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Compactors - Enviropac

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Compactors Customized solutions for an environmentally friendly life Compactors 1 2 Purchasing - Leasing - Financing? Contact us! EnviroPac AS is Scandinavia’s leading supplier of large-scale solutions for sorting at source. Our standard assortment covers the most. As a result of the rising demand for environmentally friendly and cost-effective solutions, we are delivering an increasing amount of customised solutions adapted to the building stock and the needs of the individual customer. Compactors are used for all types of cardboard and paper, rubbish and hard plastics, wood, ordinary waste, and wet organic waste. In addition to compactors, we provide feed chutes, bin-lifts, ramps, docks, guide rails, cooling systems, ozone generators, network generated text messages and email for sending direct warnings to cleaning personnel, waste contractors etc. All solutions are based on a desire for a more environmentally friendly workplace for employees in order to meet the health, environment, and safety requirements, reduce the company’s waste disposal and transport costs and save the environment from CO² emissions. Our suppliers are industry leaders in Europe within their areas. Over the last 15 years, we have accumulated vast knowledge and experience, and we offer all our customers an unique consultancy-focussed service when identifying products and solutions. Project planning and the right choice of machinery and equipment are highly critical for an environmentally friendly, cost-effective solution to sorting waste. We have a nationwide service organisation that performs installations and handles the periodical servicing of the equipment. We offer a safe, cost-effective and environmentally friendly solution to all our customers. Page About Avermann 16 Chain Lift compactors 18 Hook Lift compactors, Flexo/Flexo Basis 20 Stationary compactors 22 Screw compactors 23 Compactors for wet organic waste 24 Rolling compactors 25 Glass crusher 26 27 14 Customised compactor solutions 28 Bin Lifts/ Tipping Devices 30 The waste room 31 Air transport systems for dry waste 32 Service 33 www.enviroglobal.de • [email protected] •  +49 5405 505-700 2 One of Scandinavia’s foremost solutions for sorting waste at source. The Norwegian Postal Service’s new terminal building near Oslo. This facility controls large portions of the Norwegian postal service with its 35,000 m2, which were completed in 2010. Here we find one of Norway’s and Scandinavia’s number-one environmental and economic solutions for sorting waste at source. In partnership with the requester, EnviroPac AS has worked out the solutions. A spacious waste room receives the pre-sorted waste from a number of waste disposal stations strategically placed throughout the facility. From the waste room there are several feed chutes that lead straight into the compactors, which are located on the outside of the building. The waste disposal stations in the production room are made of Sesam containers that are brought directly in by forklift, and which empty the sorted waste directly into the compactors for ordinary waste, plastic, cardboard, paper, and wood located on the outside. www.enviroglobal.de • [email protected] •  +49 5405 505-700 15 Avermann Compactors Customer-specific solutions – Low operating costs – Long service life 1 2 For more than 60 years, the German manufacturer Avermann GmbH has been heavily involved in the development and production of machinery and equipment. It was in the mid 1970s, with environmental issues becoming of greater concern that Avermann expanded its production to include compactors. Initially they developed a range of portable compactors and, a little later, they added a range of static compactors which were supplied with replaceable containers and feeding chutes for manual feeding, bin lifts, conveyors and air extraction systems. Avermann has become a leader in waste compaction solutions throughout Europe and beyond. This expertise ensures that reliable, high quality, cost-effective solutions are manufactured, making Avermann the number-one choice. All models come with a high level of standard equipment and a wide selection of optional extras, to allow customised solutions to be supplied. With the increasing demand for custom-made solutions – essential health, safety and environmental obligations must be met, together with the need for a cost-effective, operationally viable and user friendly solution. We design custom-made compactor solutions with a choice of feed chute, bin lifts, dock loading modifications, specialised waste, over-sized drop lids, shredding systems, etc. Avermann compactors come in Blue 5010 and Grey 7016 as standard colours. Other RAL colours are available upon request. Avermann features compactors with specially developed solutions for multiple types of waste. For cardboard and other expanding material, the Flexo model comes equipped with a feed area that is 500 mm longer than similar compactors, and the press cylinders reach an impressive 450 mm into the container unit. In addition, the container floor is shaped like a “water ski jump.” This, along with a curved rear door, ensures better compacting in the upper part of the container and prevents the waste from obstructing the feed area. For extra-expansive (high memory) material, the compactor can also be equipped with material retainers. The locking mechanism for the waste discharge door features 3 robust locking points. If desired, a watertight solution with four locking devices is available. PLC system. 16 All Avermann compactors feature a protected control panel. Internally-developed system. Avermann has developed a separate system of sliders with a stam that operates in a very safe manner. This solution requires minimal maintenance and replacement of components. www.enviroglobal.de • [email protected] •  +49 5405 505-700 A hook on the front that can be lowered is standard. Both the hinges and the hook are of an exceptionally high steel quality and are solidly attached. The entire construction of the compactor consists of edge profiles, rather than U-profiles. Edge profiles make the compactors incredibly solid in terms of operating safety and long service life. High quality and durability! Avermann compactors feature 8 mm Naxtra steel plates in the press chamber and 3.5 mm plates in the container unit. AVERMANN MASCHINENFABRIK GmbH & Co. KG 2 Choice of compactor type Machinery Lift Flexo basis Flexo Waste types Stationary compactor Stationary screw Compactor for compactor for wet organic waste Ordinary waste Food waste Cardboard Paper Plastics Wood Colour codes: = Not recommended = OK = Optimal www.enviroglobal.de • [email protected] •  +49 5405 505-700 17 Avermann Chainlift compactors • Conical shape – simple to empty • High compacting level 1 • Compact – requires minimal floor space • Customer-specific solutions • Low operating costs • Long service life 2 Avermann chainlift compactors are built conically for increased filling volume and simple emptying using a lift car. Equipped with lifting lugs, it is also suitable for platforms, construction sites, and boats at sea. Chainlift compactors are used for several types of waste; however, they are mostly used for ordinary waste, plastics, and cardboard. Avermann chainlift compactors are equipped with solid 8mm Naxtra steel plates in the press chamber and 3.5 mm steel plates in the container unit, a design feature that guarantees tightness and durability for many years to come. The hydraulics and the electric components are easily accessible for service and maintenance. Available in four standard models with a capacity of 5, 9, 10, and 12 m³. The compactors have a small footprint, making them suitable for use where space is limited. Standard equipment: • Auto-diagnostics of hydraulics and electronics • Full-level indicator • Key for start-up • RAL colour: Blue 5010/Gray 7016 Extra equipment: • Feed chute, wall height increase, ramps, Binlift options etc. • Text message alarm connected to network that warns about filling level and compactor errors. • Lid, 45° and 90° • 4- point door lock – watertight solution • Photo cell start • Lifting lugs for crane • Choice of RAL colour The compactor is designed for easy pick-up with a chainlift vehicle or by crane. It is also idea for platforms, construction sites, and boats at sea. 18 www.enviroglobal.de • [email protected] •  +49 5405 505-700 Avermann Chainlift compactors 2 All models are available with a Binlift. The hydraulic cylinders are sited on the outside of the feed area to prevent them from being damaged by the waste. Choice of lid solution, here shown with partial lid. A 10 m³ compactoris ideal where space is limted , such as in apartment complexes and building projects. The compactors are available in several sizes and with 45° and 90° lids. Choice of RAL colour. 5 cu m 8 cu m 10 cu m 12 cu m Product number AV1900 AV19001 AV19002 AV19003 Volume 5 m³ 8 m³ 10 m³ 12 m³ Length 3510 mm 4010 mm 4410 mm 4910 mm Width 1945 mm 1945 mm 2020 mm 2020 mm Height 1780 mm 2230 mm 2500 mm 2500 mm Net weight 2280 kg 2560 kg 3000 kg 3200 kg Feed area width 1610 mm 1610 mm 1570 mm 1570 mm Feed area depth 670 mm 670 mm 1000 mm 1000 mm Feed height 1180 mm 1180 mm 1380 mm 1380 mm Motor capacity 4 kW 4 kW 5.5 kW 5.5 kW Capacity/cycle 0.7 m³ 0.7 m³ 1.0 m³ 1.0 m³ Cycle time 27 sec 27 sec 43 sec 43 sec Pressing force 200 kN/20 tonnes 200 kN/20 tonnes 380 kN/38 tonnes 380 kN/38 tonnes Power supply 230/400V-32A 230/400V-32A 230/400V-32A 230/400V-32A Collection vehicle Chainlift Chainlift Chainlift Chainlift www.enviroglobal.de • [email protected] •  +49 5405 505-700 19 Avermann mobile hook compactors Flexo Basis • Self-diagnosing of hydraulics and 1 2 electronics - significant cost savings • Conically shaped • Simple to empty with Hooklift truck • Customer-specific solutions • Low operating costs • Long service life The Flexo Basis is suitable for several types of waste but is often used for ordinary waste since the press piston extends 200 mm into the press chamber. The Flexo Basis is equipped with solid 8 mm Naxtra steel plates in the press chamber and 3.5 plates in the container unit, a structure that guarantees efficiency and durability for many years to come. Available in two models, 16 and 20 m³. Flexo Basis is ideal for producers of larger amounts of waste such as grocery stores, shopping centres, hotels, industry, etc. Flexo Basis shown with integrated Binlift. Standard equipment: • Key for start-up • Hook in front and castors at rear • Full-level indicator • RAL colour: Blue 5010/ Grey 7016 Optional equipment: • Lid: 65° and 90° or 2 split doors • 4-point door lock • Ozone generator • Guide rails, asphalt plates, dock loading modifications Binlifts, high sidewalls • Oil heater • Text message alarm connected to network that warns machine is full and advises compactor errors. • Choice of RAL colour Mobile compactors with shaft solution installed at HTH kitchen factory in Oslo. A very effective solution when there is limited space. Plantasjen is interested in creating a green profile and has traditionally had one or two compactors for sorting ordinary waste and cardboard at source. Enhancement of their environmental profile and cost efficiency is achieved by also compacting plastics and wood. 20 16 Flexo Basis 20 Flexo Basis Product number AV19077 AV19088 Volume 16 m³ 20 m³ Length 5500 mm 6200 mm Width 2500 mm 2500 mm Height 2550 mm 2550 mm Net weight 4700 kg 4900 kg Feed area width 1980 mm 1980 mm Feed area depth 1000 mm 1000 mm Feed area height 1400 mm 1400 mm Motor capacity 5.5 kW 5.5 kW Capacity/cycle 1.3 m³ 1.3 m³ Cycle time 43 sec 43 sec Pressing force 380 kN/38 tonnes 380 kN/38 tonnes Power supply 230/400V-32A 230/400V-32A Collection vehicle Hooklift truck Hooklift truck www.enviroglobal.de • [email protected] •  +49 5405 505-700 Avermann mobile hook compactors Flexo • Extra deep drop slot • Conically shaped • Self-diagnostics of hydraulics and electronics - significant cost savings • Simple to empty with crane truck • Customer-specific solutions • Low operating costs • Long service life Flexo is our heavy-duty solution and is ideally suited for larger amounts of cardboard or other expanding materials. Flexo has a feed area that is 500 mm longer than similar compactors, and the press plate reaches an impressive 450 mm into the container unit. In addition, the container floor is shaped like a “water ski jump.” This, together with a curved rear door, ensures better compacting in the upper part of the container and prevents the waste from obstructing the feed area. For extra expansive material, the compactor can also be equipped with retainers. This gives an extrememely efficient compaction. Flexo is the number-one choice for companies that handle larger amounts of cardboard and other expanding material. This includes furniture, kitchens, nurseries, shopping centres, warehouses, etc. Liertoppen Shopping Centre in Norway has opted for a solution with a mobile compactor for cardboard and a waterproof compactor for food waste. A 20 m³ heavy-duty mobile compactor solution for Tingstad Industries in Norway. 2 Flexo shown with integrated Binlift. Standard equipment: • Key for start-up • Hook in front and castors at rear • Full-level indicator • RAL colour: Blue 5010/ Grey 7016 Optional equipment: • Lockable lock: 65° and 90° or 2 split doors • 4-point door lock • Ozone generator • Guide rails, asphalt plates, dock feeding modifications Binlifts, high side walls • Oil heater • Text message alarm connected to network that warns machine is full and advises compactor errors. • Choice of RAL colour 16 Flexo 20 Flexo Product number AV19055 AV19066 Volume 16 m³ 20 m³ Length 6000 mm 6700 mm Width 2500 mm 2500 mm Height 2550 mm 2550 mm Net weight 5300 kg 5500 kg Feed area width 1980 mm 1980 mm Feed area depth 1500 mm 1500 mm Feed area height 1450 mm 1450 mm Motor capacity 5.5 kW 5.5 kW Capacity/cycle 1.9 m³ 1.9 m³ Cycle time 63 sec 63 sec Pressing force 380 kN/38 tonnes 380 kN/38 tonnes Power supply 230/400V-32A 230/400V-32A Collection vehicle Hooklift truck Hooklift truck www.enviroglobal.de • [email protected] •  +49 5405 505-700 21 Avermann stationary compactors • Integrated, permanent Stationary press unit customer-specific solutions • Press units that are adapted for containers from 20 to 32 m³ • Large capacity • Efficient • Low operating costs • Long service life 1 2 Stationary compactors are equipped with a removable and Containers in combination with stationary press units and feed chute instantly replaceable container to allow continuous feeding. attachment. Ideally suited where the compactor is integrated with a fixed, permanent feed solution, such as with a fixed chute, an air Standard equipment: extraction system or a conveyor. Other reasons for choosing • Full-level indicator a stationary solution may include lengthy disposal distances • Control panel with numerous operating functions where a portable could not be used due to the service • RAL colour: Blue 5010/Grey 7016 downtime. Avermann supplies optional containers which are conical in width and top. The press plate reaches 550 mm into the container and is most commonly used for larger volumes of ordinary, cardboard, or plastic waste. The press unit is equipped with solid 8 mm Naxtra steel plates in the press chamber and 3.5 mm plates in the container unit, a structure that guarantees reliability and durability for many years to come. Available in three standard versions and optional containers with a capacity from 20 to 32 m³. Choose between mechanical and electronic operation with adjustable timer. Stationary Avermann compactors from EnviroPac AS are used by IKEA and the Oslo Gardermoen International Airport, among others. Chute solution shown from IKEA in Oslo. 22 Optional equipment: • Lid with gas dampers/hydraulics • Feed chute, funnel, reloading station, dock feeding modifications, Binlift, asphalt plates, guide rails • Oil heater • Photocell start • Text message alarm connected to network that warns machine is full and advises compactor errors. • Choice of RAL colour Stationary press unit SP 12 SP 16 SP 18 Product number AV19009 AV19011 AV19012 Length 2366 mm 3265 mm 5750 mm Width 1672 mm 2076 mm 1600 mm Height 1618 mm 1618 mm 1205 mm Feed area length 1185 mm 1635 mm 2150 mm Feed area width 1350 mm 1350 mm 1400 mm Feed ara height 1200 mm 1200 mm 1200 mm Motor capacity 7.5/11 kW 7.5/11 kW 7.5/11 kW Capacity/cycle 1.0 m³ 1.3 m³ 1.8 m³ Cycle time 34 sec 47 sec 62 sec Pressing force 380/450 kN 38/45 tonnes 380/450 kN 38/45 tonnes 380/450 kN 38/45 tonnes Power supply 230/400V-32A 230/400V-32A 230/400V-32A Container 20-32 m³ 20-32 m³ 20-32 m³ Hooklift truck Hooklift truck Collection vehicle Hooklift truck www.enviroglobal.de • [email protected] •  +49 5405 505-700 Avermann screw compactors • Can be equipped with an extra feed screw for lumber and cardboard • More than 4,000 Avermann screw compactor units are in use on the European market • Customer-specific solutions • Low operating costs • Long service life • The screw unit is adapted to material and containers from 20 to 32 m³ Avermann screw compactors compact the waste virtually soundlessly in a connected container. The screw works under high pressure and with a high capacity, and the waste is compacted to a minimal level. Used for heavier ordinary waste and cardboard. By changing the settings, it can be used in the building, furniture, and carpentry industries to compact wood. Screw compactors come equipped with solid 8 mm Naxtra steel plates in the screw unit and 3.5 mm plates in the container unit, a structure that guarantees tightness and durability for many years to come. Single model available, but with an engine capacity option of 11 and 15 kW. The compactor can be fed continuously during compacting and can be equipped with different drop solutions, such as from a tray level, a loading ramp, or through a wall. 2 Standard equipment: • Full-level indicator • Lid • RAL colour: Blue 5010/Grey 7016 Optional equipment: • Container 20-32m³ • Feed chute, reloading station, dock feeding modifications, Binlift, guide rails • Photocell start • Text message alarm connected to network that warns machine is full and advises compactor errors • Choice of RAL colour At the Salater Department of Bama Industrier ASA in Lier, Norway, the compactors run non-stop. Compactor is equipped with a special screw for wood material that is crushed prior to compaction. A banana box is crushed every 5 seconds! Stationary screw unit SSP 11 SSP 15 Product number AV19014 AV19015 Length 2085 mm 2085 mm Width 2500 mm 2500 mm Height 1310 mm 1310 mm Feed area length 1300 mm 1300 mm Feed area width 1380 mm 1380 mm Feed area height 1310 mm 1310 mm Motor capacity 11 kW 15 kW Capacity/Cycle 3.0 m³/min 3.0 m³/min Cycle time 15.7 RPM 15.7 RPM Pressing force 940 kN/94 tonnes 940 kN/94 tonnes Power supply 400V-63A 400V-63A Container 20-32 m³ 20-32 m³ Collection vehicle Hooklift truck Hooklift truck www.enviroglobal.de • [email protected] •  +49 5405 505-700 23 Avermann compactors for wet organic waste • 100 % liquid proof 1 2 • Functional design • Many customisation options • Single discharge with lift tipper/ crane truck • Customer-specific solutions • Low operating costs • Long service life The compactors are mobile and 100% liquid proof. A locking mechanism for the rear door along with a heavy rubber seal prevents liquid from seeping through. A special gasket and the press plate design prevent waste from entering the cylinder area so issues such as frost problems are avoided. Designed to cope with larger amounts of wet organic waste this machine is used by grocery stores, fruit and vegetable warehouses, meat producers, restaurants, hospitals, hotels, etc. Functional design that includes a low feed height. If desired, an ozone generator can be mounted to eliminate obnoxious odours. The compactors are also available with a cooling system. The compactors are equipped with solid 8 mm Naxtra steel plates in the press chamber and 3.5 plates in the container unit, a structure that guarantees tightness and durability for many years to come. Additional options are offered for increased versatility. Available in 3 sizes. Standard equipment: • Key for start-up • Hook in front and castors at the back • High side walls / tilted drop slot • 3-point door lock • 75% full-level indicator • Drain valve • Automatic lock • RAL colour: Blue 5010 / Grey 7016 Optional equipment: • Lockable lid • Feed chute, ramp feed modifications, Binlift , guide rails • Cooling system • Ozone generator • Text message alarm connected to network that warns machine is full and advises compactor errors The compactors are used by grocery stores with a fresh foods section, the food industry, restaurants, hotels, hospitals, etc. The solution shown here is from Ålesund Hospital in Norway with drop slot from ramp and with guide rails. Compactors for wet organic waste are available with cooling systems, lift tippers, and ozone generators. Our 10 m³ can be picked up and emptied with a lift tipper truck. This one is from Norrek Industrivarer, in Larvik, Norway. 24 10 P/E/N 16 P/E/N 20 P/E/N Product number AV19020 AV19021 AV19022 Volume 10 m³ 16 m³ 20 m³ Length 4430 mm 5310 mm 6310 mm Width 2020 mm 2500 mm 2500 mm Height 2550 mm 2550 mm 2550 mm Feed area length 1000 mm 1000 mm 1000 mm Feed area width 1450 mm 1450 mm 1450 mm Feed area height 1650 mm 1650 mm 1650 mm Net weight 4200 kg 5100 kg 5700 kg Engine capacity 5.5 kW 5.5 kW 5.5 kW Capacity/cycle 0.7 m³ 0.7 m³ 0.7 m³ Pressing force 380 kN/38 tons 380 kN/38 tons 380 kN/38 tons Power supply 230/400V-32A 230/400V-32A 230/400V-32A Collection vehicle Chainlift Hooklift truck Hooklift truck www.enviroglobal.de • [email protected] •  +49 5405 505-700 Roller compactors • Requires minimal space • Contributes to a cleaner working environment • Reduces waste costs • Very high compactness • For indoor and outdoor use • Highly effective 2 2m², and there is room for an efficient roller compactor. An ideal solution for compacting cardboard and ordinary waste when space is limited. Our roller compactors reduce the amount of waste by up to 10 times. Special reinforced containers are used. The compactors are safe to operate and have a long service life. Can be placed indoors in the waste room or outdoors below a roof. Used by apartment complexes, office buildings, hotels, hospitals, grocery stores, petrol stations, etc. We have delivered approx. 350 roller compactors in the city of Oslo alone. Model 2010 The structure with the rotating drum with spikes provide highly effective compacting, and the waste is compacted up to 10 times. Simple and safe operation. We offer 3 standard models. All models can be combined. Model 2011 is a combination where models 2001 and 2010 are placed next to each other with a shared hydraulic aggregate. A mixed double compactor that compacts waste in a standard container as well as cardboard/plastic in a plastic bag. The models are hydraulically operated and may be fed continuously during operation. The compactors can be adapted to technical systems such as chutes, conveyor belts, GSM, etc. Possibility of lift tippers for up to 360-litre containers. The front door is equipped with gas dampers. In combination with a lift tipper. Model 2001 Model 1010 is our smallest model Model 2011 Locking mechanism for container. 1010 2001 2010 2011 Product number EP20000 EP2005 EP20002 EP20004 Height 1900 mm 2250 2170 mm 2270 mm Width 890 mm 1150 1150 mm 2400 mm Depth 1480 mm 1650 1650 mm 1650 mm Weight 400 mm 750 650 kg 1300 kg Power supply 400/230 16A - 3 FAS 400/230 16A - 3 FAS 400/230 16A - 3 FAS 400/230 16A - 3 FAS Container size 600 litres 600/800 l. 600/800 l. Bag size 1000/1500 l. www.enviroglobal.de • [email protected] •  +49 5405 505-700 1000/1500 l. 25 Glass crusher • Takes up minimal space • 70-80% reduction of Volume 1 • Approx. 75 bottles per minute • Saves the environment • Reduces operating and transport expenses • Simple and functional operation 2 A glass crusher is operated electrically and effectively reduces the bottle Volume by 70 to 80%. The glass crusher beats the glass into pieces. For this reason, it is suitable for recycling. It is easy to place and only requires 0.7 m² of floor space. Usually standard 140/240-litre plastic containers are used. The drop slot is spacious, and it is simple and functional to operate. Standard components and a proven technique ensure low operating expenses. Perfect for grocery stores, hotels, industry, restaurants, etc. The drop slot is spacious, and it is simple and functional to operate. Contact us for a complementary recycling analysis! [email protected] EnviroPac is Scandinavia’s leading supplier of machinery and equipment for waste sorting. Our knowledge and experience enable us to offer our customers a unique combination of sound advice when selecting products. Project design and the right choice of machinery and equipment are crucial for an environmentally friendly, cost-effective solution to waste sorting. The glass crusher Having a glass crusher as part of a waste sorting solution makes the everyday work more cost-effective, environmentally friendly, and efficient for hotels as well as restaurants/bars, grocery stores, and several other types of industries. 26 Product number EN18011 Floor space 0.7 m² Machine width 940 mm Machine depth 680 mm Machine height 2020 mm Opening, WxH 470x400 mm Opening height 1670 mm Capacity 75 flasker pr. min Container size 140/240 liter Container weight 100 kg Volume reduction 70-80 % Voltage 230V, 16A, 1 fas Standard colour RAL 5010 www.enviroglobal.de • [email protected] •  +49 5405 505-700 Electric waste compactor Requires a minimal amount of space • For wall-mounting • Compacts ordinary waste, cardboard, plastic wrap and packaging in 400–1200 litres bins • Makes room for 2–5 times as much waste in the bin • Number of bins can be reduced by more than 50 % • Requires a minimal amount of space • Easy to operate • Can be locked when not in use • Save a considerably amount in waste collection costs 2 The waste compactor requires a minimal amount of room and is therefore just right for small waste areas in apartment buildings and hotels where space is restricted. Ideal for hotels, petrol stations, retailers and others that handle smaller amounts of cardboard, packaging and ordinary waste. The smartest solution on the market for recycling in small waste areas where space is restricted! Contact us for a recycling analysis! [email protected] Example – an office building in Bergen, Norway • Vesta and Helse Vest have installed the electric waste compactor in their shared waste area • Before, the area used to be full of bins • Now the number of bins has been reduced from 10 to 5, and space in the area has been freed up for other uses • The landlord has been able to reduce the refuse collection costs considerably The waste compactor is easy and safe to operate and is suitable for 400 – 1200 litre bins. The Waste Compactor As caretaker Asbjørn Thunes says: “Before this we used to have 10 waste bins. Now we have five of them, with a lot of capacity and room to spare as well.” Product number EN17001 Length 800 mm Width 700 mm Height 1100 mm Pressing force 1.8 tonnes maximum Vekt 65 kg www.enviroglobal.de • [email protected] •  +49 5405 505-700 27 Customised Compactor Solutions For narrow and low-clearance rooms: chute solution, lift tippers, extra large drop slot lid, specialised waste, shredding system, choice of colours, etc. 1 There is an increasing demand for economical, environmentally friendly solutions in the area of waste sorting from the private as well as the public sector. In existing building projects, consideration is not often taken to expanding waste sorting at source, nor is the waste disposal room designed for it. 2 Main office in Storebrand, Norway Storebrand’s focus is on the environment. Among other things, it has an environmental action plan with procedural guidelines for sorting waste at source and waste management. Keeping sensitive information secure is important, and in this regard a shredder has been installed on top of a Flexo compactor for cardboard and paper. The paper is collected in 240-litre containers in the office environment. The containers are transported to the waste disposal room by the cleaning personnel and are emptied into the Untha shredder by using lift tippers. Rema 1000, Norway Here a special solution has been installed with an exterior chute and an interior drop slot. Basically, the idea is to build a chute from the inside of the building and directly out into the compactor. This is a rational solution when there are multiple stories and no ramps. The chute solution reduces the workload for the employees since they can get rid of the waste fast and on the spot. A smart solution when it comes to meeting the requirements for health, environment, and safety. 28 Parts of the handled waste are often placed outdoors. For larger source sorting systems associated with our machinery, we design and deliver individualised solutions with chutes, lift tippers, extra large drop slots, specialised waste, shredding systems, low-clearance/reduced-space rooms, wall sleeves, reloading stations, choice of colours, etc. Here we present a limited selection of solutions. Please contact us if you would like further information. We find a rational, cost-effective, and environmentally friendly solution together with the customer and the cleaning personnel. Scandic Oslo Airport Hotel The hotel was completed in 2010 with a facade that is visible from all directions. The building owner as well as the architect did not want foreign elements to obstruct the building, and the Flexo Basis ordinary waste compactor was camouflaged in the same building style as the hotel. The interior of the waste room is spacious and has its own designated area for cleaning using a hose reel and a high-pressure hose. www.enviroglobal.de • [email protected] •  +49 5405 505-700 Customised Compator Solutions Gresvig ASA, main office in Askim, Norway Roller compactor In the autumn of 2010, Gresvig opted for a solution with a full alarm that automatically notifies the cleaning personnel when all compactors are full. They used to have a sorting degree of 86%. Six months after the installation of the full alarm system, the sorting degree had increased to 94% as a result of more efficient collecting. Compacts pallets, lumber, and other voluminous waste up to 80%. Transport costs are similarly reduced. Normally used together with 35 m³ containers but can also be adapted to other sizes. Several solutions are available, mobile as well as fixed mounting. Please contact us if you would like further information. 2 Several companies have adopted the same waste solution with a weight indicator and identification A sorting rate of up to 94%. Over a 6-month period, savings of 6250 €. Control panel with full alarm for stationary compactor. Candy King, main office in Moss, Norway Candy King offers the best and most eco-friendly candy. To ensure the areas food safety and the environment are important values for the company. They seek solutions for safety, production prosess, packaging and transportation costs. The waste is sorted. Outside there are several lift compactors that receive the sorted waste. The compactors have received a special coating of varnish in Candy King’s company colour. Malling & Co, Barcode Basement, in Oslo Two compactors are placed on road cells that are located below the compactor wheels. The weight cells are attached to a weight indicator that constantly registers the weight on the compactors. The lids on the compactors will never be closed and locked until the users identify themselves with an ID card. The ID card contains information about the holder, and the weight system records the waste fraction that is thrown in and how much it weighs. This solution makes it possible to throw out waste without “opening” the system with the ID card. Reports are run electronically, and the users are invoiced according to the Volume and type of trash. This is how the process works: • Cleaner transports containers to compactor • The ID card is activated to initiate the session • The lid on the machine is opened, and the lift tippers are activated for use • The waste is emptied • The ID card is activated to close the session • The compactor lid is closed automatically Control unit for weight and identification. www.enviroglobal.de • [email protected] •  +49 5405 505-700 29 Lift tippers • Customer-specific solutions 1 2 • Lifts containers from 140 to 1,100 litres • Mobile, fixed or integrated • Eliminates manual handling and reduces labour time and cost to provide hygienic, financially sound solution • Simple functional solutions Hydraulic Binlifts. Using Binlifts in the waste handling process is very efficient. Not only does it speed up the process, it also improves the safety of the personnel and reduces their workload. In some cases it is essential to comply with manual handling requirements. Binlifts can be mounted permanently on the compactor or on wheels or rails, or separately by mounting them permanently on the ground or loading dock. Electric Binlifts. We offer customer specific solutions to meet your individual needs. Our binlifts are both mechanically and hydraulically robust and can lift and empty containers from 140 to 1,100 litres. Integrated Binlifts have a lifting capacity of up to 1,000 kg. Binlifts are simple and safe to operate. Stationary compactor SP 18 with Binlift and container. This one is from the Norwegian Trade Fair in Norway. We have extensive experience with different types of Binlifts. We delivered a fully automatic solution with a hydraulic drive unit to LIDL in Sweden. The emptying cycle takes approx. 25 sec. 30 Mobile compactor with integrated Binlift. Compactors with Binlifts and a dockfeeding solution, Vassfaret Bjørnepark and The School of Environmental and Biosciences in Norway. www.enviroglobal.de • [email protected] •  +49 5405 505-700 The waste room Set aside space for the waste! With an increasing degree of recycling, we are seeing a change in waste management requirements. A large part of today’s building stock is not designed to handle sorting of waste to a very large degree. Unfortunately, we are also seeing several cases where developers and the architects reduce the recycling area and are not adequately solution-oriented in their project design when it comes to waste management. Waste management ought not be costly or time consuming, but reasonable and efficient. A waste room designed and customised according to the need for recycling, equipped with the right choice of machinery and equipment, will go a long way. We make extensive use of CAD drawings to assist in the planning of major as well as minor projects. In addition, you receive the added security of our 15 years of professional experience in recycling. 2 We see projects with good solutions for recycling where we entered the project design phase early together with the developer and the architect. The reward lies in rational, economic, environmentally-friendly operations combined with safe and secure solutions for employees in the area of health, environment, and safety. Contact us for a consultation and an assessment! During the project design phase, it is important to remember several things, including: • The types of waste that are produced • Labelling of waste type • Extra room for equipment during increased volumes • Health, environment, and safety • There are rules for refrigerating food waste • Shelves and cabinets for supplies • Reserving adequate space for simple and efficient emptying • Reserving adequate space for trailers, vehicles, forklifts, etc. • Calculation of adequate power supply for machinery, 230/400V? • Water hoses or high pressure hoses for cleaning • The flooring must be designed to withstand heavy machinery • Choose proper machinery and equipment for an optimal There are many types of waste rooms. Here the compactor for ordinary waste is placed outdoors with an adapted facade. financial and environmentally-friendly benefit This illustrates a common waste solution in an older building with a small, narrow waste room. The room does not provide adequate conditions, neither for the employee nor for the cleaning personnel. With smart solutions from us, the room still accommodates about 10 different types of waste. Roller compactor with two MGB containers for ordinary waste. Waste refrigerator for organic waste. Vertical baler for paper and cardboard. Waste solution with room for fluorescent tubes, light bulbs, batteries, small electric, plastic wrap and plastic bottles, cans and trays. New construction: Spacious waste room with direct emptying into compactor located on the outside. The compactors are used for sorting the waste. This illustration shows cardboard being emptied from a trailer and a Sesam Container with ordinary waste. www.enviroglobal.de • [email protected] •  +49 5405 505-700 31 Service 2 Satisfied customers are our ambition. We are cooperating with international service partners and provide assistance, perform installations, and handle the periodic service of systems. Partners with mobile workshops enable us to reach our customers on a short notice. In partnership with EnviroPac and Avermann, our servicepartners have installed hundreds of systems with customised machinery and equipment in connection with building stock. Our customers receive a financial and environmentally friendly benefit. Safety: Our service partners are always on duty. www.enviroglobal.de • [email protected] •  +49 5405 505-700 33 Recycling 1 2 3 4 5 6 For more than 15 years, our shareholders have developed and produced customised product solutions for recycling and compacting. We work in partnership with waste management companies worldwide. Together with the customers, we reach solutions that give results, not just for waste management, but also in other areas. A successful result requires recycling to be simple and userfocused. It has to start at each person’s workplace and cover the entire process, via the cleaning personnel and all the way to when the waste management company picks up the waste and delivers it pre-sorted to recycling at the landfill. 9 Most people are aware of the positive effects recycling has on the environment. However, not everyone is aware of the additional positive effects that it has on each individual business: Clear labelling of recycling is important Knowledge A successful result requires recycling to be simple and planned. It is important to communicate clearly with the user. We have systematised our knowledge and offer a recycling analysis. If, in addition, you have any questions about environmental certification, we provide useful tips and recommend continued progress in the process. Contact us for further information on: It has to start at each person’s workplace and cover the entire process, via the cleaning personnel and all the way to when the waste management company picks up the waste and delivers it presorted to recycling at the landfill. Paper Symbolic labels for waste types We carry labels in three different sizes. For further Colored information, see page 133. plastic wrap Wet organic waste 134 • Results in less money spent on waste management company • Results in better and safer routines • Results in better health, environment, and safety • Used for recycling to a greater degree • Results in a cleaner and more pleasant environment • Results in less refuse from waste management company • Results in less transport and lower CO² emissions ... and in most cases, the changes that were implemented by investing in machinery, equipment, and the reorganisation of the waste handling will pay for themselves within a short period of time. In other words, a considerable financial and health-related benefit is gained, in addition to the environmental accounts. 7 8 Recycling combined with compacting machinery and equipment Plastic bottles, cans and trays Glass and Paper Ordinary waste [email protected] We contribute to keeping the waste or the resources within the cycle, thereby reducing the need to continuously use new natural resources. www.enviroglobal.de • [email protected] •  +49 5405 505-700 EnviroGlobal GmbH Lengericher Landstraße 35 D-49078 Osnabrück Tel. +495405 505700 [email protected] • www.enviroglobal.de Norway: Denmark: Sweden: EnviroPac AS Kakkelovnskroken 1 N-0954 Oslo Tel. +47 400 06310 • Fax +47 22 70 00 81 www.enviropac.no EnviroPac A/S Ryttermarken 4 DK-3520 Farum Tel. +45 3252 8860 • Fax +45 3251 8860 www.enviropac.dk Jet Marketing AB Grimboåsen 5 SE-417 49 Göteborg Tel. +46 31-559980 • Fax +46 31-559981 www.jetmarketing.se Air transport systems for dry waste • Module-based with customised solutions 1 • Production capacity can increase by up to 30 % • Better and safer working environment • Reduces energy costs and 2 greenhouse gases • Reduces regular expenses The waste system is closed and is based on air transport. The system is module-based, and the solutions are adapted to individual customer needs. The air transport system is essential for manufacturing companies that need to remove dry surplus material from production. This includes printer companies, paper and furniture manufacturers, the wood industry, the packaging industry, and the automation and automotive industries. This illustration shows solutions combined with stationary compactors. By transporting surplus material such as dust, air, paper, and lumber in closed systems, a better working environment is achieved. Tests have shown that the production capacity may increase by up to 30 % in certain areas. Reduced energy costs for heating and reduced greenhouse gas emissions are achieved by exploiting surplus material for energy production. In addition, a remarkable benefit is achieved in reduced employee costs for the company. Interior system combined with a channel press 32 The systems are customised to everything from minor printing companies and furniture manufacturers to automation manufacturers and the automotive industry. www.enviroglobal.de • [email protected] •  +49 5405 505-700