNC 500; KTNC 630; KTNCV 500; KTNCV 630; UNC 500 QJ 21; QJ 24 DURO 400; DURO 500; DURO-NC 400; DURO-NC 500; DURO-NCE 500 HG-F 400; HG-F 500; HG-N 500; HG-N 630; HG 500; HG 630; KNCS-N 500; KNCS-N 630; KNCS-NB 500; KNCS-NB 630; KNCS-NB 800; KNCS 500; KNCS 630 ROTA-G 500; ROTA-S plus 400;; ROTA-S plus 500; ROTA S 400; ROTA S 500; THW 500-F; THW 500-R; THW 630-R; THWB 400 Type B mm H1 mm H2 mm L mm J mm N mm a mm S mm Weight kg Illustration CU 40 CU 403 DP 40 50 64 80 80 102 80 73 95 73 180 155 130 60 60 60 18 18 18 62 35 35 30 30 30 13,7 15,3 16,2 1 1 1 Clamping • Berg • Forkardt art.no. 420215 0400 420215 0403 420215 0405 4166 Block jaws • • • • can be hardened suitable for Röhm lathe chucks ZG-ZS, ZGU-ZSU, ZG Material C15 Price per set of 3 units Type for chuck Ø mm B mm H mm L mm N mm J mm Weight kg EH 12 EH 16 EH 20 EH 25 EH 32 125 160 200 250 315 / 350 / 400 18 18 20 24 34 41,5 47,5 53,5 67,5 79,5 52 61 69 90 130 7 7 8 10 15 6 8 8 10 10 0,6 0,75 0,9 2,1 5,4 All prices in euro, VAT excluded 40 2 GB.indd 40-39 art.no. 421210 0125 421210 0160 421210 0200 421210 0250 421210 0315 4105 Prices in bold print = delivery ex stock 40-39 30.01.13 12:50 Top jaws • • • • can be hardened, with cross tenon compatible with Röhm lathe chucks ZG-ZS, ZGU-ZSU, ZGD, UGU, USU, ZGF Material C15 Price per set of 3 units Type for chuck Ø mm B mm H1 mm L mm J mm N mm a mm S mm Weight kg DM 10 DM 12 DM 16 DM 20 DM 25 DM 32 DM 38 100/110 125 315 140/160 200 250 350/400 22,5 26,5 25 32 32 40 40 30 38 40 44 57 60 70 53 62 74 87 103 120 137 24 32 38.1 44.5 54 63.5 76.2 7,94 7,94 7,94 7,94 12,7 12,7 12,7 21,25 23,72 23,8 33,3 37,3 44,5 54 9,5 12,7 12,7 12,7 19 19 19 0,36 0,57 1,6 2,7 4,2 6 8,1 art.no. 421225 0100 421225 0125 421225 1416 421225 0200 421225 0250 421225 0315 421225 3540 4166 Clamping Sliding jaws • • • • • hardened compatible with Röhm lathe chucks ZG-ZS, ZGU-ZSU, ZGD, UGU, USU, ZGF Including cheese-head screws DIN 912-12.9 Material 16 MnCr 5 Price per set of 3 units Type for chuck Ø mm B mm H mm L mm J mm N mm S mm Weight kg PGB 100 PGB 125 PGB 160 PGB 200 PGB 250 PGB 315 PGB 350 100/110 125 140/160 200 250 315 350/400 14 18 18 20 24 34 34 19,5 24 27 28 35 40 45 46 55 65 78 92 108 127 24 32 38,1 44,5 54 63,5 76.2 9,5 12,68 12,68 12,68 19,03 19,03 19,03 7,94 7,94 7,94 7,94 12,7 12,7 12,7 0,2 0,4 0,5 0,7 1,2 2,4 3 art.no. 421015 0100 421015 0125 421015 0160 421015 0200 421015 0250 421015 0315 421015 3540 4105 Reversible top jaws • hardened • Material 16 MnCr 5 • Price per set of 3 units Teeth 1.5mm x 60° • Kitagawa B-204; B-205 • Bison lathe chucks Ø 100, Ø 125 Fig. 2 Type for chuck Ø mm B mm H mm L mm T mm N mm J mm Screw Weight kg Illustration GT 04 110/135 25 30 53 10 10 14 M8 0,8 2 art.no. 420240 0004 4166 Teeth 1.5mm x 60° • Kitagawa B-06; B-206; N-06; HOH-206; HOH-06K; BB-206 • Bison Lathe chucks Ø 160 Type for chuck Ø mm B mm H mm L mm T mm N mm J mm Screw Weight kg Illustration GT 06 165 32 38 66 14 12 20 M10 1 2 art.no. 420240 0006 4166 40-40 40 2 GB.indd 40-40 30.01.13 12:50 Teeth 1.5mm x 60° • Kitagawa B-08; B-208; HOH-208; BL-208, BB-08; NL-08; HG-712-210; BB-208 • Bison Lathe chucks Ø 200 Type for chuck Ø mm B mm H mm L mm T mm N mm J+E mm Screw Weight kg Illustration GT 08 210 35 50 86 11 14 25+25 M12 1,5 1 art.no. 420240 0008 4166 Fig. 1 Teeth 1.5mm x 60° • Kitagawa B-10; B-210; HOH-10K; BL-210; B-210X; NL-10; HG-730-254; BB-210 • Bison Lathe chucks Ø 250 Type for chuck Ø mm B mm H mm L mm T mm N mm J+E mm Screw Weight kg Illustration GT 10 254 40 60 99 15 16 30+30 M12 2,9 1 art.no. 420240 0010 4166 Fig. 2 Teeth 1.5mm x 60° • Kitagawa B-212; BL-212; BB-212 • Bison Lathe chucks Ø 315 Type for chuck Ø mm B mm H mm L mm T mm N mm J mm Screw Weight kg Illustration GT 13 304 50 60 96 22 21 30 M16 3,6 2 art.no. Clamping 420240 0212 4166 Teeth 1.5mm x 60° • Kitagawa B-15; B-18; HOH-15K • Bison Lathe chucks Ø 400 Type for chuck Ø mm B mm H mm L mm T mm N mm J+E mm Screw Weight kg Illustration GT 15 380/450 64 89 140 22 22 43+43 M20 9 1 art.no. 420240 0015 4166 Gripper jaw pads • • • • hardened Material 16 MnCr 5 Price per set of 3 units Application: Outer clamping Teeth 1.5mm x 60° • Kitagawa B-206 • Bison Lathe chucks Ø 160 Type LA 03 LA 04 LA 07 LA 09 Clamping range mm 26 - 47 36 - 67 64 - 96 80 - 112 B mm H mm N mm J mm T mm G mm Weight kg 40 40 40 40 49 49 49 49 12 12 12 12 20 20 20 20 20 20 20 20 M6 M6 M6 M6 1,7 1,4 1,4 1,2 art.no. 420270 0061 420270 0062 420270 0063 420270 0064 4166 Teeth 1.5mm x 60° • Kitagawa B-208 • Bison Lathe chucks Ø 200 Type LB 03 LB 06 LB 09 LB 12 Clamping range mm 31 - 68 60 - 96 87 - 125 114 - 152 B mm H mm N mm J mm T mm G mm Weight kg 40 40 40 40 49 49 49 49 14 14 14 14 25 25 25 25 20 20 20 20 M6 M6 M6 M6 1,9 1,8 1,7 1,7 All prices in euro, VAT excluded 40 2 GB.indd 40-41 art.no. 420270 0081 420270 0082 420270 0083 420270 0084 4166 Prices in bold print = delivery ex stock 40-41 30.01.13 12:50 Teeth 1.5mm x 60° • Kitagawa B-210 • Bison Lathe chucks Ø 250 Type LC 04 LC 08 LC 13 LC 17 Clamping range mm 44 - 85 82 - 125 125 - 169 168 - 212 B mm H mm N mm J mm T mm G mm Weight kg 40 40 40 40 59 59 59 59 16 16 16 16 30 30 30 30 25 25 25 25 M8 M8 M8 M8 2,9 2,7 2,6 2,6 art.no. 420270 0101 420270 0102 420270 0103 420270 0104 4166 Teeth 1.5mm x 60° • Kitagawa B-212 • Bison Lathe chucks Ø 315 Type LE 05 LE 10 LE 16 LE 23 Clamping range mm 48 - 112 102 - 168 165 - 233 232 - 300 B mm H mm N mm J mm T mm G mm Weight kg 50 50 50 50 59 59 59 59 21 21 21 21 30 30 30 30 25 25 25 25 M8 M8 M8 M8 4,4 3,4 3 3,4 art.no. 420270 0121 420270 0122 420270 0123 420270 0124 4166 Support bolts • soft, for gripper jaws • Wrench size: M6=10, M8=13 • Price per set of 3 units Clamping H mm M6 thread art.no. 5 10 15 20 420175 0005 420175 0010 420175 0015 420175 0020 4166 M8 thread art.no. 420176 0005 420176 0010 420176 0015 420176 0020 4166 Sliding jaws • • • • Hardened, with modular helical gearing Including cheese-head screws DIN 912-12.9 Material 16 MnCr 5 Price per set of 3 units • Forkardt F 400; F+400; F 500 L; UNC 500; KTNC 500; KTNC 630; KTNCV 500; KTNCV 630; FNC 500; FNC 630 Duro 400; Duro 500; Duro-NC 400; Duro-NC 500; Duro-NCE 500 THW 500 F; Rota-S 400; Rota-S 500; Rota-S plus 400; Rota-S plus 500 HG-F 400; HG-F 500 • Röhm • Schunk • SMW Type B mm H mm L mm N mm S mm J mm MFG 400 45 55 160 30 18 60 Screw art.no. M16 x 1,5 x 40 420260 0400 4166 40-42 40 2 GB.indd 40-42 30.01.13 12:50 Slot nuts • compatible with jaws with imperial pointed toothing • Including cheese-head screws DIN 912-12.9 • Prices per set • Forkardt • Geiger + Haag • Hofmann • SMW Autoblok • Schunk Type H mm h mm N mm J mm G mm 23 23 23 9 9 9 17 17 17 19 22 M12 M12 M12 Cyl. Screws DIN 912 Illustration M12 x 30 M12 x 30 M12 x 30 2 2 1 Contents per set 3 3 1 Fig. 1 Fig. 2 Fig. 3 art.no. 420601 0008 420601 0010 420601 0005 4166 Clamping GG 16 GG 20 GN 16 2BLE-PS 160/200; 2BLEF 200; KGH 160/175/200; KGHF 160/175/200; KG 200; KL 160/200; KLNC 200; KP 200; KS 160/200/250; KSF 175/200; KSH 160/200; KSHF 200/250; KSPS 160/200; KT 160/200; KTG 160/200; KTGF 200; KTH 160/175/200; KTN 160/200; NH 160/175/200; NHF 160/175/200; QLC 160/175/200; QLC-KS 200/250; QLC-LS 160/200 QLC-AG 200; QLK 160/175/200; QLK-KS 200/250; UVE 160/200/250; NHF 250/290 (INDEX); KL 250 (MO); KS 250 (MO); KSHF 250 (MO) GHSH 160/200; GHKS 160/200; GHL 160/200; GHL 250 (MO); GHHL 160/200/250; GHHFA 200/250; GHKS 250 KHC 160/200; LKL 160/200/250 HFK 160/200; HFKS 160/200; KDV 160/200/250; KDVG 160/200/250; KFV 160/200; KFMF 160/200 HSL 165/210; ROTA NC 165 (until end of 2000); ROTA NC 210 (bis Ende 2000); ROTA NC-D 200; ROTA NC-F 165 (until end of 2000); ROTA NC-F 210 (until end of 2000); ROTA NC-O 160/200; TH 165/210; THF 165/210 • Forkardt • Geiger + Haag • Hofmann • SMW Autoblok • Schunk 2BLE 200; 2BLN 200; KG 250/315; KL 250; KLNC 250/315; KP 250/315; KS 315/400; KSH 250/315/400; KSHF 250/315/400; KSPS 250/300; KT 250/315; KTG 250/315; KTGF 250/315; KTN 250/315; NH 250/257/290/315; NHF 250/315; QLC 250/315; QLC-KS 315/400; QLC-LS 250/315; QLC-AG 250/315; QLK 250/315; QLK-KS 315/400; UVE 315; NHF 400 (INDEX); 2BLE 250 (MO) GHSH 250/315; GHSK 315; GHL 250/280; GHHL 280; GHSP 300; GHHSP 300; GHG215/250/300; GHV 250-300; GHE 200/250/315; GHE 250 (MO) 2LBN 200; KHC 250/315/400; LKL 315/400 HFK 250/270/315; HFKS 250/315; KDV 315/400; KDVG 315/400; KFV 250/315; KFMF 250/315; KZF 200; KZF-ES 200 HSG 315;HSL 250/315; ROTA NC 250 (until end of 2000); ROTA NC-D 250/315; ROTA NC-F 250 (until end of 2000); ROTA NC-F 315; ROTA NC-O 250/315; TH 250/315; THF 250/315 Type H mm h mm N mm J mm G mm GG 25 GG 32 GN 21/17 GN 25 27 27 27 27 11 11 11 11 21 21 21/17 21 25 28 M16 M16 M16 M16 Cyl. Screws DIN 912 Illustration Contents per set M16 x 35 M16 x 35 M16 x 35 M16 x 35 2 2 1 1 3 3 3 1 art.no. 420601 0023 420601 0025 420601 0020 420601 0015 4166 • Forkardt • • • • 2BLE 250/315/400/500; 2BLE-PS 300/315/400/500; KG 400/500; KL 300/400/500; KLNC 400/500; KP 400/500; KS 500/630; KSH 500; KSHF 560/630; KSL 630; KS-PS 400; KTG 400/500/630; KTGF 400/500/630; KTN 400/500/630; NH 400/500/630; NHF 400/500/630; QLC 400; QLK 400; UVE 400/500/630/800 Geiger + Haag GHE250/ 315 Hofmann 2LBN 250/315/400; KHC 500; LKL 500 SWW Autoblock HFK 400/500; HFKS 400/500; KDV 500; KDVG 500; KDS 630; KFV 400/500/630/800; KZF 250/315/400; KZF-ES 315/400 Schunk HSL 400; ROTA NC 400/500; ROTA NC-D 400; ROTA NC-F 400/500; ROTA NC-O 400; TH 400/500; THF 400/500 Type H mm h mm N mm J mm GG 40 GN 40 29 29 11 11 25,5 25,5 35 All prices in euro, VAT excluded 40 2 GB.indd 40-43 Cyl. Screws DIN 912 Illustration Contents per set M20 x 40 M20 x 40 2 1 3 1 art.no. 420601 0035 420601 0030 4166 Prices in bold print = delivery ex stock 40-43 30.01.13 12:50 Slot nuts • for Röhm, Schunk chucks • Including cheese-head screws DIN 912-12.9 • Prices per set • Röhm • Schunk KFD-HS 160/175; KFD-HE 170; LVE 125/160 HSG 160; ROTA NC-D 160 Type H mm h mm N mm J mm G mm X3720 17,2 7 12 2x15 M8 • Röhm Type H mm h mm N mm J mm G mm GD 16 GE 16 21,5 21,5 9 9 17 17 19 M12 M12 Type Clamping GE 25 • Röhm • Schunk Illustration Contents per set M8 x 20 2 3 art.no. 420602 0005 4166 KFD 160/200; KFD-HE 160/200/210; KFD-HF 160/200; KFH 160/200; KFL 250; KFD-HS 200; LVE 200; SPD 160/215; SPO 160/215 HSG 200; HSG 250 • Schunk • Röhm Fig. 1 Cyl. Screws DIN 912 Cyl. Screws DIN 912 Illustration Contents per set M12 x 25 M12 x 25 2 1 3 1 Fig. 2 art.no. 420602 0015 420602 0010 4166 KFA 200/2; KFD 250/315; KFD-HE 254/315; KFD-HF 250/315; KFH 250/315; KFL 315/400; LVE 250/315; SPD 300; SPO 300; KFD-HS 315 H mm h mm N mm G mm 25,5 11 21 M16 Cyl. Screws DIN 912 Illustration M16 x 35 1 Contents per set art.no. 1 420602 0020 4166 KFA 250/315; KFD 400/500/630/800; KFD-HE 400/500/630/800; KFD-HF 400/500/630; KFD-HS 400/500; KFH 400/500; KFL 500/600; LVE 400/500/630/800/1000 HSG 400/500 Type H mm h mm N mm G mm GE 40 33,7 15,5 25,5 M20 Cyl. Screws DIN 912 Illustration Contents per set M20 x 45 1 1 art.no. 420602 0025 4166 Slot nuts • For SMW Autoblock chuck types • Including cheese-head screws DIN 912-12.9 • Unit prices • SMW Autoblok GHDN 210; GHD-FC 210; HDB 200; HDL 200; HDN 200; IDL 200; IDN 200; ODN 200 Type GF20 H mm h mm N mm G mm Cyl. Screws DIN 912 22 8 17 M12 M12 x 30 Fig. 1 art.no. 420604 0005 4166 Slot nuts • for chuck types: Kitagawa, Howa and Schunk • Including cheese-head screws DIN 912-12.9 • Price per set of 3 units • Kitagawa B 204; B 205; BT-204; BT-205 • Howa H01MA4; H024M5 • Bison Lathe chucks Ø 100, Ø 125 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 03 15 5,5 10 14 M8 M8 x 20 • Howa art.no. Fig. 2 420603 0005 4166 H027M4; H027M5 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GR 04 16,5 6,5 11 16 M8 M8 x 20 art.no. 420603 0010 4166 40-44 40 2 GB.indd 40-44 30.01.13 12:50 • Kitagawa AS 165; B 106; HJA5-6; H 06; HOB 6; HOH 160; HOS 6; N 160 • Howa H01MA6; H015M6; H024M6; H047M6; H07MA6; H022M6; H027M6; H023M8; H037M6 • Schunk HSL 165 (1.5mm x 60°); ROTA NC 165 (1.5mm x 60°); ROTA NCF 165 (1.5mm x 60°) Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 06 21 7 12 20 M10 M10 x 25 art.no. 420603 0015 4166 • Kitagawa B 206; BL-206; B 206; HW-08; HOH 206 • Schunk ROTA NCK 165 • Bison Lathe chucks Ø 160 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 07 18,5 7,5 12 20 M10 M10 x 25 art.no. 420603 0020 4166 • Kitagawa AS 210; B 08; B 200; HJA6-8; HO 8; HOB 8; HOH 08K; HOS 8; N 200; N 8 • Howa H01MA8; H07MA8; H02M8; H015M8 • Schunk HSL 210 (1.5mm x 60°); ROTA NC 210 (1.5mm x 60°); ROTA NCF 210 (1.5mm x 60°) Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 08 23 8 14 25 M12 M12 x 30 art.no. 420603 0025 4166 • Kitagawa B 208; BL-208; BT-208; HOH 208 • Schunk ROTA NCK 210 • Bison Lathe chucks Ø 200 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 09 20,5 8,2 14 25 M12 M12 x 30 Clamping art.no. 420603 0030 4166 • Kitagawa AS 250; B 10; B 250; HG 730-254; HJA8-10; HO 10; HOB 10; HOH 10; HOH 250; HOS 10; N 280 • Howa H01MA10;H 02M10 • Schunk HSL 250 (1.5mm x 60°); ROTA NC 250 (1.5mm x 60°); ROTA NCF 250 (1.5mm x 60°) Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 10 23 8 16 30 M12 M12 x 30 art.no. 420603 0035 4166 • Kitagawa B 210; BL-210; BT-210 • Schunk ROTA NCK 250 • Bison Lathe chucks Ø 250 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 11 21,5 8,5 16 30 M12 M12 x 30 art.no. 420603 0040 4166 • Kitagawa B-12; N-12; NL-12; BT-12; NT-12; NLT-12 • HOWA HO1MA12; HO2M12 • Schunk HSL-315 (1.5mmx60°); ROTA NC-315 (1.5mmx60°); ROTA NCF-315 (1.5mmx60°) Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 12 33 13,5 18 30 M14 M14 x 45 art.no. 420603 0045 4166 • Kitagawa BL212; B 212; BT 212 • Schunk ROTA NCK 315 • Bison Lathe chucks Ø 315 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 13 28 11,5 21 30 M16 M16 x 35 art.no. 420603 0050 4166 • Kitagawa B 15; B 18; BT-15 • Schunk HSL 400 (3mm x 60°); ROTA NC 400 (1.5mm x 60°); ROTA NCF 400 (1.5mm x 60°) • Bison Lathe chucks Ø 400 Type H mm h mm N mm J mm G mm Cyl. Screws DIN 912 GP 15 45,5 16,5 24/22 43 M20 M20 x 45 All prices in euro, VAT excluded 40 2 GB.indd 40-45 art.no. 420603 0055 4166 Prices in bold print = delivery ex stock 40-45 30.01.13 12:50 T-slot bolts • for chuck type: Berg KH • Unit prices Type Chuck Ø mm H mm h mm N mm Thread GB 10 GB 12 GB 16 GB 20 140/160 175/200 250/315 400/500 20,3 23,2 26,7 32,7 9.3 9 12 16 10 12 16 20 M10 M12 M16 M20 art.no. 420610 0003 420610 0001 420610 0002 420610 0004 4166 T-slot nuts • for chuck type: Berg KH • Unit prices Chuck Ø mm H mm Thread D mm Wr. width mm GC 10 GC 12 GC 16S GC 20 140/160 175/200 250/315 400/500 16 19 25 32 M10 M12 M16 M20 16 17,8 24,5 32 8 10 14 17 art.no. 420710 0003 420710 0001 420710 0002 420710 0004 4166 Clamping Type www.atorn.de High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. 40-46 40 2 GB.indd 40-46 30.01.13 12:50 Shank designs INFO For milling machines and machining centres Morse taper DIN 228 shape A (conical shank with clamping thread) MT D D1 D2 D3 L L1 L3 0 9.045 9.2 6.4 6.0 50.0 3.0 4 G - 1 12.065 12.2 9.4 9.0 53.5 3.5 5 M6 D 2 17.780 18.0 14.6 14.0 64.0 5.0 5 M10 3 23.825 24.1 19.8 19.0 81.0 5.0 7 M12 4 31.267 31.6 25.9 25.0 102.5 6.5 9 M16 5 44.399 44.7 37.6 35.7 129.5 6.5 10 M20 6 63.348 63.8 53.9 51.0 182.0 8.0 16 M24 G D2 D3 L3 D1 2¡ 45¡ L L1 Steep taper shanks, DIN 2080 part 1 shape A ST d1 a b k G d2 d3 d4 l1 l2 l3 l4 l5 30 31.75 1.6 16.1 8 M12 50 – 17.2 68.4 16.2 – – 24 40 44.45 1.6 16.1 10 M16 63 21.1 25 93.4 22.5 7 82 32 50 69.85 3.2 25.7 12 M24 97.5 – 39.2 126.8 35.3 – – 47 ST G d1 d2max d3 d5 l1 l2 l3 l4 l5 l6 l7 a 30 M12 31.75 45 50.00 13 47.80 35 19.0 15.0 5.5 24 16.4 3.2 40 M16 44.45 50 63.55 17 68.40 35 25.0 18.5 8.2 32 22.8 3.2 50 M24 69.85 80 97.50 25 101.75 35 37.7 30.0 11.5 47 35.5 3.2 Clamping Steep-taper shanks DIN 69871 part 1 shame A or shape AD with internal coolant supply Steep-taper shanks DIN 69871 part 1 shape B, with coolant supply via the collar ST G d1 d2max d3 d5 d6 l1 l2 l3 l4 l5 l6 l7 a e b 30 M12 31.75 45 50.00 13 4 47.80 35 19.0 15.0 5.5 24 16.4 3.2 21 16.1 40 M16 44.45 50 63.55 17 4 68.40 35 25.0 18.5 8.2 32 22.8 3.2 27 16.1 50 M24 69.85 80 97.50 25 6 101.75 35 37.7 30.0 11.5 47 35.5 3.2 42 25.7 Steep-taper shanks MAS 403 BT ST G d1 d3 d5 l1 l2 l3 l5 l6 a b 30 M12 31.75 46 12.5 48.4 22 16.3 7.0 24 2 16.1 40 M16 44.45 63 17.0 65.4 27 22.5 8.2 32 2 16.1 50 M24 69.85 100 25.0 101.8 38 35.3 11.0 47 3 25.7 Hollow taper shank DIN 69893 shape A (HSK-A) with internal coolant supply HSK b2 b3 d2 d4 d5 d6 d9 f1 f2 f3 l1 h1 40 9 11 30 34 43 45 25.5 20 35 16 20 17 50 12 14 38 42 43 59.3 32 26 42 18 25 21 63 16 18 48 53 55 72.3 40 26 42 18 32 26.5 The different forms of hollow-taper shanks DIN 69893 (HSK) Shape A - Automatic tool switching - Central coolant supply - Additional T , a slot in the taper is a tighter fit Shape B - As shape A, but with enlarged collar Shape C - Central coolant supply - without gripper groove Shape D - As shape C, but with additional coolant supply via the collar Shape E - For HSC machining - Central coolant supply - without carrier grooves, with gripper groove Shape F - As shape E, but with enlarged collar All prices in euro, VAT excluded 40 3 GB.indd 40-47 Prices in bold print = delivery ex stock 40-47 30.01.13 15:56 Mounting aid • With steep-angle taper holding fixture • Aluminium assembly block • Carrier block: alloyed and case-hardened steel UOV O • N • NE Y • N W U V Shank L mm B mm H mm SK 40 SK 50 160 180 62 99 105 155 EA U • NU art.no. UOV O • N • NE Y • N U V L mm B mm H mm SK 40 SK 50 130 170 64 72 136 170 EA VO • NO Can be used horizontally and vertically • Rotatable • Steel housing • Support bracket rotatable in 45° intervals in two directions • Secured against falling out • Attachment holes on the underside Shank U • UOV O • N • NE Y • N SK40 / BT40 / HSK63 / EPS63 130 64 160 EA VO U H mm V • NO B mm E art.no. Universal assembly aid for SK40, BT40, HSK63 and Polygon EPS63 • Rotatable • Steel housing • Connected using roller bearings to collar without taper contact • Support bracket rotatable in 45° intervals in two directions • Secured against falling out • Attachment holes on the underside L mm NU 438051 0040 438051 0050 4117 W Shank E 438049 0040 438049 0050 4117 W Clamping VO • NO Can be used horizontally and vertically • With steep-angle taper holding fixture • Aluminium assembly block • Secured against falling out U • NU E art.no. 438056 4063 4117 Can be used horizontally and vertically • With four magnets to horizontally support the holder • Non-damaging fitting and removal thanks to fibre-reinforced polyamide material • High stability due to new material design • Can be fitted onto a workbench Shank L mm B mm H mm SK 40 120 150 120 art.no. 438054 0040 4117 40-48 40 3 GB.indd 40-48 30.01.13 15:56 OZ collet chuck • for collets DIN 6388 • alloyed case-hardened steel with tensile strength at core of min. 950 N/mm2, case hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished • Pre-balanced G 6.3/12,000 rpm • Taper angle tolerance quality < AT3 in accordance with DIN 7187 and DIN 2080, max. true running accuracy < 0.005 mm • Supplied with clamping nuts • Additional shank designs and AD/B versions available on request DIN 2080 Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 50 SK 50 2 - 16 2 - 25 3 - 32 2 - 25 3 - 32 410E / 415E 444E / 462E 450E / 467E 444E / 462E 450E / 467E 55 66 95 71 73 43 60 72 60 72 art.no. 431501 4016 431501 4025 431501 4032 431501 5025 431501 5032 4117 DIN 69871 AD • (internal coolant supply) Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 2 - 16 2 - 16 2 - 25 2 - 25 3 - 32 2 - 25 3 - 32 3 - 32 410E / 415E 410E / 415E 444E / 462E 444E / 462E 450E / 467E 444E / 462E 450E / 467E 450E / 467E 70 100 70 100 90 70 80 100 43 43 60 60 72 60 72 72 art.no. 431503 4016 431503 4116 431503 4025 431503 4125 431503 4032 431503 5025 431503 5032 431503 5132 4117 Clamping Shank MAS 403 BT AD • (internal coolant supply) Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 50 SK 50 2 - 16 2 - 25 3 - 32 2 - 25 3 - 32 410E / 415E 444E / 462E 450E / 467E 444E / 462E 450E / 467E 70 70 90 85 90 43 60 72 60 72 art.no. 431507 4016 431507 4025 431507 4032 431507 5025 431507 5032 4117 DIN 69893 type A (HSK-A) • (internal coolant supply) Shank Clamping range mm for collets A mm D mm HSK-A 50 HSK-A 50 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 100 HSK-A 100 HSK-A 100 2 - 16 2 - 25 2 - 16 2 - 25 3 - 32 2 - 16 2 - 25 3 - 32 410E / 415E 444E / 462E 410E / 415E 444E / 462E 450E / 467E 410E / 415E 444E / 462E 450E / 467E 100 100 100 100 120 110 120 130 43 60 43 60 72 43 60 72 www.atorn.de art.no. 431509 5016 431509 5025 431509 6316 431509 6325 431509 6332 431509 1016 431509 1025 431509 1032 4117 High quality for great performance. Tool carts by ATORN: • highly resilient materials • extremely flexible compartments • will not topple over even when drawers are open • easy in and out of the drawers • drawer stop to prevent simultaneous opening of more than one drawer This is but one example of ATORN‘s high-quality workshop furnishings. All prices in euro, VAT excluded 40 3 GB.indd 40-49 Prices in bold print = delivery ex stock 40-49 30.01.13 15:56 OZ collets • • • • • • • • particularly elastic, double slotted version Higher percentage of contact area, greater rigidity and holding forces, greater system concentricity Collapse 0.5 mm For clamping tools and twist drills on the chamfer True running accuracy: 415E: 6 μm 462E: 6 μm 467E: 10 μm Clamp Ø mm 415E art.no. Clamping 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5 15 15,5 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 462E art.no. 467E art.no. 433015 0020 433015 0025 433015 0030 433015 0035 433015 0040 433015 0045 433015 0050 433015 0055 433015 0060 433015 0065 433015 0070 433015 0075 433015 0080 433015 0085 433015 0090 433015 0095 433015 0100 433015 0105 433015 0110 433015 0115 433015 0120 433015 0125 433015 0130 433015 0135 433015 0140 433015 0145 433015 0150 433015 0155 433015 0160 433016 0020 433016 0025 433016 0030 433016 0035 433016 0040 433016 0045 433016 0050 433016 0055 433016 0060 433016 0065 433016 0070 433016 0075 433016 0080 433016 0085 433016 0090 433016 0095 433016 0100 433016 0105 433016 0110 433016 0115 433016 0120 433016 0125 433016 0130 433016 0135 433016 0140 433016 0145 433016 0150 433016 0155 433016 0160 433016 0170 433016 0180 433016 0200 433016 0210 433016 0220 433016 0230 433016 0240 433016 0250 4119 4119 433017 0040 433017 0045 433017 0050 433017 0055 433017 0060 433017 0065 433017 0070 433017 0075 433017 0080 433017 0085 433017 0090 433017 0095 433017 0100 433017 0105 433017 0110 433017 0115 433017 0120 433017 0125 433017 0130 433017 0135 433017 0140 433017 0145 433017 0150 433017 0155 433017 0160 433017 0170 433017 0180 433017 0200 433017 0210 433017 0220 433017 0230 433017 0240 433017 0250 433017 0260 433017 0270 433017 0280 433017 0290 433017 0300 433017 0310 433017 0320 4119 OZ clamping nuts • for collets in accordance with DIN 6388 (OZ) • with ball bearing mounted pressure ring • For higher holding forces and better concentricity characteristics suitable for Clamping range mm D mm L mm Thread 410E 444E 450E 2 - 16 2 - 25 3 - 32 43 60 72 24 30 33,5 M33 x 1.5 M48 x 2.0 M60 x 2.5 art.no. 431014 0216 431014 0225 431014 0332 4120 40-50 40 3 GB.indd 40-50 30.01.13 15:56 ER collet chucks • for collets DIN 6499 ER • alloyed case-hardened steel with tensile strength at core of min. 950 N/mm², case hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished • Pre-balanced G 6.3/12,000 rpm • Taper angle tolerance quality < AT3 in accordance with DIN 7187 and DIN 2080, max. true running accuracy < 0.005 mm • Supplied with clamping nuts • Additional shank designs and AD/B version available on request DIN 2080 Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 1 - 10 2 - 16 2 - 20 3 - 26 2 - 20 3 - 26 ER16 / 426E ER25 / 430E ER32 / 470E ER40 / 472E ER32 / 470E ER40 / 472E 50 50 50 80 63 63 32 42 50 63 50 63 art.no. 431001 4010 431001 4016 431001 4020 431001 4026 431001 5020 431001 5026 4117 Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 1 - 10 1 - 10 1 - 10 2 - 16 2 - 16 2 - 16 2 - 20 2 - 20 2 - 20 3 - 26 3 - 26 3 - 26 1 - 10 1 - 10 2 - 16 2 - 16 2 - 16 2 - 20 2 - 20 2 - 20 3 - 26 3 - 26 3 - 26 ER16 / 426E ER16 / 426E ER16 / 426E ER25 / 430E ER25 / 430E ER25 / 430E ER32 / 470E ER32 / 470E ER32 / 470E ER40 / 472E ER40 / 472E ER40 / 472E ER16 / 426E ER16 / 426E ER25 / 430E ER25 / 430E ER25 / 430E ER32 / 470E ER32 / 470E ER32 / 470E ER40 / 472E ER40 / 472E ER40 / 472E 63 100 160 60 100 160 70 100 160 80 100 160 100 160 60 100 160 70 100 160 80 100 160 32 32 32 42 42 42 50 50 50 63 63 63 32 32 42 42 42 50 50 50 63 63 63 Clamping DIN 69871 AD • (internal coolant supply) art.no. 431003 4010 431003 4110 431003 4210 431003 4016 431003 4116 431003 4216 431003 4020 431003 4120 431003 4220 431003 4026 431003 4126 431003 4226 431003 5010 431003 5210 431003 5016 431003 5116 431003 5216 431003 5020 431003 5120 431003 5220 431003 5026 431003 5126 431003 5226 4117 MAS 403 BT AD • (internal coolant supply) Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 1 - 10 1 - 10 2 - 16 2 - 16 2 - 20 2 - 20 3 - 26 3 - 26 2 - 16 2 - 20 3 - 26 ER16 / 426E ER16 / 426E ER25 / 430E ER25 / 430E ER32 / 470E ER32 / 470E ER40 / 472E ER40 / 472E ER25 / 230E ER32 / 470E ER40 / 472E 63 100 60 100 70 100 80 100 70 70 80 32 32 42 42 50 50 63 63 42 50 63 All prices in euro, VAT excluded 40 3 GB.indd 40-51 art.no. 431007 4010 431007 4110 431007 4016 431007 4116 431007 4020 431007 4120 431007 4026 431007 4126 431007 5016 431007 5020 431007 5026 4117 Prices in bold print = delivery ex stock 40-51 30.01.13 15:56 DIN 69893 type A (HSK-A) • (internal coolant supply) Shank Clamping range mm for collets A mm D mm HSK-A 50 HSK-A 50 HSK-A 50 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 63 1 - 10 2 - 16 2 - 20 1 - 10 1 - 10 2 - 16 2 - 16 2 - 20 2 - 20 2 - 16 2 - 20 3 - 26 3 - 26 ER16 / 426E ER25 / 430E ER32 / 470E ER16 / 426E ER16 / 426E ER25 / 430E ER25 / 430E ER32 / 470E ER32 / 470E ER25 / 430E ER32 / 470E ER40 / 472E ER40 / 472E 100 100 100 100 160 100 160 100 160 100 100 120 120 32 42 50 32 32 42 42 50 50 42 50 63 63 art.no. 431009 5010 431009 5016 431009 5020 431009 6310 431009 6410 431009 6316 431009 6416 431009 6320 431009 6420 431009 1016 431009 1020 431009 1026 431009 6326 4117 Clamping Polygon shank EPS ISO 26623-1 Shank Clamping range mm for collets A mm D mm EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 1 - 10 1 - 10 2 - 16 2 - 16 2 - 20 2 - 20 3 - 26 3 - 26 ER16 / 426E ER16 / 426E ER25 / 430E ER25 / 430E ER32 / 470E ER32 / 470E ER40 / 472E ER40 / 472E 60 100 60 100 60 100 60 100 32 32 42 42 50 50 63 63 art.no. 431024 1606 431024 1610 431024 2506 431024 2510 431024 3206 431024 3210 431024 4006 431024 4010 4117 with cylindrical shank Clamping range mm L mm D mm D1 mm L1 mm for collets 1,5 - 16 1,5 - 16 2 - 20 1 - 16 1 - 16 2 - 20 2 - 20 2 - 20 3 - 26 2 - 20 46 46 54 40 40 52 48 48 60 33 42 42 50 42 42 50 50 50 63 50 20 20 20 25 25 25 32 32 32 40 50 100 100 50 100 50 50 100 70 80 ER25 ER25 ER32 ER25 ER25 ER32 ER32 ER32 ER40 ER32 art.no. ER collet chucks 431016 2001 431016 2002 431016 2003 431016 2501 431016 2502 431016 2503 431016 3202 431016 3212 431016 3203 431016 4001 4120 ced • for collets DIN 6499 ER • alloyed case-hardened steel with tensile strength at core of min. 950 N/mm2, case hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm • nickel-plated • Pre-balanced G 2.5/25,000 rpm • with Balluffchip bore • Taper angle tolerance quality < AT3 in accordance with DIN 7187 and DIN 2080, max. true running accuracy < 0.005 mm • Supplied with clamping nuts alan d pre-bm n a d e rp plat nickel- 2.5 / 25,000 G DIN 69871 AD • Internal coolant supply Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 1 - 10 1 - 10 1 - 10 2 - 16 2 - 16 2 - 16 2 - 20 2 - 20 2 - 20 3 - 26 3 - 26 3 - 26 ER16 ER16 ER16 ER25 ER25 ER25 ER32 ER32 ER32 ER40 ER40 ER40 63 100 160 60 100 160 70 100 160 80 100 160 32 32 32 42 42 42 50 50 50 63 63 63 art.no. 431113 4010 431113 4110 431113 4210 431113 4016 431113 4116 431113 4216 431113 4020 431113 4120 431113 4220 431113 4026 431113 4126 431113 4226 4117 40-52 40 3 GB.indd 40-52 30.01.13 15:57 DIN 69893 type A (HSK-A) • Internal coolant supply Shank HSK HSK HSK HSK HSK HSK HSK HSK Clamping range mm for collets A mm D mm 1 - 10 1 - 10 2 - 16 2 - 16 2 - 20 2 - 20 3 - 26 3 - 26 ER16 ER16 ER25 ER25 ER32 ER32 ER40 ER40 100 160 100 160 100 160 120 160 32 32 42 42 50 50 63 63 63 63 63 63 63 63 63 63 art.no. 431119 6310 431119 6410 431119 6316 431119 6416 431119 6320 431119 6420 431119 6326 431119 6426 157,50 4117 ER collet chuck set DIN 69871AD SK40 Contents per set A mm D mm Collet Clamping range mm 17-piece 20-piece 70 70 42 50 ER25 ER32 2 - 16 3 - 20 Clamping • ER collets DIN 6499, increasing in intervals of 1mm • ER collet chucks DIN 69871ADB SK 40 • alloyed case-hardened steel with tensile strength at the core of min. 950 N/mm2, case hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished • Pre-balanced G 6.3/12,000 rpm • Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 • Max. true running accuracy < 0.005 mm • Supplied in plastic case with clamping key and clamping nut art.no. 431103 4917 431103 4920 4117 ER collet chuck extension Mini • hardened (58-60 HRc) and precision-ground • True running accuracy of straight shank to internal taper max. 5 μm, taper angle tolerance quality AT3 • Supplied with clamping and removal nuts Clamping range mm for collets A mm D mm 0,5 - 10 0,5 - 10 0,5 - 13 0,5 - 13 0,5 - 7 ER16 ER16 ER20 ER20 ER11 163 191 164 188 169 20 20 25 25 16 art.no. 432000 1610 432000 1615 432000 2010 432000 2015 432000 1110 4120 Kit • With collet chuck extension, collets, clamping nuts, wrench Clamping range mm Collet L mm Number of collets 0,5 - 7 0,5 - 10 0,5 - 10 1,5 - 13 1,5 - 13 ER11 ER16 ER16 ER20 ER20 149 161 191 166 236 13 10 10 12 12 All prices in euro, VAT excluded 40 3 GB.indd 40-53 art.no. 432100 1110 432100 1610 432100 1615 432100 2010 432100 2015 4120 Prices in bold print = delivery ex stock 40-53 30.01.13 15:57 GER collets 5 μm • Collapse of 1 mm • (for clamping diameter 1 to 2 mm: 0.5 mm) • True running accuracy 5μm Clamping Clamp Ø mm 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5 15 15,5 16 17 18 20 21 22 23 24 25 26 ER16 / 426E D=17mm L=27,5mm art.no. € 433001 0010 21,50 433001 0015 21,50 433001 0020 21,50 433001 0025 21,50 433001 0030 17,— 433001 0035 29,— 433001 0040 17,— 433001 0045 29,— 433001 0050 17,— 433001 0055 29,— 433001 0060 17,— 433001 0065 29,— 433001 0070 17,— 433001 0075 29,— 433001 0080 17,— 433001 0085 29,— 433001 0090 17,— 433001 0095 29,— 433001 0100 17,— 4119 ER20 428E D=21mm L=31,5 art.no. € 433002 0010 22,20 433002 0015 22,20 433002 0020 22,20 433002 0025 22,20 433002 0030 17,50 433002 0035 29,50 433002 0040 17,50 433002 0045 29,50 433002 0050 17,50 433002 0055 29,50 433002 0060 17,50 433002 0065 29,50 433002 0070 17,50 433002 0080 17,50 433002 0090 17,50 433002 0100 17,50 433002 0110 17,50 433002 0120 17,50 433002 0130 17,50 4119 ER25 430E D=26mm L=34mm art.no. € 433003 0010 23,40 433003 0015 23,40 433003 0020 23,40 433003 0025 23,40 433003 0030 18,— 433003 0035 30,— 433003 0040 18,— 433003 0045 30,— 433003 0050 18,— 433003 0055 30,— 433003 0060 18,— 433003 0065 30,— 433003 0070 18,— 433003 0075 30,— 433003 0080 18,— 433003 0085 30,— 18,— 433003 0090 433003 0095 30,— 433003 0100 18,— 433003 0105 30,— 433003 0110 18,— 433003 0115 30,— 433003 0120 18,— 433003 0125 30,— 433003 0130 18,— 433003 0135 30,— 433003 0140 18,— 433003 0145 30,— 433003 0150 18,— 433003 0155 30,— 433003 0160 18,— 4119 ER32 470E D=33mm L=40mm art.no. € 433004 0020 433004 0025 433004 0030 433004 0035 433004 0040 433004 0045 433004 0050 433004 0055 433004 0060 433004 0065 433004 0070 433004 0075 433004 0080 433004 0085 433004 0090 433004 0095 433004 0100 433004 0105 433004 0110 433004 0115 433004 0120 433004 0125 433004 0130 433004 0135 433004 0140 433004 0145 433004 0150 433004 0155 433004 0160 433004 0170 433004 0180 433004 0200 4119 24,70 24,70 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 31,— 19,30 19,30 19,30 19,30 ER40 472E D=41mm L=46mm art.no. € 433005 0030 33,— 433005 0040 25,— 433005 0050 25,— 433005 0060 25,— 433005 0070 25,— 433005 0080 433005 0085 433005 0090 25,— 37,— 25,— 433005 0100 433005 0105 433005 0110 25,— 37,— 25,— 433005 0120 25,— 433005 0130 25,— 433005 0140 25,— 433005 0150 25,— 433005 0160 433005 0170 433005 0180 433005 0200 433005 0210 433005 0220 433005 0230 433005 0240 433005 0250 433005 0260 4119 25,— 25,— 25,— 25,— 25,— 25,— 25,— 25,— 25,— 25,— Set in wooden box, increasing at intervals of 1mm Designation Contents per set Clamping range mm GER 16 426E GER 20 428E GER 25 430E GER 32 470E GER 40 472E 10-part 12-part 15-part 18-part 23-part 1 - 10 2 - 13 2 - 16 3 - 20 4 - 26 art.no. 433025 0000 433025 0001 433025 0002 433025 0003 433025 0004 4119 ER collets Shape A with square Page 40-93 40-54 40 3 GB.indd 40-54 30.01.13 15:57 ER collets 8 μm • Collapse of 1 mm(for ER11 and for clamping diameter 1 to 2 mm: 0.5 mm) • True running accuracy 8 μm 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 433210 0010 433210 0015 433210 0020 433210 0025 433210 0030 433210 0035 433210 0040 433210 0045 433210 0050 433210 0055 433210 0060 433210 0065 433210 0070 4120 ER16 426E D=17mm L=27.5 art.no. 433211 0010 ER20 428E D=21mm L=31.5 art.no. ER25 430E D=26mm L=34mm art.no. ER32 470E D=33mm L=40mm art.no. ER40 472E D=41mm L=46mm art.no. 433211 0020 433212 0020 433213 0020 433211 0030 433212 0030 433213 0030 433214 0030 433215 0030 433211 0040 433212 0040 433213 0040 433214 0040 433215 0040 433211 0050 433212 0050 433213 0050 433214 0050 433215 0050 433211 0060 433212 0060 433213 0060 433214 0060 433215 0060 433211 0070 433211 0080 433211 0090 433211 0100 433212 0070 433212 0080 433212 0090 433212 0100 433212 0110 433212 0120 433212 0130 433213 0070 433213 0080 433213 0090 433213 0100 433213 0110 433213 0120 433213 0130 433213 0140 433213 0150 433213 0160 433214 0070 433214 0080 433214 0090 433214 0100 433214 0110 433214 0120 433214 0130 433214 0140 433214 0150 433214 0160 433214 0170 433214 0180 433214 0190 433214 0200 433215 0070 433215 0080 433215 0090 433215 0100 433215 0110 433215 0120 433215 0130 433215 0140 433215 0150 433215 0160 4120 4120 4120 4120 Clamping Ø ER11 4008E D=11.5 L=18 mm art.no. 433215 0180 433215 0200 433215 0210 433215 0220 433215 0250 433215 0260 4120 • Set on wooden stand • ER11 = increasing in intervals of 0.5 mm, ER16-ER40 = increasing in intervals of 1 mm Designation Contents per set Clamping range mm ER11 4008E ER16 426E ER20 428E ER25 430E ER32 470E ER40 472E 13-part 10-part 12-part 15-part 18-part 24-part 1-7 1 - 10 2 - 13 2 - 16 3 - 20 3 - 26 www.atorn.de art.no. 433220 1110 433220 1610 433220 2012 433220 2515 433220 3218 433220 4023 4120 433220 1110 433220 2515 High quality for great performance. ATORN‘s taps: • highest cutting speeds • precision-ground for safest machining • ISO colour codes for easy identification of the correct tool This is but one example of ATORN‘s high-quality drilling tools. All prices in euro, VAT excluded 40 3 GB.indd 40-55 Prices in bold print = delivery ex stock 40-55 30.01.13 15:57 ER clamping nuts • • • • • • • for collets in accordance with DIN 6499 (ER/ESX) case-hardened and ground, suitable for increased speeds Versions: Mini nuts 50-54 HRc, ground on all sides, small dimensions standard 56-60 HRc, pre-balanced type B 56-60 HRc, pre-balanced, special heat treatment, thus approx. 50% higher clamping forces type HP 56-60 HRc, pre-balanced, for holding HP sealing washers, operating pressure up to 80 bar Mini nuts suitable for ER 11 ER 16 ER 20 Tightening torque max. Rotational speed max. mm r/min 18 28 35 70000 60000 50000 D mm L mm Thread 16 22 28 12 18 19 M13 x 0.75 M19 x 1 M24 x 1 D mm L mm Thread 32 35 42 50 63 17 18,5 20 22,5 22,5 M22 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 D mm L mm Thread 32 35 42 50 63 18 19 21 23 26 M22 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 D mm L mm Thread 32 42 50 63 22 24,7 27 30,7 M22 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 art.no. 431010 1011 431010 1016 431010 1020 4120 Standard suitable for Clamping ER 16 ER 20 ER 25 ER 32 ER 40 Tightening torque max. Rotational speed max. mm r/min 50 75 85 105 150 10000 10000 10000 10000 10000 art.no. 431010 0016 431010 0020 431010 0025 431010 0032 431010 0040 4120 Type B • approx. 50% higher clamping force than the “standard” version suitable for ER 16 ER 20 ER 25 ER 32 ER 40 Tightening torque max. Rotational speed max. mm r/min 50 75 85 105 150 40000 40000 35000 35000 25000 art.no. 431015 0016 431015 0020 431015 0025 431015 0032 431015 0040 4118 Type B for sealing washers suitable for ER 16 ER 25 ER 32 ER 40 www.atorn.de Tightening torque max. Rotational speed max. mm r/min 50 85 105 150 40000 35000 35000 25000 art.no. 431019 0016 431019 0025 431019 0032 431019 0040 4118 High quality for great performance. Solid carbide high-performance twist drills by ATORN: • solid carbide Ultra-finest grit • longest service life • innovative centring geometry • internal coolant flew • precision-ground for safest machining This is but one example of ATORN‘s high-quality drilling tools. 40-56 40 3 GB.indd 40-56 30.01.13 15:57 Sealing washers for ER collet chucks • For ER clamping nuts 431019.... • For Fahrion clamping nuts Centro-P (HPC-DI) 431237.... • For SARA precision ER clamping nuts (for sealing washers) 431247.... Bridging range – 0.1 / + 0.4 mm 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5 15 15,5 16 17 18 20 21 22 23 24 25 26 HP 16 Di D=12.6mm L=2mm art.no. 431020 0020 431020 0025 431020 0030 431020 0035 431020 0040 431020 0045 431020 0050 431020 0055 431020 0060 431020 0065 431020 0070 431020 0075 431020 0080 431020 0085 431020 0090 431020 0095 431020 0100 4118 www.atorn.de HP 25 Di D=20.2mm L=2mm art.no. 431021 0020 431021 0025 431021 0030 431021 0035 431021 0040 431021 0045 431021 0050 431021 0055 431021 0060 431021 0065 431021 0070 431021 0075 431021 0080 431021 0085 431021 0090 431021 0095 431021 0100 431021 0105 431021 0110 431021 0115 431021 0120 431021 0125 431021 0130 431021 0135 431021 0140 431021 0145 431021 0150 431021 0155 431021 0160 4118 HP 32 Di D=26.2mm L=2mm art.no. 431022 0020 431022 0025 431022 0030 431022 0035 431022 0040 431022 0045 431022 0050 431022 0055 431022 0060 431022 0065 431022 0070 431022 0075 431022 0080 431022 0085 431022 0090 431022 0095 431022 0100 431022 0105 431022 0110 431022 0115 431022 0120 431022 0125 431022 0130 431022 0135 431022 0140 431022 0145 431022 0150 431022 0155 431022 0160 431022 0170 431022 0180 431022 0200 4118 HP 40 Di D=34.2mm L=2mm art.no. 431023 0030 431023 0035 431023 0040 431023 0045 431023 0050 431023 0055 431023 0060 431023 0065 431023 0070 431023 0075 431023 0080 431023 0085 431023 0090 431023 0095 431023 0100 431023 0105 431023 0110 431023 0115 431023 0120 431023 0125 431023 0130 431023 0135 431023 0140 431023 0145 431023 0150 431023 0155 431023 0160 431023 0170 431023 0180 431023 0200 431023 0210 431023 0220 431023 0230 431023 0240 431023 0250 431023 0260 4118 Clamping for collets Ø mm High quality for great performance. Dial indicators by ATORN: • best manufacturing quality • maximum precision • long service life This is but one example of ATORN‘s high-quality measuring tools. All prices in euro, VAT excluded 40 3 GB.indd 40-57 Prices in bold print = delivery ex stock 40-57 30.01.13 15:58 Precision ER collet chuck • • • • • • μm uracy 3 Extremely high concentricity and precision of 3 μm for collets DIN 6499 GER Pre-balanced G 2.5/20,000 rpm Up to 25% greater holding forces compared with conventional collet chucks Sealed up to 100 bar when using nuts with sealing washers (page 40–55) Supplied without clamping nuts and chuck key, please order separately! True g acc runnin Clamping DIN 69871 AD • Internal coolant supply Shank Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 1 - 10 1 - 10 1 - 10 2 - 16 2 - 16 2 - 20 2 - 20 1 - 10 1 - 10 2 - 20 2 - 20 GER16 GER16 GER16 GER25 GER25 GER32 GER32 GER16 GER16 GER32 GER32 70 100 150 70 120 70 120 70 150 70 130 30 30 30 40 40 50 50 30 30 50 50 Clamping range mm for collets A mm D mm 1 - 10 1 - 10 2 - 16 2 - 16 2 - 20 2 - 20 GER16 GER16 GER25 GER25 GER32 GER32 100 160 100 160 100 160 30 30 40 40 50 50 art.no. 431245 0001 431245 0002 431245 0003 431245 0004 431245 0005 431245 0006 431245 0007 431245 0008 431245 0009 431245 0010 431245 0011 4118 DIN 69893 HSK-A • Internal coolant supply Shank HSK HSK HSK HSK HSK HSK 63 63 63 63 63 63 art.no. 431246 0001 431246 0002 431246 0003 431246 0004 431246 0005 431246 0006 4118 Clamping nuts Design for collets Ø mm For sealing washers For sealing washers For sealing washers Standard Standard Standard GER16 GER25 GER32 GER16 GER25 GER32 30 40 50 30 40 50 art.no. 431247 0116 431247 0125 431247 0132 431247 0016 431247 0025 431247 0032 4118 For suitable precision collets, see page 40-60. For suitable roller wrenches, see page 40-59. 40-58 40 3 GB.indd 40-58 30.01.13 15:58 Precision ER collet chuck CENTRO-P • • • • • • • • • • • nning True ru 30° trapezoidal thread with ground, extra long double-length guide compared to 60° V-thread of conventional collet chucks Reduces friction when tightening nuts Exact centring of the nut resulting in minimal imbalance Up to 100% greater holding forces compared with conventional collet chucks Extremely high concentricity and precision of 3 μm Pre-balanced G 2.5/25,000 rpm Fully suitable for dry processes and hard milling Insensitive to temperature fl uctuations up to 200° can be used up to 80 bar, cooling possible along the cutting edge Sealing washers page 40-55 cy 3μm accura • Supplied without clamping nuts and chuck key, • please order separately! • slim and conical versions available on request DIN 69871 AD • (internal coolant supply) Clamping range mm for collets A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 2 - 16 2 - 20 1 - 10 2 - 16 2 - 20 1 - 10 2 - 16 2 - 20 1 - 10 2 - 16 2 - 20 1 - 10 2 - 16 ER25 / 430E-HP / -B ER32 / 470E-HP / -B ER16 / 426E-HP / -B ER25 / 430E-HP / -B ER32 / 470E-HP / -B ER16 / 426E-HP / -B ER25 / 430E-HP / -B ER32 / 470E-HP / -B ER16 / 426E-HP / -B ER25 / 430E-HP / -B ER32 / 470E-HP / -B ER16 / 426E-HP / -B ER25 / 430E-HP / -B 45 50 70 70 70 100 100 100 160 160 160 200 200 40 50 30 40 50 30 40 50 30 40 50 30 40 Clamping range mm for collets A mm D mm 2 - 20 1 - 10 2 - 20 1 - 10 2 - 20 1 - 10 ER32 / 470E-HP / -B ER16 / 426E-HP / -B ER32 / 470E-HP / -B ER16 / 426E-HP / -B ER32 / 470E-HP / -B ER16 / 426E-HP / -B 70 100 100 160 160 200 50 30 50 30 50 30 art.no. 431230 0440 431230 0550 431230 0730 431230 0740 431230 0750 431230 1030 431230 1040 431230 1050 431230 1630 431230 1640 431230 1650 431230 2030 431230 2040 4118 Clamping Shank DIN 69893 type A (HSK-A) • (internal coolant supply) Shank HSK HSK HSK HSK HSK HSK 63 63 63 63 63 63 art.no. 431232 0750 431232 1030 431232 1050 431232 1630 431232 1650 431232 2030 4118 Clamping nuts for collets D mm Designation ER16 / 426E-HP / -B ER16 / 426E-HP / -B ER25 / 430E-HP / -B ER25 / 430E-HP / -B ER32 / 470E-HP / -B ER32 / 470E-HP / -B 30 30 40 40 50 50 HPC-16 HPC-16-DI HPC-25 HPC-25-DI HPC-32 HPC-32-DI art.no. 431237 0016 431237 0116 431237 0025 431237 0125 431237 0032 431237 0132 4118 Chuck wrench Designation for clamping nut ROSCHL-Gr. 30 ROSCHL-Gr. 40 ROSCHL-Gr. 50 HPC16 / HPC16-DI HPC25 / HPC25-DI HPC32 / HPC32-DI art.no. € 431240 3016 431240 3030 431240 5032 4118 Torque-chuck wrench attachment Designation for clamping nut DRROSCHL size 30 DRROSCHL size 40 DRROSCHL size 50 HPC16 / HPC16-DI HPC25 / HPC25-DI HPC32 / HPC32-DI art.no. All prices in euro, VAT excluded 40 3 GB.indd 40-59 431242 3016 431242 4025 431242 5032 4118 Prices in bold print = delivery ex stock 40-59 30.01.13 15:58 GER collets 2 μm • GER-HP collets 2 μm • Higher percentage of contact area, greater rigidity and holding forces, greater system concentricity • Collapse in CENTRO-P chuck = h10 Only for SARA and Centro-P precision ER collet chucks GER16 / 426E D=17mm L=27.5mm art.no. 433095 0010 433095 0020 433095 0030 433095 0040 433095 0050 433095 0060 433095 0070 433095 0080 433095 0090 433095 0100 Ø mm Clamping 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 4118 GER25 / 430E D=26mm L=34mm art.no. GER32 / 470E D=33mm L=40mm art.no. 433096 0020 433096 0030 433096 0040 433096 0050 433096 0060 433096 0070 433096 0080 433096 0090 433096 0100 433096 0110 433096 0120 433096 0130 433096 0140 433096 0150 433096 0160 433097 0020 433097 0030 433097 0040 433097 0050 433097 0060 433097 0070 433097 0080 433097 0090 433097 0100 433097 0110 433097 0120 433097 0130 433097 0140 433097 0150 433097 0160 433097 0170 433097 0180 433097 0200 4118 4118 Chuck extension AMC • Attachment is by means of the Albrecht APC precision chuck or commercially available shrink fit, hydraulic expansion or collet chucks • Straight shank DIN 6535-HA h6 with high true running accuracy • for clamping small tools for clockwise and anticlockwise rotation • extremely slim version • Tool clamping is executed in combination with a coated clamping sleeve and the hexagon wrench provided • Version for clamping with clamping sleeve or three-jaw power chuck • Supplied without clamping sleeve L mm Shank Ø mm Clamping range mm 100 100 100 150 150 160 160 14 16 20 14 20 16 16 1-6 0,2 - 1,5 1-6 1-6 1-6 0,2 - 1,5 1,5 - 3,0 art.no. 440140 1410 440140 1610 440140 2010 440140 1415 440140 2015 440140 1615 440140 1630 4102 Clamping sleeves • hardened, ground and coated Clamp Ø mm 1 2 3 4 5 6 art.no. 440141 0001 440141 0002 440141 0003 440141 0004 440141 0005 440141 0006 4102 40-60 40 3 GB.indd 40-60 30.01.13 15:58 Precision chuck APC • • • • • • • • • • • • • • • • new version with clamping range of 3-20 mm highest clamping force and stability due to the integrated worm gear Clamping via a coated clamping sleeve and adjustable length stop quick lateral tool change using a hexagon wrench True running accuracy 3μm (for 2.5xD) Holding torque > 200 Nm (for shank Ø 12 mm) Balanced up to 20,000 rpm at G=2.5 for SK40/HSK63 Balanced up to 15,000 rpm at G=6.3 for SK50/HSK100 Higher speeds and finer balance quality available on request sealed against coolant and dirt With length adjustment in the clamping sleeve Special steel, all parts hardened and ground Tension limitation protects clamping sleeve from damage For heavy chip removal as well as HSC and HPC machining Supplied without hexagon wrench or clamping sleeve additional versions available on request accur nning u r e u r T 3μm acy DIN 69871-AD • (internal coolant supply) Clamping range mm A mm D mm D1 mm L1 mm L2 mm L3 mm SK 40 SK 40 SK 50 12 - 20 3 - 14 12 - 20 74 160 74 50 50 50 41 30 41 16,5 74,5 16,5 29,5 103 29,5 54,9 140,9 54,9 Shank Clamping range mm A mm D mm D1 mm L1 mm L2 mm L3 mm SK 40 SK 50 3 - 20 3 - 20 82 93 50 50 40 40 20 20 28,5 28,5 55 55 art.no. 440120 4020 440120 4114 440120 5020 4102 Fig. shows MAS-BT Clamping Shank MAS BT art.no. 440121 4020 440121 5020 4102 DIN 69893 HSK-A • (internal coolant supply) Shank Clamping range mm A mm D mm D1 mm L1 mm L2 mm L3 mm HSK-A 63 HSK-A 63 HSK-A 100 3 - 14 3 - 20 3 - 20 176 92 100 50 50 50 30 40 40 85 20 20 103 28,5 28,5 150 66 71 art.no. 440122 6317 440122 6320 440122 1020 4102 Clamping sleeves with special coating • incl. adjustable length stop • sealed version up to 100 bar coolant pressure W UOV O • N V • 440131 1403 440131 2103 440131 1404 440131 2104 440131 1405 440131 2105 440131 1406 440131 2106 440131 1408 440131 2108 440131 1410 440131 2110 440131 1412 440131 2112 440131 1414 440131 2114 440131 2116 440131 2118 440131 2120 4102 U 440130 1403 440130 2103 440130 1404 440130 2104 440130 1405 440130 2105 440130 1406 440130 2106 440130 1408 440130 2108 440130 1410 440130 2110 440130 1412 440130 2112 440130 1414 440130 2114 440130 2116 440130 2118 440130 2120 4102 EA VO 3 - 14 3 - 20 3 - 14 3 - 20 3 - 14 3 - 20 3 - 14 3 - 20 3 - 14 3 - 20 3 - 14 3 - 20 3 - 14 3 - 20 3 - 14 3 - 20 3 - 20 3 - 20 3 - 20 Sealed art.no. • NE 3 3 4 4 5 5 6 6 8 8 10 10 12 12 14 14 16 18 20 standard art.no. Y • N Clamping range mm NO Clamp Ø mm U • NU E Clamping key for APC chuck • Adjusted to 12 Nm Description Wr. width mm Clamping key for chuck APC 4 All prices in euro, VAT excluded 40 3 GB.indd 40-61 art.no. 440127 0004 4102 Prices in bold print = delivery ex stock 40-61 30.01.13 15:59 High-precision chuck HG • • • • • • High-precision clamping of tools with straight shank by means of HG collets Ideally suited to high-speed machining Taper angle tolerance quality AT3 fine balanced G 2.5/25,000 rpm True running accuracy: 3 μm Supplied with clamping screw and pull-out hook, without collet Clamping DIN 69871 AD • (internal coolant supply) Shank Design D mm A mm Designation Clamp Ø mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 short short short long long long extra-long extra-long extra-long short short short long long long extra-long extra-long extra-long 30 35 48 30 35 48 30 35 48 30 35 48 30 35 48 30 35 48 65 70 75 100 100 100 160 160 160 65 70 75 100 100 100 160 160 160 HG 01 HG 02 HG 03 HG 01 HG 02 HG 03 HG 01 HG 02 HG 03 HG 01 HG 02 HG 03 HG 01 HG 02 HG 03 HG 01 HG 02 HG 03 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 art.no. 431213 4001 431213 4002 431213 4003 431213 4101 431213 4102 431213 4103 431213 4201 431213 4202 431213 4203 431213 5001 431213 5002 431213 5003 431213 5101 431213 5102 431213 5103 431213 5201 431213 5202 431213 5203 4165 JIS B 6339 BT AD • (internal coolant supply) Shank Design D mm A mm Designation Clamp Ø mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 short short short long long long 30 35 48 30 35 48 65 70 75 100 100 100 HG 01 HG 02 HG 03 HG 01 HG 02 HG 03 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 Design D mm A mm Designation Clamp Ø mm short short short extra-long extra-long extra-long 30 35 48 30 35 48 120 120 120 160 160 160 1 2 3 1 2 3 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 2/3/4/5/6/8 10 / 12 / 14 16 / 18 / 20 art.no. 431217 4001 431217 4002 431217 4003 431217 4101 431217 4102 431217 4103 4165 DIN 69893-1 HSK-A • (internal coolant supply) Shank HSK HSK HSK HSK HSK HSK 63 63 63 63 63 63 art.no. 431219 6301 431219 6302 431219 6303 431219 6311 431219 6312 431219 6313 4165 HG collets • High-precision clamping of tools with straight shank in HG chucks • further sizes available on request suitable for D mm D1 mm L mm HG 01 HG 01 HG 01 HG 01 HG 01 HG 01 HG 02 HG 02 HG 02 HG 03 HG 03 HG 03 2 3 4 5 6 8 10 12 14 16 18 20 14,7 14,7 14,7 14,7 14,7 14,7 17,87 17,87 17,87 26,15 26,15 26,15 52,5 52,5 52,5 52,5 52,5 52,5 64,2 64,2 64,2 69,7 69,7 69,7 art.no. 431220 1020 431220 1030 431220 1040 431220 1050 431220 1060 431220 1080 431220 2100 431220 2120 431220 2140 431220 3160 431220 3180 431220 3200 4165 40-62 40 3 GB.indd 40-62 30.01.13 15:59 Hydraulic expansion chucks • • • • • • • • • • • • • vibration-absorbing tool clamping Increased tool endurance Reduction of micro-fractures on the tool cutting edge Improved surface finish quality flexible due to the use of reducing bushes Low maintenance costs thanks to enclosed clamping system high torque transfer High level of accuracy and precision True running accuracy - maximum 3μm balanced G 2.5 for 25,000 rpm Maximum speed 40,000 rpm (observe rpm limits of the interface, fine balancing recommended) optimum application temperature 20-50°C; do not use above 80°C, higher temperatures available on request • Coolant pressure max. 80 bar • Adjustment range 10 mm • Chip Ø at d1 Ø 20 mm Ø 3 - 16 mm with reducing bushes lanced pre-ba 000 rpm , 25 G 2.5 ⁄ Illustration shows HSK-A shank • Additional shank designs and AD/B version available on request • Delivery includes hexagonal T-key DIN 69871-AD • (internal coolant supply), short, heavy version D1 mm D3 mm A mm L2 mm L3 mm Thread Weight kg SK 40 SK 50 20 32 49,5 72 64,5 81 51 61 10 10 M16 x 1 M16 x 1 1,3 3,9 art.no. Clamping Shank 433311 4020 433311 5032 4123 DIN 69871-AD • (internal coolant supply), short, slim version Shank D1 mm D2 mm D3 mm A mm L2 mm L3 mm L4 mm Thread Weight kg SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32 26 28 30 32 34 38 40 42 55 63 26 28 30 32 34 38 40 42 55 63 49,5 49,5 49,5 49,5 49,5 49,5 49,5 49,5 63 70 49,5 49,5 49,5 49,5 49,5 49,5 49,5 49,5 63 70 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 80,5 100 100 37 37 41 46 46 49 49 51 57 61 37 37 41 46 46 49 49 51 57 61 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 29,5 30 35 40 40 45 46 47 54 48 29,5 30 35 40 40 45 46 42 48 61 M5 M6 M8 x 1 M10 x 1 M10 x 1 M12 x 1 M12 x 1 M16 x 1 M16 x 1 M16 x 1 M5 M6 M8 x 1 M10 x 1 M10 x 1 M12 M12 M16 x 1 M16 x 1 M16 x 1 1,3 1,3 1,3 1,3 1,3 1,4 1,3 1,3 1,6 1,7 3,2 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,8 4,2 art.no. 433303 4006 433303 4008 433303 4010 433303 4012 433303 4014 433303 4016 433303 4018 433303 4020 433303 4025 433303 4032 433303 5006 433303 5008 433303 5010 433303 5012 433303 5014 433303 5016 433303 5018 433303 5020 433303 5025 433303 5032 4123 DIN 69871-AD • (internal coolant supply), long, slim version Shank D1 mm D2 mm D3 mm A mm L2 mm L3 mm L4 mm Thread Weight kg SK 40 SK 40 12 20 32 42 49,5 49,5 110 110 46 51 10 10 40 47 M10 x 1 M10 x 1 1,7 1,8 art.no. 433312 4012 433312 4020 4123 MAS 403 BT AD • (internal coolant supply), short, heavy version Shank D1 mm D3 mm A mm L2 mm L3 mm Thread Weight kg SK 40 SK 50 20 32 49,5 72 75,5 90 51 61 10 10 M16 x 1 M16 x 1 1,3 3,9 All prices in euro, VAT excluded 40 3 GB.indd 40-63 art.no. 433317 4020 433317 5032 4123 Prices in bold print = delivery ex stock 40-63 30.01.13 15:59 Clamping MAS 403 BT AD • (internal coolant supply), short, slim version Shank D1 mm D2 mm D3 mm A mm L2 mm L3 mm L4 mm Thread Weight kg SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32 26 28 30 32 34 38 40 42 55 64 26 28 30 32 34 38 40 42 55 63 49,5 49,5 49,5 49,5 49,5 49,5 49,5 49,5 52 62 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5 63 70 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 110 110 37 37 41 46 46 49 49 51 57 61 37 37 41 46 46 49 49 51 57 61 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 29 30 35 40 40 45 46 47 50 48 30 30 34 34 36 36 37 37 48 50 M5 M6 M8 x 1 M10 x 1 M10 x 1 M12 x 1 M12 x 1 M16 x 1 M16 x 1 M16 x 1 M5 M6 M8 x 1 M10 x 1 M10 x 1 M12 x 1 M12 x 1 M16 x 1 M16 x 1 M16 x 1 1,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,9 2,1 4,2 4,2 4,2 4,2 4,2 4,2 4,2 4,2 4,6 5 art.no. 433307 4006 433307 4008 433307 4010 433307 4012 433307 4014 433307 4016 433307 4018 433307 4020 433307 4025 433307 4032 433307 5006 433307 5008 433307 5010 433307 5012 433307 5014 433307 5016 433307 5018 433307 5020 433307 5025 433307 5032 4123 DIN 69893-A (HSK-A) • short, slim version Shank D1 mm D2 mm D3 mm A mm L2 mm L3 mm L4 mm Thread Weight kg HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32 26 28 30 32 34 38 40 42 57 63 26 28 30 32 34 38 40 42 57 63 50 50 50 50 50 50 50 50 53 53 50 50 50 50 50 50 50 50 63 67 70 70 80 85 85 90 90 90 120 125 75 75 90 95 95 100 100 105 110 110 37 37 41 46 46 49 49 51 57 61 37 37 41 46 46 49 49 51 57 61 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 24 24 32 40 40 46 46 48 63 61 24 24 32 40 40 46 46 48 63 61 M5 M6 M8 x 1 M10 x 1 M10 x 1 M12 x 1 M12 x 1 M16 x 1 M16 x 1 M16 x 1 M5 M6 M8 M10 x 1 M10 x 1 M12 x 1 M12 x 1 M16 x 1 M16 x 1 M16 x 1 0,9 0,9 1 1 1,1 1,2 1,2 1,2 2,1 2,3 2,3 2,3 2,5 2,5 2,5 2,6 2,6 2,7 3,3 3,5 art.no. 433309 6306 433309 6308 433309 6310 433309 6312 433309 6314 433309 6316 433309 6318 433309 6320 433309 6325 433309 6332 433308 1006 433308 1008 433308 1010 433308 1012 433308 1014 433308 1016 433308 1018 433308 1020 433308 1025 433308 1032 4123 DIN 69871 AD including reducing bushes • (Internal coolant supply) short heavy design • with 5 reducing bushes / sealed • Ø 6 / 8 / 10 / 12 / 16mm Shank D1 mm D2 mm A mm L2 mm L3 mm Thread SK 40 20 49,5 64,5 51 10 M16 x 1.5 art.no. 433333 4020 4123 549,— 40-64 40 3 GB.indd 40-64 30.01.13 15:59 Power chuck • • • • • • • Clamping by means of needle roller angular contact ball high holding forces True running accuracy for 3xd: 5μm balanced to 12,000 rpm for G=6.3 Concentricity between short taper shaft and tool holder 2 μm Supplied without chuck key suitable chuck keys no. 701550 0062 (d=20 mm), 701550 0075 (d=32 mm) DIN 69871 AD/B • Internal coolant supply Shank A mm d mm Retention force N D mm L mm 60 95 80 75 20 32 20 32 800 2500 800 2500 48 66 48 66 41 82 61 56 A art.no. MAS 403 BT AD/B • Internal coolant supply Shank A mm d mm Retention force N D mm L mm SK 40 SK 40 SK 50 SK 50 63 90 85 95 20 32 20 32 800 2500 800 2500 48 66 48 66 36 53 47 57 d 431560 2041 431560 3241 431560 2051 431560 3251 4125 D L SK 40 SK 40 SK 50 SK 50 art.no. 431564 2041 431564 3241 431564 2051 431564 3251 4125 • • • • • • • Clamping Reducing bushes slotted without seal or sealed suitable for hydraulic expansion chucks and power chucks without dirt groove For reducing clamping ranges, for drilling, reaming and milling True running accuracy < 3μm (for 2.5 x d) • For chuck diameter 12 mm d1 mm d2 mm l mm l1 mm l2 mm d mm 3 4 5 6 8 16 16 16 16 16 36 36 36 36 36 40 40 40 40 40 29 29 29 36 37 12 12 12 12 12 Sealed art.no. 433313 0003 433313 0004 433313 0005 433313 0006 433313 0008 4123 • For chuck diameter 20 mm d1 mm d2 mm l mm l1 mm l2 mm d mm 3 4 5 6 8 10 12 14 16 25 25 25 25 25 25 25 25 25 50 50 50 50 50 50 50 50 50 54 54 54 54 54 54 54 54 54 28 28 28 36 37 40 45 45 48 20 20 20 20 20 20 20 20 20 l2 mm d mm 36 37 40 45 46 48 49 50 56 32 32 32 32 32 32 32 32 32 32 32 32 standard art.no. Sealed art.no. 433319 0003 433319 0004 433319 0005 433319 0006 433319 0008 433319 0010 433319 0012 433319 0014 433319 0016 4123 433321 0003 433321 0004 433321 0005 433321 0006 433321 0008 433321 0010 433321 0012 433321 0014 433321 0016 4123 • For chuck diameter 32 mm d1 mm d2 mm l mm l1 mm 3 4 5 6 8 10 12 14 16 18 20 25 36 36 36 36 36 36 36 36 36 36 36 36 61 61 61 60 60 60 60 60 60 60 60 60 63 63 63 64 64 64 64 64 64 64 64 64 All prices in euro, VAT excluded 40 3 GB.indd 40-65 standard art.no. 433331 0003 433331 0004 433331 0005 433331 0006 433331 0008 433331 0010 433331 0012 433331 0014 433331 0016 433331 0018 433331 0020 433331 0025 4123 Sealed art.no. 433334 0006 433334 0008 433334 0010 433334 0012 433334 0014 433334 0016 433334 0018 433334 0020 433334 0025 4123 Prices in bold print = delivery ex stock 40-65 30.01.13 15:59 Cutter arbours DIN 6359 • • • • • • • • • For straight shanks DIN 1835-B (WELDON) alloyed case-hardened steel with tensile strength at core of min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Bore tolerance H4 Supplied with the clamping screw Additional shank designs and AD/B version available on request DIN 69871 AD • Internal coolant supply Clamping Shank SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 d mm A mm D mm 6 6 6 8 8 8 10 10 10 12 12 12 14 14 14 16 16 16 16 18 18 18 20 20 20 20 25 25 25 32 32 32 40 6 6 6 8 8 8 10 10 10 12 12 12 14 14 14 16 16 16 18 18 18 20 20 20 25 25 25 32 32 40 40 50 100 160 50 100 160 50 100 160 50 100 160 50 100 160 35 63 100 160 63 100 160 35 63 100 160 35 100 160 65 100 160 120 63 100 160 63 100 160 63 100 160 63 100 160 63 100 160 63 100 160 63 100 160 63 100 160 80 120 160 100 160 100 160 25 25 25 28 28 28 35 35 35 42 42 42 44 44 44 45 48 48 48 50 50 50 45 52 52 52 50 63 63 50 72 72 80 25 25 25 28 28 28 35 35 35 42 42 42 44 44 44 48 48 48 50 50 50 52 52 52 65 65 65 72 72 80 80 art.no. 434503 4006 434503 4106 434503 4206 434503 4008 434503 4108 434503 4208 434503 4010 434503 4110 434503 4210 434503 4012 434503 4112 434503 4212 434503 4014 434503 4114 434503 4214 434503 4216 434503 4016 434503 4116 434503 4316 434503 4018 434503 4118 434503 4218 434503 4220 434503 4020 434503 4120 434503 4320 434503 4225 434503 4025 434503 4325 434503 4232 434503 4032 434503 4332 434503 4040 434503 5006 434503 5106 434503 5206 434503 5008 434503 5108 434503 5208 434503 5010 434503 5110 434503 5210 434503 5012 434503 5112 434503 5212 434503 5014 434503 5114 434503 5214 434503 5016 434503 5116 434503 5216 434503 5018 434503 5118 434503 5218 434503 5020 434503 5120 434503 5220 434503 5025 434503 5125 434503 5225 434503 5032 434503 5132 434503 5040 434503 5140 4117 with coolant bore art.no. 434504 4006 434504 4106 434504 4008 434504 4108 434504 4010 434504 4110 434504 4012 434504 4112 434504 4014 434504 4114 434504 4016 434504 4116 434504 4018 434504 4118 434504 4020 434504 4120 434504 4025 434504 4032 434504 4040 434504 5006 434504 5008 434504 5010 434504 5012 434504 5014 434504 5016 434504 5018 434504 5020 434504 5025 434504 5032 434504 5040 4117 40-66 40 3 GB.indd 40-66 30.01.13 15:59 DIN 2080 d mm A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 6 8 10 12 14 16 18 20 25 32 40 6 8 10 12 14 16 18 20 25 32 40 50 50 50 50 50 63 63 63 80 80 90 63 63 63 63 63 63 63 63 80 80 90 25 28 35 42 44 48 50 52 63 72 80 25 28 35 42 44 48 50 52 65 72 80 MAS 403 BT AD • Internal coolant supply Shank SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 All prices in euro, VAT excluded 40 3 GB.indd 40-67 d mm A mm D mm 6 6 6 8 8 8 10 10 10 12 12 12 14 14 16 16 16 16 18 18 20 20 20 20 25 25 25 32 32 32 40 6 8 10 10 12 12 14 16 16 18 20 20 25 25 32 32 40 50 100 160 50 100 160 63 100 160 63 100 160 63 100 35 63 100 160 63 100 35 63 100 160 35 90 160 65 100 160 120 63 63 63 100 80 100 80 80 100 80 80 100 100 160 105 160 110 25 25 25 28 28 28 35 35 35 42 42 42 44 44 45 48 48 48 50 50 45 52 52 52 45 63 63 62 72 72 80 25 28 35 35 42 42 44 48 48 50 52 52 65 65 72 72 80 art.no. 434507 4006 434507 4106 434507 4306 434507 4008 434507 4108 434507 4308 434507 4010 434507 4110 434507 4310 434507 4012 434507 4112 434507 4312 434507 4014 434507 4114 434507 4216 434507 4016 434507 4116 434507 4316 434507 4018 434507 4118 434507 4220 434507 4020 434507 4120 434507 4320 434507 4225 434507 4025 434507 4325 434507 4232 434507 4032 434507 4332 434507 4040 434507 5006 434507 5008 434507 5010 434507 5110 434507 5012 434507 5112 434507 5014 434507 5016 434507 5116 434507 5018 434507 5020 434507 5120 434507 5025 434507 5325 434507 5032 434507 5332 434507 5040 4117 art.no. 434501 4006 434501 4008 434501 4010 434501 4012 434501 4014 434501 4016 434501 4018 434501 4020 434501 4025 434501 4032 434501 4040 434501 5006 434501 5008 434501 5010 434501 5012 434501 5014 434501 5016 434501 5018 434501 5020 434501 5025 434501 5032 434501 5040 4117 with coolant bores art.no. 434508 4006 Clamping Shank 434508 4008 434508 4010 434508 4012 434508 4014 434508 4016 434508 4018 434508 4020 434508 4025 434508 4032 434508 4040 434508 5006 434508 5008 434508 5010 434508 5012 434508 5014 434508 5016 434508 5018 434508 5020 434508 5025 434508 5032 434508 5040 4117 Prices in bold print = delivery ex stock 40-67 30.01.13 15:59 DIN 69893 type A (HSK-A) • Internal coolant supply Clamping Shank HSK 50 HSK 50 HSK 50 HSK 50 HSK 50 HSK 50 HSK 50 HSK 50 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 d mm A mm D mm 6 8 10 12 14 16 18 20 6 6 6 8 8 8 10 10 10 12 12 14 14 16 16 18 18 20 20 25 32 40 6 8 10 12 14 16 18 20 25 32 40 65 65 65 80 80 80 80 80 65 100 160 65 100 160 65 100 160 160 80 80 160 80 160 80 160 80 160 110 110 125 80 80 80 80 80 100 100 100 100 100 105 25 28 35 42 44 48 50 52 25 25 25 28 28 28 35 35 35 42 42 44 44 48 48 50 50 52 52 63 72 80 25 28 35 42 44 48 50 52 65 72 80 with coolant bores art.no. art.no. 434509 5006 434509 5008 434509 5010 434509 5012 434509 5014 434509 5016 434509 5018 434509 5020 434509 6306 434509 6406 434509 6506 434509 6308 434509 6408 434509 6508 434509 6310 434509 6410 434509 6510 434509 6412 434509 6312 434509 6314 434509 6514 434509 6316 434509 6416 434509 6318 434509 6518 434509 6320 434509 6420 434509 6325 434509 6332 434509 6340 434509 1006 434509 1008 434509 1010 434509 1012 434509 1014 434509 1016 434509 1018 434509 1020 434509 1025 434509 1032 434509 1040 4117 434510 5006 434510 5008 434510 5010 434510 5012 434510 5014 434510 5016 434510 5018 434510 5020 434510 6306 434510 6308 434510 6310 434510 6312 434510 6314 434510 6316 434510 6318 434510 6320 434510 6325 434510 6332 434510 6340 434510 1006 434510 1008 434510 1010 434510 1012 434510 1014 434510 1016 434510 1018 434510 1020 434510 1025 434510 1032 434510 1040 4117 Polygon shank EPS ISO 26623-1 Shank d mm A mm D mm EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 6 55 100 55 100 60 100 60 100 60 100 65 100 65 100 65 100 80 100 90 100 100 25 25 28 28 35 35 42 42 44 44 48 48 50 50 52 52 63 63 72 72 80 10 12 12 14 14 16 16 18 18 20 20 25 25 32 32 40 art.no. 434534 0605 434534 0610 434534 0805 434534 0810 434534 1006 434534 1010 434534 1206 434534 1210 434534 1406 434534 1410 434534 1606 434534 1610 434534 1806 434534 1810 434534 2006 434534 2010 434534 2508 434534 2510 434534 3209 434534 3210 434534 4010 4117 40-68 40 3 GB.indd 40-68 30.01.13 15:59 Cutter arbours DIN 6359 • • • • • • • • • • lanpre-ba d n a rpm plated nickel- G2.5 ⁄ 25,000 ced For straight shanks DIN 1835-B (WELDON) alloyed case-hardened steel with tensile strength at the core of min. 950 N/mm2 case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm nickel-plated Pre-balanced G 2.5/25,000 rpm with Balluffchip bore Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Bore tolerance H4 Supplied with the clamping screw DIN 69871 AD • Internal coolant supply d mm A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 6 6 6 8 8 8 10 10 10 12 12 12 14 14 14 16 16 16 16 18 18 18 20 20 20 20 25 25 25 32 32 32 40 50 100 160 50 100 160 50 100 160 50 100 160 50 100 160 35 63 100 160 63 100 160 35 63 100 160 35 100 160 65 100 160 120 25 25 25 28 28 28 35 35 35 42 42 42 44 44 44 45 48 48 48 50 50 50 45 52 52 52 50 63 63 50 72 72 80 Shank d mm A mm D mm HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK 6 6 6 8 8 8 10 10 12 14 16 16 18 18 20 20 25 32 40 10 12 14 65 100 160 65 100 160 100 160 160 160 80 160 80 160 80 160 110 110 125 65 80 80 25 25 25 28 28 28 35 35 42 44 48 48 50 50 52 52 63 72 80 35 42 44 DIN 69893 type A (HSK-A) • Internal coolant supply 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 All prices in euro, VAT excluded 40 3 GB.indd 40-69 art.no. 434533 4006 434533 4106 434533 4206 434533 4008 434533 4108 434533 4208 434533 4010 434533 4110 434533 4210 434533 4012 434533 4112 434533 4212 434533 4014 434533 4114 434533 4214 434533 4216 434533 4016 434533 4116 434533 4316 434533 4018 434533 4118 434533 4218 434533 4220 434533 4020 434533 4120 434533 4320 434533 4225 434533 4025 434533 4325 434533 4232 434533 4032 434533 4332 434533 4040 4117 Clamping Shank art.no. 434539 6306 434539 6406 434539 6506 434539 6308 434539 6408 434539 6508 434539 6410 434539 6510 434539 6412 434539 6514 434539 6316 434539 6416 434539 6318 434539 6518 434539 6320 434539 6420 434539 6325 434539 6332 434539 6340 434539 6310 434539 6312 434539 6314 4117 Prices in bold print = delivery ex stock 40-69 30.01.13 16:00 Transverse slot milling cutter arbour • • • • • • • • with enlarged collar diameter alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Supplied incl. carrier blocks and cutter retaining screw Additional shank designs and AD/B version available on request Clamping DIN 2080 • *= Additionally with four DIN 2079-compliant threaded boles for holding cutter heads Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40* SK 50 SK 50 SK 50 SK 50* 16 22 27 32 40 22 27 32 40 30 30 30 30 30 35 35 40 33 38 48 58 78 88 48 58 78 88 17 19 21 24 27 19 21 24 27 art.no. 435301 4016 435301 4022 435301 4027 435301 4032 435301 4040 435301 5022 435301 5027 435301 5032 435301 5040 4117 DIN 69871 AD • Internal coolant supply • *= Additionally with four DIN 2079-compliant threaded boles for holding cutter heads Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40* SK 40* SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50* SK 50* 16 22 22 27 27 32 32 40 40 22 22 27 27 32 32 40 40 35 35 100 40 100 50 100 50 100 35 100 40 100 50 100 50 100 38 48 48 58 58 78 78 88 88 48 48 58 58 78 78 88 88 17 19 19 21 21 24 24 27 27 19 19 21 21 24 24 27 27 art.no. 435303 4016 435303 4022 435303 4122 435303 4027 435303 4127 435303 4032 435303 4132 435303 4040 435303 4140 435303 5022 435303 5122 435303 5027 435303 5127 435303 5032 435303 5132 435303 5040 435303 5140 4117 MAS 403 BT • Internal coolant supply • *= Additionally with four DIN 2079-compliant threaded boles for holding cutter heads Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40* SK 50 SK 50 SK 50 SK 50* 16 22 27 32 40 22 27 32 40 40 40 40 50 50 55 55 55 55 38 48 58 78 88 48 58 78 88 17 19 21 24 27 19 21 24 27 art.no. 435307 4016 435307 4022 435307 4027 435307 4032 435307 4040 435307 5022 435307 5027 435307 5032 435307 5040 4117 Polygon shank EPS ISO 26623-1 Shank D1 mm A mm D mm L1 mm EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 16 22 27 27 32 35 40 40 40 40 38 48 60 48 78 17 19 21 21 24 art.no. 435316 1638 435316 2248 435316 2748 435316 2760 435316 3278 4117 40-70 40 3 GB.indd 40-70 30.01.13 16:00 DIN 69893 type A (HSK-A) • Internal coolant supply • HSK 80 holder available on request • *= Additionally with four DIN 2079-compliant threaded boles for holding cutter heads D1 mm A mm D mm L1 mm HSK 50 HSK 50 HSK 50 HSK 50 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63* HSK 100 HSK 100 HSK 100* HSK 100* 16 22 27 32 16 16 22 22 27 27 32 32 40 22 27 32 40 50 60 60 60 50 100 50 100 60 100 60 100 60 50 50 50 60 38 48 58 78 38 38 48 48 58 58 78 78 88 48 58 78 88 17 19 21 24 17 17 19 19 21 21 24 24 27 19 21 24 27 art.no. 435309 5016 435309 5022 435309 5027 435309 5032 435309 6316 435309 6416 435309 6322 435309 6422 435309 6327 435309 6427 435309 6332 435309 6432 435309 6340 435309 1022 435309 1027 435309 1032 435309 1040 4117 ced Transverse slot shell holder • • • • • • • • • Clamping Shank -balan nd prepm a d e t r pla nickel- 2.5 / 25,000 G with enlarged collar diameter alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm nickel-plated Pre-balanced G 2.5/25,000 rpm with Balluffchip bore Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Supplied incl. carrier blocks and cutter retaining screw DIN 69871 AD • Internal coolant supply • *= Additionally with four DIN 2079-compliant threaded boles for holding cutter heads Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40* SK 40* 16 22 22 27 27 32 32 40 40 35 35 100 40 100 50 100 50 100 38 48 48 58 58 78 78 88 88 17 19 19 21 21 24 24 27 27 art.no. 435323 4016 435323 4022 435323 4122 435323 4027 435323 4127 435323 4032 435323 4132 435323 4040 435323 4140 4117 DIN 69893 type A (HSK-A) • internal coolant supply • HSK 80 fixture available on request Shank D1 mm A mm D mm L1 mm HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63 HSK 63* 16 16 22 22 27 27 32 32 40 50 100 50 100 60 100 60 100 100 38 38 48 48 58 58 78 78 88 17 17 19 19 21 21 24 24 27 All prices in euro, VAT excluded 40 3 GB.indd 40-71 art.no. 435329 6316 435329 6416 435329 6322 435329 6422 435329 6327 435329 6427 435329 6332 435329 6432 435329 6340 4117 Prices in bold print = delivery ex stock 40-71 30.01.13 16:00 Combination milling cutter arbour • • • • • • • • • for milling cutters with longitudinal or transverse slot alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Collapse in CENTRO-P chuck = h10 Delivery incl. fitting key, follower ring and tightening bolt without coolant bore Additional shank designs and AD/B versions available on request DIN 2080 Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 16 22 27 32 40 16 22 27 32 40 52 52 52 52 52 55 55 55 55 55 32 40 48 58 70 32 40 48 58 70 17 19 21 24 27 17 19 21 24 27 Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 16 16 16 22 22 22 27 27 27 32 32 32 40 40 40 16 16 22 22 22 27 27 27 32 32 32 40 40 40 55 100 160 55 100 160 55 100 160 60 100 160 60 100 160 55 100 55 100 160 55 100 160 55 100 160 55 100 160 32 32 32 40 40 40 48 48 48 58 58 58 70 70 70 32 32 40 40 40 48 48 48 58 58 58 70 70 70 45 90 150 43 88 148 43 88 148 46 86 146 46 86 27 45 90 43 88 148 43 88 148 41 86 146 41 86 146 Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 16 16 22 22 27 27 32 32 40 40 16 22 27 32 40 55 100 55 100 55 100 60 100 60 100 70 70 70 70 70 32 32 40 40 48 48 58 58 70 70 32 40 48 58 70 45 90 43 88 43 88 46 86 46 86 60 58 58 56 56 Clamping DIN 69871 AD • Internal coolant supply MAS 403 BT art.no. 434901 4016 434901 4022 434901 4027 434901 4032 434901 4040 434901 5016 434901 5022 434901 5027 434901 5032 434901 5040 4117 art.no. 434903 4016 434903 4116 434903 4216 434903 4022 434903 4122 434903 4222 434903 4027 434903 4127 434903 4227 434903 4032 434903 4132 434903 4232 434903 4040 434903 4140 434903 4240 434903 5016 434903 5116 434903 5022 434903 5122 434903 5222 434903 5027 434903 5127 434903 5227 434903 5032 434903 5132 434903 5232 434903 5040 434903 5140 434903 5240 4117 art.no. 434907 4016 434907 4116 434907 4022 434907 4122 434907 4027 434907 4127 434907 4032 434907 4132 434907 4040 434907 4140 434907 5016 434907 5022 434907 5027 434907 5032 434907 5040 4117 40-72 40 3 GB.indd 40-72 30.01.13 16:00 DIN 69893 type A (HSK-A) • Internal coolant supply D1 mm A mm D mm L1 mm HSK-A 50 HSK-A 50 HSK-A 50 HSK-A 50 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 16 22 27 32 16 16 22 22 27 27 32 32 40 40 16 22 27 32 40 50 50 65 65 60 100 60 100 60 100 60 100 60 100 60 60 60 60 70 32 40 48 58 32 32 40 40 48 48 58 58 70 70 32 40 48 58 70 40 38 53 51 50 17 48 19 48 21 46 24 56 27 50 48 48 46 56 Polygon shank EPS ISO 26623-1 Shank D1 mm A mm D mm L1 mm EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 16 22 27 32 40 50 55 55 55 60 32 40 48 58 70 17 19 21 24 27 art.no. 434909 5016 434909 5022 434909 5027 434909 5032 434909 6316 434909 6416 434909 6322 434909 6422 434909 6327 434909 6427 434909 6332 434909 6432 434909 6340 434909 6440 434909 1016 434909 1022 434909 1027 434909 1032 434909 1040 4117 art.no. 434916 1632 434916 2250 434916 2750 434916 3263 434916 4070 4117 Combination milling cutter arbour • • • • • • • • • Clamping Shank d lance pre-ba d n a d rpm plate nickel- 2.5 / 25,000 G for milling cutters with longitudinal or transverse slot! alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm nickel-plated Pre-balanced G 2.5/25,000 rpm with Balluffchip bore Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Delivery incl. fitting key, follower ring and tightening bolt without coolant bore DIN 69871 AD • Internal coolant supply Shank D1 mm A mm D mm L1 mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 16 16 16 22 22 22 27 27 27 32 32 32 40 40 40 55 100 160 55 100 160 55 100 160 60 100 160 60 100 160 32 32 32 40 40 40 48 48 48 58 58 58 70 70 70 17 17 17 19 19 19 21 21 21 24 24 24 27 27 27 DIN 69893 type A (HSK-A) • Internal coolant supply Shank D1 mm A mm D mm L1 mm HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK 16 16 22 22 27 27 32 32 40 40 60 100 60 100 60 100 60 100 70 100 32 32 40 40 48 48 58 58 70 70 17 17 19 19 21 21 24 24 27 27 63 63 63 63 63 63 63 63 63 63 All prices in euro, VAT excluded 40 3 GB.indd 40-73 art.no. 434943 4016 434943 4116 434943 4216 434943 4022 434943 4122 434943 4222 434943 4027 434943 4127 434943 4227 434943 4032 434943 4132 434943 4232 434943 4040 434943 4140 434943 4240 4117 art.no. 434949 6316 434949 6416 434949 6322 434949 6422 434949 6327 434949 6427 434949 6332 434949 6432 434949 6340 434949 6440 4117 Prices in bold print = delivery ex stock 40-73 30.01.13 16:00 Combination shell holder KOMBI-PLUS • Variable clamping range by using mandrels of different lengths • Advantage: free front face, no interfering pull studs Chuck DIN 69871 A Shank Bore hole Ø mm D mm L mm SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 16 22 27 32 16 22 27 32 40 30 38 45 49 30 38 45 55 65 69 77 85 93 69 77 85 93 101 Clamping Mandrels D mm Milling tool height mm 16 16 16 22 22 22 27 27 27 32 32 32 40 40 40 0 - 40 40 - 80 80 - 120 0 - 40 40 - 80 80 - 120 0 - 40 40 - 80 80 - 120 0 - 40 40 - 80 80 - 120 0 - 40 40 - 80 80 - 120 art.no. 434913 4016 434913 4022 434913 4027 434913 4032 434913 5016 434913 5022 434913 5027 434913 5032 434913 5040 4121 art.no. 434920 1640 434920 1680 434920 1612 434920 2240 434920 2280 434920 2212 434920 2740 434920 2780 434920 2712 434920 3240 434920 3280 434920 3212 434920 4040 434920 4080 434920 4012 4121 Spacing collars Type A • Band steel, cut, hardened (min. 52 HRc) • Deviation from the width and parallelism depends on the tolerance of the original semi-finished product in accordance with DIN 1544 d mm D mm L mm 16 16 16 16 16 16 16 16 22 22 22 22 22 22 22 22 27 27 27 27 27 27 27 27 25 25 25 25 25 25 25 25 33 33 33 33 33 33 33 33 39 39 39 39 39 39 39 39 0.03 0.05 0.1 0.2 0.36 0.5 0.6 1 0.03 0.05 0.1 0.2 0.3 0.5 0.6 1 0.03 0.05 0.1 0.2 0.3 0.5 0.6 1 art.no. 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 434921 2003 434921 2005 434921 2010 434921 2020 434921 2030 434921 2050 434921 2060 434921 2100 434921 3003 434921 3005 434921 3010 434921 3020 434921 3030 434921 3050 434921 3060 434921 3100 434921 4003 434921 4005 434921 4010 434921 4020 434921 4030 434921 4050 434921 4060 434921 4100 4150 d mm D mm L mm 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 54 54 54 54 54 54 54 54 0.03 0.05 0.1 0.2 0.3 0.5 0.6 1 0.03 0.05 0.1 0.2 0.3 0.5 0.6 1 d L D Type B • alloyed and case-hardened steel, turned and ground, hardened (min. 52 HRc) • Deviation of the parallelism of the width is IT3 in relation to the bore hole art.no. 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 434921 5003 434921 5005 434921 5010 434921 5020 434921 5030 434921 5050 434921 5060 434921 5100 434921 6003 434921 6005 434921 6010 434921 6020 434921 6030 434921 6050 434921 6060 434921 6100 4150 D mm L mm 27 27 27 27 27 27 27 27 34 34 34 34 34 34 34 34 34 34 41 41 41 41 41 41 2 3 4 5 6 10 20 30 2 3 4 5 6 10 20 30 60 100 2 3 4 5 6 10 art.no. 434922 2002 434922 2003 434922 2004 434922 2005 434922 2006 434922 2010 434922 2020 434922 2030 434922 3002 434922 3003 434922 3004 434922 3005 434922 3006 434922 3010 434922 3020 434922 3030 434922 3060 434922 3100 434922 4002 434922 4003 434922 4004 434922 4005 434922 4006 434922 4010 4150 D mm L mm 41 41 41 41 47 47 47 47 47 47 47 47 47 47 55 55 55 55 55 55 55 55 55 55 20 30 60 100 2 3 4 5 6 10 20 30 60 100 2 3 4 5 6 10 20 30 60 100 art.no. 434922 4020 434922 4030 434922 4060 434922 4100 434922 5002 434922 5003 434922 5004 434922 5005 434922 5006 434922 5010 434922 5020 434922 5030 434922 5060 434922 5100 434922 6002 434922 6003 434922 6004 434922 6005 434922 6006 434922 6010 434922 6020 434922 6030 434922 6060 434922 6100 4150 40-74 40 3 GB.indd 40-74 30.01.13 16:01 Adapters for morse taper with tangs • • • • • • alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished, Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm additional versions available on request DIN 2080 Shank Shank interior A mm D mm SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 MK 1 MK 2 MK 3 MK 4 MK 1 MK 2 MK 3 MK 4 MK 5 50 50 65 95 45 60 65 70 105 25 32 40 48 25 32 40 48 63 Shank Shank interior A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 MK 1 MK 2 MK 2 MK 3 MK 3 MK 4 MK 4 MK 1 MK 2 MK 2 MK 3 MK 3 MK 4 MK 4 MK 5 MK 5 50 50 117 70 133 95 156 45 60 117 65 137 95 167 105 197 25 32 32 40 40 48 48 25 32 32 40 40 48 48 63 63 Shank Shank interior A mm D mm BT40 BT40 BT40 BT40 BT50 BT50 BT50 BT50 BT50 MK 1 MK 2 MK 3 MK 4 MK 1 MK 2 MK 3 MK 4 MK 5 50 50 70 95 45 60 65 95 105 25 32 40 48 25 32 40 48 63 Shank Shank interior A mm D mm HSK-A 50 HSK-A 50 HSK-A 50 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 MK 1 MK 2 MK 3 MK 1 MK 2 MK 3 MK 4 MK 1 MK 2 MK 3 MK 4 MK 5 100 120 140 100 120 140 160 110 120 150 170 200 25 32 40 25 32 40 48 25 32 40 48 63 art.no. 433501 4001 433501 4002 433501 4003 433501 4004 433501 5001 433501 5002 433501 5003 433501 5004 433501 5005 4117 DIN 69871 AD • Internal coolant supply art.no. Clamping 433503 4001 433503 4002 433503 4102 433503 4003 433503 4103 433503 4004 433503 4104 433503 5001 433503 5002 433503 5102 433503 5003 433503 5103 433503 5004 433503 5104 433503 5005 433503 5105 4117 MAS 403 BT AD • Internal coolant supply art.no. 433507 4001 433507 4002 433507 4003 433507 4004 433507 5001 433507 5002 433507 5003 433507 5004 433507 5005 4117 DIN 69893 type A (HSK-A) • Internal coolant supply All prices in euro, VAT excluded 40 3 GB.indd 40-75 art.no. 433509 5001 433509 5002 433509 5003 433509 6301 433509 6302 433509 6303 433509 6304 433509 1001 433509 1002 433509 1003 433509 1004 433509 1005 4117 Prices in bold print = delivery ex stock 40-75 30.01.13 16:01 Polygon shank EPS ISO 26623-1 Shank Shank interior A mm D mm EPS 63 EPS 63 EPS 63 MK 2 MK 3 MK 4 110 130 150 32 40 48 art.no. 433502 6302 433502 6303 433502 6304 4117 Adapters for morse taper with tangs • • • • • • • ced -balan nd prepm a d e t r pla nickel- 2.5 / 25,000 G alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm nickel-plated Pre-balanced G 2.5/25,000 rpm with Balluffchip bore Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm Clamping DIN 69871 AD • Internal coolant supply Shank Shank interior A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 MK 1 MK 2 MK 2 MK 3 MK 3 MK 4 MK 4 50 50 117 70 133 95 156 25 32 32 40 40 48 48 art.no. 433523 4001 433523 4002 433523 4102 433523 4003 433523 4103 433523 4004 433523 4104 4117 Adapters for short taper • • • • • for holding all short taper systems (DIN 2080, DIN 69871, MAS BT, ANSI-CAT) alloyed case-hardened steel with tensile strength at the core of min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 in accordance with DIN 7187 and DIN 2080, max. true running accuracy < 0.005 mm DIN 2080 Shank Shank interior A mm D mm SK 40 SK 40 SK 50 SK 50 SK 30 SK 40 SK 40 SK 50 50 100 50 125 50 63 70 97 Shank Shank interior A mm D mm SK 40 SK 40 SK 50 SK 50 SK 30 SK 40 SK 40 SK 50 50 100 70 120 50 63 70 97 Shank Shank interior A mm D mm BT40 BT40 BT50 BT50 30 40 40 50 60 100 70 120 50 63 70 97 art.no. 433901 4030 433901 4040 433901 5040 433901 5050 4117 DIN 69871 A art.no. 433903 4030 433903 4040 433903 5040 433903 5050 4117 MAS 403 BT art.no. 433907 4030 433907 4040 433907 5040 433907 5050 4117 40-76 40 3 GB.indd 40-76 30.01.13 16:01 Adapters for morse taper with clamping thread • • • • • • alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm additional versions available on request DIN 2080 Shank interior A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 MK 1 MK 2 MK 3 MK 4 MK 4 MK 1 MK 2 MK 3 MK 4 MK 5 MK 4 MK 5 50 50 65 95 110 60 60 65 65 120 80 138 25 32 40 48 63 25 32 40 48 63 63 78 Shank Shank interior A mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 SK 50 MK 1 MK 2 MK 3 MK 4 MK 4 MK 1 MK 2 MK 3 MK 4 MK 5 MK 4 MK 5 50 50 70 95 110 45 60 65 70 100 85 118 25 32 40 48 63 25 32 40 48 63 63 78 Shank Shank interior A mm D mm BT40 BT40 BT40 BT40 BT40 BT50 BT50 BT50 BT50 BT50 BT50 BT50 MK 1 MK 2 MK 3 MK 4 MK 4 MK 1 MK 2 MK 3 MK 4 MK 5 MK 4 MK 5 50 50 70 95 110 45 60 65 70 100 85 118 25 32 40 48 63 25 32 40 48 63 63 78 Shank Shank interior A mm D mm HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 50 HSK-A 50 HSK-A 50 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 MK 1 MK 2 MK 3 MK 4 MK 5 MK 1 MK 2 MK 3 MK 1 MK 2 MK 3 MK 4 110 120 150 170 200 100 120 140 100 120 140 160 25 32 40 48 63 25 32 40 25 32 40 48 art.no. 433701 4001 433701 4002 433701 4003 433701 4004 433701 4104 433701 5001 433701 5002 433701 5003 433701 5004 433701 5005 433701 5104 433701 5105 4117 Clamping Shank DIN 69871 A art.no. 433703 4001 433703 4002 433703 4003 433703 4004 433703 4104 433703 5001 433703 5002 433703 5003 433703 5004 433703 5005 433703 5104 433703 5105 4117 MAS 403 BT DIN 69893 type A (HSK-A) All prices in euro, VAT excluded 40 3 GB.indd 40-77 art.no. 433707 4001 433707 4002 433707 4003 433707 4004 433707 4104 433707 5001 433707 5002 433707 5003 433707 5004 433707 5005 433707 5104 433707 5105 4117 art.no. 433709 1001 433709 1002 433709 1003 433709 1004 433709 1005 433709 5001 433709 5002 433709 5003 433709 6301 433709 6302 433709 6303 433709 6304 4117 Prices in bold print = delivery ex stock 40-77 30.01.13 16:01 Adjustable tool holder • Holds tools with straight shank (shank Ø 25 and 32 mm) such as solid drill bits • Very large adjusting range: -0.6 to +2.4 mm in diameter, taking the example of the SARA solid drill bit: Drill bit Ø 22 mm (item no. 1241530220) adjustable to min. Ø 21.7 mm / max. Ø 24.4 mm • Caution: Adjusting range of tools as per manufacturer’s instructions specifications must be observed • Fine adjustment: 0.01 mm per partial line in diameter DIN 69871 AD • Internal coolant supply Shank Ø mm SK 40 SK 40 25 32 art.no. 434403 4025 434403 4032 4128 Tool holder for indexable insert drills Clamping • • • • • • alloyed case-hardened steel, tensile strength at core min. 950 N/mm2 Case-hardened HRc 60 ± 2 (HV 700 ± 50), hardness depth 0.8 mm ± 0.2 mm, burnished, Pre-balanced G 6.3/12,000 rpm Taper angle tolerance quality < AT3 according to DIN 7187 and DIN 2080 Max. true running accuracy < 0.005 mm additional versions available on request DIN 69871 AD/B • Internal coolant supply Shank d mm A mm D mm SK 40 SK 40 SK 40 20 25 32 65 70 75 40 45 52 www.atorn.de art.no. 434540 4020 434540 4025 434540 4032 4117 High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. 40-78 40 3 GB.indd 40-78 31.01.13 16:00 Tool holders for screw-in milling cutters • Taper angle tolerance AT3, balanced G 6.3 / 20,000 min-1 • True running accuracy steep-angle taper for tool holder DIN 69871: < 0.003 mm, HSK 63 A: < 0.005 mm • MAS/BT-AD/B version available on request DIN 69871 AD • Internal coolant supply Shank Thread d mm L mm D mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 M6 M6 M6 M8 M8 M8 M10 M10 M10 M12 M12 M12 M16 M16 M16 10 10 10 13 13 13 18 18 18 21 21 21 29 29 29 25 50 75 25 50 75 25 50 75 25 50 75 25 50 75 13 20 23 15 23 23 20 23 28 24 24 31 29 34 34 Shank Thread d mm L mm D mm HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK M6 M8 M8 M10 M10 M10 M12 M12 M12 M12 M12 M16 M16 M16 M16 M16 10 13 13 18 18 18 21 21 21 21 21 29 29 29 29 29 25 50 75 25 50 100 25 50 75 100 150 25 50 75 100 150 13 23 23 20 23 32 24 24 31 33 40 29 34 34 36 43 art.no. 430235 4061 430235 4062 430235 4063 430235 4081 430235 4082 430235 4083 430235 4101 430235 4102 430235 4103 430235 4121 430235 4122 430235 4123 430235 4161 430235 4162 430235 4163 4117 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 Clamping HSK 63 A • Internal coolant supply art.no. 430236 6061 430236 6082 430236 6083 430236 6101 430236 6102 430236 6104 430236 6121 430236 6122 430236 6123 430236 6124 430236 6126 430236 6161 430236 6162 430236 6163 430236 6164 430236 6166 4117 Polygon shank EPS ISO 26623-1 Shank Thread d mm L mm D mm EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 EPS 63 M8 M8 M10 M10 M12 M12 M16 M16 13 13 18 18 21 21 29 29 28 53 28 53 28 53 28 53 15 23 20 23 24 24 29 34 art.no. 435404 0850 435404 0875 435404 1050 435404 1075 435404 1250 435404 1275 435404 1650 435404 1675 4117 „Key to steel“ pocket book Useful information on steel • Materials science, materials testing • „Key to steel“ extract • Steel identification systems, dimensions and units • Mathematics and geometry, tables • Abbreviations for standards designations / standardisation institutes • List of Werkstoff numbers in numerical order Description art.no. “Key to steel” pocket book, plastic cover, 200 pages. DIN A6 All prices in euro, VAT excluded 40 3 GB.indd 40-79 019900 1015 0111 Prices in bold print = delivery ex stock 40-79 30.01.13 16:02 Extension for modular cutter heads Heavy metal version, straight shank offset D mm L mm L1 mm D1 mm Thread 12 12 16 16 20 20 25 25 115 135 180 140 180 140 170 210 60 80 120 80 120 80 100 140 10 10 13 13 18 18 21 21 M6 M6 M8 M8 M10 M10 M12 M12 ØD ØD1 MD art.no. 430242 0660 430242 0680 430242 0812 430242 0880 430242 1012 430242 1080 430242 1210 430242 1214 4117 L1 L 18 18 20 20 20 25 25 25 28 28 28 130 190 130 190 250 145 215 285 160 230 310 M10 M10 M10 M10 M10 M12 M12 M12 M16 M16 M16 art.no. 430241 1813 430241 1819 430241 2013 430241 2019 430241 2025 430241 2514 430241 2521 430241 2528 430241 2816 430241 2823 430241 2831 4117 ØD Thread L L mm L1 mm D1 mm Thread 10 10 10 12 12 12 16 16 16 20 20 20 25 25 25 32 32 32 80 100 130 80 100 130 175 95 135 200 100 150 170 220 120 170 220 120 30 50 80 30 50 80 120 40 80 140 40 90 105 155 55 105 155 55 9,7 9,7 9,7 11,5 11,5 11,5 15,5 15,5 15,5 19,5 19,5 19,5 24 24 24 29 29 29 M6 M6 M6 M6 M6 M6 M8 M8 M8 M10 M10 M10 M12 M12 M12 M16 M16 M16 www.atorn.de art.no. 430240 0630 430240 0650 430240 0680 430240 0631 430240 0651 430240 0681 430240 0812 430240 0840 430240 0880 430240 1014 430240 1040 430240 1090 430240 1210 430240 1215 430240 1255 430240 1610 430240 1615 430240 1655 4117 ØD1 D mm MD Solid carbide version with internal coolant supply, straight shank offset ØD L mm Clamping D mm MD Solid carbide version with internal coolant supply, straight shank smooth L1 L High quality for great performance. Multiple clamps by ATORN: • high-strength materials • quick and exact clamping of multiple workpieces • highest clamping force This is but one example of ATORN‘s high-quality clamping tools. 40-80 40 3 GB.indd 40-80 30.01.13 16:02 Test mandrels • • • • hollow-bored in stages forged, case hardened (HRc 58+2) precision-ground Taper tolerance AT3 eccentricity < 0.003 mm • Supplied in wooden box for vertical storage with test certificate DIN 2080 Shank D mm 40 50 L mm 320 320 Thread Shank D mm L mm Thread SK 30 SK 40 SK 50 32 40 40 200 320 320 M 12 M 16 M 24 SK 40 SK 50 M 16 M 24 art.no. 436311 4040 436311 5040 4127 DIN 69871 art.no. 436313 3032 436313 4040 436313 5040 4127 Clamping DIN 69893 type A (HSK-A) • With 4 grooves at the cone end • For measuring at 0°, 90°, 180° and 270° settings Shank D mm L mm HSK-A 100 HSK-A 40 HSK-A 50 HSK-A 63 HSK-A 80 40 24 32 40 40 349 180 236 346 346 art.no. 436319 1040 436319 4024 436319 5032 436319 6340 436319 8040 4127 Blank boring bars • Steep-angle taper and collar case-hardened HRc 60 ± 2 (HV 700 ± 50) and ground • Soft shank for further machining DIN 2080 Shank A mm D mm SK 40 SK 50 250 315 63 97 Shank A mm D mm SK 40 SK 50 250 315 63 97 Shank A mm D mm EPS 63 195 63 art.no. 431000 4063 431000 5097 4117 DIN 69871 A art.no. 431002 4063 431002 5097 4117 Polygon shank EPS ISO 26623-1 All prices in euro, VAT excluded 40 3 GB.indd 40-81 art.no. 431025 6363 4117 Prices in bold print = delivery ex stock 40-81 30.01.13 16:02 Cutter extension SARAmicro • • • • • • Tool holding fixture with clamping surface in accordance with DIN 1835 B (shank Ø of 6-20 mm) Thanks to an extremely slim design, standard tools can be elongated without the need for special tools Extremely stable due to combination tension, internal coolant supply possible True running accuracy: 5 μm Application: In standard tool holding fixtures of equivalent diameter (16/20/25 or 32 mm) Note: To ensure the tool is correctly clamped, pay attention to ensure that the clamp is correctly positioned in the hole! Ø mm Length mm D1 mm D2 mm D3 mm L1 mm L2 mm 6 8 10 12 14 16 18 20 100 100 100 110 110 125 130 130 6 8 10 12 14 16 18 20 12 14 17 20 22 25 27 30 16 16 20 25 25 32 32 32 100 100 100 110 110 125 130 130 40 45 43 39 46 45 54 62 art.no. 445001 0006 445001 0008 445001 0010 445001 0012 445001 0014 445001 0016 445001 0018 445001 0020 4122 Spare parts • A = Tool, B = Clamping wedge, C = Clamping bar, D =Clamping screw Description art.no. Clamping Wedge for SARAmicro 6mm Wedge for SARAmicro 8mm Wedge for SARAmicro 10mm Wedge for SARAmicro 12mm Wedge for SARAmicro 14mm Wedge for SARA Micro 16mm Wedge for SARAmicro 18mm Wedge for SARAmicro 20mm Clamping bar for SARAmicro 6mm Clamping bar for SARAmicro 8mm Clamping bar for SARAmicro 10mm Clamping bar for SARAmicro 12mm Clamping bar for SARAmicro 14mm Clamping bar for SARAmicro 16mm Clamping bar for SARAmicro 18mm Clamping bar for SARAmicro 20mm Clamping screw for SARAmicro 6mm Clamping screw for SARAmicro 8mm Clamping screw for SARAmicro 10mm Clamping screw for SARAmicro 12mm Clamping screw for SARAmicro 14mm Clamping screw for SARAmicro 16mm Clamping screw for SARAmicro 18mm Clamping screw for SARAmicro 20mm 445010 0106 445010 0108 445010 0110 445010 0112 445010 0114 445010 0116 445010 0118 445010 0120 445010 0206 445010 0208 445010 0210 445010 0212 445010 0214 445010 0216 445010 0218 445010 0220 445010 0306 445010 0308 445010 0310 445010 0312 445010 0314 445010 0316 445010 0318 445010 0320 4122 Saw blade holder • • • • • • zur Aufnahme von Sägeblättern der Stärke 0,2 bis 6 mm hochvergütet Außen- und Innendurchmesser geschliffen Schaftausführung nach DIN 1835 B Rundlaufgenauigkeit 0,01 mm Lieferung mit Aufnahmedorn, Spannschraube und Zwischenring for saw blade size D mm d mm L mm 20 25 + 32 40 50 63 20 20 20 25 25 5 8 10 13 16 90 105 110 135 135 art.no. 438081 2005 438081 2508 438081 2010 438081 2513 438081 2516 4127 Kit Contents art.no. 5 Saw blade holders in wooden platform 438081 1000 4127 40-82 40 3 GB.indd 40-82 30.01.13 16:02 Taper cleaner • • • • • robust wooden body with felt strips For cleaning the internal taper on machines and sleeves Felt strips resistant to oil and emulsion High suction capacity long service life Morse taper wiper for taper support Total length mm MK 1 MK 2 MK 3 MK 4 MK 5 157 192 196 222 258 art.no. 400560 0001 400560 0002 400560 0003 400560 0004 400560 0005 4109 Short taper wiper for taper support Total length mm SK 30 SK 40 SK 50 168 188 240 art.no. 400560 0030 400560 0040 400560 0050 4109 for taper support Total length mm HSK 32 HSK 40 HSK 50 HSK 63 HSK100 138 142 152 168 199 Clamping Hollow taper wiper art.no. 400560 1032 400560 1040 400560 1050 400560 1063 400560 1100 4109 Clamping screws for cutter arbours DIN 6359 Weldon clamping screws DIN 1835 B • For clamping cylindrical shanks DIN 1835 B in cutter arbours DIN 6359/1835 Part 2 - 3 (Weldon jaw chuck) • For standard and long chuck designs • Clamping screws for short chuck versions (Ø 16/20/25 A=35mm, Ø 32 A=65mm) available on request Thread L mm for Ø mm M10 M12 M14 M16 M18x2 M20x2 M6 M8 12 16 16 16 20 20 10 10 10 12 16 20 25 32+40 6 8 art.no. 431012 0010 431012 0012 431012 0014 431012 0016 431012 0025 431012 0032 431012 0006 431012 0008 4121 Whistle-notch clamping screws DIN 1835 E • Version with ball • for clamping cylindrical shanks DIN 1835 E (with suitable clamping surface) in cutter arbours DIN 6359/1835 Part 2 - 3 (Weldon jaw chuck) Thread L mm for Ø mm M6 M8 M10 M12 M14 M16 M18x2 M20x2 10 10 12 16 16 16 20 20 6 8 10 12 + 14 16 + 18 20 25 32 + 40 All prices in euro, VAT excluded 40 3 GB.indd 40-83 art.no. 431013 0006 431013 0008 431013 0010 431013 0012 431013 0014 431013 0016 431013 0018 431013 0020 4121 Prices in bold print = delivery ex stock 40-83 30.01.13 16:03 Fitting keys • For combination milling cutter arbours for gauge Ø mm B mm H mm L mm 16 22 27 32 40 4 6 7 8 10 4 6 7 7 8 20 25 25 28 32 art.no. 438025 0016 438025 0022 438025 0027 438025 0032 438025 0040 4117 Cutter retaining screw Clamping • for milling cutter arbours D1 mm for gauge Ø mm D2 mm K mm L mm M8 M10 M12 M16 M20 M24 16 22 27 32 40 50 20 28 35 42 52 63 6 7 8 9 10 12 16 18 22 26 30 36 standard art.no. For IC art.no. 438001 0008 438001 0010 438001 0012 438001 0016 438001 0020 438001 0024 4117 438002 0008 438002 0010 438002 0012 438002 0016 4117 Cutter retaining screw • For cutter arbours, holding fixtures for cutter heads and milling cutters with drive slot • The diff erent inclines of the two threads on the threaded bolt generate a strong locking effect. The milling cutter is securely clamped without major exertion of force, without tube extensions and hammer blows. for gauge Ø mm D mm L mm L1 mm L2 mm R mm S mm Thread 13 16 22 27 32 40 50 17 20 28 35 42 52 63 12 16 18 22 26 30 36 2 3 3,6 4,5 5,5 6 7,5 6 7 8 9 10 11 13 0,8 1,6 2 2,5 3 3 4 4 5 6 8 10 12 14 M6 M8 M10 M12 M16 M20 M24 art.no. 438010 0006 438010 0008 438010 0010 438010 0012 438010 0016 438010 0020 438010 0024 4117 Carrier blocks • For transverse slot milling cutter arbours • with screw for gauge Ø mm B mm H mm L mm 16 22 27 32 40 8 10 12 14 16 10 11 13 14 16 10 11 14 22 23 art.no. 438026 0016 438026 0022 438026 0027 438026 0032 438026 0040 4117 40-84 40 3 GB.indd 40-84 30.01.13 16:03 Follower ring • for milling cutter arbours D1 mm L mm D3 mm B mm H mm 16 22 27 32 40 10 12 12 14 14 32 40 48 58 70 8 10 12 14 16 5 5,6 6,3 7 8 art.no. 438020 0016 438020 0022 438020 0027 438020 0032 438020 0040 4117 Chuck key • For clamping nuts type ER DIN 6499, slotted nuts DIN 1804 and roller bearing nuts DIN 981 • Special steel A mm ER 16 ER 20 ER 25 ER 32 ER 40 50 60 65 75 90 for clamping nut A mm ER 11 MINI ER 16 MINI ER 20 MINI 22,3 22,5 29 art.no. 438030 0016 438030 0028 438030 0042 438030 0050 438030 0063 4120 Clamping for clamping nut art.no. 438031 0011 438031 0016 438031 0020 4120 Hook wrench • Special steel, hardened and burnished • * not according to DIN With milled nose, for slotted nuts DIN 1804 • DIN 1810A Wr. width mm Total length mm Thickness mm 40 - 42 58 - 62 68 - 75 170 240 240 5 7 7 www.atorn.de art.no. 701550 0042 701550 0062 701550 0075 4159 High quality for great performance. Adjustable wrenches by ATORN: • innovative combination of materials • perfect feel • best resilience • exact adjustment This is but one example of ATORN‘s high-quality hand tools. All prices in euro, VAT excluded 40 3 GB.indd 40-85 Prices in bold print = delivery ex stock 40-85 30.01.13 16:03 Wrench for milling cutter arbours • For tightening the retaining screws according to DIN 6367 • Special steel hardened, tempered to a burnished tone for gauge Ø mm Thread H mm L mm 16 22 27 32 40 50 M8 M10 M12 M16 M20 M24 20 25 32 36 40 45 180 200 225 250 280 315 art.no. 438005 0016 438005 0022 438005 0027 438005 0032 438005 0040 438005 0050 4159 Clamping Key for coolant transfer pipe Shank L mm D mm HSK 32 HSK 40 HSK 50 HSK 63 HSK 80 HSK 100 115 115 115 136 136 136 8,5 10,5 14,5 16,5 18,5 22 art.no. 431018 0032 431018 0040 431018 0050 431018 0063 431018 0080 431018 0100 4117 Coolant transfer pipe • For optimising the central coolant supply • for hollow shaft tapers in accordance with DIN 69893-HSK-A with two mounted sealing rings Shank L1 mm L2 mm D mm Thread HSK 32 HSK 40 HSK 50 HSK 63 HSK 80 HSK 100 26 29,5 33 34,5 40 44 5,5 7,5 9,5 11,5 13 15,5 6 8 10 12 14 16 M10 x 1 M12 x 1 M16 x 1 M18 x 1 M20 x 1.5 M24 x 1.5 www.atorn.de art.no. 431011 0032 431011 0040 431011 0050 431011 0063 431011 0080 431011 0100 4117 High quality for great performance. Tool carts by ATORN: • highly resilient materials • extremely flexible compartments • will not topple over even when drawers are open • easy in and out of the drawers • drawer stop to prevent simultaneous opening of more than one drawer This is but one example of ATORN‘s high-quality workshop furnishings. 40-86 40 3 GB.indd 40-86 30.01.13 16:03 Pull studs • • • • • • For tools with steep-angle taper according to DIN 69871 and JIS B 6339 (MAS-BT) all pull studs are made of 16Mn Cr5, case hardened HRc 58 ±2 Soft thread and bore hole, burnished and ground Pull studs with O-ring = sealed Other versions available on request (machine model must be specified) DIN 69872 shape A, with bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK30 SK40 SK50 13 19 28 9 14 21 13 17 25 M12 M16 M24 44 54 74 24 26 34 4 7 11,5 no yes yes art.no. 438501 0030 438501 0040 438501 0050 4133 DIN 69872 shape B, without bore hole D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK30 SK40 SK50 13 19 28 9 14 21 13 17 25 M12 M16 M24 44 54 74 24 26 34 – – – no yes yes art.no. 438502 0030 438502 0040 438502 0050 4133 Clamping suitable for ISO 7388II B, with bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 18,95 29,1 12,95 19,6 17 25 M16 M24 44,5 65,5 16,25 25,55 7 11,5 yes yes art.no. 438505 0040 438505 0050 4133 ISO 7388II B, without bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 18,95 29,1 12,95 19,6 17 25 M16 M24 44,5 65,5 16,25 25,55 – – yes yes art.no. 438506 0040 438506 0050 4133 MAS BT 45° JIS 6339, with bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK30 SK40 SK50 11 15 23 7 10 17 12,5 17 25 M12 M16 M24 43 60 85 23 35 45 2 4 6 no yes no art.no. 438509 4530 438509 4540 438509 4550 4133 MAS BT 45° JIS 6339, without bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK30 SK40 SK50 11 15 23 7 10 17 12,5 17 25 M12 M16 M24 43 60 85 23 35 45 – – – no yes yes All prices in euro, VAT excluded 40 3 GB.indd 40-87 art.no. 438510 4530 438510 4540 438510 4550 4133 Prices in bold print = delivery ex stock 40-87 30.01.13 16:03 MAS BT 60° JIS 6339, with bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK30 SK40 SK50 11 15 23 7 10 17 12,5 17 25 M12 M16 M24 43 60 85 23 35 45 2 4 6 no yes yes art.no. 438508 6030 438508 6040 438508 6050 4133 MAS BT 60° JIS 6339, with bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK30 SK40 SK50 11 15 23 7 10 17 12,5 17 25 M12 M16 M24 43 60 85 23 35 45 – – – no yes yes art.no. 438510 6030 438510 6040 438510 6050 4133 Clamping MAS BT 90° JIS 6339, with bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 15 23 10 17 17 25 M16 M24 60 95 35 45 4 6 yes yes art.no. 438511 9040 438511 9050 4133 MAS BT 90° JIS 6339, without bore hole suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 15 23 10 17 17 25 M16 M24 60 95 35 45 4 6 yes yes art.no. 438512 9040 438512 9050 4133 L L1 G D D1 M D2 Ott ring groove 15° with thread in the head, for shank DIN 69871 AD suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 25 39,6 21,1 32 17 25 M16 M24 53 65,1 25,1 25,1 M16 / 7.5 M24 / 11.5 no no M 16 / M 24 art.no. 438515 0040 438515 0050 4133 L L1 G D D1 D2 Ott ring groove 15° with bore hole, for shank DIN 69871 AD suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 25 39,6 21,1 32 17 25 M16 M24 53 65,1 25,1 25,1 7,5 11,5 no no art.no. M 16 / M 24 438516 0040 438516 0050 4133 Ott ring groove 15° without bore hole, for shank DIN 69871 AD suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 SK50 25 39,6 21,1 32 17 25 M16 M24 53 65,1 25,1 25,1 – – no no art.no. M 16 / M 24 438517 0040 438517 0050 4133 Buttress thread stud SK40 S20X2 for cover suitable for D mm D1 mm D2 mm Thread L mm L1 mm Bore hole Ø mm O-ring mm SK40 S20 x 2 - 17 S20x2 56,2 28 – no art.no. 438520 0041 4133 40-88 40 3 GB.indd 40-88 30.01.13 16:04 Thread cutter Powerflex S1 • • • • • • • • • • • • Pneumatic For threads M2–M14 For cutting threads vertically and horizontally Pneumatically driven motor Working area radium 370 mm to 935 mm Working area height 660 mm Standard compressed air connection (6-8 bar) is sufficient For holding quick-change inserts Maintenance unit fitted Automatic tool lubrication system available on request Supplied with base tool holder, articulated arm with vertical thread cutting, swivel adapter for horizontal thread cutting (please order quickaction drill chucks or quick-action inserts separately) Swivel adapter for horizontal thread cutting Insert Rotational speed r/min Torque N·m Air consumption l/min M2 - M10 M2 - M14 750 350 17 36 600 600 art.no. 442170 0750 442170 0350 4126 Clamping Accessories Description art.no. Table clamp 442171 0002 4126 Tap • • • • Manual hand-driven thread cutting on drills Can be used for right-handed and left-handed threads without maintenance Thanks to integrated rotating thread, can be used without reversing the spindle Automatic shut-off via low-wear ball system when machine spindle is withdrawn once the thread depth has been reached • Stopping arm must be secured against twisting before operation • Supplied without inserts Shank d mm D mm D1 mm L mm L1 mm MK 2 MK 3 MK 3 MK 4 19 19 31 31 33 33 50 50 78 78 83 83 132 132 180 180 43 43 67 67 www.atorn.de Length compensation, Length compensation, pressure tension mm mm 0 3,5 0 3,5 0 3,5 0 3,5 Insert art.no. M3 - M12 M3 - M12 M6 - M20 M6 - M20 442200 1202 442200 1203 442200 2003 442200 2004 4126 High quality for great performance. ATORN‘s taps: • highest cutting speeds • precision-ground for safest machining • ISO colour codes for easy identification of the correct tool This is but one example of ATORN‘s high-quality drilling tools. All prices in euro, VAT excluded 40 4 GB.indd 40-89 Prices in bold print = delivery ex stock 40-89 31.01.13 11:40 Clamping sleeve for a tap Torsion-free version Tap clamping sleeve for machines with synchronous threading mechanism Application: in conventional chucks in accordance with DIN 1835 B (Weldon jaw chuck), Taps at areas that are difficult to access Synchronisation between speed and forward thrust, no slip between sleeve and drill 100% cooling at the cutting edge with internal coolant supply Clamping • • • • • • • D mm d mm Quadratic mm 8 8 10 10 10 12 14 14 16 16 18 20 25 25 32 32 32 40 40 50 50 50 2,5 2,8 3,5 4 4,5 6 7 8 9 10 11 12 14 16 18 20 22 25 28 32 36 40 2,1 2,1 2,7 3 3,4 4,9 5,5 6,2 7 8 9 9 11 12 14,5 16 18 20 22 24 29 32 art.no. 442011 0025 442011 0028 442011 0035 442011 0040 442011 0045 442011 0060 442011 0070 442011 0080 442011 0090 442011 0100 442011 0110 442011 0120 442011 0140 442011 0160 442011 0180 442011 0200 442011 0220 442011 0250 442011 0280 442011 0320 442011 0360 442011 0400 4121 Thread cutting quick-change chuck • • • • • automatic locking of the inserts Elastic push and pull longitudinal displacement For quick-release inserts with adjustable safety coupling Minimum residual torque prevents tap breakage For threading on mechanically and numerically controlled radial drilling machines as well as power drills and milling machines • further sizes are available on request DIN 2080 Shank d mm D mm A mm 19 31 31 36 53 53 53 77 79 SK 40 SK 40 SK 50 Length compensation, pressure mm 7,5 12,5 12,5 Length compensation, tension mm 7,5 12,5 12,5 Thread art.no. M 3 - M 12 M 8 - M 20 M 8 - M 20 442001 4012 442001 4024 442001 5024 4117 DIN 69871 A Shank d mm D mm A mm L mm SK 40 SK 40 SK 50 SK 50 19 31 19 31 36 53 36 53 60 100 62 83 60 98 60 84 Length compensation, Length compensation, pressure tension mm mm 7,5 7,5 12,5 12,5 7,5 7,5 12,5 12,5 Thread art.no. M 3 - M 12 M 8 - M 20 M 8 - M 20 M 8 - M 20 442003 4012 442003 4024 442003 5012 442003 5024 4117 MAS/BT Shank d mm D mm A mm SK 40 SK 40 SK 50 19 31 31 36 53 53 68 93 102 Length compensation, pressure mm 7,5 12,5 12,5 Length compensation, tension mm 7,5 12,5 12,5 Thread art.no. M 3 - M 12 M 8 - M 20 M 8 - M 20 442007 4012 442007 4024 442007 5024 4117 40-90 40 4 GB.indd 40-90 31.01.13 11:40 cylindrical shank similar to DIN 1835 B+E Shank Ø mm d mm D mm A mm 25 25 19 31 38 55 41 63 Shank d mm D mm A mm MK 2 MK 3 MK 3 MK 4 19 19 31 31 38 38 55 55 46 46 69 70 Length compensation, pressure mm 9 15 Length compensation, tension mm 9 15 Length compensation, pressure mm 9 9 15 15 Length compensation, tension mm 9 9 15 15 Thread art.no. M 3 - M 12 M 6 - M 20 442008 2519 442008 2531 4117 DIN 228 Thread art.no. M 3 - M 12 M 3 - M 12 M 6 - M 20 M 6 - M 20 442015 0212 442015 0312 442015 0324 442015 0424 4117 Quick-release inserts • further sizes available on request d mm Shank Ø mm D mm L mm D1 mm Thread DIN 2,8 3,5 4 4,5 6 7 8 9 10 11 6 7 8 9 10 11 12 14 16 18 2,1 2,7 3,0 3,4 4,9 5,5 6,2 7 8 9 4,9 5,5 6,2 7 8 9 9 11 12 14,5 19 19 19 19 19 19 19 19 19 19 31 31 31 31 31 31 31 31 31 31 7 7 7 7 7 7 7 7 7 7 11 11 11 11 11 11 11 11 11 11 30 30 30 30 30 30 30 30 30 30 48 48 48 48 48 48 48 48 48 48 M2 M3 M3.5 M4 M5 M10 M8 M12 M10 M14 M6 M10 M8 M12 M10 M14 M16 M18 M20 M22 371 371 371 371 371 376 371 376 371 376 371 376 371 376 371 376 376 376 376 376 442501 1928 442501 1935 442501 1940 442501 1945 442501 1960 442501 1970 442501 1980 442501 1990 442501 1910 442501 1911 442501 3106 442501 3107 442501 3108 442501 3109 442501 3110 442501 3111 442501 3112 442501 3114 442501 3116 442501 3118 4117 Clamping Without coupling art.no. Without coupling with safety coupling d mm Shank Ø mm D mm L mm D1 mm Thread DIN with adjustable coupling art.no. 2,8 3,5 4 4,5 6 7 8 9 10 11 6 7 8 9 10 11 12 14 16 18 2,1 2,7 3,0 3,4 4,9 5,5 6,2 7 8 9 4,9 5,5 6,2 7 8 9 9 11 12 14,5 19 19 19 19 19 19 19 19 19 19 31 31 31 31 31 31 31 31 31 31 25 25 25 25 25 25 25 25 25 25 34 34 34 34 34 34 34 34 34 34 32 32 32 32 32 32 32 32 32 32 50 50 50 50 50 50 50 50 50 50 M2 M3 M 3.5 M4 M5 M 10 M8 M 12 M 10 M 14 M6 M 10 M8 M 12 M 10 M 14 M 16 M 18 M 20 M 22 371 371 371 371 371 376 371 376 371 376 371 376 371 376 371 376 376 376 376 376 442505 1928 442505 1935 442505 1940 442505 1945 442505 1960 442505 1970 442505 1980 442505 1990 442505 1910 442505 1911 442505 3106 442505 3107 442505 3108 442505 3109 442505 3110 442505 3111 442505 3112 442505 3114 442505 3116 442505 3118 4117 All prices in euro, VAT excluded 40 4 GB.indd 40-91 with safety coupling Prices in bold print = delivery ex stock 40-91 31.01.13 11:41 Thread cutting quick-change chuck for synchronised spindles • • • • Minimal longitudinal displacement thanks to damping element Secure clamping in quick-change inserts for ER collets Clamping screws for securing to prevent the clamped tap from twisting For use on CNC drills and machining centres with synchronised spindles Supplied without quick-change insert DIN 69871 AD • Internal coolant supply • Supplied without quick-change insert Shank for collets d mm D mm A mm SK 40 SK 40 SK 50 SK 50 ER16 ER25 ER16 ER25 20 32 20 32 43 60 43 60 53 90 53 74 Length compensation, pressure mm 0,2 0,2 0,2 0,2 Length compensation, tension mm 1 1 1 1 Length compensation, pressure mm 0,2 0,2 Length compensation, tension mm 1 1 Length compensation, pressure mm 0,2 0,2 Length compensation, tension mm 1 1 for thread art.no. M3 - M12 M6 - M20 M3 - M12 M6 - M20 442020 4016 442020 4025 442020 5016 442020 5025 4117 DIN 69893 type A (HSK-A) • Internal coolant supply • Supplied without quick-change insert Clamping Shank for collets HSK-A 63 HSK-A 63 ER16 ER25 d mm D mm A mm 20 32 43 60 64 97 for thread art.no. M3 - M12 M6 - M20 442021 6316 442021 6325 4117 Similar to straight shank DIN 1835 B+E • Supplied without quick-change insert Shank for collets Ø 25 Ø 25 ER16 ER25 d mm D mm A mm 20 32 43 60 34 56 for thread art.no. M3 - M12 M6 - M20 442022 2516 442022 2525 4117 Quick-change inserts, one-piece for collets L mm L1 mm D mm D1 mm for thread ER16 ER25 37 52 24 28 28 42 20 32 M3 - M12 M6 - M20 art.no. 442025 2016 442025 3225 4117 Quick-change inserts, two-piece for collets L mm L1 mm D mm D1 mm for thread ER16 ER25 55 86 38 63 28 42 20 32 M3 - M12 M6 - M20 art.no. 442026 2016 442026 3225 4117 Extension for two-piece quick-change inserts L mm D mm for thread 25 50 50 100 23 23 35 35 M3 - M12 M3 - M12 M6 - M20 M6 - M20 www.atorn.de art.no. 442027 2325 442027 2350 442027 3410 442027 3450 4117 Illustration shows an extended quick-change insert with two extensions High quality for great performance. Adjustable wrenches by ATORN: • innovative combination of materials • perfect feel • best resilience • exact adjustment This is but one example of ATORN‘s high-quality hand tools. 40-92 40 4 GB.indd 40-92 31.01.13 11:41 ER collet shape A • With square socket • For clamping threading tools Quadratic mm L mm 3,5 4,5 5,5 6 7 8 9 10 11 12 14 16 18 20 2,7 3,4 4,3 4,9 5,5 6,3 7,1 8 9 9 11 12 14,5 16 18 18 18 18 18 22 22 25 25 25 25 25 33 33 ER16 4031E art.no. ER20 4276E art.no. 433050 0035 433050 0045 433053 0035 433053 0045 433050 0060 433050 0070 433050 0080 433053 0060 433053 0070 433053 0080 433053 0090 433053 0100 433053 0110 433053 0120 4120 4120 ER25 4282E art.no. ER32 4537E art.no. 433055 0035 433055 0045 433055 0055 433055 0060 433055 0070 433055 0080 433055 0090 433055 0100 433055 0110 433055 0120 433055 0140 433055 0160 433057 0045 433057 0055 433057 0060 433057 0070 433057 0080 433057 0090 433057 0100 433057 0110 433057 0120 433057 0140 433057 0160 4120 4120 ER40 4716E art.no. 433059 0060 433059 0070 433059 0080 433059 0090 433059 0100 433059 0110 433059 0120 433059 0140 433059 0160 433059 0180 433059 0200 4120 Clamping Shank Ø mm Safety at the workplace S tection pro a -5 tin 0 5 -48 0-4 g on ag e 9 p r 90 g us arat pp ety goggl Sta in rt ti on pag e Sta St ar ng af es E protect o rs ar Breath in Please protect your eyes, hearing and respiratory organs! g on page 9 0 Technical manual Cutting value recommendations and guideline operating values • Twist drills, machine taps, drilling tools with cutting inserts, circle cutters, counterbores, countersinks, reamers, core drilling tools • Circular saw blades, end milling cutters, thread mills, milling tools with indexable insert, disc milling cutter • Rotatable indexable insert with holder, turning tools for thread cutting, recessing tools, parting-off tools, plunge-cut tools, knurling tools • Shank designs, tool holders • Guideline values for grinding material • Materials, technical data, dimension units, fits, tolerances Description art.no. Cartoned, 180 pages, colour All prices in euro, VAT excluded 40 4 GB.indd 40-93 019900 1031 0111 Prices in bold print = delivery ex stock 40-93 31.01.13 11:41 Shrinking technology The aim to use tools and tool holders to create a unique that offers the ideal conditions for machining The advantage of inductive shrinking technology is that the high energy density applied in a very short time to the tool holder enables even HSS tools to be clamped. With the tool holders, it is particularly interesting to note that absolutely no clamping elements are required (clamping nuts etc.), which in turn enables slim constructions with a very high stability and a very low inherent imbalance. We will be glad to send you further information on the full range of shrinking equipment upon request! Advantages: • Very high clamping forces • Maximum true running accuracy 3μm thanks to centric clamping • Higher service lives of tools and spindles • Good surfaces thanks to high stability of tool clamping • Good resistance to bending and radial forces, even with large projections • Slender chuck form • Symmetrical chuck • Low imbalance ThermoGrip inductive shrinking unit MS502 • • • • • • Specifically suitable for slim, thin-walled and extremely short shrink fit holder Ø 3 to 20 Also suitable for chucks Ø 3 to 16 mm Gentle heating thanks to controllable generator output Low heat output, cooling using air cooling unit is sufficient Also suitable for carbide metal shanks Supplied with 4 shielding rings and protective gloves, no tool holder Clamping 432725 0001 Micro shrinking unit Description for Ø mm Output kW Connection Weight kg With cooling unit Without cooling 3 - 20 3 - 20 3 3 220V 220V 17 15 art.no. 432725 0002 432725 0001 4129 432725 0002 Accessories Description art.no. Tool holder HSK 25 Tool holder HSK 32 Tool holder HSK 40 Tool holder HSK 50 Tool holder HSK 63 Tool holder SK 30 Tool holder SK 40 432745 0025 432745 0032 432745 0040 432745 0050 432745 0063 432745 0130 432745 0140 4129 ThermoGrip inductive shrinking unit ISG2202 • Inductive shrinking unit for shrinking hard metal shanks of Ø 3-20 mm and HSS steel shanks Ø 6-20 mm • The induction coil can easily be lowered manually into the heating position and locked into place there at the press of a button. Select the shrink diameter on the display panel and press the start button. The saved cycle time is processed, the coil automatically moves upwards after completion. The process can be ended early with a stop key. • In conjunction with the chiller unit FKS03, shrinking, cooling and cleaning can occur in a matter of seconds. • Supplied with induction coil and three alternative discs, colour: RAL 9002 B mm T mm H mm Connection Output kW Weight kg 310 390 640 400 V / 25 A 8 25 art.no. 432726 1020 4129 Accessories Description art.no. Tool holder SK 30/40 Tool holder SK 50 Tool holder HSK 25/32 Tool holder HSK 40/50 432729 0002 432729 0003 432729 0004 432729 0005 4129 40-94 40 4 GB.indd 40-94 31.01.13 11:41 Cooling station Cooler • • • • Liquid cooler for shrink fit holder contour dependent cooling Cooling, cleaning and preserving the fixtures in a single operation, automatically at the press of a button Cycle time approx. 25 sec. • Supplied with tool holder SK 40.1 litre cooling liquid concentrate, please order required tool holder separately! (Hose and blow gun not included) Cooling station L mm B mm H mm 450 320 910 art.no. 432728 0001 4129 Accessories Description art.no. Coolant concentrate 1 litre 432729 0006 4129 Shrink-fit chuck extensions Extend your shrink-fit chuck in a modular fashion as you need it! Best possible retention force Maximum thickness ratio (3° mould incline) Almost monolithic form further sizes available on request Clamping • • • • • D mm d1 mm d2 mm d3 mm A mm L mm 12 12 12 12 12 16 16 16 16 16 20 20 20 20 20 3 4 5 6 8 3 4 5 6 8 3 4 5 6 8 9 10 11 12 14 9 10 11 12 14 9 10 11 12 14 11,8 11,8 11,8 17 19 13 14 15 15,8 19 13 14 15 16 19 63 63 63 63 63 60 60 58 60 60 58 58 58 58 58 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 www.atorn.de Thread art.no. M5 M6 M6 M6 M6 M5 M6 M6 M6 M6 M5 M6 430229 1203 430229 1204 430229 1205 430229 1206 430229 1208 430229 1603 430229 1604 430229 1605 430229 1606 430229 1608 430229 2003 430229 2004 430229 2005 430229 2006 430229 2008 4131 High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 4 GB.indd 40-95 Prices in bold print = delivery ex stock 40-95 31.01.13 11:41 ThermoGrip® shrink fit holder • High-precision clamping of milling tools with straight shank • Tool shanks in accordance with DIN 6335 shape HA, HB and HE. Tool shanks in accordance with DIN 1835 shape A und B with shank tolerance h6 and Ra < 0.3.a • Patented widening for automatic shrink process Cross-section view shows the patented cylindrical counterbore (red) Clamping DIN 69871 shape AD • Internal coolant supply • Balanced for 18,000 rpm Shank Clamp Ø mm d2 mm d3 mm l1 mm l2 mm A mm Thread V mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 3 4 5 6 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 25 32 15 15 15 20 20 20 20 24 24 24 24 27 27 27 27 33 33 33 33 44 44 20 20 20 27 32 27 32 32 34 32 34 34 42 34 42 42 50 42 50 50 50 20 20 25 36 36 36 36 42 42 47 47 47 47 50 50 50 50 52 52 58 62 32 32 32 45 76 45 76 50 63 50 63 50 95 50 95 57 108 57 108 38 38 80 80 80 80 160 80 160 80 160 80 160 80 160 80 160 80 160 80 160 100 100 M6 M6 M6 M5 M5 M6 M6 M8x1 M8x1 M10x1 M10x1 M10x1 M10x1 M12x1 M12x1 M12x1 M12x1 M16x1 M16x1 M16x1 M16x1 5 5 5 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 art.no. 430216 4003 430216 4004 430216 4005 430216 4006 430216 4106 430216 4008 430216 4108 430216 4010 430216 4110 430216 4012 430216 4212 430216 4014 430216 4114 430216 4016 430216 4216 430216 4018 430216 4118 430216 4020 430216 4220 430216 4025 430216 4032 4131 HSK A DIN 69893 • Internal coolant supply • Balanced for 24,000 min-1 • for an automatic tool change • With hole for manual tool change for the most common manual clamping systems Shank Clamp Ø mm d2 mm d3 mm l1 mm l2 mm A mm Thread HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 3 4 5 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 14 14 14 16 16 16 18 18 18 20 20 20 25 25 32 32 15 15 15 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 27 27 27 27 27 27 33 33 33 33 33 33 44 44 44 44 20 20 25 27 27 27 32 27 27 27 32 32 32 32 34 32 32 34 34 34 42 34 34 42 42 42 51 42 42 51 53 53 53 53 20 20 25 36 36 36 36 36 36 36 36 42 42 42 42 47 47 47 47 47 47 50 50 50 50 50 50 52 52 52 58 58 62 62 30 30 30 45 45 45 76 45 45 45 76 50 50 50 63 50 50 63 50 50 95 50 50 95 57 57 108 57 57 108 57 57 57 57 90 90 90 80 90 120 160 80 90 120 160 85 90 120 160 90 120 160 90 120 160 95 120 160 95 120 160 100 120 160 115 160 120 160 M6 M6 M6 M5 M5 M5 M5 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M12x1 M12x1 M12x1 M12x1 M12x1 M12x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 art.no. 430218 6303 430218 6304 430218 6305 430218 6306 430218 6406 430218 6506 430218 6606 430218 6308 430218 6408 430218 6508 430218 6608 430218 6310 430218 6410 430218 6510 430218 6610 430218 6312 430218 6512 430218 6612 430218 6314 430218 6414 430218 6514 430218 6316 430218 6516 430218 6616 430218 6318 430218 6418 430218 6518 430218 6320 430218 6520 430218 6620 430218 6325 430218 6425 430218 6532 430218 6632 4131 40-96 40 4 GB.indd 40-96 31.01.13 11:41 ThermoGrip shrink fit holder JetSleeve® • • • • • • • • • • • • • • Revolutionary solution for mould engineering and HSC machining The coolant is fed via various nozzles directly to the cutting edge. Chips are blown away and not run through. Increases service life up to 300% Chips do not scratch the surface Optimum cooling of the tool holder through to the cutting edge The JetSleeve® innovation Rotating chuck with agent duct. Nozzle adapter is screwed directly onto the shrink fit holder, the milling machine does not need to be retrofitted. Seated absolutely firmly even in high-speed spindles. Pressure is built up in the nozzle unit, and the flow effect from the nozzles keeps the coolant jet always on the milling chuck. Optimum radial run-out, only minimal imbalance. The JetSleeve chucks can be used on all conventional milling machines with internal coolant supply Suitable for all agents: Air, minimum-volume lubrication, cooling lubricant Energy efficient and environmentally friendly DIN 69871 form AD, slim model • With nozzle adapter d1 mm d2 mm d3 mm l1 mm A mm V mm Thread Wr. width mm SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 SK 40 3 4 5 6 8 10 12 16 15 15 15 21 21 24 24 27 20 20 20 27 27 32 32 34 15 15 20 36 36 42 47 50 80 80 80 80 80 80 80 80 9 9 9 9 9 9 7 11 M6 M6 M6 M5 M6 M8x1 M10x1 M12x1 19 19 19 25 25 30 30 32 art.no. 430230 4003 430230 4004 430230 4005 430230 4006 430230 4008 430230 4010 430230 4012 430230 4016 4129 Clamping Shank DIN 69871 form AD, reinforced model, for severe chipping • With nozzle adapter Shank d1 mm d2 mm d3 mm l1 mm A mm V mm Thread Wr. width mm SK 40 SK 40 SK 40 SK 40 8 10 12 16 24 28 33 38 29 34 38 42 36 42 47 50 80 80 80 80 17 17 17 17 M6 M8x1 M10x1 M12x1 27 32 36 40 art.no. 430250 4008 430250 4010 430250 4012 430250 4016 4129 HSK A DIN 69893 • With nozzle adapter Shank d1 mm d2 mm d3 mm l1 mm A mm V mm Thread Wr. width mm HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 3 4 5 6 8 10 12 16 20 15 15 15 20 20 24 24 27 33 20 20 25 27 27 32 32 34 42 15 15 20 36 36 42 47 50 52 80 80 80 80 80 85 90 95 100 9 9 9 9 9 5 9 11 11 M6 M6 M6 M5 M6 M8x1 M10x1 M12x1 M16x1 19 19 19 25 25 30 30 32 40 art.no. 430231 6303 430231 6304 430231 6305 430231 6306 430231 6308 430231 6310 430231 6312 430231 6316 430231 6320 4129 HSK A DIN 69893, reinforced model, for severe chipping • With nozzle adapter Shank d1 mm d2 mm d3 mm l1 mm A mm V mm Thread Wr. width mm HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 HSK-A 63 8 10 12 16 20 24 28 33 38 44 29 34 38 40 51 36 42 47 50 52 80 85 90 95 100 10 10 10 10 17 M6 M8x1 M10x1 M12x1 M16x1 27 32 36 40 50 All prices in euro, VAT excluded 40 4 GB.indd 40-97 art.no. 430232 6308 430232 6310 430232 6312 430232 6316 430232 6320 4129 Prices in bold print = delivery ex stock 40-97 31.01.13 11:41 Torque wrench for nozzle adapter • 3/8’’ square drive with square plug tool 9x12 Area N·m L mm Quadratic mm 4 -40 218 3/8” Wr. width mm Quadratic mm Tightening torque N·m 19 25 27 30 32 36 40 50 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 10 12 14 16 18 20 22 24 art.no. 430260 0100 4129 Ring spanner for torque wrench art.no. 430260 0019 430260 0025 430260 0027 430260 0030 430260 0032 430260 0036 430260 0040 430260 0050 4129 ThermoGrip® shrink collets TER Clamping • • • • • • The revolutionary collet chuck Optimum true running < 3 μm Excellent changeover precision highest holding forces excellent dimensional stability Application areas: in collet chucks standard chucks with standard clamping nuts can be used, the collet is coolant proof, no dirt in the slots, therefore no soiling of the clamping taper in the driven tool holder clamped as short as possible, extremely rigid, no unwanted movement of the cutting tool best guidance accuracy directly in the machine spindle high changeover precision, minimum imbalance, very short design TER shrink collets according to DIN 6499 Type d mm D mm L mm TER16 TER16 TER16 TER16 TER20 TER20 TER20 TER25 TER25 TER25 TER25 TER25 TER25 TER25 TER25 TER32 TER32 TER32 TER32 TER32 TER32 TER32 TER32 3 4 6 8 6 8 10 3 4 6 8 10 12 14 16 6 8 10 12 14 16 18 20 17 17 17 17 21 21 21 26 26 26 26 26 26 26 26 33 33 33 33 33 33 33 33 31 31 31 31 31 31 31 35 35 35 35 35 35 35 35 40 40 40 40 40 40 40 40 Examples of use are in collet chucks or in powered tool holders art.no. 430270 0317 430270 0325 430270 0417 430270 0425 430270 0617 430270 0620 430270 0625 430270 0632 430270 0817 430270 0820 430270 0825 430270 0832 430270 1020 430270 1025 430270 1032 430270 1225 430270 1232 430270 1425 430270 1432 430270 1625 430270 1632 430270 1832 430270 2032 4129 Main adapter with length stop for TER collet inserts for shrinkage device art.no. IG 2202 / 3202 ISG 2200 / 3200 ISG 2200 WK ISG 3200 WK 430280 0003 430280 0004 430280 0002 430280 0001 4129 Inserts for TER collets for type art.no. TER16 TER20 TER25 TER32 430290 0016 430290 0020 430290 0025 430290 0032 4129 40-98 40 4 GB.indd 40-98 31.01.13 11:42 Overview and possible uses of DIN 69880-compliant VDI tool holder with straight shank and internal coolant supply for NC lathes TYPE B3 e B7 TYPE B1 e B5 direction of spindle rotation right direction of spindle rotation left TYPE B1 e B5 TYPE B3 e B7 TYPE B2 e B6 TYPE C3 TYPE B4 e B8 TYPE C1 TYPE C2 TYPE C4 direction of spindle rotation left TYPE C1 Clamping direction of spindle rotation right TYPE C3 Square axial tool holder • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground Shape B1 right-hand, short d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 55 70 85 100 30 35 42,5 50 7 10 12,5 16 16 20 25 32 25 28 32,5 35 30 38 48 60 30 40 44 55 16 22 22 30 art.no. 446005 0020 446005 0030 446005 0040 446005 0050 4134 Shape B2 left-hand, short d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 55 70 85 100 30 35 42,5 50 7 10 12,5 16 16 20 25 32 25 28 32,5 35 30 38 48 60 30 40 44 55 16 22 22 30 art.no. 446007 0020 446007 0030 446007 0040 446007 0050 4134 Shape B3 for overhead work right, short d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 55 70 85 100 30 35 42,5 50 7 10 12,5 16 16 20 25 32 25 35 42,5 50 30 38 48 60 30 40 44 55 16 22 22 30 All prices in euro, VAT excluded 40 4 GB.indd 40-99 art.no. 446009 0020 446009 0030 446009 0040 446009 0050 4134 Prices in bold print = delivery ex stock 40-99 31.01.13 11:42 Shape B4 for overhead work left, short d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 55 70 85 100 30 35 42,5 50 7 10 12,5 16 16 20 25 32 25 35 42,5 50 30 38 48 60 30 40 44 55 16 22 22 30 art.no. 446011 0020 446011 0030 446011 0040 446011 0050 4134 Square axial tool holder • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground Shape C1 right d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 52 70 85 100 27 35 42,5 50 13 17 21 26 16 20 25 32 25 28 32,5 35 30 38 48 60 7 10 12,5 16 50 70 85 100 art.no. 446021 0020 446021 0030 446021 0040 446021 0050 4134 Clamping Shape C2 left d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 65 76 90 105 40 41 47,5 55 26 23 25,5 30,5 16 20 25 32 25 28 32,5 35 30 38 48 60 7 10 12,5 16 50 70 85 100 art.no. 446023 0020 446023 0030 446023 0040 446023 0050 4134 Shape C3 for overhead work right d1 mm b1 mm b2 mm b3 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 52 70 85 100 27 35 42,5 50 13 17 21 26 16 20 25 32 30 38 48 60 25 35 42,5 50 7 10 12,5 16 50 70 85 100 art.no. 446025 0020 446025 0030 446025 0040 446025 0050 4134 Shape C4 for overhead work left d1 mm b4 mm b5 mm b6 mm h1 mm h5 mm h6 mm l1 mm l2 mm 20 30 40 50 65 76 90 105 40 41 47,5 55 26 23 25,5 30,5 16 20 25 32 30 38 48 60 25 35 42,5 50 7 10 12,5 16 50 70 85 100 art.no. 446027 0020 446027 0030 446027 0040 446027 0050 4134 Tool holders for drilling tools • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground Shape E1, for drilling tools with cylindrical shank and internal coolant supply d1 mm d4 mm d3 mm d2 mm h1 mm l1 mm l2 mm l3 mm 20 20 30 30 30 30 40 40 40 40 20 25 20 25 32 40 20 25 32 40 50 50 68 68 68 68 83 83 83 83 40 45 40 45 52 60 40 45 52 60 22 22 28 28 28 28 32,5 32,5 32,5 32,5 16 16 22 22 22 22 22 22 22 22 67 71 67 71 75 95 67 75 75 90 51 55 45 49 54 73 45 53 53 68 art.no. 446031 2020 446031 2025 446031 3020 446031 3025 446031 3032 446031 3040 446031 4020 446031 4025 446031 4032 446031 4040 4134 40-100 40 4 GB.indd 40-100 31.01.13 11:42 Shape E2, for turning tools with cylindrical shank as well as internal and external coolant supply d4 mm d3 mm d2 mm h1 mm l1 mm l2 mm l3 mm 20 20 20 20 20 20 30 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 8 10 12 16 20 25 8 10 12 16 20 25 32 40 8 10 12 16 20 25 32 40 12 16 20 25 32 40 50 50 50 50 50 50 50 68 68 68 68 68 68 68 68 83 83 83 83 83 83 83 83 98 98 98 98 98 98 98 40 40 40 40 50 50 55 55 55 55 55 55 68 68 55 55 55 55 55 55 83 83 68 68 68 68 68 98 98 23 23 23 23 23 23 28 28 25 25 28 28 28 28 32,5 32,5 32,5 32,5 32,5 32,5 32,5 32,5 35 35 35 35 35 35 35 18 18 18 18 18 18 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 50 50 50 50 50 60 60 60 60 60 60 60 75 90 75 75 75 75 75 75 75 90 90 90 90 90 90 90 100 42 42 42 42 42 52 38 38 38 38 38 38 53 68 53 53 53 53 53 53 53 68 60 60 60 60 60 60 70 art.no. 446033 2008 446033 2010 446033 2012 446033 2016 446033 2020 446033 2025 446033 3008 446033 3010 446033 3012 446033 3016 446033 3020 446033 3025 446033 3032 446033 3040 446033 4008 446033 4010 446033 4012 446033 4016 446033 4020 446033 4025 446033 4032 446033 4040 446033 5012 446033 5016 446033 5020 446033 5025 446033 5032 446033 5040 446033 5050 4134 Clamping d1 mm Collet holder for collets as per DIN 6388 (OZ) • • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground When selecting the collets, preferably use shape B. Type E3, with cylindrical seat by means of collet d1 mm Designation Clamping range mm d3 mm h1 mm l2 mm l1 mm 20 30 30 40 40 50 50 410E / 415E 410E / 415E 444E / 462E 444E / 462E 450E / 467E 444E / 462E 450E / 467E 2 - 16 2 - 16 2 - 25 2 - 25 3 - 32 2 - 25 3 - 32 50 68 68 83 83 98 98 23 28 28 32,5 32,5 35 35 57 57 75 75 90 75 90 18 22 22 22 22 30 30 art.no. 446035 2016 446035 3016 446035 3025 446035 4025 446035 4032 446035 5025 446035 5032 4134 Collet holder for collets as per DIN 6499 (ER) • • • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground additional versions available on request When selecting the collets, preferably use shape B. Shape E4, with cylindrical seat by means of the collet d1 mm Designation Clamping range mm d3 mm h1 mm l2 mm l1 mm 20 20 20 30 30 30 40 40 40 50 ER16 426E ER25 430E ER32 470E ER25 430E ER32 470E ER40 472E ER25 430E ER32 470E ER40 472E ER40 472E 1 - 10 2 - 16 2 - 20 2 - 16 2 - 20 3 - 26 2 - 16 2 - 20 3 - 26 3 - 26 50 50 50 68 68 68 83 83 83 98 23 23 23 28 28 28 32,5 32,5 32,5 35 40 50 50 57 62 75 57 62 75 75 16 16 16 22 22 22 22 22 22 30 All prices in euro, VAT excluded 40 4 GB.indd 40-101 art.no. 446036 2016 446036 2025 446036 2032 446036 3025 446036 3032 446036 3040 446036 4025 446036 4032 446036 4040 446036 5040 4134 Prices in bold print = delivery ex stock 40-101 31.01.13 11:43 Thread cutting quick-change chuck • with automatic locking of the inserts in the chuck • Elastic push and pull longitudinal displacement Shank d mm D mm L mm VDI 30 VDI 30 VDI 40 VDI 40 19 31 19 31 38 54 38 54 55 77 55 77 Length compensation, pressure mm 7 12 7 12 Length compensation, tension mm 7 12 7 12 Thread art.no. M 3 - M 14 M 5 - M 22 M 3 - M 14 M 5 - M 22 442009 3012 442009 3024 442009 4012 442009 4024 4134 Threading die holder Synchro • • • • For threading dies Synchronised thread cutting using threading dies on CNC machines Cooling lubricant discharged through threading dies (IC) = optimum lubrication Supplied without threading die Complete holder with straight shank • Shank with clamping surface External Ø mm max. depth mm M3 - M4 M5 - M6 M7 - M8 M10 M12 - M14 30 30 35 40 54 40 42 50 52 58 Clamping suitable for cutting insert For shank Ø 16mm art.no. 442012 0304 442012 0506 442012 0708 442012 0010 442012 1214 4135 ShankØ 20mm art.no. 442013 0304 442013 0506 442013 0708 442013 0010 442013 1214 4135 VDI base holder • For holding threading die interchangeable inserts Shank art.no. VDI 20 VDI 30 VDI 40 442014 0020 442014 0030 442014 0040 4135 Threading die interchangeable inserts • For VDI base holders suitable for threading die External Ø mm max. depth mm 26 40 48 55 30 30 35 75 75 75 85 75 75 75 M1 - M2.5 M10 M12 - M14 M16 - M20 M3 - M4 M5 - M6 M7 - M9 art.no. Base holders with interchangeable inserts 442015 0102 442015 0010 442015 1214 442015 1620 442015 0304 442015 0506 442015 0709 4135 Morse taper socket • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground Shape F1, for tools with morse taper and tangs d1 mm Shank Shank interior d3 mm d4 mm d2 mm h1 mm l1 mm l2 mm 20 20 30 30 30 40 40 40 40 50 50 50 VDI 20 VDI 20 VDI 30 VDI 30 VDI 30 VDI 40 VDI 40 VDI 40 VDI 40 VDI 50 VDI 50 VDI 50 MK 1 MK 2 MK 1 MK 2 MK 3 MK 1 MK 2 MK 3 MK 4 MK 2 MK 3 MK 4 50 50 68 68 68 83 83 83 83 98 98 98 12,075 17,78 12,07 17,78 23,83 12,07 17,78 23,83 31,27 17,78 23,83 31,27 – 40 – – 58 55 55 55 68 55 58 68 23 23 28 28 28 32,5 32,5 32,5 32,5 35 35 35 23 90 27 27 66 36 36 36 80 36 36 50 – 30 – – 22 22 22 22 22 30 30 30 art.no. 446029 0021 446029 0022 446029 0031 446029 0032 446029 0033 446029 0041 446029 0042 446029 0043 446029 0044 446029 0052 446029 0053 446029 0054 4134 40-102 40 4 GB.indd 40-102 31.01.13 11:43 Protective plugs Shape Z2, steel Design With additional surface at the bottom With additional surface at the bottom Standard Standard d1 mm h1 mm l1 mm l2 mm d2 mm 20 30 40 50 23 28 32,5 35 56 75 83 98 16 20 20 20 50 68 83 98 Steel art.no. 446039 0020 446039 0030 446039 0040 446039 0050 4134 Shape Z2, plastic d1 mm d2 mm h1 mm l1 mm l2 mm 20 30 40 50 50 68 83 98 23 28 32,5 35 56 75 83 98 16 20 20 20 Plastic art.no. 446040 2055 446040 3080 446040 4085 446040 5085 4134 CNC bar gripper Combination of bar gripper and parting-off tool, a revolver head station is thus not necessary Standard jaws with fluted clamping surfaces for greater holding force all wear parts are hardened Easy to use standard lathe parting-off tools (shank must be shortened) and commercially available hard metal plates • Supplied with a set of standard jaws and centring bush Clamping • • • • RH, for lathes with clockwise rotating spindle Shank width mm Shank height mm Clamp width mm A mm B mm C mm D max. mm E mm 20 25 25 20 25 25 3 - 57 3 - 57 3 - 76 67 67 92 121 162 162 30 30 30 22 32 32 3 3 3 www.atorn.de art.no. 357001 2001 357001 2501 357001 2502 4136 High quality for great performance. A-Cut recessing systems by ATORN: • high-quality materials • a flexible system for various application ranges • quick exchange of the recessing tools This is but one example of ATORN‘s high-quality turning tools. All prices in euro, VAT excluded 40 4 GB.indd 40-103 Prices in bold print = delivery ex stock 40-103 31.01.13 11:43 Powered tools for CNC – lathes • Tools for complete production on CNC lathes • Drilling, milling and thread cutting in a single clamping process, • Tools for axial or radial machining using a wide variety of tool holders • German quality production with an internal repair service • Use on all common CNC lathes suitable for powered tools • No full envelopment from turning to milling, • Tools of a wide variety of designs, • Reduced equipment costs thanks to the lack of need for the second clamping, • Adherence to extremely strict form and position tolerance values, as the workpiece is produced in a single clamping process Drive: DIN 5482 e.g. Sauter disc-type turret • Available for delivery: Modular systems such as Sandvik Capto, ABS, internal or external coolant supply systems, high-speed transmission, collets, Weldon and Wistle Notch, milling arbors, threading chucks etc. Custom solutions on request Clamping Drive: DIN 1809 B10 dihedral shank with diameter 40 mm Drive: DIN 5480 e.g. Sauter disc-type turret Drive: DIN 1809 e.g. Duplomatic turret You can use our enquiry checklist for an individual offer for powered tools. The PDF is available for download at www.sartorius-werkzeuge.de. 40-104 40 4 GB.indd 40-104 31.01.13 11:43 Powered tools with quick-change system Clamping The 'easy-quick' quick change system with adjustment and replacement precision of 5μ for turning and machining centres. • High degree of flexibility • Extremely short tooling times • No time-consuming adjustments to be made when changing tools • Modular systems such as Sandvik Capto, ABS also available for delivery Milling cutter holder DIN 6359 (long version) Milling cutter holder DIN 6359 (short version) Collet chuck (long version) Collet chuck (short version) Transverse slot shell holder Powered tools for machining centres High-performance powered tools in machining centres for higher efficiency and increasing precision of production sites. Angle, drilling and milling head, 360° rotatable All prices in euro, VAT excluded 40 4 GB.indd 40-105 Angle, drilling and milling head, ± 90° tiltable, 360° rotatable Angle, drilling and milling head Prices in bold print = delivery ex stock 40-105 31.01.13 11:43 DIN/ISO 26623-1-compliant polygon tool holders • • • • • Surface hardness 58-60 HRc Core strength HV950 N/mm2 Hardness depth 0.8 mm ± 0.2 mm completely burnished and precision-ground Taper surface precision max. 1 μm Tool holder radial Shank design D mm D1 mm b mm H mm h mm A mm L mm EPS 63 EPS 63 EPS 63 63 63 63 90 110 130 23 30 50 38 45 50 20 25 32 60 71 71 40 45 45 art.no. 446050 6309 446050 6311 446050 6313 4134 Tool holder axial right Shank design D mm D1 mm H mm f mm L1 mm L2 mm L3 mm A mm L mm EPS 63 EPS 63 63 63 90 110 29 32 10 13 41 50 33 33 20 25 100 130 90 112 art.no. 446051 6309 446051 6311 4134 Clamping Tool holder axial left Shank design D mm D1 mm H mm f mm L1 mm L2 mm L3 mm A mm L mm EPS 63 EPS 63 63 63 90 110 29 32 10 13 41 50 33 33 20 25 100 130 90 112 art.no. 446052 6309 446052 6311 4134 Triplex tool holder axial right Shank design D mm D1 mm f mm b mm A mm EPS 63 63 90 16 20 125 art.no. 446053 6309 4134 Triplex tool holder axial left Shank design D mm D1 mm f mm b mm A mm EPS 63 63 90 16 20 125 art.no. 446054 6309 4134 Duplex tool holder axial Shank design D mm D1 mm b1 mm A mm EPS 63 63 140 58 115 art.no. 446056 6314 4134 Tool holder 45° right Shank design D mm D1 mm H mm f mm L1 mm L2 mm A mm EPS 63 63 72 31,5 15 20 28 99 art.no. 446057 6372 4134 Tool holder 45° left Shank design D mm D1 mm H mm f mm L1 mm L2 mm A mm EPS 63 63 72 31,5 15 20 28 99 art.no. 446058 6372 4134 Drill holder form E2 Shank design D mm D1 mm d mm L1 mm A mm EPS 63 EPS 63 63 63 63 80 25 40 41 41 98 112 art.no. 446059 6325 446059 6340 4134 40-106 40 5 GB.indd 40-106 31.01.13 12:00 Quick-release tool holder • Profile-ground, toothed central body that is attached along with the base body to the support on the lathe • The base body can accommodate an unlimited number of change holders one after the other for turning or drilling tools. • 40 different possible angle settings for the tool holder • Precision ± 0.01 mm The hole “R” in the centring screw must be enlarged to match the dimension of the clamping screw! Technical Data A B C D1 D 12 16 20 25 32 32 40 45 40 50 Driving power max. kW 1,1 2,2 2,2 6,6 6,6 13,2 13,2 13,2 22 22 63 22 Max. carriage width Z mm 80 100 100 150 150 180 180 180 200 200 200 Min. centers height from carriage X mm 18,2 25,1 30,1 37 45,5 49 58 63 60,5 70,5 83,5 Max. centers height from carriage X mm 28 39 44 59 59 89 94 95 98 98 107 Hight adjustability h mm 10 14 14 22 14 40 36 32 38 28 24 Tool repose Y mm 6,2 9,1 10,1 12 13,5 17 18 18 20,5 20,5 20,5 Max. tool height H mm 12 16 20 25 32 32 40 45 40 50 63 Total width V mm 70 100 100 150 150 192 202 202 230 234 242 Total height S mm 37 54 54 75 75 105 105 105 122 122 122 Max. distance U mm 30 48 48 71 71 92 102 102 112 116 124 Boring Ø max. T mm 12 32 32 51 51 74 74 74 82 82 82 20 25 32 32 40 45 40 Clamping Aa Change toolholder size Min. necessary size X for toolholder D Aa Change toolholder size D 12 A 16 B C Tool height H mm D1 50 63 52 X min. mm 6 12 8 14 17 10 16 19 19 12 18 21 21 24 25 ( 14 ) 23 23 26 27 29 16 25 25 28 29 31 31 31 20 32 33 35 35 35 25 37 38 40 40 40 45 45 45 45 45 50 51 47 47 47 52 52 52 55 55 60 60 60 65 65 70 70 ( 30 ) 32 40 45 60 50 63 83 Quick change tool holder head with eccentric clamping • Supplied with eccentric lever and square key for the holder • further versions with other bore holes available on request Holder size art.no. AA/D 12 A/D 16 B/D 25 C/D 32 D1/D 40 All prices in euro, VAT excluded 40 5 GB.indd 40-107 446501 0012 446501 1116 446501 2225 446501 3332 446501 4440 4137 Prices in bold print = delivery ex stock 40-107 31.01.13 12:00 Quick-release lathe tool holder D • Flat tool support • Supplied with lockable height-adjustment screw and clamping screws suitable for holder size D mm Total length mm suitable quadratic-head bolt AA A A A A B B B B C C C C C D1 D1 D1 12 16 16 20 20 25 25 32 32 32 32 40 40 45 40 50 63 50 75 90 75 90 120 140 120 140 150 170 150 170 170 180 180 180 M5 x 0.8 x 18 M7 x 1 x 23 M7 x 1 x 23 M7 x 1 x 23 M7 x 1 x 23 M11 x 1 x 30 M11 x 1 x 30 M11 x 1 x 30 M11 x 1 x 30 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 art.no. 446505 0012 446505 1116 446505 1117 446505 1120 446505 1121 446505 2225 446505 2226 446505 2232 446505 2233 446505 3332 446505 3333 446505 3340 446505 3341 446505 3345 446505 4440 446505 4450 446505 4463 4137 Quick-release boring insert holder B • with prism • For boring bars and other cylindrical shank tools • Supplied with lockable height-adjustment screw and clamping screws for boring bar Ø mm Total length mm suitable quadratic-head bolt AA A B C C D1 12 20 30 40 50 63 50 85 130 160 160 180 M5 x 0.8 x 18 M7 x 1 x 23 M11 x 1 x 30 M14 x 1,5 x 40 M14 x 1,5 x 40 M14 x 1,5 x 40 Clamping suitable for holder size art.no. 446510 0012 446510 1120 446510 2230 446510 3340 446510 3350 446510 4463 4137 Insertion prism P • for holding small boring bars and boring inserts in quick change boring insert holder B suitable for holder size Total length mm max. Ø mm A B C C D1 85 130 160 160 180 14 20 25 32 40 art.no. 446515 1114 446515 2220 446515 3325 446515 3332 446515 4440 4137 Quick-release boring-bar holder BS • with cylindrical bore hole for morse taper sleeves and for direct holding of boring bars • Supplied with lockable height-adjustment screw and clamping screws • Steel tool holder blanks available on request suitable for holder size for boring bar Ø mm Total length mm AA A B C C D1 15 30 40 40 50 63 50 80 120 160 160 180 art.no. 446520 0015 446520 1130 446520 2240 446520 3340 446520 3350 446520 4463 4137 Morse taper sleeve H • with jacking bolt • for holding in quick-release boring-bar holder BS, cylindrical outer diameter • for tools with morse taper shank suitable for holder size Shank Ø mm Shank design interior A A B B C C C C C D1 30 30 40 40 40 40 50 50 50 63 MK 1 MK 2 MK 3 MK 4 MK 3 MK 4 MK 3 MK 4 MK 5 MK 5 art.no. 446525 1101 446525 1102 446525 2203 446525 2204 446525 3303 446525 3304 446525 3313 446525 3314 446525 3315 446525 4405 4137 40-108 40 5 GB.indd 40-108 31.01.13 12:01 Return tool holder FG, for outside thread • The return motion lever can be unscrewed from the thread without adjusting the cross support. Only the new cutting depth has to be readjusted. suitable for holder size Lift mm A B C 11 10 14 art.no. 446530 1115 446530 2220 446530 3326 4137 Return tool holder FI, for inside thread suitable for holder size Lift mm A B C 11 10 14 art.no. 446535 1114 446535 2220 446535 3320 4137 Quick-release parting-off tool holder AS • for parting-off tool TS suitable for holder size suitable for AA A B C Parting-off tool TS 2.5 x 10.0 Parting-off tool TS 2.7 x 10.0 Parting-off tool TS 4.2 x 15.9 Parting-off tool TS 5.1 x 18.5 art.no. 446540 0001 446540 1180 446540 2200 446540 3300 4137 Parting-off tool TS H mm Weight kg 2,5 2,7 4,2 5,1 10 10 15,9 18,5 0,02 0,02 0,3 0,3 art.no. Clamping B mm 446541 0025 446541 1127 446541 2242 446541 3351 4137 Boring bar • For quick-release holder with cylindrical hole • side slit, one side straight and one side curved suitable for holder size Ø mm Total length mm A B C C D1 30 40 40 50 63 250 500 500 500 600 art.no. 446545 1112 446545 2212 446545 3312 446545 3320 446545 4420 4137 Spare parts for quick-change steel holders suitable for holder size AA A B C D1 Square socket wrench art.no. 446554 0012 446554 1116 446554 2225 446554 3332 446554 4440 4137 Console with nuts and bolts art.no. 446555 0012 446555 1116 446555 2225 446555 3332 446555 4440 4137 Height-adjustment screw art.no. 446558 0012 446558 1116 446558 2225 446558 3332 446558 4440 4137 Height adjustment nut art.no. 446559 0012 446559 1116 446559 2225 446559 3332 446559 4440 4137 Fastening screw for console art.no. 446561 0012 446561 1116 446561 2225 446561 3332 446561 4440 4137 Square-head bolt art.no. 446557 0012 446557 1116 446557 2225 446557 3332 446557 4440 4137 Spare parts for quick-change steel holder head suitable for holder size AA A B C D1 Eccentric bolts art.no. 446550 0012 446550 1116 446550 2225 446550 3332 446550 4440 4137 All prices in euro, VAT excluded 40 5 GB.indd 40-109 Protective cover with scale art.no. 446551 0012 446551 1116 446551 2225 446551 3332 446551 4440 4137 Centring disc art.no. 446552 0012 446552 1116 446552 2225 446552 3332 446552 4440 4137 Eccentric wrench art.no. 446553 0012 446553 1116 446553 2225 446553 3332 446553 4440 4137 Retaining strap with eccentric bolt art.no. 446560 0012 446560 1116 446560 2225 446560 3332 446560 4440 4137 Plunger art.no. 446562 1116 446562 2225 446562 3332 446562 4440 4137 Injection spring art.no. 446563 1116 446563 2225 446563 3332 446563 4440 4137 Pointer art.no. 446565 1116 446565 2225 446565 3332 446565 4440 4137 Prices in bold print = delivery ex stock 40-109 31.01.13 12:01 Revolver head • • • • • • • for lathes precision production due to high repeatability and indexing accuracy (0.005 mm) various production options (40 tool positions, 9° spacing possible) quick height adjustment via adjusting screw extremely flexible due to modular design Selection of the correct revolver head depends on the following parameters: driving power of the lathe, tool slide width C, turning tool height A with . Now ! e h t la r s ntact u de you Upgra service. Co p setu Clamping Quadruple revolver head • Supplied with cranked box spanner and chuck key Type A mm B mm C mm D mm E mm G mm J mm K mm Drive power max. kW Weight per unit kg RD1 RD2 RD3 RD4 20 25 40 50 30 40 60 80 90 - 100 110 - 150 150 - 180 200 - 250 84 106 134 154 80 102 133 150 180 240 300 350 M14 x 2 M16 x 2 M20 x 2.5 M24 x 3 21 25 30 35 3,7 7,4 14,7 22 3,5 6,5 15 22 art.no. 446601 0101 446601 0201 446601 0301 446601 0401 4136 Quadruple revolver head with internal cooling • Supplied with pipe spanner, socket spanner, chuck key, clamping screw with interior bore, cooling hose, connecting piece, winding piece, locking screw Type A mm B mm C mm D mm E mm G mm J mm K mm Drive power max. kW Weight per unit kg RD1+IK RD2+IK RD3+Ik RD4+IK 20 25 40 50 30 40 60 80 90 - 100 110 - 150 150 - 180 200 - 250 84 106 134 154 80 102 133 150 180 240 300 350 M14 x 2 M16 x 2 M20 x 2.5 M24 x 3 21 25 30 35 3,7 7,4 14,7 22,0 3,5 6,5 15 22 art.no. 446601 0102 446601 0202 446601 0302 446601 0402 4136 Double universal clamp • Supplied with cranked box spanner and socket wrench Type A mm B mm C mm D mm E mm G mm J mm K mm Drive power max. kW Weight kg UD1 UD2 UD3 20 25 40 30 40 60 90 - 100 110 - 150 150 - 180 84 106 134 80 102 133 180 240 300 M14 x 2 M16 x 2 M20 x 2.5 21 25 30 3,7 7,4 14,7 3,5 6,5 15 art.no. 446601 0103 446601 0203 446601 0303 4136 Quick-release mounting WD • Internal and external machining Type suitable for N mm O mm P mm R mm S mm U mm Weight kg WD 1/12 WD 1/20 WD 2/25 WD 3/32 WD 3/40 WD 4/40 WD 4/50 RD1/RD1+IK/UD1 RD1/RD1+IK/UD1 RD2/RD2+IK/UD2 RD3/RD3+IK/UD3 RD3/RD3+IK/UD3 RD4/RD4+IK RD4/RD4+IK 84 84 110 140 140 160 160 24 33 36 44 44 53 63 47 52 66 76 76 96 96 14 20 19 25 25 30 40 22 22 33 33 33 44 54 - 0,7 0,8 1,9 3 3,4 5 6 Quick-release mounting WDL • Machining on the inside Type suitable for N mm O mm P mm R mm S mm U mm Weight kg WDL 1/12 WDL 1/20 WDL 2/25 WDL 3/32 WDL 3/40 WDL 4/40 WDL 4/50 RD1/RD1+IK/UD1 RD1/RD1+IK/UD1 RD2/RD2+IK/UD2 RD3/RD3+IK/UD3 RD3/RD3+IK/UD3 RD4/RD4+IK RD4/RD4+IK 100 100 130 165 165 190 190 24 33 36 44 44 53 63 47 52 66 76 76 96 96 14 20 19 25 25 30 40 22 22 33 33 43 44 54 16 16 20 25 25 30 30 0,8 0,9 2,1 3,4 3,4 5,8 6 art.no. 446605 0112 446605 0120 446605 0225 446605 0332 446605 0340 446605 0440 446605 0450 4136 art.no. 446635 0112 446635 0120 446635 0225 446635 0332 446635 0340 446635 0440 446635 0450 4136 40-110 40 5 GB.indd 40-110 31.01.13 12:02 Quick-release mounting WDPL • for boring bars Type suitable for N mm O mm P mm R mm S mm U mm Weight kg WDPL 1/12 WDPL 2/25 WDPL 3/32 WDPL 4/40 RD1/RD1+IK/UD1 RD2/RD2+IK/UD2 RD3/RD3+IK/UD3 RD4/RD4+IK 100 130 165 190 289 50 53 63 47 62 66 96 16 31 31 40 22 33 33 52 16 20 25 30 0,9 2,3 3,6 6,5 art.no. 446610 0112 446610 0225 446610 0332 446610 0440 4136 Quick-release mounting WB • for clamping sleeves Type suitable for N mm O mm P mm R mm S mm U mm Weight kg WB 1/30 WB 2/40 WB 3/40 WB 3/50 WB 4/60 RD1/RD1+IK/UD1 RD2/RD2+IK/UD2 RD3/RD3+IK/UD3 RD3/RD3+IK/UD3 RD4/RD4+IK 84 110 140 140 160 39 51 53 63 77 47 62 66 76 96 30 40 40 50 60 - - 0,8 1,8 2,7 3,5 6 art.no. 446620 0130 446620 0240 446620 0340 446620 0350 446620 0460 4136 Clamping sleeves morse taper suitable for External Ø mm Shank design interior WB 1/30 WB 1/30 WB 2/40, WB 3/40 WB 2/40, WB 3/40 WB 3/50 WB 3/50 WB 4/60 WB 4/60 30 30 40 40 50 50 60 60 MK 1 MK 2 MK 3 MK 4 MK 3 MK 4 MK 4 MK 5 Clamping art.no. 446625 0101 446625 0102 446625 0203 446625 0204 446625 0303 446625 0304 446625 0404 446625 0405 4136 Clamping sleeves cylindrical, slotted suitable for WB 1/30 WB 1/30 WB 1/30 WB 1/30 WB 1/30 WB 1/30 WB 1/30 WB 2/40, WB 3/40 WB 2/40, WB 3/40 WB 2/40, WB 3/40 WB 2/40, WB 3/40 External Ø mm Interior Ø mm 30 30 30 30 30 30 30 40 40 40 40 8 10 12 15 16 20 25 10 12 15 16 suitable for External Ø mm Interior Ø mm WB 2/40, WB 3/40 WB 2/40, WB 3/40 WB 2/40, WB 3/40 WB 3/50 WB 3/50 WB 3/50 WB 3/50 WB 4/60 WB 4/60 WB 4/60 40 40 40 50 50 50 50 60 60 60 20 25 32 20 25 32 40 25 32 40 art.no. 446626 0108 446626 0110 446626 0112 446626 0115 446626 0116 446626 0120 446626 0125 446626 0210 446626 0212 446626 0215 446626 0216 4136 art.no. 446626 0220 446626 0225 446626 0232 446626 0320 446626 0325 446626 0332 446626 0340 446626 0425 446626 0432 446626 0440 4136 Quick-release mounting WDR • External machining Type suitable for N mm O mm P mm R mm S mm U mm Weight kg WDR 1/12 WDR 1/20 WDR 2/25 WDR 3/32 WDR 3/40 WDR 4/40 WDR 4/50 RD1/RD1+IK/UD1 RD1/RD1+IK/UD1 RD2/RD2+IK/UD2 RD3/RD3+IK/UD3 RD3/RD3+IK/UD3 RD4/RD4+IK RD4/RD4+IK 100 100 130 165 165 190 190 24 33 36 44 44 53 63 47 52 66 76 76 96 96 14 20 19 25 25 30 40 22 22 33 33 43 44 54 16 16 20 25 25 30 30 0,8 0,9 2,1 3,4 3,4 5,8 6 art.no. 446630 0112 446630 0120 446630 0225 446630 0332 446630 0340 446630 0440 446630 0450 4136 Quick-release mounting WBW • Blank Type suitable for N mm O mm P mm Weight kg WBW 1/30 WBW 2/40 WBW 3/40 WBW 3/50 WBW 4/60 RD1/RD1+IK/UD1 RD2/RD2+IK/UD2 RD3/RD3+IK/UD3 RD3/RD3+IK/UD3 RD4/RD4+IK 84 110 140 140 160 39 51 53 63 77 47 62 66 76 96 0,8 1,8 2,7 3,5 6 All prices in euro, VAT excluded 40 5 GB.indd 40-111 art.no. 446650 0130 446650 0240 446650 0340 446650 0350 446650 0460 4136 Prices in bold print = delivery ex stock 40-111 31.01.13 12:02 Rotary tables • • • • • • Complete with MAC MINI iH control system Rotary tables with control unit for use at conventional milling machines and CNC machining centres Possible connection to CNC machining centres with free “M-function” also available as a version for use as direct fourth axis on request Spindle and worm gear hardened and ground, play re-adjustable stepless speed adjustment • Accessories: Manual, pneumatic and hydraulic chucks, tailstocks, thrust bearings, collet chucks and multi-clamping devices are available on request • All NC rotary tables with a separate Mac Mini iH have an absolute system • Installation of a 17-bit absolute encoder means the machine zero point no longer has to be approached after switching on the Mac Mini iH. The machine zero point can be approached manually. • Two-line LCD display • The complete set is shown on the LCD display. Further information can be requested, e.g. parameter data, error message, input and output data including a short description. • Optional hand wheel available • removable control element L D Clamping B H H1 Rotary table GTM-R40 • with Mac Mini iH control • suitable for vertical and horizontal use • Improved structural design for maximum torsional stiffness and accuracy • patented braking mechanism and revised piston design ensure extremely high clamping forces • No hydraulic supply necessary – pneumatic clamping circuit • Precision ± 2 sec. • Indexing accuracy ± 10 sec. model Clamping force N·m Rotational speed max. r/min GTM200-R40 GTM250-R40 GTM320-R40 820 1600 2800 42 33 25 Workpiece weight max. horizontal kg 200 250 350 Workpiece weight max. vertical kg 100 125 180 max. Ø mm L mm B mm H mm H1 mm D mm Weight kg 200 250 320 364 387 422 178 185 210 250 305 385 140 180 225 45 70 105 65 87 145 max. Ø mm L mm B mm H mm H1 mm D mm Weight kg 120 165 202 250 320 316 335 369 397 426 136 145 173 180 210 205 238 250 305 385 120 140 140 180 225 32 40 46 70 105 28 40 49 85 130 art.no. 448004 0200 448004 0250 448004 0320 4115 Rotary table MRM-R40 • with Mac Mini iH control • suitable for vertical and horizontal use • Casing made of high-quality grey cast iron, machined on all sides • Pneumatic disc clamping unit • Precision ± 2 sec. • Indexing accuracy ± 10 sec. model MRM120R40 MRM160R40 MRM200R40 MRM250R40 MRM320R40 Clamping force N·m Rotational speed max. r/min 150 310 350 600 1200 50 41,6 33,3 33,3 25 Workpiece weight max. horizontal kg 120 160 200 250 350 Workpiece weight max. vertical kg 60 80 100 125 180 art.no. 448003 0120 448003 0160 448003 0200 448003 0250 448003 0320 4115 40-112 40 5 GB.indd 40-112 31.01.13 12:02 Thrust bearings, clamped pneumatically • for rotary table MRM120 • also for MRM 160/200 (with base unit) • for MRM 250/320 and hydraulic clamping available on request model Point height mm Through-hole mm TSR 120 120 40 Clamping force pneumatic (0.6 MPa) N·m 100 Clamping force hydraulic (3.5 MPa) N·m 600 art.no. 448051 0120 4115 Manual tailstock Clamping • Supplied with slot nuts and fastening screws • with exchangeable centre MK3 model Point height mm Groove dimensions device mm TS160 TS200 TS250 TS320 120 140 180 225 18H7 18H7 18H7 18H7 art.no. 448050 0160 448050 0200 448050 0250 448050 0320 4115 Tailstock • Supplied with slot nuts and fastening screws Point height mm Groove dimensions device mm 80 100 125 160 200 250 14H7 14H7 14H7 18H7 18H7 18H7 All prices in euro, VAT excluded 40 5 GB.indd 40-113 art.no. 448052 0080 448052 0100 448052 0125 448052 0160 448052 0200 448052 0250 4166 Prices in bold print = delivery ex stock 40-113 31.01.13 12:02 Precision clamp • • • • • • • With quick adjustment highest accuracy made of alloyed tool steel, hardened and fine ground on all sides Simple clamping and releasing with hollow hexagon wrench Clamping jaw can be adjusted in steps, automatic engagement Pull-down eff ect Suitable for grinding, milling and engraving machines, jig boring machines, measuring and inspection tasks as well as for all production process which demand the highest clamping accuracy horizontal prism Jaw width mm Clamp width mm Jaw height mm Total height mm Total length mm Perpendicularity mm Parallelism mm 34 45 25 50 15 20 35 45 75 110 0,005 0,005 2 2 art.no. 463004 0030 463004 0045 4104 Clamping horizontal and vertical prism • (size 0120 only horizontal prism) Jaw width mm Clamp width mm Jaw height mm Total height mm Total length mm Perpendicularity mm Parallelism mm 70 90 120 80 120 150 30 40 40 62 80 90 160 210 280 0,005 0,005 0,005 2 2 2 art.no. 463006 0070 463006 0090 463006 0120 4104 Precision clamp • • • • • highest accuracy made of alloyed tool steel, hardened and fine ground on all sides Clamping and loosening via threaded spindle horizontal prism Suitable for grinding, milling and engraving machines, jig boring machines, measuring and inspection tasks as well as for all production process which demand the highest clamping accuracy Jaw width mm Clamp width mm Jaw height mm Total height mm Total length mm Perpendicularity mm Parallelism μm 60 73 88 55 100 125 25 30 40 50 67 80 110 210 250 0,005 0,005 0,005 0,002 0,002 0,002 art.no. 463021 0060 463021 0070 463021 0090 4104 Precision vices • • • • Pull-down fi xture One-piece vice bed and fixed jaw Angularity and parallelism 0.005 mm/100 mm, can be used on all sides alloyed tool steel, hardened and fine ground, hardness HRc 58-62 Jaw width mm Length mm Jaw opening mm Jaw height mm 50 63 73 88 100 140 175 190 235 285 65 85 100 125 125 25 32 35 40 45 art.no. 463007 1050 463007 0063 463007 0073 463007 0088 463007 0100 4152 Precision-grinding and checking vices • • • • • with spindle Made entirely of steel, precision ground on all sides, can be used on all four sides, hardness HRc58-62, Can be used at grinding machines, jig boring machines as well as other precision machinery Also for other measuring and inspection tasks Tolerance 0.005 mm Jaw width mm Length mm Jaw opening mm Jaw height mm 50 63 73 88 100 155 190 210 250 260 65 85 100 125 125 25 32 35 40 45 art.no. 463024 0050 463024 0063 463024 0073 463024 0088 463024 0100 4152 40-114 40 6 GB.indd 40-114 31.01.13 13:55 Precision angled vice SPS-2 • • • • • • • • Machining and checking surfaces and angular surfaces Angle adjustment in 2 axes via Vernier scale and precision set screw can be rotated horizontally through 360° can be swivelled through 2x60° Scale reading from vernier 3‘ Tool steel through-hardened, fully precision-ground Perpendicularity: 0.005/100 mm Parallelism: 0.01/300 mm Jaw width mm Clamp width mm Jaw height mm Length mm Height mm Weight kg 70 80 30 160 137 12 art.no. 459026 0070 4167 Parallel vice forged steel opening at the front hidden spindle Ground anvil and work top Hardened and milled jaws Sliding parts hardened and ground Hammer-finish paint blue Jaw width mm Clamping range mm Clamping depth mm Weight kg 100 125 150 140 150 200 75 80 120 7 11 17 art.no. 450115 0100 450115 0125 450115 0150 4142 Clamping • • • • • • • Parallel vice • • • • • • High-quality grey cast iron opens to the rear Trapezoidal thread spindle protected against dust Ground anvil Reversible steel jaws, 1 side grooved, 1 side smooth Hammer-finish paint blue (available in green on request) Jaw width mm Clamping range mm Clamping depth mm Weight kg 100 125 150 140 175 250 75 80 90 13 24 41 art.no. 450125 0100 450125 0125 450125 0150 4141 Magnetic vice jaw • • • • Compatible with all vice models with integrated permanent magnets Material: extruded aluminium Type N Clamping of rough to medium fine machined workpieces, grooves on the clamping surfaces guarantee optimum clamping of irregular workpieces • Type P Clamping of variously shaped workpieces, a 90° milled recess in the upper part of the jaw enables the easy horizontal clamping of flat workpieces, the jaws are equipped with a horizontal 120° prism and three vertical 120° prisms of various sizes for round and oval workpieces • Type F Clamping of fine machined workpieces, the clamping surfaces consist of fibres which are not deformed when clamping hot workpieces • further jaw widths from 75-180 mm as well as rubber and felt types available on request Jaw width mm 100 120 140 150 160 All prices in euro, VAT excluded 40 6 GB.indd 40-115 Type N, smooth pair art.no. 452001 0100 452001 0120 452001 0140 452001 0150 452001 0160 4140 Type P, prism pair art.no. 452003 0100 452003 0120 452003 0140 452003 0150 452003 0160 4140 Type F, fibre pair art.no. 452005 0100 452005 0120 452005 0140 452005 0150 452005 0160 4140 Type N Type P Type F Prices in bold print = delivery ex stock 40-115 31.01.13 13:55 UOV O Y • NE •N U V EA VO • NO • For parallel vices • with replaceable inserts • Made of different materials W •N Protective jaws for vices U • NU E Protective jaw holder Jaw width mm 100 125 135 150 art.no. 452010 0100 452010 0125 452010 0135 452010 0150 4140 Polyamide inserts Jaw width mm 100 125 135 150 art.no. 452011 0100 452011 0125 452011 0135 452011 0150 4140 Aluminium inserts Clamping Jaw width mm 100 125 135 150 art.no. 452012 0100 452012 0125 452012 0135 452012 0150 4140 Fibre inserts Jaw width mm 100 125 135 150 art.no. 452013 0100 452013 0125 452013 0135 452013 0150 4140 Polyamide inserts Jaw width art.no. 100 125 135 150 452015 0100 452015 0125 452015 0135 452015 0150 4140 Steel prism inserts, smooth Jaw width mm 100 125 135 150 art.no. 452016 0100 452016 0125 452016 0135 452016 0150 4140 „Key to steel“ pocket book Useful information on steel • Materials science, materials testing • „Key to steel“ extract • Steel identification systems, dimensions and units • Mathematics and geometry, tables • Abbreviations for standards designations / standardisation institutes • List of Werkstoff numbers in numerical order Description art.no. “Key to steel” pocket book, plastic cover, 200 pages. DIN A6 019900 1015 0111 40-116 40 6 GB.indd 40-116 31.01.13 13:56 Drilling vice • Clamping jaws with bearing surfaces for clamping flat workpieces • For round material, horizontal and vertical V-blocks integrated into the fixed jaw Jaw width mm Clamp width mm 80 100 120 150 65 90 110 150 art.no. 451540 0085 451540 0100 451540 0120 451540 0150 4150 Drilling vice Version with two additional, rectangular supporting surfaces clamping on three sides (base, right-hand und face) Clamping jaws with bearing surfaces for clamping flat workpieces For round material, horizontal and vertical V-blocks integrated into the fixed jaw Jaw width mm Clamp width mm 100 93 art.no. 451545 0100 4150 Clamping • • • • Drilling vice • • • • • • • • • • narrow design For quick and secure clamping, particularly during series machining of workpieces With guideway, base and side clamping device, also suitable for light milling jobs Single-handed operation – quick jaw adjustment and clamping with just one lever handle flat, robust design max. clamping force 10 kN positive locking wide clamping range Body made of special casting Supplied with guideway and fixing material Jaw width mm Clamp width mm max. clamp force kN L mm H mm H1 mm Weight kg 110 135 130 160 10 10 280 328 82 90 50 50 12,5 19 All prices in euro, VAT excluded 40 6 GB.indd 40-117 art.no. 451560 0110 451560 0135 4146 Prices in bold print = delivery ex stock 40-117 31.01.13 13:56 Workpiece stop • • • • adjustable in 5 axes for use at drilling and milling machines quick, flexible, robust With T-slot nuts 12 and 14 mm with M8 thread Designation art.no. Workpiece stop with T-slot nuts 12 and 14 mm 466597 0001 4139 Designation art.no. Clamping T-slot nut 12 mm T-slot nut 14 mm T-slot nut 16 mm T-slot nut 18 mm T-slot nut 22 mm 466594 0012 466594 0014 466594 0016 466594 0018 466594 0022 4139 Workpiece stop • • • • • • magnetic practical design with enormous holding force exact fixing of workpieces Short assembly times which reduces downtimes simple, but effective application small, space-saving design Dimensions mm art.no. 113 x 47 x 15 www.atorn.de 466600 0001 4139 High quality for great performance. Adjustable wrenches by ATORN: • innovative combination of materials • perfect feel • best resilience • exact adjustment This is but one example of ATORN‘s high-quality hand tools. 40-118 40 6 GB.indd 40-118 31.01.13 13:56 Exchangeable jaws • • • • • • suitable for every machine vice via individual positioning of the fixing bore holes Clamping force max. 40 kN Commercially available underlay bars can be used Secure installation of the underlay bars via magnets Easy to clean Prices per pair / incl. magnets Six magnets included in scope of delivery Grip jaw fine • reduced clamping depth (min. 1.5 mm) Length mm Height mm 124 124 159 159 40 45 50 55 art.no. 461004 0040 461004 0045 461004 0050 461004 0055 4166 Grip jaw coarse • reduced clamping depth (min. 3 mm) Height mm 124 159 159 1245 45 50 55 40 art.no. 461003 0045 461003 0050 461003 0055 461003 0040 4166 Clamping Length mm Pull-down jaw grip • reduced clamping depth (min. 8 mm) Length mm Height mm 124 124 159 159 40 45 50 55 art.no. 461002 0040 461002 0045 461002 0050 461002 0055 4166 Pull-down jaw smooth • reduced clamping depth (min. 6 mm) • optimum parallelism due to pull-down Height mm 124 124 159 159 40 45 50 55 art.no. 461001 0040 461001 0045 461001 0050 461001 0055 4166 •N UOV O •N Y Hardened tool steel Variable support height 3 and 5 mm For vice types ATORN MM-G Röhm RKG-M, RKD, RKE Allmatic Basic W • NO V U • • • • • • • NE Gripper jaws with support bar EA VO Length mm U • NU E Supplied with hexagon socket key Jaw width mm 125 All prices in euro, VAT excluded 40 6 GB.indd 40-119 art.no. 461020 0125 4166 Prices in bold print = delivery ex stock 40-119 31.01.13 13:57 Precision parallel underlays sets • • • • all surfaces ground plane parallel, square and in pairs Tolerance height ± 0.005 mm Hardness 58 ±2 HRC for height adjustment when clamping workpieces, particularly suitable for seating in machine vices, marking tables or machine tools • Supplied in wooden box Contents Length mm Width mm Height mm 8 pairs 8 pairs 9 pairs 9 pairs 120 160 100 160 8 8 4 4 12, 17, 22, 25, 28, 32, 36, 38 12, 17, 22, 25, 28, 32, 36, 38 10, 14, 18, 22, 26, 30, 34, 38, 42 10, 14, 18, 22, 26, 30, 34, 38, 42 art.no. 465002 1208 465002 1608 465002 1004 465002 1604 4153 UOV O Y Jaw width mm Contents per set 100 125 160 Height 20, 27, 29, 31, 32mm Height 15, 30, 35, 37, 39mm Height 22, 30, 37, 42, 47mm • EA VO V U Clamping •N •N Hardened tool steel Burnished Tolerance height ± 0.01 2.5mm with - thus enabling drill holes near to the vice jaw W NO • • • • • NE Parallel underlay sets, magnetic U • NU E art.no. 465006 0100 465006 0125 465006 0160 4155 Parallel underlays sets • • • • • • In wooden support aged steel, case-hardened and ground in pairs Tolerance height/width: ± 0.01 mm, machined plane parallel and angle correct the cross section is displayed on the ground front face for parallel holding of workpieces in machine vices, marking tables or machine tools for drilling, grinding, milling, planning, marking and measuring, especially suitable for holding machine vices, marking tables or machine tools Length mm Pair/set increasing at intervals of 1 mm 100 20 Pair, 2-24 125 24 Pair , 8-42 , (except 9 mm) 150 24 Pair , 8-42 , (except 9 mm) Cross section mm 2x 5 2x10 2x15 2x20 3x 6 ; 3x11 3x16 3x21 4x 7 4x12 ; 4x17 4x22 5x 8 5x13 5x18 ; 5x23 6x 9 6x14 6x19 6x24 8x11 8x16 8x21 8x26 8x31 8x36 ; 10x13 10x18 10x23 10x28 10x33 10x38 ; 12x15 12x20 12x25 12x30 12x35 12x40 ; 14x17 14x22 14x27 14x32 14x37 14x42 8x11 8x16 8x21 8x26 8x31 8x36 ; 10x13 10x18 10x23 10x28 10x33 10x38 ; 12x15 12x20 12x25 12x30 12x35 12x40 ; 14x17 14x22 14x27 14x32 14x37 14x42 art.no. 465005 0020 465005 0025 465005 0050 tin tection pro a 50 0- Sa Breath in -45 90 -48 90 g tus ara pp on page r ti ng gogg Sta S t ar on pag e ty fe les s ng ti Please protect your eyes, hearing and respiratory organs! or rotect rp S t ar Safety at the workplace Ea 4153 g on page 9 40-120 40 6 GB.indd 40-120 31.01.13 13:57 Precision machine vice Mechanical precision vice Accuracy to 0.02mm Base body made of hardened steel 60 HRc fixed jaw can be rotated 180°, equipped with a jaw step Supplied with stop, clamping jaws, slot nuts 16 x 16 mm and chuck key A mm B mm C mm D mm E mm F mm G mm L mm Weight kg 125 150 150 175 175 175 200 200 300 300 40 50 50 60 60 60 65 65 80 80 150 200 300 200 300 400 300 400 300 400 345 420 520 455 555 655 595 695 635 735 410 500 600 530 630 730 680 780 730 830 40 50 50 58 58 58 70 70 78 78 95 125 125 145 145 145 170 170 195 195 16 16 16 16 16 16 16 16 16 16 12,9 25,5 29 37 42 47 69 74 130 140 Indexable turning insert with graduation suitable for jaw width mm Angle precision 125 150 175 200 300 1° 1° 1° 1° 1° Groove dimensions device mm Groove dimensions machine mm 16 16 16 16 16 16 16 16 16 16 10 12 14 16 18 20 22 24 28 36 art.no. Slot nuts Prism jaw suitable for jaw width mm 125 150 175 200 300 Coordinate V-jaw suitable for jaw width mm 125 150 175 200 300 Clamping jaw extra high suitable for jaw width mm 125 150 175 200 300 Pull-down jaw suitable for jaw width mm 125 150 175 200 300 All prices in euro, VAT excluded 40 6 GB.indd 40-121 art.no. 460200 0125 460200 2150 460200 3150 460200 2175 460200 3175 460200 4175 460200 3200 460200 4200 460200 3300 460200 4300 4170 460222 0125 460222 0150 460222 0175 460222 0200 460222 0300 4171 Clamping • • • • • art.no. 460213 1610 460213 1612 460213 1614 460213 1616 460213 1618 460213 1620 460213 1622 460213 1624 460213 1628 460213 1636 4171 art.no. 460217 0125 460217 0150 460217 0175 460217 0200 460217 0300 4171 art.no. 460223 0125 460223 0150 460223 0175 460223 0200 460223 0300 4171 art.no. 460224 0125 460224 0150 460224 0175 460224 0200 460224 0300 4171 art.no. 460225 0125 460225 0150 460225 0175 460225 0200 460225 0300 4171 Prices in bold print = delivery ex stock 40-121 31.01.13 13:57 Precision machine vice • • • • • • • • • mechanical/mechanical or mechanical/hydraulic Base body and clamping jaw carrier made of high-quality ductile iron EN-GJS-700-2 Clamping precision for the same clamping pressure within 0.01 mm rough setting of the two clamping areas in a matter of seconds via bolts (clamping ranges with cover) Aligning on the work table via longitudinal or transverse slots (20H7) in the basic surface all wear parts, clamping jaws and guideways hardened and ground (60 HRc) Multiple vices of the same height are available with a pair consistency within 0.01 mm Spindle can be replaced with a pneumatic/hydraulic version Supplied with 1 pair of smooth jaws, 1 hand crank, without indexable turning insert Jaw width mm Clamping 125 160 200 Clamp force kN 40 50 80 Clamping range mm 0 - 205 0 - 305 0 - 375 A mm D mm E mm F mm L mm Weight kg 40 50 63 425 570 680 195 250 300 107 130 160 480 - 685 565 - 870 720 - 1095 26 51 94 mech./hydr. art.no. 458601 0125 458601 0160 458601 0200 4143 mech./mech. art.no. 458603 0125 458603 0160 458603 0200 4143 Indexable turning insert • Note: Angular accuracy is only guaranteed for purchases including the vice! Jaw width mm Indexable turning insert art.no. 125 160 200 458606 0125 458606 0160 458606 0200 4143 Precision machine vice • • • • • • • mechanical/hydraulical Base body made of steel Hardened and ground guideways Aligning on the work table via longitudinal or transverse slot 20 H7 Quick adjustment via bolts Clamping force adjustment allows quick pre-setting of clamping force Supplied with 1 set of smooth jaws, 4 clamping jaws and hand crank Vice Jaw width mm Clamp force kN L mm L1 mm h mm h1 mm S mm 90 125 25 40 553 681 370 470 99 112 53 70 150 220 art.no. 457100 0090 457100 0125 4146 Indexable turning insert Jaw width mm D1 mm b1 mm 90 125 242 280 14 16 art.no. 457101 0090 457101 0125 4146 40-122 40 6 GB.indd 40-122 31.01.13 13:58 NC compact clamp MM-G • • • • • • • • • mechanical/mechanical Base body made of spheroidal graphite iron clamping on base Pull-down jaw and other accessories available on request Stepped jaws, reversible, hardened and ground Long chucking slide assembly with transverse slot drive screw with pre-set clamping force Mounting thread M12 for workpiece stop Clamping surfaces for clamping claws Stable chip guard, prevents chips from entering inside the body Jaw width mm Clamp force kN L mm L1 mm L2 mm L3 mm L4 mm H mm H1 mm Clamping range mm Weight kg 125 160 40 60 463 618 400 530 56,5 64 112,5 130 240 200 100 115 40 50 0 - 312 0 - 451 41 79 Clamping Compact spanner • incl. stepped jaws and regulator art.no. 458800 0125 458800 0160 4146 Clamping jaw • with bolt and T-slot nut T-slot size mm Thread 12 14 16 18 20 22 M10 x 55 M12 x 55 M12 x 60 M16 x 60 M16 x 56 M16 x 65 art.no. 458805 1210 458805 1412 458805 1612 458805 1816 458805 2016 458805 2216 4146 Standard top jaws • Price per PU = 1 set Width mm Height mm 125 160 40 50 art.no. 458810 0125 458810 0160 4146 Stepped jaws • Price per PU = 1 set Width mm Height mm 125 160 40 50 art.no. 458811 0125 458811 0160 4146 Sliding jaw set for grip attachments • Price per PU = 1 set Width mm Height mm 125 20 art.no. 458814 0125 4146 Grip attachments art.no. 458815 0125 4146 All prices in euro, VAT excluded 40 6 GB.indd 40-123 Prices in bold print = delivery ex stock 40-123 31.01.13 13:58 NC high-pressure clamp HighLine • • • • • mechanical/mechanical a base body for two clamping systems Mechanical power booster (toggle mechanism) with pre-set clamping force (10KN; 20KN; 30KN; 40KN) Base body made of spheroidal graphite iron 60 Guideways and basic surface inductive hardened HL Series • Fixed and mobile jaws are hardened and precision-ground to HRC 52-55 • Telescopic cover prevents the ingress of dirt and swarf • incl. stepped jaws, hand crank, spindle chamber cove, 1 pair of fitting T-nuts with screws, 4 clamping jaws Jaw width mm Total length mm Height mm HL 100 HL 130 HL 160 101 131 161 406 516 581 75 95 105 Clamping range Clamp force mm kN 0 - 213 0 - 315 0 - 370 41 45 54 Weight kg Groove dimensions device mm 22 40 62 18 18 18 art.no. 458905 0100 458905 0130 458905 0160 4145 Clamping Type HLG Series • Pendulum jaw and fixed jaw for holding various exchangeable grip inserts • optimum clamping of round and irregularly shaped workpieces via pendulum jaws • Incl. pendulum jaws and fixed jaws, hand crank, spindle chamber cover, 1 pair of fitting T-nuts with screws, 4 clamps, without grip attachments Type HLG 100 HLG 130 HLG 160 Jaw width mm Total length mm Height mm Clamping range mm Clamp force kN Weight kg 160 190 220 406 516 581 75 95 105 0 - 220 0 - 320 0 - 380 41 45 54 18,5 33,5 51,2 Groove dimensions device mm 18 18 18 art.no. 458906 0100 458906 0130 458906 0160 4145 Stepped jaws set • included in the scope of delivery for the HL series for type Jaw width HL/HLG 100 HL/HLG 130 HL/HLG 160 100 130 160 for type Jaw width mm HL/HLG 100 HL/HLG 130 HL/HLG 160 100 130 160 art.no. 458910 0100 458910 0130 458910 0160 4145 Block jaw set art.no. 458920 0100 458920 0130 458920 0160 4145 40-124 40 6 GB.indd 40-124 31.01.13 13:58 Sliding jaw set • For holding grip attachments (not included) for type Jaw width mm HL/HLG 100 HL/HLG 130 HL/HLG160 160 190 220 art.no. 458930 0100 458930 0130 458930 0160 4145 Sliding jaw set with pendulum jaw • Included in the standard scope of delivery for the HLG series • For holding grip attachments (not included) for type Jaw width mm HL/HLG 100 HL/HLG 130 HL/HLG 160 160 190 220 art.no. 458940 0100 458940 0130 458940 0160 4145 Grip attachments • Prices per set of 4 units Smooth With cutting edges Smooth With cutting edges Smooth With cutting edges With clamping claw Smooth, with adjusting screw With cutting edges, with adjusting screw Smooth, soft Smooth, with adjusting screw With cutting edges, with adjusting screw Smooth, with height overlay With cutting edges, with height overlay All prices in euro, VAT excluded 40 6 GB.indd 40-125 Height mm 11 11 19 19 24 24 24 25 25 25 50 50 50 50 art.no. 458950 1101 458950 1102 458950 1901 458950 1902 458950 2401 458950 2402 458950 2403 458950 2501 458950 2502 458950 2503 458950 5001 458950 5002 458950 5003 458950 5004 4145 458950 1101 458950 1102 458950 2403 458950 1901 458950 1902 458950 2401 458950 2402 458950 2501 458950 2502 458950 2503 Clamping Type 458950 5001 458950 5002 458950 5003 458950 5004 Prices in bold print = delivery ex stock 40-125 31.01.13 13:58 Machine vice EuroLine • • • • • • • • • Type EL, mechanical-hydraulic dependable and cost-effective as standard with threaded holes on both sides in the fixed jaw for the workpiece stop exchangeable, hardened clamping jaws (1st side smooth, 2nd side grooved) Hardened and ground guideways Rapid coarse adjustment of the desired clamping range by means of socket pin Spindle and power transmission integrated and protected in the slide body trouble-free maintenance and cleaning: The slide body can be removed with a handle for tool and mould making, fixture construction, production • Supplied with standard reversible jaws smooth/grooved, hand crank, operating manual Clamp force kN Crank force N Clamp width S1 mm L max. mm Weight kg b mm c mm d mm f mm 100 125 160 160 25 40 50 50 50 75 95 95 205 225 309 509 464 526 684 884 18,5 31,5 58,5 75 34 45 54 54 13 15 18 18 80 100 120 120 380 430 550 750 Clamping Jaw width mm art.no. 457001 2100 457001 2125 457001 2160 457001 2161 4146 Machine vice NC • • • • • • • • • • • Type NC, mechanical-hydraulic versatile and flexible Longitudinal and transverse slots as standard for quick positioning Keyways and tapped holes on slide und fixed jaw for holding standard and special jaws for large clamping ranges Threaded holes on both sides for workpiece stops Clamping edge for clamping claws Hardened and ground guideways Rapid coarse adjustment of the desired clamping range by means of socket pin Resistant to deformation thanks to new bottom cross section and new fixed jaw Mounting hole layout for clamping jaws extra high For tool and mould making, fixture construction, production • Supplied with standard reversible jaws smooth/grooved, hand crank, operating manual • Version with integrated manometer available on request (cannot be retrofitted!) L max. S3 S2 d2 d1 S1 c* b1* u** b* w* 5 d f Jaw width mm Clamp force Crank force Crank radius kN N mm 100 125 160 25 40 50 50 75 95 80 100 125 Clamp width S1 mm 205 225 309 Clamp width S2 mm 330 363 503 Clamp width S3 mm 386 431 573 L mm b mm c mm d mm e mm d1 mm d2 mm u mm w mm Weight kg 464 526 684 34 45 54 13 15 18 80 100 120 78 82 95 56 69 72 28 35 37 45 58 70 40 53 65 18,5 31,5 58,5 art.no. 457020 0100 457020 0125 457020 0160 4146 Top stepped jaws for type NC • for extremely large clamping widths, * = tolerance ± 0.01 mm • including fastening screws • Unit prices Jaw width mm Height mm Clamping depth mm 100 125 160 16,5 19 22 5 5 5 for fixed jaw art.no. 457503 0100 457503 0125 457503 0160 4146 for slides art.no. 457504 0100 457504 0125 457504 0160 4146 40-126 40 6 GB.indd 40-126 31.01.13 13:59 Machine vice KNC • • • • Clamping • • • • Type KNC, mechanical-hydraulic for the highest demands Fully encapsulated spindle and force transmission, reliable protection against chips with stepped reversible jaws as standard, smooth rear side, with connection bore holes for almost all HILMA clamping jaw systems Rapid coarse adjustment of the desired clamping range by means of socket pin Locking device for purely mechanical clamping of sensitive workpieces (optional accessories) Solid steel design with inboard slide guide Cross groove 20 H7 for horizontal clamping Type Jaw width mm Clamp force kN Crank radius mm L mm Clamp width mm Clamp width S1 mm Weight kg Standard Standard Standard Customer-specific Customer-specific Customer-specific 100 125 160 100 125 160 25 40 50 25 40 50 80 106 125 80 106 125 300 440 540 300 440 540 230 354 436 230 354 436 140 240 300 140 240 300 17 35 72 17 35 72 art.no. 457080 0100 457080 0125 457080 0160 457080 1100 457080 1125 457080 1160 4146 Clamping jaws Description Illustration Stepped indexable jaw, fixed Stepped indexable jaw, mobile Finely stepped strip, standard Finely stepped strip, low Block jaw, hardened, fixed Block jaw, hardened, mobile Block jaw, soft, fixed Block jaw, soft, mobile Clamping jaw extra high, fixed Clamping jaw extra high, mobile Clamping jaw extra high, offset, fixed Clamping jaw extra high, offset, mobile Pendulum jaw SlimFlex jaw, fixed SlimFlex jaw, mobile SlimFlex insert, soft SlimFlex step insert SlimFlex prism insert 1 1 2 2 3 3 4 4 5 5 6 6 7 8 8 9 10 11 All prices in euro, VAT excluded 40 6 GB.indd 40-127 Jaw width 100 art.no. 457081 0010 457081 0011 457081 0020 457081 0021 457081 0030 457081 0031 457081 0040 457081 0041 457081 0050 457081 0051 457081 0060 457081 0061 457081 0080 457081 0081 457081 0082 457081 0083 457081 0084 4146 Jaw width 125 art.no. Jaw width 160 art.no. 457082 0010 457082 0011 457082 0020 457082 0021 457082 0030 457082 0031 457082 0040 457082 0041 457082 0050 457082 0051 457082 0060 457082 0061 457082 0070 457082 0080 457082 0081 457083 0010 457083 0011 457083 0020 457083 0021 457083 0030 457083 0031 457083 0040 457083 0041 4146 4146 457083 0070 457083 0080 457083 0081 Prices in bold print = delivery ex stock 40-127 31.01.13 13:59 Accessories and spare parts Angular drive for type EL, NC • for mechanical-hydraulic machine vices and clamping systems • Application when normal operation is hindered or not possible • also ideal for retrofitting Jaw width mm a mm Crank radius mm Wr. width mm 100 125 160 39 43 46 125 125 125 10 10 10 art.no. 458501 0100 458501 0125 458501 0160 4145 Precision workpiece stop for type EL, NC, KNC • Can be swivelled out of the way, with quick clamp • Adjustment in 2 levels Jaw width mm d mm Thread 100/125 160 95 124 M 12 M 20 art.no. 458515 1012 458515 1620 4145 Clamping Clamping jaws with screws for type EL, NC suitable for Screw Clamp height mm NC 100 NC 125/160 NC 160 M 12 X 45 DIN 912 M 12 X 45 DIN 912 M 16 X 50 DIN 912 24 27 27 art.no. 4 4 4 458520 1012 458520 1016 458520 1600 4145 Angular drive for type KNC • For changing the direction of the hand crank suitable for jaw width mm Wr. width mm 100 125 / 160 14 17 art.no. 457084 0100 457084 0125 4146 Clamping jaws with screws for type KNC suitable for jaw width mm Clamp height mm Screw 100 100 125 125 16 16 20 20 M12 x 30 M16 x 40 M12 x 35 M16 x 40 art.no. 4 1 4 1 457088 1210 457088 1610 457088 1212 457088 1216 4146 90,— 92,— est! n requ ble o Availa Q.I.S quick-change jaw system • • • • With hold-down effect, for type EL, NC, KNC Base jaws are screwed onto the fixed jaw and slide Changable jaws, held by two fixed magnets, can be used and replaced with a single action 40-128 40 6 GB.indd 40-128 31.01.13 14:00 Double clamping system DS Type DS, mechanically operated economic and cost-effective Multiple clamping of workpieces of the same or different sizes 3rd hand function Fully enclosed spindle chamber Linear guide that is free of play guarantees utmost precision can be mounted via the slides on the work table clamping force can be preselected via a torque wrench (optional) Tool und mould making, production and series production Supplied without jaws and without crank Caution: Spindle can only be used with assembled jaws! Jaw width mm Clamp force kN Lift mm e mm f mm f1 mm Wr. width mm t mm 100 125 125 25 40 40 44 44 44 70 82 82 420 430 510 22 25 25 14 17 17 24 27 27 Clamping • • • • • • • • • • • art.no. 457050 0420 457050 0430 457050 0510 4146 Clamping jaws Description Illustration Guide plate Stepped centre jaw Stepped centre jaw Stepped indexable jaw Stepped jaw, fixed Floating jaw for multiple clamps (construction length 430 mm) Floating jaw for multiple clamps (construction length 510 mm) Centre jaw soft, material C45 Indexable jaw, soft, material C45 1 2 3 4 5 6 6 7 8 457050 0420 All prices in euro, VAT excluded 40 6 GB.indd 40-129 Jaw width 100 mm art.no. 457061 0010 457061 0020 457061 0030 457061 0040 457061 0050 457061 0070 457061 0080 4146 457050 0430 Jaw width 125mm art.no. 457062 0010 457062 0020 457062 0030 457062 0040 457062 0050 457062 0060 457062 0061 457062 0070 457062 0080 4146 457050 0510 Prices in bold print = delivery ex stock 40-129 31.01.13 14:00 Multiple slide rails • quick and precise clamping of workpieces at vertical and horizontal machining centres, milling and grinding machines • Standard clamping device for clamping different workpieces • Wedge clamps of various sizes can be used • Clamping of various workpieces in confined spaces • Combination of multiple slide rails by means of connection system, optimum longitudinal adjustment to the work-table • Tombstones available on request • 60° toothed Particular advantages: • Solve numerous clamping tasks with just one clamping system • Can also be used on the Atorn Zero Point clamping systems • All components of the system are compatible • easy to install stop system • cost-effective clamping system Clamping Multiple slide rail sets • The clamping elements are mounted on the rail • Other combinations available on request Contents per set Dimensions mm 1x Slide rail, 2x fixed smooth jaws, 1x smooth wedge clamp 1x Slide rail, 2x fixed smooth jaws, 1x smooth wedge clamp 1x Slide rail, 3x fixed smooth jaws, 2x smooth wedge clamp 1x Slide rail, 3x fixed smooth jaws, 2x smooth wedge clamp 1x Slide rail, 3x fixed smooth jaws, 2x smooth wedge clamp 1x Slide rail, 3x fixed smooth jaws, 2x smooth wedge clamp 1x Slide rail, 3x fixed smooth jaws, 2x smooth wedge clamp 1x Slide rail, 3x fixed smooth jaws, 2x smooth wedge clamp 200 x 50 x 80 200 x 50 x 80 300 x 50 x 80 300 x 80 x 80 400 x 50 x 80 400 x 80 x 80 500 x 50 x 80 500 x 80 x 80 art.no. 464001 2050 464001 2080 464001 3050 464001 3080 464001 4050 464001 4080 464001 5050 464001 5080 4172 Multiple slide rails, individual L mm B mm H mm Number of holes 200 200 300 300 400 400 500 500 50 80 50 80 50 80 50 80 80 80 80 80 80 80 80 80 2 2 3 3 3 3 3 3 art.no. 464002 2050 464002 2080 464002 3050 464002 3080 464002 4050 464002 4080 464002 5050 464002 5080 4172 Fixed jaws including slot nut and bolt L mm B mm H mm Screw 22 32 42 30 40 50 42 57 72 22 22 22 42 42 42 42 42 42 15 15 15 22 22 22 29 29 29 M8 M8 M8 M12 M12 M12 M12 M12 M12 Smooth Grooved art.no. 464003 2215 464003 3215 464003 4215 464003 3022 464003 4022 464003 5022 464003 4229 464003 5729 464003 7229 4172 art.no. With claws art.no. 464004 2215 464004 3215 464004 4215 464004 3022 464004 4022 464004 5022 464004 4229 464004 5729 464004 7229 4172 464005 2215 464005 3022 464005 3215 464005 4022 464005 4215 464005 4229 464005 5022 464005 5729 464005 7229 4172 Grooved With allowance art.no. Wedge clamp including slot nut and bolt • 464008.... with allowance = approx. 4 mm per side 464006 3015 464006 4015 464006 5015 464006 4022 464006 5022 464006 6022 464006 5429 464006 6929 464006 8429 4172 art.no. 464007 3015 464007 4015 464007 5015 464007 4022 464007 5022 464007 6022 464007 5429 464007 6929 464007 8429 4172 464008 3015 464008 4015 464008 5015 464008 4022 464008 5022 464008 6022 464008 5429 464008 6929 464008 8429 4172 With claws art.no. 464009 3015 464009 4015 464009 5015 464009 4022 464009 5022 464009 6022 464009 5429 464009 6929 464009 8429 4172 l m ax . h 2 Smooth art.no. l m in. B h 1 M8 M8 M8 M12 M12 M12 M12 M12 M12 Clamp force kN 15 15 15 30 30 30 30 30 30 b2 Screw b1 l B l min. h1 h2 b1 b2 max. mm mm mm mm mm mm mm 30 27 31 15 4 22 4 40 27 31 15 4 32 4 50 27 31 15 4 42 4 40 39 45 22 7 30 5 50 39 45 22 7 40 5 60 39 45 22 7 50 5 54 48 58 29 11 42 6 69 48 58 29 11 57 6 84 48 58 29 11 72 6 40-130 40 6 GB.indd 40-130 31.01.13 14:00 Accessories • Prices per PU Description art.no. Adapter set Adjustable limit stop Fixed limit stop Clamping jaws Positioning socket 20 x 14 mm Positioning socket 20 x 18 mm 464010 0001 464010 0002 464010 0003 464010 0004 464010 0005 464010 0006 4172 464010 0002 464010 0005 464010 0003 464010 0004 464010 0001 Modular multiple clamping fixture mechanical clamping fixture with modular design Accuracy to 0.02mm Base body made of hardened steel HRC 60 fully equipped for clamping four workpieces, can be extended for up to 9 clamping positions, see table below • Clamping jaws are 1 mm thinner than the base body; therefore, lateral use of the clamp is possible • also available with stepped jaws, prismatic jaws available as accessories • Supplied with: Including four tool stops, clamping claws, slot nuts, alignment blocks, lifting screw and chuck key, one fixed and four variable clamping jaws Clamping • • • • Slide rail, width 50 mm A mm B mm C mm 300 400 500 600 50 50 50 50 50 50 50 50 A mm B mm C mm 400 500 600 700 75 75 75 75 75 75 75 75 Width mm Length mm Height mm 49 74 54/58 70/75 25 40 Width mm Length mm Height mm 49 74 38 50 25 40 Width mm Length mm Height mm 49 74 54/58 70/75 25 40 art.no. 460250 0300 460250 0400 460250 0500 460250 0600 4148 Slide rail, width 75 mm art.no. 460275 0400 460275 0500 460275 0600 460275 0700 4148 moving jaw - smooth art.no. 460280 0050 460280 0075 4148 fixed jaw art.no. 460281 0050 460281 0075 4148 moving jaw - grooved All prices in euro, VAT excluded 40 6 GB.indd 40-131 art.no. 460282 0050 460282 0075 4148 Prices in bold print = delivery ex stock 40-131 31.01.13 14:01 Clamping system 5AX100 and 3AX100 Clamping • High clamping force (up to 42KN) where it is required – due to integration of the feed rod directly below the work support! • no widening of the clamping jaws under load, no distortion of the work table • enables the highest cutting forces due to extreme rigidity • The low chucking depth of 8 mm enables 5-sided machining without any protruding edges • various clamping widths possible, only limited by the size of the work table, by simply moving the two jaws • clamps raw parts, machined parts, round and irregularly shaped parts • Positive clamping without knockout • 5 AX 100 can be set up on T-slot panels and tables, on breadboards and dedicated fixtures • Jaw width 100 mm • Supplied without fixing set and stop set 3AX, for groove clearance 63 - 126 model Clamping height mm Clamp force kN Clamping range mm Clamping depth mm 3AX100/100 3AX100/125 3AX100/150 100 125 150 5 - 22 5 - 22 5 - 22 22 - 236 22 - 236 22 - 236 8 8 8 art.no. 459100 0100 459100 0125 459100 0150 4167 5AX, for groove clearance 63 - 126 model Clamping height mm Clamp force kN Clamp width mm Clamping depth mm 5AX100/175 5AX100/200 5AX100/225 5AX100/250 175 200 225 250 5 - 42 5 - 42 5 - 42 5 - 42 22 - 236 22 - 236 22 - 236 22 - 236 8 8 8 8 art.no. 459100 0175 459100 0200 459100 0225 459100 0250 4167 3AX, hole matrix system • Supplied without fit bolts model for hole matrix mm Clamp force kN Clamping height mm Clamp width mm Clamping depth mm 3AX100/100 3AX100/100 3AX100/100 40 M12 50 M12 50 M16 10 10 10 100 100 100 22 - 236 22 - 236 22 - 236 8 8 8 art.no. 459101 4012 459101 5012 459101 5016 4167 5AX, hole matrix system • Supplied without fit bolts model for hole matrix mm Clamp force kN Clamping height mm Clamp width mm Clamping depth mm 5AX100/175 5AX100/175 5AX100/175 40 M12 50 M12 50 M16 17,5 17,5 17,5 175 175 175 22 - 236 22 - 236 22 - 236 8 8 8 art.no. 459102 4012 459102 5012 459102 5016 4167 40-132 40 6 GB.indd 40-132 31.01.13 14:01 Fixing sets for 3AX and 5AX, T-slot system • Price per PU for T-slot mm art.no. 14 mm, M12 18 mm, M12 459013 0008 459013 0009 4167 Support bars with 12 pins cup point D6 • Price per PU Height mm suitable for 105 180 3AX 100/100 5AX 100/175 art.no. 459007 0010 459007 0009 4167 Extension shafts • with union nut Length mm art.no. 60 120 240 480 459011 0001 459011 0002 459011 0003 459011 0004 4167 Clamping jaws Description 2 2 2 Clamping art.no. Pull-down clamping jaws Standard clamping jaw Unprocessed clamping jaws 459008 0003 459008 0001 459008 0002 4167 Pins Description art.no. 0.25 mm Flat Cup point D4 Cup point D6 459010 0002 459010 0001 459010 0004 459010 0005 4167 Round clamping head Description art.no. 4 Round clamping heads with clamping screws 459009 0001 4167 Stop set Description art.no. Complete 459004 0005 4167 Technical manual Cutting value recommendations and guideline operating values • Twist drills, machine taps, drilling tools with cutting inserts, circle cutters, counterbores, countersinks, reamers, core drilling tools • Circular saw blades, end milling cutters, thread mills, milling tools with indexable insert, disc milling cutter • Rotatable indexable insert with holder, turning tools for thread cutting, recessing tools, parting-off tools, plunge-cut tools, knurling tools • Shank designs, tool holders • Guideline values for grinding material • Materials, technical data, dimension units, fits, tolerances Description art.no. Cartoned, 180 pages, colour All prices in euro, VAT excluded 40 6 GB.indd 40-133 019900 1031 0111 Prices in bold print = delivery ex stock 40-133 31.01.13 14:02 5-axis compact spanner • • • • • • • Body made of ductile iron spheroidal graphite iron 600 Hardened and ground guideways Clamping force 40 kN at 110 Nm patented quick adjustment of the clamping width fully enclosed spindle secure holding forces due to re-tensioning spring package Supplied without crank and without torque wrench Base body including clamping jaws Width mm Height mm Clamp force kN Weight kg 250 126 100 40 23 art.no. 459500 0125 4172 Clamping Length mm Stepped jaws Jaw width mm Description Clamp width mm 125 125 Fixed Mobile 0 - 166 0 - 166 art.no. 459501 0001 459501 0002 4172 Multi-jaw • Supplied with 2 grip inserts and 2 support elements Jaw width mm Description Clamp width mm 160 160 Fixed Mobile 10 - 190 10 - 190 art.no. 459501 0003 459501 0004 4172 Pendulum jaws • Supplied with 2x hard metal grip insert Jaw width mm Clamp width mm 156 6 - 165 art.no. 459501 0005 4172 Screw-on jaws Jaw width mm Description Clamp width mm 60 125 Narrow wide 7 - 156 77 - 228 Jaw width mm Height mm Clamp width mm 125 125 35 15 5 - 70 75 - 160 art.no. 2 2 459501 0006 459501 0007 4172 2 2 459502 0015 459502 0035 4172 2 2 459503 0015 459503 0035 4172 Grip bars art.no. Clip-on support bars Jaw width mm Height mm 125 125 35 15 art.no. 40-134 40 6 GB.indd 40-134 31.01.13 14:02 Mechanical centric clamping vices MZE Centring accuracy 0.04 mm high clamping force compact design Maximum degree of freedom in 5- and multi-sided machining Robust steel design, base body, sliding jaws and spindle surface-hardened Specially for clamping and machining raw parts on multi-axis machining centres as a cost-effective centric clamping vice solution for use on palleting and/or automation systems Different clamping jaw variants Mounting hole layout on the underside or by means of clamping claws Supplied with: Supplied with 1 pair of hard stepped jaws with undercut, 1 operating key Centring pins, clamping jaws, workpiece stop as well as various adaptors for machining centres available on request Hub B B mm H mm H1 mm H2 mm Clamp width mm Clamp force kN Wr. width mm Weight kg 80 170 280 360 36 60 100 125 50 82 114 140 39 63 90 110 48 80 112 138 4 - 40 18 - 90 50 - 190 58 - 250 8 12,5 22,5 32,5 8 12 15 18 1 4 15 30 S W art.no. 459015 0036 459015 0060 459015 0100 459015 0125 4167 Clamping L mm H1 H Hub H2 • • • • • • • • • • • L Short clamping jaw, hardened • For positive clamping of workpieces during coarse chip removal • Undercut 15° (dovetail), maximum holding force on the workpiece Jaw width mm Clamping depth mm 36 60 100 125 4 4 4 4 art.no. 459016 0036 459016 0060 459016 0100 459016 0125 4167 Grip clamping jaws, hardened and coated • For increasing the holding forces on raw workpiece parts by form closure during the clamping operation Jaw width mm Clamping depth mm 36 60 100 125 4 4 4 4 art.no. 459017 0036 459017 0060 459017 0100 459017 0125 4167 Top jaws, hardened and ground • Raised clamping position, allows the use of short tools, especially for small workpieces • For holding all standard clamping jaws as well as home-made jaws Jaw width mm H1 mm Clamp width mm 60 100 125 20 28 40 7 - 62 7 - 146 7 - 195 art.no. 459019 0060 459019 0100 459019 0125 4167 Base • for reducing the Z movement of the machine spindle or enables the collision-free usage of short tools • Supplied with 2 centring pins and fastening screws for the centric clamping vice Jaw width mm L mm B mm H mm 60 100 170 280 160 160 78 78 art.no. 459018 0060 459018 0100 4167 Fixing material • For attaching the MZE and MZS centric clamping vices to the work table, T-slot dimension 14 mm • 2 centring pins d14mm, 4 clamping jaws, 4 bolts M12, 4 T-slot nuts 14 mm suitable for jaw width mm 60 100 125 All prices in euro, VAT excluded 40 6 GB.indd 40-135 art.no. 459025 0060 459025 0100 459025 0125 4167 Prices in bold print = delivery ex stock 40-135 31.01.13 14:03 Centring clamp System BEST Clamping • • • • • • • • • • modular system: all clamping jaws are compatible and can be quickly exchanged Clamping jaws quick-release system Low interfering contours, resulting in maximum flexibility on multi-axis machining centres Can be combined with zero point clamping systems Clamping jaws can be easily adapted to workpieces Customized products for individual solutions and special jaws available on request ground threaded spindle Base body surfaces nitrided Precision 0.005 mm Special clamping fixtures, design and production of complete clamping fixtures available on request BSM • Centring accuracy ±0.01 mm (in conjunction with ground jaws) Type L mm B mm H mm b1 mm Clamp force kN Clamp width mm Weight kg BSM 140 BSM 180 BSM 250 140 180 250 100 120 130 70 82 82 Ø25 Ø25 Ø25 52 60 100 0 - 100 0 - 160 0 - 220 5,6 10,9 19,0 art.no. 459300 0140 459300 0180 459300 0250 4136 BSMG • enclosed base body, advantage: greatest possible process safety for automated production • Centring accuracy ±0.01 mm (in conjunction with ground jaws) Type L mm B mm H mm b1 mm Clamp force kN Clamp width mm Weight kg BSMG 140 BSMG 180 BSMG 250 140 180 250 80 80 80 97 97 115 Ø25 Ø25 Ø25 40 40 90 0 - 130 0 - 170 0 - 240 10 13 23 art.no. 459301 0140 459301 0180 459301 0250 4136 Clamping jaws • further jaws for various applications available on request, e.g. prism jaws for round parts, reversible top stepped jaws for parts with grip, jaw blanks made of steel, aluminium, coated jaws to stop the workpiece slipping • Price per set = 2 pieces Description art.no. Grip jaws with Kongrip inserts Pendulum jaws (1 fixed jaw, 1 pendulum jaw) Embossing jaws with tips Stepped jaws Soft jaws 459310 0001 459310 0002 459310 0006 459310 0004 459310 0001 459310 0003 4136 459310 0002 459310 0004 459310 0003 459310 0006 40-136 40 6 GB.indd 40-136 31.01.13 14:04 Mechanical zero-point clamping system Realpoint • • • • • • • • • • • • • modular system: All components are compatible and can be quickly exchanged Extreme changing precision ± 0.005 mm extremely flat design, only 27 mm high case-hardened, ground surface just one size of pull studs for all models With side faces for clamps for attachment on the work table Pallets indexable by 90° The palette is connected to the base plate by tightening a clamping screw Stud distance in Realpoint 52 mm and 96 mm, thus compatible with existing systems Arranging the angular base plates next to one another turns the work table into a grid table Pallets offering customized attachment for your fixture or existing clamping tools perfect for 5-axis machining centres, NC rotary tables or milling-turning centres Retention forces of 50 kN for tightening the clamping screw to 50 Nm Pallets • for adapting clamping elements or fixtures to the base plate • Supplied with pull studs and aligning bolts B mm Ø mm H mm Alignment bolt Ø mm 116 156 - 150 196 - 157 186 27 27 27 27 16 20 16 20 art.no. 459351 0150 459351 0196 459351 0157 459351 0186 4136 Clamping L mm Base plates • Supplied with clamping screw L mm B mm H mm Ø mm for alignment pin Ø mm 116 156 - 150 196 - 27 27 27 27 157 186 16 20 16 20 art.no. 459350 0150 459350 0196 459350 0157 459350 0186 4136 Bolts • Spare Description art.no. Realpoint pull studs Realpoint aligning bolts Ø16 Realpoint aligning bolts Ø20 www.atorn.de 459360 0001 459360 0016 459360 0020 4136 High quality for great performance. Multiple clamps by ATORN: • high-strength materials • quick and exact clamping of multiple workpieces • highest clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 6 GB.indd 40-137 Prices in bold print = delivery ex stock 40-137 31.01.13 14:04 Technology to get excited about The new ATORN zero-point clamping system fares well in any comparison Starting from page XX-X Clamping Experience the ATORN zero-point clamping system, which presents the advantages of its innovative and trend-setting characteristics in use. Advantages that lift the ATORN zero-point clamping system well above the competition Starting from • Use of different clamping fittings for maximum positioning precision: page XX-X • Zero-point fitting: Positions at the absolute zero reference point • Strut fitting: Fixes the remaining free axis in place • Undersize fitting: Is used exclusively for clamping and restraint • Two ways of setting different zero points • Classic: The zero point is defined via the zero point fitting in combination with the strut fitting • Based on temperature effects: The zero point is defined via the centre axis by solely using strut fittings Starting from page XX-X • System requires no maintenance • Completely sealed system made of stainless steel to eliminate the need to maintenance when working • Advantages in use • Absolute simplicity in use thanks to the large catchment tolerance and the non-jamming feed-in facility • Process safety thanks to advanced technology Starting from • The characteristics of the 'three-cycle principle, form fit and a large ball diameter' further enhance the page XX-X process safety. These characteristics optimally distribute the force, losing no effect in the process Starting from page XX-X Advantages in use Large catchment tolerance Starting from page XX-X For the purpose of retracting a pallet into the clamping module, a pre-positioning of 6.5 mm or 12 mm is sufficient. Starting from page XX-X Non-jamming Starting from page XX-X Non-jamming extension and retraction thanks to the ideal form of the clamp fitting 40-138 40 6 GB.indd 40-138 31.01.13 14:05 Advantages in the technology Large retention, catchment and sealing forces Size K 10.2 K 20 Retention force (kN) Catchment/sealing force (kN) hydr. 25 10 55 20 Three-cycle principle Force is distributed by way of a three-cycle principle. This avoids exert shear loads on the balls. Form fit The balls are encompassed from three sides in a form-fit fashion. The forces are exerted evenly over the balls and are optimally spread out. Clamping Advantages in maintenance Rust-free – Robust – Suitable for industrial use Large ball diameter High-alloy, hardened tool steel. – This prevents corrosion. Robust, suitable for industrial use and with a long service life. No ball cage Better distribution of forces thanks to larger ball diameter. The balls are placed freely in the ball duct and continuously reposition themselves. As the balls are not in a cage, it is a quite simple process to blow out dirt using air. Safety system The system is absolutely process-safe. The clamping module can be opened at any time. All prices in euro, VAT excluded 40 6 GB.indd 40-139 Prices in bold print = delivery ex stock 40-139 31.01.13 14:05 Installation clamping module, K10.2 • • • • Hydraulic unlocking Hardened cover and piston Precision < 0.005 mm Application: Zero-point clamping system for optimising tooling times when clamping, for chipping and nonchipping machining in all areas, as well as in the food, pharmaceutical and chemical industries. • Notes: The installation clamping modules boast high holding, pull-in and locking forces despite their small dimensions. Hydraulic pressure is only required for releasing (min. 50 bar/max. 60 bar). The modules are mechanically locked when tensioned. Of benefit in this case is the lack of interfering lines and any risk of leaks. • Available on request: - installation drawings - automation solutions - also available as an individual flange version LK mm M mm K mm T mm Weight kg 25 10 112 22 50 30 8 77 M6 - 22 0,6 459051 1010 25 10 112 22 50 30 8 77 M6 8 22 0,6 459051 2010 4167 art.no. • HA mm UOV O V EA VO H mm Clamping D1 mm •N Y DN mm U D mm W NO Without indexing With indexing Entrance/sealing force kN •N model Retention force N • NE K10.2 with and without indexing U • NU E Multiple-place clamping stations K10.2 • • • • • Version Hydraulic unlocking Precision < 0.005 mm Steel, unhardened The clamping systems are equipped with fastening holes (for common table slot sizes 63, 100 and 125 mm) and positioning aids. The clamping stations are prepared for immediate operation. Connections are already screwed. • The clamping station with blow-out has 2 connections: 1 x hydr. opening, 1 x pneum. Blow-out • Installation drawings, further sizes as well as customised clamping stations for your machine available on request. • Advantage: • Low overall height of just of 36 mm Double clamping station • For the common table slot sizes 63, 100 and 125 mm Entrance/sealing force kN Retention force N Weight kg 2 x 10 2 x 25 14 art.no. 459071 1002 4167 Quadruble clamping station • For the common table slot sizes 63, 100 and 125 mm Entrance/sealing force kN Retention force N Weight kg 4 x 10 4 x 25 30 art.no. 459073 1002 4167 40-140 40 6 GB.indd 40-140 31.01.13 14:05 6-place clamping station • For the common table slot sizes 63, 100 and 125 mm Entrance/sealing force kN Retention force N Weight kg 6 x 10 6 x 25 46 art.no. Clamping 459075 1002 4167 8-place clamping station • For the common table slot sizes 63, 100 and 125 mm Entrance/sealing force kN Retention force N Weight kg 8 x 10 8 x 25 63 art.no. W •N Y U EA VO • NO V 459073 1004 UOV O •N • NE 459076 1002 4167 U • NU E 459073 1003 Quadruble clamping station • For the table slot sizes 63 and 80mm • e.g. for DMG - DMU 50 EVO / Mazak Variax 500 for type Entrance/sealing force kN Retention force N Weight kg e.g. Mazak Variax 500 e.g. DMG/DMU 50 EVO 4 x 10 4 x 10 4 x 25 4 x 25 38 37 All prices in euro, VAT excluded 40 6 GB.indd 40-141 art.no. 459073 1004 459073 1003 4167 Prices in bold print = delivery ex stock 40-141 31.01.13 14:05 W •N U EA VO • NO V U • NU E 459075 1005 for type Entrance/sealing force kN Retention force N Weight kg e.g. Mazak Variax 630 e.g. DMG/DMU 50 e.g. DMG/DMU 70 EVO 6 x 10 6 x 10 6 x 10 6 x 25 6 x 25 6 x 25 62 62 62 art.no. 459075 1004 459075 1003 459075 1005 4167 •N UOV O •N W Y • NO U V EA VO 6-place clamping station • For the table slot sizes 63 and 100mm • e.g. for DMG - DMU 50 / DMG - DMU 70 EVO / Mazak Variax 630 • NE Clamping UOV O Y • NE 459075 1004 •N 459075 1003 U • NU E 6-place clamping station • For table groove size 100 • e.g for 12-place clamping cube Entrance/sealing force kN Retention force N Weight kg 6 x 10 6 x 25 55 art.no. 459075 1006 4167 40-142 40 6 GB.indd 40-142 31.01.13 14:05 Version: Hydraulic clamping bracket for optimising tooling times when clamping on K10.2 clamping stations. Clamping fitting mounted on the underside. The quick-fit plug is pre-fitted and the integrated blow-out function can be connected according to specific needs. • U V EA VO • • • • UOV O Y Hydraulic unlocking Pneumatic blow-out Steel, unhardened Precision < 0.005 mm •N NO • • • • W •N • NE Clamping brackets K10.2 U • NU E Entrance/sealing force kN Retention force N S mm Weight kg 10 10 10 25 25 25 150 200 240 32 38 42 Clamping Single clamping bracket • With quadruple indexing • 2 clamping fittings fitted on the underside with a pitch of 200 mm art.no. 459081 2150 459081 2200 459081 2240 4167 Single clamping bracket • With quadruple indexing • 4 clamping fittings fitted on the underside with a pitch of 200 mm Entrance/sealing force kN Retention force N S mm Weight kg 10 10 10 25 25 25 150 200 240 45 50 54 art.no. 459081 4150 459081 4200 459081 4240 4167 Dual clamping bracket fitted on the underside with a pitch of 200 mm • 2 clamping fittings fitted on the underside with a pitch of 200 mm Entrance/sealing force kN Retention force N S mm Weight kg 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10 2 x 25 2 x 25 2 x 25 2 x 25 2 x 25 70 100 120 160 200 18 26 31 42 54 All prices in euro, VAT excluded 40 6 GB.indd 40-143 art.no. 459080 2070 459080 2100 459080 2120 459080 2160 459080 2200 4167 Prices in bold print = delivery ex stock 40-143 31.01.13 14:05 Dual clamping bracket fitted on the underside with a pitch of 200 mm • 4 clamping fittings fitted on the underside with a pitch of 200 mm Retention force N S mm Weight kg 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10 2 x 25 2 x 25 2 x 25 2 x 25 2 x 25 110 140 160 200 240 45 53 58 69 81 art.no. 459080 4110 459080 4140 459080 4160 459080 4200 459080 4240 4167 Clamping Entrance/sealing force kN 2 clamping fittings fitted on the underside with a pitch of 115mm • 2 clamping fittings fitted on the underside with a pitch of 200 mm Entrance/sealing force kN Retention force N S mm Weight kg 2 x 10 2 x 10 2 x 25 2 x 25 150 180 31 37 art.no. 459082 1151 459082 1152 4167 2 clamping fittings fitted on the underside with a pitch of 115mm • 4 clamping fittings fitted on the underside with a pitch of 200 mm Entrance/sealing force kN Retention force N S mm Weight kg 2 x 10 2 x 10 2 x 25 2 x 25 190 220 57 63 art.no. 459084 1151 459084 1152 4167 Aluminium angle clamping bracket • 2 clamping fittings fitted on the underside with a pitch of 200 mm Entrance/sealing force kN Retention force N Weight kg 2 x 10 2 x 25 31 art.no. 459085 0001 4167 40-144 40 6 GB.indd 40-144 31.01.13 14:06 Version: Hydraulic clamping cube for optimising tooling times when clamping on 6-place clamping station no. 459075 1006 Fixed in place using the clamping fitting on the underside. The pitch of the clamping modules is 200 mm. The quick-fit plug is pre-fitted and the integrated blow-out function can be connected according to specific needs. • Entrance/sealing force kN Retention force N Weight kg 12 x 10 12 x 25 210 EA U • NU E Clamping U V VO • • • • • • UOV O Y Hydraulic unlocking Pneumatic blow-out Steel, unhardened Precision < 0.005 mm •N NO • • • • W •N • NE 12-place clamping cube art.no. 459085 0002 4167 Installation clamping module K20 Hydraulic unlocking Hardened cover and piston Precision < 0.005 mm Application: Zero-point clamping system for optimising tooling times when clamping, for chipping and non-chipping machining in all areas, as well as in the food, pharmaceutical and chemical industries. • Notes: The installation clamping modules boast high holding, pull-in and locking forces despite their small dimensions. Hydraulic pressure is only required for releasing (min. 50 bar/max. 60 bar). The modules are mechanically locked when tensioned. Of benefit in this case is the lack of interfering lines and any risk of leaks. • Available on request: - installation drawings - automation solutions - also available as an individual flange version W •N UOV O •N Y • NE • • • • U EA VO • NO V U • NU E K20 with and without indexing model Retention force N Entrance/sealing force kN D mm DN mm D1 mm H mm HA mm LK mm M mm 55 20 112 32 78 44 10 88 55 20 112 32 78 44 10 88 Without indexing With indexing All prices in euro, VAT excluded 40 6 GB.indd 40-145 K mm T mm Weight kg M6 - 34 1,4 459051 0020 M6 8 34 1,4 459051 1020 4167 art.no. Prices in bold print = delivery ex stock 40-145 31.01.13 14:06 Multiple-place clamping stations K20 • • • • • • • Version Hydraulic unlocking Precision < 0.005 mm Steel, unhardened Attachment holes can be provided in the base plate in accordance with your specifications on request The clamping station has 1 connection: 1 x hydr. opening, Installation drawings, further sizes as well as customised clamping stations for your machine available on request. • Advantage: Low overall height of just of 46 mm Double clamping station Entrance/sealing force kN B mm HA mm K mm L mm L1 mm N mm R mm S mm SM mm Weight kg 396 10 19 47 180 20 G1/4 46 100 21,9 B mm HA mm K mm L mm L1 mm N mm R mm S mm SM mm Weight kg 396 10 19 53 180 20 G1/4 46 200 44 B mm HA mm K mm L mm L1 mm N mm R mm S mm SM mm Weight kg 596 10 20 50 200 20 G1/4 46 200 75 art.no. 459071 2002 4167 Clamping 2 x 20 Retention A force mm N 2 x 55 196 Quadruble clamping station Entrance/sealing force kN 4 x 20 Retention A force mm N 4 x 55 396 art.no. 459073 2002 4167 6-place clamping station Entrance/sealing force kN 6 x 20 Retention A force mm N 6 x 55 396 art.no. 459075 2002 4167 40-146 40 6 GB.indd 40-146 31.01.13 14:06 •N U EA VO • NO V • Note: It is possible to provide attachment holes in the interchangeable pallet on request. Other dimensions, pitches and numbers of clamping fittings are available on request. UOV O Y • High-strength aluminium W •N • NE Interchangeable pallets for K10.2 and K20 U • NU E 459070 2002 Clamping 459070 1002 459070 2004 459070 1004 459070 1006 459070 2006 459070 1008 for type A mm B mm L mm R S mm SM mm Weight kg K10.2 K10.2 K10.2 K10.2 K20 K20 K20 166 366 366 366 196 396 396 396 366 566 770 396 396 596 120 200 200 200 120 200 200 M12 M12 M12 M12 M12 M12 M12 28 28 28 28 38 38 38 200 200 200 200 200 200 200 6 10 16 22 6 16 25 All prices in euro, VAT excluded 40 6 GB.indd 40-147 art.no. 459070 1002 459070 1004 459070 1006 459070 1008 459070 2002 459070 2004 459070 2006 4167 Prices in bold print = delivery ex stock 40-147 31.01.13 14:06 Clamping fitting and catch screws Clamping nipple • Hardened, for hydraulic clamping modules Type DN mm D1 mm D2 mm H mm H1 mm M mm T mm Zero point adapter K10.2 Strut nipple K10.2 Undersize nipple K10.2 Protective nipple K10.2 Zero point adapter K20 Strut nipple K20 Undersize nipple K20 Protective nipple K20 22,0 22,0 21,8 21,8 32,0 32,0 31,8 31,8 15 15 15 25 25 25 - 8 8 8 12 12 12 - 19 19 19 28 28 28 - 16 16 16 23 23 23 - M8 M8 3 3 3 5 5 5 - art.no. 459061 1001 459061 1002 459061 1003 459061 1004 459061 2001 459061 2002 459061 2003 459061 2004 4167 for type M mm L mm L1 mm K10.2 K20 M8 M12 37 54 6 9 art.no. 459062 1001 459062 2001 4167 •N UOV O Y • Use: The air hydraulic pump is used to open hydraulic clamping modules or hydraulic clamping stations. W •N • NE Air hydraulic pump U V EA VO • NO Clamping Captivating nipple screws • Strength class 10.9 • Other lengths and materials (e.g. stainless steel) available on request U • NU E • Design: Compact, compressed air-operated hydraulic pump for single-acting circuits. The pump is fitted with an integrated safety valve that regulates the outgoing hydraulic pressure. The safety valve is set during production to a maximum operating pressure of 60 bar. The expansion body in the oil tank enables the pump to be used horizontally and vertically. Connecting thread, air: G1/4 Connecting thread, oil: G1/4 • Note: The use of cleansed and lubricated compressed air is recommended for the operation of the pump. 1.Air intake, 2.Hydraulic outlet Air pressure max. bar Usable oil vol. cm³ Transport vol. max. cm³/min Weight kg 4 6 1000 750 5,9 art.no. 459078 0001 4167 •N UOV O Y Accessories W •N • NE Air pressure min. bar U EA VO • NO V U • NU E 459078 0002 459078 0002 Description Protective cap High pressure hose 2m Pipe screw joint G1/4” Quick coupling – socket Quick coupling – plug Testing pressure bar Operating pressure bar NW 750 - 375 - 6 6 459078 0005 Nominal aperture l/min Wr. width mm 12 12 19 22 22 459078 0004 459078 0003 art.no. 459078 0006 459078 0002 459078 0003 459078 0005 459078 0004 4167 459078 0006 40-148 40 6 GB.indd 40-148 31.01.13 14:06 Vacuum clamping plate • also ideal for clamping non-magnetic workpieces • can be used with compressed air in combination with the integrated venturi nozzle and with an external vacuum pump • Cost saving due to use of the venturi nozzle • less compressed air consumption, thus reduced operating costs • Vacuum plates can be combined with one another • high holding forces • High friction coefficient, enables secure clamping of unmachined workpiece surfaces • Seal cords help to compensate minor surface irregularities at the workpiece. • Operation only with dry, filtered and oil-free compressed air! • • Supplied with integrated venturi nozzle, silencer, vacuum meter, shut-off valve, 6 eccentric stops, 2 m pneumatic hose, plug nipple for compressed air connection, 10 m seal cord Ø 4.5 mm Vacuum clamping plate L mm B mm H mm R mm Weight kg 300 300 400 400 200 400 400 600 40 40 40 40 25 25 25 25 5,5 12 16 23 L mm B mm H mm R mm Weight g 300 400 400 400 4 4 25 25 275 0,78 art.no. 473080 3020 473080 3040 473080 4040 473080 4060 4173 Clamping Rubber adaptor mat art.no. 473081 4040 473081 3040 4173 Aluminium adapter plate L mm B mm H mm R mm Weight g 300 400 400 400 4 4 25 25 275 0,78 art.no. 473082 4040 473082 3040 4173 Rope seal Ø mm Length m 4,5 ±0,45 10.000 473084 0009 473084 0007 art.no. 473083 0004 4173 473084 0012 473084 0015 Accessories Description art.no. Positioning pin M4 x 12 Off-centre limit stop Ø 30 mm with countersink screw Pneumatic hose Ø 6 mm, length 10 m Clamping jaws for clamping screws M12, M14, M16 All prices in euro, VAT excluded 40 6 GB.indd 40-149 473084 0012 473084 0009 473084 0015 473084 0007 4157 Prices in bold print = delivery ex stock 40-149 31.01.13 14:07 Eccentric anchor clamps • • • • • • • For fixture plates Eccentric head ensures the clamping motion and the clamping force (up to 27 kN) The hexagonal brass disc acts as a clamp every workpiece shape can be clamped with positioning pins and one or two clamping screws low height enables easy machining of the workpiece surface attention does not have to be paid to the position of the clamping jaws for CNC programming space saving multiple clamping due to low height It is so easy and cost-effective to clamp variously shaped parts: Clamping Eccentric anchor clamps Clamp force kN Interior hexagon mm Thread Thread length mm Wr. width mm Wr. width height mm Eccentric travel mm 0,9 3,4 3,6 9 18 27 3,63 3 4 5 7 8 12 5 M4 x 0.7 M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 M16 x 2.0 M8 x 1.25 10 12 12 16 20 30 16 8 16 20 20 25 30 20 2,8 4,8 4,8 6,4 9,5 12,7 6,4 0,8 1,3 1 1,6 2 2,5 1 art.no. 475001 0003 475001 0004 475001 0005 475001 0007 475001 0008 475001 0012 475001 0015 4156 Spare screws Thread art.no. M4 M6 M8 V2A M8 M10 M12 M16 475003 0004 475003 0006 475003 0080 475003 0008 475003 0010 475003 0012 475003 0016 4156 Spare hexagon washers Thread art.no. M4 M6 M8 V2A M8 M10 M12 M16 475005 0004 475005 0006 475005 0080 475005 0008 475005 0010 475005 0012 475005 0016 4156 Fastening disc • Suitable for clamping blanks and castings as well as untreated surfaces • made of case-hardened steel • a PU contains fastening discs and eccentric screws Screw Height mm Ø mm M10 M12 M16 6,4 10 13,4 20,6 25,4 30,2 art.no. 475007 0010 475007 0012 475007 0016 4156 40-150 40 7 GB.indd 40-150 31.01.13 14:59 Eccentric clamping screws • for T-slots • Connection of the normal clamping elements with eccentric bolt (with brass-hexagon or fastening disc) to a slot nut enables cost-effective workpiece clamping on work tables or clamping plates with T-slots. • A bolt fixes the T-slot nut in the T-slot • Low height, flat parts can also be machined at the surface • Rapid adjustment to various workpiece sizes and any formed parts, no rectangular lateral surfaces required • Clamping force of up to 27kN • Supplied with brass disc and slot nut Clamp force kN Interior hexagon mm Thread Thread length mm Wr. width mm 3,4 3,4 3,6 9 18 18 27 27 4 4 5 7 8 8 12 12 M6x1 M6x1 M 8 x 1.25 M10 x 1.5 M12 x 1.75 M12 x 1.75 M16 x 2 M16 x 2 12 12 16 20 25 25 30 30 16 16 21 21 25 25 30 30 Wr. width height Eccentric travel mm mm 4,8 4,8 4,8 6,4 9,5 9,5 12,7 12,7 for T-slot mm 1 1 1 1,6 2 2 2,5 2,5 8 10 12 14 16 18 20 22 art.no. 475012 0408 475012 0410 475012 0512 475012 0714 475012 0816 475012 0818 475012 1220 475012 1222 4156 T-slot size mm Clamping Kit • 6 x eccentric clamping screw (with brass discs) • 4 x slot nut • 2 x socket head wrench art.no. 8 10 12 14 16 18 20 22 475014 0008 475014 0010 475014 0012 475014 0014 475014 0016 475014 0018 475014 0020 475014 0022 4156 Pull-down clamp • Pull-down eff ect • for T-slots 14 mm, 16 mm, 18 mm and for direct mounting on the fixture plate or work table • M12 eccentric clamping screw for clamping force of 18 kN • Body and clamping washer case-hardened • Clamping plate with toothed edge for raw parts and smooth edge for machined parts • The clamping washer adapts to the angular position of the workpiece, i.e. the workpiece does not have to be rectangular A mm B mm C mm C front side mm D mm Eccentric travel mm T-slot size mm 50 50 50 50 28,5 28,5 28,5 28,5 16 16 16 16 12,7 12,7 12,7 12,7 25,5 25,5 25,5 25,5 2 2 2 2 14 16 18 Without T-slot nut art.no. 475050 0014 475050 0016 475050 0018 475050 0000 4156 Combi-pull-down claw • • • • • • • • the pull-down effect ensures the workpiece is secured properly The front side is used for clamping, the rear side can be used as a stop space-saving multiple clamping Clamping plate with toothed surface for raw parts and smooth surface for machined parts Preferably assembled in a slot of width B (+0.05 mm) the engagement height of the clamping plate can be changed by the depth of the slot Body and clamping plate are case-hardened Supplied with fastening screws A mm B mm C mm D mm E mm F mm G mm 43,2 54 75 19 25,4 38,1 12,7 11,4 25,5 25,4 33,5 50,8 2,3 2,8 3,3 19 25,4 38 6,4 9,7 13 All prices in euro, VAT excluded 40 7 GB.indd 40-151 Eccentric screw Eccentric travel mm M10 x 1.5 M12 x 1.75 M16 x 2 1,6 2 2,5 Attachment screw M8 x 16 M10 x 20 M12 x 30 art.no. 475051 0008 475051 0010 475051 0012 4156 Prices in bold print = delivery ex stock 40-151 31.01.13 14:59 Locking clamp • Adjustment by means of threaded spindle (V-thread) • wide clamping range • Parallel clamping by means of clamping jaws with V-block and smooth clamping surfaces • Copper-plated threaded spindle and clamping jaws model A mm B mm C mm 1 2 3 4 5 25 50 75 100 150 13 29 32 70 118 16 36 50 75 140 art.no. 470180 0025 470180 0050 470180 0075 470180 0115 470180 0150 4151 Clamping Clamping film • For clamping workpieces that cannot otherwise be clamped due to their instability, shape or lack of magnetic properties • Workpiece and film are heated to 85-95°C (oven, heating plate, hot air etc.) • after cooling down, the holding power is approx. 30 - 200 N/cm² depending on the type or supporting surface • enables the machining of thin or difficult to clamp parts • can also be used to reinforce thin workpieces during machining • Film can be used with steel, non-ferrous metals, glass, wood, most plastics and many other materials • does not contain harmful chemicals Description art.no. Clamping film, roll 250 mm x 7600 mm Clamping film, roll 300 mm x 1500 mm 475100 3076 475100 3015 4156 Double wedge clamp • simultaneous clamping of two workpieces with one clamping element • Space-saving multiple clamping reduces the auxiliary processing times and therefore the unit costs • cost-effective clamping fixture • for round and rectangular parts • Clamping force up to 27 kN • The use of a support and clamping bar further simplifies the process of constructing a clamping fixture Clamp force kN Spread mm 0,9 14 2,2 6,8 9 16 27 0,2 0,5 1,4 1,8 2,4 3,1 3,8 Interior hexagon mm 1,5 2 3 5 6 10 14 Thread A mm B mm D mm C mm E mm F mm M2 M2.5 M4 M6 M8 M12 M16 6,1 9,1 12,3 18,6 24,8 37,3 49,7 6,9 9,7 14,6 19 25,9 38,6 51,5 5,3 7,9 10,4 16,1 20,8 30,8 41,2 8,1 11,9 15,9 23,8 31,7 47,6 63,4 3,6 4,7 5,6 9,5 12,7 19 25,3 6,3 9,5 12,7 19 25,4 38,1 50,8 art.no. 475034 0002 475034 0025 475034 0004 475034 0006 475034 0008 475034 0012 475034 0016 4156 40-152 40 7 GB.indd 40-152 31.01.13 15:00 Form closure double wedge clamps • • • • • • • • Extra wide jaws, can be ground to suit the shape of the workpiece secure clamping of difficult parts non-distorted clamping of instable parts space saving simultaneous clamping of two workpieces higher productivity due to less auxiliary processing times ideal for machining centres as well as milling and drilling machines Note: A locking plate is inserted during form milling to ensure the jaws remain stable and vibration free. • Supplied with wedge clamp and screw Clamp force kN A mm B mm C mm D mm E mm F mm G mm H mm I mm 2,2 2,2 6,8 6,8 9 9 16 16 27 27 28,6 28,6 38,1 38,1 50,8 50,8 76,2 76,2 101,6 101,6 12,7 12,7 19 19 25,4 25,4 38,1 38,1 50,8 50,8 15,9 15,9 23,9 23,9 31,8 31,8 47,6 47,6 63,5 63,5 10,6 10,6 16,1 16,1 20,8 20,8 30,9 30,9 41,3 41,3 6,3 6,3 9,5 9,5 12,7 12,7 19 19 25,4 25,4 4,6 4,6 6,6 6,6 9,4 9,4 14,8 14,8 20,3 20,3 10,2 10,2 15,9 15,9 20,6 20,6 30,5 30,5 40 40 M 2,5 M 2,5 M4 M4 M4 M4 M5 M5 M6 M6 M4 M4 M6 M6 M8 M8 M 12 M 12 M 16 M 16 Locking plate yes no yes no yes no yes no yes no art.no. 475035 0040 475035 0041 475035 0060 475035 0061 475035 0080 475035 0081 475035 0120 475035 0121 475035 0160 475035 0161 4156 • • • • • • • • • • • Clamping Pitbull-anchor clamps Pull-down effect with clamping forces up to 50 kN Sharp-edged for raw parts (cast iron, forged, cut parts) or with blunt edge to avoid clamping marks space saving very low hight compact design High clamping force strong pull-down no interfering edges for the tool Multi-sided machining Ideal for multiple clamping Note: Dimensions B and D are guide values Type of clamping edge Substance A mm B mm C mm D mm Thread mm Clamping width mm Sharp Blunt Blunt Sharp Blunt Blunt Sharp Blunt Blunt Sharp Blunt Sharp Blunt Hardened steel Hardened steel Brass Hardened steel Hardened steel Brass Hardened steel Hardened steel Brass Hardened steel Hardened steel Hardened steel Hardened steel 3,8 3,8 3,8 5,1 5,1 5,1 7,6 7,6 7,6 10,2 10,2 15,2 15,2 3,6 3,6 3,6 4,8 4,8 4,8 7,2 7,2 7,2 11,4 11,4 16,3 16,3 9,5 9,5 9,5 12,7 12,7 12,7 19,05 19,05 19,05 25,4 25,4 38,1 38,1 1,9 1,9 1,9 2,6 2,6 2,6 3,8 3,8 3,8 6,3 6,4 9,5 9,5 M 2,5 M 2,5 M 2,5 M4 M4 M4 M6 M6 M6 M 10 M 10 M 12 M 12 9,5 9,5 9,5 12,7 12,7 12,7 19,1 19,1 19,1 25,4 25,4 38,1 38,1 Clamping force Tightening torque Clamping route N·m N·m mm 2800 2800 875 6600 6600 1750 16000 16000 4200 26000 26000 50000 50000 1,8 1,8 0,6 5,6 5,6 2,8 22,5 22,5 5,6 40 40 200 200 0,19 0,19 0,19 0,4 0,4 0,4 0,6 0,6 0,6 1,2 1,2 1,9 1,9 art.no. 475036 0250 475036 0251 475036 0252 475036 0400 475036 0401 475036 0402 475036 0600 475036 0601 475036 0602 475036 1000 475036 1001 475036 1200 475036 1201 4156 Pitbull combi-anchor clamps • high clamping force of up to 26 kN • The rectangular ground rear side acts simultaneously as a workpiece stop during multiple clamping • Engagement height of the clamping washer can be changed by the depth of an assembly slot A mm B mm C mm E mm F mm 57,1 68,6 31,3 37,6 25,1 31,5 15,7 18,8 38,1 47 All prices in euro, VAT excluded 40 7 GB.indd 40-153 Clamping route mm 0,6 1,25 Clamping force N·m 16 26 Tightening torque N·m 22,5 41 Thread M8 M 10 Clamping width mm 19,1 25,4 art.no. 475037 0080 475037 0100 4156 Prices in bold print = delivery ex stock 40-153 31.01.13 15:00 Pitbull universal anchor clamps • for T-slots • For use on fixture plates, work tables with T-slot, grid plates, work cubes, etc. • Base body hardened, supporting surfaces ground • Supplied without fastening bolts and T-slot nuts A mm B mm C mm D h6 mm E mm F mm G mm H mm Clamping force N·m Screw for T-slot mm Clamping width mm 104 107 31,8 38,1 25 41 18,54 35 9,1 9,1 43,2 38,6 12,7 10,9 0,6 1,25 1600 2600 M 12 M 16 14, 16, 18 20, 22, 24 19,1 25,4 art.no. 475038 0120 475038 0160 4156 Clamping Clamping bolts • • • • Secure, safe, precise and powerful clamping for practically ever workpiece form Also suitable for clamping base Length tolerance class js6, clamping parallel to table ensured Standard clamping range 8–40 mm, expandable to a maximum of 87 mm using clamping screws • Description: 1. Clamping range 2. Length (js6) 3. Key width 18 4. Clamping screw 5. Clamping ring 6. Diameter 22 mm 7. Key width 36 mm 8. Spacer washer Clamping bolts • Supplied with M10 threaded bolts, spacer washer, clamping screw, clamping ring Description Length mm Clamping range mm With fixed thread M10 With replaceable threaded bolts M10 With replaceable threaded bolts M10 50 100 150 8 - 40 8 - 40 8 - 40 art.no. 476001 0050 476001 0100 476001 0150 4140 Clamping screws Clamping range mm 8 - 40 40 - 67 65 - 87 art.no. 476002 0840 476002 4067 476002 6587 4140 Clamping ring Designation art.no. Clamping ring 476003 0001 4140 Threaded bolts Thread art.no. M10 M12 M14 M16 476004 0010 476004 0012 476004 0014 476004 0016 4140 40-154 40 7 GB.indd 40-154 31.01.13 15:00 Side spanner • • • • • • • • • M 12 x 14, complete with slot nut Base body made of stainless steel, nitrified Tensioning hook made of stainless steel, case-hardened Tightening torque 75 Nm Attachment with screws of strength class 10.9 compact design pull-down effect ensures safe and secure attachment of the workpiece increased plate tension for the machining of holes and grooves Lateral clamping of plates for machining entire surfaces without any interfering contours lateral thread enables the attachment of a stop can be used for horizontal and vertical applications Reduced setup costs diverse and variable application can be used as a clamping element and as a fixed stop Movement of the adjusting bolt causes the tensioning hook to clamp the workpiece. At the same time, a pull-down effect occurs on the supporting surface. Attachment of a lateral stop enables the workpiece to be clamped repeatedly in the same position. Groove width mm Thread H mm F1 kN F2 kN 14 M12 65 ± 0,1 12 7 art.no. 467040 1214 4157 Clamping • • • • • • • Base plate • for clamping at right angles to the table slot • Base body made of tempered steel, hardened and burnished • Attachment with screws of strength class 10.9 • M 12 x 14, complete with slot nut Groove width mm Thread H mm 14 M12 30 ± 0,1 art.no. 467041 1214 4157 Base plate • Exact displacement of the side clamps by means of alignment block on the work table • Workpiece mounting increased by 30 mm • Base body made of tempered steel, hardened and burnished • Attachment with screws of strength class 10.9 Groove width mm Thread mm H mm 14 M12 30 ± 0,1 www.atorn.de art.no. 467042 1214 4157 High quality for great performance. Tool carts by ATORN: • highly resilient materials • extremely flexible compartments • will not topple over even when drawers are open • easy in and out of the drawers • drawer stop to prevent simultaneous opening of more than one drawer This is but one example of ATORN‘s high-quality workshop furnishings. All prices in euro, VAT excluded 40 7 GB.indd 40-155 Prices in bold print = delivery ex stock 40-155 31.01.13 15:00 Flat clamps „Mini-Bulle“ • • • • • • hardened and tempered to a burnished tone h1 = at maximum T-slot depth according to DIN 650 to obtain low clamping heights for minimum slot depths, the clamps can be ground down by x mm for clamping particularly low workpieces The wedge effect of the clamping jaws ensures the workpiece is fixed to the work table securely Horizontal forces are absorbed by a screw corresponding to the slot size, which holds the clamp securely in position without damaging the table • Supplied in pairs in the box complete with fastening screws DIN 912, 8.8 / ISO 4762 and hexagon screwdriver ISO 2936 • Prices per pair Groove width mm 12 14 16 18 22 c mm h min. mm h max. mm x mm l max. mm b mm h1 mm h2 mm F1 kN F2 kN 1,8 1,8 2,5 2,5 3 2,5 1,5 2,5 1,5 4,5 13,5 13,5 17 16 21,5 5 5 6 6 9 52 55 68 71 89 18 22 25 28 35 7 8 9 10 14 11 11 15 15 20 5 5,5 8 9 16 0,6 0,7 0,9 1 1,9 art.no. 466102 0012 466102 0014 466102 0016 466102 0018 466102 0022 4157 Clamping Deep clamping jaws „Bulle“ • hardened and tempered to a burnished tone • Supplied in pairs in the box complete with fastening screws DIN 912, 10.9/ISO 4762, nuts for T-slots DIN 508 and hexagon screwdriver ISO 2936 • Prices per pair Groove width mm c mm h mm b mm l mm l1 mm l2 mm d mm F1 kN F2 kN 12 14 16 16 18 20 22 24 28 30 3 3 3 4 4 4 5 5 5 5 20 20 20 25 25 25 30 30 30 30 40 40 40 50 50 50 78 78 78 78 80 80 80 100 100 100 140 140 140 140 26 26 26 34 34 34 50 50 50 50 39 39 39 46 46 46 65 65 65 65 M10 M12 M12 M14 M16 M16 M20 M20 M24 M24 16 22 22 32 36 36 36 36 40 40 0,6 0,9 0,9 1,2 1,4 1,4 1,4 1,4 1,6 1,6 art.no. 466103 0012 466103 0014 466103 0016 466103 1016 466103 0018 466103 0020 466103 0022 466103 0024 466103 0028 466103 0030 4157 Deep clamping jaws „Maxi-Bulle“ • • • • • • • Base body: Ductile iron Clamping jaws: hardened and tempered to a burnished tone for higher workpieces Further development of the tried and tested deep clamping jaw no. 466103.... The wedge faces of these clamps are skilfully arranged to achieve maximum clamping forces with low exertion. According to the actual slot width, T-slot bolts DIN 787 (two bolts per clamping jaw) must be ordered separately. If there are specific reasons why the fastening screw cannot protrude over the upper edge of the clamp, we recommend hexagon socket head screws DIN 912/ISO 4762 combined with washers DIN 6340 and nuts for T-slots DIN 508. • Supplied in pairs in the box with hexagon screwdriver ISO 2936 without fastening screws • Prices per pair Groove width mm b1 mm c mm h mm h1 mm h2 mm b mm l mm l1 mm 10 - 14 16 - 20 22 - 36 13 19 31 3 4 5 50 60 75 20 25 30 30 35 45 40 50 80 115 150 205 60 72 102 art.no. 466104 0013 466104 0019 466104 0031 4157 40-156 40 7 GB.indd 40-156 31.01.13 15:01 Stabilising clamping jaws • • • • • Clamping jaws can be rotated High design with exact inverted vee guide Base body: Malleable cast iron Clamping jaws: Case-hardened steel Clamping jaws can be rotated, with smooth side for machined workpieces and grooved side for raw clamping surfaces • Robust clamping jaws with large clamping surfaces ideal for the lateral clamping of high workpieces • We recommend using two clamping screws to secure the stabilizing clamping jaws on the work table! According to the actual slot width, T-slot bolts DIN 787 (two bolts per clamping jaw) must be ordered separately. b1 mm c mm h mm h1 mm h2 mm h3 mm b mm l mm l1 mm e mm 19 26 38 8 11 15 85 100 120 37 45 55 99 118 145 40 40 40 65 75 90 177,5 226,5 262,5 112,5 136,5 157,5 12 12 12 art.no. 466105 0019 466105 0026 466105 0038 4157 Clamping Groove width mm 12 - 18 20 - 30 32 - 42 Mandrels • Almost every workpiece has at least one bore hole. This is suitable for clamping the workpiece (turning, milling, drilling) for machining the second side. • 5-face machining • space saving design for multiple clamping • Mandrel can be turned and milled to the desired diameter • easy to use for through-holes, • Diameter of the fastening flange is concentric to the clamping diameter • Clamping screw hardened and coated • Supplied with 3 fastening screws (H) A mm B mm C mm D mm E mm F mm G mm H mm I mm J mm 10,7 21,8 24,9 24,9 28,6 31,8 39,6 39,6 45,5 45,5 7,6 16 19 19 22,2 25,4 31,8 31,8 37,6 38 6,1 15 15 15 17,5 20,6 27 27 32,3 32 3 5,9 5,9 5,9 6,4 6,4 7,9 7,9 7,9 8 20 h9 29.72 h9 31.5 h9 37.5 h9 50 h8 56 h8 69.5 h8 75.5 h8 107.5 h8 132.9 h9 7,4 12,4 14,2 20 27 35,3 42 51 77 103 4,1 7,2 12,2 13,5 18 25,4 30 30 30 30 M 2 on TK Ø 13.7 M 3 on TK Ø 21 M 3 on TK Ø 23.1 M 3 on TK Ø 29 M 4 on TK Ø 39.4 M 4 on TK Ø 45.5 M 5 on TK Ø 55.9 M 5 on TK Ø 63.9 M 6 on TK Ø 92.5 M 6 on TK Ø 118 M2 M4 M6 M8 M 10 M 12 M 16 M 16 M 16 M 16 4,1 8 12 14 17 21 22 22 20 20 art.no. 475041 0020 475041 0040 475041 0060 475041 0080 475041 0100 475041 0120 475041 0160 475041 0161 475041 0162 475041 0163 4156 for blind bores • available in various sizes, although the user turns or mills the specific diameter of the workpiece • Supplied with lock ring suitable for A mm B mm C mm D mm E mm F mm G mm H mm L mm Interior hexagon mm Clamp force kN Lathe Milling machine 44,4 25 21 19 53,3 53,3 18 25 45 6 20 475042 0444 41,0 22 17,5 19 50 28,7 17,8 M4 39.4 6 20 475042 0410 art.no. 4156 All prices in euro, VAT excluded 40 7 GB.indd 40-157 Prices in bold print = delivery ex stock 40-157 31.01.13 15:01 Power chuck • • • • Clamping force of up to 16 kN Quick clamping of workpieces Easy access when machining Supplied with chuck key without slot nuts A mm B mm L mm H mm D mm C mm Illustration 0 - 100 0 - 125 0 - 130 45 75 65 105 105 113 95 95 95 20 20 20 15 15 15 1 1 2 art.no. 2 2 2 468001 0100 468001 0125 468001 0130 4169 Clamping Base L mm H mm T-slot size mm for type Illustration 105 105 113 65 130 100 16 16 16 0100/0125 0100/0125 0130 3 3 4 art.no. 468002 0065 468002 0100 468002 0130 4169 T-slot nut set • Set contents: 1x spring, screw, slot nut each Contents T-slot size mm 3-part 3-part 3-part 3-part 3-part 3-part 3-part 12 14 16 18 20 22 24 art.no. 468005 0012 468005 0014 468005 0016 468005 0018 468005 0020 468005 0022 468005 0024 4169 Power chuck • Material CK 45 forged • Hardened slides • Buffer elements available on request for T-slot mm m mm h mm s mm e mm e1 mm d mm 14 16 18 18 20 22 M12 M12 M12 M16 M16 M16 0 - 60 0 - 60 0 - 60 0 - 62 0 - 62 0 - 62 18 - 75 18 - 75 18 - 75 21 - 78 21 - 78 21 - 78 28,5 28,5 28,5 28,5 28,5 28,5 113 113 113 125 125 125 M18 M18 M18 M20 M20 M20 Wr. width mm 10 10 10 12 12 12 L mm b mm c mm f mm Clamp force kN 128 128 128 140 140 140 47 47 47 53 53 53 16 16 16 18 18 18 28 28 28 32 32 32 20 20 20 25 25 25 art.no. 467045 1214 467045 1216 467045 1218 467045 1618 467045 1620 467045 1622 4157 40-158 40 7 GB.indd 40-158 31.01.13 15:01 Clamping jaw • • • • • • • infinitely adjustable Steel, forged, hardened and tempered, galvanised complete with T-slot bolts DIN 787, nuts and washers for the quick bridging of various clamping heights without additional underlay requires little space on the work table designed for the highest load capacity Particularly suitable for clamping blanking and stamping tools T-groove dimension DIN 787 Clamp height mm T-groove screw DIN 787 Clamps L x W mm 12 14 16 18 20 22 0 - 50 0 - 50 0 - 75 0 - 75 0 - 85 0 - 85 12 M12 x 125 14 M12 x 125 16 M16 x 160 18 M16 x 160 20 M20 x 200 22 M20 x 200 140 x 50 140 x 50 140 x 50 140 x 50 175 x 60 175 x 60 art.no. 466001 0012 466001 0014 466001 0016 466001 0018 466001 0020 466001 0022 4157 Clamping jaw, short Without clamping screw, with U-section infinitely adjustable hardened and tempered, galvanised and yellow passivated Supplied without T-slot bolt and nut T-groove dimension DIN 787 T-groove screw DIN 787 L mm b mm b1 mm c mm d mm e mm f mm h mm k mm m mm 12/14 16/18 20/22 24/28 M12 M16 M20 M24 88 130 140 174 38 56 66 76 13 18 22 26 28 38 46 52 48 74 80 100 23 29 32 39 68 101 112 135 0 - 35 0 - 55 0 - 65 0 - 75 14 18 20 24 52 80 98 110 Clamping • • • • art.no. 466002 0012 466002 0016 466002 0020 466002 0024 4157 Clamping claw sets • • • • With adjustable setting screw Hardened and tempered steel, painted complete with T-slot bolts DIN 787, nuts and washers Supplied without notched clamping lever, please order separately bevelled DIN 6314 V T-groove dimension a T-groove screw DIN 787 mm 10 12 14 16 18 20 22 M10 x 80 M12 x100 M12 x100 M16 x125 M16 x125 M20 x160 M20 x160 Clamp height mm d mm e1 mm e2 mm 8 - 32 10 - 40 10 - 38 13 - 48 13 - 46 16 - 65 16 - 65 M10 M12 M12 M16 M16 M20 M20 15 21 21 26 26 30 30 30 40 40 45 45 60 60 Clamp height mm d mm e1 mm e2 mm 22 - 46 28 - 58 28 - 56 36 - 71 36 - 69 43 - 92 43 - 92 M10 M12 M12 M16 M16 M20 M20 32 40 40 49 49 55 55 32 40 40 50 50 70 70 art.no. 466005 0010 466005 0012 466005 0014 466005 0016 466005 0018 466005 0020 466005 0022 4157 offset DIN 6316 V T-groove dimension a T-groove screw DIN 787 mm 10 12 14 16 18 20 22 M10 x 80 M12 x100 M12 x100 M16 x125 M16 x125 M20 x160 M20 x160 All prices in euro, VAT excluded 40 7 GB.indd 40-159 art.no. 466010 0010 466010 0012 466010 0014 466010 0016 466010 0018 466010 0020 466010 0022 4157 Prices in bold print = delivery ex stock 40-159 31.01.13 15:01 Notched clamping lever • Steel, burnished Thread l mm d mm h mm M12 135 33 48 M16 158 40 64 suitable for art.no. 4660050012 4660050014 4660100012 4660100014 4660050016 4660050018 4660100016 4660100018 466011 0012 466011 0016 4157 Setting screw DIN 6314 S • hardened and tempered • Strength class 8.8 Thread d mm l mm l1 mm 10 12 12 16 16 20 20 30 36 36 42 42 50 50 39 49 94 55 90 69 109 8 10 10 13 13 16 16 art.no. 466012 0010 466012 0012 466012 0112 466012 0016 466012 0116 466012 0020 466012 0120 4157 Clamping Clamping claw holder • spring-loaded, with brass locking screw • The clamping claw holder supports the clamping claw when positioning and removing the workpiece. This results in quick and secure declamping. model D mm d mm l mm l1 mm Spring deflection mm suitable for screws 1 2 3 4 5 22 26 32 38 45 10,5 14,5 18,5 22,5 27,5 30 32 38 40 44 22 22 26 28 32 8 10 12 12 12 M8 - M10 M12 - M14 M16 - M18 M20-M22 M24 - M27 www.atorn.de art.no. 466055 0001 466055 0002 466055 0003 466055 0004 466055 0005 4157 High quality for great performance. Multiple clamps by ATORN: • high-strength materials • quick and exact clamping of multiple workpieces • highest clamping force This is but one example of ATORN‘s high-quality clamping tools. 40-160 40 7 GB.indd 40-160 31.01.13 15:02 Clamping claw • Hardened and tempered steel, painted Standard version DIN 6314 Slit width mm l mm a mm b2 mm b3 mm e1 mm e2 mm for screws 6,6 9 11 14 18 22 26 33 50 60 80 100 125 160 200 250 10 12 15 20 25 30 30 40 20 25 30 40 50 60 70 80 8 10 12 14 18 22 26 34 10 13 15 21 26 30 35 45 20 22 30 40 45 60 80 100 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30 art.no. 466020 0007 466020 0009 466020 0011 466020 0014 466020 0018 466020 0022 466020 0026 466020 0033 4157 Forked clamp, bevelled DIN 6315 B Slit width mm l mm a mm b2 mm b3 mm b4 mm for screws 6,6 9 11 14 18 22 26 33 60 80 100 125 160 200 200 250 12 15 20 25 30 40 40 50 19 25 31 38 48 52 66 74 6 8 10 12 15 15 20 20 3 4 5 6 8 10 10 12 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30 art.no. Clamping 466025 0007 466025 0009 466025 0011 466025 0014 466025 0018 466025 0022 466025 0026 466025 0034 4157 Forked clamp with nose Slit width mm l1 mm a mm b2 mm b3 mm l2 mm l3 mm for screws 9 11 14 18 22 26 33 100 125 160 200 250 315 400 15 20 25 30 40 40 50 30 30 40 50 60 70 80 16 20 24 28 35 43 50 32 38 47 57 68 83 88 18 24 30 36 45 56 56 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30 art.no. 466030 0009 466030 0011 466030 0014 466030 0018 466030 0022 466030 0026 466030 0034 4157 Standard, offset DIN 6316 Slit width mm l mm a mm b2 mm b3 mm c mm e1 mm e2 mm for screws 6,6 9 11 14 18 22 26 33 60 80 100 125 160 200 250 315 10 12 15 20 25 30 35* 50 20 25 30 40 50 60 70 80 10 12 15 20 25 30 35 40 8 9 12 16 20 24 28* 40 20 25 32 40 49 55 72 91 20 25 32 40 50 70 80 100 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30 art.no. 466040 0007 466040 0009 466040 0011 466040 0014 466040 0018 466040 0022 466040 0026 466040 0033 4157 With stepped teeth • Compatible with universal clamping supports page 40-150 • The long version is provided for long reaches due to wide groove distances or greater chucking depth on the workpiece, e.g. on engraving machines. Slit width mm l mm a mm b2 mm b3 mm e1 mm e2 mm for screws 6,6 9 11 14 18 22 26 50 60 80 100 125 160 200 10 12 15 20 25 30 30 20 25 30 40 50 60 70 8 10 12 14 18 22 26 10 13 15 21 26 30 35 20 22 30 40 45 60 80 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 All prices in euro, VAT excluded 40 7 GB.indd 40-161 art.no. 466046 0007 466046 0009 466046 0011 466046 0014 466046 0018 466046 0022 466046 0026 4157 Prices in bold print = delivery ex stock 40-161 31.01.13 15:02 Helical clamp Clamping • • • • • Special casting Screw and threaded sleeve strength class 8.8 Can be quickly employed as a clamping unit Fine grading of the steps enables rapid adjustment to every workpiece height up to approx. 320 mm the compact design ensures it requires little space on the work table model a mm H mm S mm C mm L mm B mm 0 1 2 3 4 5 0 1 2 3 4 5 0 1 2 3 4 0 1 2 3 4 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 16 16 18 18 18 18 18 0 - 45 15 - 45 30 - 75 60 - 135 120 - 195 180 - 255 0 - 45 15 - 45 30 - 75 60 - 135 120 - 195 180 - 255 0 - 70 25 - 70 50 - 120 100 - 220 200 - 300 0 - 70 25 - 70 50 - 120 100 - 220 200 - 300 0,75 0,75 1,25 2,5 2,5 2,5 0,75 0,75 1,25 2,5 2,5 2,5 1,25 1,25 2,5 3,75 3,75 1,25 1,25 2,5 3,75 3,75 14 14 15 16 18 19 14 14 15 16 18 19 20 20 21 21 24 20 20 21 21 24 140 110 112 112 112 112 140 110 112 112 112 112 160 125 125 125 125 160 125 125 125 125 34 34 34 34 34 34 34 34 34 34 34 34 50 50 50 50 50 50 50 50 50 50 art.no. 466044 1200 466044 1201 466044 1202 466044 1203 466044 1204 466044 1205 466044 1400 466044 1401 466044 1402 466044 1403 466044 1404 466044 1405 466044 1600 466044 1601 466044 1602 466044 1603 466044 1604 466044 1800 466044 1801 466044 1802 466044 1803 466044 1804 4157 Stepped blocks • • • • • for clamping claws Machine casting, painted Support: 50 mm wide With jaw steps of 7.5 mm height difference each Standing face and steps surface-milled Clamp height mm a mm b mm 12,5 - 50 57,5 - 95 102,5 - 140 147,5 - 185 192,5 - 230 237,5 - 275 282,5 - 320 42,5 95 100 105 110 115 120 50 55 60 65 70 75 80 art.no. 466045 0050 466045 0095 466045 0140 466045 0185 466045 0230 466045 0275 466045 0320 4157 Universal clamping supports • individual and in a set • Hardened and tempered steel, painted • can be combined in pairs with all clamping claws and individually with the toothed clamping claws page 40-149 • Vertical step height 4.65 mm, horizontal step height 2.3 mm model h-H mm a mm b mm c mm 1 2 3 Set, consisting of: 8 x Model 1, 8x Model 2, 4 x Model 3 22 - 51 39 - 107 71 - 208 22 - 208 33 66 131 19 35,5 68 38 70 135 art.no. 466047 0001 466047 0002 466047 0003 466047 0020 4157 40-162 40 7 GB.indd 40-162 31.01.13 15:02 Clamping supports • • • • • With connecting spring Hardened and tempered steel, painted can be combined with all clamping claws Both parts of the base are connected by a spring for ease of handling Vertical step height 4.65 mm, horizontal step height 2.3 mm model Support surface height mm Dimensions L x W x H mm 2 37 - 107 66 x 40 x 60 art.no. 466048 0002 4157 Clamping supports, toothed (toothed stands) Malleable cast iron, painted Step height 5.2 mm Stand surface milled model h-H mm l mm b mm Load capacity kN 2 3 4 111 - 147 155 - 223 220 - 340 50 60 80 50 60 80 40 60 90 art.no. 466049 0002 466049 0003 466049 0004 4157 Clamping • • • • Screw jack • with flat support • Hardened and tempered steel, painted • Spindle: Trapezoidal thread self-locking with end stop body Centre hole Ø mm Head Ø mm Load capacity kN Base body Ø mm Support surface height mm 12 12 12 12 12 12 31 50 50 50 68 80 100 15 60 60 60 100 170 350 31 50 50 50 68 70 80 38 - 50 42 - 52 50 - 70 70 - 100 100 - 140 140 - 210 190 - 300 art.no. 466015 3150 466015 5052 466015 5070 466015 5010 466015 7014 466015 7021 466015 8010 4157 Aluminium vice • • • • • With chip guard Wiper protects the vice thread against the ingress of swarf Centring hole Ø12 mm Spindle made of tempered steel, burnished Trapezoidal thread self-locking, with end stop body Description Head Ø mm Base body Ø mm Load capacity kN Support surface height mm 50 50 30 75 - 88 466016 0001 50 50 30 75 - 88 466016 0002 Screw jack with aluminium foot Screw jack with magnetic foot art.no. 4157 Aluminium intermediate rings h mm 12,5 25 50 All prices in euro, VAT excluded 40 7 GB.indd 40-163 art.no. 466016 0125 466016 0250 466016 0500 4157 Prices in bold print = delivery ex stock 40-163 31.01.13 15:02 Screw jack ATLAS • With locking nut • Centring hole Ø12 mm • Spindle made of hardened and tempered steel, with trapezoidal thread • Spindle head, burnished • Base body grey cast iron, painted h-H mm a mm Load capacity kN d mm 100 - 140 140 - 200 200 - 320 320 - 550 18 18 22 22 60 60 40 25 46 46 46 46 art.no. 466017 0140 466017 0200 466017 0320 466017 0550 4157 Clamping Screw jack • • • • • Heavy-duty design, with brass locking screw Centring hole Ø12 mm Spindle made of hardened and tempered steel, with trapezoidal thread Spindle head, burnished Base body made of hardened and tempered steel, painted h-H mm a mm d mm Load capacity kN 200 - 300 290 - 470 430 - 750 710 - 1250 26 26 26 26 65 65 65 65 80 60 50 40 art.no. 466018 0300 466018 0460 466018 0750 466018 1250 4157 Height-adjustable threaded pedestal • • • • • with 1 cylinder pin DIN 6325 ( 12 x 50 and 12 x 80 ) Centring hole Ø12 mm Hardened and tempered steel, burnished Spindle: metric fine thread M30x1.5 with end stop body Sliding insert runs on pressed-in plain bearing bushing h-H mm with straight shank 12 x 50 mm with straight shank 12 x 80 mm d mm D1 mm D mm 55 - 75 75 - 115 83 - 103 103 - 143 113 - 133 133 - 173 12 12 50 50 36 36 Load capacity kN 30 30 A mm 25 45 art.no. 466050 0075 466050 0115 4157 Adjustable threaded pedestal • • • • with rotatable ball Steel hardened and tempered to a burnished tone Hardened ball Punctiform support, particularly suitable for supporting and aligning free-formed surfaces such as cast and forged workpieces • Adjustment accuracy approx. 0.1 mm h-H mm Load capacity kN 56 - 70 30 art.no. 466050 0070 4157 40-164 40 7 GB.indd 40-164 31.01.13 15:03 Attachments • For alignment and support members • Steel hardened and tempered to a burnished tone Ball attachment Ø mm art.no. 37 466019 0001 4157 V-block attachment A mm B mm C mm D min. mm E mm max. Ø mm 32 56 45 65 23 38 10 22 42 62 50 100 art.no. 466019 0010 466019 0011 4157 Centring plate Description art.no. For holding vices with Ø50mm 466019 0020 4157 D mm d mm L mm l mm 63 78 14 25 40 53 12 15 Clamping Fixing attachment • for forked clamp art.no. 466019 0030 466019 0031 4157 Attachment with rotatable ball • Hardened ball Load capacity kN art.no. 30 466019 0040 4157 Correcting wedge HERKULES • • • • • Rest height Centring hole Ø 12 mm Ductile iron and steel hardened and tempered to a burnished tone, incl. ball jack pad 466019 0001 Wedge block can still be adjusted slightly at a load equal to one third of the maximum load capacity precision machined wedge-shaped surfaces enable quiet, sensitive adjustment, ( < 1/10 mm), either using knurled thumb screw or hexagon screwdriver • Double wedge effect, produces large stroke and precise vertical movement without lateral displacement • Rest height, tried and tested with heavy cast or forged parts on large machine tools h-H mm A mm B mm L mm Wr. width mm H* mm/U Load capacity kN 100 - 125 170 - 190 50 - 63 60 80 40 115 145 – 125 175 63 14 22 8 1,16 2,02 0,86 100 250 40 www.atorn.de art.no. 466050 0125 466050 0190 466050 0063 4157 High quality for great performance. Short chucks by ATORN: • high-strength materials • perfect concentricity accuracy • large clamping range • high clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 7 GB.indd 40-165 Prices in bold print = delivery ex stock 40-165 31.01.13 15:03 Quick-release nut with washer • • • • • • • • • patented forged, hardened and tempered, strength class 10 Reduction of assembly and clamping times Push a quick-release nut over the thread as far as the clamping point and then lock it in place. Do not tighten outer sleeves more than half a rotation. Effortless bridging of long screw threads and clamping spindles easy assembly / disassembly in confined spaces without visibility No searching for thread no seizure on the thread due to external influences not impaired by soiling Thread A mm D1 mm E mm M mm S mm M16 M20 M24 10,4 12,5 16,0 35,5 42 50,4 30,68 38,6 46,72 23,4 29 34,8 27 34 41 art.no. 466022 0016 466022 0020 466022 0024 4158 Clamping Hexagon nuts 1.5 x D high, DIN6330B • hardened and tempered, strength class 10 • With spherical end can be used directly with spherical washer DIN 6319D or G • flat end can be used with hardened washers DIN 6340 Thread Wr. width mm e mm m mm r mm M6 M8 M10 M10 M12 M12 M14 M14 M16 M18 M20 M22 M22 M24 M27 M30 M36 10 13 16 17 18 19 21 22 24 27 30 34 32 36 41 46 55 11,05 14,4 17,8 18,9 20,03 21,1 23,4 24,5 26,8 30,1 33,5 37,7 35,7 40 45,6 51,3 61,3 9 12 15 15 18 18 21 21 24 27 30 33 33 36 40 45 54 9 12 15 15 17 17 20 20 22 24 27 30 30 32 36 41 50 art.no. 466510 0006 466510 0008 466510 0110 466510 0010 466510 0112 466510 0012 466510 0114 466510 0014 466510 0016 466510 0018 466510 0020 466510 0122 466510 0022 466510 0024 466510 0027 466510 0030 466510 0036 4158 3 x D high, DIN6334 • hardened and tempered, strength class 10 • Connecting element between DIN 787 (screw for T-slots) as well as DIN 6379 (stud) • not a screw-through version • minimum screw-in length = 1 x D Thread Wr. width mm e mm m mm M6 M8 M10 M10 M12 M12 M14 M14 M16 M18 M20 M22 M22 M24 M27 M30 M36 10 13 16 17 18 19 21 22 24 27 30 34 32 36 41 46 55 11,05 14,4 17,8 18,9 20,03 21,1 23,4 24,5 26,8 30,1 33,5 37,7 35,7 40 45,6 51,3 61,3 18 24 30 30 36 36 42 42 48 54 60 66 66 72 81 90 108 art.no. 466515 0006 466515 0008 466515 0110 466515 0010 466515 0112 466515 0012 466515 0114 466515 0014 466515 0016 466515 0018 466515 0020 466515 0122 466515 0022 466515 0024 466515 0027 466515 0030 466515 0036 4158 40-166 40 7 GB.indd 40-166 31.01.13 15:03 1.5 x D high, DIN6331 with collar • hardened and tempered, strength class 10 • Lathed and milled Wr. width mm e mm m mm a mm d1 mm M6 M8 M10 M10 M12 M12 M14 M14 M16 M18 M20 M22 M22 M24 M27 M30 M36 10 13 16 17 18 19 21 22 24 27 30 34 32 36 41 46 55 11,05 14,4 17,8 18,9 20,03 21,1 23,4 24,5 26,8 30,1 33,5 37,7 35,7 40 45,6 51,3 61,3 9 12 15 15 18 18 21 21 24 27 30 33 33 36 40 45 54 3 3,5 4 4 4 4 4,5 4,5 5 5 6 6 6 6 8 8 10 14 18 22 22 25 25 28 28 31 34 37 40 40 45 50 58 68 art.no. 466520 0006 466520 0008 466520 0110 466520 0010 466520 0112 466520 0012 466520 0114 466520 0014 466520 0016 466520 0018 466520 0020 466520 0122 466520 0022 466520 0024 466520 0027 466520 0030 466520 0036 4158 Clamping Thread Plain washers Standard version DIN 6340 • hardened and tempered (350 + 80 Hv 30) • * = dimensions in accordance with DIN, but stamped and pressed flat for thread d1 mm d2 mm s mm M6 M8 M10 M12 M14* M16 M18* M20 M22* M24 M27* M30 M36* 6,4 8,4 10,5 13 15 17 19 21 23 25 28 31 38 17 23 28 35 40 45 45 50 50 60 68 68 80 3 4 4 5 5 6 6 6 8 8 10 10 10 art.no. 466525 0006 466525 0008 466525 0010 466525 0012 466525 0014 466525 0016 466525 0018 466525 0020 466525 0022 466525 0024 466525 0027 466525 0030 466525 0036 4158 Spherical washer DIN 6319 D • Case-hardened and phosphate, suitable for screw strength according to 8.8 • Used only for smooth closed ring surfaces • (not permissible for longitudinal slots. For this purpose, we recommend DIN 6319G for thread M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 max. transferable static bolt force kN 9 17 26 38 53 73 117 168 269 394 All prices in euro, VAT excluded 40 7 GB.indd 40-167 d2 mm d4 mm h3 mm 7,1 9,6 12 14,2 16,5 19 23,2 28 35 42 12 17 21 24 28 30 36 44 56 68 2,8 3,5 4,2 5 5,6 6,2 7,5 9,5 12 15 art.no. 466530 0006 466530 0008 466530 0010 466530 0012 466530 0014 466530 0016 466530 0020 466530 0024 466530 0030 466530 0036 4158 Prices in bold print = delivery ex stock 40-167 31.01.13 15:03 Spherical washer DIN 6319 C • case-hardened and phosphated for thread d1 mm d3 mm h2 mm r mm M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 6,4 8,4 10,5 13 15 17 21 25 31 37 12 17 21 24 28 30 36 44 56 68 2,3 3,2 4 4,6 5 5,3 6,3 8,2 11,2 14 9 12 15 17 22 22 27 32 41 50 art.no. 466535 0006 466535 0008 466535 0010 466535 0012 466535 0014 466535 0016 466535 0020 466535 0024 466535 0030 466535 0036 4158 Clamping Spherical washer DIN 6319 G • stamped, gauged, hardened and tempered • Ideally suited for clamping claw using the slot on clamping bolts • enables the respective clamping bolt to swivel out by 3° • * = deviates from DIN for thread d2 mm d5 mm h4 mm M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 7,1 9,6 12 14,2 16,5 19 23,2 28 35 42 17 24 30 36* 40 44* 50 60 68 80 4 5 5 6 6 7 8 10 10* 12 art.no. 466540 0006 466540 0008 466540 0010 466540 0012 466540 0014 466540 0016 466540 0020 466540 0024 466540 0030 466540 0036 4158 T-slot bolts • • • • • complete with nut and washer Forged, T-slot guide milled, rolled thread M 6 - M12 hardened and tempered to strength class 10.9 M14–M42 hardened and tempered to strength class 8.8 further sizes available on request Groove width mm 6 6 6 8 8 8 10 10 10 10 12 12 12 12 12 12 12 14 14 14 14 14 14 14 16 16 16 d L b a e k mm mm mm mm mm mm M6 M6 M6 M8 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M14 M14 M14 25 40 63 32 50 80 40 63 80 100 50 63 80 100 125 160 200 50 63 80 100 125 160 200 63 80 100 15 28 40 22 35 50 30 45 50 60 35 40 55 65 75 100 120 35 45 55 65 75 100 120 45 55 65 5,7 5,7 5,7 7,7 7,7 7,7 9,7 9,7 9,7 9,7 11,7 11,7 11,7 11,7 11,7 11,7 11,7 13,7 13,7 13,7 13,7 13,7 13,7 13,7 15,7 15,7 15,7 10 10 10 13 13 13 15 15 15 15 18 18 18 18 18 18 18 22 22 22 22 22 22 22 25 25 25 4 4 4 6 6 6 6 6 6 6 7 7 7 7 7 7 7 8 8 8 8 8 8 8 9 9 9 art.no. 466501 0601 466501 0602 466501 0603 466501 0801 466501 0802 466501 0803 466501 1001 466501 1002 466501 1012 466501 1003 466501 1201 466501 1202 466501 1203 466501 1223 466501 1204 466501 1224 466501 1205 466501 1210 466501 1211 466501 1212 466501 1222 466501 1213 466501 1233 466501 1214 466501 1401 466501 1411 466501 1402 4158 Groove width mm 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 20 20 20 20 20 20 20 22 22 22 d L b a e k mm mm mm mm mm mm M14 M14 M14 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 125 160 250 63 80 100 125 160 200 250 63 80 100 125 160 200 250 80 100 125 160 200 250 315 80 100 125 75 100 150 45 55 65 85 100 125 150 45 55 65 85 100 125 150 55 65 85 110 125 150 190 55 65 85 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 17,7 17,7 17,7 17,7 17,7 17,7 17,7 19,7 19,7 19,7 19,7 19,7 19,7 19,7 21,7 21,7 21,7 25 25 25 25 25 25 25 25 25 25 28 28 28 28 28 28 28 32 32 32 32 32 32 32 35 35 35 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 12 12 12 12 12 12 12 14 14 14 art.no. 466501 1412 466501 1403 466501 1404 466501 1601 466501 1602 466501 1603 466501 1623 466501 1604 466501 1605 466501 1606 466501 1610 466501 1611 466501 1612 466501 1622 466501 1613 466501 1614 466501 1615 466501 2001 466501 2021 466501 2002 466501 2003 466501 2004 466501 2006 466501 2005 466501 2010 466501 2011 466501 2012 4158 Groove width mm 22 22 22 22 24 24 24 24 24 24 24 28 28 28 28 28 28 28 d L b a e k mm mm mm mm mm mm M20 M20 M20 M20 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 160 200 250 315 100 125 160 200 250 315 400 100 125 160 200 250 315 400 110 125 150 190 70 85 110 125 150 190 240 70 85 110 125 150 190 240 21,7 21,7 21,7 21,7 23,7 23,7 23,7 23,7 23,7 23,7 23,7 27,7 27,7 27,7 27,7 27,7 27,7 27,7 35 35 35 35 40 40 40 40 40 40 40 44 44 44 44 44 44 44 14 14 14 14 16 16 16 16 16 16 16 18 18 18 18 18 18 18 art.no. 466501 2013 466501 2014 466501 2015 466501 2016 466501 2401 466501 2402 466501 2403 466501 2404 466501 2405 466501 2425 466501 2406 466501 2410 466501 2411 466501 2412 466501 2413 466501 2414 466501 2424 466501 2415 4158 40-168 40 7 GB.indd 40-168 31.01.13 15:03 Studs rolled thread M 6 - M12 hardened and tempered to strength class 10.9 M14 - M42 hardened and tempered to strength class 8.8 further sizes available on request d mm L mm b mm b1 mm M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M14 M14 M14 M14 M14 M14 M14 M16 M16 M16 M16 M16 M16 32 40 50 63 80 40 63 80 100 125 160 50 80 100 125 160 200 50 63 80 100 125 160 200 63 80 100 125 160 200 250 63 80 100 125 160 200 16 20 30 40 50 20 40 50 63 75 100 25 50 75 75 100 125 25 32 50 63 75 100 125 32 50 63 75 100 125 160 32 50 63 75 100 125 9 9 9 9 9 11 11 11 11 11 11 13 13 13 13 13 13 15 15 15 15 15 15 15 17 17 17 17 17 17 17 19 19 19 19 19 19 art.no. 466505 0632 466505 0640 466505 0650 466505 0663 466505 0680 466505 0840 466505 0863 466505 0880 466505 0810 466505 0812 466505 0816 466505 1050 466505 1080 466505 1010 466505 1012 466505 1016 466505 1020 466505 1250 466505 1263 466505 1280 466505 1210 466505 1212 466505 1216 466505 1220 466505 1463 466505 1480 466505 1410 466505 1412 466505 1416 466505 1420 466505 1425 466505 1663 466505 1680 466505 1610 466505 1612 466505 1616 466505 1620 4158 d mm L mm b mm b1 mm M16 M16 M16 M18 M18 M18 M18 M18 M18 M20 M20 M20 M20 M20 M20 M20 M20 M22 M22 M22 M22 M22 M22 M24 M24 M24 M24 M24 M24 M24 M24 M24 M27 M27 M27 M27 M27 250 315 500 80 125 160 200 250 315 80 125 160 200 250 315 400 500 100 160 200 250 315 400 100 125 160 200 250 315 400 500 630 125 200 315 400 500 160 180 315 50 75 100 125 150 180 32 70 100 125 160 200 250 315 45 100 125 160 180 250 45 70 100 125 160 200 250 315 315 56 125 200 250 315 19 19 19 23 23 23 23 23 23 27 27 27 27 27 27 27 27 31 31 31 31 31 31 35 35 35 35 35 35 35 35 35 39 39 39 39 39 art.no. 466505 1625 466505 1631 466505 1650 466505 1880 466505 1812 466505 1816 466505 1820 466505 1825 466505 1831 466505 2080 466505 2012 466505 2016 466505 2020 466505 2025 466505 2031 466505 2040 466505 2050 466505 2210 466505 2216 466505 2220 466505 2225 466505 2231 466505 2240 466505 2410 466505 2412 466505 2416 466505 2420 466505 2425 466505 2431 466505 2440 466505 2450 466505 2463 466505 2712 466505 2720 466505 2731 466505 2740 466505 2750 4158 Clamping • • • • Rhombus screws • Forged, T-slot guide milled, rolled thread • hardened and tempered to strength class 8.8 • reduced supporting surface in the T-slot, reduced load capacity T-slot nominal dimension mm 14 14 14 18 18 18 22 22 22 28 28 28 Thread M12 M12 M12 M16 M16 M16 M20 M20 M20 M24 M24 M24 All prices in euro, VAT excluded 40 7 GB.indd 40-169 L mm a mm b mm e mm k mm 50 80 125 63 100 160 80 125 200 100 125 250 13,7 13,7 13,7 17,7 17,7 17,7 21,7 21,7 21,7 27,7 27,7 27,7 35 55 75 45 65 100 55 85 120 70 85 150 22 22 22 28 28 28 35 35 35 44 44 44 8 8.0 8 10 10.0 10.0 14 14 14 18 18 18 art.no. 466506 1450 466506 1480 466506 1411 466506 1863 466506 1810 466506 1816 466506 2280 466506 2212 466506 2220 466506 2810 466506 2812 466506 2825 4158 Prices in bold print = delivery ex stock 40-169 31.01.13 15:03 T-slot nuts • hardened and tempered, strength class 10 • full load capacity of the T-slot nuts can only be achieved if the screw connection occurs over the entire thread length Clamping Standard design, DIN 508 T-slot nominal dimension mm 6 8 10 12 12 14 14 16 16 16 18 18 18 20 20 22 22 24 24 28 28 28 30 32 36 36 42 42 48 Thread a mm e mm h mm k mm M5 M6 M8 M8 M10 M10 M12 M10 M12 M14 M12 M14 M16 M16 M18 M18 M20 M20 M22 M20 M22 M24 M24 M27 M24 M30 M30 M36 M42 5,7 7,7 9,7 11,7 11,7 13,7 13,7 15,7 15,7 15,7 17,7 17,7 17,7 19,7 19,7 21,7 21,7 23,7 23,7 27,7 27,7 27,7 29,7 31,6 35,6 35,6 41,6 41,6 47,6 10 13 15 18 18 22 22 25 25 25 28 28 28 32 32 35 35 40 40 44 44 44 48 50 54 54 65 65 75 8 10 12 14 14 16 16 18 18 18 20 20 20 24 24 28 28 32 32 36 36 36 38 40 44 44 52 52 60 4 6 6 7 7 8 8 9 9 9 10 10 10 12 12 14 14 16 16 18 18 18 19 20 22 22 26 26 30 long design • Protects the table grooves on precision machinery T-slot nominal dimension mm 6 8 10 12 14 16 18 20 22 28 Thread a mm e mm l mm h mm k mm M5 M6 M8 M10 M12 M14 M16 M18 M20 M24 5,7 7,7 9,7 11,7 13,7 15,7 17,7 19,7 21,7 27,7 10 13 15 18 22 25 28 32 35 44 20 26 30 36 44 50 56 64 70 88 8 10 12 14 16 18 20 24 28 36 4 6 6 7 8 9 10 12 14 18 art.no. 466545 0006 466545 0008 466545 0010 466545 1208 466545 0012 466545 1410 466545 0014 466545 1610 466545 1612 466545 0016 466545 1812 466545 1814 466545 0018 466545 2016 466545 0020 466545 2218 466545 0022 466545 2420 466545 0024 466545 2820 466545 2822 466545 0028 466545 3024 466545 0032 466545 3624 466545 0036 466545 4230 466545 0042 466545 0048 4158 art.no. 466547 0006 466547 0008 466547 0010 466547 0012 466547 0014 466547 0016 466547 0018 466547 0020 466547 0022 466547 0028 4158 T-slot nuts „Rhombus“ • hardened and tempered • due to the reduced supporting surface in the T-slot, the load capacity is • is less than with comparable sizes DIN 508 T-slot nominal dimension mm 12 14 14 16 18 20 20 22 28 28 36 42 Thread Strength class a mm e mm h mm k mm M10 M10 M12 M14 M16 M16 M18 M20 M20 M24 M30 M36 8 8 8 6 6 8 6 6 8 6 6 6 11,7 13,7 13,7 15,7 17,7 19,7 19,7 21,7 27,7 27,7 35,6 41,6 18 22 22 25 28 32 32 35 44 44 54 65 14 16 16 18 20 24 24 28 36 36 44 52 7 8 8 9 10 12 12 14 18 18 22 26 art.no. 466548 0012 466548 1410 466548 0014 466548 0016 466548 0018 466548 2016 466548 0020 466548 0022 466548 2820 466548 0028 466548 0036 466548 4236 4158 40-170 40 7 GB.indd 40-170 31.01.13 15:03 Precision T-nuts • For quick alignment of fixtures, machine vice and dividing apparatus • Holding to prescribed tolerances and precisely ground on the turn-up • C15 case-hardened and ground Loose slot nuts DIN 6323 • For adjusting • No disturbing slot nuts protruding from below when the fixture is transported Groove dimensions machine Groove dimensions device mm mm 10 12 12 14 16 18 20 22 24 28 36 12 12 20 20 20 20 20 20 20 20 20 h mm h1 mm l mm 12 28,6 14 14 14 14 45,5 50,5 55,5 61,5 76,5 3,6 5,5 5,5 5,5 5,5 5,5 7 7 7 7 7 20 20 32 32 32 32 32 40 40 40 50 art.no. 466550 1012 466550 1212 466550 1220 466550 1420 466550 1620 466550 1820 466550 2020 466550 2220 466550 2420 466550 2820 466550 3620 4157 Groove dimensions machine Groove dimensions device mm mm 10 12 14 16 18 22 24 28 36 20 20 20 20 20 20 20 20 20 h mm l mm 10 10 10 10 10 12 12 12 12 22 22 25 25 25 32 32 32 32 for DIN 84 or DIN 912 screws M6 x 10 M6 x 10 M6 x 16 M6 x 16 M6 x 16 M6 x 16 M6 x 16 M6 x 16 M6 x 16 Clamping fixed slot nuts (previously DIN 6322)
• for screwing in • Changing the slot nuts allows operation on machines with different slot widths art.no. 466551 1020 466551 1220 466551 1420 466551 1620 466551 1820 466551 2220 466551 2420 466551 2820 466551 3620 4157 flat slot nuts • for screwing in • effective and economic if a fixture is always to be used at the same machine b mm h mm l mm 10 12 14 16 18 20 22 24 8 8 10 10 10 10 12 12 20 20 22 22 22 22 32 32 art.no. 466552 0010 466552 0012 466552 0014 466552 0016 466552 0018 466552 0020 466552 0022 466552 0024 4157 Stop • Case-hardened and ground • Short model ground to ± 0.01 mm height tolerance • Can also be used as support for T-slot mm D mm H1 mm Screw 12 12 14 14 16 16 18 18 20 20 20 20 32 32 32 32 40 40 40 40 15 25 25 50 25 50 25 50 25 50 M6 x 25 M6 x 35 M8 x 35 M8 x 60 M8 x 45 M8 x 70 M10 x 50 M10 x 75 M10 x 55 M10 x 80 All prices in euro, VAT excluded 40 7 GB.indd 40-171 art.no. 465015 1215 465015 1220 465015 1425 465015 1450 465015 1625 465015 1650 465015 1825 465015 1850 465015 2225 465015 2250 4157 Prices in bold print = delivery ex stock 40-171 31.01.13 15:04 Parallel stop pair For machine slots Case-hardened and ground in pairs for height according to pair tolerance IT5 Can also be used as parallel underlays Pair tolerance to height IT5 Nominal dimension tolerance to the extent of DIN ISO 7268-1m Nominal dimension tolerance to width h7 Remaining dimensions according to DIN ISO 7268m Prices per pair b mm h mm Pair tolerance tp mm Nominal dimension tolerance DIN 7168 m (mm) Tolerance h7 mm l mm 8 10 12 14 16 18 20 22 24 28 25 32 40 50 50 63 63 80 80 100 0,009 0,011 0,011 0,011 0,011 0,013 0,013 0,013 0,013 0,015 ±0,2 ±0,3 ±0,3 ±0,3 ±0,3 ±0,3 ±0,3 ±0,3 ±0,3 ±0,3 -0.02 -0.02 -0.02 -0.02 -0.02 -0.02 -0.02 -0.02 -0.02 -0.02 100 100 100 100 160 160 160 160 160 160 Clamping • • • • • • • • art.no. 465010 0008 465010 0010 465010 0012 465010 0014 465010 0016 465010 0018 465010 0020 465010 0022 465010 0024 465010 0028 4157 Cover strip for T-slots • made of aluminium profile • can be easily shortened to the desired length with a fine sawblade suitable for T-slots mm Dimensions 12 14 16 18 20 22 24 28 36 12 x 1000 14 x 1000 16 x 1000 18 x 1000 20 x 1000 22 x 1000 24 x 1000 28 x 1000 36 x 1000 art.no. 466549 0120 466549 0140 466549 0160 466549 0180 466549 0200 466549 0220 466549 0240 466549 0280 466549 0360 4157 Groove scraper suitable for T-slots mm 14 - 20 22 - 32 art.no. 466548 1420 466548 2232 4157 40-172 40 7 GB.indd 40-172 31.01.13 15:04 Clamping tool assortment box designed for machine tools with T-slot tables all the necessary elements for the quick clamping of tools, fixtures or workpieces all parts can be exchanged and replaced Hardened and tempered steel, according to DIN or company standard Screw parts strength class 8 or 10 Wooden box with removable hinged lid M10x10 set, with deep clamping jaws, groove width 10 mm M12x12 set, with deep clamping jaws, groove width 12 mm Description Description art.no. 4 Universal clamping supports model 1, 4 universal clamping supports model 2, 2 universal clamping supports model 3, 4 clamps with stepped teeth 11 x 80, 2 DIN 787 screws for T-slots M10 x 40, 4 DIN 787 screws for T-slots M10 x 63, 4 DIN 787 screws for T-slots M10 x 100, 4 DIN 6379 studs M10 x 80, 6 DIN 6330 B hexagon nut M10, 6 DIN 6319 G conical nut M10, 4 extension nut M10, 4 deep clamping jaw “Bulle” groove width 12, 1 no. 3113 A combination wrench 16x16, 1 screw paste 75 ml 466590 1010 art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 14 x 100, 2 DIN 787 screws for T-slots M12 x 50, 4 DIN 787 screws for T-slots M12 x 100, 4 DIN 787 screws for T-slots M12 x 125, 4 DIN 6379 studs M12 x 100, 6 DIN 6330 B hexagon nut M12, 6 DIN 6319 G conical nut M12, 4 extension nut M12, 4 deep clamping jaw “Bulle” groove width 12, 1 no. 3113 A combination wrench 18x18, 1 screw paste 75 ml 4158 466590 1212 4158 M12x14 set, with deep clamping jaws, groove width 14 mm M16x16 set, with deep clamping jaws, groove width 16 mm Description Description art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 14 x 100, 2 DIN 787 screws for T-slots M12 x 50, 4 DIN 787 screws for T-slots M12 x 80, 4 DIN 787 screws for T-slots M12 x 125, 4 DIN 6379 studs M12 x 100, 6 DIN 6330 B hexagon nut M12, 6 DIN 6319 G conical nut M12, 4 extension nut M12, 4 deep clamping jaw “Bulle” groove width 14, 1 groove scraper for groove width 14-20, 1 no. 3113 A combination wrench 18x18, 1 screw paste 75 ml 466590 1214 Clamping • • • • • • art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 18 x 125, 2 DIN 787 screws for T-slots M16 x 63, 4 DIN 787 screws for T-slots M16 x 100, 4 DIN 787 screws for T-slots M16 x 160, 4 DIN 6379 stud M16 x 125, 6 DIN 6330 B hexagon nut M16, 6 DIN 6319 G conical nut M16, 4 extension nut M16, 4 deep clamping jaw “Bulle” groove width 16, 1 groove scraper for groove width 14-20, 1 no. 3113 A combination wrench 24x24, 1 screw paste 75 ml 4158 466590 1616 4158 M16x18 set, with deep clamping jaws, groove width 18 mm M20x20 set with spring type clamping claw holder, groove width 20 mm Description Description art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 18 x 125, 2 DIN 787 screws for T-slots M16 x 63, 4 DIN 787 screws for T-slots M16 x 100, 4 DIN 787 screws for T-slots M16 x 160, 4 DIN 6379 stud M16 x 125, 6 DIN 6330 B hexagon nut M16, 6 DIN 6319 G conical nut M16, 4 extension nut M16, 4 deep clamping jaw “Bulle” groove width 18, 1 groove scraper for groove width 14-20, 1 no. 3113 A combination wrench 24x24, 1 screw paste 75 ml 466590 1618 art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 22 x 160, 4 DIN 787 screws for T-slots M20 x 125, 4 DIN 787 screws for T-slots M20 x 200, 4 DIN 6379 studs M20 x 125, 6 DIN 6330 B hexagon nut M20, 6 DIN 6319 G conical nut M20, 4 extension nut M20, 1 groove scraper for groove width 14-20, 1 no. 3113 A combination wrench 30x30, 4 DIN 6342 spring type clamp holder Ø38, 1 screw paste 75 ml 4158 466590 2020 4158 M20x22 set with spring type clamping claw holder, groove width 22 mm M20x24 set with spring type clamping claw holder, groove width 24 mm Description Description art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 22 x 160, 4 DIN 787 screws for T-slots M20 x 125, 4 DIN 787 screws for T-slots M20 x 200, 4 DIN 6379 studs M20 x 125, 6 DIN 6330 B hexagon nut M20, 6 DIN 6319 G conical nut M20, 4 extension nut M20, 1 groove scraper for groove width 22-32, 1 no. 3113 A combination wrench 30x30, 4 DIN 6342 spring type clamp holder Ø38, 1 screw paste 75 ml 466590 2022 4158 All prices in euro, VAT excluded 40 7 GB.indd 40-173 art.no. 4 Universal clamping supports model 2, 4 universal clamping supports model 3, 4 clamps with stepped teeth 22 x 160, 8 DIN 787 screws for T-slots M20 x 125, 4 DIN 787 screws for T-slots M20 x 200, 8 DIN 508 nuts for T-slots M20 x 24, 6 DIN 6330 B hexagon nut M20, 6 DIN 6319 G conical nut M20, 4 extension nut M20, 1 groove scraper for groove width 22-32, 1 no. 3113 A combination wrench 30x30, 4 DIN 6342 spring type clamp holder Ø38, 1 screw paste 75 ml 466590 2024 4158 Prices in bold print = delivery ex stock 40-173 31.01.13 15:04 Clamping screw set • for T-slots • all parts hardened and tempered, strength classes 8 or 10 • Wooden box with hinged lid M10x10 set, groove width 10 mm Description art.no. 2 DIN 787 Screw for T-slots M10 x 40, 4 DIN 787 screw for T-slots M10 x 80, 4 DIN 787 screw for T-slots M10 x 100, 4 DIN 6379 stud M10 x 50, 4 DIN 6379 stud M10 x 80, 4 DIN 6379 stud M10 x 200, 4 DIN 6330 B hexagon nut M10, 4 extension nut M10, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 1214 466591 1010 4158 M12x12 set, groove width 12 mm M12x14 set, groove width 14 mm Description Description Clamping art.no. 2 DIN 787 Screw for T-slots M12 x 50, 4 DIN 787 screw for T-slots M12 x 80, 4 DIN 787 screw for T-slots M12 x 125, 4 DIN 6379 stud M12 x 63, 4 DIN 6379 stud M12 x 100, 4 DIN 6379 stud M12 x 200, 4 DIN 6330 B hexagon nut M12, 4 extension nut M12, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 1212 art.no. 2 DIN 787 Screw for T-slots M12 x 50, 4 DIN 787 screw for T-slots M12 x 80, 4 DIN 6379 stud M12 x 63, 4 DIN 6379 stud M12 x 100, 4 DIN 6379 stud M12 x 125, 4 DIN 6379 stud M12 x 200, 4 DIN 508 nut for T-slots M12 x 14, 4 DIN 6330 B hexagon nut M12, 4 extension nut M12, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 1214 4158 M14x16 set, groove width 16 mm 4158 M16x16 set, groove width 16 mm Description Description art.no. 2 DIN 787 Screw for T-slots M14 x 63, 4 DIN 787 screw for T-slots M14 x 100, 4 DIN 6379 stud M14 x 63, 4 DIN 6379 stud M14 x 100, 4 DIN 6379 stud M14 x 160, 4 DIN 6379 stud M14 x 250, 4 DIN 508 nut for T-slots M14 x 16, 4 DIN 6330 B hexagon nut M14, 4 extension nut M14, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 1416 art.no. 2 DIN 787 Screw for T-slots M16 x 63, 4 DIN 787 screw for T-slots M16 x 100, 2 DIN 787 screw for T-slots M16 x 160, 4 DIN 6379 stud M16 x 80, 4 DIN 6379 stud M16 x 125, 4 DIN 6379 stud M16 x 250, 4 DIN 6330 B hexagon nut M16, 4 extension nut M16, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 1616 4158 M16x18 set, groove width 18 mm 4158 M18x20 set, groove width 20 mm Description Description art.no. 2 DIN 787 Screw for T-slots M16 x 63, 4 DIN 787 screw for T-slots M16 x 100, DIN 6379 stud M16 x 80, DIN 6379 stud M16 x 125, DIN 6379 stud M16 x 160, DIN 6379 stud M16 x 250, 4 DIN 508 nut for T-slots M16 x 18, 4 DIN 6330 B hexagon nut M16, 4 extension nut M16, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 1618 art.no. 6 DIN 6379 Stud M18 x 80, 8 DIN 6379 stud M18 x 125, 4 DIN 6379 stud M18 x 200, 4 DIN 6379 stud M18 x 315, 4 DIN 508 nut for T-slots M18 x 20, 4 DIN 6330 B hexagon nut M18, 4 extension nut M18, 4 DIN 6340 washer 466591 1820 4158 M20x22 set, groove width 22 mm 4158 M24x28 set, groove width 28 mm Description Description art.no. 2 DIN 787 Screw for T-slots M20 x 80, 4 DIN 787 screw for T-slots M20 x 125, 4 DIN 6379 stud M20 x 80, 4 DIN 6379 stud M20 x 125, 4 DIN 6379 stud M20 x 200, 4 DIN 6379 stud M20 x 315, 4 DIN 508 nut for T-slots M20 x 22, 4 DIN 6330 B hexagon nut M20, 4 extension nut M20, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 2022 4158 art.no. 2 DIN 787 Screw for T-slots M24 x 100, 4 DIN 787 screw for T-slots M24 x 160, 4 DIN 6379 stud M24 x 100, 4 DIN 6379 stud M24 x 160, 4 DIN 6379 stud M24 x 250, 4 DIN 6379 stud M24 x 400, 4 DIN 508 nut for T-slots M24 x 28, 4 DIN 6330 B hexagon nut M24, 4 extension nut M24, 4 DIN 6319 C spherical washer, 4 DIN 6319 G conical washer, 4 DIN 6340 washer 466591 2428 4158 40-174 40 7 GB.indd 40-174 31.01.13 15:04 Basic range • All parts are made of quenched and tempered steel, T-slot screws hardened and tempered • Rolled thread • Ideally suited to tool making, production and training facilities M12x14 set, groove width 14 mm • Clamping force 20 kN • Clamping heights 165 mm (2 clamping positions), 70 mm (4 clamping positions) 466592 1214 Description art.no. 2 Clamp with stepped teeth 14 x 100, 2 clamp with stepped teeth 14 x 160, 4 universal clamping support model 2, 4 universal clamping support model 3, 2 DIN 787 screw for T-slots M12 x 50, 4 DIN 787 screw for T-slots M12 x 80, 4 DIN 787 screw for T-slots M12 x 125, 2 DIN 6379 stud M12 x 100, 6 DIN 6330 B hexagon nut M12, 2 extension nut M12, 6 DIN 6340 washer M12 466592 1214 466592 1214 4158 M14x16 set, groove width 16 mm • Clamping force 28 kN • Clamping heights 195 mm (2 clamping positions), 100 mm (4 clamping positions) M16x18 set, groove width 18 mm • Clamping force 40 kN • Clamping heights 205 mm (2 clamping positions), 130 mm (4 clamping positions) Description Description 2 Clamp with stepped teeth 14 x 100, 2 clamp with stepped teeth 14 x 160, 4 universal clamping support model 2, universal clamping support model 3, 2 DIN 787 screw for T-slots M14 x 63, 4 DIN 787 screw for T-slots M14 x 100, 4 DIN 787 screw for T-slots M14 x 160, 2 DIN 6379 stud M14 x 100, 2 DIN 6379 stud M14 x 160 6 DIN 6330 B hexagon nut M14, 2 extension nut M14, 6 DIN 6340 washer M14 art.no. 2 Clamp with stepped teeth 18 x 125, 2 clamp with stepped teeth 18 x 200, 4 universal clamping support model 2, universal clamping support model 3, 2 DIN 787 screw for T-slots M16 x 63, 4 DIN 787 screw for T-slots M16 x 100, 4 DIN 787 screw for T-slots M16 x 160, 4 DIN 6379 stud M16 x 160, 4 DIN 6379 stud M16 x 200 6 DIN 6330 B hexagon nut M16, 4 extension nut M16, 6 DIN 6340 washer M16 466592 1416 4158 Clamping art.no. 466592 1618 4158 Clamping element set made of plastic • • • • • • • • 55 elements: Clamping jaws, supports and nuts, high-strength plastic PBT, red 15 studs, anodised aluminium For use on 3D coordinate measurement machines, engraving machines and spark erosion grinding machines For applications that require low clamping and retention forces Clamping force approx. 500 N depending on lever conditions and clamping jaw support Clamping force is achieved by tightening the nut on the knurl If the clamping elements are jammed, the nut can be loosened using an open-end spanner Weight only 1/4 in proportion to aluminium elements and 1/10 in proprtion to steel elements • Resistant to corrosion from hand sweat • No damage to work table or workpiece • Versatile in combination Thread HxWxD mm Weight kg M6 M8 M 10 M 12 50 x 370 x 440 50 x 370 x 440 50 x 370 x 440 50 x 370 x 440 1,7 1,74 1,77 1,8 art.no. 466589 0006 466589 0008 466589 0010 466589 0012 4158 Screw paste • • • • • • • • Based on mineral grease synergistic combination of highly effective white solid lubricants heat-resistant and does not wash out (water resistance in accordance with DIN 51807, T.2; grease loss after 1 hr./37.8°C = 1.4%) For lubricating frequently operated screws or nuts in clamping fixtures Particularly when aggressive cooling lubricants are used Thanks to optimum sliding friction, this increases the achievable clamping force material-friendly Contents Usable temperature range °C 75 ml -25 to +125 All prices in euro, VAT excluded 40 7 GB.indd 40-175 art.no. 466593 0075 4158 Prices in bold print = delivery ex stock 40-175 31.01.13 15:04 Vertical acting toggle clamps • • • • • • • • • Quick-release lever based on a toggle mechanism Wide and rapid opening of the clamp, complete exposure of the workpiece high power transmission with low force application, large clamping forces Self-locking prevents the clamp from opening when machining workpieces Application: Drilling, welding, bending, grinding, testing and assembling Galvanized and passivated, case-hardened with greased bearing bushings Rivet made of stainless steel complete with tempered, galvanised clamping screw Stainless steel version available on request Clamping With open supporting arm and horizontal base model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 0 1 2 3 4 5 6 0,5 0,6 0,8 1,2 1,7 3 3,4 0,7 1,1 1,2 2,5 3 5 5,5 17,5 20 25 36 45 55 85 81 105 129 186 220 282 335 -3 to 4 -4 to 3 -3 to 6 0 to 12 -8 to 21 -4 to 34 -7 to 53 4 5 6 8 10 14 14 31 38 51 80 100 142 165 49 60 78 112 140 195 230 M4 x 25 M5 x 30 M6 x 35 M8 x 45 M8 x 65 M12 x 80 M12 x110 art.no. 467001 0000 467001 0001 467001 0002 467001 0003 467001 0004 467001 0005 467001 0006 4157 With open supporting arm and vertical base model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 1 2 3 4 5 6 0,6 0,8 1,2 1,7 3 3,4 1,1 1,2 2,5 3 5 5,5 31 38 48 65 76 117 108 146 205 244 302 370 2 to 9 5 to 14 8 to 20 5 to 33 8 to 45 18 to 75 5 6 8 10 14 14 38 51 80 100 142 165 60 78 112 140 195 230 M5 x 30 M6 x 35 M8 x 45 M8 x 65 M12 x 80 M12 x110 art.no. 467005 0001 467005 0002 467005 0003 467005 0004 467005 0005 467005 0006 4157 with open supporting arm and angled foot model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 1 2 3 4 0,8 1 1,4 2 1,1 1,2 2,5 3 47 61 71 102 132 180 243 280 -1.5 to 5.5 2 to 11 6 to 18 11 to 40 5 6 8 10 34 40 65 84 60 78 112 140 M 5 x 30 M 6 x 35 M 8 x 45 M 8 x 65 art.no. 467010 0001 467010 0002 467010 0003 467010 0004 4157 40-176 40 7 GB.indd 40-176 31.01.13 15:04 Push-pull clamp • • • • • galvanised and passivated case-hardened with greased bearing bushings Rivet made of stainless steel complete with tempered, galvanised clamping screw Stainless steel version available on request With small angled foot model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 0 1 2 3 5 0,8 1 2 2,5 4,5 0,8 1 2 2,5 4,5 12 15 20 25 30 47 60 95 110 126 12 to 20 12 to 20 17 to 25 22 to 35 30 to 50 6,5 8 10 12 16 17 24,5 32,5 37 41,5 66 91 114 140 171,5 M 4 x 20 M 4 x 20 M 6 x 25 M 8 x 35 M 12 x 50 art.no. Clamping 467025 0000 467025 0001 467025 0002 467025 0003 467025 0005 4157 Heavy-duty version • Base body made of cast steel, lever parts and drive rod made of tempered steel model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 3 5 7 4 10 25 4 10 25 30 38 55 115 134 180 22 to 40 30 to 50 30 to 50 12 16 22 40 - 72 58 - 98 55 - 105 140 172 218 M 8 x 35 M12 x 50 M12 x 50 art.no. 467027 0003 467027 0005 467027 0007 4157 Combination clamp • • • • • • • • Positioning and clamping in one work step Robust and stable construction Easy removal of workpiece thanks to fully retracted clamping arm galvanised and passivated case-hardened with greased bushings Rivet made of stainless steel Oil-resistant grip with large hand grip surface and soft component model F1 kN F2 kN H mm H1 mm HW1 mm HW2 mm B mm L mm A mm 2 3 2,0 3,0 2,0 3,0 46,0 55,5 94 110 30 to 40 40 to 50 10 to 20 20 to 30 56 74 219 270 19,5 29,0 467030 0002 467030 0003 4157 10 10 10 10 10 467050 0000 467050 0001 467050 0002 467050 0006 467050 0034 4157 art.no. Protective caps • for quick release clamp • Made of oil-resistant neoprene to protect delicate workpieces • the protective cap sizes correspond to the size of the clamping screws suitable for model Width mm Height mm 0 1 2 6 3+4 11 12,5 15 26 19 8,5 10 12 20 15 All prices in euro, VAT excluded 40 7 GB.indd 40-177 art.no. Prices in bold print = delivery ex stock 40-177 31.01.13 15:05 Horizontal acting toggle clamp • • • • • • • • • Quick-release lever based on a toggle mechanism Wide and rapid opening of the clamp, complete exposure of the workpiece high power transmission with low force application, large clamping forces Self-locking prevents the clamp from opening when machining workpieces Application: Drilling, welding, bending, grinding, testing and assembling Galvanized and passivated, case-hardened with greased bearing bushings Rivet made of stainless steel complete with tempered, galvanised clamping screw Stainless steel version available on request With open supporting arm and horizontal base model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 0 1 2 3 4 0,3 0,8 1 1,8 2 0,4 1,1 1,2 2,5 3 15 20 25 33 44 23 30 44 48 74 -5 to 2 -4 to 3 -3 to 6 -1 to 11 -6 to 23 4 5 6 8 10 26 40 64 72 111 79 119 162 206 281 M 4 x 25 M 5 x 30 M 6 x 35 M 8 x 45 M 8 x 65 art.no. Clamping 467015 0000 467015 0001 467015 0002 467015 0003 467015 0004 4157 With open supporting arm and vertical base model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 0 1 2 3 4 5 0,3 0,8 1 1,8 2 3 0,4 1,1 1,2 2,5 3 5 24 32 40 48 66 66 33 42 59 64 96 92 0 to 7 3 to 10 7 to 16 8 to 20 9 to 38 13 to 37 4 5 6 8 10 10 26 40 64 72 111 121 79 119 162 206 281 321 M 4 x 25 M 5 x 30 M 6 x 35 M 8 x 45 M 8 x 65 M 8 x 65 art.no. 467017 0000 467017 0001 467017 0002 467017 0003 467017 0004 467017 0005 4157 with open supporting arm and angled foot model F1 kN F2 kN H mm H1 mm HW mm A mm B mm L1 mm Screw 1 2 3 4 0,8 1 1,8 2 1,1 1,2 2,5 3 57 74 71 102 68 89 86 133 6 to 14 20 to 29 6 to 18 12 to 40 5 6 8 10 40 52 58 93 119 162 206 281 M 5 x 30 M 6 x 35 M 8 x 45 M 8 x 65 art.no. 467020 0001 467020 0002 467020 0003 467020 0004 4157 40-178 40 7 GB.indd 40-178 31.01.13 15:05 Magnetic clamp (Orga-Magnet) • White with red imprint • Raw magnet on the interior • Price per PU = 4 pieces Ø mm Height mm Retention force 36 8,5 9,5 art.no. 4 471021 0035 4161 Flat pot magnets • Galvanised surfaces, shielded system • Application temperature up to 200º C • Note: Hairline cracks on the holding surface of the incorporated magnetic material are unavoidable from a manufacturing technology perspective. These do not impair the function of the holding magnets in any way. • other dimensions available on request flat with bore hole • Bore hole with counterbore d1 mm d2 mm l mm h mm t mm 16 20 25 32 40 50 63 80 100 3,3 4,2 5,5 5,5 5,5 8,5 6,5 6,5 10,5 7 9 11 11 11 22 24 11,5 34 4,5 6 7 7 8 10 14 18 22 Countersink/counterbore 90º Countersink/counterbore 90º Countersink/counterbore 90º Countersink/counterbore 90º Countersink/counterbore 90º 3 3 3 3 1,6 2,1 2,5 2,5 2,5 Minimum retention force N 14 27 36 72 90 180 290 540 680 Weight g 4 9 16 27 53 90 195 480 820 art.no. 471005 0016 471005 0020 471005 0025 471005 0032 471005 0040 471005 0050 471005 0063 471005 0080 471005 0100 4161 Clamping D mm Flat with internally threaded journal D±0,2 mm d1 mm d2 mm t mm l mm h±0.2 mm 10 13 16 20 25 32 40 50 63 80 100 125 6 6 6 6 8 8 10 12 15 20 22 25 M3 M3 M3 M3 M4 M4 M5 M6 M8 M10 M12 M14 7 7 7 7 8 8 10 12 16 16 21 20 11,5 11,5 11,5 13 15 15 18 22 30 34 43 50 4,5 4,5 4,5 6 7 7 8 10 14 18 22 26 Minimum retention force N 4 10 18 30 40 80 125 220 280 600 900 1300 Weight g 3 5 6 11 22 32 60 110 240 500 960 1700 art.no. 471010 0010 471010 0013 471010 0016 471010 0020 471010 0025 471010 0032 471010 0040 471010 0050 471010 0063 471010 0080 471010 0100 471010 0125 4161 Flat • for pressing or gluing in the mounting hole D mm L mm Minimum retention force N Weight g 10 13 16 20 25 32 40 50 63 80 100 125 4,5 4,5 4,5 6 7 7 8 10 14 18 22 26 4 10 20 30 40 80 110 200 320 600 900 1300 2 3 5 10 19 30 55 100 230 470 915 1680 art.no. 471020 0010 471020 0013 471020 0016 471020 0020 471020 0025 471020 0032 471020 0040 471020 0050 471020 0063 471020 0080 471020 0100 471020 0125 4161 flat with externally threaded journal • ground holding surface D mm H mm h mm Thread 16 20 25 47 57 63 11,5 12 22 17 18,5 29 4,5 6 7 9 10,5 14 M3 M3 M5 M6 M6 M6 All prices in euro, VAT excluded 40 8 GB.indd 40-179 Minimum retention force N 18 30 40 180 280 350 Weight g 6 11 23 90 142 235 art.no. 470150 0016 470150 0020 470150 0025 470150 0047 470150 0057 470150 0063 4161 Prices in bold print = delivery ex stock 40-179 31.01.13 15:47 Pot magnets • Bar gripper smooth, without fitting tolerance • Galvanised surface, shielded system, application temperature up to 400º C • When changing the holding surface, no more than 2 mm may be removed as otherwise the holding power falls significantly. round (bar gripper with inside thread) D±0,2 mm L±0.2 mm D1 mm T mm 6 8 10 16 20 25 32 20 20 20 20 25 35 40 M3 M3 M4 M4 M6 M6 M8 5 5 7 5 7 9 9 Minimum retention force N 1,7 4 8,5 20 45 100 190 Weight g 3 6 10 25 55 135 230 art.no. 471025 0006 471025 0008 471025 0010 471025 0016 471025 0020 471025 0025 471025 0032 4161 Clamping round (bar gripper) • Rod grips can be shortened by the dimension H without any loss of holding power. D±0,2 mm L±0.2 mm H mm Minimum retention force N Weight g 6 8 10 13 16 20 25 32 20 20 20 20 20 25 35 40 12 11 10 8 6 5 13 9 1,7 4 8,5 12 20 45 100 190 4 7 11 19 29 61 140 240 art.no. 471045 0006 471045 0008 471045 0010 471045 0013 471045 0016 471045 0020 471045 0025 471045 0032 4161 Magnetic pick-up tool • Polished, flexible brass hose • strong magnet at the end Traction N L mm Magnet Ø mm Largest Ø mm 5 10 18 30 450 450 520 520 6 10 13 17 8 12 15 19 art.no. 471015 0006 471015 0010 471015 0013 471015 0017 4161 Blind-hole magnets • Magnetic head consisting of a chrome-plated metal sleeve • applied permanent magnet Magnet Ø mm Head length mm Total length mm 5 8 40 40 150 175 art.no. 471060 0050 471060 0080 4161 Set in wooden box Magnet Ø mm art.no. 1,6 - 3 - 5 - 8 - 11 471060 1000 4161 Permanent magnet block • • • • Stable, pressure-resistant block with inset holding magnets Application temperature up to 100º C Attachment method: Injection, gluing Type B with M6 thread at the rear Type Dimensions L x W x H mm Minimum retention force N Weight g A B 26 x 26 x 25 60 x 26 x 25 100 200 110 250 art.no. 471055 0001 471055 0002 4161 40-180 40 8 GB.indd 40-180 31.01.13 15:48 Pocket magnet • small version in bridge shape • For workshops and model makers • Supplied with protection plate A mm B mm C mm D mm 11,3 25,3 21,4 28,5 7,8 8 6,5 7 Minimum retention force N 20 35 Weight kg 0,012 0,026 art.no. 471004 0802 471004 0803 4161 Powerful magnet • in bridge shape • With powerful magnetic force • through-hole A mm B mm C mm D mm E mm 20,3 25,4 29,5 35 30,4 38,1 44,4 58 20,3 25,4 28,6 44 15 19,1 22,2 28 5 5 5,8 8 Minimum retention force N 40 90 120 230 Weight kg 0,063 0,133 0,197 0,5 art.no. 471071 0811 471071 0812 471071 0813 471071 0814 4161 Bar magnet Clamping • Round or rectangular cross-section • Notch marks the respective same pole rectangular Length mm Width mm Height mm Weight per pair g 20 40 60 10 12,5 12,5 5 5 5 5 30 45 art.no. 471076 0844 471076 0845 471076 0846 4161 round Length mm Ø mm Weight per pair g 20 24 30 6 8 10 3 7 18 art.no. 471077 0805 471077 0806 471077 0807 4161 Pot magnet • especially strong magnet, embedded in aluminium pot • Fastening screw thread at the upper side of the magnet • Supplied with protection plate Ø mm Height mm Thread Minimum retention force N Weight g 17 21 27 35 65 16 19 25,4 30 43 M6 M6 M6 M6 M12 20 28 68 150 400 25 50 110 220 1080 art.no. 471003 0831 471003 0832 471003 0833 471003 0834 471003 0835 4161 Flat pot magnet • with through-hole and counterbore on the holding surface • Magnets can be attached from below • especially flat version Ø mm Height mm Bore hole Ø mm Minimum retention force N Weight g 19 29 38 8 9 11,1 3,5 4,7 4,7 25 50 80 17 44 105 All prices in euro, VAT excluded 40 8 GB.indd 40-181 art.no. 471011 0826 471011 0827 471011 0828 4161 Prices in bold print = delivery ex stock 40-181 31.01.13 15:48 Button magnet • split holding surface and through-hole • Supplied with protection plate Ø mm Height mm Bore hole Ø mm Minimum retention force N Weight g 12,7 19 25,4 32,5 9,5 12,7 19,5 25 4,7 5,2 5,2 7 7 19 29 66 6 20 63 105 art.no. 471066 0821 471066 0822 471066 0823 471066 0824 4161 Permanent magnetic float gauge Clamping • for separating stacked iron sheet and sheet steel • By means of induction using identical poles, the panels are impinged between the magnetic floats, the upper panels then repel each other and are easily separated • Supplied in pairs • Price per pair Width at the terminals mm Height mm Width mm Bore hole Ø mm Weight per pair kg 73 103 75 104 28 28 M8 M8 1 2 art.no. 471557 0913 471557 0914 4161 Multiple angle magnet • as a welding and assembly aid • With angles 30°, 45°, 60°, 75°, 90°, 180° Dimensions mm Bore hole Ø mm Minimum retention force N Weight kg 100 x 64 2x5 300 0,26 art.no. 471558 0951 4161 Permanent magnetic joint • as a aid for holding panels and flat sectional iron • Connected by steel joint • any angle setting possible Dimensions per block mm Length mm Width mm Retention force per block daN Weight kg 60 x 26 x 25 60 x 26 x 25 127 60 51 25 20 20 0,7 0,35 www.atorn.de art.no. 471559 0920 471559 1920 4161 High quality for great performance. Adjustable wrenches by ATORN: • innovative combination of materials • perfect feel • best resilience • exact adjustment This is but one example of ATORN‘s high-quality hand tools. 40-182 40 8 GB.indd 40-182 31.01.13 15:48 Permanent magnetic bevelling holder • As a welding and assembly aid for frames and angles • 45° angular surface and magnetic v-blocks Length bottom mm Length top mm Width mm Height mm Weight kg 145 178 70 95 41 41 44,5 44,5 1,36 1,64 art.no. 471560 0923 471560 0924 4161 Permanent magnetic bit holder • 3 prismatic and 3 flat sides with 45° and 90° angles • infinitely variable magnetic force • for the exact alignment of workpieces Dimensions L x W x H mm Minimum retention force N Weight kg 108 x 108 x 94 60 x 60 x 42 400 100 6 0,85 art.no. 471561 0925 471561 0926 4161 • • • • Clamping Permanent magnetic v-block 2 magnetic contact surfaces are switched on and off simultaneously Front face ground at a precise angle to both prisms V-block pair precisely ground to the same height Supplied individually or in pairs (=MP) Width mm Height mm Length mm Height tolerance mm Workpiece Ø mm Weight per unit kg 67 70 96 96 80 100 0,004 0,004 6 - 66 6 - 70 2,85 3,8 Price / Piece art.no. 471531 0935 471531 0934 4161 Price / Pair (MP) art.no. 471532 0935 471532 0934 4161 Permanent magnetic v-block joint • Two switchable magnetic blocks with V-block for round workpieces and flat clamping device for panels etc. connected by steel joints • any angle setting possible Description Length mm Width mm Height mm Prism joint complete Single block 206 60 76 50 63,5 55 Retention force per block daN 70 70 Weight kg 5,2 2,5 art.no. 471556 0922 471556 1922 4161 Magnetic pole blocks • • • • • • adjusted and numbered in pairs Can be used on every magnetic chuck with parallel pole pitch Horizontal and vertical application Pole pitch: 3 mm steel, 1 mm brass Slats on the pole blocks must point in the direction of the poles of the magnetic chucks! Price per pair Width mm Length mm Height mm Weight kg 75 60 30 1,5 All prices in euro, VAT excluded 40 8 GB.indd 40-183 art.no. 471546 0950 4161 Prices in bold print = delivery ex stock 40-183 31.01.13 15:48 Lamella pole blocks • • • • Different versions with longitudinal or transverse pole pitch Pole pitch: 3 mm steel, 1 mm brass for machining geometric and irregular workpieces Application in connection with magnetic chucks Dimensions L x W x H mm Pole pitch 70 x 48 x 100 45 x 22 x 72 70 x 41 x 100 60 x 40 x 65 (with prism) 50 x 40 x 100 (with prism) 80 x 50 x 80 Lengthwise diagonal diagonal diagonal Lengthwise diagonal art.no. 471540 0002 471540 0004 471540 0005 471540 0006 471540 0007 471540 0010 4161 Clamping Permanent magnetic clamping block • not switchable • Clamping blocks A to C consist of a permanent magnet system with fine pole pitch which is effective at 2 to 3 surfaces (polishing: 4 mm) • for clamping extremely thin steel workpieces = version D with a fine pole pitch of 1.3 mm • Magnetic endurance is unlimited under the prevailing conditions of industrial production • Clamping blocks can be ground and honed to half their height without significantly impairing the holding power • size 60 x 60 x 150 switchable also available on request Type A Type B Type L±0.15 mm B±0.15 mm H±0.15 mm Max. angle deviation ° Pole pitch Adhesive surfaces mm Weight kg A 100 100 50 5´ 4 1 Surface 100x100 2 surfaces 100x50 B C D 100 100 100 50 25 25 50 25 25 5´ 5´ 5´ 4 4 1,3 3 surfaces 100x50 2 surfaces 100x25 2 surfaces 100x25 art.no. 3,6 471550 0001 1,7 0,5 0,5 471550 0002 471550 0003 471550 0004 4161 Type C Type D Clamping bars • • • • For clamping non-magnetic materials Ferro-magnetic metal Long side with spring-loaded bar (pull-down effect) Price per pair 1. Magnetic plate 2. Workpiece 3. Clamping bar A mm B mm C mm 100 150 150 150 250 4 1 1,6 2,8 3,7 45 40 43 43 52 art.no. 471565 1040 471565 1510 471565 1516 471565 1528 471565 2537 4156 40-184 40 8 GB.indd 40-184 31.01.13 15:48 Sine plate with permanent magnetic chucks NEODIMIO • • • • • • • For precise angle grinding and erosion work Rotatable via the longitudinal axis from 0 to 45° For small and large workpieces Base plate precision-ground and hardened to 60HRC Parallelism tolerance 0.01:100mm Sealed against dirt and coolant Supplied with 2 stopper bars and chuck key Mounting iron, straight Length mm Width mm Height mm Weight kg 140 175 250 350 450 70 100 150 150 150 67 76 79 87 87 5,5 10 21,5 34,5 44 art.no. 472104 0140 472104 0175 472104 0250 472104 0350 472104 0450 4124 Permanent magnetic chucks NEODIMIO For precise grinding and erosion work Exceptionally long service life with particularly narrow pole pitch Universal clamping of small, thin and large workpieces Dual neodymium magnet system generates up to 130/cm² in retention force A special switching system prevents deformation during the switching process Sealed against coolant Possible wear-down of the pole plate 5 mm Supplied with 2 stopper bars, 2 clamping jaws and hexagon key further sizes available on request Clamping • • • • • • • • • Length mm Width mm Height mm Weight kg 150 175 200 250 350 400 150 100 100 150 150 200 51 49 49 51 51 51 9 7 8 15 22 35 art.no. 472105 0150 472105 0175 472105 0200 472105 0250 472105 0350 472105 0400 4124 Demagnetisers Table-top demagnetiser • Low power consumption • Field strength increases depending on workpiece volume • further sizes available on request Connection Length mm Width mm Height mm Frequency Hz 230 V 250 165 75 50 - 60 art.no. 472034 0250 4162 Handheld demagnetiser • For bulky parts, usable surface up to 150 x 75 mm • Light housing made of plastic • further size available on request Connection Length mm Width mm Frequency Hz 230 V 150 75 50 - 60 All prices in euro, VAT excluded 40 8 GB.indd 40-185 art.no. 472035 0105 4162 Prices in bold print = delivery ex stock 40-185 31.01.13 15:49 • NE UOV O Y • EA VO V U With quadratic pole pitch Threaded holes in the pole springs for pole extensions and stoppers Simple connection between control unit and magnetic chuck by means of quick connector High pole density, for machining small/medium-sized workpieces of low strength No deformation from electro-permanent technology Minimal mechanical deformation thanks to solid monobloc construction •N NO • • • • • • W •N Permanent electric magnetic chuck NP U • NU E Clamping Model NP50 • Pole dimensions 50 x 50mm • Force/pole without air gap 350 daN Width mm Length mm Height mm Weight kg Number of terminals 300 300 420 420 600 600 340 640 340 640 340 640 69 69 69 69 69 69 52 98 73 137 104 196 16 32 24 48 36 72 art.no. 473075 3034 473075 3064 473075 4234 473075 4264 473075 6034 473075 6064 4173 Model NP70 • Pole dimensions 70 x 70mm • Force/pole without air gap 690 daN Width mm Length mm Height mm Weight kg Number of terminals 300 300 460 460 620 620 610 990 610 990 610 990 69 69 69 69 69 69 93 151 143 232 193 313 18 30 30 50 42 70 art.no. 473076 3061 473076 3099 473076 4661 473076 4699 473076 6261 473076 6299 4173 Remote control for control unit • With autonomous monitoring of all connecting cables including magnet coil • RMC1 with retention force regulation • Magnetic holder on the rear side for easy attachment Description art.no. Model RMC-1 with cable and retention force regulation Model RMC-3 with cable 473077 0001 473077 0002 4173 473077 0001 473077 0002 Pole extension for model NP50 Description Length mm Width mm Height mm Mobile Rigid with edge Rigid with round hole Rigid with round hole 50 50 50 50 50 50 50 50 50 32 32 50 art.no. 473078 0003 473078 0004 473078 0001 473078 0002 4173 Pole extension for model NP70 Description Length mm Width mm Height mm Mobile Rigid with edge Rigid with round hole Rigid with round hole 70 70 70 70 70 70 70 70 70 32 32 70 art.no. 473079 0003 473079 0004 473079 0001 473079 0002 4173 40-186 40 8 GB.indd 40-186 31.01.13 15:49 Permanent hoisting magnet SAV BUX two-pole construction Enormous lifting capacity due to neodymium high-energy magnets High load-bearing capacity even with air gap suitable for round and flat material Smooth-running on/off switch with safety lock extremely compact, lightweight robust and low maintenance for lifting panels, profiles, plates, round and bar stock, e.g. for loading and unloading machines Supplied with individual test certificate Length mm Width mm Height mm Weight kg NEO 125 NEO 250 NEO 500 NEO 1000 95 151 246 316 60 100 120 148 110 168 168 216 3 10 19 36 UOV O Y With patented test position for safe lifting Min. safety factor 3 Compact and light construction Suitable for flat and round materials Construction requires no maintenance Switchable via handle, with safety lock Switched on and off using one hand. •N U V EA VO • NO • • • • • • • W •N Permanent hoisting magnet SARA Lifter art.no. 472530 0125 472530 0250 472530 0500 472530 1000 4164 Clamping model • NE • • • • • • • • • U • NU E With safety bolts model Length mm Width mm Height mm Lifting capacity kg Weight kg SL 125 SL 250 SL 500 SL 1000 SL 2000 143 180 232 318 491 70 95 125 160 160 60 83 104 140 140 125 250 500 1000 2000 3,5 7,5 19 44 72 www.atorn.de art.no. 472540 0125 472540 0250 472540 0500 472540 1000 472540 2000 4164 High quality for great performance. Multiple clamps by ATORN: • high-strength materials • quick and exact clamping of multiple workpieces • highest clamping force This is but one example of ATORN‘s high-quality clamping tools. All prices in euro, VAT excluded 40 8 GB.indd 40-187 Prices in bold print = delivery ex stock 40-187 31.01.13 15:49 Lifting belt HBD • • • • • According to EN 1492-1 made of polyester, two layer design with two reinforced loops at both ends (width of the loops approx. 0.5 x sling width) further sizes available on request L1 mm Width mm L2 mm colour Load bearing capacity direct kg Load bearing capacity corded kg 1000 2000 2000 2000 3000 3000 4000 30 30 60 90 90 120 150 300 300 350 400 400 500 550 Violet Violet green Yellow Yellow grey red 1000 1000 2000 3000 3000 4000 5000 800 800 1600 2400 2400 3200 4000 Load bearing capacity single sling up to 7° kg 2000 2000 4000 6000 6000 8000 10000 Load bearing capacity single sling 7°-45° kg 1400 1400 2800 4200 4200 5600 7000 Load bearing capacity single sling 45°-60° kg 1000 1000 2000 3000 3000 4000 5000 Load bearing capacity single sling up to 7° kg 2000 4000 6000 2000 4000 6000 6000 2000 4000 6000 Load bearing capacity single sling 7°-45° kg 700 1400 2100 700 1400 2100 2100 700 1400 2100 Load bearing capacity single sling 45°-60° kg 500 1000 1500 500 1000 1500 1500 500 1000 1500 art.no. 477001 1010 477001 1020 477001 2020 477001 3020 477001 3030 477001 4030 477001 5040 4138 Clamping Round sling RSD • • • • According to EN 1492-2 made of polyester, double construction With woven tonnage stripes further sizes available on request L1 mm Width mm colour mm Load bearing capacity direct kg Load bearing capacity corded kg 1000 1000 1000 2000 2000 2000 3000 3000 4000 6000 52 57 71 52 57 71 71 52 57 71 Violet green Yellow Violet green Yellow Yellow Violet green Yellow 1000 2000 3000 1000 2000 3000 3000 1000 2000 3000 800 1600 2400 800 1600 2400 2400 800 1600 2400 art.no. 477005 1010 477005 2010 477005 3010 477005 1020 477005 2020 477005 3020 477005 3030 477005 1040 477005 2040 477005 3060 4138 Locking lashing belt ZGK • According to EN 12195-2 • Made of polyester, one-piece model Traction daN Length mm Width mm colour ZGK-25-125-1 125 6000 25 Yellow art.no. 477010 0260 4138 Ratchet tie-down strap ZGR • According to EN 12195-2 • Made of polyester, two-piece, with two pointed hooks • further sizes available on request model Traction daN Length mm Width mm colour ZGR-25-250-2-SPH ZGR-25-500-2-SPH ZGR-35-1000-2-SPH ZGR-50-2000-2-SPH 250 500 1000 2000 6000 6000 6000 8000 25 25 35 50 Yellow Yellow Yellow orange art.no. 477008 0260 477008 0560 477008 1060 477008 2080 4138 40-188 40 8 GB.indd 40-188 31.01.13 15:49 Edge protection bracket • Made of cut-resistant polyurethane • With slots for easy fitting and attachment to the round sling • WLL = Max. load that can be lifted with a direct in-line pull using the lifting gear model Ø mm Length mm WLL kg PU-KSW-30 PU-KSW-50 30 50 80 125 3000 5000 art.no. 478001 0030 478001 0050 4138 Edge protection profile • Made of stable but flexible polypropylene Width mm Height mm Length mm Thickness mm ZGZB-KSP-PP 190 190 1000 19 art.no. 478002 0001 4138 Clamping model Edge protector • easy to handle • For protecting the textile hoisting gear at the edges of the workpiece • Other models, e.g. articulated design, available on request B mm L mm Weight kg 65 100 125 200 100 100 100 100 1 1,2 1,5 2 www.atorn.de art.no. 478003 0065 478003 0100 478003 0125 478003 0200 4138 art.no. 478004 0065 478004 0100 478004 0125 478004 0200 4138 High quality for great performance. Tool carts by ATORN: • highly resilient materials • extremely flexible compartments • will not topple over even when drawers are open • easy in and out of the drawers • drawer stop to prevent simultaneous opening of more than one drawer This is but one example of ATORN‘s high-quality workshop furnishings. All prices in euro, VAT excluded 40 8 GB.indd 40-189 Prices in bold print = delivery ex stock 40-189 31.01.13 15:50 Slinging rope Clamping • • • • Regular inspection by the relevant professional association Rated strength of the wires 1770 N/mm² Galvanised with interior fibres Versions with higher load strength and longer usable lengths available on request Rope Ø mm Working length mm Load bearing capacity kg 8 10 11 12 13 14 16 18 20 8 10 11 12 13 14 16 18 20 1000 1000 1000 1000 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 2000 2000 2000 2000 700 1000 1250 1500 1750 2000 2700 3150 4000 700 1000 1250 1500 1750 2000 2700 3150 4000 art.no. 478010 1080 478010 1100 478010 1110 478010 1120 478010 1130 478010 1140 478010 1160 478010 1180 478010 1200 478010 2080 478010 2100 478010 2110 478010 2120 478010 2130 478010 2140 478010 2160 478010 2180 478010 2200 4138 Joker-Haken • • • • • easy to handle For all common round slings and lifting straps Forged with special 8-Plus quality Higher forged lobes to protect the textile lifting straps WLL = Max. load that can be lifted with a direct in-line pull using the lifting gear WLL kg A mm B1 mm B2 mm F mm G mm H mm L mm Weight kg 1000 2000 3000 4000 5000 6000 84 110 132 130 130 130 27 33 30 49 49 49 32 42 50 60 60 60 30 36 46 55 55 55 20 20 22 31 31 31 25 25 28 35 35 35 112 134 145 100 100 100 0,6 1,7 2,5 3,2 3,3 3,3 art.no. 478020 1000 478020 2000 478020 3000 478020 4000 478020 5000 478020 6000 4138 Chain slings with hooks • Complete with safety load hook, quality grade 8 • In accordance with DIN 818-4 One-strand Nominal chain Ø mm Working length mm Working load kg 6 7 8 10 13 16 6 7 8 10 13 16 1000 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 2000 1120 1500 2000 3150 5300 8000 1120 1500 2000 3150 5300 8000 art.no. 478030 1060 478030 1070 478030 1080 478030 1100 478030 1130 478030 1160 478030 2060 478030 2070 478030 2080 478030 2100 478030 2130 478030 2160 4138 40-190 40 8 GB.indd 40-190 31.01.13 15:50 Two-strand Nominal chain Ø mm Working length mm Working load 0-45° kg Working load 45-60° kg 6 7 8 10 13 16 6 7 8 10 13 16 1000 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 2000 1600 2120 2800 4250 7500 11200 1600 2120 2800 4250 7500 11200 1120 1500 2000 3150 5300 8000 1120 1500 2000 3150 5300 8000 Nominal chain Ø mm Working length mm Working load 0-45° kg Working load 45-60° kg 6 7 8 10 13 16 6 7 8 10 13 16 1000 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 2000 2360 3150 4250 6700 11200 17000 2360 3150 4250 6700 11200 17000 1700 2240 3000 4750 8000 11800 1700 2240 3000 4750 8000 11800 art.no. 478031 1060 478031 1070 478031 1080 478031 1100 478031 1130 478031 1160 478031 2060 478031 2070 478031 2080 478031 2100 478031 2130 478031 2160 4138 Four-strand art.no. Clamping 478033 1060 478033 1070 478033 1080 478033 1100 478033 1130 478033 1160 478033 2060 478033 2070 478033 2080 478033 2100 478033 2130 478033 2160 4138 Shackle • High-strength design with threaded bolts • WLL = Max. load that can be lifted with a direct in-line pull using the lifting gear Straight form WLL kg A mm B mm C mm D mm Weight kg 330 500 750 1000 1500 2000 3250 4750 6500 8500 9500 12000 13500 9,5 12 13,5 17 18,5 22 27 31 36 43 47 51 57 5 7 9 10 11 13,5 16 19 22 25 28 32 35 19 25 27 31 37 43 51 59 73 85 90 94 115 6 8 10 11 12 16 19 22 25 28 32 35 38 0,02 0,06 0,11 0,15 0,21 0,37 0,65 1,06 1,56 2,23 3,28 4,51 5,93 WLL kg A mm B mm C mm D mm Weight kg 330 500 750 1000 1500 2000 3250 4750 6500 8500 9500 12000 13500 9,5 12 13,5 17 18,5 22 27 31 36 43 47 51 57 5 7 9 10 11 13,5 16 19 22 25 28 32 35 22 29 32 37 43 51 64 76 83 95 108 115 133 6 8 10 11 12 16 19 22 25 28 32 35 38 0,04 0,07 0,13 0,17 0,25 0,44 0,79 1,26 1,88 2,78 3,87 5,26 6,94 art.no. 478040 0033 478040 0050 478040 0075 478040 0100 478040 0150 478040 0200 478040 0325 478040 0475 478040 0650 478040 0850 478040 0950 478040 1200 478040 1350 4138 Bent form All prices in euro, VAT excluded 40 8 GB.indd 40-191 art.no. 478041 0033 478041 0050 478041 0075 478041 0100 478041 0150 478041 0200 478041 0325 478041 0475 478041 0650 478041 0850 478041 0950 478041 1200 478041 1350 4138 Prices in bold print = delivery ex stock 40-191 31.01.13 15:50 Lever hoists • • • • • • Very versatile, for lifting, pulling and clamping minimum own weight Free-wheeling mechanism for feeding out the uncharged chain Self-acting, fully enclosed load brake High-quality precision transmission 1.5 m lifting height, can be extended on a meter basis on request Standard lever hoists Load bearing Load chain Leverage Chain strands capacity thickness force approx. kg mm daN 750 1 5.6 29 1500 1 7.1 29 3000 1 10 35 6000 2 10 36 Weight kg A mm B mm D mm E mm H mm 6,2 9,6 15,5 27 122 142 185 139 140 167 188 188 266 414 414 414 88 107 113 113 280 350 420 570 art.no. 472557 0750 472557 1500 472557 3000 472557 6000 4168 Clamping Mini-lever hoist Load bearing capacity kg Chain strands Load chain thickness mm Leverage force approx. daN Weight kg 250 1 4 25 2 art.no. 472558 0250 4168 Wall-mounted crane • • • • • • • with spur gear hoist or electric chain hoist Pivoting range 180° Designed in accordance with DIN 15018 H2/B2 additional designs available on request: embracing bracket, locking mechanism, adjustable slewing range stops, weather guard Supplied ex works Hazardous area version, hot dip galvanised or top coat as well as electric chain hoist and spur gear hoist without steel construction available on request Load bearing capacity kg C mm k mm H 24/98HR mm H 62/05R mm H1 mm Lift speed m/min 24/98HR Spur gear hoist art.no. 125 125 125 125 125 250 250 250 250 250 500 500 500 500 500 1000 1000 1000 1000 1500 1500 1500 2000 2000 2000 3000 4000 5000 6000 2000 3000 4000 5000 6000 2000 3000 4000 5000 6000 2000 3000 4000 5000 2000 3000 4000 2000 3000 160 160 190 190 230 160 190 190 230 230 190 190 230 230 230 230 230 230 230 230 230 230 230 230 244 244 244 244 244 244 244 244 244 244 244 244 244 244 244 289 289 289 289 359 359 359 446 446 411 411 411 411 411 411 411 411 411 411 411 411 411 411 411 507 507 507 507 620 620 620 620 620 200 200 240 240 284 200 240 240 284 284 240 240 284 353 353 284 353 353 353 353 353 353 353 353 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 8,0 / 2,0 4,0 / 1,0 4,0 / 1,0 4,0 / 1,0 4,0 / 1,0 5,0 / 1,25 5,0 / 1,25 5,0 / 1,25 5,0 / 1,25 5,0 / 1,25 472550 0122 472550 0123 472550 0124 472550 0125 472550 0126 472550 0252 472550 0253 472550 0254 472550 0255 472550 0256 472550 0502 472550 0503 472550 0504 472550 0505 472550 0506 472550 1002 472550 1003 472550 1004 472550 1005 472550 1502 472550 1503 472550 1504 472550 2002 472550 2003 4168 62/05R electric chain hoist art.no. 472551 0122 472551 0123 472551 0124 472551 0125 472551 0126 472551 0252 472551 0253 472551 0254 472551 0255 472551 0256 472551 0502 472551 0503 472551 0504 472551 0505 472551 0506 472551 1002 472551 1003 472551 1004 472551 1005 472551 1502 472551 1503 472551 1504 472551 2002 472551 2003 4168 40-192 40 8 GB.indd 40-192 31.01.13 15:50 Pillar jib crane • • • • • Load bearing capacity kg C mm A mm B mm k 24/98HR mm H 62/05R mm H mm Foot size mm Lift speed m/min 125 125 125 125 125 2000 3000 4000 5000 6000 1756 2756 3756 4756 5756 2757 2757 2799 2799 2844 220 220 270 270 320 244 244 244 244 244 411 411 411 411 411 550 550 550 550 700 8/2 8/2 8/2 8/2 8/2 472555 0122 472555 0123 472555 0124 472555 0125 472555 0126 62/05R electric chain hoist art.no. 472556 0122 472556 0123 472556 0124 472556 0125 472556 0126 250 2000 1756 2757 220 244 411 550 8/2 472555 0252 472556 0252 250 250 250 250 500 500 500 500 500 630 630 630 630 1000 1000 1000 1000 1250 1250 1250 1500 1500 1500 2000 2000 3000 4000 5000 6000 2000 3000 4000 5000 6000 2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000 2000 3000 2756 3756 4756 5756 1756 2756 3756 4756 5756 1756 2756 3756 4756 1729 2729 3729 4729 1729 2729 3729 1698 2698 3198 1698 2698 2799 2799 2844 2844 2799 2799 2844 2913 2913 2799 2799 2844 2913 2844 2913 2913 2913 2844 2913 2913 2913 2913 2913 2913 2913 270 270 320 320 270 270 320 370 370 270 270 320 370 320 370 370 370 320 370 370 370 370 370 370 370 244 244 244 244 244 244 244 244 244 289 289 289 289 289 289 289 289 359 359 359 359 359 359 446 446 411 411 411 411 444 444 444 444 444 507 507 507 507 507 507 507 507 620 620 620 620 620 620 620 620 550 550 700 700 550 550 700 700 700 550 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 8/2 8/2 8/2 8/2 8/2 8/2 8/2 8/2 8/2 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 5 / 1,25 5 / 1,25 5 / 1,25 5 / 1,25 5 / 1,25 5 / 1,25 5 / 1,25 5 / 1,25 472555 0253 472555 0254 472555 0255 472555 0256 472555 0502 472555 0503 472555 0504 472555 0505 472555 0506 472555 0632 472555 0633 472555 0634 472555 0635 472555 1002 472555 1003 472555 1004 472555 1005 472555 1252 472555 1253 472555 1254 472555 1502 472555 1503 472555 1504 472555 2002 472555 2003 4168 472556 0253 472556 0254 472556 0255 472556 0256 472556 0502 472556 0503 472556 0504 472556 0505 472556 0506 472556 0632 472556 0633 472556 0634 472556 0635 472556 1002 472556 1003 472556 1004 472556 1005 472556 1252 472556 1253 472556 1254 472556 1502 472556 1503 472556 1504 472556 2002 472556 2003 4168 All prices in euro, VAT excluded 40 8 GB.indd 40-193 24/98HR Spur gear hoist art.no. Prices in bold print = delivery ex stock Clamping with spur gear hoist or electric chain hoist Pivoting range 270° Designed in accordance with DIN 15018 H2/B2 additional designs available on request: base plate for dowel attachment, anchor bolts and template, raised lower edge of jib 100 mm, locking mechanism, adjustable slewing range stops, weather guard • Supplied ex works • Hazardous area version, hot dip galvanised or top coat as well as electric chain hoist and spur gear hoist without steel construction available on request 40-193 31.01.13 15:50 www.atorn.de High quality for great performance. Digital slide callipers by ATORN: • high-quality materials • maximum precision • quick and reliable measuring results • waterproof and with best resilience This is but one example of ATORN‘s high-quality measuring tools. 40 8 GB.indd 40-194 31.01.13 15:51