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ORDER NO. RROVISIONAL CDJ-800MK2 COMPACT DISC PLAYER CDJ-800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement CDJ-800MK2 KUCXJ AC120V CDJ-800MK2 WYXJ5 AC220-240V CDJ-800MK2 RLFXJ AC110-120V / 220-240V Remarks For details, refer to "Important symbols for good services" . PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-ZZR APR. 2005 printed in Japan 1 2 3 4 SAFETY INFORMATION A This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 B NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or parts must be of identical designation. (slow operating fuse) on PCB indicate that replacement REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou les pièces de remplacement doivent avoir la même désignation. C (fusible de type lent) sur CCI indiquent que (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and ser vice technician. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA. D Reading should Leakage not be above current 0.5mA tester Device under test E Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) Earth ground 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. AC Leakage Test F 2 CDJ-800MK2 1 2 3 4 5 6 7 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON. 8 LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm A WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus. LABEL CHECK B for RLFXJ CDJ-800MK2 WYXJ5 and KUCXJ : Types Only (DRW2308) C (DRW2408) Additional Laser Caution D 1. Laser Interlock Mechanism The position of the switch (S2401) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Bottom Plate Laser diode oscillation will continue, if pin 5 of AN22022A (IC601)on the MAIN ASSY is connected to GND, or pin 10 of IC118 (LDON) is connected to low level (ON), or else the terminals of Q603 are shorted to each E other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. Printed on the Bottom Plate ∗ : Refer to page 53. F 3 CDJ-800MK2 5 6 7 8 1 2 3 4 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety A Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. B When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. C 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. 0 Safe environment should be secured during servicing. D When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely. 2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual. 3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied. E 4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances. 5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. F 4 CDJ-800MK2 1 2 3 4 5 6 7 8 CONTENTS SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18 3.3 BLOCK DIAGRAM (Power).......................................................................................................................20 3.4 OVERALL WIRING DIAGRAM .................................................................................................................22 3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24 3.6 MAIN ASSY(2/3).......................................................................................................................................26 3.7 MAIN ASSY(3/3).......................................................................................................................................30 3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32 3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34 3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36 3.11 WAVEFORMS.........................................................................................................................................38 3.12 VOLTAGES..............................................................................................................................................42 4. PCB CONNECTION DIAGRAM ......................................................................................................................47 4.1 MAIN ASSY ..............................................................................................................................................48 4.2 RLYB ASSY ..............................................................................................................................................52 4.3 SECB ASSY .............................................................................................................................................54 4.4 TRNS ASSY..............................................................................................................................................58 4.5 AC IN ASSYS ...........................................................................................................................................60 4.6 DFLB ASSY ..............................................................................................................................................62 4.7 REGB and JACK ASSYS..........................................................................................................................66 4.8 KSWB ASSY.............................................................................................................................................68 4.9 JFLB ASSY...............................................................................................................................................70 4.10 SLDB ASSY............................................................................................................................................74 4.11 SLMB and JOGB ASSYS .......................................................................................................................76 5. PCB PARTS LIST ............................................................................................................................................78 6. ADJUSTMENT ................................................................................................................................................83 7. GENERAL INFORMATION .............................................................................................................................84 7.1 DIAGNOSIS..............................................................................................................................................84 7.1.1 SERVICE MODE ................................................................................................................................84 7.1.2 RESET and CLOCK MAP ..................................................................................................................90 7.1.3 TROBLE SHOOTING .........................................................................................................................92 7.1.4 POWER ON SEQUENCE ..................................................................................................................98 7.1.5 DISASSEMBLY ..................................................................................................................................99 7.2 PARTS ....................................................................................................................................................107 7.2.1 IC......................................................................................................................................................107 7.2.2 DISPLAY ..........................................................................................................................................115 8. PANEL FACILITIES .......................................................................................................................................116 A B C D E F 5 CDJ-800MK2 5 6 7 8 1 2 3 4 1. SPECIFICATIONS Specifications A B • KUCXJ type 1. General • RLFXJ type 1. General System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................20 W Operating temperature.......... +5˚C to +35˚C (+41˚F to +95˚F) Operating humidity...............................................5 % to 85 % (There should be no condensation of moisture.) Weight..............................................................4.0 kg (8.8 lb) Dimensions..................... 305 (W) × 344.1 (D) × 106.5 (H)mm 12 (W) × 13 –9/16 (D) × 4 – 1/4 (H) in System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 22 W For Taiwan: 21 W Operating temperature ..................................+5°C to +35°C Operating humidity ........................................... 5 % to 85 % (There should be no condensation of moisture.) Weight ........................................................................4.0 kg Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm 2. Audio section 2. Audio section Frequency response........................................4 Hz to 20 kHz Signal-to-noise ratio.......................... 115 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA) 3. Accessories 3. Accessories C • Operating instructions........................................................1 • Power cord........................................................................ 1 • Audio cable....................................................................... 1 • Control cable..................................................................... 1 • Forced eject pin (housed in a groove in the bottom panel)... 1 • Limited warranty................................................................ 1 NOTE: Specifications and design are subject to possible modification with-out notice. • Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom panel)... System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 22 W Operating temperature .................................. +5°C to +35°C Operating humidity ............................................ 5 % to 85 % (There should be no condensation of moisture.) Weight ....................................................................... 4.0 kg Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm NOTE: Specifications and design are subject to possible modification with-out notice. • You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 – 240 V. Please set it to the correct voltage for your country or region. • For Taiwan, please set to 110 – 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V 2. Audio section Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA) 110-120V E 3. Accessories • Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom panel)... 1 1 1 1 1 NOTE: Specifications and design are subject to possible modification with-out notice. F 6 CDJ-800MK2 1 2 1 1 1 1 1 Voltage selector (RLFXJ type only) • WYXJ5 type 1. General D Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA) 3 4 5 6 7 8 A Accessories Power Cord (ADG7021 : KUCXJ) Audio Cable (VDE1064) L=1.5m Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008) (ADG1154 : WYXJ,RLFXJ) B Control Cord (XDE3063) L=1 m C D E F 7 CDJ-800MK2 5 6 7 8 1 2 3 4 2. EXPLODED VIEWS AND PARTS LIST NOTES: A Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING 6 B 7 4 8 3 C 5 9 2 1 1 RLFXJ type only D 10 13 KUCXJ type only E 11 12 14 F 8 CDJ-800MK2 1 2 3 4 5 6 7 8 PACKING parts List Mark No. > Description Mark No. Part No. 1 2 3 4 5 AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag See Contrast table(2) XDE3063 VDE1064 See Contrast table(2) AHG7117 6 7 8 Pad B Pad C Pad D DHA1556 DHA1557 DHA1558 9 10 11 12 NSP 13 NSP 14 Description Part No. Sheet Push Rod RHX1006 DEX1008 Pad A Packing Case Warranty Card Label DHA1555 See Contrast table(2) See Contrast table(2) DRW2311 A (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: B Mark No. Symbol and Description CDJ-800MK2/ KUCXJ CDJ-800MK2/ WYXJ5 CDJ-800MK2/ RLFXJ > 1 AC Power Cord ADG7021 ADG1154 ADG1154 > 1 AC Power Cord Not used Not used ADG7O97 4 Operating Instructions (English)(KUCXJ) DRB1401 Not used Not used 4 Operating Instructions (WYXJ5)(English, Not used DRB1400 Not used Not used Not used DRB1402 12 Packing Case DHG2595 DHG2594 DHG2596 13 Warranty Card ARY7043 Not used Not used French, German, Italian, Dutch, Spanish) 4 Operating Instructions (RLFXJ) (English, Spanish, Chinese) NSP C D E F 9 CDJ-800MK2 5 6 7 8 1 2 3 4 2.2 EXTERIOR SECTION Refer to "2.3 CONTROL PANEL SECTION". 42 A 38 43 17 43 B 44 35 A 33 6 31 M B C 37 D 33x4 F E 44 24 13 B 31 44 10 41 B D 5 F 41 I 45 33 G 28 4 31 9-(b) 41 C 33 34 20 I H 31x4 C 44 14 18 D 3 19 32 12 7 2 E 15 44 Refer to "2.4 SLOT-IN MECHANISM SECTION". E 36 29 D 44 30 44 44 A 30 46x4 11 44 39 44 1 8 H E F 44 G 12 11 J 23 22 40 CONTACT SIDE NON-CONTACT SIDE F 25 44 C 44 16 I J A 46 26 44 27 44 10 44 CDJ-800MK2 1 2 3 4 21 5 6 7 8 EXTERIOR SECTION parts List Mark No. > > > Description Mark No. Part No. 1 2 3 4 5 MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy DWG1622 See Contrast table(2) See Contrast table(2) DWR1309 DWR1310 6 7 8 9 10 SLMB Assy RLYB Assy JACK Assy • • • • Fuse DWS1388 DWX2602 DWG1626 11 12 13 14 15 FFC (9p) FFC (32p) FFC (25p) FFC (17p) FFC (24p) DDD1311 DDD1312 DDD1313 DDD1314 DDD1315 Earth Lead Power Transfomer Connector Assy Connector Assy SLOTINMECHA SV Assy DE010VF0 See Contrast table(2) PF03PP-B05 PF03PP-C12 DXA2005 NSP 16 > 17 18 19 NSP 20 21 NSP 22 23 24 Power Knob Silicon Lubber D5 L Bottom Cushion S4 Heat Sink 25 Description Part No. Earth Plate DNH2532 Bottom Plate Bottom Earth Plate Trans Plate Chassis Insulator Assembly See Contrast table(2) DNH2694 DNH2733 See Contrast table(2) DXA2069 Damper Earth Spring Float Spring (G5) Front Sheet Mecha Plate CNV6011 DBH1398 DBH1494 DED1132 DNH2642 PCB Holder Float Base 04 Assy Laser Caution (7L) Serial Label (UPC) Screw DNK4524 DXB1838 DRW2308 See Contrast table(2) BBT30P060FCC 41 42 43 44 45 Screw Screw Screw Screw DM Screw (FTC) BBZ30P060FTC BBZ30P100FTC BBZ40P060FTC BPZ30P080FTB DBA1260 46 Screw IPZ30P100FTC A 26 27 28 NSP 29 30 31 32 33 34 35 See Contrast table(2) 36 37 38 NSP 39 40 DAC2073 DEB1456 DEC2506 DNG1102 B C (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: Mark No. CDJ-800MK2/ KUCXJ Symbol and Description CDJ-800MK2/ WYXJ5 CDJ-800MK2/ RLFXJ > 2 AC IN ASSY DWR1430 DWR1429 DWR1432 > 3 TRANS ASSY DWR1371 DWR1371 DWR1428 > 10 Fuse (T1.6A) AEK7075 Not used Not used > 10 Fuse (800MA) Not used REK1021 REK1021 > 17 Power Transfomer DTT1204 DTT1203 DTT1203 26 Bottom Plate DNK2689 DNK2689 DNK2691 29 Chassis DNK4518 DNK4517 DNK4519 39 Serial Label DRW2311 VRW1629 VRW1629 NSP D E F 11 CDJ-800MK2 5 6 7 8 1 2 3 4 2.3 CONTROL PANEL SECTION 8 A * 1 Grease: GYA1001( ZLB-PN397B) 47 21 51 9 52 31 26 B 53 41 46 56x3 56 17 28 A 40 C 10 18x9 43 C B 35 39 10 44 17x3 13 17 10x3 13x12 42 45 38-(b) 38-(a) 34 36 38-(c) 13 33 39 27 13 13 32 58 E 48-2 37 58 D 58 50 A 6 2 H 29 1 G* 58 58 D *1 1 *1 * 130x8 58 20 58 *1 58 58 4 58 J C 12 58 E *1 58 56 B 54x2 *1 23 24 5 D 22 57 58 L 3 6 *1 11 K 19 55 E 7 58 58 12 CDJ-800MK2 1 25 16 48-1 CONTACT SIDE NON-CONTACT SIDE F *1 15 14 58 49 58 58 2 3 4 5 6 7 8 CONTROL PANEL SECTION parts List Mark No. Description Mark No. Part No. 1 2 3 4 5 DFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy DWG1623 DWS1386 DWG1624 DWS1387 DWG1625 6 7 8 9 10 FFC Connector Assy Jog Panel (PMMA) Jog Plate SW spring 25 DDD1220 PF04PP-B07 DAH2182 DAH2438 DBH1514 11 12 13 14 15 Gear spring 200 ARM Sprimg SW Cushion HH48/2 Encorder Plate Protector Sheet DBH1525 DBH1566 DEC2538 DEC2889 DEC2945 16 17 18 19 20 FL Sheet Ring Cushion L24/2.0 SW Ring Adjust Plate Jog Holder DEC2946 DEC2958 DNK4070 DNK4178 DNK4545 Description Part No. 50 FFC Guard DEC2586 51 52 53 54 55 Reloop Guard Q R Guard Control Panel Screw Screw DNK4057 DNK4058 DNK4525 BPZ20P060FTC BPZ20P100FTC 56 57 58 Screw (FE) Screw Screw DBA1265 IPZ30P100FTC BPZ30P080FTB A B C 21 22 23 24 25 Jog B Gear ARM Gear Smoother Load Gear A DNK4557 DNK4559 DNK4560 DNK4561 DNK4562 26 27 28 29 30 Jog A Sheet SW Roller A Assy Jog Stay Assy Roller B Assy DNK4586 DSX1065 DXB1825 DXB1876 DXB1877 31 32 33 34 35 Rotary Knob C TEMPO Knob VINYL Knob LOOP Knob Auto Beat Loop Knob DAA1194 DAC2061 DAC2063 DAC2066 DAC2069 36 37 38 39 40 Quick Return Knob PLAY Knob Set Knob (Eject) CALL Knob RELOOP Knob DAC2070 DAC2286 DAC2287 DAC2289 DAC2291 41 42 43 44 45 Slide Knob TEXT/A.CUE Knob Folder Search Knob DEL/MEMO Knob Reverse Knob DAC2292 DAC2294 DAC2298 DAC2299 DAC2364 46 47 48 49 Slide Sheet (gray) Display Panel Earth Plate (CU) Vessel Sheet DAH2374 DAH2418 DBK1224 DEC2495 D E F 13 CDJ-800MK2 5 6 7 8 1 2 3 4 2.4 SLOT-IN MECHANISM SECTION Grease GYA1001 (ZLB-PN397B) A 1 11 20 21 Dyefree GEM1036 (ZLX-ME413A) 9 23 10 18 17 Grease GYA1001 (ZLB-PN397B) 7 B 22 24 13 14 19 C Dyefree GEM1036 (ZLX-ME413A) 8 Dyefree GEM1036 (ZLX-ME413A) 15 Cleaning liquid : GEM1004 Cleaning paper : GED-008 25 To RLYB CN12 (Pickup) 16 3 4 5 To RLYB CN16 (Loading Motor) 12 D 25 To RLYB CN14 (Stepping Motor) 25 Grease GYA1001 (ZLB-PN397B) 6 27 2 25 31 Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part. E F To MAIN CN102 (Spindle Motor) 26 28 30 14 CDJ-800MK2 1 2 3 4 CONTACT SIDE 29 NON-CONTACT SIDE 30 5 6 7 8 SLOT-IN MECHANISM SECTION parts List Mark No. Description Part No. NSP 1 2 3 NSP 4 NSP 5 Slot-in Mecha SV Assy TM. Assy 03-S DC Motor Assy-S Worm Gear DC Motor S (ROHS) DXA2005 VXX3125 DXX2510 DNK3910 DXM1230 6 7 8 9 10 Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406 11 12 13 14 15 Main Cam Disc Guide Clamp Arm Eject Lever Lever AP DNK3407 DNK3478 DNK3576 DNK3684 DNK3835 16 17 18 19 20 Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1 DNK3836 DNK3911 DNK3912 DNK4369 DNK4370 A B C 21 22 23 24 25 SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI) DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351 26 27 28 29 30 Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C DXB1838 DEB1566 DEC2852 DEC2853 DEC2854 31 Front Sheet DED1132 D E F 15 CDJ-800MK2 5 6 7 8 1 2 3 4 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A TM. ASSY 03-S (VXX3125) SPINDLE MOTOR 04 M63018FP STEPPING MOTOR 04 B PICKUP ASSY Loading MOTOR ASSY-S (DXM1230) C M SLMB ASSY COMPARATOR B SLOT-IN MECHANISM SV ASSY RLYB ASSY A MAIN ASSY NJM2885DL1 D J91 BA008C0WCP CN301 CN301 BA008C0WCP CN53 F CN52 REGB ASSY V+3D CN53 E For KUCXJ, WYXJ5 C CN51 SECB ASSY CN22 E ACIN ASSY CN56 J2 D For RLFXJ TRNS ASSY S2 CN50 BROWN S1 VIOLET F J3 BLUE E ACIN ASSY 16 CDJ-800MK2 1 2 3 4 5 A 6 7 8 A ÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box. MAIN ASSY IC300 IC303 B IC701 DSPC56371AF180-K I JACK ASSY IC301 SCF5249VM140-K MPU IC801 OP AMP JA801 DKB1053 AUDIO OUT C CN701 CN801 JA802 PKB1033 IC702 PE8001A IC304 BU4230G DIGITAL OUT CN802 D CN602 CN601 CN1601 L G DFLB ASSY JOGB ASSY CN500 CN501 CN1503 J CN502 SLDB ASSY CN503 E K JFLB ASSY CN600 CN1502 F H KSWB ASSY 17 CDJ-800MK2 5 6 7 8 1 2 3 4 3.2 BLOCK DIAGRAM (2) • Blick diagra Map A M Pickup ASSY DRIVE ASSY DWS1388-A/J SW KP 3PIN C SLMB ASSY IC102 DRIVER Spindle IC701 AUDIO DSP IC101 SERVO DSP IC302 FPGA (50000GATE) FFC 32PIN M DWG1622-A/J IC DWX2602-A/J SLED MAIN ASSY RLYB ASSY B KP 4PIN TRAVERS MECHA AUDIO BLOCK FFC 17PIN M Loading KP 2PIN CD DRIVE BLOCK IC301 MPU (140MHz) SDRAM (64MB) R 1 FLASH (8MB) FFC 25PIN SEC DWR1310-A/J DWR +3.3V D +7V IC91 6PIN REGB ASSY IC92 TRNS ASSY Transformer V+6 UnReg E V+10 UnReg Vload +32V POWER SUPPLY FLAC_D FLAC_J 3PIN DATA CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP. ACIN ASSY F POWER BLOCK 18 CDJ-800MK2 1 Cntrol 2 3 4 5 6 7 8 A IO BLOCK AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTROL LINE DRIVE CONTROL JACK ASSY DWG1626-A/J ZERO DETECT AUDIO OUT (L/R) 9PIN IC701 AUDIO DSP IC801 OPAMP FFC IC702 DAC MUTE MUTE B IC301 MPU (140MHz) RESET IC 16.934MHz CORE BLOCK Digital OUT PANEl BLOCK KSWB ASSY DWS1386-A/J C LED SW B to B 8PIN SECB ASSY DWR1309-A/J DFLB ASSY SLDB ASSY DWG1623-A/J DWS1387-A/J LED SW Vol D IC501 DISPLAY MPU (MASK) RESET IC B to B 11PIN FFC 17PIN VYNIL 16.00MHz SW SLIDER E V501 DATA FL JOGB ASSY Cntrol JOG FL (DFLB). ISPLAY, LED, VOLUME, SW, JOG, etc. JFLB ASSY DWG1624-A/J 8MB sized FLASH MEMORY. Y MAP. DWG1625-A/J 13PIN KP 4PIN DATA R to R Rotation Detect 19 CDJ-800MK2 5 6 F 7 8 1 2 3 4 3.3 BLOCK DIAGRAM (Power) • Power Delivery Map A Motor Drive MAIN ASSY GNDM M RLYB ASSY DWX2602-A/J Loading TRAVERS MECHA B Spindle M M SLED Pickup ASSY DWG1622-A/J 5A DAC IC704 <0.3A GNDM MUTE GNDD GN +1.2D IC307 <0.6A FPGA (SPARTAN3) IC703 <0.6A DSP IC305 <0.5A CPU (AMADEUS) IC306 <0.5A FPGA (SPARTAN3) GN Stby 1.25D 1.8D 2.5D GNDS V+3D CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5 C SLMB ASSY DWS1388-A/J 3.3S GNDD ServoDSP 83 IC100 LD SHORT S1101 C1109 CONTACT SIDE CN1102 1 2 C1106 HEAT PROOF PRE FLUX DWX2602 C1108 1/2 R RLYB LOADING MOTOR -> OPEN 1 2 3 1 4 1 CONTACT SIDE CN1105 CN1106 1 E PICKUP ASSY (CN1) 1 D 24 C CN1101 3 6 7 CONTACT SIDE=DOWN 4 C1104 A CN101 B CN1101 LF 32 31 B RLYB ASSY CN1104 (DNP2131-C) NOTE : The encircled numbers denote measuring point. F B B 52 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A FL RLYB ASSY CN1101 B B C1105 CN1102 C CN1105 C1107 CN1106 D E (DNP2131-C) F B B 53 CDJ-800MK2 5 6 7 8 1 2 3 4 4.3 SECB ASSY SIDE A A C SECB ASSY F J91 B IC W493 CN51 W491 VLD D CN22 C53 W479 IC50 491.200 IC58 V+10B VLOD 3300/25 VLD 1 CHARACTER SIDE V+8 491.800 IC61 W494 V+10B W490 GND C W480 R73 R74 11 CN52 W492 V+10B JA51 B C51 V6B 6 54 1 6800/16 IC53 491.800 GND 1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D 49 10 1. 5 V10B KN51 CN52 CN51 C64 C52 3300/25 W457 CONTACT SIDE W484 W483 W482 W481 W446 C CN50 W449 GND V+5P CN56 CN56 I CN802 G CN501 F C 54 CDJ-800MK2 1 2 3 V+5P V+7M GND Q54 491.200 C57 AC H AR V+5P W445 W458 17 E R70 C D W456 SI TE R R62 1 D E R41 Q52 4 W448 W447 GNDD JA52 CAUTION REPLACE IC MFD.BY LITTE W451 1.V+8 Q53 V+7M C65 FLAC1 FLAC2 FLAC3 FLAC4 GND 3.V-7 2.V+8 1 Q51 1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK W450 VLD L61 IC59 D 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 V+7 3 W472 CN50 C61 C60 F51 IC56 491001 W473 L51 C54 C50 5 6 7 8 SIDE A A B IC53 IC54 IC61 C IC58 IC50 IC56 Q53 Q52 V+3D V+5 491.200 IC60 C72 D Q51 REMPLACER LE IC LINK COMME INDIQUE. DE CHEZ LITTELFUSE INC. DWR1309 W701 CN53 CONTACT SIDE IC59 1 25 W452 A Q54 IC60 V+6B 7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN 21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK 1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM C66 W451 V+7M C65 GNDD REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC. ATTENTION SECB W459 CAUTION CN53 E (DNP2132-C) A CN301 F C 55 CDJ-800MK2 5 6 7 8 1 2 3 4 SIDE B A C SECB ASSY B C 0 D 1 0 1 2 3 0 0 1 2 3 4 5 6 7 8 9 A B C 2.F 3.GN 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK 1 -GNDS-GNDD-GNDMIC55 -V+3DD62 IC57 SECB -V+7M-V+6B- DWR1309 4 5 C77 -V+5P- CN53 F C 56 CDJ-800MK2 1 2 LF -V+8C71 1 2 1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM (DNP2132-C) 1 7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN 21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK E IC60 25 C67 CN53 3 4 5 6 7 8 SIDE B A B CN52 IC54 IC53 11 CN52 1 11.V+6B 6 10.GND 9.V+10B IC61 8.GND D56 4.FLAC4 3.FLAC3 C 1.FLAC1 JA51 1 ADD SOLDER IC58 2.FLAC2 IC50 1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D CN51 7.GND 6.GND 5.VLOD R81 R82 C76 R60 CN51 C63 D51 D59 D58 IC56 C59 C58 R53 R51 R52 1 CN50 Q51 R63 3.V-7 1 C62 5 R61 3 1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK 4 ADD SOLDER 2.V+8 D57 L56 1.V+8 D IC51 IC51 8 R65 JA52 R79 R72 D52 R66 Q52 R64 1 CN56 Q53 R77 IC59 3 1 IC52 5 4 IC52 R78 D55 R50 D54 C56 D53 IC57 R71 Q54 C55 17 C77 E CN50 CN56 F C 57 CDJ-800MK2 5 6 7 8 1 2 3 4 4.4 TRNS ASSY SIDE A SIDE A A D TRNS ASSY BLU VLT BRN J3 PRIMARY B J2 W514 W513 DWR1371 DWR1428 (KUC/JJ, WY/WA) (RLF) TRNS SECONDARY C T21 11 IC24 49103.5 IC23 49103.5 E C CN51 1 CN22 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 CAUTION 491005 IC22 LINKS AS MARKED. REPLACE IC MFD.BY LITTELFUSE INC. D 491.630 IC25 CN22 J11 IC21 491005 (DNP2132-C) IC22 IC21 IC25 IC23 IC24 F D D 58 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A TRNS ASSY PRIMARY 19 C25 B ADD SOLDER C24 C29 12 5 11 C30 C31 9 COMME INDIQUE. 10 D26 D27 8 IC21 IC25 D25 D21 D IC22 D28 IC24 D22 1 CN22 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 TRNS 11 LF D23 IC23 D24 ATTENTION REMPLACER LE IC LINK DE CHEZ LITTELFUSE INC. C C28 13 C27 14 C26 15 4 SECONDARY 3 16 C23 17 C22 18 C21 D E CN22 (DNP2132-C) IC24 IC23 IC25 IC21 IC22 F D D 59 CDJ-800MK2 5 6 7 8 1 2 3 4 4.5 AC IN ASSYS SIDE A SIDE A A B E ACIN ASSY L1 T800mAL250V T1.6AL250V W500 W501 FU8001 C2 AN1 NEUTRAL H2 H1 C C3 ACIN LITTELFUSE INC. CN1 D J2 1 /RLF POWER SW OFF ON 2 S1 1 3 CN1 W474 S2 D 110-120V 220-240V VOLTAGE SELECTOR W495 C1 W487 LIVE - REPLACE FUSE AS MARKED. W486 W496 W485 W497 DWR1429 DWR1430 DWR1431 DWR1432 /KUC/JJ/WY/WA RISK OF FIRE W498 PRIMARY FU8001 21801.6 W8001 (DNP2132-C) E F E E 60 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A E B ACIN ASSY NEUTRAL ADD SOLDER C S1 CN1 LIVE 3 POWER SW ON OFF ADD SOLDER LF 220-240V ACIN S12 1 3.NEUTRAL 2.220-240V 1.110-120V 100-110V PRIMARY VOLTAGE SELECTOR CN1 2.NEUTRAL 1.LIVE D (DNP2132-C) E F E E 61 CDJ-800MK2 5 6 7 8 1 2 3 4 4.6 DFLB ASSY SIDE A A G DFLB ASSY C CN56 CN501 S501 B D505 B1 Q501 W586 17 W592 W591 CN501 49 42 W590 53 W589 S510 S509 W567 W538 W539 W556 LOOP-OUT S512 S511 W523 W522 W525 W524 W509 S514 8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0 W508 D511 W511 CN500 W512 W507 W519 W518 RELOOP W526 W521 W520 LOOP-IN 1 13 S513 D512 CN500 D510 W537 W534 W532 W533 D508 B8 REV 8 E D504 D503 W527 S504 DFLB D D502 D501 W703 W702 DWG1623 DWG1646 W531 W536 W535 K CN600 W510 CN502 1 CN502 H CN1502 F G 62 CDJ-800MK2 1 2 3 4 W596 W571 W570 W569 W568 W595 W566 W594 W564 W565 W563 W562 W561 W558 W560 W559 W555 D507 W554 W552 1 TEXT TIME S503 B4 W593 W551 C FL HOLDER W553 W587 W557 B2 C502 D506 C505 C531 W588 S502 5 6 7 8 SIDE A A ICT W609 FC W611 W610 W613 W608 W605 W604 W603 W602 W600 Production Code B W616 W615 1 W614 V501 W617 MEMORY W607 DELL W612 W573 W601 W599 W598 W597 W596 W571 S508 W585 W570 W569 S507 W578 W577 W595 W594 W568 W606 W576 W575 C W579 W582 FS515 W546 W567 W544 W580 W574 (DNP2132-C) E F G 63 CDJ-800MK2 5 6 7 8 CN503 31 50 C535 C536 4 R581 R582 R563 G C537 C538 R558 F BK LAT SDO SCLK GND C539 R528 R571 R575 R574 RXD BUSY R509 R570 R576 R532 R533 R519 R550 E TXD R525 R573 30 Q511 R551 )C-2312PND( R583 R584 R569 R567 R568 C529 GND V7AL Q512 R552 R546 11 7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND RXD SCLK R548 R572 R526 R527 1 GND C528 V+5 R545 D S517 1 Q510 VCC GND 51 R523 R560 R524 R555 R554 C526 0 R579 R520 C507 R515 S506 F- BUSY GND CNVSS 1 50 IC 10 XRST R514 R522 XRST 80 81 C523 R513 C524 R557 S508 C527 D515 XRST C511 C512 C513 C514 C515 C516 C517 C518 C519 C520 FLAC2 R517 C525 C 72 S505 S513 CN503 CDJ-800MK2 64 S515 F+ Q508 3 2 1 X501 R559 GNDF D RELOO /EXIT A S516 49 D509 V5AD 1 R521 R500 C532 C533 5 QUICK RETURN 4.ADCT 5.GNDAD 6.JVOL R516 S507 R512 Q 1 GND C C522 55 DELL V+5 C521 57 GND GND GND 56 GND GND MEMORY LF DFLB B 4 3 2 1 A SIDE B G DFLB ASSY 5 6 7 8 SIDE B A CN501 Q506 CONTACT SIDE Q501 R506 D513 D514 C501 R581 R582 R583 R584 R569 R567 R568 R503 CN500 R542 R541 V7AL Q507 R504 R544 V+5 5.JOG1 4.GND 3.JOG2 2.GND 1.V+5 V7AL V7AL 13 CN502 R547 Q509 D510 D 8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0 S514 D511 R549 V+5 REV R511 R510 R556 CONTACT SIDE 13.FLAC4 12.FLAC3 11.JBK 10.JXSTB 9.JSDO 8.JSCLK 7.TCH 6.VLDD S504 D508 VLDD V7AL S511 R531 D501 R553 R543 B8 CN500 1 C Q509 B4 S503 D507 Q506 V7AL V7AL D502 LOOP-IN S512 V7AL RELOOP /EXIT Q502 R535 D503 LOOP-OUT D512 B V7AL R534 R536 D504 V7AL S513 GND R502 TIME CN501 17.FLAC2 15.GND 13.GND 11.GND 8.V+5 9.XRST 6.V7AL 7.TSDI 4.GND 5.TSCS 2.VLDD 3.TSDO 1.TSCLK GND Q503 R562 R563 Q513 Q510 Q505 R540 R539 C509 TEXT 1 73 S502 D506 R518 V+5 XRST 51 53 50 Q511 B2 12.FLAC3 10.FLAC4 V+5 GND 3 Q512 52 16.FLAC1 14.GND 1 C S501 R538 C534 C508 R561 V+5 GND IC503 5 4 48 Q507 Q508 R537 TDDI R578 CN501 FLAC1 R505 C535 C536 C537 C538 55 C504 56 FLAC2 C503 R564 R565 R566 RXD 54 Q504 B Q513 Q503 R501 V+5 TXD VLDD D505 17 BK LAT SDO SCLK 74 ADD SOLDER V+5 57 Q502 B1 VLDD FLAC2 V7AL CN502 1 E 8 CN500 CN502 NOTE : The encircled numbers denote measuring point. F G 65 CDJ-800MK2 5 6 7 8 1 2 3 4 4.7 REGB and JACK ASSYS SIDE A SIDE A A F REGB ASSY IC92 IC91 W503 IC92 IC91 W504 C96 C93 1 1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D DWR1310 REGB B 6 J91 (DNP2132-C) J91 C CN52 C JA802 JA801 R4 W488 L4 L3 R3 C803 C833 W475 C836 C804 C834 C838 C805 DWG1626 D JACK ASSY W477 I C807 IC801 8 L2 C808 C806 W476 5 R2 4 E 1 JACK IC801 W466 W461 L1 R1 C801 C831 W460 W465 W463 DE CT 1 80 1 CN W467 9 E UT 4.M 8A + V . 5 CH 6.R ND 7.G ND 8.G CH 9.L W454 W453 SI TA N CO 3.V-7 2.V+8 1.V+8 T OU 1.D ND 2.G A -7 3.V A CN701 CN801 W462 W464 F 3 CN802 1 CN802 F I (DNP2132-C) F I C CN50 66 CDJ-800MK2 1 2 3 4 R840 1 C813 C809 R821 R836 R835 R841 C832 R834 R804 IC801 R811 4 JA802 R820 Q832 R839 R838 R806 8 1.V+10B 2.GND C811 R837 R807 R805 R832 D831 R803 R801 R815 R831 R833 D801 Q801 1 R802 CN802 3.V-7 2.V+8 1.V+8 1.DOUT 2.GND 3.V-7A 4.MUTE 5.V+8A 6.RCH 7.GND 8.GND 9.LCH 8 7 D R818 Q832 R808 C810 E 5 D92 LF JA801 C802 R810 3 1 F (DNP2132-C) CN802 CN801 C95 R92 R91 3.V+7A 4.V+6B 5.GND 6.V+3D R809 Q802 Q831 Q831 R816 Q802 47 1 6 LF DWR1310 REGB C94 D91 R93 R95 C91 DOUT R L R814 C812 40 6 5 JACK ASSY I IC92 IC91 R94 F I NOTE : The encircled numbers denote measuring point. F I REGB ASSY F 8 7 6 5 SIDE B SIDE B A C92 B J91 (DNP2132-C) J91 C Q801 CN 9 80 1 67 CDJ-800MK2 1 2 3 4 4.8 KSWB ASSY SIDE A SIDE A A H KSWB ASSY KSWB DWS1386 S1501 PLAY B D1504 D1503 S1502 C CUE D1502 D1501 133mm W517 W516 W505 W506 S1506 D S1505 SEARCH-R W502 113mm SEARCH-F W499 E S1504 S1503 T-SEARCH-F W489 F G CN502 CN1502 1.KEY0 2.PLAY 3.CUE 4.GNDAD 5.GND 6.V7AL 7.PLED 8.CLED T-SEARCH-R W478 CN1502 1 8 (DNP2132-C) H H 68 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A H KSWB ASSY B PLAY S1501 D1504 D1503 Q1502 Q1502 R1507 R1506 KSWB DWS1386 B LF CUE S1502 D1501 D1502 C Q1501 Q1501 R1504 R1505 C SEARCH-F S1506 C1501 D R1503 R1502 S1505 SEARCH-R E T-SEARCH-F R1501 S1504 S1503 T-SEARCH-R 8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0 A 8 1 F (DNP2132-C) CN1502 CN1502 H H 69 CDJ-800MK2 5 6 7 8 1 2 3 4 4.9 JFLB ASSY SIDE A A K JFLB ASSY IC601 CN600 E VLDJ W132 W131 FLAC3 W130 W129 W135 W122 Q602 6 9 13 C602 5 W201 1 C608 4 CN601 L CN1601 Production code F K CDJ-800MK2 1 2 W118 CN601 1 E 70 W125 E E Q601 VLDJ E R600 C600 W120 Q603 W123 W121 1.JOG1 2.JOG2 3.V+5V 4.GNDD W124 VLDJ C601 GNDD GNDD GNDD GNDD VLDJ V+5V W128 JOG2 V+5V W133 W137 W136 W134 CN600 W139 GNDD CONTACT SIDE-UP V601 13 W127 JOG1 D ATTENT REMPLACER LE I COMME INDIQUE DE CHEZ LITTELF FLAC3 VLDD W138 1 CN600 G CN500 C L REPLACE IC MFD.BY LITTELFU Q604 B CAUTION IC603 491.200 1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V 3 4 23 5 6 7 8 SIDE A A AUTION IC603 LINKS AS MARKED. PLACE IC D.BY LITTELFUSE INC. ATTENTION DWG1624 JFLB 2/2 MPLACER LE IC LINK MME INDIQUE. CHEZ LITTELFUSE INC. Q604 B IC601 R C W118 C606 FC GNDD JSDO W126 1.TCH 2.NC 3.GNDD 38 1 30 Q601 CN602 W119 23 Q603 Q602 3 E Q603 W125 GNDD D E SHEET SW code F (DNP2133-D) K 71 CDJ-800MK2 5 6 7 8 1 2 3 4 SIDE B A K JFLB ASSY LF J DWG1624 2/2 B C GNDD LG Q603 JSDO PG VH GNDD R610 R616 R617 C604 3 C603 CLK 5V CN602 LAT BK SI 1 66 F2 3.GNDD 2.NC 1.TCH C612 C611 C614 C613 R611 R618 R619 C605 D E 0 1 0 1 2 3 0 F (DNP2133-D) K 72 CDJ-800MK2 1 2 3 4 1 K 0 1 2 3 0 0 5 1 0 1 2 3 4 5 6 7 8 9 A B C 4 CN601 6 1.JOG1 R602 D601 R601 JOG1 JOG2 GNDD FLAC3 V+5V IC602 C610 13 FLAC3 GNDD VLDJ FLAC4 64 65 C609 R624 R613 IC601 R614 D605 D604 IC603 E D603 Q604 6 CN600 CN600 61 63 1 VLDD 1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V D602 R620 R622 R621 R623 V+5V GNDD 1 2.JOG2 Q601 VLDJ E 4.GNDD 3.V+5V VLDJ R615 C607 R612 5 F1 R604 R605 Q2 R603 Q602 TCH NC E GNDD R608 R607 GNDD JFLB NC Q1 Q2 1G 2G E R609 D Q603 JSDO C612 C611 C614 C613 4 R606 C603 5V LAT BK SI 5 7 7 8 SIDE B A LF B 60 62 C IC602 D VLDJ 1 E CN601 1 NOTE : The encircled numbers denote measuring point. NP2133-D) F K CDJ-800MK2 8 73 1 2 3 4 4.10 SLDB ASSY SIDE A A J SLDB ASSY W104 VR1551 MASTER TEMPO 2/2 SLDB DWS1387 W103 B W101 S1551 D1553 D R C SIDE B 69 ADD SOLDER CDJ-800MK2 2 3 4 S1551 D1553 MASTER TEMPO R1553 R1557 C1558 C1557 R1552 R1560 J 1 R1556 C1559 C S1552 F 74 D1552 TEMPO V5AD R1564 R1563 S1553 D1551 VINYL SPEED ADJUST VINYL R1551 GNDD2 D1558 C1563 68 R1559 GNDAD E D1559 R1554 V5AD C1562 A EJECT S1554 GNDAD VR1552 ADCT V5AD C1561 GNDF R1555 GNDAD GNDAD C1560 R1565 R1561 ADIN GNDF 67 C1554 11 CN1503 GNDF R1558 GNDD2 MTL TEMPOL VINL KEY1SL JVOL ADCT ADIN 1 V5AD SLDB ASSY GNDF J GNDAD CN1503 D 5 6 7 8 SIDE A A G CN503 CN1503 W115 1 11 CN1503 W110 W117 GNDF GNDF ADIN GNDAD W116 B GNDF S1554 D1559 S1553 VINYL W107 W105 EJECT GNDD2 W109 GNDAD GNDAD LED W111 W114 V5AD W106 TEMPO W113 ADCT W108 D1551 GNDF V5AD ADIN ADCT GNDAD JVOL MTL D1552 KEY1SL VINL GNDD2 S1552 D1553 C1577 C1551 S1551 TEMPOL W112 W102 VR1552 VINYL SPEED ADJUST (DNP2133-D) C SIDE B S1551 ADCT V5AD VR1551 ADCT ADIN LF D1561 D1554 GNDAD C1552 Bend C1553 D1560 Bend D1557 R1562 C1555 GNDF D1555 B SLDB 2/2 DWS1387 V5AD D1556 MASTER TEMPO D1553 R1553 C1558 R1557 D1552 ADD SOLDER C1557 R1560 R1552 D GNDAD E (DNP2133-D) NOTE : The encircled numbers denote measuring point. F J 75 CDJ-800MK2 5 6 7 8 1 2 3 4 4.11 SLMB and JOGB ASSYS SIDE A SIDE A A M SLMB ASSY SLOTSW S190 1 B SLOTSW S1902 JOGB 2/2 DWG1625 3 CN1901 D1601 R CN1601 4 3.LPS2 2.GND 1.LPS1 (DNP2133-D) CN1901 1 1.JOG1 2.JOG2 3.V+5V 4.GNDD 1 D B CN1105 JOGB ASSY R L DWS1388 SLMB 2/2 C (DNP2133-D) CN1601 K CN601 E F M L M L 76 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A M SLMB ASSY SLOTSW S1901 B S1902 SLOTSW D1601 DWG1625 C1602 JOGB R1603 C1601 2/2 D 1 CN1901 4 4.GNDD 3.V+5V 2.JOG2 1.JOG1 1 R1602 LF R1601 LF JOGB ASSY CN1901 L 2/2 DWS1388 SLMB C 3.LPS2 2.GND 1.LPS1 CN1601 (DNP2133-D) (DNP2133-D) CN1601 E F M L M L 77 CDJ-800MK2 5 6 7 8 1 2 3 4 5. PCB PARTS LIST NOTES: A B 7 LIST OF HOLE PCB ASSEMBLIES Mark Symbol and Description CDJ-800MK2/ KUCXJ CDJ-200MK2/ WYXJ5 CDJ-800MK2/ RLFXJ NSP 1..MOTHER ASSY 2..MAIN ASSY 2..RLYB ASSY DWM2232 DWG1622 DWX2602 DWM2232 DWG1622 DWX2602 DWM2232 DWG1622 DWX2602 NSP 1..DISP ASSY 2..DFLB ASSY 2..JACK ASSY 2..SECB ASSY 2..REGB ASSY 2..TRNS ASSY DWM2234 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371 DWM2233 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371 DWM2236 DWG1623 DWG1626 DWR1309 DWR1310 DWR1428 2..ACIN ASSY 2..KSWB ASSY DWR1430 DWS1386 DWR1429 DWS1386 DWR1432 DWS1386 1..SUB ASSY 2..JFLB ASSY 2..JOGB ASSY DWM2237 DWG1624 DWG1625 DWM2237 DWG1624 DWG1625 DWM2237 DWG1624 DWG1625 2..SLDB ASSY 2..SLMB ASSY DWS1387 DWS1388 DWS1387 DWS1388 DWS1387 DWS1388 C NSP D Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 Ω 56 x 10 1 RD1/4PU 5 6 1 J 561 47k Ω RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 Ω RN2H R 5 0 K R50 1Ω RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F 7 CONTRAST OF PCB ASSEMBLIES E ACIN ASSY DWR1430, DWR1429 and DWR1432 are constructed the same except for the following : Mark > > > > E Symbol and Description AN1 1P AC INLET CN1 2P VH CONNECTOR CN1 3P VH CONNECTOR S2 VOLTAGE SELECTOR DWR1430 DWR1429 DWR1432 XKP3042 B2P3-VH Not used Not used XKP3041 B2P3-VH Not used Not used XKP3041 B2P3-VH B3P5-VH DSA1026 D TRNS ASSY DWR1371 and DWR1428 are constructed the same except for the following : Mark > > Symbol and Description J2 CONNECTOR ASSY J3 CONNECTOR ASSY DWR1371 DWR1428 DKP3621 Not used Not used DKP3720 F 78 CDJ-800MK2 1 2 3 4 5 6 7 8 7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED Mark No. Description Part No. A MAIN ASSY SEMICONDUCTORS > IC307, IC703 BD00KA5WFP BU4230G DSPC56371AF180 DYW1753 K4S641632H-TC75 IC304 IC701 IC300 IC303 IC102 M63018FP MM1561JF MM1562FF NJM2880U1-05 NJM2885DL1-33 > IC305 > IC306 > IC704 > IC100 IC104 IC103 IC702 IC301 IC308 NJM2903M NJU7013F PE8001A SCF5249VM140 TC74VHC08FTS1 IC309 IC311, IC312 IC105 IC106 IC310 TC7SET08FUS1 TC7SH08FUS1 TC7W04FU TC7W08FU TC7WU04FU IC101 IC302 Q101 Q707 Q302, Q303 TC94A15FG XC3S50-4VQG100C 2SA1036K 2SC2412K 2SC4081 Q705 Q304 Q301, Q305, Q706 D101–D104 DTA124EUA DTA143EUA DTC124EUA 1SS355 COILS AND FILTERS X301 Mark No. Description Part No. C161–C164, C307, C309, C312 C314, C318, C319, C322–C335 C339–C348, C350–C355 C358, C359, C361, C363, C366 C368, C370, C372, C373, C725 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 C728–C730, C746–C758 C145, C147, C148 C320, C356, C360 C152 C120, C128 CKSRYB104K16 CKSRYB105K10 CKSRYB105K6R3 CKSRYB152K50 CKSRYB153K50 C155 C130, C131 C123, C127 CKSRYB223K25 CKSRYB223K50 CKSRYB333K25 A B RESISTORS R300, R747 R154, R155, R170, R171 R733 R132, R133, R743 R168, R321, R742 RAB4C103J RS1/16S1002F RS1/16S1801F RS1/16S2202F RS1/16S3302F R734 R322 R131 Other Resistors RS1/16S3901F RS1/16S5602F RS1/16S8201F RS1/16S###J C OTHERS CN701 CONNECTOR CKS4176 B RLYB ASSY SWITCHES AND RELAYS S1101 VSH1018 D CAPACITORS VSS1084 C1108 C1105–C1107 C1104, C1109 CEVW220M6R3 CKSRYB103K50 CKSRYB104K16 CAPACITORS C160, C338 C315, C316 C146 C142, C143 C126, C153, C313, C317, C321 CCSRCH101J50 CCSRCH150J50 CCSRCH221J50 CCSRCH391J50 CCSRCH470J50 C118, C337, C357 C122, C154 C135 C100, C101, C700, C702 C105, C106, C301 CCSRCH471J50 CCSRCH680J50 CCSRCH681J50 CEHVW101M10 CEHVW101M6R3 C302, C304, C306, C712 C701, C703–C706 C102–C104 C132, C718 C111, C129, C136, C141 CEHVW220M6R3 CEHVW470M16 CEHVW470M6R3 CKSRYB102K50 CKSRYB103K50 C156–C158, C165–C168, C303 C305, C731–C734, C743 C107–C110, C112–C117, C119 C121, C124, C134, C137–C140 C144, C149–C151, C159 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 OTHERS CN1106 CN1105 CN1102 CN1101 CN1104 PH CONNECTOR 2P(SMT) PH CONNECTOR 3P(SMT) 24P FFC CONNECTOR 32P FFC CONNECTOR 4P FFC CONNECTOR AKM1273 AKM1274 DKN1445 DKN1447 VKN1409 E C SECB ASSY SEMICONDUCTORS > IC53, IC61 > IC56 > IC58–IC60 > IC54 AEK7008 AEK7009 AEK7023 AEK7065 BA00BC0WCP-V5 IC50 > IC57 > IC51 BA50BC0WFP NJM2374AM TC7S04FU 2SB1238X 2SD1859X IC52 Q51 Q52, Q54 79 CDJ-800MK2 5 6 F 7 8 1 Mark No. 2 Description > Q53 A Part No. D55 D51, D58, D59 D56, D57 D53 2SD2012 1SS355 EP05Q04 NNCD6.2MF UDZS30(B) D52 UDZS5R1(B) 3 Mark No. B > J2 CN22 11P CONNECTOR 0 DKP3621 S11B-XH-A-1 VEF1040 SEMICONDUCTORS > IC25 > IC23, IC24 > IC21, IC22 > D25–D28 > D21–D24 AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40 C59 C58 C50, C60, C64 C57 C54 CCSRCH181J50 CCSRCH220J50 CEHAT101M10 CEHAT1R0M50 CEHAT221M2A C61, C65, C66, C72 C56, C71 C55, C63, C67, C76, C77 C62 C52, C53 CEHAT330M25 CKSRYB103K50 CKSRYB104K16 DCH1200 DCH1223 OTHERS C51 DCH1224 E ACIN ASSY (DWR1429) CAPACITORS C21–C31 > J3 CONNECTOR ASSY CN22 11P CONNECTOR 0 CKSRYB473K50 DKP3620 S11B-XH-A-1 VEF1040 COILS AND FILTERS RESISTORS D Part No. D TRNS ASSY (DWR1428) CTF1386 DTL1083 LRCA180J CAPACITORS C Description OTHERS COILS AND FILTERS L56 L51 L61 4 R41 R74 R70 R73 R62 RD1/2VM102J RD1/2VM271J RD1/2VM330J RD1/2VM471J RD1/2VM562J R81 R51, R82 R52 R53 Other Resistors RS1/16S1203F RS1/16S2202F RS1/16S4701F RS1/4SA4R7J RS1/16S###J > L1 VTL-004 SWITCHES AND RELAYS > S1 RSA1001 CAPACITORS > C2, C3 > C1 ACE7027 ACG7033 OTHERS OTHERS CN52 JA52 CN50 CN56 CN51 H1, H2 FUSE CLIP 6P JUMPER CONNECTOR MINI JACK FFC BOTTOM CONNECTOR FFC CONNECTOR 17P 11P SOCKET JA51 JACK 0 CN53 25P FFC CONNECTOR KN51 WRAPPING TERMINAL 0 E 52147-0610 AKN7003 B3B-PH-K HLEM17S-1 KP250NA11 > CN1 2P-VH CONNECTOR > AN1 AC INLET 1P RKN1004 VEF1040 VKN1256 VNF1084 VNH1074 COILS AND FILTERS E ACIN ASSY (DWR1430) > L1 VTL-004 SWITCHES AND RELAYS > S1 D TRNS ASSY (DWR1371) F > C2, C3 > C1 AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40 ACE7027 ACG7033 OTHERS H1, H2 FUSE CLIP > CN1 2P-VH CONNECTOR > AN1 AS INLET 1P CAPACITORS C21–C31 RSA1001 CAPACITORS SEMICONDUCTORS > IC25 > IC23, IC24 > IC21, IC22 > D25–D28 > D21–D24 AKR1004 B2P3-VH XKP3041 AKR1004 B2P3-VH XKP3042 CKSRYB473K50 80 CDJ-800MK2 1 2 3 4 5 Mark No. 6 Description Part No. E ACIN ASSY (DWR1432) 7 Mark No. 8 Description Part No. C535–C537 C531 C506 CCSRCH330J50 CEHAR100M16 CEHAR101M10 C502 C505 C511–C520, C523–C525 C501, C507, C526–C529 C504, C508 CEHAR220M35 CEHAR330M10 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16 C521, C522 C503 CKSRYB105K6R3 CKSRYF104Z50 COILS AND FILTERS > L1 A VTL-004 SWITCHES AND RELAYS > S2 > S1 DSA1026 RSA1001 CAPACITORS > C2, C3 > C1 ACE7027 ACG7033 RESISTORS Other Resistors RS1/16S###J B F REGB ASSY OTHERS SEMICONDUCTORS > IC91, IC92 BA00BC0WCP-V5 CAPACITORS C93, C96 C91, C92, C94, C95 CEHAR101M10 CKSRYB103K50 13P52492-1320 17P52492-1720 DEL1059 DNF1736 KP200IB8L CN503 B TO B CONNECTOR 11P VKN1363 H KSWB ASSY RESISTORS R93 R94, R95 R91 R92 RS1/16S1002F RS1/16S1202F RS1/16S3902F RS1/16S8201F OTHERS 0 J91 JUMPER WIRE 0 G CN500 FFC BOTTOM CONNECTOR CN501 FFC BOTTOM VONNEVTOR V501 VFD 0 PCB BINDER CN502 8P SOCKET 51048-0600 D20PDY0610E DNH2707 C SEMICONDUCTORS Q1501, Q1502 D1501, D1502 D1503, D1504 2SC4081 SLI-343YCW(RST) TLGE68TG(NP) SWITCHES AND RELAYS S1501, S1502 S1503-S1506 DSG1079 VSG1024 RESISTORS DFLB ASSY Other Resistors D RS1/16S###J SEMICONDUCTORS IC502 IC501 IC503 Q501 Q502–Q513 BU4242G PEG237B TC7SET08FUS1 2SB1237X 2SC4081 D515 D510, D511 D501–D508, D512 D509 D514 1SS355 SLI-343URCW(RST) SLI-343YCW(RST) TLGE68TG(NP) UDZS6R2(B) SWITCHES AND RELAYS DSG1079 VSG1024 SEMICONDUCTORS IC801 Q801, Q802, Q831, Q832 D801, D831 NJM4558DX 2SD2114K 1SS355 CEHAT101M16 CKSRYB104K16 CQMBA102J50 CQMBA152J50 R806, R836 Other Resistors RN1/16SE1102D RS1/16S###J F CCSRCH120J50 CCSRCH121J50 81 CDJ-800MK2 5 E RESISTORS CAPACITORS C532, C533, C538 C534 AKM7032 I JACK ASSY C803, C805, C807, C833 C802, C809, C832 C801, C804, C831, C834 C806, C808, C836, C838 DSS1149 S501–S504, S511–S514 S505–S510, S515–S517 CN1502 8P PLUG CAPACITORS COILS AND FILTERS X501 OTHERS 6 7 8 1 Mark No. OTHERS 2 Description CN802 KR CONNECTOR 3P JA801 2P JACK JA802 1P JACK 0 CN801 A J 3 Part No. Mark No. 4 Description CN602 CONNECTOR V601 FL INDICATOR 0 CN600 FFC CONNECTOR 13P CN601 KR CONNECTOR B3B-PH-K DKB1053 PKB1033 VEF1040 VKN1240 Part No. CKS1072 DEL1058 DNF1735 HLEM13R-1 S4B-PH-K L JOGB ASSY SLDB ASSY SEMICONDUCTORS SEMICONDUCTORS D1554–D1557 D1551 D1553 D1552 D1601 1SS355 E1L4E-9B1A(PQ) SLI-343URCW(RST) SLI-343YCW(RST) GP1A038RBK CAPACITORS C1601, C1602 CKSRYB103K50 B SWITCHES AND RELAYS S1551–S1554 RESISTORS VSG1024 Other Resistors CAPACITORS C1551 C1552, C1553 C1558–C1561 OTHERS CEHAR100M16 CKSRYB102K50 CKSRYB103K50 CN1601 KR CONNECTOR R1563, R1564 VR1552 VR1551 Other Resistors B4B-PH-K M SLMB ASSY RESISTORS C RS1/16S###J SWITCHES AND RELAYS RS1/16S2201F DCS1062 DCV1009 RS1/16S###J S1901, S1902 DSG1017 OTHERS CN1901 KR CONNECTOR S3B-PH-K OTHERS CN1503 B–B CONNECTOR DKN1289 K JFLB ASSY D SEMICONDUCTORS > IC603 Q601 Q602, Q603 Q604 D603 AEK7057 2SB1237X 2SC1815 2SD1858X 1SS355 D604 D605 D601 UDZS13(B) UDZS15(B) UDZS8R2(B) CAPACITORS E C611–C614 C601 C600, C602 C606 C608 CCSRCH221J50 CEHAR100M16 CEHAR101M10 CEHAR220M35 CEHAR330M10 C607 C603, C605, C609 C604 CKSRYB102K50 CKSRYB103K50 CKSRYF104Z50 RESISTORS R600 Other Resistors F RD1/2VM680J RS1/16S###J OTHERS 82 CDJ-800MK2 1 2 3 4 5 6 7 8 6. ADJUSTMENT • Mode for checking the load on the Jog dial 1.It isService Mode Summary the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. This unit isinto controlled with two microcomputers. microcomputer performs the display button part, inputaand indication of FLknob and LED If it goes the above-mentioned check mode ofOne button and display function of the TOUCH/RELEASE is (display and the other microcomputer drives the player (playeronce, section). made insection), the maximum (right-hand side) and arbitrary buttons are pushed it will become JOG load check mode and top speed Test is displayed prepared on in each microcomputer. and mode time will a dot-matrix part. A 0.0: 1 Confirmation mode0m of the button of display section and display function It is the mode which confirms button input and display function. Time (msec) Max speed 2 The mode which confirms the operation of the player section (use the remote control unit) Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation. 3 Version confirmation mode speed Can confirm software version of eachMax microcomputer. FL display Time (msec) B 2. Confirmation Mode of the Button of Display Sectiont and Display Function Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously. It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication normally. Further, display lights while pressing the button. Button Display Light LED of QUICK RETURN QUICK RETURN Measuring method AUTO BEAT (1, 2, 4, 8) Light LED of each beat In this state, if you rotate the Jog dial rapidly either clockwise or counterclockwise, figures are displayed. Light LED of REVERSE REVERSE For example, if "16.14 0135" is displayed, it means as follows: Light LED ofisCUE CUE 16.14: Highest speed (given that the normal [1x] speed when it takes 1.8 sec for the Jog dial to rotate one full turn.) LED ofits PLAY/PAUSE 0135: TimePLAY/PAUSE (msec) required for the Jog dial toLight decrease speed from 3x speed to 1.5x speed LED LOOP IN Light LED of LOOP IN TEMPO RANGE Light LED of TEMPO RANGE C As to the time required for the Jog dial to decrease its speed, if the measurement is performed for several times Light LED of LOOP OUT repeatedly,LOOP from OUT the second measurement and afterward, the average of the current required time and the previous LED of VINYLthe result becomes closer to the mean. JOG MODE required time is displayed. Thus, after severalLight measurements, Notes Light LED of MASTER TE M PO MASTER TEMPO • Perform the measurement of load on the Jog dial more than three times. Lightthe "REMAIN", " : ", "88"7 of a minute and speed "8" of high-order digit of a second TRACK/SEARCH FWD • The measurement result is displayed only when Jog dial"M", is rotated times normal "07.00" or more. TRACK/SEARCH - REV Management value SEARCH - FWD Jog management value: 150 ± 25 (msec) SEARCH -REV Load TIME MODE/AUTO CUE adjustment method Light "88" of the track number, "A. COU" and "QUICK RETURN" D Light "S", "F", "8" of low order digit of a second and "88" of a frame Light all of Playing bar and frame Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM" all FLs, JOG-FLs and LEDs of the main unit value (-1, -2, -3, +1, or +2) for a Remove the screw fixing the adjust plate, thenLight screw it into the hole corresponding to the RELOOP/EXIT FL to be added: load Light all the rotation display parts of JOG-FL CALL -1, -2, -3 : To decrease the load Light all CUE point marks of JOG-FL MEMORY +1, +2 : To increase the load EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center JOG ADJUST Adjust VOLUME plate Goes out the ring A of JOG-FL when the volume position is less than the center. And light it when it is more than the center. SLIDER-3VOLUME Goes out the ring B of JOG-FL when the volume position is less than the center. And light it when it is more than the center. -2 -1 To decrease the load +2 0 +1 E To increase the load JOG Check Mode : CANCEL F POWER OFF 83 CDJ-800MK2 5 6 7 8 1 2 3 4 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE A 1.The outline in service mode This machine is controlled by two microcomputers, a display microcomputer and a player microcomputer, and test mode is prepared for each. A display microcomputer performs processing to a button input, display of FL, and lighting of LED. A player microcomputer drives a player. [1] Check mode of a button and a display function of a display microcomputer. It is the mode which checks a button input and a display function. [2] Check mode of the load of JOG dial It is the mode which measures the load when rotating JOG dial. [3] Check mode of operation of a player microcomputer It is the mode which performs the check of the mechanism and serbo of a player microcomputer of operation. This mode consists of "player operation mode" and "test operation mode." B [4] Version check mode It is the mode which can check the version of the software of each microcomputer. [5] Error display list / Error display mode The history of the contents of an error can be checked to 16 pieces. 2.Check mode of a button and a display function of a display microcomputer. It will become this mode if a power supply is switched on pushing the TEMPO button and the MEMORY button together. If it goes into this mode, it will be displayed on FL dot-matrix part as "SERVICE." In this mode, it can check whether a display microcomputer can be made to turn on partially as follows, the input of each button and volume is normal, and a display is normal. In addition, a display is turned on only while pushing the button. C If a TOUCH/RELEASE knob is made into states other than the maximum (right-hand side), it will become the check mode of button and display function, and if each button is pushed, FL display and LED which correspond light up. Moreover, if a knob is made into the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will be displayed on a FL dot-matrix part. (After-mentioned) D E F Button, Switch PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP/EXIT FOLDER TRACK (|<<) TRACK (>>|) REV (<<) FWD (>>) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 JOG MODE TEMPO MASTER TEMPO QUICK RETURN TIME MODE/AUTO CUE TEXT MODE DELETE MEMORY EJECT CUE/LOOP CALL < CUE/LOOP CALL > REVERSE TOUCH SENSOR FL Dot-matrix display PLAY CUE IN OUT RELOOP FOLDER TRACK |<< TRACK >>| REV << FWD >> BEAT 1 BEAT 2 BEAT 4 BEAT 8 JOG MODE TEMPO MASTER TE QUICK RET TIME/ACUE TEXT MODE All FL lights up MEMORY EJECT CALL < CALL > REVERSE TOUCH SW JOG rotating to FWD JOG rotating to REV JOG > < JOG 84 FL Other display Light up LED PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP 1G lights up (1) (2) (3) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 VINYL TEMPO 10%/WIDE MASTER TEMPO QUICK RETURN (5) All FL lights up All LED lights up (4) REV CDJ-800MK2 1 2 3 4 5 6 7 8 A • Unspecified color : White 1 B 5 Blue 2 Red C 4 3 A display of TOUCH/RELEASE and TEMPO slider reading value TOUCH/RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part. CUE Area : If a TOUCH/RELEASE knob is turned to the right, the number of display dots will increase. Playing Address : If TEMPO slider knob is moved to + side, the number of display dots will increase. D 3.Check mode of the load of JOG dial It is the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. If it goes into the above-mentioned check mode of button and display function of the display part, a TOUCH/RELEASE knob is made in the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will displayed on a dot-matrix part. 0.0: Max speed 0m Time (msec) E It goes into this mode, and a number will be displayed if JOG dial is turned with sufficient vigor. the rotation direction -- right-handed rotation and left-handed rotation -- either is O.K. For example, when displayed as "8.6: 115", the following contents are shown, respectively. 8.6 = What time speed came out by the highest. (The time of turning one rotation in 1.8 seconds is made into 1 time.) 115 = Time taken for rotation to fall by 1.5 times from 3 times (msec) It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required. When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this. F 85 CDJ-800MK2 5 6 7 8 1 2 3 4 4.Check mode of operation with a player microcomputer simple substance If a power supply is switched on pushing the TIME MODE button and the BEAT[1] button together, it will become "player operation mode." This mode consists of "player operation mode" and "test operation mode." A 〈 Player oparation mode 〉 Basic operation of SABO, such as setup, play, pause, and track search, is carried out. Moreover, measurement of an error rate can also be performed. 〈 Test opalation mode 〉 Serbo operation is finely controllable gradually. * It becomes player operation mode and shifts to test operation mode by the key input in the beginning. * The command treated here is for mainly testing a mechanism and a servo system, and is not for DJ functions, such as scan and tempo. B C Function 〈 Player oparation mode 〉 Play(trace) / Pause Track Search F/R Error Rate Count Eject Mode Change The button of the main body PLAY/PAUSE TRACK SEARCH F/R CUE EJECT MASTER TEMPO 〈 Test opalation mode 〉 Servo All Off LD On/Off Focus On/Off Spindle Kick, Tracking On/Off Tracking Off Slide FWD (2mm) Slide REV (2mm) Pickup Up/Down Mode Change TIME TEMPO RELOOP LOOPIN LOOPOUT SEARCH FWD SEARCH REV TEXT MASTER TEMPO ♦ Player operation mode command Play(trace) / Pause If it is in a stop state, it will set up and play. Moreover, if it is in a play state, whenever it will push a button, a pause and a play are carried out by turns. The address under present reproduction is displayed on FL. ∗ In this mode, even if it inserts a disk, an automatic setup is not carried out. Moreover, a play is not carrying out audio reproduction, but is tracing the signal side of a disk. At a play, a disk is traced by 4X rotation. A sound is not outputted. D Track Search F/R It searchs in the direction of FWD or REV and stops in of the displayed track. Error Rate Count The error rate for about 10 seconds after the present position currently played is measured, and it displays on FL. Usually, a track to measure is made to search and this button is inputted from a pause state. For example, it is displayed as "3.56E-4 O.K." etc. If an error rate is less than 3.00E-3, it will be displayed as O.K. If an error rate is larger than 3.00E-3, it will be displayed as NG. Measurement with the managed disk at the time of factory shipments is a premise. The product does not judge whether they are inferior goods at the time of service. Eject A disk is ejected. E Mode Change If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." F 86 CDJ-800MK2 1 2 3 4 5 6 7 8 ♦ Test operation mode command Serbo operation is sinely controllable gradually. Keep in mind a test operation mode command that it may give a gamage to a player sa mistaking the usage. Servo All Off When serbo is ON, all serbo will be turned off if the TIME button is pushed. A LD On/Off If the TEMPO button is pushed, On and Off of LD will change. Focus On If the RELOOP button is pushed when having stopped, LD will be turned on and an auto focus will be performed. Spindle Kick, Tracking On/Off If the LOOP IN button is pushed into tracking serbo OFF, a spindle kick is performed and automatic adjustment processing and tracking serbo are turned on. Moreover, tracking serbo is turned off if it pushes into tracking serbo ON. Tracking Off Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON. B Slide FWD If the SEARCH FWD button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the FWD direction about 2mm. Slide REV If the SEARCH REV button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the REV direction about 2mm. Pickup UP/DOWN If an TEXT button is pushed when stopped, LD will be turned on and a pickup will be moved up and down. A focus is not made to close. C Mode Change If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." ∗ When you rise at a step in test mode, please input a command in order of "Servo All Off", "Focus On", and "Spindle Kick, Tracking On." 5. Version check mode It is the mode which checks the software version of each microcomputer. It will become this mode if it continues pushing RELOOP button for about 10 seconds in the state of usual use. A push on CALL FWD/REV button displays the following versions by the toggle. The first edition is set to Ver.1.00, respectively. A toggle can be carried out in the both directions of FWD/REV. [1] Ver. [2] disp [3] DSP [4] FPGA 1.00 1.00 1.00 1.00 D The version of the microcomputer of a player part (main microcomputer). The version of the microcomputer of a display part. The version of the audio DSP. The version of the FPGA. ∗ Audio DSP and FPGA are the processors which performs audio processing and various signal control, and operates independently with a player microcomputer. However, the program is stored in FLASH-ROM of a player microcomputer, and has structure transmitted to each processor from a player microcomputer at the time of a power supply ON. ∗ If it goes into the check mode of operation with the above-mentioned player part simple substance, the version of a main microcomputer will be displayed also on the place of TEMPO. E F 87 CDJ-800MK2 5 6 7 8 1 2 3 4 6. Error display list / Error display mode When it cannot operate normally in the usual use, the following error numbers are displayed on a display part. Moreover, at the time of the mode of the above-mentioned "check of the software version of a player microcomputer", if a JOG MODE button. is pushed, a detailed error (E-XX which is the number of the "contents of an error" of the following table) can be checked. Whenever it pushes JOG MODE button, "a version display" and "an error display" are changed by the toggle. The error which pushed JOG MODE button and appeared first is the newest error. And the past error is displayed by pushing the CALL REV button (a push on the CALL FWD button displays the oldest error). The error is memorized to 16 pieces. A Moreover, only "E-12" and "E-15" memorize the place (TNO : MIN:SEC:FRM) which the error generated. And it can change with the TIME button. (Toggle operation) Error number Error name E-6002 DSP PROGRAM DOWNLOAD ERROR E-7201 TOC READ ERROR 26: TOC data cannot be read. E-8301 PLAYER ERROR (Starting is unusual.) 12 : A desired address has not been searched. (∗Notes 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 91 : A pickup does not return to an inner circumference. E-8302 PLAYER ERROR (Reproduction is unusual.) E-8303 PLAYER ERROR (The writing of a buffer is unusual.) E-8304 MP3 DECODE ERROR (The abnormalities of decoding) Decoding is unusual. E-8305 DATA FORMAT ERROR (The format of data is unusual.) The format of those other than MP3 E-8709 COMMUNICATION ERROR E-9101 MECHANICAL TIME OUT B C The contents of an error A program cannot be written in DSP. 12 : A desired address has not been searched. 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 99: The writing of a buffer is unusual. Communication of the microcomputer of a display part and the microcomputer of a player part cannot be performed. 90: A disk loading mechanism's abnormalities (Timeout). ∗ Notes : (1) Before a disk is recognized to be CD, when these errors take place, a disk is ejected automatically. Although an error number is not displayed at this time, since the contents of an error are stored in the memory, please refer to it. (2) E-8304 and E-8305 are not memorized by the internal memory. D An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT[4] button together. At this time, a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together. (AUTO CUE LEVEL=-60dB, TIME MODE=REMAIN) ∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine. If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously, please take great care about use in this mode. E F 88 CDJ-800MK2 1 2 3 4 5 6 7 8 GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP 1. LD current : 20 to 80mA TYP : 40 to 50mA Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1) There must be the value that divided the measured value with 23.5 Ω within the numerical value mentioned above. A 2. Focus coil DC resistor : 7.0 ± 1.0 Ω Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(F+, F-) of the posts. It must be within the above mentioned value. 3. Tracking coil DC resistor : 6.0 ± 1.0 Ω Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(T+, T-) of the posts. It must be within the above mentioned value. B A MAIN ASSY SIDE A C L109 R207 C267 C209 VF VC R252 VE 51 R184 FLGB FLGC FLGD C209 C188 L108 C183 R158 C182 14.E 15.CD+5 16.VC C260 C268 R250 R247 R245 R243 R242 FLGA Q110 R185 C268 R249 D C267 FLGB FLGC FLGD VA not contact side C208 CN113 CN113 R243 VC R242 R252 VA R184 CN113 C208 CN113 not contact side C224 R205 Q111 C223 C224 R205 Q111 C223 R206 16 16 15 15 16 16 15 15 C269 RFGC 22 11 22 11 To CD Mech anism 80 80 L108 R249 14.E 15.CD+5 16.VC C260 R250 C183 R158 C182 C269 Q110 FLGA R249 E V I= (Fig. 1) V 23.5 F 89 CDJ-800MK2 5 6 7 8 F 1 90 2 1 2 3 XRST DETECT VOLTAGE 4.2V DELAY TIME 70ms BU4242G IC502 M16C/30P Series PEG237B IC501 DISPLAY MPU 5.DFLB XRST TC94A15FG IC101 ServoDSP VLD PowerSupply CIRCUIT 6.SECB 4 IC302 IC301 DSPRST SPARTAN3 AMADEUS FPGA XC3S50-4VQG100C SRVRST PRGM SCF5249VM140 MPU C RESET I C B.DFLB A 3 XRST DETECT VOLTAGE 3.0V DELAY TIME 70ms BU4230G IC304 2 DSP B 5 6 DSPC56371AF180 IC701 3 2 3 CDJ-800MK2 4 The RESET-LINE name is same as NET-NAME of schematic. DC5V E DC3.3V 1 D RESET I C A B MAIN ASSY A CDJ-800MK2 RESET ROOT MAP 1 4 7.1.2 RESET and CLOCK MAP 5 6 7 JOG-FL B DEL1058-x JSCLK 400kHz 1.6MHz FLSCLK CLK 70MHz X'TAL FUNDAMENTAL Tolerance±20ppm Temp. Drift±30ppm 16.000MHz B.DSS1149-A M16C/30P Series PEG237B IC501 DISPLAY MPU DFLB 1MHz TSCLK TC94A15FG IC101 ServoDSP SRV16M 16MHz IC302 SPARTAN-3 16MHz DSP16M 70MHz and 16MHz do not interfere in the FPGA inside. (Other block) XC3S50 Series FPGA 70MHz A DSPC56371AF180 IC701 DSP K4S641632K-UC75 HY57V641620ETP-H SDRAM : Discontinuous Clock Line : The current of line is possible to drive variable. The CLOCK-LINE name is same as NET-NAME of schematic. Output current adjustment is possible instead of the buffer by way of the FPGA inside, and suppress the return-loss by outputting a clock from different port. IC301 AMADEUS SCF5249VM140 MPU Output a clock only in the display data transmission. FP16M CPU16M 11MHz DAC11M DAC PE8001A IC702 6 JFLB DEL1059-x DATA-FL DFLB X'TAL FUNDAMENTAL Tolerance±50ppm Temp. Drift±50ppm VSS1084-A 16.9344MHz MAIN ASSY A.TC7WU04FU CDJ-800MK2 CLOCk DELIVERY MAP 5 7 8 A CDJ-800MK2 8 91 B C D E F 1 2 3 4 7.1.4 POWER ON SEQUENCE POWER ON SEQUENCE A POWER ON RESET ROOT 1 RESET ROOT DATA-FL/JOG-FL Indication 2 RESET IC IC304 (Reset IC) RESET START IC502 (Reset IC) RESET START MPU IC301(MPU) Reset receiving pin P12 IC501(DISPLAY-MPU) Reset receiving pin 12 FPGA IC302(FPGA) Reset receiving pin 72 IC501(DISPLAY-MPU) Indication 'POWER ON' DISPLAY # 'POWERON' is inside data of DISPLAY-MPU. MPU RESET IC IC501(DISPLAY-MPU) Communication start to MPU IC701(DSP) Reset receiving pin 47 B DSP IC701(DSP) Program download IC101 (Servo DSP) Reset receiving pin 90 ServoDSP Inside SW check Laser Diode ON LD : Laser Diode Tracking and focus offset adjustment When a check fails one times,S-curve waveform is measured in RF gain up. Spindle kick & focus sweep & focus on C When S-curve waveform level is 0.88Vp-p or less,focus on is carried out by OEIC and RG gain up. Focus OK check CD-DRIVE Spindle acceleration 100msec When a check fails three times,display EJECT. CLV servo ON Wait for 300msec Tracking balance adjustment (T open) Tracking close GFS check GFS : RF LOCK Focus balance adjusutment D Focus gain adjusutment Tracking gain adjusutment CD-DRIVE TOC read The 1st time carries out TOC position memory by stepper accuracy after power on. When TOC read is completion RF gain adjusutment If it is a program area, it jump-backs to TOC area. Search the first tune Play (mute off) E As CD-DRIVE is same as CDJ-800MK2' Function is as same it too. F 98 CDJ-800MK2 1 2 3 4 5 6 7 8 7.1.5 DISASSEMBLY Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. A PCB Location F J SLDB Assy G DFLB Assy K JFLB Assy C SECB Assy E REGB Assy ACIN Assy D TRNS Assy B C Bottom view L H KSWB Assy JOGB Assy I JACK Assy D Bottom view M SLMB Assy Rear view B RLYB Assy E Bottom view A MAIN Assy Traverse Assy 03-S Slot-in Mecha. SV Assy F 99 CDJ-800MK2 5 6 7 8 1 2 3 4 Diagnosis of MAIN Assy A Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section. 1 2 3 5 Stand the MAIN Assy. Remove the one screw. Remove the five screws. Remove the bottom plate. MAIN Assy 1 2 B 2 2 5 3 2 2 Bottom plate C Bottom view Bottom view Spacer Spacer Diagnosis D 4 Remove the four screws. MAIN Assy 4 4 4 4 E Bottom view F 100 CDJ-800MK2 1 2 3 4 5 6 7 8 Disassembly 1 Control Panel Section 1 A Short-circuit switch for the pickup Remove the one screw. Before disconnecting the flexible cable for the pickup, change the position of the S1101 switch on the RLYB Assy to LD SHORT. 1 LD SHORT Rear view S11 5 Disconnect the flexible cable for the pickup. 6 7 Disconnect the flexible cable. RLYB Assy B Remove the five screws. 7 7 5 Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section. 2 3 4 CN101 C MAIN Assy 6 7 Remove the one screw. CN102 7 7 Remove the five screws. Remove the bottom plate. 2 3 3 Bottom view 3 8 D Remove the control panel section. 4 Control panel section 3 3 Bottom plate 8 E Bottom view Spacer Spacer F 101 CDJ-800MK2 5 6 7 8 1 2 3 4 2 Slot-in Mecha. Section 1 2 A How to handle the float spring G5 Remove the earth lead unit by removing the one screw. To avoid losing the float spring G5, after removing it, put it on the hook of the float base 04 Assy. Remove the four DM screws. Hook 2 2 B Float base 04 Assy 1 2 2 Eart lead unit Float spring G5 C 3 4 Remove the four float springs G5. Remove the slot-in mecha. section. Direction of the dampers when attaching them 3 When attaching the dampers, place them so that their projections (large) face front. Projection (large) Float spring G5 D To the front Damper 4 E Slot-in mecha. section F 102 CDJ-800MK2 1 2 3 4 5 6 3 Slot-in Mecha. SV Assy 1 2 7 8 4 Traverse Assy 03-S Remove the three screws. 1 Remove the mecha. plate. Note: After replacement, connect the flexible cable, then remove the soldered joint (open). Short-circuit two points C and D soldering. A Caution: Be careful not to lost earth spring. 1 1 B C D 1 2 1 1 Rear view C Mecha. plate 2 3 4 3 4 Unhook the four hooks. Disconnect cables, as required. Remove the traverse Assy 03-S. Unhook the four hooks. 2 Remove the slot-in mecha. SV Assy. 2 D 3 3 2 3 2 3 4 E Traverse Assy 03-S Replace Slot-in mecha. SV Assy F 103 CDJ-800MK2 5 6 7 8 1 2 3 Note on the float rubber installation NG A 4 Arrangement of the flexible cables OK Pole of the float base 04 Assy Hook SLMB Assy Hook ×2 B Rear view RLYB Assy Cleaning the pickup lens Before shipment, be sure to clean the pickup lens, using the following cleaning materials: Cleaning liquid Cleaning paper C : GEM1004 : GED-008 Flexible cable for pickup Hook Hook Hook Pickup lens D Hook Flexible cable for spindle motor Flexible cable for stepping motor E Rear / Bottom view F 104 CDJ-800MK2 1 2 3 4 5 6 7 8 5 JOG Section Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section. 1 2 3 6 7 Remove the three screws. Remove the SW ring. A Caution: Be careful not to lost SW spring 25. Disconnect the flexible cable. Remove the six screws. Remove the JOG section. 6 SW ring SW spring 25 2 2 6 1 3 2 B 2 6 CN600 7 2 2 JOG section Spacer C Spacer Bottom view 4 5 Unhook the three hooks. Remove the JOG A and JOG Bs. 8 9 Disconnect the connector. 10 Remove the JFLB Assy. Remove the four screws. D 3 3 5 9 9 10 9 9 E CN1601 8 3 JOG B JOG A JOGB Assy JFLB Assy F 105 CDJ-800MK2 5 6 7 8 1 2 3 4 Notes on Replacement Notes on replacing the JFLB Assy A Notes on replacing the Sheet SW Place to adhere the Sheet SW JFLB Assy B Be careful not to pinch the flexible cable coming from the sheet SW during assembly. Notes: 1. Be careful not to warp the sheet SW. 2. Remove any dirt on the JOG holder to which the sheet SW is to be adhered. If some adhesive for the old sheet SW remains on the JOG holder, completely remove it with a cloth moistened with alcohol. 3. Do NOT place the sheet SW so that it is mounted on the rib of JOG holder. 4. When adhering the sheet SW, be careful not to trap air bubbles in it. If air bubbles are formed, remove the sheet SW and adhere a new sheet SW. Do NOT reuse the removed sheet SW. 5. When making a connection, be sure to first release the lock of the connector then securely relock the connector after making the connection. Apply tape to the circumference of the JOG FL section to secure it. Adhere a reinforcing polycarbonate sheet to the surface. C Places to apply grease on Roller Assys A and B Grease: GYA1001 (ZLB-PN397B) Notes: 1. Apply grease to the two bearing portions of the roller (NOT to the roller axis). 2. Do NOT apply grease to the rubber rollers. Sheet SW D Rib JOG holder Place to adhere the SW cushions HH48/2 Adhere the cushions to the right and left of the engraved arrows (←) (12 positions in total) on the sheet SW. E Roller A Assy ×9 SW ring Roller B Assy ×8 SW cushion HH48/2 Engraved arrow SW cushion HH48/2 Sheet SW JOG holder F 106 CDJ-800MK2 1 2 3 4 5 6 7 8 7.2 PARTS 7.2.1 IC A • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. ÷ List of IC PD3442B8, PD101A, NJM2374AM, NJM2870F05 7 PD3442B8 (MAIN ASSY : IC112) • SYSTEM CONTROL Microcomputer ÷ Pin Assignment (Top view) B C D E F 107 CDJ-800MK2 5 6 7 8 1 2 3 4 • Pin Function A No. B C D E Pin Name I/O Descreption 1 Vcc - By the capacitor (0.1µF) It GND-connects. 2 TCH I JIG touch sensor input 3 CNT1 I/O 4 CNT2 I Control 1 input and output terminal 5 XDOSW I Digital OUT ON/OFF SW detection 6 RMIN I For a RS232C input The enable output to host CPU Control 2 input terminal 7 SENBL I 8 LPS1 I 9 LPS2 I 10 FLWR I 11 Vss - Digital GND 12 S0DO O The serial output terminal to DSP A loading mechanism's condition The terminal which detects a flash write-in permission signal 13 S1DO O A serial output besides a controller 14 S0DI I The serial input from DSP 15 S1D1 I A serial input besides a controller 16 S0CK O The serial clock to DSP 17 S1CK O A serial clock besides a controller 18 SEL O Reset to FPGA 19 XST O Reset to circumference IC 20 MUTE O Line OUT output MUTE 21 ML O The reset terminal for DAC 22 Vss - Digital GND 23 XZERO O The terminal for repealing zero detection 24 NC - 25 NC - - 26 NC - - 27 NC - - 28 NC - - 29 NC - - 30 NC - - 31 NC - - 32 NC - - 33 NC - - 34 NC - - 35 Vcc - Power supply (Digital 5V) 36 A0 - 37 A1 - 38 A2 - 39 A3 - 40 A4 - FPGA interface (data bus) F 108 CDJ-800MK2 1 2 3 4 5 6 7 8 • Pin Function No. Pin Name I/O Description 41 NC O 42 NC I 43 NC I 44 Vss - Digital (GND) 45 XS S O Motorola DSP (preceding paragraph) lnterface Motorola DSP (preceding paragraph) lnterface 46 DGP I 47 NC I It connects with GND. 48 NC I 49 FPGARST O FPGA program permission signal 50 XDSPRESET O Motorola DSP (latter part) lnterface reset 51 ISO I 52 XCDRST O 53 BUS0 I/O TC9495F microcomputer I/F data 0 BUS1 I/O TC9495F microcomputer I/F data 1 55 BUS2 I/O TC9495F microcomputer I/F data 2 56 BUS3 I/O TC9495F microcomputer I/F data 3 57 Vss - Digital GND 58 XCDCE O TC9495F chip enable signal 59 BUCK O TC9495F microcomputer I/F clock signal 60 Vss - Digital GND 61 25M O Clock output (25MHz) to FPGA and DSP 62 XSTBY I Low power consumption mode 63 XRST I Hard reset 64 NMI I Compulsive interruption 65 Vss - Digital GND 66 EXTAL I 67 XTAL I 68 Vcc - Digital 5V 69 NC O - 70 XSRD O FPGA Read 71 ICDT O EEPROM data output EEPROM clock output 72 ICCK O MD0 I 74 MD1 I 75 MD2 I B TC9495F reset (H: reset) 54 73 A C Crystal oscillation D CPU mode setup 76 Avcc - The power supply terminal of A/D conversion machine, and D/A conversion machine 77 VREF - The standard voltage input terminal of A/D conversion machine, and D/A conversion machine 78 AN0 - It connects with GND. 79 AN1 - It connects with GND. 80 HK I It connects with GND. E F 109 CDJ-800MK2 5 6 7 8 1 2 3 4 • Pin Function A No. 81 B C Pin Name I/O AN3 I Description 82 AN4 I 83 AN5 I 84 DA0 O 85 DA1 O 86 AVss - The grand terminal of A/D conversion machine, and D/A conversion machine 87 JOG0A I JOG pulse input 0A It connects with GND. 88 JOG1A I JOG pulse input 1A 89 SBLKCK I Motorola DSP (preceding paragraph) Interface 90 DQCK I Motorola DSP (preceding paragraph) Interface 91 MUTE12 I Driver IC mute control 92 Vss - GND 93 JOG0A I JOG pulse input 0A 94 JOG1A I JOG pulse input 1A 95 XDMUTE O Data OUT output MUTE 96 LDIN O Slider data value 97 TZC O TC9495F zero detecting flag 98 IN SW I Slider lnside detection switch 99 FLWR O FL Wright O Reset output for Topcpu 100 TOP-RST D E F 110 CDJ-800MK2 1 2 3 4 5 6 7 8 7 PD101A (MAIN ASSY : IC102) • ASIC Microcomputer A ÷ Pin Function(1/4) No. Pin Name I/O Description 1 VDD(I/O) - Power supply (3.3V) for I/O 2 NC - NC 3 RAS X O SDRAM row address strobe 4 CS_X O Chip select (for SDRAM) 5 BA0 O SDRAM bank address 6 BA1 O SDRAM bank address 7 A10 O SDRAM address bus 8 GND - GND for core 9 VDD(core) - Power supply (3.3V) for core 10 A0 O SDRAM address bus 11 A1 O SDRAM address bus 12 A2 O SDRAM address bus 13 A3 O SDRAM address bus 14 VDD(core) - Power supply (3.3V) for core 15 GND I GND D 16 VDD (I/O) - Power supply (3.3V) for I/O 17 GND - GND for I/O 18 COUNT_TEST I Count test pin 19 HD15 I/O DSP Data bus 20 HD14 I/O DSP Data bus 21 HD13 I/O 22 S1 IN I 23 HD12 I/O 24 VDD (core) - DSP Data bus DSP Data bus Power supply (3.3V) for core 25 GND - GND for core HD11 I/O DSP Data bus 27 HD10 I/O HD9 I/O 29 HD8 I/O 30 HD7 I/O 31 HD6 I/O C PLL TEST terminal 26 28 B D DSP Data bus 32 TEST1 I PLL TEST terminal 33 GND - GND for I/O 34 TEST2 I PLL TEST terminal 35 VDD (I/O) - Power supply (3.3V) for I/O 36 AVDD (AVss) - Power supply for PLL 37 VCNT - PLL terminal 38 AVSS (AVSS) - GND for PLL 39 NC - NC 40 HD5 I/O E DSP Data bus F 111 CDJ-800MK2 5 6 7 8 1 2 3 4 • Pin Function(2/4) No. A B C D E Pin Name I/O Description 41 HD4 I/O DSP Data bus 42 HD3 I/O DSP Data bus 43 HD2 I/O DSP Data bus 44 HD1 I/O DSP Data bus 45 GND - GND for CORE 46 HD0 I/O DSP Data bus 47 HA5 I DSP Address bus 48 HA4 I DSP Address bus 49 HA3 I DSP Address bus 50 HA2 I DSP Address bus 51 HA1 I DSP Address bus 52 GND - GND for I/O 53 VDD (I/O) - Power supply (3.3V) for I/O 54 HCS_X I DSP chip selection 55 VDD (core) - Power supply (3.3V) for CORE 56 HA0 I DSP Address bus 57 RD_X I DSP read strobe signal 58 WR_X I DSP write strobe signal 59 GND - GND for CORE 60 0_25M O Clock output (25MHz) 61 GND - GND for I/O 62 GND I GND D 63 O_DGP O 5-3v converte output 64 O_SIPF O 5-3v converte output 65 O_SBCK O 5-3v converte output 66 O_SLRCK O 5-3v converte output 67 O_SDATA O 5-3v converte output 68 NC NC 69 PLLRESET-X I PLL Reset input 70 VDD (I/O) - Power supply (3.3V) for I/O 71 VDD (I/O) - Power supply (3.3V) for I/O 72 NC NC 73 GND - 74 O_SBLKCK O GND for I/O 75 O_XSS O 5-3v converte output 76 I_SIDI I 5-3v converte input 5-3v converte output 77 O_SIDI O 5-3v converte output 78 O_SICK O 5-3v converte output 79 I_SBLKCK I 5-3v converte input 80 I_SIPF I 5-3v converte input F 112 CDJ-800MK2 1 2 3 4 5 6 7 8 • Pin Function(3/4) No. Pin Name A I/O Description 81 GND - GND for CORE 82 VDD (core) - Power supply (3.3V) for CORE 83 I_SDATA I 5-3v Switching input 84 I_SBCK I 5-3v Switching input 85 I_SLRCK I 5-3v Switching input 86 S21N I PLL TEST terminal 87 S31N I PLL TEST terminal 88 SCLK I System clock 89 GND - GND for I/O 90 VDD (I/O) - Power supply (3.3V) for I/O 91 RESET_X I System reset 92 VDD (core) - Power supply (3.3V) for CORE 93 I_DGP I 5-3v Switching input B 94 I_XSS I 5-3v Switching input 95 I_SIDO I 5-3v Switching input 96 I_SICK I 5-3v Switching input 97 VDD (core) - Power supply (3.3V) for CORE 98 GND - GND for CORE 99 O_SIDI I/O SDRAM Data bus 100 DQ0 I/O SDRAM Data bus 101 DQ1 I/O SDRAM Data bus 102 DQ2 I/O SDRAM Data bus 103 DQ3 I/O SDRAM Data bus 104 NC - NC 105 SCANTEST I Test terminal 106 SCANEN I Test terminal 107 VDD (I/O) - Power supply (3.3V) for I/O D 108 VDD (I/O) - Power supply (3.3V) for I/O 109 GND - GND for CORE 110 GND - GND for I/O 111 GND - 112 DQ4 I/O GND for I/O SDRAM Data bus 113 DQ5 I/O SDRAM Data bus 114 DQ6 I/O SDRAM Data bus 115 DQ7 I/O SDRAM Data bus 116 DQ15 I/O SDRAM Data bus 117 DQ14 I/O SDRAM Data bus SDRAM Data bus 118 DQ13 I/O 119 GND - 120 DQ12 I/O C E GND for I/O SDRAM Data bus F 113 CDJ-800MK2 5 6 7 8 1 A 2 3 4 • Pin Function (4/4) No. B C Pin Name I/O Description 121 DQ11 I/O SDRAM interface Data bus 122 DQ10 I/O SDRAM interface Data bus 123 DQ9 I/O SDRAM interface Data bus 124 DQ8 I/O SDRAM interface Data bus 125 VDD (core) - Power supply (3.3V) for CORE 126 GND - GND for CORE 127 VDD (I/O) - Power supply (3.3V) for I/O 128 GND - GND for I/O 129 NC - NC 130 SDRAMCLK O SDRAM Clock 131 A11 O SDRAM interface Address bus 132 A9 O SDRAM interface Address bus 133 A8 O SDRAM interface Address bus 134 A7 O SDRAM interface Address bus 135 GND - GND for I/O 136 A6 O SDRAM interface Address bus 137 A5 O SDRAM interface Address bus 138 A4 O SDRAM interface Address bus 139 DQML O SDRAM Data mask 140 WE_X O SDRAM Write enable 141 CAS_X O SDRAM columu address strobe 142 NC - NC 143 GND - GND for I/O 144 VDD (I/O) - Power supply (3.3V) for I/O D E F 114 CDJ-800MK2 1 2 3 4 5 6 7 8 7.2.2 DISPLAY DEL1059 (MFLB ASSY : V501) • FL Indicator Tube A Grid Assignment B Pin Connection C Anode Connection D E F 115 CDJ-800MK2 5 6 7 8 1 2 3 4 8. PANEL FACILITIES 8.1 PANEL FACILITES A 1 4 5 2 3 6 7 8 9 10 11 12 8. CUE/LOOP DELETE button Use to delete cue points and loop points from internal memory. 9. POWER OFF /ON  switch 30 13 This switch is located on the rear panel of the unit. 10. CUE/LOOP MEMORY button 14 Use to record cue points and loop points to internal memory . 11.CUE/LOOP CALL buttons (, ) 15 29 Use to call cue points and loop points recorded in internal memory. 12.EJECT button () When button is pressed, disc rotation stops and disc is ejected fromport. B 16 28 17 13.QUICK RETURN button/indicator If this switch is set to ON when the JOG MODE is set to [VINYL], pressing the surface of the Jog dial will cause play to return quickly to the cue point. 27 14.VINYL SPEED ADJUST TOUCH/RELEASE dial 18 26 This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to [VINYL] and the jog dial surface is pressed, and also the acceleration speed from full stop to play when the user’s finger is removed from the surface of the jog dial. 25 24 15.JOG MODE VINYL button/indicator C 23 22 21 20 VINYL mode: The button indicator lights. When the surface of the jog dial is pressed during playback, play stops, and if the jog dial is then rotated, sound is produced in accordance with the degree of rotation. • The currently set jog mode is stored in memory even when power is turned off. CDJ mode: The above action does not occur when the jog dial is pressed. 19 1. LOOP IN/REALTIME CUE button/indicator Realtime cue Loop-in point input 16.TEMPO control range selector button/indicator (TEMPO ±10/WIDE) 2. LOOP OUT (OUT ADJUST) button/indicator D Each time the button is pressed, the variable range of the TEMPO adjust slider alternates (±10 %/WIDE). The button lights when [WIDE] is selected. • When playing CDs, the variable during [WIDE] selection is ±100 %; when playing MP3, the variable range with [WIDE] is ±16 %. Loop-out point input Loop-out point adjust 3. RELOOP/EXIT button/indicator 4. TIME MODE/AUTO CUE button TIME MODE: Eachtime the button is pressed, the display’s time display alternates between the current elapsed play time and the remaining play time (REMAIN). When playing MP3, the REMAIN time may not display immediately, depending on the track. • The current TIME MODE setting is retained in memory even when the power is turned off. AUTO CUE: When the button is held depressed for 1 second or more, the AUTO CUE mode is alternately enabled and disabled. When the button is held depressed for 5 seconds or more, the AUTO CUE level is toggled. • The current AUTO CUE on/off and AUTO CUE level settings are retained in memory even when power is turned off. E 5. TEXT MODE button 17.MASTER TEMPO button/indicator When pressed, the master tempo function alter nates ON/OFF. 18. TEMPO adjust slider When moved toward the user (+ front), the track tempo increases, and when moved away from the user (– rear), the tempo decreases. 19. Jog dial display 20. Jog dial (+FWD/–REV) 21. Disc loading slot 22. Forced eject hole 23. Play/pause indicator () Lights during playback, and flashes during pause mode. 24. PLAY/PAUSE button () 25. CUE indicator When this button is pressed, the TEXT display mode is enabled, and each additional time the button is pressed, the display alternates between track name, album name, and artist name. • To set to time display, press the TIME MODE/AUTO CUE button. Lights when a Cue point is set. Flashes in pause mode. 26. CUE button Cue point setting Back cue Cue point sampler 6. Display F 7. FOLDER SEARCH buttons (← , →) During MP3 playback, layered CD-ROM folder search will be performed in the designated direction. 116 27. SEARCH buttons (, ) CDJ-800MK2 1 2 3 4 5 6 7 8 28. TRACK SEARCH buttons ( , ) A 29. Reverse button / indicator (REV) When this button is pressed, its indicator lights and the unit is set to reverse play. 30. AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (1/8, 1/4, 1/2, 1/1) When this button is pressed, auto loop play is performed based on the track’s BPM (1 beat, 2 beats, 4 beats or 8 beats). When a loop has been set manually, the button operates as a loop shortening button. (1=1/8, 2=1/4, 4=1/2, 8=1/1). B Rear Panel 31 33 32 36 34 35 C 31. AC inlet (AC IN) Use the accessory power cord to connect this inlet to a standard AC power outlet. 32. POWER OFF/ON switch 33. CONTROL connector When the accessory control cord is used to connect this connector to the corresponding CONTROL connector on a Pioneer DJ mixer, the DJ mixer can be used to control the CD player for fader start play and back cue. Also, by connecting this connector to the CONTROL connector on another Pioneer DJ CD player, automatic relay play can be performed. D 34. DATA IN/OUT connector When a commercially available miniplug cord (or the accessory control cord) is used to connect this jack to the same jack on another CDJ-800MK2, recorded data such as cue points and loop points can be copied from one player to the other . 35. AUDIO OUT L, R connectors RCA-type analog audio output jacks. E 36. DIGITAL OUT connector RCA type coaxial digital output connectors used to connect a DJ mixer or AV amplifier, CD player, etc., equipped with digital input connectors. The digital outputs here support all DJ and other functions, but only audio data is output (without subcodes; CD graphics are not supported). F 117 CDJ-800MK2 5 6 7 8 1 2 3 4 Display Section A 51 52 59 53 54 55 56 60 61 57 62 58 63 B 51. Track number/folder number display (TRK/FLD) When playing an audio CD, the [TRK] indicator lights, and the twodigit track number appears (01 to 99). When playing MP3, [TRK] lights and the track number is displayed in three digits (01 to 999). During folder search, the [FLD] indicator lights, and a two-digit folder number is displayed (00 to 99). Jog dial display 71 72 73 74 75 52. Auto cue indicator (A.CUE) Lights when auto cue is ON. 53. REMAIN indicator This indicator lights to indicate that track’s remaining time is being displayed. C 54. Time (minutes) display (M) 55. Time (seconds) display (S) 56. Frame display (F) 71. Operation display Seventy-five frames equal one second. This display shows the relative playing position, with one revolution equivalent to 135 frames. During playback, the display rotates, and it stops during pause mode. 57. TEMPO display Displays change in playing speed (tempo) caused by movement of the TEMPO adjust slider. 72. Cue point position indicator 58. Tempo control range display (WIDE) Indicates position of cue points. Lights when TEMPO ±10/WIDE button is set to [WIDE]. D 73. Audio memory status indicator 59. Playing address display To provided a quick grasp of the current track’s elapsed time and remaining playing time, the entire track is shown as a bar graph scaled over the entire width of the display. • During elapsed time display, the bar graph’s indicator segments turn on from left to right. • During remaining time display, the bar graph indicator segments turn off from left to right. • When a track has less than 30 seconds of remaining play time, the graph flashes slowly; when less than 15 seconds remain, the flashing becomes quicker. This indicator flashes during audio memory write, and lights when writing has been sufficiently completed. When the indicator is flashing, it may not be possible to record real time cue points. The indicato ralso flashes when memory insufficiency occurs due to scratch operation. 74. Jog touch detection indicator In VINYL mode, this indicator lights to indicate that the jog dial surface has been touched. 75. VINYL mode indicator Lights during VINYL mode. 60. Memory point display If cue memory or loop memory has been recorded in the currently playing track, its relative starting position is displayed here. E 61. Dot matrix display (7x5 dots by 9 segments) The dot matrix is used to display TEXT, guides and other information. Text up to 48 characters can be displayed (text longer than 8 characters is scrolled). 62. BPM display (0 to 360 BPM) This display shows the Beats-Per-Minute (BPM) of the currently playing track (detection range 70 to 180 BPM). The automatic BPM counter may be unable to compute the correct BPM for some tracks. 63. Master tempo indicator (MT) Lights when the master tempo function is ON. F 118 CDJ-800MK2 1 2 3 4 5 6 7 8 A B C D E F 119 CDJ-800MK2 5 6 7 8 1 2 3 4 Lubricants and Glues list A Name Lubricants and Glues No. Remark Dyefree GEM1036 (ZLX-ME413A) Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN SECTION" Grease GYA1001 (ZLB-PN397B) Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN MECHA SECTION" Grease GYA1007 (ZLB-PN348P) Refer to "2.4 SLOT-IN MECHA SECTION" B Cleaning • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup leneses Cleaning tools Remark Cleaning liquid : GEM1004 Cleaning paper : GED-008 Refer to "2.4 SLOT-IN MECHA SECTION" , "7.1.3 DISASSEMBLY SECTION". C D E F 120 CDJ-800MK2 1 2 3 4