Transcript
FTR-K1 SERIES
COMPACT POWER RELAY 1 POLE - 25/30A (for automotive applications)
FBR51, 52 Series n FEATURES Compact and light weight structure High current contact capacity (carrying current: 35 A/10 minutes, 30 A/1 hour) l High resistance to vibration and shock l Improved heat resistance and extended operation range l Two contact gap options (FBR51: 0.3 mm, FBR52: 0.6 mm) l Three types of contact material l l
n PARTNUMBER INFORMATION [Example]
FBR51 (a)
N (b)
D12 (c)
W1 (d)
(a) Relay type
FBR51 : FBR51-Series - Standard type (contact gap 0.3mm) FBR52 : FBR52-Series - Wide contact gap type (contact gap 0.6mm)
(b)
N
Enclosure
: Plastic sealed type
(c) Coil rated voltage D12
: 6.....12 VDC Coil rating table at page 3
(d) Contact material
: Silver-tin oxide indium (high power type, 1 form C) : Silver-tin oxide indium (lamp loads, see application table, 1 form A) : Silver-tin oxide indium (flasher loads, 1 form A)
W1 WL WF
Actual marking does not carry the type name: "FBR" E.g.: Ordering code: FBR51ND12-W1 Actual marking: 51ND12-W1
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FTR-K152 SERIES FBR51, SERIES n SPECIFICATION Item
Characteristics W1 contact
Contact Data
Life
Configuration
1 form C (SPDT)
Material
AgSnO2In (high capacity type)
Voltage drop (initial)
Max. 100mV
At 1A/12VDC
Contact rating
25A, 14VDC
At locked motor load
Max. carrying current
35A / 10 minutes, 30A / 1hr
At 25 °C with nominal coil voltage
Max. inrush current (reference)
60A
Max. switching voltage (reference)
16VDC
Max. switching current (reference)
35A
Min. switching load (reference) *
1A, 6 VDC
Mechanical
Min. 10 x 106 operations
Electrical
Min. 200 x 103 operations
Operating temperature range
-40 °C to +85 °C (At long continuous carry current conditions, refer to "operating No frost (or freezing) coil voltage range" on page 7)
Storage temperature range
-40 °C to +100 °C
Operate
Max. 10 ms (no diode, excluding bounce)
At nominal coil voltage
Release
Max. 5 ms (no diode, excluding bounce)
At nominal coil voltage
Misoperation
10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration
For 3 directions, totally 6 cycles, with/without coil energizing
Endurance
10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration
For 3 directions, totally 6 hours, without coil energizing
Misoperation
100m/s² (11±1ms)
For 3 directions, totally 36 times, with/ without coil energizing
Endurance
1,000m/s² (6±1ms)
For 3 directions, totally 18 times, without coil energizing
Coil Data
Timing Data
Remarks
Other Vibration resistance
Shock resistance Weight
At contact rating, locked motor load
Approximately 6 g
* Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels.
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FTR-K152 SERIES FBR51, SERIES n SPECIFICATION Item
Characteristics WF contact
Contact Data
Life
Remarks
Configuration
1 form A (SPST)
Material
AgSnO2In (For flasher)
Voltage drop (initial)
Max. 100mV
Contact rating
14VDC, 80W
Max. carrying current
35A / 10 minutes, 30A / 1hr
At 25 °C with nominal coil voltage
Max. inrush current (reference)
80A
At lamp load
Max. switching voltage (reference)
16VDC
Max. switching current (reference)
35A
Min. switching load (reference) *
1A , 6 VDC
Mechanical
Min. 10 x 106 operations
Electrical
Min. 2.5 x 106 operations (0.35 sec ON/0.35 sec - OFF)
Operating temperature range
-40 °C to +85 °C (At long continuous carry current conditions, refer to "operating No frost (or freezing) coil voltage range" on page 8)
Storage temperature range
-40 °C to +100 °C
Operate
Max. 10 ms (no diode, excluding bounce)
At nominal coil voltage
Release
Max. 5 ms (no diode, excluding bounce)
At nominal coil voltage
Misoperation
10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration
For 3 directions, totally 6 cycles, with/without coil energizing
Endurance
10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration
For 3 directions, totally 6 hours, without coil energizing
Misoperation
100m/s² (11±1ms)
For 3 directions, totally 36 times, with/without coil energizing
Endurance
1,000m/s² (6±1ms)
For 3 directions, totally 18 times, without coil energizing
Coil data
Timing Data
WL contact
Other Vibration resistance
AgSnO2In (For lamp) At 2A/12VDC 14VDC, 120W
Min. 100x 103 operations
Shock resistance Weight
At lamp load
At contact rating, lamp load
Approximately 6 g
* Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels.
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FTR-K152 SERIES FBR51, SERIES n COIL RATING FBR51 Series Coil Code
Rated Coil Voltage (VDC)
Coil Resistance +/- 10% (Ohm)
Must Operate Voltage (VDC) *
Must Release Voltage (VDC) *
D06
6
60
3.6 (at 20 °C)
0.5 (at 20 °C)
4.5 (at 85 °C)
0.7 (at 85 °C)
5.4 (at 20 °C)
0.7 (at 20 °C)
6.8 (at 85 °C)
0.9 (at 85 °C)
6.3 (at 20 °C)
0.8 (at 20 °C)
7.9 (at 85 °C)
1.0 (at 85°C)
7.3 (at 20 °C)
1.0 (at 20 °C)
9.2 (at 85 °C)
1.3 (at 85 °C)
D09
9
D10
10
D12
12
135 180 240
FBR52 Series Coil Code
Rated Coil Voltage (VDC)
Coil Resistance +/- 10% (Ohm)
Must Operate Voltage (VDC) *
Must Release Voltage (VDC) *
D06
6
45
3.6 (at 20 °C)
0.5 (at 20 °C)
4.5 (at 85 °C)
0.7 (at 85 °C)
5.4 (at 20 °C)
0.7 (at 20 °C)
6.8 (at 85 °C)
0.9 (at 85 °C)
6.3 (at 20 °C)
0.8 (at 20 °C)
7.9 (at 85 °C)
1.0 (at 85°C)
7.3 (at 20 °C)
1.0 (at 20 °C)
9.2 (at 85 °C)
1.3 (at 85 °C)
D09 D10 D12
9 10 12
100 135 180
Note: Coil resistance values in the tables are valid for 20°C. * Specified operate values are valid for pulse wave voltage.
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FTR-K152 SERIES FBR51, SERIES n CHARACTERISTIC DATA (Reference)
Life test (example)
- Test circuit
RL-1 N.O. N.C.
M
N.O. N.C. RL-2
Operate/release voltage Percent of rated coil voltage(%)
- Test item 25A 14VDC motor lock 200,000 operations minimum (FBR52N( )-W1 type)
100 80 60 40
Operate Release
20 0
Initial
10
Contact resistance - Current wave form
0A （RL-2） 25 A
Contact resistance (mΩ)
25 A
0A 0.3 sec 10 sec
0.3 sec
10
10
N.O. N.C. M
16 A
Contact resistance (mΩ)
4A
1000
200
1000
80 60 40
Operate
Release
20 0
Initial
10
100
Operations ( x 103 operations)
(measured at 6VDC 1A wet)
1000
20 A
200
100
Contact resistance
- Current wave form
0A
Percent of rated coil voltage(%)
- Test circuit
100
Operations ( x 103 operations)
Operate/release voltage
- Test item
(FBR51N( )-W1 type)
1000
Break Make
100
Initial
20A 14VDC motor free 400,000 operations minimum
200
(measured at 6VDC 1A wet)
1000
20 sec
（RL-1）
100
Operations ( x 103 operations)
Break Make
100
10
Initial
10
100
Operations ( x 103 operations)
200
1000 5
FTR-K152 SERIES FBR51, SERIES Life test (example)
- Test circuit N.O.
100 80 60
Operate
40
Release
20 0
Initial
10
Contact resistance (mΩ)
10 A
10
Initial
10
100
200
1000
100
200
1000
Operations ( x 103 operations)
Operate/release voltage Percent of rated coil voltage(%)
- Test item Inrush 11A 14VDC flasher, hazard lamp (80W)load 2,500,000 operations minimum (FBR51N( )-WF type) - Test circuit N.O.
100 80 60 40
Operate Release
20 0 0.1
Initial
Contact resistance
10 3
Operations ( x 10 operations) (measured at 6VDC 1A wet)
- Current wave form 11 A 7A
Contact resistance (mΩ)
100
0A
1000
100
60 A
200
(measured at 6VDC 1A wet)
1000
80 A
(1st time)
100
Operations ( x 103 operations)
Contact resistance
- Current wave form
0A
Operate/release voltage Percent of rated coil voltage(%)
- Test item Inrush 80A 14VDC lamp load 100,000 operations minimum (FBR51N( )-WL type)
10
1 0.1
Initial
10
100
200
1000
Operations ( x 103 operations) 6
FTR-K152 SERIES FBR51, SERIES Coil Temperature Rise
100 80
(2) carrying current:10A applied coil power
60
0.8 W 0.6 W 0.8 W 0.6 W
40 (1) carrying current: 0A applied coil power
20 0
〔FBR51ND09-( )〕 0.8 W 0.6 W
at 20degC
0
10
20
30
〔FBR51ND12-( )〕
NOTE: Intermittent coil operation is required in the carrying current.
15
15
Continuously applicable coil voltage range
10
Applied time (minutes)
NOTE: Intermittent coil operation is required in the carrying current.
ltage
－30
0
Continuously applicable coil voltage range
10
te vo opera Must
5
Applied voltage to the coil (V)
(3) carrying current:20A applied coil power
Applied voltage to the coil (V)
Coil temperature rise (degC)
120
Operating Coil Voltage Range
50
100
e
ltag te vo
a oper Must
5 －30
0
50
100
Ambient temperature(degC)
Ambient temperature(degC)
Coil Temperature Rise Double amplitude (mm) 5 1 0.5 0.1
Acceleration(m/s2)
100 50
0.01
Automotive electronics standard
44 m/s2
Range where chattering occurs
Frequency: 10 to 2000 Hz Acceleration: 100m/s2 max. Direction of vibration: see under diagram Detection level: chatter >10micro-sec.
N.O. contact coil not energized on X-direction
10 10
50
100
500
1000
Z
2000
FBR51 Y
X
Frequency (Hz)
Shock level (m/s2)
Shock Resistance Characteristics 1,000
Shock application time: 11+/-1ms, half-sine wave Test material: coil, energized and de-energized Shock direction: set under diagram Detection level: chatter > 100micro-sec.
800 600 400
Y2
200 0
Y1
Z2 X1
X2
Y1
Y2
Z1
Z2
Shock direction : N.C.contact (coil de-energized) N.O.contact: min. 1,000m/s2 in all directions
FBR51 Z1
X1 X2
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FTR-K152 SERIES FBR51, SERIES Live Curve
Maximum Switching Power
Locked motor load
40 35 30 25
14VDC locked motor load
300
20
Life (10x103 operations)
Conatact current (A)
50
FBR51 FBR52
15
12
10
10
15
20 25 30 3540 50
200
W1 contact
100 50
10
15
20 25 30 3540 50
Locked motor current (A)
Conatact voltage (VDC) Initial Distributions data
80
FBR52 n=100
Distribution of operate and release time 100 Operate FBR52 n=100 Release 80
Operate Release
40 20 0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
Distribution (%)
Distribution (%)
60
60 40 20 0
Distribution of contact resistance
100 80 Distribution (%)
Distribution of operate and release voltage
0
1 2
3 4 5 Time (ms)
6
7
8
FBR52 n=100
60 40 20 0
0 10 20 30 40 50 60 70 80 Contact Resistance (mΩ)
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FTR-K152 SERIES FBR51, SERIES n DIMENSIONS Dimensions
Schematics
PC board mounting hole layout
(BOTTOM VIEW)
15.5+0.2
(BOTTOM VIEW)
FBR50-W1 N.O. 3
COM
10
5
12.1+0.2
2
4-φ1.3
1 5
φ1.4
4
N.C.
2.5
13.7+0.3
FBR50-WL
2
COM (+)
2.5
1 t = 0.3 10.2
(1.6) 1 t = 0.4
5 (1.05)
Note: Dimensions of the terminals does not includes thickness of pre-solder.
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Tolerance: +/-0.1
N.O.(-)
1 5
1.2
3.5
0.3
10.2
4
N.C.
Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity.
FBR50-WF
2
COM (-)
N.O. (+) 3
1 5
4
N.C.
Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity.
Unit: mm
l Tube carrier (pokayoke)
45 pieces/tube
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FTR-K152 SERIES FBR51, SERIES RoHS Compliance and Lead Free Information 1. General Information All relays produced by Fujitsu Components are compliant with RoHS directive 2011/65/EU including amendments. l Cadmium as used in electrical contacts is exempted from the RoHS directives. As per Annex III of directive 2011/65/EU. l All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/downloads/MICRO/fcai/relays/lead-free-letter.pdf l Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. l
2. Recommended Lead Free Solder Condition l
Recommended solder Sn-3.0Ag-0.5Cu.
Flow Solder Condition:
Pre-heating: maximum 120˚C within 90 sec. Soldering: dip within 5 sec. at 255˚C ± 5˚C solder bath Relay must be cooled by air immediately after soldering
Solder by Soldering Iron:
Soldering Iron 30-60W Temperature: maximum 350-360˚C Duration: maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity l
Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated.
4. Tin Whiskers l
Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test.
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FTR-K152 SERIES FBR51, SERIES Fujitsu Components International Headquarter Offices Japan FUJITSU COMPONENT LIMITED Shinagawa Seaside Park Tower 12-4, Higashi-shinagawa 4-chome, Shinagawa-ku, Tokyo, 140-0002, Japan Tel: (81-3) 3450-1682 Fax: (81-3) 3474-2385 Email:
[email protected] Web: www.fujitsu.com/jp/fcl/
Europe FUJITSU COMPONENTS EUROPE B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email:
[email protected] Web: www.fujitsu.com/uk/components
China FUJITSU ELECTRONIC COMPONENTS (SHANGHAI) CO., LTD. Unit 4306, InterContinental Center 100 Yu Tong Road, Shanghai 200070, China Tel: (86-21) 3253 0998 Fax: (86-21) 3253 0997 Email:
[email protected] www.fujitsu.com/sg/products/devices/components/
North and South America FUJITSU COMPONENTS AMERICA, INC. 2290 North First Street, Suite 212 San Jose, CA 95131 USA Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email:
[email protected] Web: http://us.fujitsu.com/components
Asia Pacific FUJITSU COMPONENTS ASIA, LTD. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex, Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email:
[email protected] www.fujitsu.com/sg/products/devices/components
Hong Kong FUJITSU COMPONENTS HONG KONG CO., LTD. Unit 506, Inter-Continental Plaza No.94 Granville Road, Tsim Sha Tsui, Kowloon, Hong Kong Tel: (852) 2881-8495 Tex: (852) 2894-9512 Email:
[email protected] www.fujitsu.com/sg/products/devices/components/
©2015 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users’ own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. Nov 27, 2015
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