Transcript
ORDER NO.
RROVISIONAL CDJ-800MK2
COMPACT DISC PLAYER
CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model
Type
Power Requirement
CDJ-800MK2
KUCXJ
AC120V
CDJ-800MK2
WYXJ5
AC220-240V
CDJ-800MK2
RLFXJ
AC110-120V / 220-240V
Remarks
For details, refer to "Important symbols for good services" . PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006 T-ZZR APR. 2005 printed in Japan
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SAFETY INFORMATION A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or parts must be of identical designation.
(slow operating fuse) on PCB indicate that replacement
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou les pièces de remplacement doivent avoir la même désignation. C
(fusible de type lent) sur CCI indiquent que
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and ser vice technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
D
Reading should Leakage not be above current 0.5mA tester
Device under test
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Test all exposed metal surfaces
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
AC Leakage Test F
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IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.
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LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm
A
WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus.
LABEL CHECK
B
for RLFXJ
CDJ-800MK2 WYXJ5 and KUCXJ : Types Only
(DRW2308) C
(DRW2408)
Additional Laser Caution D
1. Laser Interlock Mechanism The position of the switch (S2401) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Bottom Plate
Laser diode oscillation will continue, if pin 5 of AN22022A (IC601)on the MAIN ASSY is connected to GND, or pin 10 of IC118 (LDON) is connected to low level (ON), or else the terminals of Q603 are shorted to each
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other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.
Printed on the Bottom Plate
∗ : Refer to page 53.
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[Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
A
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed.
B
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. C
7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. 0 Safe environment should be secured during servicing.
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When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied. E
4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18 3.3 BLOCK DIAGRAM (Power).......................................................................................................................20 3.4 OVERALL WIRING DIAGRAM .................................................................................................................22 3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24 3.6 MAIN ASSY(2/3).......................................................................................................................................26 3.7 MAIN ASSY(3/3).......................................................................................................................................30 3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32 3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34 3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36 3.11 WAVEFORMS.........................................................................................................................................38 3.12 VOLTAGES..............................................................................................................................................42 4. PCB CONNECTION DIAGRAM ......................................................................................................................47 4.1 MAIN ASSY ..............................................................................................................................................48 4.2 RLYB ASSY ..............................................................................................................................................52 4.3 SECB ASSY .............................................................................................................................................54 4.4 TRNS ASSY..............................................................................................................................................58 4.5 AC IN ASSYS ...........................................................................................................................................60 4.6 DFLB ASSY ..............................................................................................................................................62 4.7 REGB and JACK ASSYS..........................................................................................................................66 4.8 KSWB ASSY.............................................................................................................................................68 4.9 JFLB ASSY...............................................................................................................................................70 4.10 SLDB ASSY............................................................................................................................................74 4.11 SLMB and JOGB ASSYS .......................................................................................................................76 5. PCB PARTS LIST ............................................................................................................................................78 6. ADJUSTMENT ................................................................................................................................................83 7. GENERAL INFORMATION .............................................................................................................................84 7.1 DIAGNOSIS..............................................................................................................................................84 7.1.1 SERVICE MODE ................................................................................................................................84 7.1.2 RESET and CLOCK MAP ..................................................................................................................90 7.1.3 TROBLE SHOOTING .........................................................................................................................92 7.1.4 POWER ON SEQUENCE ..................................................................................................................98 7.1.5 DISASSEMBLY ..................................................................................................................................99 7.2 PARTS ....................................................................................................................................................107 7.2.1 IC......................................................................................................................................................107 7.2.2 DISPLAY ..........................................................................................................................................115 8. PANEL FACILITIES .......................................................................................................................................116
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1. SPECIFICATIONS
Specifications A
B
• KUCXJ type 1. General
• RLFXJ type 1. General
System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................20 W Operating temperature.......... +5˚C to +35˚C (+41˚F to +95˚F) Operating humidity...............................................5 % to 85 % (There should be no condensation of moisture.) Weight..............................................................4.0 kg (8.8 lb) Dimensions..................... 305 (W) × 344.1 (D) × 106.5 (H)mm 12 (W) × 13 –9/16 (D) × 4 – 1/4 (H) in
System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 22 W For Taiwan: 21 W Operating temperature ..................................+5°C to +35°C Operating humidity ........................................... 5 % to 85 % (There should be no condensation of moisture.) Weight ........................................................................4.0 kg Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm
2. Audio section
2. Audio section
Frequency response........................................4 Hz to 20 kHz Signal-to-noise ratio.......................... 115 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA)
3. Accessories
3. Accessories
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• Operating instructions........................................................1 • Power cord........................................................................ 1 • Audio cable....................................................................... 1 • Control cable..................................................................... 1 • Forced eject pin (housed in a groove in the bottom panel)... 1 • Limited warranty................................................................ 1 NOTE: Specifications and design are subject to possible modification with-out notice.
• Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom panel)...
System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 22 W Operating temperature .................................. +5°C to +35°C Operating humidity ............................................ 5 % to 85 % (There should be no condensation of moisture.) Weight ....................................................................... 4.0 kg Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm
NOTE: Specifications and design are subject to possible modification with-out notice.
• You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 – 240 V. Please set it to the correct voltage for your country or region. • For Taiwan, please set to 110 – 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V
2. Audio section Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)
110-120V
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3. Accessories • Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom panel)...
1 1 1 1 1
NOTE: Specifications and design are subject to possible modification with-out notice. F
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CDJ-800MK2 1
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1 1 1 1 1
Voltage selector (RLFXJ type only)
• WYXJ5 type 1. General D
Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)
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A
Accessories Power Cord (ADG7021 : KUCXJ)
Audio Cable (VDE1064) L=1.5m
Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008)
(ADG1154 : WYXJ,RLFXJ)
B
Control Cord (XDE3063) L=1 m
C
D
E
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2. EXPLODED VIEWS AND PARTS LIST NOTES: A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING 6
B
7 4 8 3
C
5 9
2 1 1
RLFXJ type only
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10
13
KUCXJ type only
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12 14
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PACKING parts List Mark No. >
Description
Mark No.
Part No.
1 2 3 4 5
AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag
See Contrast table(2) XDE3063 VDE1064 See Contrast table(2) AHG7117
6 7 8
Pad B Pad C Pad D
DHA1556 DHA1557 DHA1558
9 10 11 12 NSP 13 NSP 14
Description
Part No.
Sheet Push Rod
RHX1006 DEX1008
Pad A Packing Case Warranty Card Label
DHA1555 See Contrast table(2) See Contrast table(2) DRW2311
A
(2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: B
Mark No.
Symbol and Description
CDJ-800MK2/ KUCXJ
CDJ-800MK2/ WYXJ5
CDJ-800MK2/ RLFXJ
>
1 AC Power Cord
ADG7021
ADG1154
ADG1154
>
1 AC Power Cord
Not used
Not used
ADG7O97
4 Operating Instructions (English)(KUCXJ)
DRB1401
Not used
Not used
4 Operating Instructions (WYXJ5)(English,
Not used
DRB1400
Not used
Not used
Not used
DRB1402
12 Packing Case
DHG2595
DHG2594
DHG2596
13 Warranty Card
ARY7043
Not used
Not used
French, German, Italian, Dutch, Spanish) 4 Operating Instructions (RLFXJ) (English, Spanish, Chinese) NSP
C
D
E
F
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2.2 EXTERIOR SECTION Refer to "2.3 CONTROL PANEL SECTION". 42
A
38 43
17 43
B
44
35 A
33
6
31
M
B
C
37 D
33x4
F
E
44
24
13
B
31
44 10
41 B D
5
F
41
I
45
33 G
28 4
31
9-(b)
41
C
33
34 20
I
H
31x4
C
44
14
18
D
3
19
32
12 7
2
E
15 44 Refer to "2.4 SLOT-IN MECHANISM SECTION".
E
36 29
D
44 30 44 44 A
30 46x4
11
44
39
44
1
8 H
E F 44
G
12
11 J
23
22
40
CONTACT SIDE
NON-CONTACT SIDE
F
25
44 C
44
16
I
J
A
46
26 44
27 44
10
44
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EXTERIOR SECTION parts List Mark No. > >
>
Description
Mark No.
Part No.
1 2 3 4 5
MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy
DWG1622 See Contrast table(2) See Contrast table(2) DWR1309 DWR1310
6 7 8 9 10
SLMB Assy RLYB Assy JACK Assy • • • • Fuse
DWS1388 DWX2602 DWG1626
11 12 13 14 15
FFC (9p) FFC (32p) FFC (25p) FFC (17p) FFC (24p)
DDD1311 DDD1312 DDD1313 DDD1314 DDD1315
Earth Lead Power Transfomer Connector Assy Connector Assy SLOTINMECHA SV Assy
DE010VF0 See Contrast table(2) PF03PP-B05 PF03PP-C12 DXA2005
NSP 16 > 17 18 19 NSP 20 21 NSP 22 23 24
Power Knob Silicon Lubber D5 L Bottom Cushion S4 Heat Sink
25
Description
Part No.
Earth Plate
DNH2532
Bottom Plate Bottom Earth Plate Trans Plate Chassis Insulator Assembly
See Contrast table(2) DNH2694 DNH2733 See Contrast table(2) DXA2069
Damper Earth Spring Float Spring (G5) Front Sheet Mecha Plate
CNV6011 DBH1398 DBH1494 DED1132 DNH2642
PCB Holder Float Base 04 Assy Laser Caution (7L) Serial Label (UPC) Screw
DNK4524 DXB1838 DRW2308 See Contrast table(2) BBT30P060FCC
41 42 43 44 45
Screw Screw Screw Screw DM Screw (FTC)
BBZ30P060FTC BBZ30P100FTC BBZ40P060FTC BPZ30P080FTB DBA1260
46
Screw
IPZ30P100FTC
A
26 27 28 NSP 29 30 31 32 33 34 35
See Contrast table(2)
36 37 38 NSP 39 40
DAC2073 DEB1456 DEC2506 DNG1102
B
C
(2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: Mark No.
CDJ-800MK2/ KUCXJ
Symbol and Description
CDJ-800MK2/ WYXJ5
CDJ-800MK2/ RLFXJ
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2 AC IN ASSY
DWR1430
DWR1429
DWR1432
>
3 TRANS ASSY
DWR1371
DWR1371
DWR1428
>
10 Fuse (T1.6A)
AEK7075
Not used
Not used
>
10 Fuse (800MA)
Not used
REK1021
REK1021
>
17 Power Transfomer
DTT1204
DTT1203
DTT1203
26 Bottom Plate
DNK2689
DNK2689
DNK2691
29 Chassis
DNK4518
DNK4517
DNK4519
39 Serial Label
DRW2311
VRW1629
VRW1629
NSP
D
E
F
11
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2.3 CONTROL PANEL SECTION 8 A
* 1 Grease: GYA1001( ZLB-PN397B) 47 21 51 9 52 31 26
B
53 41
46
56x3
56 17
28
A
40
C
10
18x9
43
C B
35
39
10
44
17x3
13
17
10x3 13x12
42 45 38-(b)
38-(a)
34 36
38-(c)
13
33
39
27
13 13
32
58
E
48-2
37 58
D
58
50
A
6
2
H
29
1
G*
58 58 D
*1
1
*1
* 130x8
58 20
58
*1
58 58
4
58
J
C
12 58
E
*1 58
56
B
54x2
*1
23
24 5 D
22
57
58
L 3
6
*1
11
K
19 55 E
7
58 58
12
CDJ-800MK2 1
25
16
48-1
CONTACT SIDE
NON-CONTACT SIDE
F
*1
15
14
58 49
58
58
2
3
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CONTROL PANEL SECTION parts List Mark No.
Description
Mark No.
Part No.
1 2 3 4 5
DFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy
DWG1623 DWS1386 DWG1624 DWS1387 DWG1625
6 7 8 9 10
FFC Connector Assy Jog Panel (PMMA) Jog Plate SW spring 25
DDD1220 PF04PP-B07 DAH2182 DAH2438 DBH1514
11 12 13 14 15
Gear spring 200 ARM Sprimg SW Cushion HH48/2 Encorder Plate Protector Sheet
DBH1525 DBH1566 DEC2538 DEC2889 DEC2945
16 17 18 19 20
FL Sheet Ring Cushion L24/2.0 SW Ring Adjust Plate Jog Holder
DEC2946 DEC2958 DNK4070 DNK4178 DNK4545
Description
Part No.
50
FFC Guard
DEC2586
51 52 53 54 55
Reloop Guard Q R Guard Control Panel Screw Screw
DNK4057 DNK4058 DNK4525 BPZ20P060FTC BPZ20P100FTC
56 57 58
Screw (FE) Screw Screw
DBA1265 IPZ30P100FTC BPZ30P080FTB
A
B
C
21 22 23 24 25
Jog B Gear ARM Gear Smoother Load Gear A
DNK4557 DNK4559 DNK4560 DNK4561 DNK4562
26 27 28 29 30
Jog A Sheet SW Roller A Assy Jog Stay Assy Roller B Assy
DNK4586 DSX1065 DXB1825 DXB1876 DXB1877
31 32 33 34 35
Rotary Knob C TEMPO Knob VINYL Knob LOOP Knob Auto Beat Loop Knob
DAA1194 DAC2061 DAC2063 DAC2066 DAC2069
36 37 38 39 40
Quick Return Knob PLAY Knob Set Knob (Eject) CALL Knob RELOOP Knob
DAC2070 DAC2286 DAC2287 DAC2289 DAC2291
41 42 43 44 45
Slide Knob TEXT/A.CUE Knob Folder Search Knob DEL/MEMO Knob Reverse Knob
DAC2292 DAC2294 DAC2298 DAC2299 DAC2364
46 47 48 49
Slide Sheet (gray) Display Panel Earth Plate (CU) Vessel Sheet
DAH2374 DAH2418 DBK1224 DEC2495
D
E
F
13
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2.4 SLOT-IN MECHANISM SECTION Grease GYA1001 (ZLB-PN397B)
A
1
11
20 21 Dyefree GEM1036 (ZLX-ME413A) 9
23 10
18 17 Grease GYA1001 (ZLB-PN397B)
7
B
22
24
13
14
19 C
Dyefree GEM1036 (ZLX-ME413A)
8
Dyefree GEM1036 (ZLX-ME413A)
15
Cleaning liquid : GEM1004 Cleaning paper : GED-008
25
To RLYB CN12 (Pickup)
16
3
4 5 To RLYB CN16 (Loading Motor)
12 D
25 To RLYB CN14 (Stepping Motor)
25
Grease GYA1001 (ZLB-PN397B)
6
27 2
25
31
Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part.
E
F
To MAIN CN102 (Spindle Motor)
26
28 30
14
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2
3
4
CONTACT SIDE
29
NON-CONTACT SIDE
30
5
6
7
8
SLOT-IN MECHANISM SECTION parts List Mark No.
Description
Part No.
NSP 1 2 3 NSP 4 NSP 5
Slot-in Mecha SV Assy TM. Assy 03-S DC Motor Assy-S Worm Gear DC Motor S (ROHS)
DXA2005 VXX3125 DXX2510 DNK3910 DXM1230
6 7 8 9 10
Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever
PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406
11 12 13 14 15
Main Cam Disc Guide Clamp Arm Eject Lever Lever AP
DNK3407 DNK3478 DNK3576 DNK3684 DNK3835
16 17 18 19 20
Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1
DNK3836 DNK3911 DNK3912 DNK4369 DNK4370
A
B
C
21 22 23 24 25
SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI)
DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351
26 27 28 29 30
Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C
DXB1838 DEB1566 DEC2852 DEC2853 DEC2854
31
Front Sheet
DED1132
D
E
F
15
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6
7
8
1
2
3
4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A
TM. ASSY 03-S (VXX3125) SPINDLE MOTOR 04
M63018FP
STEPPING MOTOR 04
B PICKUP ASSY
Loading MOTOR ASSY-S (DXM1230)
C
M SLMB ASSY
COMPARATOR
B
SLOT-IN MECHANISM SV ASSY
RLYB ASSY
A
MAIN ASSY
NJM2885DL1
D
J91 BA008C0WCP
CN301
CN301
BA008C0WCP
CN53
F
CN52
REGB ASSY V+3D
CN53
E
For KUCXJ, WYXJ5
C
CN51
SECB ASSY
CN22
E
ACIN ASSY
CN56
J2
D For RLFXJ
TRNS ASSY
S2
CN50
BROWN
S1
VIOLET
F
J3
BLUE
E
ACIN ASSY
16
CDJ-800MK2 1
2
3
4
5
A
6
7
8
A
÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box.
MAIN ASSY
IC300
IC303
B
IC701 DSPC56371AF180-K
I
JACK ASSY
IC301 SCF5249VM140-K
MPU
IC801 OP AMP
JA801 DKB1053
AUDIO OUT
C
CN701
CN801 JA802 PKB1033
IC702 PE8001A IC304 BU4230G
DIGITAL OUT CN802
D
CN602
CN601
CN1601
L G
DFLB ASSY
JOGB ASSY
CN500
CN501
CN1503
J
CN502
SLDB ASSY
CN503
E
K JFLB ASSY
CN600
CN1502 F
H KSWB ASSY 17
CDJ-800MK2 5
6
7
8
1
2
3
4
3.2 BLOCK DIAGRAM (2)
• Blick diagra Map A
M
Pickup ASSY
DRIVE ASSY
DWS1388-A/J SW
KP 3PIN
C
SLMB ASSY
IC102 DRIVER
Spindle
IC701 AUDIO DSP
IC101 SERVO DSP
IC302 FPGA (50000GATE)
FFC 32PIN
M
DWG1622-A/J IC
DWX2602-A/J
SLED
MAIN ASSY
RLYB ASSY
B
KP 4PIN
TRAVERS MECHA
AUDIO BLOCK
FFC 17PIN
M
Loading
KP 2PIN
CD DRIVE BLOCK
IC301 MPU (140MHz)
SDRAM (64MB)
R 1
FLASH (8MB)
FFC 25PIN
SEC
DWR1310-A/J
DWR
+3.3V D
+7V
IC91
6PIN
REGB ASSY
IC92
TRNS ASSY
Transformer
V+6 UnReg
E
V+10 UnReg Vload +32V
POWER SUPPLY
FLAC_D FLAC_J
3PIN
DATA
CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP.
ACIN ASSY F
POWER BLOCK 18
CDJ-800MK2 1
Cntrol
2
3
4
5
6
7
8
A
IO BLOCK
AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTROL LINE DRIVE CONTROL
JACK ASSY DWG1626-A/J
ZERO DETECT
AUDIO OUT (L/R)
9PIN
IC701 AUDIO DSP
IC801 OPAMP
FFC
IC702 DAC
MUTE
MUTE B
IC301 MPU (140MHz)
RESET IC 16.934MHz
CORE BLOCK
Digital OUT
PANEl BLOCK KSWB ASSY DWS1386-A/J
C
LED SW
B to B 8PIN
SECB ASSY DWR1309-A/J
DFLB ASSY
SLDB ASSY
DWG1623-A/J
DWS1387-A/J LED
SW
Vol D
IC501 DISPLAY MPU (MASK)
RESET IC
B to B 11PIN
FFC 17PIN
VYNIL
16.00MHz
SW
SLIDER E
V501 DATA FL
JOGB ASSY
Cntrol
JOG FL
(DFLB). ISPLAY, LED, VOLUME, SW, JOG, etc.
JFLB ASSY DWG1624-A/J
8MB sized FLASH MEMORY. Y MAP.
DWG1625-A/J
13PIN KP 4PIN
DATA
R to R
Rotation Detect
19
CDJ-800MK2 5
6
F
7
8
1
2
3
4
3.3 BLOCK DIAGRAM (Power)
• Power Delivery Map A
Motor Drive
MAIN ASSY
GNDM
M
RLYB ASSY DWX2602-A/J
Loading
TRAVERS MECHA B
Spindle
M M
SLED
Pickup ASSY
DWG1622-A/J
5A
DAC
IC704 <0.3A
GNDM
MUTE GNDD
GN
+1.2D IC307 <0.6A
FPGA (SPARTAN3)
IC703 <0.6A
DSP
IC305 <0.5A
CPU (AMADEUS)
IC306 <0.5A
FPGA (SPARTAN3)
GN
Stby
1.25D 1.8D 2.5D
GNDS V+3D
CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5
C
SLMB ASSY DWS1388-A/J
3.3S
GNDD
ServoDSP 83 IC100 LD SHORT
S1101
C1109
CONTACT SIDE
CN1102
1
2 C1106
HEAT PROOF PRE FLUX DWX2602 C1108 1/2 R
RLYB
LOADING MOTOR
-> OPEN 1
2
3
1
4
1
CONTACT SIDE
CN1105
CN1106
1
E
PICKUP ASSY (CN1)
1
D
24
C
CN1101
3
6 7
CONTACT SIDE=DOWN
4
C1104
A CN101
B
CN1101
LF
32
31
B RLYB ASSY
CN1104
(DNP2131-C)
NOTE : The encircled numbers denote measuring point. F
B
B
52
CDJ-800MK2 1
2
3
4
5
6
7
8
SIDE B
SIDE B A
FL
RLYB ASSY
CN1101
B
B
C1105
CN1102
C
CN1105
C1107
CN1106
D
E
(DNP2131-C)
F
B
B 53
CDJ-800MK2 5
6
7
8
1
2
3
4
4.3 SECB ASSY SIDE A A
C SECB ASSY F J91 B
IC
W493
CN51
W491 VLD
D CN22
C53
W479
IC50
491.200 IC58
V+10B
VLOD
3300/25 VLD 1
CHARACTER SIDE
V+8
491.800 IC61
W494
V+10B W490
GND
C
W480
R73
R74
11
CN52 W492 V+10B
JA51
B
C51
V6B
6
54
1
6800/16
IC53 491.800
GND
1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D
49
10
1.
5
V10B
KN51
CN52
CN51 C64 C52
3300/25
W457
CONTACT SIDE
W484
W483
W482
W481
W446
C
CN50
W449 GND
V+5P CN56
CN56
I CN802
G CN501
F
C 54
CDJ-800MK2 1
2
3
V+5P
V+7M
GND
Q54
491.200
C57
AC H AR V+5P
W445
W458
17
E
R70
C
D
W456
SI TE R
R62
1
D
E
R41
Q52
4
W448 W447
GNDD
JA52
CAUTION
REPLACE IC MFD.BY LITTE
W451
1.V+8
Q53
V+7M C65
FLAC1
FLAC2
FLAC3
FLAC4
GND
3.V-7 2.V+8
1
Q51
1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK W450
VLD
L61
IC59
D
11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1
V+7
3
W472
CN50
C61
C60
F51
IC56 491001
W473
L51
C54
C50
5
6
7
8
SIDE A A
B IC53
IC54
IC61
C IC58 IC50
IC56
Q53 Q52
V+3D
V+5
491.200 IC60
C72
D Q51
REMPLACER LE IC LINK COMME INDIQUE. DE CHEZ LITTELFUSE INC.
DWR1309
W701
CN53
CONTACT SIDE
IC59
1
25 W452
A
Q54
IC60
V+6B
7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN 21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK
1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM
C66
W451
V+7M C65
GNDD
REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC.
ATTENTION
SECB
W459
CAUTION
CN53
E
(DNP2132-C)
A CN301
F
C 55
CDJ-800MK2 5
6
7
8
1
2
3
4
SIDE B A
C SECB ASSY B
C
0
D
1
0 1 2 3 0
0 1 2 3 4 5 6 7 8 9
A B C
2.F 3.GN 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK
1
-GNDS-GNDD-GNDMIC55
-V+3DD62
IC57
SECB
-V+7M-V+6B-
DWR1309
4 5 C77
-V+5P-
CN53
F
C 56
CDJ-800MK2 1
2
LF
-V+8C71
1 2
1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM
(DNP2132-C)
1
7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN
21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK
E
IC60
25
C67
CN53
3
4
5
6
7
8
SIDE B A
B
CN52
IC54
IC53 11
CN52 1
11.V+6B 6
10.GND 9.V+10B
IC61
8.GND
D56
4.FLAC4 3.FLAC3
C
1.FLAC1
JA51
1
ADD SOLDER
IC58
2.FLAC2
IC50
1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D
CN51
7.GND 6.GND 5.VLOD
R81
R82 C76
R60
CN51
C63
D51 D59 D58
IC56
C59 C58
R53
R51
R52
1
CN50
Q51
R63
3.V-7
1
C62 5
R61
3
1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK
4
ADD SOLDER
2.V+8
D57
L56
1.V+8
D
IC51
IC51
8
R65 JA52
R79
R72
D52
R66
Q52
R64
1
CN56
Q53
R77
IC59
3
1 IC52 5
4
IC52
R78 D55
R50
D54
C56
D53
IC57
R71
Q54
C55
17
C77
E
CN50
CN56
F
C 57
CDJ-800MK2 5
6
7
8
1
2
3
4
4.4 TRNS ASSY SIDE A
SIDE A
A
D TRNS ASSY BLU
VLT
BRN
J3
PRIMARY
B
J2
W514 W513
DWR1371 DWR1428
(KUC/JJ, WY/WA) (RLF)
TRNS
SECONDARY
C
T21 11
IC24 49103.5
IC23 49103.5
E
C CN51
1
CN22
11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1
CAUTION
491005 IC22
LINKS AS MARKED. REPLACE IC MFD.BY LITTELFUSE INC.
D
491.630 IC25
CN22
J11
IC21 491005
(DNP2132-C)
IC22 IC21
IC25 IC23
IC24
F
D
D
58
CDJ-800MK2 1
2
3
4
5
6
7
8
SIDE B
SIDE B A
TRNS ASSY
PRIMARY
19
C25
B
ADD SOLDER
C24 C29
12
5
11 C30 C31
9
COMME INDIQUE.
10
D26 D27
8 IC21
IC25 D25 D21
D
IC22
D28
IC24
D22
1
CN22
11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1
TRNS
11
LF
D23
IC23
D24
ATTENTION
REMPLACER LE IC LINK DE CHEZ LITTELFUSE INC.
C
C28
13
C27
14
C26
15
4
SECONDARY
3
16
C23
17
C22
18
C21
D
E
CN22
(DNP2132-C)
IC24
IC23 IC25
IC21 IC22
F
D
D 59
CDJ-800MK2 5
6
7
8
1
2
3
4
4.5 AC IN ASSYS SIDE A
SIDE A
A
B
E
ACIN ASSY
L1
T800mAL250V
T1.6AL250V
W500
W501
FU8001 C2
AN1
NEUTRAL
H2
H1
C
C3
ACIN LITTELFUSE INC.
CN1
D J2
1
/RLF
POWER SW OFF ON
2
S1
1
3
CN1
W474
S2
D
110-120V 220-240V VOLTAGE SELECTOR
W495
C1
W487
LIVE
- REPLACE FUSE AS MARKED.
W486
W496
W485
W497
DWR1429 DWR1430 DWR1431 DWR1432
/KUC/JJ/WY/WA
RISK OF FIRE W498
PRIMARY
FU8001 21801.6
W8001
(DNP2132-C)
E
F
E
E
60
CDJ-800MK2 1
2
3
4
5
6
7
8
SIDE B
SIDE B A
E
B
ACIN ASSY
NEUTRAL
ADD SOLDER
C
S1
CN1
LIVE
3
POWER SW ON OFF ADD SOLDER
LF 220-240V
ACIN
S12
1
3.NEUTRAL 2.220-240V 1.110-120V
100-110V
PRIMARY
VOLTAGE SELECTOR
CN1
2.NEUTRAL 1.LIVE
D
(DNP2132-C)
E
F
E
E 61
CDJ-800MK2 5
6
7
8
1
2
3
4
4.6 DFLB ASSY SIDE A A
G DFLB ASSY C CN56
CN501 S501
B
D505
B1
Q501
W586
17
W592 W591
CN501
49
42
W590
53 W589
S510
S509
W567 W538
W539
W556
LOOP-OUT S512
S511 W523 W522
W525 W524
W509
S514
8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0
W508
D511
W511
CN500
W512
W507
W519
W518
RELOOP
W526
W521 W520
LOOP-IN
1
13
S513 D512
CN500
D510
W537
W534
W532
W533
D508
B8
REV
8
E
D504
D503
W527
S504
DFLB
D
D502
D501
W703
W702
DWG1623 DWG1646
W531
W536 W535
K CN600
W510 CN502
1
CN502
H CN1502
F
G 62
CDJ-800MK2 1
2
3
4
W596 W571
W570
W569
W568 W595
W566
W594
W564
W565
W563
W562
W561
W558 W560
W559 W555
D507
W554
W552
1
TEXT
TIME
S503
B4
W593
W551
C
FL HOLDER
W553
W587
W557
B2
C502
D506
C505
C531
W588 S502
5
6
7
8
SIDE A A
ICT W609
FC W611
W610
W613
W608
W605
W604
W603
W602
W600
Production Code
B
W616 W615
1
W614
V501
W617
MEMORY
W607
DELL W612
W573
W601
W599
W598
W597
W596 W571
S508 W585
W570
W569
S507 W578 W577
W595
W594
W568
W606
W576 W575
C
W579
W582
FS515
W546
W567
W544
W580
W574
(DNP2132-C)
E
F
G 63
CDJ-800MK2 5
6
7
8
CN503
31
50
C535 C536
4
R581 R582
R563
G
C537 C538
R558
F
BK LAT SDO SCLK
GND
C539 R528 R571
R575 R574
RXD
BUSY R509
R570 R576 R532 R533 R519
R550
E
TXD
R525
R573
30
Q511
R551
)C-2312PND(
R583 R584 R569 R567 R568
C529
GND
V7AL Q512
R552
R546
11
7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND
RXD SCLK
R548
R572
R526 R527
1
GND
C528
V+5
R545
D S517
1
Q510
VCC
GND
51
R523
R560 R524 R555 R554
C526
0
R579 R520
C507 R515
S506
F-
BUSY GND CNVSS
1
50
IC
10
XRST R514
R522
XRST
80
81
C523 R513 C524 R557
S508
C527
D515 XRST
C511 C512 C513 C514 C515 C516 C517 C518 C519 C520 FLAC2
R517
C525
C 72 S505
S513 CN503
CDJ-800MK2
64
S515
F+ Q508
3
2
1
X501
R559 GNDF
D
RELOO /EXIT
A
S516
49 D509 V5AD
1 R521
R500 C532 C533 5
QUICK RETURN
4.ADCT 5.GNDAD 6.JVOL
R516
S507
R512
Q 1
GND
C
C522
55 DELL
V+5
C521
57 GND GND GND
56 GND GND
MEMORY
LF
DFLB B
4 3 2 1
A
SIDE B
G DFLB ASSY
5
6
7
8
SIDE B A
CN501 Q506
CONTACT SIDE
Q501
R506
D513
D514
C501 R581 R582
R583 R584 R569 R567 R568
R503 CN500
R542
R541
V7AL Q507
R504
R544
V+5
5.JOG1 4.GND 3.JOG2 2.GND 1.V+5
V7AL
V7AL
13
CN502
R547
Q509 D510
D
8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0
S514
D511
R549
V+5
REV
R511
R510
R556
CONTACT SIDE
13.FLAC4 12.FLAC3 11.JBK 10.JXSTB 9.JSDO 8.JSCLK 7.TCH 6.VLDD
S504
D508
VLDD
V7AL
S511
R531 D501 R553
R543
B8
CN500
1
C
Q509
B4 S503 D507
Q506 V7AL
V7AL
D502
LOOP-IN
S512
V7AL
RELOOP /EXIT
Q502
R535
D503
LOOP-OUT
D512
B
V7AL
R534
R536
D504
V7AL
S513
GND
R502
TIME
CN501
17.FLAC2 15.GND 13.GND 11.GND 8.V+5 9.XRST 6.V7AL 7.TSDI 4.GND 5.TSCS 2.VLDD 3.TSDO 1.TSCLK
GND Q503 R562
R563
Q513
Q510
Q505
R540 R539
C509
TEXT
1
73
S502 D506
R518
V+5
XRST
51 53 50
Q511
B2
12.FLAC3 10.FLAC4
V+5
GND
3
Q512
52 16.FLAC1 14.GND
1
C
S501
R538
C534
C508
R561
V+5 GND
IC503 5 4
48
Q507 Q508
R537
TDDI
R578
CN501
FLAC1
R505
C535
C536
C537
C538
55
C504
56
FLAC2
C503 R564 R565 R566
RXD
54
Q504
B
Q513 Q503
R501
V+5
TXD
VLDD
D505
17
BK LAT SDO
SCLK
74
ADD SOLDER
V+5
57
Q502
B1 VLDD
FLAC2
V7AL
CN502 1
E
8
CN500
CN502
NOTE : The encircled numbers denote measuring point.
F
G 65
CDJ-800MK2 5
6
7
8
1
2
3
4
4.7 REGB and JACK ASSYS SIDE A
SIDE A
A
F
REGB ASSY IC92
IC91
W503
IC92 IC91
W504
C96
C93
1
1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D
DWR1310 REGB
B
6 J91
(DNP2132-C) J91
C CN52 C
JA802
JA801
R4
W488
L4
L3
R3
C803
C833
W475
C836
C804
C834
C838
C805
DWG1626
D
JACK ASSY
W477
I
C807
IC801
8
L2 C808
C806
W476
5
R2
4
E
1
JACK
IC801
W466 W461
L1
R1
C801 C831
W460
W465 W463
DE
CT
1
80
1
CN
W467
9
E UT 4.M 8A + V . 5 CH 6.R ND 7.G ND 8.G CH 9.L
W454 W453
SI
TA
N CO
3.V-7 2.V+8 1.V+8
T OU 1.D ND 2.G A -7 3.V
A CN701
CN801
W462 W464
F
3 CN802
1
CN802
F I
(DNP2132-C)
F I
C CN50
66
CDJ-800MK2 1
2
3
4
R840
1
C813 C809 R821
R836 R835
R841
C832
R834
R804
IC801
R811
4
JA802
R820
Q832
R839
R838
R806
8
1.V+10B 2.GND
C811 R837
R807
R805
R832
D831
R803 R801 R815
R831
R833
D801
Q801
1
R802
CN802
3.V-7 2.V+8 1.V+8
1.DOUT 2.GND 3.V-7A 4.MUTE 5.V+8A 6.RCH 7.GND 8.GND 9.LCH
8
7
D R818
Q832 R808 C810
E 5
D92
LF JA801
C802
R810
3
1
F
(DNP2132-C)
CN802
CN801
C95 R92 R91
3.V+7A 4.V+6B 5.GND 6.V+3D
R809
Q802
Q831 Q831 R816
Q802
47
1 6
LF
DWR1310 REGB C94
D91
R93
R95
C91
DOUT R L R814
C812
40
6
5
JACK ASSY
I
IC92
IC91
R94
F I
NOTE : The encircled numbers denote measuring point.
F I
REGB ASSY
F
8 7 6 5
SIDE B SIDE B
A
C92
B
J91
(DNP2132-C) J91
C
Q801
CN 9 80 1
67
CDJ-800MK2
1
2
3
4
4.8 KSWB ASSY SIDE A
SIDE A
A
H KSWB ASSY
KSWB DWS1386
S1501
PLAY
B D1504
D1503
S1502
C CUE D1502 D1501
133mm
W517
W516
W505 W506
S1506
D
S1505
SEARCH-R W502
113mm
SEARCH-F
W499
E
S1504
S1503
T-SEARCH-F
W489
F
G CN502
CN1502
1.KEY0 2.PLAY 3.CUE 4.GNDAD 5.GND 6.V7AL 7.PLED 8.CLED
T-SEARCH-R
W478
CN1502 1
8
(DNP2132-C)
H
H
68
CDJ-800MK2 1
2
3
4
5
6
7
8
SIDE B
SIDE B A
H
KSWB ASSY
B PLAY S1501 D1504
D1503 Q1502
Q1502 R1507
R1506
KSWB DWS1386
B
LF
CUE S1502 D1501
D1502
C Q1501
Q1501 R1504
R1505
C SEARCH-F
S1506
C1501
D
R1503
R1502
S1505
SEARCH-R
E T-SEARCH-F R1501
S1504
S1503
T-SEARCH-R
8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0
A 8
1
F
(DNP2132-C)
CN1502
CN1502
H
H 69
CDJ-800MK2 5
6
7
8
1
2
3
4
4.9 JFLB ASSY SIDE A A
K JFLB ASSY
IC601
CN600
E
VLDJ
W132
W131
FLAC3
W130
W129
W135 W122
Q602 6
9
13 C602
5
W201
1
C608
4
CN601
L CN1601
Production code
F
K CDJ-800MK2 1
2
W118
CN601
1
E
70
W125
E
E
Q601
VLDJ
E
R600 C600
W120
Q603
W123
W121
1.JOG1 2.JOG2 3.V+5V 4.GNDD
W124
VLDJ
C601
GNDD
GNDD
GNDD
GNDD
VLDJ V+5V
W128 JOG2
V+5V
W133
W137
W136
W134
CN600 W139
GNDD
CONTACT SIDE-UP
V601
13 W127 JOG1
D
ATTENT
REMPLACER LE I COMME INDIQUE DE CHEZ LITTELF
FLAC3
VLDD W138
1
CN600
G CN500
C
L REPLACE IC MFD.BY LITTELFU
Q604
B
CAUTION
IC603 491.200
1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V
3
4
23
5
6
7
8
SIDE A A
AUTION
IC603
LINKS AS MARKED. PLACE IC D.BY LITTELFUSE INC.
ATTENTION
DWG1624 JFLB 2/2
MPLACER LE IC LINK MME INDIQUE. CHEZ LITTELFUSE INC.
Q604
B
IC601
R
C
W118
C606
FC
GNDD
JSDO
W126
1.TCH 2.NC 3.GNDD
38
1
30
Q601
CN602
W119
23
Q603 Q602
3
E
Q603
W125
GNDD
D
E
SHEET SW
code
F
(DNP2133-D)
K 71
CDJ-800MK2 5
6
7
8
1
2
3
4
SIDE B A
K JFLB ASSY LF
J
DWG1624 2/2
B
C
GNDD LG
Q603
JSDO
PG VH
GNDD
R610 R616
R617
C604 3
C603
CLK
5V
CN602
LAT BK SI
1
66 F2
3.GNDD 2.NC 1.TCH
C612 C611
C614 C613
R611
R618
R619
C605
D
E
0
1
0 1 2 3 0
F
(DNP2133-D)
K 72
CDJ-800MK2 1
2
3
4
1
K
0 1 2 3
0
0
5
1
0 1 2 3 4 5 6 7 8 9
A B C
4 CN601
6 1.JOG1
R602 D601
R601 JOG1
JOG2
GNDD
FLAC3
V+5V
IC602
C610
13
FLAC3
GNDD
VLDJ
FLAC4
64 65
C609
R624
R613
IC601
R614
D605
D604
IC603
E
D603
Q604
6
CN600
CN600
61 63 1
VLDD
1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V
D602
R620
R622 R621
R623
V+5V
GNDD
1
2.JOG2
Q601
VLDJ
E
4.GNDD 3.V+5V
VLDJ R615
C607
R612 5
F1
R604 R605
Q2
R603
Q602
TCH
NC
E
GNDD
R608
R607
GNDD
JFLB
NC
Q1
Q2
1G
2G
E R609
D Q603
JSDO
C612 C611
C614 C613
4
R606
C603
5V
LAT BK SI
5 7
7
8
SIDE B A
LF
B
60 62 C
IC602
D
VLDJ
1
E
CN601
1
NOTE : The encircled numbers denote measuring point.
NP2133-D)
F
K
CDJ-800MK2
8
73
1
2
3
4
4.10 SLDB ASSY SIDE A A
J
SLDB ASSY W104
VR1551
MASTER TEMPO
2/2
SLDB DWS1387
W103
B
W101
S1551 D1553
D
R
C
SIDE B
69
ADD SOLDER
CDJ-800MK2 2
3
4
S1551
D1553
MASTER TEMPO
R1553
R1557
C1558 C1557
R1552 R1560
J 1
R1556
C1559
C
S1552
F
74
D1552
TEMPO
V5AD
R1564 R1563
S1553 D1551
VINYL SPEED ADJUST
VINYL
R1551
GNDD2 D1558
C1563
68
R1559
GNDAD
E
D1559
R1554
V5AD
C1562
A
EJECT
S1554
GNDAD VR1552
ADCT
V5AD
C1561
GNDF
R1555
GNDAD
GNDAD
C1560 R1565
R1561
ADIN
GNDF
67
C1554
11 CN1503
GNDF
R1558
GNDD2
MTL TEMPOL
VINL
KEY1SL
JVOL
ADCT
ADIN
1
V5AD
SLDB ASSY GNDF
J
GNDAD
CN1503 D
5
6
7
8
SIDE A A
G CN503 CN1503
W115 1
11 CN1503
W110
W117
GNDF GNDF
ADIN
GNDAD
W116
B
GNDF
S1554
D1559
S1553
VINYL
W107
W105
EJECT
GNDD2
W109
GNDAD
GNDAD
LED
W111
W114
V5AD W106
TEMPO
W113
ADCT
W108
D1551
GNDF
V5AD
ADIN ADCT
GNDAD JVOL
MTL
D1552
KEY1SL VINL
GNDD2
S1552
D1553
C1577
C1551
S1551
TEMPOL
W112
W102 VR1552 VINYL SPEED ADJUST
(DNP2133-D)
C
SIDE B
S1551
ADCT
V5AD
VR1551
ADCT
ADIN
LF
D1561
D1554
GNDAD
C1552
Bend
C1553
D1560
Bend
D1557
R1562
C1555
GNDF
D1555
B
SLDB 2/2 DWS1387
V5AD
D1556
MASTER TEMPO
D1553
R1553
C1558
R1557
D1552
ADD SOLDER
C1557
R1560
R1552
D
GNDAD
E
(DNP2133-D)
NOTE : The encircled numbers denote measuring point.
F
J 75
CDJ-800MK2 5
6
7
8
1
2
3
4
4.11 SLMB and JOGB ASSYS SIDE A
SIDE A
A
M SLMB ASSY SLOTSW S190
1
B
SLOTSW
S1902
JOGB 2/2 DWG1625
3
CN1901
D1601
R
CN1601
4
3.LPS2 2.GND 1.LPS1
(DNP2133-D)
CN1901
1
1.JOG1 2.JOG2 3.V+5V 4.GNDD
1
D
B CN1105
JOGB ASSY
R
L
DWS1388 SLMB 2/2
C
(DNP2133-D)
CN1601
K CN601
E
F
M L
M L
76
CDJ-800MK2 1
2
3
4
5
6
7
8
SIDE B
SIDE B A
M SLMB ASSY SLOTSW S1901
B
S1902
SLOTSW
D1601
DWG1625 C1602 JOGB
R1603 C1601
2/2
D 1
CN1901
4
4.GNDD 3.V+5V 2.JOG2
1.JOG1
1
R1602
LF R1601
LF
JOGB ASSY
CN1901
L
2/2 DWS1388 SLMB
C
3.LPS2 2.GND 1.LPS1
CN1601
(DNP2133-D)
(DNP2133-D)
CN1601
E
F
M L
M L 77
CDJ-800MK2 5
6
7
8
1
2
3
4
5. PCB PARTS LIST NOTES: A
B
7 LIST OF HOLE PCB ASSEMBLIES Mark
Symbol and Description
CDJ-800MK2/ KUCXJ
CDJ-200MK2/ WYXJ5
CDJ-800MK2/ RLFXJ
NSP
1..MOTHER ASSY 2..MAIN ASSY 2..RLYB ASSY
DWM2232 DWG1622 DWX2602
DWM2232 DWG1622 DWX2602
DWM2232 DWG1622 DWX2602
NSP
1..DISP ASSY 2..DFLB ASSY 2..JACK ASSY 2..SECB ASSY 2..REGB ASSY 2..TRNS ASSY
DWM2234 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371
DWM2233 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371
DWM2236 DWG1623 DWG1626 DWR1309 DWR1310 DWR1428
2..ACIN ASSY 2..KSWB ASSY
DWR1430 DWS1386
DWR1429 DWS1386
DWR1432 DWS1386
1..SUB ASSY 2..JFLB ASSY 2..JOGB ASSY
DWM2237 DWG1624 DWG1625
DWM2237 DWG1624 DWG1625
DWM2237 DWG1624 DWG1625
2..SLDB ASSY 2..SLMB ASSY
DWS1387 DWS1388
DWS1387 DWS1388
DWS1387 DWS1388
C
NSP
D
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 Ω 56 x 10 1 RD1/4PU 5 6 1 J 561 47k Ω RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 Ω RN2H R 5 0 K R50 1Ω RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
7 CONTRAST OF PCB ASSEMBLIES
E ACIN ASSY DWR1430, DWR1429 and DWR1432 are constructed the same except for the following : Mark > > > >
E
Symbol and Description AN1 1P AC INLET CN1 2P VH CONNECTOR CN1 3P VH CONNECTOR S2 VOLTAGE SELECTOR
DWR1430
DWR1429
DWR1432
XKP3042 B2P3-VH Not used Not used
XKP3041 B2P3-VH Not used Not used
XKP3041 B2P3-VH B3P5-VH DSA1026
D TRNS ASSY DWR1371 and DWR1428 are constructed the same except for the following : Mark > >
Symbol and Description J2 CONNECTOR ASSY J3 CONNECTOR ASSY
DWR1371
DWR1428
DKP3621 Not used
Not used DKP3720
F
78
CDJ-800MK2 1
2
3
4
5
6
7
8
7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED Mark No.
Description
Part No.
A MAIN ASSY SEMICONDUCTORS > IC307, IC703
BD00KA5WFP BU4230G DSPC56371AF180 DYW1753 K4S641632H-TC75
IC304 IC701 IC300 IC303 IC102
M63018FP MM1561JF MM1562FF NJM2880U1-05 NJM2885DL1-33
> IC305 > IC306 > IC704 > IC100
IC104 IC103 IC702 IC301 IC308
NJM2903M NJU7013F PE8001A SCF5249VM140 TC74VHC08FTS1
IC309 IC311, IC312 IC105 IC106 IC310
TC7SET08FUS1 TC7SH08FUS1 TC7W04FU TC7W08FU TC7WU04FU
IC101 IC302 Q101 Q707 Q302, Q303
TC94A15FG XC3S50-4VQG100C 2SA1036K 2SC2412K 2SC4081
Q705 Q304 Q301, Q305, Q706 D101–D104
DTA124EUA DTA143EUA DTC124EUA 1SS355
COILS AND FILTERS X301
Mark No.
Description
Part No.
C161–C164, C307, C309, C312 C314, C318, C319, C322–C335 C339–C348, C350–C355 C358, C359, C361, C363, C366 C368, C370, C372, C373, C725
CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16
C728–C730, C746–C758 C145, C147, C148 C320, C356, C360 C152 C120, C128
CKSRYB104K16 CKSRYB105K10 CKSRYB105K6R3 CKSRYB152K50 CKSRYB153K50
C155 C130, C131 C123, C127
CKSRYB223K25 CKSRYB223K50 CKSRYB333K25
A
B
RESISTORS R300, R747 R154, R155, R170, R171 R733 R132, R133, R743 R168, R321, R742
RAB4C103J RS1/16S1002F RS1/16S1801F RS1/16S2202F RS1/16S3302F
R734 R322 R131 Other Resistors
RS1/16S3901F RS1/16S5602F RS1/16S8201F RS1/16S###J
C
OTHERS CN701 CONNECTOR
CKS4176
B RLYB ASSY SWITCHES AND RELAYS S1101
VSH1018 D
CAPACITORS VSS1084
C1108 C1105–C1107 C1104, C1109
CEVW220M6R3 CKSRYB103K50 CKSRYB104K16
CAPACITORS C160, C338 C315, C316 C146 C142, C143 C126, C153, C313, C317, C321
CCSRCH101J50 CCSRCH150J50 CCSRCH221J50 CCSRCH391J50 CCSRCH470J50
C118, C337, C357 C122, C154 C135 C100, C101, C700, C702 C105, C106, C301
CCSRCH471J50 CCSRCH680J50 CCSRCH681J50 CEHVW101M10 CEHVW101M6R3
C302, C304, C306, C712 C701, C703–C706 C102–C104 C132, C718 C111, C129, C136, C141
CEHVW220M6R3 CEHVW470M16 CEHVW470M6R3 CKSRYB102K50 CKSRYB103K50
C156–C158, C165–C168, C303 C305, C731–C734, C743 C107–C110, C112–C117, C119 C121, C124, C134, C137–C140 C144, C149–C151, C159
CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16
OTHERS CN1106 CN1105 CN1102 CN1101 CN1104
PH CONNECTOR 2P(SMT) PH CONNECTOR 3P(SMT) 24P FFC CONNECTOR 32P FFC CONNECTOR 4P FFC CONNECTOR
AKM1273 AKM1274 DKN1445 DKN1447 VKN1409 E
C SECB ASSY SEMICONDUCTORS > IC53, IC61 > IC56 > IC58–IC60 > IC54
AEK7008 AEK7009 AEK7023 AEK7065 BA00BC0WCP-V5
IC50 > IC57 > IC51
BA50BC0WFP NJM2374AM TC7S04FU 2SB1238X 2SD1859X
IC52 Q51 Q52, Q54
79
CDJ-800MK2 5
6
F
7
8
1
Mark No.
2
Description
> Q53
A
Part No.
D55 D51, D58, D59 D56, D57 D53
2SD2012 1SS355 EP05Q04 NNCD6.2MF UDZS30(B)
D52
UDZS5R1(B)
3
Mark No.
B
> J2
CN22 11P CONNECTOR 0
DKP3621 S11B-XH-A-1 VEF1040
SEMICONDUCTORS > IC25 > IC23, IC24 > IC21, IC22 > D25–D28 > D21–D24
AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40
C59 C58 C50, C60, C64 C57 C54
CCSRCH181J50 CCSRCH220J50 CEHAT101M10 CEHAT1R0M50 CEHAT221M2A
C61, C65, C66, C72 C56, C71 C55, C63, C67, C76, C77 C62 C52, C53
CEHAT330M25 CKSRYB103K50 CKSRYB104K16 DCH1200 DCH1223
OTHERS
C51
DCH1224
E ACIN ASSY (DWR1429)
CAPACITORS C21–C31
> J3 CONNECTOR ASSY
CN22 11P CONNECTOR 0
CKSRYB473K50
DKP3620 S11B-XH-A-1 VEF1040
COILS AND FILTERS
RESISTORS
D
Part No.
D TRNS ASSY (DWR1428) CTF1386 DTL1083 LRCA180J
CAPACITORS
C
Description
OTHERS
COILS AND FILTERS L56 L51 L61
4
R41 R74 R70 R73 R62
RD1/2VM102J RD1/2VM271J RD1/2VM330J RD1/2VM471J RD1/2VM562J
R81 R51, R82 R52 R53 Other Resistors
RS1/16S1203F RS1/16S2202F RS1/16S4701F RS1/4SA4R7J RS1/16S###J
> L1
VTL-004
SWITCHES AND RELAYS > S1
RSA1001
CAPACITORS > C2, C3 > C1
ACE7027 ACG7033
OTHERS OTHERS CN52 JA52 CN50 CN56 CN51
H1, H2 FUSE CLIP
6P JUMPER CONNECTOR MINI JACK FFC BOTTOM CONNECTOR FFC CONNECTOR 17P 11P SOCKET
JA51 JACK 0 CN53 25P FFC CONNECTOR KN51 WRAPPING TERMINAL 0
E
52147-0610 AKN7003 B3B-PH-K HLEM17S-1 KP250NA11
> CN1 2P-VH CONNECTOR > AN1 AC INLET 1P
RKN1004 VEF1040 VKN1256 VNF1084 VNH1074
COILS AND FILTERS
E ACIN ASSY (DWR1430) > L1
VTL-004
SWITCHES AND RELAYS > S1
D TRNS ASSY (DWR1371) F
> C2, C3 > C1
AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40
ACE7027 ACG7033
OTHERS H1, H2 FUSE CLIP > CN1 2P-VH CONNECTOR > AN1 AS INLET 1P
CAPACITORS C21–C31
RSA1001
CAPACITORS
SEMICONDUCTORS > IC25 > IC23, IC24 > IC21, IC22 > D25–D28 > D21–D24
AKR1004 B2P3-VH XKP3041
AKR1004 B2P3-VH XKP3042
CKSRYB473K50
80
CDJ-800MK2 1
2
3
4
5
Mark No.
6
Description
Part No.
E ACIN ASSY (DWR1432)
7
Mark No.
8
Description
Part No.
C535–C537 C531 C506
CCSRCH330J50 CEHAR100M16 CEHAR101M10
C502 C505 C511–C520, C523–C525 C501, C507, C526–C529 C504, C508
CEHAR220M35 CEHAR330M10 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16
C521, C522 C503
CKSRYB105K6R3 CKSRYF104Z50
COILS AND FILTERS > L1
A
VTL-004
SWITCHES AND RELAYS > S2 > S1
DSA1026 RSA1001
CAPACITORS > C2, C3 > C1
ACE7027 ACG7033
RESISTORS Other Resistors
RS1/16S###J B
F REGB ASSY
OTHERS
SEMICONDUCTORS > IC91, IC92
BA00BC0WCP-V5
CAPACITORS C93, C96 C91, C92, C94, C95
CEHAR101M10 CKSRYB103K50
13P52492-1320 17P52492-1720 DEL1059 DNF1736 KP200IB8L
CN503 B TO B CONNECTOR 11P
VKN1363
H KSWB ASSY
RESISTORS R93 R94, R95 R91 R92
RS1/16S1002F RS1/16S1202F RS1/16S3902F RS1/16S8201F
OTHERS 0 J91 JUMPER WIRE 0
G
CN500 FFC BOTTOM CONNECTOR CN501 FFC BOTTOM VONNEVTOR V501 VFD 0 PCB BINDER CN502 8P SOCKET
51048-0600 D20PDY0610E DNH2707
C
SEMICONDUCTORS Q1501, Q1502 D1501, D1502 D1503, D1504
2SC4081 SLI-343YCW(RST) TLGE68TG(NP)
SWITCHES AND RELAYS S1501, S1502 S1503-S1506
DSG1079 VSG1024
RESISTORS
DFLB ASSY
Other Resistors
D
RS1/16S###J
SEMICONDUCTORS IC502 IC501 IC503 Q501 Q502–Q513
BU4242G PEG237B TC7SET08FUS1 2SB1237X 2SC4081
D515 D510, D511 D501–D508, D512 D509 D514
1SS355 SLI-343URCW(RST) SLI-343YCW(RST) TLGE68TG(NP) UDZS6R2(B)
SWITCHES AND RELAYS DSG1079 VSG1024
SEMICONDUCTORS IC801 Q801, Q802, Q831, Q832 D801, D831
NJM4558DX 2SD2114K 1SS355
CEHAT101M16 CKSRYB104K16 CQMBA102J50 CQMBA152J50
R806, R836 Other Resistors
RN1/16SE1102D RS1/16S###J
F
CCSRCH120J50 CCSRCH121J50
81
CDJ-800MK2 5
E
RESISTORS
CAPACITORS C532, C533, C538 C534
AKM7032
I JACK ASSY
C803, C805, C807, C833 C802, C809, C832 C801, C804, C831, C834 C806, C808, C836, C838
DSS1149
S501–S504, S511–S514 S505–S510, S515–S517
CN1502 8P PLUG
CAPACITORS
COILS AND FILTERS X501
OTHERS
6
7
8
1
Mark No. OTHERS
2
Description
CN802 KR CONNECTOR 3P JA801 2P JACK JA802 1P JACK 0 CN801
A
J
3
Part No.
Mark No.
4
Description
CN602 CONNECTOR V601 FL INDICATOR 0 CN600 FFC CONNECTOR 13P CN601 KR CONNECTOR
B3B-PH-K DKB1053 PKB1033 VEF1040 VKN1240
Part No. CKS1072 DEL1058 DNF1735 HLEM13R-1 S4B-PH-K
L JOGB ASSY SLDB ASSY
SEMICONDUCTORS
SEMICONDUCTORS D1554–D1557 D1551 D1553 D1552
D1601 1SS355 E1L4E-9B1A(PQ) SLI-343URCW(RST) SLI-343YCW(RST)
GP1A038RBK
CAPACITORS C1601, C1602
CKSRYB103K50
B
SWITCHES AND RELAYS S1551–S1554
RESISTORS VSG1024
Other Resistors
CAPACITORS C1551 C1552, C1553 C1558–C1561
OTHERS CEHAR100M16 CKSRYB102K50 CKSRYB103K50
CN1601 KR CONNECTOR
R1563, R1564 VR1552 VR1551 Other Resistors
B4B-PH-K
M SLMB ASSY
RESISTORS C
RS1/16S###J
SWITCHES AND RELAYS RS1/16S2201F DCS1062 DCV1009 RS1/16S###J
S1901, S1902
DSG1017
OTHERS CN1901 KR CONNECTOR
S3B-PH-K
OTHERS CN1503 B–B CONNECTOR
DKN1289
K JFLB ASSY D
SEMICONDUCTORS > IC603
Q601 Q602, Q603 Q604 D603
AEK7057 2SB1237X 2SC1815 2SD1858X 1SS355
D604 D605 D601
UDZS13(B) UDZS15(B) UDZS8R2(B)
CAPACITORS E
C611–C614 C601 C600, C602 C606 C608
CCSRCH221J50 CEHAR100M16 CEHAR101M10 CEHAR220M35 CEHAR330M10
C607 C603, C605, C609 C604
CKSRYB102K50 CKSRYB103K50 CKSRYF104Z50
RESISTORS R600 Other Resistors
F
RD1/2VM680J RS1/16S###J
OTHERS 82
CDJ-800MK2 1
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6. ADJUSTMENT • Mode for checking the load on the Jog dial 1.It isService Mode Summary the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. This unit isinto controlled with two microcomputers. microcomputer performs the display button part, inputaand indication of FLknob and LED If it goes the above-mentioned check mode ofOne button and display function of the TOUCH/RELEASE is (display and the other microcomputer drives the player (playeronce, section). made insection), the maximum (right-hand side) and arbitrary buttons are pushed it will become JOG load check mode and top speed Test is displayed prepared on in each microcomputer. and mode time will a dot-matrix part.
A
0.0: 1 Confirmation mode0m of the button of display section and display function
It is the mode which confirms button input and display function. Time (msec)
Max speed
2 The mode which confirms the operation of the player section (use the remote control unit) Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.
3 Version confirmation mode
speed Can confirm software version of eachMax microcomputer. FL display
Time (msec)
B
2. Confirmation Mode of the Button of Display Sectiont and Display Function Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously. It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication normally. Further, display lights while pressing the button. Button
Display Light LED of QUICK RETURN
QUICK RETURN
Measuring method AUTO BEAT (1, 2, 4, 8)
Light LED of each beat
In this state, if you rotate the Jog dial rapidly either clockwise or counterclockwise, figures are displayed. Light LED of REVERSE REVERSE For example, if "16.14 0135" is displayed, it means as follows: Light LED ofisCUE CUE 16.14: Highest speed (given that the normal [1x] speed when it takes 1.8 sec for the Jog dial to rotate one full turn.) LED ofits PLAY/PAUSE 0135: TimePLAY/PAUSE (msec) required for the Jog dial toLight decrease speed from 3x speed to 1.5x speed LED
LOOP IN
Light LED of LOOP IN
TEMPO RANGE
Light LED of TEMPO RANGE
C
As to the time required for the Jog dial to decrease its speed, if the measurement is performed for several times Light LED of LOOP OUT repeatedly,LOOP from OUT the second measurement and afterward, the average of the current required time and the previous LED of VINYLthe result becomes closer to the mean. JOG MODE required time is displayed. Thus, after severalLight measurements, Notes Light LED of MASTER TE M PO MASTER TEMPO • Perform the measurement of load on the Jog dial more than three times. Lightthe "REMAIN", " : ", "88"7 of a minute and speed "8" of high-order digit of a second TRACK/SEARCH FWD • The measurement result is displayed only when Jog dial"M", is rotated times normal "07.00" or more. TRACK/SEARCH - REV
Management value SEARCH - FWD
Jog management value: 150 ± 25 (msec) SEARCH -REV
Load
TIME MODE/AUTO CUE adjustment method
Light "88" of the track number, "A. COU" and "QUICK RETURN"
D
Light "S", "F", "8" of low order digit of a second and "88" of a frame Light all of Playing bar and frame Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM"
all FLs, JOG-FLs and LEDs of the main unit value (-1, -2, -3, +1, or +2) for a Remove the screw fixing the adjust plate, thenLight screw it into the hole corresponding to the RELOOP/EXIT FL to be added: load Light all the rotation display parts of JOG-FL CALL -1, -2, -3 : To decrease the load Light all CUE point marks of JOG-FL MEMORY +1, +2 : To increase the load EJECT
Light "VINYL" character and a frame (blue) of the JOG-FL center
JOG ADJUST Adjust VOLUME plate
Goes out the ring A of JOG-FL when the volume position is less than the center. And light it when it is more than the center.
SLIDER-3VOLUME
Goes out the ring B of JOG-FL when the volume position is less than the center. And light it when it is more than the center.
-2 -1
To decrease the load
+2 0 +1
E
To increase the load
JOG Check Mode : CANCEL
F
POWER OFF
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CDJ-800MK2 5
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1
2
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4
7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE A
1.The outline in service mode This machine is controlled by two microcomputers, a display microcomputer and a player microcomputer, and test mode is prepared for each. A display microcomputer performs processing to a button input, display of FL, and lighting of LED. A player microcomputer drives a player. [1] Check mode of a button and a display function of a display microcomputer. It is the mode which checks a button input and a display function. [2] Check mode of the load of JOG dial It is the mode which measures the load when rotating JOG dial. [3] Check mode of operation of a player microcomputer It is the mode which performs the check of the mechanism and serbo of a player microcomputer of operation. This mode consists of "player operation mode" and "test operation mode."
B
[4] Version check mode It is the mode which can check the version of the software of each microcomputer. [5] Error display list / Error display mode The history of the contents of an error can be checked to 16 pieces.
2.Check mode of a button and a display function of a display microcomputer. It will become this mode if a power supply is switched on pushing the TEMPO button and the MEMORY button together. If it goes into this mode, it will be displayed on FL dot-matrix part as "SERVICE." In this mode, it can check whether a display microcomputer can be made to turn on partially as follows, the input of each button and volume is normal, and a display is normal. In addition, a display is turned on only while pushing the button.
C
If a TOUCH/RELEASE knob is made into states other than the maximum (right-hand side), it will become the check mode of button and display function, and if each button is pushed, FL display and LED which correspond light up. Moreover, if a knob is made into the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will be displayed on a FL dot-matrix part. (After-mentioned)
D
E
F
Button, Switch PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP/EXIT FOLDER TRACK (|<<) TRACK (>>|) REV (<<) FWD (>>) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 JOG MODE TEMPO MASTER TEMPO QUICK RETURN TIME MODE/AUTO CUE TEXT MODE DELETE MEMORY EJECT CUE/LOOP CALL < CUE/LOOP CALL > REVERSE TOUCH SENSOR
FL Dot-matrix display PLAY CUE IN OUT RELOOP FOLDER TRACK |<< TRACK >>| REV << FWD >> BEAT 1 BEAT 2 BEAT 4 BEAT 8 JOG MODE TEMPO MASTER TE QUICK RET TIME/ACUE TEXT MODE All FL lights up MEMORY EJECT CALL < CALL > REVERSE TOUCH SW
JOG rotating to FWD JOG rotating to REV
JOG > < JOG
84
FL Other display
Light up LED PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP
1G lights up (1) (2) (3) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 VINYL TEMPO 10%/WIDE MASTER TEMPO QUICK RETURN
(5)
All FL lights up
All LED lights up
(4)
REV
CDJ-800MK2 1
2
3
4
5
6
7
8
A
• Unspecified color : White
1
B
5 Blue
2 Red
C
4
3
A display of TOUCH/RELEASE and TEMPO slider reading value TOUCH/RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part. CUE Area : If a TOUCH/RELEASE knob is turned to the right, the number of display dots will increase. Playing Address : If TEMPO slider knob is moved to + side, the number of display dots will increase.
D
3.Check mode of the load of JOG dial It is the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. If it goes into the above-mentioned check mode of button and display function of the display part, a TOUCH/RELEASE knob is made in the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will displayed on a dot-matrix part. 0.0: Max speed
0m Time (msec) E
It goes into this mode, and a number will be displayed if JOG dial is turned with sufficient vigor. the rotation direction -- right-handed rotation and left-handed rotation -- either is O.K. For example, when displayed as "8.6: 115", the following contents are shown, respectively. 8.6 = What time speed came out by the highest. (The time of turning one rotation in 1.8 seconds is made into 1 time.) 115 = Time taken for rotation to fall by 1.5 times from 3 times (msec) It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required. When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this.
F
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4.Check mode of operation with a player microcomputer simple substance If a power supply is switched on pushing the TIME MODE button and the BEAT[1] button together, it will become "player operation mode." This mode consists of "player operation mode" and "test operation mode." A
〈 Player oparation mode 〉 Basic operation of SABO, such as setup, play, pause, and track search, is carried out. Moreover, measurement of an error rate can also be performed. 〈 Test opalation mode 〉 Serbo operation is finely controllable gradually. * It becomes player operation mode and shifts to test operation mode by the key input in the beginning. * The command treated here is for mainly testing a mechanism and a servo system, and is not for DJ functions, such as scan and tempo.
B
C
Function 〈 Player oparation mode 〉 Play(trace) / Pause Track Search F/R Error Rate Count Eject Mode Change
The button of the main body PLAY/PAUSE TRACK SEARCH F/R CUE EJECT MASTER TEMPO
〈 Test opalation mode 〉 Servo All Off LD On/Off Focus On/Off Spindle Kick, Tracking On/Off Tracking Off Slide FWD (2mm) Slide REV (2mm) Pickup Up/Down Mode Change
TIME TEMPO RELOOP LOOPIN LOOPOUT SEARCH FWD SEARCH REV TEXT MASTER TEMPO
♦ Player operation mode command Play(trace) / Pause If it is in a stop state, it will set up and play. Moreover, if it is in a play state, whenever it will push a button, a pause and a play are carried out by turns. The address under present reproduction is displayed on FL. ∗ In this mode, even if it inserts a disk, an automatic setup is not carried out. Moreover, a play is not carrying out audio reproduction, but is tracing the signal side of a disk. At a play, a disk is traced by 4X rotation. A sound is not outputted.
D
Track Search F/R It searchs in the direction of FWD or REV and stops in of the displayed track. Error Rate Count The error rate for about 10 seconds after the present position currently played is measured, and it displays on FL. Usually, a track to measure is made to search and this button is inputted from a pause state. For example, it is displayed as "3.56E-4 O.K." etc. If an error rate is less than 3.00E-3, it will be displayed as O.K. If an error rate is larger than 3.00E-3, it will be displayed as NG. Measurement with the managed disk at the time of factory shipments is a premise. The product does not judge whether they are inferior goods at the time of service. Eject A disk is ejected.
E
Mode Change If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode."
F
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♦ Test operation mode command Serbo operation is sinely controllable gradually. Keep in mind a test operation mode command that it may give a gamage to a player sa mistaking the usage. Servo All Off When serbo is ON, all serbo will be turned off if the TIME button is pushed.
A
LD On/Off If the TEMPO button is pushed, On and Off of LD will change. Focus On If the RELOOP button is pushed when having stopped, LD will be turned on and an auto focus will be performed. Spindle Kick, Tracking On/Off If the LOOP IN button is pushed into tracking serbo OFF, a spindle kick is performed and automatic adjustment processing and tracking serbo are turned on. Moreover, tracking serbo is turned off if it pushes into tracking serbo ON. Tracking Off Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON.
B
Slide FWD If the SEARCH FWD button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the FWD direction about 2mm. Slide REV If the SEARCH REV button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the REV direction about 2mm. Pickup UP/DOWN If an TEXT button is pushed when stopped, LD will be turned on and a pickup will be moved up and down. A focus is not made to close. C
Mode Change If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." ∗ When you rise at a step in test mode, please input a command in order of "Servo All Off", "Focus On", and "Spindle Kick, Tracking On."
5. Version check mode It is the mode which checks the software version of each microcomputer. It will become this mode if it continues pushing RELOOP button for about 10 seconds in the state of usual use. A push on CALL FWD/REV button displays the following versions by the toggle. The first edition is set to Ver.1.00, respectively. A toggle can be carried out in the both directions of FWD/REV. [1] Ver. [2] disp [3] DSP [4] FPGA
1.00 1.00 1.00 1.00
D
The version of the microcomputer of a player part (main microcomputer). The version of the microcomputer of a display part. The version of the audio DSP. The version of the FPGA.
∗ Audio DSP and FPGA are the processors which performs audio processing and various signal control, and operates independently with a player microcomputer. However, the program is stored in FLASH-ROM of a player microcomputer, and has structure transmitted to each processor from a player microcomputer at the time of a power supply ON. ∗ If it goes into the check mode of operation with the above-mentioned player part simple substance, the version of a main microcomputer will be displayed also on the place of TEMPO. E
F
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6. Error display list / Error display mode When it cannot operate normally in the usual use, the following error numbers are displayed on a display part. Moreover, at the time of the mode of the above-mentioned "check of the software version of a player microcomputer", if a JOG MODE button. is pushed, a detailed error (E-XX which is the number of the "contents of an error" of the following table) can be checked. Whenever it pushes JOG MODE button, "a version display" and "an error display" are changed by the toggle. The error which pushed JOG MODE button and appeared first is the newest error. And the past error is displayed by pushing the CALL REV button (a push on the CALL FWD button displays the oldest error). The error is memorized to 16 pieces.
A
Moreover, only "E-12" and "E-15" memorize the place (TNO : MIN:SEC:FRM) which the error generated. And it can change with the TIME button. (Toggle operation)
Error number
Error name
E-6002
DSP PROGRAM DOWNLOAD ERROR
E-7201
TOC READ ERROR
26: TOC data cannot be read.
E-8301
PLAYER ERROR (Starting is unusual.)
12 : A desired address has not been searched. (∗Notes 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 91 : A pickup does not return to an inner circumference.
E-8302
PLAYER ERROR (Reproduction is unusual.)
E-8303
PLAYER ERROR (The writing of a buffer is unusual.)
E-8304
MP3 DECODE ERROR (The abnormalities of decoding)
Decoding is unusual.
E-8305
DATA FORMAT ERROR (The format of data is unusual.)
The format of those other than MP3
E-8709
COMMUNICATION ERROR
E-9101
MECHANICAL TIME OUT
B
C
The contents of an error A program cannot be written in DSP.
12 : A desired address has not been searched. 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 99: The writing of a buffer is unusual.
Communication of the microcomputer of a display part and the microcomputer of a player part cannot be performed. 90: A disk loading mechanism's abnormalities (Timeout).
∗ Notes : (1) Before a disk is recognized to be CD, when these errors take place, a disk is ejected automatically. Although an error number is not displayed at this time, since the contents of an error are stored in the memory, please refer to it. (2) E-8304 and E-8305 are not memorized by the internal memory.
D
An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT[4] button together. At this time, a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together. (AUTO CUE LEVEL=-60dB, TIME MODE=REMAIN) ∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine. If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously, please take great care about use in this mode.
E
F
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CDJ-800MK2 1
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GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP 1. LD current : 20 to 80mA TYP : 40 to 50mA Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1) There must be the value that divided the measured value with 23.5 Ω within the numerical value mentioned above.
A
2. Focus coil DC resistor : 7.0 ± 1.0 Ω Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(F+, F-) of the posts. It must be within the above mentioned value. 3. Tracking coil DC resistor : 6.0 ± 1.0 Ω Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(T+, T-) of the posts. It must be within the above mentioned value.
B
A MAIN ASSY
SIDE A
C
L109
R207 C267 C209
VF VC
R252
VE 51
R184
FLGB FLGC FLGD
C209
C188
L108
C183 R158 C182
14.E 15.CD+5 16.VC
C260
C268
R250
R247
R245 R243 R242
FLGA Q110
R185
C268 R249
D
C267
FLGB FLGC FLGD
VA
not contact side C208
CN113
CN113
R243
VC R242
R252
VA R184
CN113
C208
CN113
not contact side
C224
R205
Q111 C223
C224
R205
Q111 C223
R206
16 16
15 15
16 16
15 15
C269
RFGC
22
11
22
11
To CD Mech anism
80 80 L108
R249
14.E 15.CD+5 16.VC
C260
R250
C183 R158 C182
C269
Q110
FLGA
R249 E
V I=
(Fig. 1)
V 23.5 F
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CDJ-800MK2 5
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F
1
90
2
1
2
3
XRST
DETECT VOLTAGE 4.2V DELAY TIME 70ms
BU4242G IC502 M16C/30P Series PEG237B IC501
DISPLAY MPU
5.DFLB XRST
TC94A15FG IC101
ServoDSP
VLD
PowerSupply CIRCUIT
6.SECB
4
IC302
IC301
DSPRST
SPARTAN3
AMADEUS
FPGA XC3S50-4VQG100C
SRVRST
PRGM
SCF5249VM140
MPU
C
RESET I C
B.DFLB
A
3
XRST
DETECT VOLTAGE 3.0V DELAY TIME 70ms
BU4230G IC304
2
DSP
B
5
6
DSPC56371AF180 IC701
3
2 3
CDJ-800MK2
4
The RESET-LINE name is same as NET-NAME of schematic.
DC5V
E
DC3.3V
1
D
RESET I C
A
B
MAIN ASSY
A
CDJ-800MK2 RESET ROOT MAP
1 4
7.1.2 RESET and CLOCK MAP
5
6
7
JOG-FL
B
DEL1058-x
JSCLK 400kHz
1.6MHz
FLSCLK
CLK
70MHz
X'TAL FUNDAMENTAL Tolerance±20ppm Temp. Drift±30ppm
16.000MHz
B.DSS1149-A
M16C/30P Series PEG237B IC501
DISPLAY MPU
DFLB 1MHz
TSCLK
TC94A15FG IC101
ServoDSP
SRV16M 16MHz
IC302
SPARTAN-3
16MHz
DSP16M
70MHz and 16MHz do not interfere in the FPGA inside. (Other block)
XC3S50 Series
FPGA
70MHz
A
DSPC56371AF180 IC701
DSP
K4S641632K-UC75 HY57V641620ETP-H
SDRAM
: Discontinuous Clock Line : The current of line is possible to drive variable. The CLOCK-LINE name is same as NET-NAME of schematic.
Output current adjustment is possible instead of the buffer by way of the FPGA inside, and suppress the return-loss by outputting a clock from different port.
IC301
AMADEUS
SCF5249VM140
MPU
Output a clock only in the display data transmission.
FP16M
CPU16M
11MHz
DAC11M
DAC PE8001A IC702
6
JFLB
DEL1059-x
DATA-FL
DFLB
X'TAL FUNDAMENTAL Tolerance±50ppm Temp. Drift±50ppm
VSS1084-A 16.9344MHz
MAIN ASSY A.TC7WU04FU
CDJ-800MK2 CLOCk DELIVERY MAP
5 7 8
A
CDJ-800MK2
8
91
B
C
D
E
F
1
2
3
4
7.1.4 POWER ON SEQUENCE
POWER ON SEQUENCE A
POWER ON RESET ROOT
1
RESET ROOT
DATA-FL/JOG-FL Indication
2
RESET IC
IC304 (Reset IC) RESET START
IC502 (Reset IC) RESET START
MPU
IC301(MPU) Reset receiving pin P12
IC501(DISPLAY-MPU) Reset receiving pin 12
FPGA
IC302(FPGA) Reset receiving pin 72
IC501(DISPLAY-MPU) Indication 'POWER ON' DISPLAY # 'POWERON' is inside data of DISPLAY-MPU. MPU
RESET IC
IC501(DISPLAY-MPU) Communication start to MPU IC701(DSP) Reset receiving pin 47
B
DSP IC701(DSP) Program download IC101 (Servo DSP) Reset receiving pin 90
ServoDSP
Inside SW check Laser Diode ON LD : Laser Diode Tracking and focus offset adjustment When a check fails one times,S-curve waveform is measured in RF gain up.
Spindle kick & focus sweep & focus on
C
When S-curve waveform level is 0.88Vp-p or less,focus on is carried out by OEIC and RG gain up.
Focus OK check
CD-DRIVE
Spindle acceleration 100msec
When a check fails three times,display EJECT.
CLV servo ON Wait for 300msec Tracking balance adjustment (T open) Tracking close GFS check
GFS : RF LOCK
Focus balance adjusutment
D
Focus gain adjusutment Tracking gain adjusutment
CD-DRIVE
TOC read The 1st time carries out TOC position memory by stepper accuracy after power on.
When TOC read is completion
RF gain adjusutment If it is a program area, it jump-backs to TOC area.
Search the first tune Play (mute off)
E
As CD-DRIVE is same as CDJ-800MK2' Function is as same it too.
F
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7.1.5 DISASSEMBLY Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
A
PCB Location
F J
SLDB Assy
G DFLB Assy
K JFLB Assy
C SECB Assy
E
REGB Assy
ACIN Assy
D TRNS Assy B
C
Bottom view
L
H KSWB Assy
JOGB Assy
I
JACK Assy D
Bottom view
M SLMB Assy
Rear view
B RLYB Assy
E
Bottom view
A MAIN Assy
Traverse Assy 03-S
Slot-in Mecha. SV Assy F
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Diagnosis of MAIN Assy A
Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section.
1 2 3
5
Stand the MAIN Assy.
Remove the one screw. Remove the five screws. Remove the bottom plate. MAIN Assy
1 2
B
2
2
5
3 2
2 Bottom plate
C
Bottom view
Bottom view
Spacer
Spacer
Diagnosis D
4
Remove the four screws. MAIN Assy
4 4
4
4
E
Bottom view
F
100
CDJ-800MK2 1
2
3
4
5
6
7
8
Disassembly 1 Control Panel Section
1
A
Short-circuit switch for the pickup
Remove the one screw.
Before disconnecting the flexible cable for the pickup, change the position of the S1101 switch on the RLYB Assy to LD SHORT.
1
LD SHORT Rear view
S11
5
Disconnect the flexible cable for the pickup.
6 7
Disconnect the flexible cable.
RLYB Assy B
Remove the five screws.
7
7 5 Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section.
2 3 4
CN101
C
MAIN Assy
6
7
Remove the one screw.
CN102
7
7
Remove the five screws. Remove the bottom plate.
2
3
3
Bottom view
3
8
D
Remove the control panel section.
4 Control panel section
3
3 Bottom plate
8
E
Bottom view
Spacer
Spacer
F
101
CDJ-800MK2 5
6
7
8
1
2
3
4
2 Slot-in Mecha. Section
1 2
A
How to handle the float spring G5
Remove the earth lead unit by removing the one screw.
To avoid losing the float spring G5, after removing it, put it on the hook of the float base 04 Assy.
Remove the four DM screws.
Hook
2
2
B
Float base 04 Assy
1
2
2
Eart lead unit
Float spring G5
C
3 4
Remove the four float springs G5. Remove the slot-in mecha. section.
Direction of the dampers when attaching them
3
When attaching the dampers, place them so that their projections (large) face front.
Projection (large) Float spring G5
D
To the front Damper
4 E
Slot-in mecha. section
F
102
CDJ-800MK2 1
2
3
4
5
6
3 Slot-in Mecha. SV Assy
1 2
7
8
4 Traverse Assy 03-S
Remove the three screws.
1
Remove the mecha. plate.
Note: After replacement, connect the flexible cable, then remove the soldered joint (open).
Short-circuit two points C and D soldering. A
Caution: Be careful not to lost earth spring.
1
1 B
C D
1 2 1
1
Rear view C
Mecha. plate
2 3 4 3 4
Unhook the four hooks. Disconnect cables, as required. Remove the traverse Assy 03-S.
Unhook the four hooks.
2
Remove the slot-in mecha. SV Assy.
2 D
3
3 2
3
2
3 4
E
Traverse Assy 03-S
Replace
Slot-in mecha. SV Assy
F
103
CDJ-800MK2 5
6
7
8
1
2
3
Note on the float rubber installation NG
A
4
Arrangement of the flexible cables
OK
Pole of the float base 04 Assy Hook
SLMB Assy
Hook ×2
B
Rear view RLYB Assy
Cleaning the pickup lens Before shipment, be sure to clean the pickup lens, using the following cleaning materials: Cleaning liquid Cleaning paper
C
: GEM1004 : GED-008
Flexible cable for pickup Hook Hook
Hook
Pickup lens
D
Hook
Flexible cable for spindle motor
Flexible cable for stepping motor
E
Rear / Bottom view
F
104
CDJ-800MK2 1
2
3
4
5
6
7
8
5 JOG Section Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section.
1 2 3
6 7
Remove the three screws. Remove the SW ring.
A
Caution: Be careful not to lost SW spring 25.
Disconnect the flexible cable. Remove the six screws. Remove the JOG section.
6
SW ring
SW spring 25
2
2 6 1
3 2
B
2
6
CN600
7
2 2
JOG section Spacer
C
Spacer Bottom view
4 5
Unhook the three hooks. Remove the JOG A and JOG Bs.
8 9
Disconnect the connector.
10
Remove the JFLB Assy.
Remove the four screws. D
3
3
5
9
9 10
9 9 E
CN1601
8 3
JOG B
JOG A
JOGB Assy
JFLB Assy
F
105
CDJ-800MK2 5
6
7
8
1
2
3
4
Notes on Replacement Notes on replacing the JFLB Assy
A
Notes on replacing the Sheet SW Place to adhere the Sheet SW
JFLB Assy
B
Be careful not to pinch the flexible cable coming from the sheet SW during assembly.
Notes: 1. Be careful not to warp the sheet SW. 2. Remove any dirt on the JOG holder to which the sheet SW is to be adhered. If some adhesive for the old sheet SW remains on the JOG holder, completely remove it with a cloth moistened with alcohol. 3. Do NOT place the sheet SW so that it is mounted on the rib of JOG holder. 4. When adhering the sheet SW, be careful not to trap air bubbles in it. If air bubbles are formed, remove the sheet SW and adhere a new sheet SW. Do NOT reuse the removed sheet SW. 5. When making a connection, be sure to first release the lock of the connector then securely relock the connector after making the connection.
Apply tape to the circumference of the JOG FL section to secure it. Adhere a reinforcing polycarbonate sheet to the surface.
C
Places to apply grease on Roller Assys A and B Grease: GYA1001 (ZLB-PN397B) Notes: 1. Apply grease to the two bearing portions of the roller (NOT to the roller axis). 2. Do NOT apply grease to the rubber rollers.
Sheet SW
D
Rib
JOG holder
Place to adhere the SW cushions HH48/2 Adhere the cushions to the right and left of the engraved arrows (←) (12 positions in total) on the sheet SW.
E
Roller A Assy ×9
SW ring
Roller B Assy ×8 SW cushion HH48/2 Engraved arrow SW cushion HH48/2
Sheet SW
JOG holder F
106
CDJ-800MK2 1
2
3
4
5
6
7
8
7.2 PARTS 7.2.1 IC A
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
÷ List of IC PD3442B8, PD101A, NJM2374AM, NJM2870F05 7 PD3442B8 (MAIN ASSY : IC112) • SYSTEM CONTROL Microcomputer ÷ Pin Assignment (Top view)
B
C
D
E
F
107
CDJ-800MK2 5
6
7
8
1
2
3
4
• Pin Function A
No.
B
C
D
E
Pin Name
I/O
Descreption
1
Vcc
-
By the capacitor (0.1µF) It GND-connects.
2
TCH
I
JIG touch sensor input
3
CNT1
I/O
4
CNT2
I
Control 1 input and output terminal
5
XDOSW
I
Digital OUT ON/OFF SW detection
6
RMIN
I
For a RS232C input The enable output to host CPU
Control 2 input terminal
7
SENBL
I
8
LPS1
I
9
LPS2
I
10
FLWR
I
11
Vss
-
Digital GND
12
S0DO
O
The serial output terminal to DSP
A loading mechanism's condition The terminal which detects a flash write-in permission signal
13
S1DO
O
A serial output besides a controller
14
S0DI
I
The serial input from DSP
15
S1D1
I
A serial input besides a controller
16
S0CK
O
The serial clock to DSP
17
S1CK
O
A serial clock besides a controller
18
SEL
O
Reset to FPGA
19
XST
O
Reset to circumference IC
20
MUTE
O
Line OUT output MUTE
21
ML
O
The reset terminal for DAC
22
Vss
-
Digital GND
23
XZERO
O
The terminal for repealing zero detection
24
NC
-
25
NC
-
-
26
NC
-
-
27
NC
-
-
28
NC
-
-
29
NC
-
-
30
NC
-
-
31
NC
-
-
32
NC
-
-
33
NC
-
-
34
NC
-
-
35
Vcc
-
Power supply (Digital 5V)
36
A0
-
37
A1
-
38
A2
-
39
A3
-
40
A4
-
FPGA interface (data bus)
F
108
CDJ-800MK2 1
2
3
4
5
6
7
8
• Pin Function No.
Pin Name
I/O
Description
41
NC
O
42
NC
I
43
NC
I
44
Vss
-
Digital (GND)
45
XS S
O
Motorola DSP (preceding paragraph) lnterface Motorola DSP (preceding paragraph) lnterface
46
DGP
I
47
NC
I
It connects with GND.
48
NC
I
49
FPGARST
O
FPGA program permission signal
50
XDSPRESET
O
Motorola DSP (latter part) lnterface reset
51
ISO
I
52
XCDRST
O
53
BUS0
I/O
TC9495F microcomputer I/F data 0
BUS1
I/O
TC9495F microcomputer I/F data 1
55
BUS2
I/O
TC9495F microcomputer I/F data 2
56
BUS3
I/O
TC9495F microcomputer I/F data 3
57
Vss
-
Digital GND
58
XCDCE
O
TC9495F chip enable signal
59
BUCK
O
TC9495F microcomputer I/F clock signal
60
Vss
-
Digital GND
61
25M
O
Clock output (25MHz) to FPGA and DSP
62
XSTBY
I
Low power consumption mode
63
XRST
I
Hard reset
64
NMI
I
Compulsive interruption
65
Vss
-
Digital GND
66
EXTAL
I
67
XTAL
I
68
Vcc
-
Digital 5V
69
NC
O
-
70
XSRD
O
FPGA Read
71
ICDT
O
EEPROM data output EEPROM clock output
72
ICCK
O
MD0
I
74
MD1
I
75
MD2
I
B
TC9495F reset (H: reset)
54
73
A
C
Crystal oscillation D
CPU mode setup
76
Avcc
-
The power supply terminal of A/D conversion machine, and D/A conversion machine
77
VREF
-
The standard voltage input terminal of A/D conversion machine, and D/A conversion machine
78
AN0
-
It connects with GND.
79
AN1
-
It connects with GND.
80
HK
I
It connects with GND.
E
F
109
CDJ-800MK2 5
6
7
8
1
2
3
4
• Pin Function A
No. 81
B
C
Pin Name
I/O
AN3
I
Description
82
AN4
I
83
AN5
I
84
DA0
O
85
DA1
O
86
AVss
-
The grand terminal of A/D conversion machine, and D/A conversion machine
87
JOG0A
I
JOG pulse input 0A
It connects with GND.
88
JOG1A
I
JOG pulse input 1A
89
SBLKCK
I
Motorola DSP (preceding paragraph) Interface
90
DQCK
I
Motorola DSP (preceding paragraph) Interface
91
MUTE12
I
Driver IC mute control
92
Vss
-
GND
93
JOG0A
I
JOG pulse input 0A
94
JOG1A
I
JOG pulse input 1A
95
XDMUTE
O
Data OUT output MUTE
96
LDIN
O
Slider data value
97
TZC
O
TC9495F zero detecting flag
98
IN SW
I
Slider lnside detection switch
99
FLWR
O
FL Wright
O
Reset output for Topcpu
100 TOP-RST
D
E
F
110
CDJ-800MK2 1
2
3
4
5
6
7
8
7 PD101A (MAIN ASSY : IC102) • ASIC Microcomputer
A
÷ Pin Function(1/4) No.
Pin Name
I/O
Description
1
VDD(I/O)
-
Power supply (3.3V) for I/O
2
NC
-
NC
3
RAS X
O
SDRAM row address strobe
4
CS_X
O
Chip select (for SDRAM)
5
BA0
O
SDRAM bank address
6
BA1
O
SDRAM bank address
7
A10
O
SDRAM address bus
8
GND
-
GND for core
9
VDD(core)
-
Power supply (3.3V) for core
10
A0
O
SDRAM address bus
11
A1
O
SDRAM address bus
12
A2
O
SDRAM address bus
13
A3
O
SDRAM address bus
14
VDD(core)
-
Power supply (3.3V) for core
15
GND
I
GND D
16
VDD (I/O)
-
Power supply (3.3V) for I/O
17
GND
-
GND for I/O
18
COUNT_TEST
I
Count test pin
19
HD15
I/O
DSP Data bus
20
HD14
I/O
DSP Data bus
21
HD13
I/O
22
S1 IN
I
23
HD12
I/O
24
VDD (core)
-
DSP Data bus
DSP Data bus Power supply (3.3V) for core
25
GND
-
GND for core
HD11
I/O
DSP Data bus
27
HD10
I/O
HD9
I/O
29
HD8
I/O
30
HD7
I/O
31
HD6
I/O
C
PLL TEST terminal
26
28
B
D
DSP Data bus
32
TEST1
I
PLL TEST terminal
33
GND
-
GND for I/O
34
TEST2
I
PLL TEST terminal
35
VDD (I/O)
-
Power supply (3.3V) for I/O
36
AVDD (AVss)
-
Power supply for PLL
37
VCNT
-
PLL terminal
38
AVSS (AVSS)
-
GND for PLL
39
NC
-
NC
40
HD5
I/O
E
DSP Data bus
F
111
CDJ-800MK2 5
6
7
8
1
2
3
4
• Pin Function(2/4) No.
A
B
C
D
E
Pin Name
I/O
Description
41
HD4
I/O
DSP Data bus
42
HD3
I/O
DSP Data bus
43
HD2
I/O
DSP Data bus
44
HD1
I/O
DSP Data bus
45
GND
-
GND for CORE
46
HD0
I/O
DSP Data bus
47
HA5
I
DSP Address bus
48
HA4
I
DSP Address bus
49
HA3
I
DSP Address bus
50
HA2
I
DSP Address bus
51
HA1
I
DSP Address bus
52
GND
-
GND for I/O
53
VDD (I/O)
-
Power supply (3.3V) for I/O
54
HCS_X
I
DSP chip selection
55
VDD (core)
-
Power supply (3.3V) for CORE
56
HA0
I
DSP Address bus
57
RD_X
I
DSP read strobe signal
58
WR_X
I
DSP write strobe signal
59
GND
-
GND for CORE
60
0_25M
O
Clock output (25MHz)
61
GND
-
GND for I/O
62
GND
I
GND D
63
O_DGP
O
5-3v converte output
64
O_SIPF
O
5-3v converte output
65
O_SBCK
O
5-3v converte output
66
O_SLRCK
O
5-3v converte output
67
O_SDATA
O
5-3v converte output
68
NC
NC
69
PLLRESET-X
I
PLL Reset input
70
VDD (I/O)
-
Power supply (3.3V) for I/O
71
VDD (I/O)
-
Power supply (3.3V) for I/O
72
NC
NC
73
GND
-
74
O_SBLKCK
O
GND for I/O
75
O_XSS
O
5-3v converte output
76
I_SIDI
I
5-3v converte input
5-3v converte output
77
O_SIDI
O
5-3v converte output
78
O_SICK
O
5-3v converte output
79
I_SBLKCK
I
5-3v converte input
80
I_SIPF
I
5-3v converte input
F
112
CDJ-800MK2 1
2
3
4
5
6
7
8
• Pin Function(3/4) No.
Pin Name
A
I/O
Description
81
GND
-
GND for CORE
82
VDD (core)
-
Power supply (3.3V) for CORE
83
I_SDATA
I
5-3v Switching input
84
I_SBCK
I
5-3v Switching input
85
I_SLRCK
I
5-3v Switching input
86
S21N
I
PLL TEST terminal
87
S31N
I
PLL TEST terminal
88
SCLK
I
System clock
89
GND
-
GND for I/O
90
VDD (I/O)
-
Power supply (3.3V) for I/O
91
RESET_X
I
System reset
92
VDD (core)
-
Power supply (3.3V) for CORE
93
I_DGP
I
5-3v Switching input
B
94
I_XSS
I
5-3v Switching input
95
I_SIDO
I
5-3v Switching input
96
I_SICK
I
5-3v Switching input
97
VDD (core)
-
Power supply (3.3V) for CORE
98
GND
-
GND for CORE
99
O_SIDI
I/O
SDRAM Data bus
100 DQ0
I/O
SDRAM Data bus
101 DQ1
I/O
SDRAM Data bus
102 DQ2
I/O
SDRAM Data bus
103 DQ3
I/O
SDRAM Data bus
104 NC
-
NC
105 SCANTEST
I
Test terminal
106 SCANEN
I
Test terminal
107 VDD (I/O)
-
Power supply (3.3V) for I/O
D
108 VDD (I/O)
-
Power supply (3.3V) for I/O
109 GND
-
GND for CORE
110 GND
-
GND for I/O
111 GND
-
112 DQ4
I/O
GND for I/O SDRAM Data bus
113 DQ5
I/O
SDRAM Data bus
114 DQ6
I/O
SDRAM Data bus
115 DQ7
I/O
SDRAM Data bus
116 DQ15
I/O
SDRAM Data bus
117 DQ14
I/O
SDRAM Data bus SDRAM Data bus
118 DQ13
I/O
119 GND
-
120 DQ12
I/O
C
E
GND for I/O SDRAM Data bus
F
113
CDJ-800MK2 5
6
7
8
1
A
2
3
4
• Pin Function (4/4) No.
B
C
Pin Name
I/O
Description
121 DQ11
I/O
SDRAM interface Data bus
122 DQ10
I/O
SDRAM interface Data bus
123 DQ9
I/O
SDRAM interface Data bus
124 DQ8
I/O
SDRAM interface Data bus
125 VDD (core)
-
Power supply (3.3V) for CORE
126 GND
-
GND for CORE
127 VDD (I/O)
-
Power supply (3.3V) for I/O
128 GND
-
GND for I/O
129 NC
-
NC
130 SDRAMCLK
O
SDRAM Clock
131 A11
O
SDRAM interface Address bus
132 A9
O
SDRAM interface Address bus
133 A8
O
SDRAM interface Address bus
134 A7
O
SDRAM interface Address bus
135 GND
-
GND for I/O
136 A6
O
SDRAM interface Address bus
137 A5
O
SDRAM interface Address bus
138 A4
O
SDRAM interface Address bus
139 DQML
O
SDRAM Data mask
140 WE_X
O
SDRAM Write enable
141 CAS_X
O
SDRAM columu address strobe
142 NC
-
NC
143 GND
-
GND for I/O
144 VDD (I/O)
-
Power supply (3.3V) for I/O
D
E
F
114
CDJ-800MK2 1
2
3
4
5
6
7
8
7.2.2 DISPLAY DEL1059 (MFLB ASSY : V501) • FL Indicator Tube
A
Grid Assignment
B
Pin Connection C
Anode Connection D
E
F
115
CDJ-800MK2 5
6
7
8
1
2
3
4
8. PANEL FACILITIES 8.1 PANEL FACILITES A
1 4
5
2
3
6
7
8
9
10 11 12
8. CUE/LOOP DELETE button Use to delete cue points and loop points from internal memory.
9. POWER OFF /ON switch
30 13
This switch is located on the rear panel of the unit.
10. CUE/LOOP MEMORY button
14
Use to record cue points and loop points to internal memory .
11.CUE/LOOP CALL buttons (, ) 15
29
Use to call cue points and loop points recorded in internal memory.
12.EJECT button () When button is pressed, disc rotation stops and disc is ejected fromport.
B
16 28
17
13.QUICK RETURN button/indicator If this switch is set to ON when the JOG MODE is set to [VINYL], pressing the surface of the Jog dial will cause play to return quickly to the cue point.
27
14.VINYL SPEED ADJUST TOUCH/RELEASE dial 18
26
This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to [VINYL] and the jog dial surface is pressed, and also the acceleration speed from full stop to play when the user’s finger is removed from the surface of the jog dial.
25 24
15.JOG MODE VINYL button/indicator
C
23
22
21
20
VINYL mode: The button indicator lights. When the surface of the jog dial is pressed during playback, play stops, and if the jog dial is then rotated, sound is produced in accordance with the degree of rotation. • The currently set jog mode is stored in memory even when power is turned off. CDJ mode: The above action does not occur when the jog dial is pressed.
19
1. LOOP IN/REALTIME CUE button/indicator Realtime cue Loop-in point input
16.TEMPO control range selector button/indicator (TEMPO ±10/WIDE)
2. LOOP OUT (OUT ADJUST) button/indicator D
Each time the button is pressed, the variable range of the TEMPO adjust slider alternates (±10 %/WIDE). The button lights when [WIDE] is selected. • When playing CDs, the variable during [WIDE] selection is ±100 %; when playing MP3, the variable range with [WIDE] is ±16 %.
Loop-out point input Loop-out point adjust
3. RELOOP/EXIT button/indicator 4. TIME MODE/AUTO CUE button TIME MODE: Eachtime the button is pressed, the display’s time display alternates between the current elapsed play time and the remaining play time (REMAIN). When playing MP3, the REMAIN time may not display immediately, depending on the track. • The current TIME MODE setting is retained in memory even when the power is turned off. AUTO CUE: When the button is held depressed for 1 second or more, the AUTO CUE mode is alternately enabled and disabled. When the button is held depressed for 5 seconds or more, the AUTO CUE level is toggled. • The current AUTO CUE on/off and AUTO CUE level settings are retained in memory even when power is turned off.
E
5. TEXT MODE button
17.MASTER TEMPO button/indicator When pressed, the master tempo function alter nates ON/OFF.
18. TEMPO adjust slider When moved toward the user (+ front), the track tempo increases, and when moved away from the user (– rear), the tempo decreases.
19. Jog dial display 20. Jog dial (+FWD/–REV) 21. Disc loading slot 22. Forced eject hole 23. Play/pause indicator () Lights during playback, and flashes during pause mode.
24. PLAY/PAUSE button () 25. CUE indicator
When this button is pressed, the TEXT display mode is enabled, and each additional time the button is pressed, the display alternates between track name, album name, and artist name. • To set to time display, press the TIME MODE/AUTO CUE button.
Lights when a Cue point is set. Flashes in pause mode.
26. CUE button Cue point setting Back cue Cue point sampler
6. Display F
7. FOLDER SEARCH buttons (← , →) During MP3 playback, layered CD-ROM folder search will be performed in the designated direction.
116
27. SEARCH buttons (, )
CDJ-800MK2 1
2
3
4
5
6
7
8
28. TRACK SEARCH buttons ( , )
A
29. Reverse button / indicator (REV) When this button is pressed, its indicator lights and the unit is set to reverse play.
30. AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (1/8, 1/4, 1/2, 1/1) When this button is pressed, auto loop play is performed based on the track’s BPM (1 beat, 2 beats, 4 beats or 8 beats). When a loop has been set manually, the button operates as a loop shortening button. (1=1/8, 2=1/4, 4=1/2, 8=1/1).
B
Rear Panel 31
33
32
36
34
35
C
31. AC inlet (AC IN) Use the accessory power cord to connect this inlet to a standard AC power outlet.
32. POWER OFF/ON switch 33. CONTROL connector When the accessory control cord is used to connect this connector to the corresponding CONTROL connector on a Pioneer DJ mixer, the DJ mixer can be used to control the CD player for fader start play and back cue. Also, by connecting this connector to the CONTROL connector on another Pioneer DJ CD player, automatic relay play can be performed.
D
34. DATA IN/OUT connector When a commercially available miniplug cord (or the accessory control cord) is used to connect this jack to the same jack on another CDJ-800MK2, recorded data such as cue points and loop points can be copied from one player to the other .
35. AUDIO OUT L, R connectors RCA-type analog audio output jacks. E
36. DIGITAL OUT connector RCA type coaxial digital output connectors used to connect a DJ mixer or AV amplifier, CD player, etc., equipped with digital input connectors. The digital outputs here support all DJ and other functions, but only audio data is output (without subcodes; CD graphics are not supported).
F
117
CDJ-800MK2 5
6
7
8
1
2
3
4
Display Section A
51
52
59
53
54
55
56
60
61
57
62
58
63
B
51. Track number/folder number display (TRK/FLD) When playing an audio CD, the [TRK] indicator lights, and the twodigit track number appears (01 to 99). When playing MP3, [TRK] lights and the track number is displayed in three digits (01 to 999). During folder search, the [FLD] indicator lights, and a two-digit folder number is displayed (00 to 99).
Jog dial display 71 72 73 74 75
52. Auto cue indicator (A.CUE) Lights when auto cue is ON.
53. REMAIN indicator This indicator lights to indicate that track’s remaining time is being displayed.
C
54. Time (minutes) display (M) 55. Time (seconds) display (S) 56. Frame display (F) 71. Operation display
Seventy-five frames equal one second.
This display shows the relative playing position, with one revolution equivalent to 135 frames. During playback, the display rotates, and it stops during pause mode.
57. TEMPO display Displays change in playing speed (tempo) caused by movement of the TEMPO adjust slider.
72. Cue point position indicator
58. Tempo control range display (WIDE)
Indicates position of cue points.
Lights when TEMPO ±10/WIDE button is set to [WIDE]. D
73. Audio memory status indicator
59. Playing address display To provided a quick grasp of the current track’s elapsed time and remaining playing time, the entire track is shown as a bar graph scaled over the entire width of the display. • During elapsed time display, the bar graph’s indicator segments turn on from left to right. • During remaining time display, the bar graph indicator segments turn off from left to right. • When a track has less than 30 seconds of remaining play time, the graph flashes slowly; when less than 15 seconds remain, the flashing becomes quicker.
This indicator flashes during audio memory write, and lights when writing has been sufficiently completed. When the indicator is flashing, it may not be possible to record real time cue points. The indicato ralso flashes when memory insufficiency occurs due to scratch operation.
74. Jog touch detection indicator In VINYL mode, this indicator lights to indicate that the jog dial surface has been touched.
75. VINYL mode indicator Lights during VINYL mode.
60. Memory point display If cue memory or loop memory has been recorded in the currently playing track, its relative starting position is displayed here.
E
61. Dot matrix display (7x5 dots by 9 segments) The dot matrix is used to display TEXT, guides and other information. Text up to 48 characters can be displayed (text longer than 8 characters is scrolled).
62. BPM display (0 to 360 BPM) This display shows the Beats-Per-Minute (BPM) of the currently playing track (detection range 70 to 180 BPM). The automatic BPM counter may be unable to compute the correct BPM for some tracks.
63. Master tempo indicator (MT) Lights when the master tempo function is ON. F
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Lubricants and Glues list
A
Name
Lubricants and Glues No.
Remark
Dyefree
GEM1036 (ZLX-ME413A)
Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN SECTION"
Grease
GYA1001 (ZLB-PN397B)
Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN MECHA SECTION"
Grease
GYA1007 (ZLB-PN348P)
Refer to "2.4 SLOT-IN MECHA SECTION"
B
Cleaning • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup leneses
Cleaning tools
Remark
Cleaning liquid : GEM1004 Cleaning paper : GED-008
Refer to "2.4 SLOT-IN MECHA SECTION" , "7.1.3 DISASSEMBLY SECTION".
C
D
E
F
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