Transcript
CloudLink Installation Manual
FuelCloud, Inc. 100 S. Elliott Rd. Newberg, OR97132
FuelCloud, Inc. - System and Replacement Parts Warranty Statement Effective March 8, 2017 System and Replacement Parts Warranty FuelCloud, Inc. warrants that all FuelCloud systems supplied by FuelCloud, Inc. to the Original Purchaser will be free from defects in material and/or workmanship under normal use and service for a period of 12 months from the date of installation or 15 months from the date of shipment. Additionally, FuelCloud, Inc. warrants that all upgrades and replacement parts (new and remanufactured) supplied by FuelCloud, Inc. will be free from defects in material and workmanship under normal use and service for a period of 90 days from the date of installation or for the remainder of the system’s original warranty, whichever is greater, as set forth in the first sentence of this statement. The foregoing warranties will not extend to goods subjected to misuse, neglect, accident, or improper installation or maintenance or which have been altered or repaired by anyone other than FuelCloud, Inc. or its authorized representative. The buyer’s acceptance of delivery of the goods constitutes acceptance of the foregoing warranties and remedies, and all conditions and limitations thereof. If a claim is made within the warranted time period that any equipment and/or remanufactured part is defective in material or workmanship under normal use and service, such equipment and/or remanufactured part shall be returned to FuelCloud, Inc., freight prepaid. If such equipment or remanufactured part is found by FuelCloud, Inc. in its sole judgment, to be defective in material or workmanship under normal use and service, FuelCloud, Inc., shall, at its sole option, repair or replace such equipment and/or remanufactured part (excluding, in all instances, fuses and other consumable items, etc.) The warranties, as set forth above, are made expressly in lieu of all other warranties, either expressed or implied, including, without limitation, warranties of merchantability and fitness for any particular purpose and of all other obligations or liabilities on FuelCloud, Inc. part. Further, FuelCloud, Inc. neither assumes, nor authorizes any other person to assume for it, any other liability in connection with the sale of the systems, or any new/replacement part that has been subject to any damage from any act of nature or any force majeure. The term “Original Purchaser” as used in these warranties shall be deemed to mean the authorized FuelCloud, Inc. distributor to which the system or any new/replacement part was originally sold. These warranties may be assigned by the original purchaser to any of its customers who purchase any FuelCloud, Inc. systems or new/replacement parts. The sole liability of FuelCloud, Inc., for any breach of warranty, shall be as set forth above. FuelCloud, Inc. does not warrant against damage caused by accident, abuse, faulty or improper installation or operation. In no event shall manufacturer’s liability on any claim for damages arising out of the manufacture, sale, delivery or use of the goods exceed the original purchase price of the goods. In no event shall FuelCloud, Inc. be liable for any direct, indirect, incidental or consequential damage or loss of product.
©2017 FuelCloud Inc.
Manual 1 Rev. B
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USA: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. To satisfy FCC RF Exposure requirements for mobile and base station transmission devices, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during operation. To ensure compliance, operation at closer than this distance is not recommended. The antenna(s) used for this transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help.
Canada: Contains transmitter module IC: 7693A-24WG0MAMB This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante This radio transmitter (identify the device by certification number, or model number if Category II) has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante Contains transmitter module IC: 12246A-BM77SPPSYC2. This device complies with Industry Canada licenseexempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante. This radio transmitter (identify the device by certification number, or model number if Category II) has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante.
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Table of Contents FuelCloud, Inc. - System and Replacement Parts Warranty Statement……………2 Table of Contents………………………………………………………………………………………4
Precautions……………………………………………………………………………………5 External Devices……………………………………………………………………………………….5
System Specifications………………………………………………………………………6 CloudLink……………………………………………………………………………………7 Overview…………………………………………………………………………………………………7 Warning………………………………………………………………………………………………..……..8
CloudLink Network Range……………………………………………………………………………8
CloudLink Mounting Installation……………………………………………….………….9 System Wiring…………..…………………………………………………………………..10 Power Selection………………..…………………………………………………………………..…11 Wiring Overview…………..………………………………………………………………………….12 Single Pump………………………………………………………………………………….13 Mechanical Reset……………………………………………………………………………14 External Relay………………………………………………………………………………..15 3-Phase Relay………………………………………………………………………………...16 Conduit Wiring……………………………………………………………………………….17 Pulser Wiring…………..……………………………………………………………………………...18 Connecting the Wires…………..……………………………………………………………………19 Connection Map…………..…………………………………………………………………………..20
System Configuration,,,……………………………………………………………………21 CloudLink Configuration………..……………………………………………………........22
System Startup…………..………………………………………………………………….26 Demo Set Up…………..…………………………………………………………………………..…..27 Instillation Examples…………..…………………………………………………………………….27
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Precautions Warning: This manual contains important warnings. You must heed these warnings to ensure the safe and effective operation of the CloudLink. Failure to comply with these warnings may create hazardous conditions and/or damage the CloudLink device. Codes: Installations must be in accordance with the National Electrical Code (NFPA No.70) and the Automotive and Marine Service Station Code (NFPA No. 30A). The installer is responsible to investigate and follow any applicable local codes. Hazardous Area Definition: A fuel dispenser is a hazardous area as defined in the National Electrical Code. Do not mount the CloudLink or any peripheral devices within or above a hazardous area. External Devices: All peripheral equipment connected to the CloudLink system must be UL and CSA listed and have an RS-485 standard interface.
FCC: FCC 15.109:2016 – Radiated Compliance FCC 15.107:2016 – Conducted Compliance ICES-003:2016 – Conducted Compliance Contains FCC ID: W7OMRF24WG0MAMB This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation
Contains FCC ID: A8TBM77SPPSYC2A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
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Manual 1 Rev. B
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System Specifications
Power Requirements
80-277VAC, 50/60 Hz, 100W, 12VDC, 2.4W
Dimensions
12.59" H x 10.59" W x 7.11" D (32.0cm H x 26.9cm W x 18.1cm D)
-4 F to 122 F
Ambient Temperature Rating
(-20 C to 50 C)
120/240 VAC, 7.5A
Pump Control
12VDC, 7.5A
Compatibility: Contact,12 VDC, digital open collector Power supply: 12VDC, 100mA max per pulser
PULSER
Rate: 1:1 to 10,000:1 Speed: MECHANICAL: 12,000 pulses per minute ELECTRONIC: 18,000,000 pulses per minute Duty cycle: 50%
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CloudLink Overview
Figure 1: Inside the CloudBox
CloudLink Circuit Board & Peripherals
Warning: Do not drill holes into the CloudLink cabinet(s). Aside from violating cabinet integrity and voiding your warranty, drilling holes can leave metallic dust and fragments that can interfere with CloudLink circuitry. Knockouts are provided to connect the conduit. ©2017 FuelCloud Inc.
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CloudLink Network Range The MAXIMUM TOTAL range of the CloudLink connected to a CloudBox at each tank is 150 feet. This is per device. The CloudLink relies on wireless communication protocols from the CloudBox to communicate with the FuelCloud network. Do NOT install the CloudBox in an area that prohibits wireless connectivity. Warning: The CloudLink contains sensitive electronic circuitry. •
•
Supply CloudLink power from a dedicated circuit. Connect CloudLink to the CloudBox using the RS485 port. Use only type RH, TW, RFH-2 conductors or their equivalent per National Electrical Code ANSI/NFPA 70. Stub all conduit to the bottom of the CloudLink cabinet.
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CloudLink Mounting Installation
Figure 2
1. Select a location at or near the fuel tank for the CloudLink. Each CloudLink must be installed outside of the hazardous zone and in compliance with all NEC standards. 2. Above diagram shows mounting hole locations and dimensions. 3. Conduit knockouts are located on the bottom of the above diagram. ©2017 FuelCloud Inc.
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FuelCloud Conduit Setup Figure 3 shows a typical CloudLink conduit layout. Not all sites have all indicated components.
Figure 3 ©2017 FuelCloud Inc.
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Pump Conduit Install steel conduit(s) from the pump and or dispenser’s junction box to the CloudLink. The conduit must be large enough for line-voltage pump control wires and low-voltage shielded pulser wires.
Power Conduit Install steel conduit(s) from CloudLink directly to the circuit breaker panel.
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System Wiring Pt 1 Fig. 4 shows where to connect CloudLink power, pump, and pulser wiring.
•
Input Power
•
Output Power
•
Bypass Switch
•
CloudLink
•
Unit Selector
•
Pulse Input
Note: FuelCloud uses RS-485 communication which requires a twisted pair wire for proper operation. Twisted pair wire is commonly available. You can also make twisted-pair simply by twisting standard TFFN, THHN or THWN wire together, with about 10 twists per foot. If you make your twisted-pair remember that you must twist the wire before pulling it through the conduits
Figure 4 ©2017 FuelCloud Inc.
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System Wiring Pt 1 Wiring Step by Step 1. Connect Input Power to the relay terminals inside the CloudLink. Terminals are numbered 1-5 from top to bottom. Relay assignment should correspond with FuelCloud.com account set up. 2. Connect Output Power to the right relay terminals, numbered 1-5 top to bottom. The power out provides power to the pump and/or dispenser. 3. Connect Pulser wires to the terminals on the bottom of the circuit board. i. For a two wire Pulser, connect the pulse wires to the ENC Fill and GND. ii. For a digital Pulser with a Common Collector, connect the power wire to the PWR, signal wire to the ENC and ground to GND.
4.
Connect RS-485 wire to the bottom left GND, B, and A terminals. The other end of the RS-485 will connect to GND, B, and A respectively on the CloudBox.
5. The unit turn dial on the bottom right of the circuit board should be set to 0. If there is more than one CloudLink increment the unit selector on each additional board. Warning: The CloudLink contains sensitive electronic circuitry. •
•
Supply CloudLink power from a dedicated circuit. Use only type RH, TW, RFH-2 conductors or their equivalent per National Electrical Code ANSI/NFPA 70. Stub all conduit to the bottom of the CloudLink cabinet.
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CloudLink Wiring Overview CloudLink
Figure 5: CloudLink Wiring Overview
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CloudLink Wiring Overview
Figure 6: Example Pulser Wiring – OPW 500
Figure 7: Example Pulser Wiring – Sotera 825
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Pulser Control Wiring Use Figure 6 and Figure 7 on the previous page to help you determine the number of low voltage pulser wires that will be needed for each pump. The figures show two common pulsers and their wiring schemes.
Figure 8: Pump Relay Board Wiring
Connecting the Wires: Refer to Figure 8 and Table 2 on page 17 to connect the pump control and pulser wires. The pulser shield wire should be cut off and insulated in the pump junction box. The other end must be connected to terminal D or H in the CloudBox
Warning: DO NOT connect line voltage to low voltage terminals A H. Permanent damage will result. DO NOT connect line voltage to high voltage terminals when the AC/ DC selector switch is in DC. A blown fuse and possible permanent damage may result.
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Connection Map FuelCloud Contacts
Function
1, 5
Single phase line input
2, 6
Neutral
3, 7
Input Earth Ground
4, 8
Single phase output
A
ENC Fill
B
Pulse Ground (GND)
C
PWR (12VDC)
HI GH VO LT AG E
Table 2: FuelCloud connection map
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System Configuration
A
B
C
D
E
Assembly Notes:
Use Figure 1 to locate the switches. Use Figure 9 below to set pump mode, pulser type, and configure your system. AC/DC SWITCH 1
1.
Refer to Electronic Design Files (EDF) in FC-AUX-01-Rev1.1Assy.zip
2.
Assembles to meet acceptance criteria of IPC-610, Class 2
3.
Must comply with European Directive 2011/65/EU (RoHS)
4.
Not installed components: BAT2, ETFV2, ETFV1
1
J1_P5
J2_P2
J2_P3
J2_P4
SW2_P5 R2_P5
D4_P5
K1_P5
J2_P1
Q1_P5
F2_P5
SW2_P4 R2_P4
Q1_P4 D4_P4
K1_P4
F2_P4
SW2_P3 R2_P3
Q1_P3
SW2_P2 R2_P2
Q1_P2
SW2_P1 R2_P1
Q1_P1
F2_P3
D4_P3
K1_P3
U2
D4_P2
FID1
2
C9
U1
C10
C3 C4
J1_P4
GND
C8
J4
R1
ESD3
C14
D1
C11
ESD2
J3
12V0
J2_P5
C13
C7
FID2
D5
C6
C5
X1 C12
L7
R6_E4
D11_E4 R4_E4
R5_E4
MOV2_E4
J9_E4
U3_E4 D11_E5 R4_E5
R5_E5
MOV2_E5
R6_E5
MOV1_E5
J9_E5
D4_P1
F2_P2
R44
C1
MOV1_E4
U3_E5
J1_P3
K1_P2
C2
J1_P2
K1_P1
C41
D8
R37
R34
R43
D9
F2_P1
C38
C42
U10 C37
ETFV1
R39
R40
R41 C43
R38
F1
SW1
U11
R35
L6
R6_E3
D11_E3 R4_E3
R5_E3
ETFV2
R42 C46
J1_P1
RV1
R36
U3_E3
MOV2_E3
L2
Y2
D10
C39 C40
J9_E3
C44
BAT2
R6_E2
D11_E2 R4_E2
R5_E2
MOV2_E2
U3_E2
3V3
MOV1_E3
2
C45
R21
MOV1_E2
J9_E2
R3
D3 D6
R23
U6
L1
FID3
L5
D2
D7
L4 R22 C31
JR1
R6_E1
D11_E1
J8
R4_E1
R5_E1
MOV2_E1
U3_E1
J9_E1
MOV1_E1
3
3
Figure 9: CloudBox Printed
BYPASS
Circuit Board
SWITCH
Unless otherwise specified dimensions are in inches. Tolerances are: Decimals: .XX: +/- 0.01 .XXX: +/- 0.005 Angles: .X: +/- 0.5 deg
A
B
Proprietary Notice: Copyright (C) 2016 CustomerName, All Rights Reserved. This document, in paper or electronic form, is confidential and proprietary information and is protected by United States Copyright laws and International treaty provisions. Use and/or duplication for any purpose other than that for which it is provided is forbidden without written permission from CustomerName.
CUSTOMER:
TITLE:
CustomerName
FuelCloud CloudLink
Defining Pump Mode ECAD BY:
PART NO:
Cove Technology
C
REV:
FC-AUX-01
1.1
D
SHEET:
1 of 1
E
The power relay for each pump can be activated by the CloudLink ("normal operation") or in can be manually overridden (bypassing CloudLink control). Positions “Normal On”, “Off”, and “Bypass” on SW2 Position 1
2
Affects
Switch Setting
AC/DC • AC power mode
•
AC
•
•
DC
• • •
NORMAL ON PUMP OFF
DC power mode
ON/OFF/NORMAL • Normal operation • Off
• Manual hardware override • Table 3: CloudLink Switches – Power Mode and Operating Configuration
BYPASS
Defining Pulser Type See Table 2. Pulsers can be either active (require voltage) or passive (power is not needed). An active pulser may require the 12VDC power output next to the pulser inputs. ©2017 FuelCloud Inc.
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System Startup The CloudLink once powered will boot automatically. System configuration is automatically downloaded through the mobile app on an Android or iOS mobile device. For information on account setup and app features, please visit: https//:www.fuelcloud.com
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Installation Examples
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