Transcript
Condor XL
PARTS LIST Active Models:
56110000(LPG/48”), 56110001(Petrol/48”), 56110002(Diesel/48”), 56110003(LPG/60”), 56110004(Petrol/60”), 56110005(Diesel/60”), 56110006(LPG/62”), 56110007(Petrol/62”), 56110008(Diesel/62”), 56110009(LPG/67”), 56110010(Petrol/67”), 56110015(Diesel/67”) 56381131, 56383094 (LPG X48), 56381133 (Petrol X48), 56381134 (Diesel X48) 56381135 (LPG X60), 56381137 (Petrol X60), 56381138 (Diesel X60) 56381139, 56383095 (LPG X62), 56381140 (Petrol X62), 56381141 (Diesel X62) 56381142 (LPG X67), 56381143 (Petrol X67), 56381145 (Diesel X67)
Obsolete Models:
56111035(LPG-AXP/48”), 56111038(LPG-AXP/60”), 56111041(LPG-AXP/62”), 56111044(LPG-AXP/67”),
56111036(Petrol-AXP/48”), 56111039(Petrol-AXP/60”), 56111042(Petrol-AXP/62”), 56111045(Petrol-AXP/67”),
56111037(Diesel-AXP/48”) 56111040(Diesel-AXP/60”) 56111043(Diesel-AXP/62”) 56111046(Diesel-AXP/67”)
3/09 revised 11/12 FORM NO. 56042484
2
TABLE OF CONTENTS
09-3
Condor XL
11-6
DESCRIPTION
Page
Chassis System - 1 ......................................................................................................... 4-5 Chassis System - 2 ........................................................................................................ 6-7 Control System ............................................................................................................... 8-9 Control System - Brake & Foot Pedal Assemblies ...................................................... 10-11 Control System - Steering Assy .................................................................................. 12-13 Decal System .............................................................................................................. 14-15 Detergent Injection System ......................................................................................... 16-17 Drive Wheel System ................................................................................................... 18-19 Electrical System ........................................................................................................ 20-21 Electrical System - Control Board Assy ...................................................................... 22-23 Engine Assy GM 1.6L - IMPCO................................................................................... 24-25 Engine Assy GM 1.6L - PSI......................................................................................... 26-27 Engine Assy Diesel ..................................................................................................... 28-29 Exhaust CATCON-Muffler Assy .................................................................................. 30-31 Fuel Tank Assy - Diesel............................................................................................... 32-33 Fuel Tank Assy - LPG ................................................................................................. 34-35 Fuel Tank Assy - Petrol ............................................................................................... 36-37 Hydraulic Schematic ........................................................................................................ 38 Hydraulic System ........................................................................................................ 40-41 Hydraulic Cylinder Assemblies.................................................................................... 42-43 Hydraulic Oil Cooler-Reservoir ................................................................................... 44-45 Hydraulic Valve Block Assy ......................................................................................... 46-47 Hydraulic Motor Assemblies........................................................................................ 48-49 Hydraulic Pump Assemblies ....................................................................................... 50-51 Radiator Assy .............................................................................................................. 52-53 Rear Wheel System .................................................................................................... 54-55 Recovery System - 1................................................................................................... 56-57 Recovery System - 2................................................................................................... 58-59 Right Scrub System - 1 ............................................................................................... 60-61 Right Scrub System - 2 ............................................................................................... 62-63 Right Scrub System - 3 ............................................................................................... 64-65 Right Scrub System Hydraulics .................................................................................. 66-67 Scrub System - 1 ........................................................................................................ 68-69 Scrub System - 2 ........................................................................................................ 70-71 Scrub System - Side Skirt Assemblies ........................................................................ 72-73 Side Broom System - Dual.......................................................................................... 74-75 Side Broom Hydraulic Assy - Dual .............................................................................. 76-77 Side Broom System - Left ........................................................................................... 78-79 Side Broom Hydraulic Assy - Left ............................................................................... 80-81 Side Broom Sub Assy - Left ........................................................................................ 82-83 Side Broom Sub Assy - Right...................................................................................... 84-85 Side Broom Sub Assy - Pump..................................................................................... 86-87
FORM NO. 56042484
09-3
TABLE OF CONTENTS (cont’d)
11-6
Condor XL
3
DESCRIPTION
Page
Solution System - 1 ..................................................................................................... 88-89 Solution System - 2 ..................................................................................................... 90-91 Squeegee System....................................................................................................... 92-93 Squeegee Assy ........................................................................................................... 94-95 Squeegee Mount Assy ................................................................................................ 96-97 Vac Fan Assy .............................................................................................................. 98-99 Ladder Diagram With GM Engine ........................................................................... 100-101 Ladder Diagram With Diesel Engine ....................................................................... 102-103 Brush Selector Guide – Cylindrical (Main Scrub Deck) ................................................. 104 Brush Selector Guide – Disk (Right Scrub).................................................................... 105 Optional Kits & Accessories .................................................................................... 106-107 GM 1.6L Replacement Parts - PSI ................................................................................. 108
WHEN ORDERING PARTS *
Use the numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No.
FORM NO. 56042484
CHASSIS SYSTEM - 1
4
09-3
Condor XL
15 7 17 25
16
28
22
10
29
3 1
2
6
19
11 27
8 26
21
13
23
20
30 31 24
18
12 4
FORM NO. 56042484
14
32 5
9
09-3
CHASSIS SYSTEM - 1
12-8
Condor XL
Item
Ref. No.
Qty
Description
1 2 3 4 5
56001939 56001993 56002035 56002037 56002063
11 8 7 3 4
Wsh, Flt SAE 5/16 Scr, Pan Phil 10-24 x .50 Scr, Hex 5/16-18 x .62 Scr, Hex 5/16-18 x .88 Wsh, Flt SAE 3/8
6 7 8 9 10
56002145 56002507 56002624 56002663 56002793
2 2 1 4 4
Scr, Pan Phil 1/4-20 x .50 Scr, Pan Phil 1/4-20 x .75 Scr, Soc Shd .38 x 1.25 x 5/16-18 Scr, Hex 3/8-16 x 1.00 Scr, Pan Phil 5/16-18 x .75
11 12 13 14 15
56002826 56009242 56009267 56110416 56111654
1 3 8 1 1 1
Nut, Hex Nyl Loc-Thin 5/16-18 Wsh, Flt .406 x 1.500 x .125 Wsh, Flt .202 x .562 x .040 Chassis Weldment Hood, Front Hood Assy Propane Euro (models 56383094, 56383095)
16 17 18 19 20
56110421 56110442 56110587 56110640 56110644
1 1 2 1 1
Floor Tank, Front Cover Assembly, Rear (see Chassis System - 2) Bracket, Tank Stop Plate, Pin Support Hood Strap Weldment
21 22 23 24 25
56110724 56110726 56110734 56110900 56110909
1 1 1 1 1
Support, Propane Cover Hinge, Cover Trim-Seal Heavy Bumper Assy (see Chassis System - 2) Plate, Latch Mount
26 27 28 29 30
56111128 56111132 56111638 56413802 56109633
1 1 1 1 1
Cover Support Assy (see Chassis System - 2) Floor Plate Weldt Floor Weldt Latch, Rh Strap, Static, 6”
31 32
56002098 56009250
1 1
Wsh, Flt SAE 1/4 Scr, Hex Thd Form 1/4-20 x .62
5
FORM NO. 56042484
09-3
CHASSIS SYSTEM - 2
6
Condor XL
16
9 24
17
23
26
15
13
14
1
4
25 12 10
19
10
3 18
21
6
22
2
5
8
14
11
32 37
28
34
31 29
6 20
27
33 30
48 38
40
7
41
35 39
36
42
43
44 49
47 50 46
51 FORM NO. 56042484
45
09-3
CHASSIS SYSTEM - 2
09-8
Condor XL
Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
56110442 56462746 56001836 56001878 56001939 56002022 56002098 56002108 56002708 56002788 56002929 56009099 56009122 56009153 56110357 56110363 56110435 56110443 56110495 56110764 56110765 56110766 56110968 56110979 56110980 56110987 56110988
1 2 2 4 4 4 17 5 11 2 11 4 7 8 2 1 1 1 1 1 1 2 1 1 2 1 2
Cover Assembly, Rear (items 1-26) Latch Scr, Hex 1/4-20 X .62 Scr, Hex 1/4-20 X 1.25 Wsh, Flt SAE 5/16 Wsh, Flt SAE 5/8 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X 2.00 Nut, Hex Nyl Loc 1/4-20 Scr, Pan Phil 1/4-20 X 2.25 Scr, Hex Hd Loc 5/16-18x.62 Nut, Hex Jam 5/8-18 Wsh, Flt .344 X .938 X .125 Scr, Pan Phil Loc 10-24 X .50 Hinge Weldment Hinge Weldt.-Rt Cover, Rear Grille, Rear Hinge Weldt-Lt Support, Rear Cover, Right Support, Rear Cover, Left Pin, Tapered Bracket Plate, Seal Mounting, Center Plate, Seal Mount, Side Gasket, Cover, Center Gasket, Cover, Side
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
56111128 56001939 56001993 56002063 56002098 56002663 56002701 56002708 56002786 56002794 56002825 56002832 56110065 56110631 56110638 56304827 56321532 56413723
1 2 1 6 3 6 2 3 2 2 1 1 1 1 1 1 1 1
Cover Support Assembly (items 27-43) Wsh, Flt Sae 5/16 Scr, Pan Phil 10-24 X .50 Wsh, Flt Sae 3/8 Wsh, Flt Sae 1/4 Scr, Hex 3/8-16 X 1.00 Nut, Hex Nyl Loc 5/16-18 Nut, Hex Nyl Loc 1/4-20 Scr, Pan Phil 1/4-20 X 1.50 Scr, Pan Phil 5/16-18 X 1.00 Scr, Pan Phil 1/4-20 X 1.25 Nut, Hex Nyl Loc-Thin 10-24 Cover Support Weldt Plate, Latch Mount Handle, Latch Latch, Rh Bushing .25 x .37 x .40 Cable Assembly
7 Item
Ref. No.
Qty
44 45 46 47 48 49 50 51
56110900 56001858 56001920 56002116 56002770 56003032 56009195 56009216 56110485
1 4 1 2 3 3 4 3 1
Description Heavy Bumper Assembly (items 44-51) Scr, Hex 3/8-16 X 1.25 Scr, Hex 1/2-13 X 2.25 Scr, Hex 1/2-13 X 3.25 Nut, Hex Nyl Loc 1/2-13 Scr, Hex Hd Loc 1/2-13x.75 Wsh, Flt .406 X 1.25 X .164 Wsh, Flt .531x1.5x.075 Heavy Bumper Weldment
FORM NO. 56042484
8
CONTROL SYSTEM
09-3
Condor XL
10-9
47
23 45 46
48
17
42
50
39 31
43
49
44
16 35
52
6 51
24
40
30
3
53 5
21 13
29
13
15
1
STAR WASHER SUPPLIED WITH HYDRO BACK MUST BE PLACED BETWEEN HYDROBACK AND BRACKET
41 36 27
34
38 37
32
33
8 12
20
9
19
11
2
25 4 2 10 14
FORM NO. 56042484
18
7
22 28
26
8
09-3
CONTROL SYSTEM
09-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
56001878 56001884 56001939 56001993 56002187 56002667 56002832 56002840 56002859 56002866 56009062 56009087 56009142 56110080 56110146 56110152 56110273 56110381 56110384 56110446 NA 56110709 56110990 56111347 56305053 56416089 56448112 56477756
2 2 2 1 1 2 1 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scr, Hex 1/4-20 X 1.25 Nut, Hex Jam 5/16-24 Wsh, Flt SAE 5/16 Scr, Pan Phil 10-24 X .50 Scr, Hex Thd To Hd 5/16-18 X 1.25 Scr, Hex 5/16-18 X .75 Nut, Hex Nyl Loc-Thin 10-24 Nut, Hex Nyl Loc-Thin 1/4-20 Wsh, Flt SAE SS 1/4 Nut, Hex Nyl Loc-Thin 5/16-24 Scr, Pan Phil Thd Form 1/4-20 X .50 Nut, Hex Jam 1/4-20 Nut, Hex Machine 1/4-28 Brake Pedal Assy (see Control System - Brake & Foot Pedal Assemblies) Cable, Push/Pull Control Pintle Assembly (items 29-41) Seat Assembly (items 47-52) Brake Bar Weldment Cable Assy Foot Pedal Assy (see Control System - Brake & Foot Pedal Assemblies) Steering Assy (see Control System - Steering Assy) Bracket, Switch Tow Lever Assy (items 42-46) Plate, Adjuster Sensor, Proximity Clevis Assy Spring Ext Rod End
29 30 31 32 33 34 35 36 37 38 39 40 41
56455799 56002015 56003118 56002053 56002996 56003626 56111896 56304355 56305129 56305184 56305186 56111895 56463720
1 1 1 2 3 1 1 1 1 1 1 1 1
Pintle Assy Hydroback Scr, Soc Set Loc 10-24 X .25 Scr, Soc Hd 5/16-18 X 0.62 Wsh, Flt Std #10 Scr, Pan Phil 10-32 X .88 Nut, Hex Nyl Loc-Thin 1/4-28 Plate-Sensor NOTE 1 Lever Weldment Rotary Sensor Adapter, Shaft Bracket Guide-Encoder NOTE 1 Rod End
42 43 44 45 46
56002930 56009132 56110989 56110992 56157376
2 1 1 1 1
Tow Lever Assy Scr, Soc Set Loc 1/4-20 X .38 Nut, Push Cap 1/4 Rod, Tow Lever Collar Weldt Grommet
47 48 49 50 51 52
7-69-00008 7-72-05005 56009122 56002037 56002701 56111536
1 1 4 4 4 1
Seat Assy Seat Slide, Seat Wsh, Flt .344 x .938 x .125 Scr, Hex 5/16-18 X .88 Nut, Hex Nyl Loc 5/16-18 Plate, Seat Mount
53
56009086
1
Nut, Hex Jam 5/16-18
9
Description
NOTE 1: Used on machines built after serial number 1000022553, for replacement on earlier machines order Encoder Guide Kit 56111897.
FORM NO. 56042484
CONTROL SYSTEM - BRAKE & FOOT PEDAL ASSEMBLIES
10
09-3
Condor XL
32 28 24 24 25
29
30
30
34
18
25 33
23
27
31
23 34 4
16 11
6 4
26
12 21
14 13 9
10
15
9 13
19
22 4
2
1
8 20 20
FORM NO. 56042484
5
17
3
7
09-3
CONTROL SYSTEM - BRAKE & FOOT PEDAL ASSEMBLIES
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
56110080 56001834 56001878 56001879 56001939 56002093 56002221 56002680 56002770 56002826 56002840 56003138 56009033 56009087 56110432 56110641 56111097 56111100 56111537 56245008 56303024 56304543 56320595
1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 2 1 1
Brake Pedal Assy (items 1-22) Scr, Hex 5/16-18 X 1.25 Scr, Hex 1/4-20 X 1.25 Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Scr, Hex 1/4-20 X 1.00 Scr, Hex 5/16-18 X 1.00 Scr, Hex 1/2-13 X 2.75 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc-Thin 1/4-20 Pin, Spr .25 X .75 Scr, Hex Thd Form 1/4-20 X .50 Nut, Hex Jam 1/4-20 Bushing .323 X .500 X .180 Linkage, Brake Brake Pedal Weldt Bushing, .520 X .750 X 1.470 Pedal, Parking Brake Spring, Extension Bearing, Fl 1.000x.750x.500 Catch, Brake Lock Bushing .32x.50x.28
23 24 25 26 27 28 29 30 31 32 33 34
56110446 56001939 56002098 56002747 56002840 56002929 56002986 56003626 56009085 56110904 56110905 56463720 56756318
1 3 2 2 1 3 1 1 2 1 1 1 2
Foot Pedal Assy (items 23-34) Wsh, Flt SAE 5/16 Wsh, Flt SAE 1/4 Scr, Hex Thd To Hd 3/8-16 X 1.50 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex Hd Loc 5/16-18x.62 Scr, Hex 1/4-20 X 3.75 Nut, Hex Nyl Loc-Thin 1/4-28 Nut, Hex Jam 3/8-16 Pivot Weldt Pedal Weldt Rod End Bearing, Flange
11
Description
FORM NO. 56042484
CONTROL SYSTEM - STEERING ASSY
12
09-3
Condor XL
21 4 5
7
24 13
1
23
14
29
4
19
22 26
2
25
9
3
20
14 12
30
13
15
11
17 27 28
10
6 16 18
FORM NO. 56042484
09-3
CONTROL SYSTEM - STEERING ASSY
Condor XL Item
Ref. No.
Qty
1 2 3 4 5
7-16-07428 56368997 56001939 56002098 56002187
1 1 2 9 1
Cover, Steering Wheel Bushing Wsh, Flt SAE 5/16 Wsh, Flt SAE 1/4 Scr, Hex Thd To Hd 5/16-18 x 1.25
6 7 9 10
56002663 56002922 56003389 56003436
3 2 2 2
Scr, Hex 3/8-16 x 1.00 Scr, Hex Hd Loc 1/4-20 x .62 Nut, Hex Nyl Loc M8-1.25 Scr, Hex SS M8-1.25 x 25mm
11 12 13 14 15
56003440 56003441 56009052 56009062 56009086
1 4 2 8 1
Nut, Hex M16-1.5 Scr, Hex Loc M6-1 x 16mm Wsh, Int Shprf 5/16 Scr, Pan Phil Thd Form 1/4-20 x .50 Nut, Hex Jam 5/16-18
16 17 18 19 20
56009107 56009218 56110456 56111354 56111520
3 1 1 1 1
Wsh, Flt SS .378 x 1.000 x .120 Wsh, Flt .688 x 1.250 x .125 Lower Column Weldment Gas Spring, Locking Upper Column Weldt
21 22 23 24 25
56111524 56111597 56111762 56111763 56304518
1 1 1 1 1
Shroud, Upper Column Lever Lever Rod End Weldment Bearing, Fl .500 x .375 x .188
26 27 28 29 30
56314295 56320595 56413211 56413888 56418460
1 2 2 1 1
Shroud, Lower Column Bushing .32 x .50 x .28 Bearing, Flange .625 x .500 x .250 Bushing .265 x .375 x .180 Steering Wheel
13
Description
FORM NO. 56042484
DECAL SYSTEM
14
09-3
Condor XL
7
17
2 8
15
17
5 23 5 3
13 6 16
1
21
22
19
FORM NO. 56042484
18
20 12
11
14
21
4
09-3
DECAL SYSTEM
09-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56016259 56016364 56015276 56015424 56015425
1 1 1 1 2
Decal, Oil Fill Decal, Warning Fan Decal, Logo Warning, Hydraulic Decal, Warning Broom
6 7 8 11 12
56015427 56016163 56016730 56111251 56111252
1 1 1 1 1
Decal, Warning Tip Over Decal, No Step Decal, Advance Mat, Step Mat, Floor
13 14 15 16 17
56111807 56111392 56111393 56111394 56111434 56381119
1 2 1 1 2 2
Decal, Circuit Breaker Decal, Tie Down Decal, Tank Fluid Decal, Exhaust Decal, Condor XL Decal Condor XL EcoFlex (EcoFlex models only)
18 19 20 21 22
56111460 56111482 56305606 56016363 56111785
1 1 1 2 1
Decal, Hyd. Valve Mat, Step Mat, Pedal Decal, Warning Hot Mat, Pedal
23
56015413
1
Decal, LPG (LPG models only)
15
Description
FORM NO. 56042484
16
DETERGENT INJECTION SYSTEM
09-3
Condor XL
10-9
26 28
25
11 24 27
18
17
17 21
19
8 9 16 1
13 23
3
6
15
2 4 12 20 FORM NO. 56042484
14 22
7
09-3
DETERGENT INJECTION SYSTEM
12-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23
56001993 56002836 56002835 56009033 56110742 56110775 56111504 56111511 56111855 56111866 56111867 56111868 56111870 56172017 2-95-04388 56314983 56315523 56316211 56392347 56413691 56478246
1 2 2 2 2 1 1 1 2 1 1 1 1 1 2 1 1 4 1 2 2
Scr, Pan Phil 10-24 X .50 Nut, Hex Nyl Loc SS 10-24 Scr, Hex Ss 10-24 X .75 Scr, Hex Thd Form 1/4-20 X .50 Pump, Detergent, 12V Box Weldment, Chemical Bottle Conduit Hose Jacket Hose- 1/8 ID X 32 Lg Chem Bottle Assy (items 24-28) Pump Bracket Weldt Plate Pump Cover Plate Deflector Hose- 27.00 In. Chem. Resistant Clamp, P Clamp-Hose-Feedwater Ideal6203 Tee Assembly Cap, Dry Break, 1/8 Barb, 90° Hose, Chem Resistant, 2.00 Hose, PVC Clear 2.5 Inch Fitting, Y, Barb, .125 Tie, Cable
24 25 26 27 28
56315513 56315517 56315690 56413092 56413784
1 1 1 1 1
Decal, Blank Cap, Raw Cap, 38mm Buttress Chemical Tank Insert, Dry Break
17
Description
NOTE: AXP models are no longer in production and have been replaced by EcoFlex models.
FORM NO. 56042484
DRIVE WHEEL SYSTEM
18
09-3
Condor XL
1 2 8
21 4
12
5
14
6
20
6 10
11 13
5 9
4
22
15 16 3
3
18
19
9 24
17 7 23
FORM NO. 56042484
09-3
DRIVE WHEEL SYSTEM
09-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56110817 56418477 56418575 56477783 56744471
1 1 2 2 2
Nut, Castle 7/8-14 Gear, Spur Plate, Wear Seal, Shaft Bearing, Cone
6 7 8 9 10
56744474 56002116 56002186 56002574 56002770
2 4 2 2 4
Bearing, Cup Scr, Hex 1/2-13 x 3.25 Scr, Soc Set Loc 5/16-18 x .62 Pin, Cotter 5/32 x 3.00 Nut, Hex Nyl Loc 1/2-13
11 12 13 14 15
56003222 56003248 56003785 56009083 56009115
1 1 2 1 2
Pin, Cotter Hair Key, Sq .25 x 2.31 Scr, Hex 1/2-20 x 1.25 Nut, Hex Jam 3/4-16 Wsh, Flt Harden .594 x 1.375 x .134
16 17 18 19 * 20
56009139 56110153 56111386 56111514 56111811 56305041
6 1 1 1 1 1
Scr, Pan Phil Loc 10-24 x .38 Drive Wheel Weldt Plate, Adjuster Wheel, P7 Mold-On 18 x 6 Wheel Urethane 18 x 6 Rack
21 22 23 24
56419189 56486733 56507462 8-80-05035
1 1 1 5
Spacer, Gear Pin Hub, Drive Wheel Stud – Wheel
19
Description
* = Optional, Not Included
FORM NO. 56042484
20
ELECTRICAL SYSTEM
09-3
Condor XL
10-9
29 SEE RECOVERY SYSTEM - 2 FOR LOCATION
9
13
SEE ENGINE SYSTEM FOR LOCATION
SEE HYDRAULIC RESERVOIR FOR LOCATION
6
20
26 28
23 7 24
21
22
3
19 27 30
1
SEE SOLUTION SYSTEM - 2 FOR LOCATION
12 5 2
1
10 4
11 8
FORM NO. 56042484
25
09-3
ELECTRICAL SYSTEM
11-6
Condor XL
Item 1 2 3 4 5 6 7 8 9 10 * 11 * 12
Ref. No. Qty 56409463 2 56001939 2 56002005 2 56002098 1 56002221 1 56002826 1 56002830 2 56009033 1 56009206 4 56110436 1 56507224 A/R 56110437 1 56507224 A/R 56110524 1 56381122 1 56111163 1 56381109 1 56110539 1 56381129 1
Description Clamp, 1.25 Hose Support Wsh, Flt SAE 5/16 Scr, Pan Phil 6-32 x .62 Wsh, Flt SAE 1/4 Scr, Hex 5/16-18 x 1.00 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc 6-32 Scr, Hex Thd Form 1/4-20 x .50 Scr, Truss Phil-Blk 10-24 x .50 Head Light Assy, LH Bulb, Headlight Replacement Head Light Assy, RH Bulb, Headlight Replacement Control Board Box Assy NOTE 1 Control Board Box Assy NOTE 2 Diesel Control Board Box Assy (Diesel only) NOTE 1 Diesel Control Board Box Assy (Diesel only) NOTE 2 Dashboard Panel Assy TSBUS2009-1050, TSBUS2009-1051, NOTE 1 Dashboard Panel Assy NOTE 2
[] [] [] [] []
56111806 56110544 56110551 56110552 56110553
1 1 1 1 1
Harness, Main Harness, Battery Cable Cable Asm, Blk 6-2 Cable Asm, Red 6-2 Cable Asm, Red 6-3
[] 19 20 * 21 22 23 24 25 26 27 28 29 30
56110549 56110561 56111109 56303526 56111114 56111123 56305873 56413669 56442054 56491902 56493357 2-00-04345 56462361 7-82-00050
1 1 1 1 1 1 1 1 1 1 1 30 1 1
Harness, Glow Plug (Diesel only) Switch, Liquid Level Key Switch Assembly Key, Replacement Set (for 56111109) Fuseholder, Midi Fuse, 100A Sender, Temperature Switch, Liquid Level Horn, 12V Battery 12V Insulator, Terminal Ty-Rap (Thomas & Betts Ty-28M) (Qty of 33 on Diesel models only) Conn, 2 Way Female Switch-Seat NOTE 2
13
21
[ ] = Not Shown * = Optional, Not Included NOTE 1: AXP Models. Used on machines built before SN1000042751. NOTE 2: EcoFlex Models. Used on machines built after SN1000042750.
FORM NO. 56042484
ELECTRICAL SYSTEM - CONTROL BOARD ASSY
22
09-3
Condor XL
4
2
1
17 16
15
17
19
16 5
10
3
7
9 8 12 18 13 6
14
11 13
FORM NO. 56042484
2
09-3
ELECTRICAL SYSTEM - CONTROL BOARD ASSY
11-11
Condor XL
Item
Ref. No. Qty
Description
56110524 56381122 56111163 56381109
1 1 1 1
Control Board Box Assy (Gasoline/LPG only) (items 1-5) / NOTE 1 Control Board Box Assy (Gasoline/LPG only) (items 1-5) NOTE 2 Diesel Control Board Box Assy (Diesel only) (items 1-5) NOTE 1 Diesel Control Board Box Assy (Diesel only) (items 1-5) NOTE 2
5
56002098 56002507 56110517 56111162 56111780 56381126 56110523
2 8 1 1 1 1 1
Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x .75 Control Board Relay Assy (Gasoline/LPG only) (items 6-19) Diesel Control Board Relay Assy (Diesel only) (items 6-19) Control Assembly-Main NOTE 1 Control Assembly-Main NOTE 2 Gasket, Control Box
6 7 8 9 10 11 12 13 14 15 16 17 18 19
56001954 56002066 56002098 56002124 56002811 56002832 56002840 56110423 56110518 56110530 56413407 56413822 56419120 56507644
2 3 3 2 3 2 3 1 1 1 2 3 3 1
Wsh, Flt SAE #10 (qty of 4 on Diesel models) Scr, Pan Phil 1/4-20 x .62 Wsh, Flt SAE 1/4 Scr, Pan Phil 10-24 x .62 (qty of 4 on Diesel models) Scr, Pan Phil 6-32 x .25 Nut, Hex Nyl Loc-Thin 10-24 (qty of 4 on Diesel models) Nut, Hex Nyl Loc-Thin 1/4-20 Relay, SPST 12V 75A (qty of 2 on Diesel models) Control Board Weldt Board, Relay Circuit Breaker, 15 Amp Circuit Breaker, 20 Amp Clamp, Hose Support Circuit Breaker, 10 Amp
1 2 3 4
23
NOTE 1: Used on machines built before SN1000042751. NOTE 2: Used on machines built after SN1000042750.
FORM NO. 56042484
ENGINE ASSY GM 1.6L - IMPCO
24
09-3
Condor XL
27
26
25
20
25
21
29
22
29
30
28
14
32
18
35
Petrol only
29
LPG only
29 37
33
29
23 7 11
SHIPPED WITH ENGINE
8
2
3
19
27
12 17
1
36
13 31
34
PUMP ASSEMBLIES SEE HYDRAULIC SYSTEM
12 17 16
31
15 34
FORM NO. 56042484
9
4
34 10
24 5
6
15
16
3
Item
09-3
ENGINE ASSY GM 1.6L - IMPCO
12-8
Condor XL
Ref. No.
Qty
56110260 56110500
1 1
Propane Engine Assy GM 1.6L Petrol Engine Assy
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
56482333 56001834 56001939 56001954 56002063 56002127 56002155 56002701 56002829 56002832 56002840 56002983 56003210 56003178 56009025 56009033 56009115 56110226 NA
1 2 3 2 2 2 2 2 1 1 2 4 1 2 4 4 4 1 1
20 21 22 23
56110605 56110609 56110915 56110920 56110360 56111472 56131601 56305241 56329145 56419570 56440213 56478461 56478685 56482478 56482028 56482029 56482621 56496276 56110768 56507111 56003284
1 1 1 1 1 1 2 1 3 1 5 1 4 1 A/R A/R 1 6 1 1 4
Hose, Coolant Scr, Hex 5/16-18 X 1.25 Wsh, Flt SAE 5/16 Wsh, Flt SAE #10 NOTE 1 Wsh, Flt SAE 3/8 NOTE 1 Scr, Hex 3/8-16 X .75 NOTE 1 Scr, Hex 1/4-20 X .75 Nut, Hex Nyl Loc 5/16-18 Scr, Hex 10-24 X .62 NOTE 1 Nut, Hex Nyl Loc-Thin 10-24 NOTE 1 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex 1/2-13 X 2.00 Scr, Hex M8-1.25 x 50mm Scr, Hex M8-1.25 X 16mm Wsh, Flt .266 X .750 X .036 (Qty 5 on LPG) Scr, Hex Thd Form 1/4-20 X .50 (Qty 5 on LPG) Wsh, Flt Harden .594 x 1.375 x .134 Shield Catcon Assembly (see Exhaust Catcon - Muffler Assy) Tube Weldt Hose, Breather Hose, Air Cleaner Engine, GM 1.6L Petrol NOTE 1 Engine, GM 1.6L LP Assembly NOTE 2 Plate, Fuse Mount NOTE 1 Clamp, Hose SAE #16 Formed Hose NOTE 1 Clamp, Hose SAE #24 Radiator Hose Clamp, Hose SAE #32 Indicator, Service Mount, Rubber Cleaner, Air Air Filter Cartridge Safety Air Filter Cartridge Primary Band Assy Clamp, Hose Support Hose, Air Cleaner NOTE 2 Bushing, 0.5 Dia x 1.12 Nut, Hex Nyl Loc 1/4-28
24 25 26 27 28 29 30 31 32 * * 33 34 35 36 37
Description
* = Optional, Not Included [ ] = Not Shown
25 ENGINE REPLACEMENT PARTS [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] []
56305411 56109005 7-11-04081 56109033 56109034 56305405 56305596 56305979 56304794 56110743 56305275 56305404 56305403 56305986 56305272 56110827 56305271 56305988 56305098 56305987 56482333 56418227 56110454 56110252 56110399 56305549 56305401 56418718 56504506 56305274 56305062 56306100 56305412 56419307 56508398 56508845 56507951 56306101 56109043 56109044 56109046 56507815 56508955 56305410 56508939 56508844
1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ENGINE 1.6L GM Thermostat Kit O2 Sensor (Pre-Catcon) O2 Sensor (Post-Catcon) Throttle Body, Bosch 40mm Gasket, Throttle Body Map Sensor Plug Wire Kit Spark Plug Ignition Coil Alternator 95A Starter Motor Crank Pos Sensor Coolant Sensor Water Pump Oil Filter Cartridge Oil Drain Assy (Remote) Exh Gasket Donut Timing Belt (Cam) Oil Pressure Switch PCV Valve Lower Radiator Hose, Straight Lower Radiator Hose, Elbow Cat Con Head Pipe Tail Pipe Exhaust Gasket Flange Drive Plate Engine Fan Engine-Block Long Petrol Injector NOTE 1 Petrol Fuel Pump NOTE 1 Fuel Rail NOTE 1 Petrol Fuel Filter NOTE 1 Strainer, Fuel NOTE 1 ECU Petrol NOTE 1 Wire Harness NOTE 1 Fuel Manifold NOTE 1 Mixer NOTE 2 EPR NOTE 2 Temp. Sender, EPR NOTE 2 EPR Isolator NOTE 2 ECU LP NOTE 2 Kit-Valve-Fuel Lockoff NOTE 2, NOTE 3 LP Filter Cartridge NOTE 2, NOTE 3 Cartridge-LPG Filter NOTE 2, NOTE 4 Wire Harness NOTE 2
NOTE 1: Gasoline / Petrol models only NOTE 2: LPG models only NOTE 3: Used on machines up to Serial No. 100036997. NOTE 4: Used on machines Serial No. 100036997 and above.
FORM NO. 56042484
ENGINE ASSY GM 1.6L - PSI
26
09-3
Condor XL
10-9
27
26
25
20
25
21
29
22
29
30
28
14
32
18
29 7
29 35 23
11
33
SHIPPED WITH ENGINE
8
2
3
19
27
12 17
1
36
13 31
34
PUMP ASSEMBLIES SEE HYDRAULIC SYSTEM
12 17 16
31
15 34
9
4
34 10
24 5 37 LPG Engine
FORM NO. 56042484
6
15
16
3
09-3
ENGINE ASSY GM 1.6L - PSI
12-8
Condor XL
Item
Ref. No. Qty
Description
56110260 56110500
1 1
Propane Engine Assy GM 1.6L Petrol Engine Assy
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
56482333 56001834 56001939 56001954 56002063 56002127 56002155 56002701 56002829 56002832 56002840 56002983 56003210 56003178 56009025 56009033 56009115 56110226 NA
1 2 3 2 2 2 2 2 1 1 2 4 1 2 4 4 4 1 1
20
56110605 56111882 56110609 56111891 56110915 56110768 56111874 56111875 56111472 56131601 56305241 56111892 56329145 56419570 56440213 56478461 56478685 56482478 56482028 56482029 56482621 56496276 56003284 56507111 56456598
1 1 1 1 1 1 1 1 1 2 1 1 3 1 5 1 4 1 A/R A/R 1 6 4 1 1
Hose, Coolant Scr, Hex 5/16-18 X 1.25 Wsh, Flt SAE 5/16 Wsh, Flt SAE #10 NOTE 1 Wsh, Flt SAE 3/8 NOTE 1 Scr, Hex 3/8-16 X .75 NOTE 1 Scr, Hex 1/4-20 X .75 Nut, Hex Nyl Loc 5/16-18 Scr, Hex 10-24 X .62 NOTE 1 Nut, Hex Nyl Loc-Thin 10-24 NOTE 1 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex 1/2-13 X 2.00 Scr, Hex M8-1.25 x 50mm Scr, Hex M8-1.25 X 16mm Wsh, Flt .266 X .750 X .036 (Qty 5 on LPG) Scr, Hex Thd Form 1/4-20 X .50 (Qty 5 on LPG) Wsh, Flt Harden .594 x 1.375 x .134 Shield Catcon Assembly (see Exhaust Catcon - Muffler Assy) Tube Weldt NOTE 1 Tube Weldt NOTE 2 Hose, Breather NOTE 1 Hose- Breather NOTE 2 Hose, Air Cleaner NOTE 1 Hose, Air Cleaner NOTE 2 Engine, GM 1.6L Petrol NOTE 1 (PSI) Engine, GM 1.6L LP Assembly NOTE 2 (PSI) Plate, Fuse Mount NOTE 1 Clamp, Hose SAE #16 Formed Hose NOTE 1 Elbow-90 Deg Reducer NOTE 2 Clamp, Hose SAE #24 Radiator Hose Clamp, Hose SAE #32 Indicator, Service Mount, Rubber Cleaner, Air Air Filter Cartridge Safety Air Filter Cartridge Primary Band Assy Clamp, Hose Support Nut, Hex Nyl Loc 1/4-28 Bushing, 0.5 Dia x 1.12 Elbow, 45 Male 45 Flared
21 22 23 24 25 26 27 28 29 30 31 32 * * 33 34 35 36 37
* = Optional, Not Included [ ] = Not Shown NOTE 1: Gasoline / Petrol models only NOTE 2: LPG models only NOTE 3: See page 108 for additional engine replacement parts.
27 ENGINE REPLACEMENT PARTS [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] []
56305411 7-11-04081 7-11-04081 56109033 56109034 56305405 56305596 56305979 56304794 56110743 56419615 56305275 56305404 56305403 56305986 56305272 56110827 56305271 56305988 56305098 56305987 56460213 56418227 56110628 56111876 56110252 56305549 56305401 56418718 56110736 56504506 56109495 56504543 56111680 56380237 56305274 56305062 56306100 56305412 56111880 56111881 56507951 56111879 56109043 56109044 56109045 56109046 56111883 56508955 56508939 56111884 56111892 56111894
1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ENGINE 1.6L GM Thermostat Kit O2 Sensor (Pre Catcon) O2 Sensor (Post-Catcon) Throttle Body, Bosch 40mm Gasket, Throttle Body Map Sensor Plug Wire Kit Spark Plug Ignition Coil Alternator 95A Alternator Fan Belt Starter Motor Crank Pos Sensor Coolant Sensor Water Pump Oil Filter Cartridge Oil Drain Assy (Remote) Exh Gasket Donut Timing Belt (Cam) Oil Pressure Switch PCV Valve Lower Radiator Tube Lower Radiator Hose, Elbow Brass Elbow (Radiator Tube) Cat Con Head Pipe Exhaust Gasket Flange Drive Plate Engine Fan Fan Pulley Engine-Block Long Seal-Crankshaft Bracket-Crank-Sensor Oil Dipstick Assembly Sender-1.6L Oil Pressure Petrol Injector NOTE 1 Petrol Fuel Pump NOTE 1 Fuel Rail NOTE 1 Petrol Fuel Filter NOTE 1 ECU Petrol NOTE 1 Wire Harness NOTE 1 Fuel Manifold NOTE 1 Mixer PSI model 100 NOTE 2 EPR NOTE 2 Temp. Sender, EPR NOTE 2 EPR Fitting Kit NOTE 2 EPR Isolator NOTE 2 ECU LP NOTE 2 Kit-Valve-Fuel Lockoff NOTE 2 Cartridge-LPG Filter NOTE 2 Wire Harness, Engine NOTE 2 Elbow – 90 Deg. Reducing NOTE 2 Adapter – 1.6L Mixer NOTE 2
FORM NO. 56042484
28
ENGINE ASSY DIESEL
09-3
Condor XL
09-8
10
11
12
5
26 25
6
15
26
28
13 2
27
9 7
19
22 3 4 8
26
3
16 SEE HYDRAULIC SYSTEM
24
1
7 4
18
8
14
21
FORM NO. 56042484
1
23
18
20
09-3
ENGINE ASSY DIESEL
12-5
Condor XL
Item
Ref. No.
Qty
Description
1 2 3 4 5
56001939 56002221 56002701 56002983 56003416
2 2 3 4 4
Wsh, Flt SAE 5/16 Scr, Hex 5/16-18 X 1.00 Nut, Hex Nyl Loc 5/16-18 Scr, Hex 1/2-13 X 2.00 Scr, Hex M8-1.25 X 30mm
6 7 8 9
56003685 56009019 56009115 56110798
4 6 4 1
10
56111221
1
Wsh, Nord-Lock M8 Scr, Hex Thd Form 1/4-20 X .38 Wsh, Flt Harden .594 x 1.375 x .134 Muffler Assy-Diesel (see Exhaust Catcon - Muffler Assy) Radiator Assembly (see Radiator Assy)
11 12 13 14 15
56111255 56111314 56111335 56111476 56111505
1 1 1 1 1
Diesel Engine Assy Heat Shield Hose, Fuel Plate, Guard Conduit, Hose .50
16 17 18 19 * *
56111507
1
56478685 56482478 56482028 56482029
4 1 A/R A/R
Hose, Fuel Intentionally Omitted Mount, Rubber Cleaner, Air Air Filter Cartridge Safety Air Filter Cartridge Primary
20 21 22 23 24
56482621 56508333 56756364 2-00-05253 56002037
1 1 4 1 1
Band Assy Tank, Diesel Assy (see Fuel Tank Assy - Diesel) Clamp, Hose SAE #4 Clamp, 3/4” Wire, Double Scr, Hex 5/16-18 x .88
25 26 27 28
56329145 56413839 56440213 56478461
1 4 1 1
Clamp, Hose SAE #24 Clamp, Hose SAE #20 Clamp, Hose SAE #32 Indicator, Service
29 ENGINE REPLACEMENT PARTS [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] []
56111255 56110738 56419086 56482659 56508393 56418718 56419087 56419088 56508489 56419089 56508444 56419091 56508490 56508400 56111319 56111301 56111312 56508355 56419307 56111320 56111622 56111623 56419107 56501005 56501068 56380140 56380142 56111320 56380146
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ENGINE DIESEL Engine, Diesel (Ref) Alternator 105A Fuel Filter Cartridge Oil Filter Cartridge Alternator Belt Fan Fan Belt Thermostat Thermostat Gasket Starter Motor Oil Pressure Switch Temp Switch Throttle/Shut Down Assembly Governor Controller Speed Sensor Upper Radiator Hose Drain Hose Assy Fuel Pump, Electronic Strainer, Fuel Drive Plate Air Intake Hose Lower Radiator Hose Exhaust Gasket Anti-Freeze, 50/50 (2.0 Gal) Oil, 10W30 CF (5.5 Qt.) Hub Engine Pump Housing Assy Drive Plate Kit Hardware Engine Hub
[ ] = Not Shown
* = Optional, Not Included
FORM NO. 56042484
EXHAUST CATCON - MUFFLER ASSY
30
09-3
Condor XL
Diesel
Petrol & LPG 17
20
11 19
4
5 18
5 11
11
5
9 11
13
7
8
2
13
3
14 15
1
FORM NO. 56042484
12
16 10
6
Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
09-3
EXHAUST CATCON - MUFFLER ASSY
10-9
Condor XL
Ref. No.
56001827 56001939 56002667 56003694 56003787 56049999 56110399 56110459 56110797 56110868 56111634 56305216 56305549 2-00-03778 56110454 56111876 56110624 7-11-04081 7-11-04081 56305271 56110252 56110314 56419107
Qty
31
Description
1 1 1
Catcon Assembly (Petrol & LPG models only-IMPCO engines only) (items 1-12, 14) Catcon Assembly (Petrol & LPG models only-PSI engines only) (items 1-12, 14) Muffler Assembly-Diesel (Diesel models only) (items 1-3, 5-15, 19)
8 4 4 2 4 1 1 1 1 1 3 4 2 1 1 1 1 1 1 1 1 1 1
Nut, Hex Flange Loc 1/4-20 Wsh, Flt SAE 5/16 Scr, Hex 5/16-18 x .75 Scr, Hex M10-1.5 x 35mm Class10.9 (Petrol & LPG only) Scr, Hex 3/8-24 x 1.50 Clamp, Hose SAE #28 LP/Petrol Tailpipe Weldt Bracket, Muffler Bracket, Muffler Sleeve, Insulation Lock, Screw (qty of 2 on Diesel models) Stud Mount, Silicone Gasket, Exhaust NOTE 1 Plug, 1/8 NPT Catalytic Converter (Petrol & LPG) (IMPCO engines only) NOTE 1 Catalytic Converter (Petrol & LPG) (PSI engines only) NOTE 1 Muffler (Diesel only) O2 Sensor (Post-Catcon) (IMPCO engines only) NOTE 1 O2 Sensor (Post-Catcon) (PSI engines only) NOTE 1 Exhaust Gasket Donut NOTE 1 Head Pipe NOTE 1 Exhaust Tube Weldment (Diesel only) Exhaust Gasket NOTE 1
NOTE 1: Shipped with the engine.
FORM NO. 56042484
FUEL TANK ASSY - DIESEL
32
09-3
Condor XL
13 16 1 5
4 11
3 19
10
2
4 27 26
14 15 9
30 24
29
25
28
8
7
6 20
31 17
27
21
12
18
20 22 21
FORM NO. 56042484
23
09-3
FUEL TANK ASSY - DIESEL
Condor XL Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
56508333 7-11-04083 56478358 56001954 56001993 56002192 56003603 56025454 56109404 56419307 56454275 56492305 56507946 56507957 56508348 56508349 56508354 56508515
1 2 1 1 18 1 1 1 1 1 1 1 1 1 1 1 1 2
Tank, Diesel Assembly (items 1-17) -6 SAE X 5/16 Quick Connect Fitting Sender, Fuel Level Wsh, Flt SAE #10 Scr, Pan Phil 10-24 x .50 Scr, Pan Phil 10-24 x .75 Scr, Pan Phil Thd Form 1/4-20 x .38 Decal, Diesel Fuel Decal, Low Sulfur Diesel Strainer, Fuel Bushing, .20 x .31 x .12 Boot, Rubber Fuel Tank Weldment Hose Assembly Cover Plate Weldment Gasket, Cover Fuel Cap Clamp
18 19 20 21 22 23 24 25 26 27 28 29 30 31
56111325 56756364 56002155 56002708 56003079 56110475 56001954 56002829 56002832 56409463 56009025 56009033 56111506 56508355
1 1 4 4 4 1 2 1 1 3 2 2 1 1
Fuel Hose Assy Clamp, Hose SAE #4 Scr, Hex 1/4-20 x .75 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Hd Loc 3/8-16 x .75 Tank Mount Weldment Wsh, Flt SAE #10 Scr, Hex 10-24 x .62 Nut, Hex Nyl Loc-Thin 10-24 Clamp, 1.25 Hose Support Wsh, Flt .266 x .750 x .036 Scr, Hex Thd Form 1/4-20 x .50 Conduit, Hose 1.00 Fuel Pump, Electronic NOTE 1
33
NOTE 1: Shipped with the engine.
FORM NO. 56042484
FUEL TANK ASSY - LPG
34
FORM NO. 56042484
Condor XL
09-3
09-3
FUEL TANK ASSY - LPG
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
56110468 56002146 56002956 56003079 2-00-04967 56009016 56009019 56009025 56009033 56009250 56110469 56110472 56110659 56110985 56323260 56481997 2-00-04564
1 1 2 4 1 1 1 2 1 1 1 1 1 1 2 1 1
LP Tank Bracket Assembly (items 1-16) Scr, Pan Phil 8-32 x .62 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex Hd Loc 3/8-16 x .75 Scr, HHM 1/2-13 x 2.50 GR5 ZN Nut, Hex Jam 1/2-13 Scr, Hex Thd Form 1/4-20 x .38 Wsh, Flt .266 x .750 x .036 Scr, Hex Thd Form 1/4-20 x .50 Scr, Hex Thd Form 1/4-20 x .62 LP Tank Bracket Weldt Bar LP Filter Assembly (items 17-31) Magnet Clamp, Hose Support Toggle Cable Clamp
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
56369675 56418381 56418934 56456598 56456600 56456624 56900921 56002228 56002615 56110660 56110661 56111309 56111678 56305505 56419241
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Coupler, Female Switch, N.C. Pressure Fitting, Bulkhead Elbow, 45 Male 45 Flared Adapter, Male Vent 1/4 NPT Tee Wsh, Flt SAE 7/8 Nut, Hex Jam 7/8-14 LP Hose Assy Conduit Elbow, 90 Street LP Hose Assy Adapter, SAE 45 Deg. Dust Boot
32
56456590
1
L.P. Tank, 33 Lbs.
35
Description
FORM NO. 56042484
36
FORM NO. 56042484
FUEL TANK ASSY - PETROL
09-3
Condor XL
09-8
09-3
FUEL TANK ASSY - PETROL
09-8
Condor XL
Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22
56507960 7-11-04083 56478358 56001874 56001954 56001993 56002192 56002708 56003023 56016226 56305492 56419307 56454275 56492305 56507946 56508348 56508349 56508350 56508351 56508352 56508353 56508354
1 2 1 2 1 18 1 2 3 1 3 1 1 1 1 1 1 1 1 1 1 1
Tank, Petrol Assembly (items 1-22) -6 SAE X 5/16 Quick Connect Fitting Sender, Fuel Level Scr, Hex 1/4-20 x 2.00 Wsh, Flt SAE #10 Scr, Pan Phil 10-24 x .50 Scr, Pan Phil 10-24 x .75 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Hd Loc 3/8-16 x .50 Decal, Unleaded Fuel Clamp, P Strainer, Fuel Bushing, .20 x .31 x .12 Boot, Rubber Fuel Tank Weldment Cover Plate Weldment Gasket, Cover Fuel Hose Assy Fuel Hose Assy Fuel Hose Assy Fuel Hose Assy Fuel Cap
23 24 25 26 27 28 29 30 31 32 33 34 35 36
56496276 56001954 56002829 56002832 56009025 56002155 56002708 56003079 56110475 56111077 56507951 56305412 56305062 56305790
3 2 3 1 2 4 4 4 1 1 1 1 1 1
Clamp, Hose Support Wsh, Flt SAE #10 Scr, Hex 10-24 x .62 Nut, Hex Nyl Loc-Thin 10-24 Wsh, Flt .266 x .750 x .036 Scr, Hex 1/4-20 x .75 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Hd Loc 3/8-16 x .75 Tank Mount Weldment Fuel Hose Assembly Manifold, Fuel NOTE 1 Fuel Filter NOTE 1 Fuel Pump NOTE 1 Wire Asm, Pigtail
37
NOTE 1: Shipped with the engine.
FORM NO. 56042484
HYDRAULIC SCHEMATIC
38
FORM NO. 56042484
Condor XL
09-3
09-3
Condor XL
39
THIS PAGE IS INTENTIONALLY BLANK
FORM NO. 56042484
40
HYDRAULIC SYSTEM
09-3
Condor XL
12-11
10 69
7
5
40
12 50
8
52 39
9
58
64 22
51
62 66 73 20
31
35 33
23
54 19 P1 P 2
P3
13
53
3
64
A B C D CH T 2
59
55 A
66
73
57 27
29
54 18
25 17
11 6
15 60
B
68
71
T1 E F
14
FORM NO. 56042484
70 66 2 4 1
56
65 72
32
38
63 41
26
34
36
L R P T A
16 66 65 66 73 24 73
09-3
HYDRAULIC SYSTEM
12-11
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 29 31 32 33 34 35 36 38 39 40 41
56110670 56110705 56110671 56110672 56110673 56110674 56002769 56110676 56110677 56002063 56110679 56110680 56110681 56110682 56110683 56110684 56110685 56110686 56110687 56110688 56110690 56110691 56110692 56110693 56110694 56110695 56110697 56110699 56110700 56110701 56110702 56110703 56110704 56110706 56110707 56110708 56110739
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
Description Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Nut, Hex Nyl Loc 3/8-16 Hose Assy Hose Assy Wsh Flt SAE 3/8 Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy
41 Item
Ref. No.
Qty
50
NA
1
51
NA
1
52
NA
1
53
NA
1
54
NA
2
55
NA
1
56
NA
1
57
NA
1
58
NA
1
59
NA
1
60
NA
1
61 62 63 64 65 66# 68 69 70 71 72 73
NA 56111164 56111165 56418744 56418745 56463427 56315257 56900404 56900906 56900927 56002139
1 1 2 2 8 1 1 2 2 1 4
Description Fan Motor Assembly (see Hydraulic Motor Assemblies) Reservoir Assy (see Hydraulic Oil Cooler - Reservoir) Steering Pump Assy (see Hydraulic Motor Assemblies) Squeegee Cylinder Assy (see Hydraulic Cylinder Assemblies) Hydraulic Motor Assy (see Hydraulic Motor Assemblies) Drive Motor Assy (see Hydraulic Motor Assemblies) Pump Assembly, Low Speed (see Hydraulic Pump Assemblies) Valve Block Assy (see Hydraulic Valve Block Assy) Cylinder Assembly, Steer (see Hydraulic Cylinder Assemblies) Scrub Lift Cyl. Assy (see Hydraulic Cylinder Assemblies) Oil Cooler Assy (see Hydraulic Oil Cooler - Reservoir) Intentionally Omitted Pump Assembly (see Hydraulic Pump Assemblies) Union Cross End Cap, Flare Tube Locknut, Bulkhead Locknut, Bulkhead Sleeve, Nylon Clamp, P Elbow, 90 Bulkhead Union Nipple, Test Tee, Bulkhead Run Wsh, Int Shprf 3/4
# = Revised or new since last update
FORM NO. 56042484
42
FORM NO. 56042484
HYDRAULIC CYLINDER ASSEMBLIES
09-3
Condor XL
09-8
09-3
HYDRAULIC CYLINDER ASSEMBLIES
09-8
Condor XL
Item
Ref. No.
Qty
A 1 * 2
NA 56110262 56305702 56900101
1 1 1 2
Squeegee Cylinder Assy (items 1-2) Cylinder, Hydraulic 1.5 x 5 Seal Kit for 56110262 Elbow, 90 O-Ring
B 3 * 4 9
NA 56304933 56488723 56900001 56900101
1 1 1 1 1
Cylinder Assembly, Steer (items 3-4, 9) Cylinder, Hydraulic 2 x 6 Seal Kit for 56304933 Connector, O-Ring Elbow, 90 O-Ring
C 5 * 6 7 8
NA 56110370 56110723 56111165 56900341 56900356
1 1 1 1 1 1
Scrub Lift Cyl. Assy (items 5-8) Cylinder, Hydraulic 1.50 x 5.00 Seal Kit for 56110370 End Cap, Flare Tube Tee, Run W/Nut Tee, Branch O-Ring
43
Description
* = Optional, Not Included
FORM NO. 56042484
HYDRAULIC OIL COOLER - RESERVOIR
44
FORM NO. 56042484
Condor XL
09-3
09-3
HYDRAULIC OIL COOLER - RESERVOIR
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 22
NA 56463403 56479656 56002098 56009002 56009018 56009019 56110170 56900001 56900003 56900104 56900156 56900451 56900103
1 1 1 2 2 2 2 1 3 2 1 1 1 1
13 * 14 15 16 17 18 19 20 21
56110665 56456449 56496209 56463678 56110978 56110981 56900016 56900306 56900346 56900608 56900324
1 1 A/R 1 2 1 1 2 1 2 1
45
Description Reservoir Assembly (items 1-12, 22) Plug, Hex Soc O-Ring Cap, Filler Wsh, Flt SAE 1/4 Wsh, Flt .266 X .906 X .060 Scr, Hex Thd Form 1/4-20 X .75 Scr, Hex Thd Form 1/4-20 X .38 Reservoir Weldment Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Elbow, 45 O-Ring W/Nut Connector, O-Ring Elbow, 90 O-Ring Oil Cooler Assembly (items 13-21) Filter, Oil Replacement Filter Cooler, Oil Fitting, Long Straight Fitting, Swivel Str Connector, O-Ring Elbow, 90 W/Nut Tee, Run W/Nut Reducer, O-Ring Elbow, 45 W/Nut
* = Optional, Not Included
FORM NO. 56042484
HYDRAULIC VALVE BLOCK ASSY
46
FORM NO. 56042484
Condor XL
09-3
09-3
HYDRAULIC VALVE BLOCK ASSY
Condor XL Item
Ref. No.
Qty
Description
1 2 3 * * * * * * * * * * * * * * 4 5 6 7 8 9
56900153 56002929 56110271 56110717 56110718 56110719 56110720 56110721 56419397 56111194 56110712 56110716 56305348 56305354 56111198 56305349 56305822 56900001 56900004 56900020 56900101 56900103 56900104
1 4 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 3 1 2 1 2 2
Elbow, 45 O-Ring W/Nut Scr, Hex Hd Loc 5/16-18 x .62 Valve Block, Hydraulic Valve Cartridge S2/S3 Valve Cartridge S6 Valve Cartridge S1, S4 Proportioning Cartridge S7 Proportioning Relieving Cartridge S5 Relief Cartridge 2 Relief Cartridge 7 Coil S1, S2, S3, S4, S6 Coil S5, S7 Seal Kit S2/S3 Seal Kit S6, S7, Relief 2 Seal Kit S1, S4 Seal Kit S5 Seal Kit Relief 7 Connector, O-Ring Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring
47
* = Optional, Not Included
FORM NO. 56042484
48
FORM NO. 56042484
HYDRAULIC MOTOR ASSEMBLIES
09-3
Condor XL
09-8
09-3
HYDRAULIC MOTOR ASSEMBLIES
09-8
Condor XL
Item
Ref. No.
Qty
A 1 * 2 3
NA 56110061 56418823 56900001 56900104
1 1 1 1 2
Fan Motor Assembly (items 1-3) Motor, Hydraulic .129 Cir Seal Kit for 56110061 Connector, O-Ring Elbow, 90 O-Ring
B 4 * 5 6 13
NA 56111518 56419521 56900003 56900011 56900153
1 1 1 1 3 1
Steering Pump Assembly (items 4-6, 13) Steering Pump Seal Kit for 56111518 Connector, O-Ring Connector, O-Ring Elbow, 45 O-Ring W/Nut
C 7 * 8
NA 56110351 56507618 56900015
1 1 1 2
Drive Motor Assembly (items 7-8) Motor, Traction Drive Seal Kit for 56110351 Connector, O-Ring
D 9 * * 10 11 12
56110339 56497525 56479577 56307149 56900001 56900004 56900104
1 1 1 1 1 1 1
Hydraulic Motor Assembly (items 9-12) Motor, Main Broom Seal Kit for 56497525 Viton Seal Kit for 56497525 Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring
49
Description
* = Optional, Not Included
FORM NO. 56042484
HYDRAULIC PUMP ASSEMBLIES
50
FORM NO. 56042484
Condor XL
09-3
09-3
HYDRAULIC PUMP ASSEMBLIES
Condor XL Item
Ref. No.
Qty
Description
1 2 3 4 5 6 * *
NA 56003029 56009106 56900004 56900104 56900106 56304112 56305360 56111605
1 2 2 1 1 2 1 A/R A/R
Pump Assembly (items 1-6) Scr, Hex Hd Loc 3/8-16 x 1.25 Wsh, Flt .453 x 1.000 x .179 Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Pump, Piston Seal Kit for 56304112 Relief Valve for 56304112
7 8 9 10 11 12 * * 13 14 15 16 17 18
NA 56418865 56418866 56488002 56002063 56003029 56110371 56418987 56111496 56900004 56900104 56900304 56900344 56900353 56900451
1 1 2 1 2 2 1 A/R A/R 1 1 1 2 1 1
Pump Assembly Low Speed (items 7-18) Coupling, #6 Test Port Coupling, #8 Test Port O-Ring Wsh, Flt SAE 3/8 Scr, Hex Hd Loc 3/8-16 x 1.25 Pump, Dual Low Speed Seal Kit for 56110371 Relief Cartridge for 56110371 Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 W/Nut Tee, Run W/Nut Tee, Branch O-Ring Connector, O-Ring
51
* = Optional, Not Included
FORM NO. 56042484
52
FORM NO. 56042484
RADIATOR ASSY
09-3
Condor XL
09-8
09-3
RADIATOR ASSY
09-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56232181 56325240 56368997 56001821 56001878
2 1 2 2 2
Bushing Wire Rope, 10 Inch Bushing Scr, Hex 1/4-20 x .88 Scr, Hex 1/4-20 x 1.25
6 7 8 9 10
56001939 56002063 56002098 56002155 56002221
6 10 10 2 4
Wsh, Flt SAE 5/16 Wsh, Flt SAE 3/8 Wsh, Flt SAE 1/4 Scr, Hex 1/4-20 x .75 Scr, Hex 5/16-18 x 1.00
11 12 13 14 15
56002234 56002663 56002701 56002708 56002769
2 4 4 5 4
Scr, Hex 3/8-16 x .62 Scr, Hex 3/8-16 x 1.00 Nut, Hex Nyl Loc 5/16-18 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc 3/8-16
16 17 18 19 20
56002840 56002922
1 4
56003039 56009002
5 4
Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex Hd Loc 1/4-20 x .62 Intentionally Omitted Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt .266 x .906 x .060
22 23 24 25
56009097 56110242 56110656 56110966
1 1 1 1
Nut, Push Cap 1/2 Fan Shroud Weldment Gasket, Radiator Prop Rod Weldt
26 27 28 29 30
56111233 56111237 56111238 56111245 56111530
1 1 1 1 1
Oil Cooler Mnt Weldt Latch, Oil Cooler-Rt Latch, Oil Cooler-Lt Bracket, Hood Prop Bracket, Oil Filter
31 32 * 33 34
56163872 56305316 56456431 56305443 56305502
2 1 1 2 2
Bushing Radiator Cap, Radiator Hose Trim-Seal, Raw
35 36 37 38 39
56418955 56756364 7-07-02002 56009019 56111735
2 2 1 2 1
Gasket Clamp, Hose SAE #4 Over-Flow Bottle, 1.0 L Scr, Hex Thd Form 1/4-20 x .38 Plate, Shield
53
Description
* = Optional, Not Included
FORM NO. 56042484
54
REAR WHEEL SYSTEM [BEFORE JUNE 2012]
09-3
Condor XL
12-5
1
3 5 7
2 4
6
Item
Ref. No.
Qty
Description
1 2 3 4 * * * 5 6 7 * *
56003022 56003079 56110433 56382656 56304024 56382835 56111531 56305742 56367117 56410012 56305600 56419457
8 10 2 2 A/R A/R A/R 2 2 2 A/R A/R
Scr, Hex Hd Loc 1/2-13 x 1.25 Scr, Hex Hd Loc 3/8-16 x .75 Spindle, Finished Wheel Assy Tire, Press On Hub Kit Bearing, Ball Spindle Spacer Wsh, Flt .406 x 1.5 x .1875 Brake Assembly Brake Shoe Replacement Lever
* = Optional, Not Included
FORM NO. 56042484
2
09-3
REAR WHEEL SYSTEM [AFTER MAY 2012]
12-3
Condor XL
55
1
2 3
7 6 4
5 8
Item
Ref. No.
Qty
1 2 3 [] 4 [] [] 5 6 7 8
56001879 56003778 56109728 56510762 56509346 56509532 56509533 2-00-02436 2-00-05026 2-00-05239 8-11-00030
8 8 2 2 2 1 1 2 2 2 2
Description Wsh-Flt Sae 1/2 Scr, Hex Loc 1/2-20 X 1.50 Grade 8 Assembly-Spindle-Brake Brake Shoe Kit Wheel-Mold-On 16.2 X 4 Bearing-Wheel (for 56509346) Ring-Snap (for 56509346) Pin, Cotter 1” X 14 Slotted Nut Washer, Spacer Grease Cap
FORM NO. 56042484
56
FORM NO. 56042484
RECOVERY SYSTEM - 1
09-3
Condor XL
09-8
09-3
RECOVERY SYSTEM - 1
09-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56001821 56001836 56001939 56002093 56002098
1 2 2 1 3
Scr, Hex 1/4-20 x .88 Scr, Hex 1/4-20 x .62 Wsh, Flt SAE 5/16 Scr, Hex 1/4-20 x 1.00 Wsh, Flt SAE 1/4
6 7 8 9 10
56002145 56002281 56002708 56002922 56002956
2 2 4 2 2
Scr, Pan Phil 1/4-20 x .50 Scr, Pan Phil 5/16-18 x .50 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Hd Loc 1/4-20 x .62 Scr, Hex Hd Loc 5/16-18 x .75
11 12 13 14 15
56009002 56009062 NA 56110571 56110572
6 2 1 1 1
Wsh, Flt .266 x .906 x .060 Scr, Pan Phil Thd Form 1/4-20 x .50 Cover Assembly, Recovery Tank (see Recovery System - 2) Prop, Rec. Tank Cover Bracket, Prop
16 17 18 19 20
56110667 56110790 56110867 56110896 56110912
1 2 1 1 1
Tube Weldment Hinge Support Weldment Bracket, Panel Mounting Plate, Tube Support Gasket
21 22 23 24 25
56111078 56111089 56111549 56111559 56111568
1 1 1 1 1
Recovery Tank Assembly(see Recovery System - 2) Hose Assy, Cuffed 3.00 Vac Fan Assy(see Vac Fan Assy) Panel Weldt Foam, Sound
26 27 28 29 30
56111772 56111774 56305377 56331332 56352829
1 1 1 1 5
Hose Assy, Cuffed 1.00 Tube Weldment Hose Assembly, Squeegee Hose, Vac, 3.00 x 31.25 x 975003 Clamp, Hose SAE #52
31 32 33
56368989 56486112 56003039
2 2 4
Bushing Clamp, P Scr, Hex Hd Loc 1/4-20 x .50
57
Description
FORM NO. 56042484
RECOVERY SYSTEM - 2
58
09-3
Condor XL 15
23 21
14
22
18 13 B A
16 17
10
5
20 19 24
2 14
8
1 9 3
4 7
6 4 3 FORM NO. 56042484
11
12
09-3
11-11
RECOVERY SYSTEM - 2
Condor XL
Item
Ref. No.
Qty
Description
A 1 2 3 4 5 6 7 8 9 10 11 12 *
56111078 56002896 56003003 56003073 56009122 56110390 56110568 56110570 56110635 56212236 56304864 56456797 56381930 56601410
1 6 4 10 10 1 1 1 1 3 1 1 1 1
Recovery Tank Assembly (items 1-12) Scr, Pan Phil SS 10-24 x .62 Scr, Pan Phil 5/16-18 x .62 Scr, Hex Hd Loc 5/16-18 x 1.00 Wsh, Flt .344 x .938 x .125 Tank, Recovery Front Pivot Weldment Rear Pivot Weldment Tether Mount Weldment Clamp, Plastic Pin, Slam Lock Clamp, Hose SAE #36 Drain Hose Drain Hose Extension (121” (307cm))
B 13 14 15 16 17 18 19 20 21 22 23 24
NA 56201596 56003014 56009069 56110455 56110560 56110562 56110579 56110580 56110581 56110637 56111444 56111737
1 1 4 5 1 1 1 1 1 1 1 1 1
Cover Assembly, Recovery Tank (items 13-24) Strain Relief Scr, Pan Phil Ss 5/16-18 x .75 Scr, Pan Phil Loc 1/4-20 x .50 Cover, Recovery Tank Screen, Recovery Tank Tube Weldment Pin, Filter Gasket Gasket Cover Button Plug-1.25 Switch Shield
59
* = Optional, Not Included
FORM NO. 56042484
RIGHT SCRUB SYSTEM - 1
60
FORM NO. 56042484
Condor XL
09-3
09-3
RIGHT SCRUB SYSTEM - 1
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [] 18 19 20 [] 22 23 24 25 26
56409335 56409336 56001858 56001920 56002098 56002116 56002770 56002922 56003022 56003032 56003266 56009017 56009033 56009115 56009195 56009216 56110547 NA 56111141 56111251 NA 56111487 56111659 56305553 56360627 56367206
1 1 4 1 2 2 3 2 6 3 2 2 2 4 4 3 1 1 1 1 1 2 1 2 1 1
61
Description Bumper Pin Scr, Hex 3/8-16 X 1.25 Scr, Hex 1/2-13 X 2.25 Wsh, Flt SAE 1/4 Scr, Hex 1/2-13 X 3.25 Nut, Hex Nyl Loc 1/2-13 Scr, Hex Hd Loc 1/4-20 x .62 Scr, Hex Hd Loc 1/2-13x1.25 Scr, Hex Hd Loc 1/2-13x.75 Ring, Ret Ext Type E 0.75 Dia Wsh, Flt Harden .516 x .938 x .75 Scr, Hex Thd Form 1/4-20 x .50 Wsh, Flt Harden .594 x 1.375 x .134 Wsh, Flt .406 x 1.25 x .164 Wsh, Flt .531 x 1.5 x .075 Harness, Side Scrub Right Scrub Assy (See Right Scrub System - 2) Bumper Weldment Mat, Step Right Scrub Hyd Assy (see Right Scrub System Hydraulics) Weight Cover, Right Scrub Bearing, .719 x .625 x .375 Bushing Bushing
[ ] = Not Shown
FORM NO. 56042484
62
FORM NO. 56042484
RIGHT SCRUB SYSTEM - 2
09-3
Condor XL
09-8
09-3
RIGHT SCRUB SYSTEM - 2
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NA 56001874 56001920 56001968 56002093 56002098 56002708 56002770 56002826 56002840 56002843 56003005 56003022 56003079 56009017 56009086 56009214 56110651 56111160 56111202 56111253 56111525 56111819 56111850 56111862 56111869 56304893 56360627 56365030 56412216 56481456
1 2 3 2 2 2 2 2 1 2 2 1 1 2 2 1 4 1 1 1 1 1 1 1 1 2 2 1 1 1 2
Description Right Scrub Assembly Scr, Hex 1/4-20 X 2.00 Scr, Hex 1/2-13 X 2.25 Scr, Hex 1/2-13 X 1.50 Scr, Hex 1/4-20 X 1.00 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Scr, Hex 5/16-18 X 1.75 Scr, Hex Hd Loc 1/2-13 x 1.25 Scr, Hex Hd Loc 3/8-16 x .75 Wsh, Flt Harden .516 x .938 x .75 Nut, Hex Jam 5/16-18 Wsh, Flt .406 x .750 x .090 Nut Plate Spacer Brush Arm Assy (items 31-39) Brush Assembly (See Right Scrub System - 3) Skirt Assembly (items 40-45) Rt Scrub Skirt Assy (items 46-52) Bracket, Spring Stop Weldment Handle, Locking Bearing, Sleeve .625 x .750 x .250 Bushing Bushing .50 x .62 x .27 Spring, Extension Bushing
63 Item
Ref. No.
Qty
Description
31 32 33 34 35 36 37 38 39
56002826 56003005 56003265 56009086 56110338 56111147 56111148 56111825 56111841
1 1 4 1 8 1 1 1 1
Nut, Hex Nyl Loc-Thin 5/16-18 Scr, Hex 5/16-18 x 1.75 Ring, Ret Ext Type E 0.62 Dia Nut, Hex Jam 5/16-18 Bearing, Flange .625 Arm Weldt-Lower Arm Weldt-Upper Pivot, Side Brush Pivot Weldment
40 41 42 43
56002850 56002883 56111491 56111635
5 5 1 1
*
56111636
1
*
56111637
1
44 45
56111547 56111859
1 1
Nut, Hex Nyl Loc-Thin SS 1/4-20 Scr, Hex SS 1/4-20 X 1.00 Strap, Skirt Blade Kit, Rt ScrubRed Gum NOTE 1 Blade Kit, Rt ScrubGum (pure gum rubber) NOTE 1 Blade Kit, Rt ScrubPU (polyurethane) NOTE 1 Tab Bracket, Skirt
46 47 48
56003079 56111818 56111635
2 1 1
*
56111636
1
*
56111637
1
49 50 51 52
56111824 56111860 56413717 56413850
1 1 3 3
Scr, Hex Hd Loc 3/8-16 x .75 Skirt Mount Weldt Blade Kit, Rt ScrubRed Gum NOTE 1 Blade Kit, Rt ScrubGum (pure gum rubber) NOTE 1 Blade Kit, Rt ScrubPU (polyurethane) NOTE 1 Strap, Skirt Bracket, Skirt Thumb Nut Skirt Retainer Assy
* = Optional, Not Included
NOTE 1: Blade kits include 2 blades, one of each of the blades needed for the right scrub assembly.
FORM NO. 56042484
64
FORM NO. 56042484
RIGHT SCRUB SYSTEM - 3
09-3
Condor XL
09-8
09-3
RIGHT SCRUB SYSTEM - 3
09-8
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56111253 56366455 56407053 56001968 56002843 56002938
1 1 2 2 2 6
Brush Assembly (items 1-30) Plate, Stop Thermoid Disk Scr, Hex 1/2-13 X 1.50 Nut, Hex Nyl Loc-Thin 1/2-13 Wsh, Flt SAE SS 5/16
6 7 8 9 10
56003221 56003278 56003405 56003639 56009030
1 3 3 3 2
Scr, Hex Loc SS 1/4-20 X .75 Scr, Hex Loc SS M8-1 X 30mm Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex SS M8-1.25 X 30mm Scr, Pan Phil Thd Form 10-24 X .38
11 12 13 14 15
56009042 56009060 56009103 56009250 56110464
1 1 3 2 1
Scr, Pan Phil Thd Form 10-24 X .62 Wsh, Flt SS .260 X 1.000 X .074 Nut, Hex Jam 3/8-24 Scr, Hex Thd Form 1/4-20 X .62 Solenoid Valve Assy
16 17 18 19 20
56111814 56111842 56111843 56111844 56111853
1 1 1 1 1
Rod Elbow, Barbed .500 X .312 Orifice Plug Hose, PVC .250 X .375 X 1.00 Motor Bracket Weldt
21 22 23 24 25
56219932 56244967 56262549 56304077 56305515
1 1 1 1 1
Clamp, Hose SAE #6 Hose, PVC Clear 65.00 Tee, Barb Hub, Drive Brush Lock, Left
26 27 28 29 30
56314030 56369004 56392347 56397209 56397385
1 1 1 1 2
Brush Holder Bushing Hose, PVC Clear 2.5 Inch Hose, PVC Clear Rod End
65
Description
FORM NO. 56042484
66
RIGHT SCRUB SYSTEM HYDRAULICS
09-3
Condor XL
09-11
1
19
18
48
2
3
16
42
57
4
17
5 24
49 53
12
BULKHEAD
14 42 MAIN SCRUB CYLINDER (BOTTOM PORT)
15
23 13
MAIN SCRUB MOTOR (TOP PORT)
6
7 8
9
52 RESERVOIR
10 47
11
22
20
MAIN SCRUB CYLINDER (TOP PORT)
58 21
FORM NO. 56042484
09-3
RIGHT SCRUB SYSTEM HYDRAULICS
12-3
Condor XL
Item
Ref. No.
Qty
1 2 3 4
NA 56001967 56002098 56002708 56003039
1 2 2 2 1
5 6 7 * * 8
56009002 NA 56111526 56479577 56307149 56900114
1 1 1 A/R A/R 2
Wsh, Flt .266 X .906 x .060 Hydraulic Motor Assy (items 7-8) Motor, Hydraulic 11.3 CIR Seal Kit Viton Seal Kit Elbow, 90 O-Ring
9 10 * * * 11
NA 56110404 56305351 56110712 56305349 56900110
1 1 A/R A/R A/R 3
Solenoid Valve Assy (items 10-11) Valve, Solenoid Replacement Cartridge Replacement Coil Seal Kit Elbow, 90 O-Ring
12 13 * 14 15
NA 56111885 56111886 56900001 56900101
1 1 A/R 1 1
Opt Scrub Cyl Assy (items 13-15) Cylinder, Hydraulic Seal Kit Connector, O-Ring Elbow, 90 O-Ring
16 17 18 * * * * * 19
NA 56900204 56110711 56507686 56110715 56305370 56305354 56111201 56900104
1 1 1 A/R A/R A/R A/R A/R 2
Valve Assembly, Solenoid (17-19) Tee, Run O-Ring Solenoid Valve, Motor Cartridge Replacement Coil Replacement Check Valve Seal Kit Seal Kit Elbow, 90 O-Ring
20 21 * 22 58
56111587 56111593 56488723 56900001 56900101
1 1 A/R 1 1
Cylinder Assembly, Steer (items 21-22, 58) Cylinder, Hydraulic 2 x 5 Replacement Seal Kit Connector, O-Ring Elbow, 90 O-Ring
23 24 42 47
56900304 2-00-05253 56110777 56110782
1 1 2 1
Elbow, 90 W/Nut Clamp, 3/4” Wire, Double Hose Assy Hose Assy
48 49 52 53 57
56110783 56110784 56110787 56110792 56110796
1 1 1 1 1
Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy
67
Description Right Scrub Hd Assy (items 1-24, 42, 47-49, 52, 53, 57, 58) Scr, Hex 1/4-20 x 1.75 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Hd Loc 1/4-20 x .50
* = Optional, Not Included
FORM NO. 56042484
68
FORM NO. 56042484
SCRUB SYSTEM - 1
09-3
Condor XL
10-12
09-3
SCRUB SYSTEM - 1
10-12
Condor XL
Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
56365068 56449221 56001834 56001836 56001854 56001939 56001968 56001995 56002063 56002091 56002093 56002098 56002491 56002769 56002770 56002840 56002843 56002861 56002933 56002956 56002983 56003039 56003045 56003086 56003120 56003138 56003222 56003620 56003728 56009003 56009016 56009017 56009086 56009087 56110111 56110338 56110349 56110514 56110752
2 2 1 7 6 1 4 2 4 4 3 2 4 4 2 12 4 2 4 3 2 6 2 4 2 2 6 1 1 2 2 8 1 3 1 8 1 2 2
Spring Bumper, 1.43 Dia Scr, Hex 5/16-18 x 1.25 Scr, Hex 1/4-20 x .62 Scr, Hex 1/4-20 x .50 Wsh, Flt Sae 5/16 Scr, Hex 1/2-13 x 1.50 Scr, Hex 1/2-13 x 1.75 Wsh, Flt SAE 3/8 Scr, Hex 3/8-16 x 2.00 Scr, Hex 1/4-20 x 1.00 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc SS 1/4-20 Nut, Hex Nyl Loc 3/8-16 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Nut, Hex Nyl Loc 5/8-18 Scr, Hex Hd Loc 1/4-20 x .38 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex 1/2-13 x 2.00 Scr, Hex Hd Loc 1/4-20 x .50 Scr, Hex Hd SS UNF 5/8-18 x 1.50 Scr, Flt Phil SS 1/4-20 x .88 Pin, Cotter Hair .0915 x .375 Pin, Spr .25 x .75 Pin, Cotter Hair Clevis Pin Pin, Clevis .50 x 1.75 Wsh, Flt .516 x .938 x .075 Nut, Hex Jam 1/2-13 Wsh, Flt Harden .516 x .938 x .75 Nut, Hex Jam 5/16-18 Nut, Hex Jam 1/4-20 Brush Housing Weldt Bearing, Flange .625 Hopper Skid Idler Assembly
69 Item
Ref. No.
Qty
Description
40 41 42 43 44 45 46 47 48
56110757 56110941 56110952 56110971 56111108 56111380 56111481 56111666 56111738
1 2 1 1 1 1 2 1 1
49
56111740
1
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
56111751 56111759 56111784 56111787 56111789 56111790 56111791 56303285 56304519 56305467 56367206 56413211 56440817 8-33-09046-1 8-58-05160
1 2 2 1 1 1 1 2 4 2 2 2 2 2 2
Hinge, Top Arm, Brush HSG Tray Hanger Assy (items 65-76) Latch Weldt-Rt Latch Weldt-Lt Diverter Weldt Bracket, Brush HSG Hinge, Left Right Skirt Assy (see Scrub System - Side Skirt Assemblies) Left Skirt Assy (see Scrub System - Side Skirt Assemblies) Screen Weldment Skid Bushing .515 x .625 x .725 Shield, Trough Plate Blade, Mud Shield Strap Bearing, Fl .500 x .375 x .250 Bearing, Fl .625 x .500 x .375 Arm Parallel 7.5in Bushing Bearing, Flange .625 x .500 x .250 Knob Hub-Broom Driver Broom Driver Locking Plate
65 66 67 68 69 70 71 72 73 74 75 76 77
56001831 56002843 56003083 56009017 56110338 56110953 56110959 56110976 56304893 56360627 56365030 56367206 56419120
6 6 4 8 4 1 1 2 4 2 2 4 2
Scr, Hex 1/2-13 X 1.25 Nut, Hex Nyl Loc-Thin 1/2-13 Scr, Hex Hd Loc 1/2-13 x 1.00 Wsh, Flt Harden .516 x .938 x .75 Bearing, Flange .625 Tray Hanger Weldt Tray Hanger Weldt Lever Bearing, Sleeve .625 X .750 X .250 Bushing Bushing .50 x .62 x .27 Bushing Clamp-Hose Support
FORM NO. 56042484
70
FORM NO. 56042484
SCRUB SYSTEM - 2
09-3
Condor XL
10-12
09-3
SCRUB SYSTEM - 2
10-12
Condor XL
Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
56365068 56449221 56001834 56001836 56001854 56001939 56001968 56001995 56002063 56002091 56002093 56002098 56002491 56002769 56002770 56002840 56002843 56002861 56002933 56002956 56002983 56003039 56003045 56003086 56003120 56003138 56003222 56003620 56003728 56009003 56009016 56009017 56009086
2 2 1 7 6 1 4 2 4 4 3 2 4 4 2 12 4 2 4 3 2 6 2 4 2 2 6 1 1 2 2 8 1
Spring Bumper, 1.43 Dia Scr, Hex 5/16-18 x 1.25 Scr, Hex 1/4-20 x .62 Scr, Hex 1/4-20 x .50 Wsh, Flt Sae 5/16 Scr, Hex 1/2-13 x 1.50 Scr, Hex 1/2-13 x 1.75 Wsh, Flt SAE 3/8 Scr, Hex 3/8-16 x 2.00 Scr, Hex 1/4-20 x 1.00 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc SS 1/4-20 Nut, Hex Nyl Loc 3/8-16 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Nut, Hex Nyl Loc 5/8-18 Scr, Hex Hd Loc 1/4-20 x .38 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex 1/2-13 x 2.00 Scr, Hex Hd Loc 1/4-20 x .50 Scr, Hex Hd SS UNF 5/8-18 x 1.50 Scr, Flt Phil SS 1/4-20 x .88 Pin, Cotter Hair .0915 x .375 Pin, Spr .25 x .75 Pin, Cotter Hair Clevis Pin Pin, Clevis .50 x 1.75 Wsh, Flt .516 x .938 x .075 Nut, Hex Jam 1/2-13 Wsh, Flt Harden .516 x .938 x .75 Nut, Hex Jam 5/16-18
71 Item
Ref. No.
Qty
Description
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
56009087 56110111 56110338 56110349 56110514 56110752 56110757 56110941 56110952 56110971 56111108 56111380 56111481 56111666 56111738
3 1 8 1 2 2 1 2 1 1 1 1 2 1 1
49
56111740
1
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
56111751 56111759 56111784 56111787 56111789 56111790 56111791 56303285 56304519 56305467 56367206 56413211 56440817 8-33-09046-1 8-58-05160
1 2 2 1 1 1 1 2 4 2 2 2 2 2 2
Nut, Hex Jam 1/4-20 Brush Housing Weldt Bearing, Flange .625 Hopper Skid Idler Assembly Hinge, Top Arm, Brush HSG Tray Hanger Assy Latch Weldt-Rt Latch Weldt-Lt Diverter Weldt Bracket, Brush HSG Hinge, Left Right Skirt Assy (see Scrub System - Side Skirt Assemblies) Left Skirt Assy (see Scrub System - Side Skirt Assemblies) Screen Weldment Skid Bushing .515 x .625 x .725 Shield, Trough Plate Blade, Mud Shield Strap Bearing, Fl .500 x .375 x .250 Bearing, Fl .625 x .500 x .375 Arm Parallel 7.5in Bushing Bearing, Flange .625 x .500 x .250 Knob Hub-Broom Driver Broom Driver Locking Plate
77 78
56419120 2-00-03702
2 1
Clamp-Hose Support Washer, .625 X .281 X .063
FORM NO. 56042484
SCRUB SYSTEM - SIDE SKIRT ASSEMBLIES
72
FORM NO. 56042484
Condor XL
09-3
09-3
SCRUB SYSTEM - SIDE SKIRT ASSEMBLIES
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
56111738 56001831 56001858 56002770 56002840 56003083 56003790 56009017 56009060 56009085 56111372 56111423 56111433 56111453 56111455 56111599 56111647 56111739 56111206
1 1 2 1 4 2 4 2 2 2 1 1 4 1 1 2 1 1 1
*
56111207
1
*
56111210
1
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
56305553 56360627 56367206 56413717 56002063 56002947 56003040 56003083 56003603 56009017 56110942 56110945 56111644 56111744 56111827 56111828 56303024 56305553 56360627
2 1 1 4 4 3 1 2 1 2 1 1 1 1 1 1 4 2 2
Right Skirt Assy (items 1-22) Scr, Hex 1/2-13 X 1.25 Scr, Hex 3/8-16 X 1.25 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex Hd Loc 1/2-13x1.00 Scr Panphil SS Type A 1/4-10 X .50 Wsh, Flt Harden .516 x .938 X.75 Wsh, Flt SS .260 X 1.000 X .074 Nut, Hex Jam 3/8-16 Right Skirt Weldt Cover, Right Skirt Skirt Retainer Assy Strap, Skirt-Rt Strap, Skirt-Rt Slide Right Hinge Weldt Skirt Arm Assy-Rt (items 23-37) Blade Kit, Main ScrubRed Gum NOTE 1 Blade Kit, Main ScrubGum Rubber NOTE 1 Blade Kit, Main ScrubPolyurethane NOTE 1 Bearing, .719 X .625 X .375 Bushing Bushing Thumb Nut Wsh, Flt SAE 3/8 Scr, Hex Hd Loc 3/8-16 x 1.00 Scr, Hex Hd Loc 3/8-16 x .62 Scr, Hex Hd Loc 1/2-13 x 1.00 Scr, Pan Phil Thd Form 1/4-20 x .38 Wsh, Flt Harden .516 x .938 x.75 Prop Weldt Bushing, .385 x .500 x .270 Hinge Weldt Upper Rt Arm Weldt Bracket, Skirt Rt Lower Arm Weldt Bearing, Fl 1.000 x .750 x .500 Bearing, .719 x .625 x .375 Bushing
Description
38 39 40 41 42 43 44 45
56111740 56001831 56001858 56002770 56002840 56003083 56003790 56009017 56009060
1 1 2 1 4 2 4 2 2
Left Skirt Assy (items 38-59) Scr, Hex 1/2-13 X 1.25 Scr, Hex 3/8-16 X 1.25 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex Hd Loc 1/2-13x1.00 Scr Pan Phil SS Type A 1/4-10 X .50 Wsh, Flt Harden .516 X .938 X.75 Wsh, Flt SS .260 X 1.000 X .074
73 Item
Ref. No.
Qty
46 47 48 49 50 51 52 53 54 55
56009085 56111370 56111422 56111429 56111431 56111433 56111599 56111648 56111741 56111206
2 1 1 1 1 4 2 1 1 1
*
56111207
1
*
56111210
1
56 57 58 59 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
56305553 56360627 56367206 56413717 56002063 56002947 56003040 56003083 56003603 56009017 56110942 56110945 56111644 56111743 56111745 56111747 56303024 56305553 56360627
2 1 1 4 4 3 1 2 1 2 1 1 1 1 1 1 4 2 2
76 77 78 79 80 81 82 83 84 85
56110752 56479434 56002056 56002155 56002956 56009033 56110753 56110799 56110803 56110804 56111206
1 1 1 4 1 2 1 1 2 1 1
*
56111207
1
86 87 88 89 90
56111377 56111531 56111792 56111793 56493845
1 2 1 2 1
Description Nut, Hex Jam 3/8-16 Left Skirt Weldt Cover, Left Skirt Strap, Skirt-Lt Strap, Skirt-Lt Skirt Retainer Assy Slide Left Hinge Weldt Skirt Arm Assy-Lt (items 61-75) Blade Kit, Main ScrubRed Gum NOTE 1 Blade Kit, Main ScrubGum Rubber NOTE 1 Blade Kit, Main ScrubPolyurethane NOTE 1 Bearing, .719 X .625 X .375 Bushing Bushing Thumb Nut Wsh, Flt SAE 3/8 Scr, Hex Hd Loc 3/8-16 x 1.00 Scr, Hex Hd Loc 3/8-16 x .62 Scr, Hex Hd Loc 1/2-13 x 1.00 Scr, Pan Phil Thd Form 1/4-20 x .38 Wsh, Flt Harden .516 x .938 x .75 Prop Weldt Bushing, .385 x .500 x .270 Hinge Weldt Bracket Skirt-Lt Upper Lt Arm Weldt Lower Arm Weldt Bearing, Fl 1.000 x .750 x .500 Bearing, .719 x .625 x .375 Bushing Idler Assembly (items 76-90) Bushing Pin, Spr .25 X 1.25 Scr, Hex 1/4-20 X .75 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex Thd Form 1/4-20 X .50 Brush Idler Weldt Lever Weldment Hinge Latch Blade Kit, Main ScrubRed Gum NOTE 1 Blade Kit, Main ScrubGum Rubber NOTE 1 Strap, Inner Blade Bearing, Ball Washer, Step Seal Bearing Hub-Idler
* = Optional, Not Included
NOTE 1 = Side Skirt Blade Kits include 4 side skirt blades (2 for each side skirt) plus 2 splash shield blades (1 for each end of the scrub deck).
FORM NO. 56042484
SIDE BROOM SYSTEM - DUAL
74
FORM NO. 56042484
Condor XL
09-3
09-3
SIDE BROOM SYSTEM - DUAL
Condor XL Item
Ref. No.
Qty
1 2 3 4 5
56001833 56001873 56001939
2 1 4
56002063
2
6 7 8 9 10
56002095
1
56002221 56002769 56002826
4 1 4
Scr, Hex 3/8-16 x 1.50 Intentionally Omitted Scr, Hex 5/16-18 x 1.00 Nut, Hex Nyl Loc 3/8-16 Nut, Hex Nyl Loc-Thin 5/16-18
11 12 13 14 15
56002841 56003222 56009005 56009085
1 1 4 1
Intentionally Omitted Nut, Hex Nyl Loc-Thin 3/8-16 Pin, Cotter Hair Scr, Pan Phil SS Type AB 10-16 x .75 Nut, Hex Jam 3/8-16
16 17 18 19 20 [] []
56009087 56110278 56110282 56110287 56110288 56110547 NA
2 1 1 1 1 1 1
Nut, Hex Jam 1/4-20 Side Broom Assy-Left (see Side Broom Sub Assy - Left) Side Broom Lift Weldt Lever Side Broom Assy-Right (see Side Broom Sub Assy - Right) Harness, Side Scrub Dual Side Broom Hyd Assy (see Side Broom Hydraulic Assy - Dual)
23 24 25 26 27
56111199 56111261 NA 56264260 56305008
2 2 1 1 1
Bearing, Pillow Block Nozzle Assy (See Side Broom Sub Assy - Pump) Pump Assembly (See Side Broom Sub Assy - Pump) Hose, Polyester Braid, .25 ID X 5.00 LG Actuator, Motor
28 29 30 31 32
56317122 56321404 56508441 56756364 2-00-05253
1 1 1 4 2
Hose, Polyester Braid .25 Id X 25.0 LG Pin, Clevis .312 X 1.84 Tee, 1/4 Id Hose, Barb Clamp, Hose SAE #4 Clamp
75
Description Scr, Hex 1/4-20 x 1.50 Scr, Hex 3/8-16 x 2.50 Wsh, Flt SAE 5/16 Intentionally Omitted Wsh, Flt SAE 3/8
[ ] = Not Shown
FORM NO. 56042484
SIDE BROOM HYDRAULIC ASSY - DUAL
76
09-3
Condor XL
1
11
12 2
3 57
9
53
10
54
4 8
7
5
14 13
6
BULKHEAD
44 43 MAIN SCRUB MOTOR (TOP PORT)
6
7 8
FORM NO. 56042484
09-3
SIDE BROOM HYDRAULIC ASSY - DUAL
12-3
Condor XL
Item
Ref. No.
Qty
1 2 3 4
NA 56001967 56002098 56002840 56003039
1 2 2 2 1
5 6 7 8 * *
56009002 NA 56900164 56110411 56479577 56307149
1 2 4 2 A/R A/R
Wsh, Flt .266 x .906 x .060 Hydraulic Motor Assy (items 7-8) Elbow, 45 STR. –Thd. Motor, Hydraulic 17.9 CIR Seal Kit Viton Seal Kit
9 10 11 * * * * * 12
NA 56900204 56110711 56507686 56110715 56305370 56305354 56111201 56900104
1 1 1 A/R A/R A/R A/R A/R 2
Valve Assembly, Solenoid (10-12) Tee, Run O-Ring Solenoid Valve, Motor Cartridge Replacement Coil Replacement Check Valve Seal Kit Seal Kit Elbow, 90 O-Ring
13 14 43 44
56900304 2-00-05253 56110778 56110779
1 1 1 1
Elbow, 90 W/Nut Clamp, 3/4” Wire, Double Hose Assy Hose Assy
53 54 57
56110792 56110793 56110796
1 1 1
Hose Assy Hose Assy Hose Assy
77
Description Dual Side Broom Hyd Assy (items 1-14, 43, 44, 53, 54 & 57) Scr, Hex 1/4-20 x 1.75 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex Hd Loc 1/4-20 x .50
* = Optional, Not Included
FORM NO. 56042484
SIDE BROOM SYSTEM - LEFT
78
FORM NO. 56042484
Condor XL
09-3
09-3
SIDE BROOM SYSTEM - LEFT
Condor XL Item
Ref. No.
Qty
1 2 3 4 5
56001833 56001873 56001939 56002221 56002826
1 1 4 4 4
Scr, Hex 1/4-20 x 1.50 Scr, Hex 3/8-16 x 2.50 Wsh, Flt SAE 5/16 Scr, Hex 5/16-18 x 1.00 Nut, Hex Nyl Loc-Thin 5/16-18
6 7 8 9 10
56002840 56002841 56003222 56009005 56009085
1 1 1 2 1
Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 3/8-16 Pin, Cotter Hair Scr, Pan Phil SS Type AB 10-16 x .75 Nut, Hex Jam 3/8-16
11 12 13 [] []
56009087 56110278 56110282 56110547 NA
1 1 1 1 1
Nut, Hex Jam 1/4-20 Side Broom Assy-Left (see Side Broom Sub Assy - Left) Side Broom Lift Weldt Harness, Side Scrub Left Side Broom Hyd Assy (see Side Broom Hydraulic Assy - Left)
16 17 18 19 20
56111199 56111261 NA 56111268 56305008
2 1 1 1 1
Bearing, Pillow Block Nozzle Assy (See Side Broom Sub Assy - Pump) Pump Assembly (see Side Broom Sub Assy - Pump) Barbed Elbow 90 Actuator, Motor
21 22 23
56317122 56321404 56756364
1 1 2
Hose, Polyester Braid .25 ID x 25.0 LG Pin, Clevis .312 x 1.84 Clamp, Hose SAE #4
79
Description
[ ] = Not Shown
FORM NO. 56042484
SIDE BROOM HYDRAULIC ASSY - LEFT
80
FORM NO. 56042484
Condor XL
09-3
09-3
SIDE BROOM HYDRAULIC ASSY - LEFT
Condor XL Item
Ref. No.
Qty
Description
1 2 3 * *
NA NA 56900164 56110411 56479577 56307149
1 1 2 1 A/R A/R
Left Side Broom Hyd Assy (items 1-4, 43, 44) Hydraulic Motor Assy (items 2-3) Elbow, 45 STR. –Thd. Motor, Hydraulic 17.9 CIR Seal Kit Viton Seal Kit
4 43 44
56900015 56110778 56110779
1 1 1
81
Connector, O-Ring Hose Assy Hose Assy
* = Optional, Not Included
FORM NO. 56042484
82
FORM NO. 56042484
SIDE BROOM SUB ASSY - LEFT
09-3
Condor XL
09-8
09-3
SIDE BROOM SUB ASSY - LEFT
10-9
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5 6 8 9 10
56110278 56001831 56001879 56002843 56003494 56477812 56304397 56305723 56305725 56110279
1 5 1 5 1 1 1 1 1 1
Side Broom Assembly-Left (items 1-10) Scr, Hex 1/2-13 X 1.25 Wsh, Flt SAE 1/2 Nut, Hex Nyl Loc-Thin 1/2-13 Pin, Spr .31 X 1.38 Broom, Side Left SB Bracket Weldt Left Hub Assy Left Thumb Nut Weldt Arm Assembly-Left (items 11-39)
11 12 13 14 15 16 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39
56407335 56761327 56001834 56001878 56001879 56001968 56002826 56002840 56002843 56002956 56003022 56003032 56009017 56009022 56009086 56009087 56111798 56110290 56111527 56304586 56304893 56305461 56305462 56360627 56365030 56367206 56448112
1 1 1 1 1 4 2 1 4 2 2 1 6 3 1 1 1 1 1 3 2 1 1 2 1 3 1
Chain Assembly Spring, Comp Scr, Hex 5/16-18 X 1.25 Scr, Hex 1/4-20 X 1.25 Wsh, Flt SAE 1/2 Scr, Hex 1/2-13 X 1.50 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex Hd Loc 1/2-13 x 1.25 Scr, Hex Hd Loc 1/2-13 x .75 Wsh, Flt Harden .516 x .938 x .75 Wsh, Flt .754 x 1.250 x .120 Nut, Hex Jam 5/16-18 Nut, Hex Jam 1/4-20 Hinge Weldment Pivot Block Arm, Side Broom-Upper Bearing .750 x .625 x .500 Bearing, Sleeve .625 x .750 x .250 Bracket, Left Side Broom Arm, Side Broom, Lower Bushing Bushing .50 x .62 x .27 Bushing Spring Ext.
83
Description
FORM NO. 56042484
84
FORM NO. 56042484
SIDE BROOM SUB ASSY - RIGHT
09-3
Condor XL
09-8
09-3
SIDE BROOM SUB ASSY - RIGHT
10-9
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5 6 8 9 10
56110288 56001831 56001879 56002843 56003494 56477812 56304039 56418543 56305731 56110289
1 5 1 5 1 1 1 1 1 1
Side Broom Assembly-Right (items 1-10) Scr, Hex 1/2-13 X 1.25 Wsh, Flt SAE 1/2 Nut, Hex Nyl Loc-Thin 1/2-13 Pin, Spr .31 X 1.38 Broom, Side Motor Bracket Weldt Right Side Broom Hub Assy Right Thumb Nut Weldt Arm Assembly-Right (items 41-68)
41 42 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 62 63 64 65 66 67 68
56407335 56761327 56003022 56001834 56001878 56001879 56002956 56001968 56003032 56002826 56002840 56002843 56009017 56009022 56009086 56009087 56111798 56110290 56111527 56304586 56304893 56305462 56305463 56360627 56365030 56367206 56448112
1 1 2 1 1 1 1 4 1 2 1 4 6 3 1 1 1 1 1 3 2 1 1 2 1 3 1
Chain Assembly Spring, Comp Scr, Hex Hd Loc 1/2-13 x 1.25 Scr, Hex 5/16-18 x 1.25 Scr, Hex 1/4-20 x 1.25 Wsh, Flt SAE 1/2 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex 1/2-13 x 1.50 Scr, Hex Hd Loc 1/2-13 x .75 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Wsh, Flt Harden .516 x .938 x .75 Wsh, Flt .754 x 1.250 x .120 Nut, Hex Jam 5/16-18 Nut, Hex Jam 1/4-20 Hinge Weldment Pivot Block Arm, Side Broom-Upper Bearing .750 x .625 x .500 Bearing, Sleeve .625 x .750 x .250 Arm, Side Broom, Lower Bracket, Side Broom Bushing Bushing .50 x .62 x .27 Bushing Spring Ext.
85
Description
FORM NO. 56042484
SIDE BROOM SUB ASSY - PUMP
86
FORM NO. 56042484
Condor XL
09-3
09-3
SIDE BROOM SUB ASSY - PUMP
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13
NA 56001954 56002674 56002768 56111477 56111664 56262549 56392347 56507851 56508442 56756364 56900069 2-95-04388
1 4 4 4 1 1 1 1 1 1 2 1 2
Pump Assembly (items 2-13) Wsh, Flt SAE #10 Scr, Pan Phil 10-24 X 1.00 Nut, Hex Nyl Loc 10-24 Hose, Polyester Braid .25 ID X 10 Bracket, Pump Mnt Tee, Barb Hose, PVC Clear 2.5 Inch Pump, 24VDC Elbow, Barb 1/4 X 3/8 NPT Clamp, Hose SAE #4 Barb, 90 Elbow 1/2 X 3/8 NPT Clamp, Hose
14 15 16 17 18 19 20
56111261 56111256 56507908 56507909 56507916 56508449 56508450
1 1 1 1 1 1 1
Nozzle Assy (items 15-20) Spray Nozzle Bracket Cap, Nozzle Adapter, Nozzle Strainer, Check Valve Adaptor Nozzle Nozzle, Spray (.033)
87
Description
FORM NO. 56042484
88
FORM NO. 56042484
SOLUTION SYSTEM - 1
09-3
Condor XL
10-9
09-3
SOLUTION SYSTEM - 1
10-12
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56330741 56407162 56407282 56418471 56330027
2 1 1 1 2
6 7 8 9 10
56001836 56001954 56002066 56002098 56002145
11 12 13 14 15
Description
89 Item
Ref. No.
Qty
Description
Bushing .250 x .375 x .75 Filter Gasket Door Latch Bushing
31 32 33 34 35
56110917 56110918 56110919 56111066 56111122
1 1 1 1 1
Latch Pin Weldment Plate, Latch Mount Latch Pin Seal, Solution Tank Hose, Spiral, .50 X 69.0
4 4 6 14 7
Scr, Hex 1/4-20 X .62 Wsh, Flt SAE #10 Scr, Pan Phil 1/4-20 X .62 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X .50
36 37 38 39 40
56111387 56111458 56131601 56244969 56255076
1 1 2 4 1
Pump Assy, 12vdc - 60 PSI Hose, .75 X 9.50 Clamp, Hose SAE #16 Clamp, Hose SAE #12 Cap, Pipe GHT Nylon
56002491 56002507 56002768 56368776 56002824
2 4 8 2 4
Nut, Hex Nyl Loc SS 1/4-20 Scr, Pan Phil 1/4-20 X .75 Nut, Hex Nyl Loc 10-24 Washer, Rubber Scr, Pan Phil 10-24 X 1.25
41 42 43 44 45
56262190 56264262 56305103 56305206 56305209
1 1 1 1 1
Barb Hose, Spiral .75 E00605 Solenoid Valve Assy Plate, Latch Cover, Solution Tank
16 17 18 19 20
56002825 56002840 56002914 56002956 56003074
2 3 2 5 2
Scr, Pan Phil 1/4-20 X 1.25 Nut, Hex Nyl Loc-Thin 1/4-20 Wsh, Flt Std SS 1/4 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Flt Phil SS 1/4-20 X 1.00
46 47 48 49 50
56315625 56330391 56386183 56392833 56392347
1 1 1 1 1
Barb, Coupler 1/2 X 3/4 Wire Rope, 12 Inch Barbed Elbow 90 Hose, Spiral .75 X 12.00 Hose, PVC Clear 2.5 Inch
21 22 23 24 25
56009062 56009122 56110318 56110380 56110636
2 5 2 1 1
Scr, Pan Phil Thd Form 1/4-20 X .50 Wsh, Flt .344 X .938 X .125 U-Bolt 10-24 X R.69 Tank, Solution Cover
51 52 53 54 55
56397207 56413581 56413802 56900273 56456801
1 1 1 1 1
Hose, PVC Clear 7.00 Valve, T Shutoff Latch, RH Barb, Adapter 3/4 X 3/4GHT Barb, Adapter 3/4 X 3/4NPT
26 27 28 29 30
56110740 56110741 56110744 56110893 56110894
1 1 2 1 1
Cover, Chemical Injection Hinge Support, Door Bracket, Battery Upper Bracket, Battery Lower
56 57 58
2-95-04388 56001993 56172017
6 2 2
Clamp, Hose Scr-Pan Phil 10-24 x .50 Clamp-P
FORM NO. 56042484
90
FORM NO. 56042484
SOLUTION SYSTEM - 2
09-3
Condor XL
09-8
09-3
SOLUTION SYSTEM - 2
10-12
Condor XL
Item
Ref. No.
Qty
1 2 3 4 5
56330741 56407162 56407282 56418471 56330027
2 1 1 1 2
6 7 8 9 10
56001836 56001954 56002066 56002098 56002145
11 12 13 14 15
Description
91 Item
Ref. No.
Qty
Description
Bushing .250 x .375 x .75 Filter Gasket Door Latch Bushing
31 32 33 34 35
56110917 56110918 56110919 56111066 56111122
1 1 1 1 1
Latch Pin Weldment Plate, Latch Mount Latch Pin Seal, Solution Tank Hose, Spiral, .50 X 69.0
4 4 6 14 7
Scr, Hex 1/4-20 X .62 Wsh, Flt SAE #10 Scr, Pan Phil 1/4-20 X .62 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X .50
36 37 38 39 40
56111387 56111458 56131601 56244969 56255076
1 1 2 4 1
Pump Assy, 12vdc - 60 PSI Hose, .75 X 9.50 Clamp, Hose SAE #16 Clamp, Hose SAE #12 Cap, Pipe GHT Nylon
56002491 56002507 56002768 56368776 56002824
2 4 8 2 4
Nut, Hex Nyl Loc SS 1/4-20 Scr, Pan Phil 1/4-20 X .75 Nut, Hex Nyl Loc 10-24 Washer, Rubber Scr, Pan Phil 10-24 X 1.25
41 42 43 44 45
56262190 56264262 56305103 56305206 56305209
1 1 1 1 1
Barb Hose, Spiral .75 E00605 Solenoid Valve Assy Plate, Latch Cover, Solution Tank
16 17 18 19 20
56002825 56002840 56002914 56002956 56003074
2 3 2 5 2
Scr, Pan Phil 1/4-20 X 1.25 Nut, Hex Nyl Loc-Thin 1/4-20 Wsh, Flt Std SS 1/4 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Flt Phil SS 1/4-20 X 1.00
46 47 48 49 50
56315625 56330391 56386183 56392833 56392347
1 1 1 1 1
Barb, Coupler 1/2 X 3/4 Wire Rope, 12 Inch Barbed Elbow 90 Hose, Spiral .75 X 12.00 Hose, PVC Clear 2.5 Inch
21 22 23 24 25
56009062 56009122 56110318 56110380 56110636
2 5 2 1 1
Scr, Pan Phil Thd Form 1/4-20 X .50 Wsh, Flt .344 X .938 X .125 U-Bolt 10-24 X R.69 Tank, Solution Cover
51 52 53 54 55
56397207 56413581 56413802 56900273 56456801
1 1 1 1 1
Hose, PVC Clear 7.00 Valve, T Shutoff Latch, RH Barb, Adapter 3/4 X 3/4GHT Barb, Adapter 3/4 X 3/4NPT
26 27 28 29 30
56110740 56110741 56110744 56110893 56110894
1 1 2 1 1
Cover, Chemical Injection Hinge Support, Door Bracket, Battery Upper Bracket, Battery Lower
56 57 58
2-95-04388 56001993 56172017
6 2 2
Clamp, Hose Scr-Pan Phil 10-24 x .50 Clamp-P
FORM NO. 56042484
SQUEEGEE SYSTEM
92
FORM NO. 56042484
Condor XL
09-3
09-3
SQUEEGEE SYSTEM
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
56001831 56001879 56001995 56002063 56002141 56002770 56002843 56002862 56002947 56009017 56009022 56009039 56110873 56110886 56111613 56111731 56304586 56304590 56305467 56360627 56367206 56370878 56388326
2 6 9 4 1 8 2 1 4 8 8 2 1 1 1 1 8 1 4 2 8 2 4
Scr, Hex 1/2-13 x 1.25 Wsh, Flt SAE 1/2 Scr, Hex 1/2-13 x 1.75 Wsh, Flt SAE 3/8 Wsh, Flt SAE 3/4 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc-Thin 1/2-13 Nut, Hex Nyl Loc 3/4-10 Scr, Hex Hd Loc 3/8-16 x 1.00 Wsh, Flt Harden .516 x .938 x .75 Wsh, Flt .754 x 1.250 x .120 Scr, Hex Thd Form 10-24 x .50 Squeegee Assembly (see Squeegee Assy) Squeegee Mount Assy (see Squeegee Mount Assy) Squeegee Lift Weldt Adjuster Assy (items 24-30) Bearing .750 x .625 x .500 Plate, Guide Arm Parallel 7.5in Bushing Bushing Bearing, Sleeve Bushing
24 25 26 27 28 29 30
56379170 56003312 56003791 56111723 56111724 56111729 56111732
1 1 1 1 1 1 1
Spring, Compression Nut, Hex Nyl Loc M12-1.75 Wsh, Flt SS .875 x 1.500 x .105 Lock, Adjuster Pivot Weldment Knob Assembly Bar, Squeegee Adj
93
Description
FORM NO. 56042484
SQUEEGEE ASSY
94
FORM NO. 56042484
Condor XL
09-3
09-3
SQUEEGEE ASSY
11-6
Condor XL
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * * 19 20 21 22
Ref. No. Qty
Description
56110873 56386127 56454249 56003646 56459102 56459281 56001939 56002098 56002370 56002907 56002909 56003087 56003802 56109621 56009111
Squeegee Assy (items 1-22) Wheel 3.00 X 1.25 Bushing Wsh, Flt SS 8mm Adapter, Squeegee Gasket, Inlet Wsh, Flt SAE 5/16 Wsh, Flt SAE 1/4 Nut, Wing 5/16-18 Nut, Hex Nyl Loc SS 6-32 Scr, Pan Phil SS 6-32 X .38 Scr, Pan Phil SS 1/4-20 X .88 Scr- Hex Ss M8-1.25 X 50mm Strap, Rear H NOTE 1 Nut, Wing SS 1/4-20 Squeegee Weldment NOTE 2 Left Plate Weldt Right Plate Weldt Kit, Red Gum Rubber Squeegee Blade H (standard) Kit, Gum rubber Squeegee Blade H Kit, Polyurethane Squeegee Blade Crank Assy Latch Assembly Strap, Front H NOTE 1 Strap, Rear H NOTE 1
56110878 56110881 56111650 56111652 56111203 56305616 56471194 56109620 56109677
1 2 2 2 1 1 2 2 2 2 2 4 2 1 8 1 1 1 1 1 1 2 1 1 1
95
* = Optional, Not Included NOTE 1: Items 13, 21 & 22 can be ordered as Strap Kit H 56109622. NOTE 2: The squeegee weldment is not available for sale separately. If you need to replace your squeegee weldment please order the complete Squeegee Assy 56110873.
FORM NO. 56042484
SQUEEGEE MOUNT ASSY
96
FORM NO. 56042484
Condor XL
09-3
09-3
SQUEEGEE MOUNT ASSY
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14
56110886 56001879 56001939 56002770 56003405 56003463 56003464 56003465 56009086 56111616 56407302 56407344 56407510 56111802 56111803
1 2 2 2 2 2 2 2 4 1 2 2 2 2 2
97
Description Squeegee Mount Assy (items 1-14) Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Nut, Hex Nyl Loc 1/2-13 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex Thd To Hd SS 5/16-18 x 3.25 Scr, Hex SS M8-1.25 x 60mm Nut, Wing SS 5/16-18 Nut, Hex Jam 5/16-18 Squeegee Mount Weldt Bracket Caster Wheel Knob, 5/16-18 Nyloc Castor Bracket Weldment Bushing
FORM NO. 56042484
VAC FAN ASSY
98
FORM NO. 56042484
Condor XL
09-3
09-3
VAC FAN ASSY
Condor XL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
56111549 56001939 56002037 56002281 56002701 56002708 56002830 56002866 56003003 56003068 56111544 56111545 56111563 56111565 56111566 56111576 56304647 56304652 56305018 56305022 56305714 56315382
1 5 4 4 4 4 8 1 4 8 1 1 1 1 1 1 1 4 1 1 4 2
99
Description Vacuum Fan Assy (items 1-21) Wsh, Flt Sae 5/16 Scr, Hex 5/16-18 X .88 Scr, Pan Phil 5/16-18 X .50 Nut, Hex Nyl Loc 5/16-18 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc 6-32 Nut, Hex Nyl Loc-Thin 5/16-24 Scr, Pan Phil 5/16-18 X .62 Scr, Hex 6-32 X .38 Scroll Weldt Vac Fan Cover Weldt Foam, Sound Reduction Seal Foam, Sound Reduction Foam, Sound Plate, Motor Mount Isolator, Vibration Impeller Spacer, .375 X 1.00 X .25 Washer, Snubbing Clip, Conduit
FORM NO. 56042484
100
LADDER DIAGRAM WITH GM ENGINE
09-3
Condor XL
12-3
K1 CB4 1
RED/VIO
87
RED/VIO
CIRCUIT BREAKER, 20A. CB5 2
GRN/BRN
1
30
RED
RED
RELAY, POWER RED/VIO
2
RED
ENGINE SYSTEM RED
RED/VIO
CIRCUIT BREAKER, 20 A. (LIGHTS) GRA/RED GRA/RED
J3-1 J3-9
VIO
C
BRN/WHT
J1-30
VIO/BLU
X2 F
F
VIO/BLU
J1-25
X1 G
COOLANT TEMPERATURE OUTPUT
GRN/YEL
G
GRN/YEL
MIL OUTPUT (SWITCHED GROUND)
(VACC1) J2-29
GRA/ORN
J2-30
GRA/BLU
J3-14 (VACC2) J3-15
GRN/BRN
J2-12 (VACC4) -
YEL/BLK
J2-1
M8 2 +
M
-
PUMP, WAND
BLU/RED
-
J2-13
GRN/BLU
J1-24
M6 +
M
-
GRA/ORN
GRA/ORN
THROTTLE INPUT (12V FOR 2200 RPM)
K
GRA/BLU
THROTTLE INPUT (12V FOR 2400 RPM)
F
BLU/PINK
FUEL PUMP (-)
START COMAND
PINK
X1 A
A
PINK
IGN. SW INPUT
PINK
X1 B
B
PURPLE
ALT. EXCITE
B1
ORN/GRN
WHT/ORN
PINK/YEL D
BLK/RED
X1 D
X1 C C
M2 PINK/YEL
+
-
M
FUEL PUMP BLK/RED
BLK/GRN A
X78 A
BLK/GRN 1
4
GRN/WHT B
B
GRN/WHT 2
3
GRN/RED C
C
GRN/RED 3
2
WHT/GRN D
D
WHT/GRN 4
A2
1 SENSOR, GASOLINE (GM ENGINE)
GROUND
ORN/GRN
RELAY, GLOWPLUGS ORN/GRN IGNITION_KEYPOS
J3-2
PUMP, SOLUTION
GRN/BRN
J
FUEL PUMP (+)
K4
(OPTIONAL)
M
RUN SIGNAL (GROUND)
RELAY, POWER
J1-12 +
K1
BLU/GRN
J3-23
M4 GRN/BRN
S1 SWITCH, IGN.
J3-18
PUMP, MIST (OPTIONAL) 1
BLU
3
VIO/BRN
M
X1 BLU/PINK F
B
M5 +
X2 K
VIO/GRA
J2-23 (VACC5)
ORN D
X2 J
J3-16 (VACC3)
BLU BLU
(REFERENCE: E-CONTROLS, INC. DRAWING NO. 33000701 AND 33000702)
STARTER B+
GRA
CIRCUIT BREAKER, 15 A. (ACTUATOR) CB1
BLU
BLK
X2 C
J1-1
RED/VIO
1
12 VDC
CIRCUIT BREAKER, 15 A. CB6
RED/VIO
1
2
+
RED
2
1
CIRCUIT BREAKER, 20 A. CB3 VIO
2
VIO/GRA
2
BT
F1
FUSE, 100 A. 1
CIRCUIT BREAKER, 10A. CB2 BLU
1
RED
2
ORN
VIO/BRN
J1-22
WHT/BRN
J1-34
YEL/WHT
ORN/GRN
START_KEYPOS J7-6
J7-8
START_INHIBIT J7-3
K2
J7-1 RUN RELAY
J7-7
K3
J7-2 START RELAY
IGNITION INHIBIT
J2-35
PUMP, EXT. SCRUB (OPTIONAL)
DRIVER BOX
B+ VIO/GRA ENGINE START BLU/PINK LP7
J7-5
ENGINE RUN PINK
J7-4
GROUND BLK
RELAY PCB
H3
IGNITION_KEYPOS ORN/GRN
PINK
1
2
BLK
BEACON
L1 GRN/BRN
1
2
BRN/YEL
J2-8
J2-11
BLU/BLK
1
2
1
ORN/GRN
H4
L2 GRN/BRN
ORN/GRN
(OPTIONAL) BACK UP ALARM
VAC FAN S1 2
RED/GRA
J2-5
SQUEEGEE DOWN S2
J3-17
WHT/YEL
1 HORN
GRN/BRN
1
2
BRN/GRN
J6-1 (B+)
J6-2 (B-)
BLK
DASHBOARD PANEL
ORN/BLK BLK/YEL
J1-3 (CAN+) J1-2 (CAN-)
L3
ORN/GRN
2 ORN/GRN
J6-3 (CAN+) J6-4 (CAN-)
J2-6 TWISTED PAIR
SQUEEGEE UP S3
TWISTED PAIR
L10 ORN
1
2
YEL/GRN
J2-22
BLU/YEL
J2-10
VALVE, MAIN SOLUTION 1
LP1 1
BRN
L11 ORN
2
1
2
ORN/BLU
J2-7
SCUB BRUSH S4
J3-8 J2-34 J2-33 J2-32 J2-31
BRN YEL/RED ORN/BRN GRN YEL
1
J3-5
WHT/RED
ORN/RED
J2-24
L5 1
J3-4 2
WHT/VIO
J2-26
SCRUB PRESSURE PROPORTIONAL DOWN (S5) L6 ORN
1
2
YEL/BLU
J2-4
BLK
M
ACTUATOR, SIDE BROOM BLU/BRN
J3-7
GRA/VIO
J1-10
BRN/WHT
J1-31
ORN/GRA
J1-11
YEL/GRA
R1 1
M7 ACTUATOR MOTOR WIRING: (-) WHITE & (+) RED = CW (EXTEND) (+) WHITE & (-) BLACK = CCW( RETRACT) WHITE = COMMON
WHT
RED
1
BRN ORN/BRN
BLK RED
GRN/VIO
J2-3
1
LAMP, LEFT REAR S/T/T LP5 2 BLK
2
BLK
LAMP,LEFT FRONT TURN
BLK/WHT
J2-2
1
GRA/BLK
J1-7
(CLOSES WHEN TANK IS EMPTY) 2
BLK
LAMP, RIGHT REAR S/T/T LP4 WHT BLK
LP6
3
L8 1
WHT
LAMP, RIGHT FRONT TURN
2
R3 2
BLK
LP3
DRIVE PEDAL SENSOR, 5K OHM 2
SIDE SCRUB LIFT (S9) ORN
1
GRN
L9 ORN
BLK RED
YEL
SCRUB CYLINDER LOCK (S6)
2
HEAD LIGHT, LEFT BRN YEL/RED M7
2
SCRUB PRESSURE PROPORTIONAL UP (S7) ORN
1
BRN
L7 ORN
BLK
LP2
L4 ORN
2
HEAD LIGHT, RIGHT
VALVE, RIGHT SOLUTION
BLK
SENDER, FUEL
S5 1
NOTE: R3 IS USED ON PETRO AND DIESEL ONLY
2 SWITCH, LOW LP PRESSURE
SIDE SWEEP/SCRUB (S8)
NOTE: S5 IS USED ON LPG ONLY
R2 J1-19
GRN/ORN
J1-27
GRA/YEL
J1-21
VIO/YEL
J1-32
RED/YEL
J1-20
VIO/WHT
1
2 SENDER, HYDRAULIC OIL TEMP
M10 +
M
-
RED/BLU
M
-
BLK/RED
(CLOSES WHEN TANK IS EMPTY)
S3
2
(CLOSES WHEN FILTER IS PLUGGED)
1
S4
BLK
2
J3-19
J3-20
BLK
1 SWITCH, SOLUTION EMPTY
J3-22
SWITCH, HYDRAULIC FILTER (CLOSES WHEN BRAKE PEDAL RELEASED)
PUMP, CHEMICAL 2 BLK/YEL
1 SWITCH, RECOVERY FULL
M11 +
S2
2
J3-21
PUMP, CHEMICAL 1 RED/WHT
(OPENS WHEN TANK IS FULL)
1
S6
2
BLK
SWITCH, BRAKE J1-33
(CLOSES WHEN TANK IS EMPTY)
BRN/BLU
WHT
S7
BLK
BLK
SWITCH, EXTENDED SCRUB S29 J1-16
CHEMICAL PUMP REAR VIEW
J1-18 J2-17 J2-18 J3-11 J3-12 J3-13 J1-5
2
BLK
SWITCH, PUSH BUTTON, HORN BLK S30 2
1
SWITCH, SEAT
FORM NO. 56042484
1
RED/BLK BLK BLK BLK BLK BLK BLK BLK
CONDOR XL W/GM ENGINE SYSTEM
NOTES UNLESS OTHERWISE SPECIFIED 1. ALL DIMENSIONS IN INCHES. 2. DO NOT SCALE DRAWING. 3. ALL DIMENSIONS APPLY AFTER PLATING AND HEAT TREATING BUT BEFORE PAINTING. 4. REMOVE ALL BURRS AND SHARP EDGES.
09-3
LADDER DIAGRAM WITH GM ENGINE
11-6
Condor XL
Item
101
Ref. No. Qty
Description
Item
Ref. No. Qty
Description
NA NA 56110539 56381129 56110530
1 1 1 1 1
Engine System Driver Box Dashboard Panel NOTE 1 Dashboard Panel NOTE 2 Relay PCB
A2 BT CB1 CB2 CB3 CB4 CB5 CB6
56507951 56491902 56413822 56413822 56413407 56413822 56507644 56413407
1 1 1 1 1 1 1 1
Gasoline Sensor, Assy Battery 12V Circuit Breaker, 20 Amp (lights) Circuit Breaker, 20 Amp Circuit Breaker, 15 Amp (actuator) Circuit Breaker, 20 Amp Circuit Breaker, 10 Amp Circuit Breaker, 15 Amp
M2 M4 M5 M6 M7 M8 M10 M11
56305062 56111387 56507851 56111387 56305008 56111671 56110742 56110742
1 1 1 1 1 1 1 1
Fuel Pump (Gasoline/Petrol) Pump, Solution Pump, Mist (optional) Pump, Ext. Scrub (optional) Actuator, Side Broom Pump, Wand (optional) Pump, Chemical 1 Pump, Chemical 2
F1
56111123
1
Fuse, 100 Amp
H3 H4
56409232 56442054
1 1
Back-Up Alarm (optional) Horn
K1 K2 K3 K4
56110423 NA NA 56110423
1 1 1 1
Relay, Power Relay, Run Relay, Start Relay, Glow Plugs
R1 R2 R3 S1 * S2 S3 S4 S5 S6 S7 S29 S30
56305129 56305873 56478358 56111109 56303526 56110561 56413669 NA 56418381 56305053 56111270 8-82-00024 7-82-00050
1 1 1 1 1 1 1 1 1 1 1 1 1
Drive Pedal Sensor, 5K Ohm Sender, Hydraulic Oil Temp Sender, Fuel (Petrol and Diesel models only) Switch, Ignition Replacement Key Switch, Recovery Full Switch, Solution Empty Switch, Hydraulic Filter Switch, Low LP Pressure (LPG only) Switch, Brake Switch, Extended Scrub Switch, Push Button, Horn Switch, Seat NOTE 2
L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11
NA NA NA NA NA NA NA NA NA 56305103 56110464
1 1 1 1 1 1 1 1 1 1 1
Vacuum Fan Valve, S1 Squeegee Down Valve, S2 Squeegee Up Valve, S3 Scrub Brush Valve, S4 Scrub Pressure Proportional Down Valve, S5 Scrub Cylinder Lock Valve, S6 Scrub Pressure Proportional Up Valve, S7 Side Sweep/Scrub Valve, S8 Side Scrub Lift Valve, S9 Main Solution Valve Right Solution Valve
LP1 * LP2 * LP3 LP4 LP5 LP6 LP7 * *
56110437 56507224 56110436 56507224 56507112 56507112 56507112 56507112 56307166 56109521 56109723
1 A/R 1 A/R 1 1 1 1 1 A/R A/R
* = Not Shown
Headlight, Right Bulb, Headlight Replacement Headlight, Left Bulb, Headlight Replacement Lamp, Right Rear S/T/T Lamp, Left Rear S/T/T Lamp, Right Front Turn Lamp, Left Front Turn Beacon Bulb, Replacement (for 56307166 manufactured by Speaker or ECCO) Bulb, Replacement (for 56307166 manufactured by Superior Signals Inc.)
NOTE 1: AXP Models. Used on machines built before SN1000042751. See TSBUS2009-1050 & TSBUS2009-1051 NOTE 2: EcoFlex Models. Used on machines built after SN1000042750.
FORM NO. 56042484
102
LADDER DIAGRAM WITH DIESEL ENGINE
09-3
Condor XL
12-3
THIS DRAWING AND THE DESIGN RE PLYMOUTH, MINNESOTA AND IT HAS DUCED NOR COPIED NOR USED FOR AGREES TO RETURN IT UPON REQU
K1 CB4
DWG. NO.
RED/VIO
87
RED/VIO
CIRCUIT BREAKER, 20A. CB5 2
GRN/BRN
1
30
RED
RELAY, POWER
CIRCUIT BREAKER, 15 A. CB6
RED/VIO
1
RED/VIO
1
J1-30 J2-29
RED/VIO
CIRCUIT BREAKER, 20 A. (LIGHTS) GRA/RED GRA/RED VIO
D
J2-30
J3-14 (VACC2) J3-15
GRN/BRN
J2-23 (VACC5)
ORN
J2-12 (VACC4)
M
-
YEL/BLK
87
S9
GRN/YEL
X1 G
VIO/BLU
X2 F
GRA/ORN
X2 J
X140 J
X2 C
X140 C
GRA/BRN
X2 K
X140 K
VIO
X1 F
X113 F BLU/PINK
PINK
X1 B
X113 B
PINK
X1 A
X113 A
GRA/BLU BLU/PINK VIO/GRA B
1
E1
GRN/RED
X113 G GRN/YEL
1
to
E2
S1 SWITCH, IGN.
J3-18 J2-1
BLU
1
2 +
M
-
PUMP, WAND
BLU/RED
2
BLK
+ ENGINE RUN SIGNAL
STARTER
RED PINK
G2
B
RED PINK
ALTERNATOR
S
S
F
I/F L P
APECS 3000 GOVERNOR RED
+
M
-
GRN/BLU
J1-24 J1-22
M6 +
J1-34
M
-
GRA/ORN
J7-6 J7-3
K2
IGNITION INHIBIT
J7-1 RUN RELAY
J7-5
DRIVER BOX
D3
(SHOWN IN LOW PRESSURE STATE)
IGNITION_KEYPOS ORN/GRN
VIO
SPEED SELECT 1 (2400 RPM)
MAGNETIC PICKUP (+) MAGNETIC PICKUP (-)
SPEED SELECT 2 (2200 RPM)
SERVICE TOOL (Tx) SERVICE TOOL (Rx)
GRA/BRN
X113 D
X1 D
BLK BLK WHT WHT/BLK BLU GRN YEL ORN
GRA
DIODE
B+ VIO/GRA
GRA M14
PINK/YEL
ENGINE START BLU/PINK
+
M
-
BLK/RED
X1 C
X113 C
BLK
FUEL PUMP LP7
ENGINE RUN PINK
PINK
GROUND
RELAY PCB
H3
D2
SWITCH, OIL PRESSURE
J7-2 K3 START RELAY
J7-7
GRA
NO GRA/BRN NC RED/YEL
DIODE
J7-8
START_INHIBIT
J2-35
PUMP, EXT. SCRUB (OPTIONAL)
S28 C
ORN/GRN
START_KEYPOS
WHT/BRN YEL/WHT
VIO
ORN/GRN
VIO/BRN
B (-)
ACTUATOR (+)
B (+)
ACTUATOR (-)
RELAY, GLOWPLUGS ORN/GRN IGNITION_KEYPOS
J3-2
PUMP, SOLUTION
GRN/BRN
B1
ORN/GRN
WHT/ORN
BLK
A5
P
K4
J1-12
E4 2
M3
GRA
RELAY, POWER J2-13
M4 GRN/BRN
K1
BLU/GRN
J3-23
(OPTIONAL)
E3
BLK
SWITCH, COOLANT TEMP.
RED
(OPTIONAL)
M8
1
BLU/PINK
RED PUMP, MIST
1
2 2 GLOW PLUGS
L 3
VIO/BRN
+
30
RED
J3-16 (VACC3)
M5
BLU
RE 1
BLK
(VACC1)
BLU BLU
2 OF 2
12 VDC
GRA
J1-1 J3-1 J3-9
SHEET
56111804
BLK
2
J1-25
CIRCUIT BREAKER, 15 A. (ACTUATOR) CB1 2
-
RED
2
+
RED
RELAY, GLOW PLUG K4
2
1
RED
1
CIRCUIT BREAKER, 20 A. CB3 VIO
2
VIO/GRA
2
BT
F1
FUSE, 100 A.
RED/VIO
CIRCUIT BREAKER, 10A. CB2 BLU
1
RED
30 50
1
RED
2
ORN
1
2
BLK
BEACON BLK
J7-4
L1 GRN/BRN
1
2
BRN/YEL
J2-8
J2-11
BLU/BLK
1
2
VAC FAN S1 L2 GRN/BRN
1
ORN/GRN
(OPTIONAL) BACK UP ALARM H4
2
RED/GRA
ORN/GRN
J2-5
SQUEEGEE DOWN S2
J3-17
WHT/YEL
1 HORN
GRN/BRN
1
2
BRN/GRN
J6-1 (B+)
BLK
J6-2 (B-)
DASHBOARD PANEL
ORN/BLK BLK/YEL
J1-3 (CAN+) J1-2 (CAN-)
L3
ORN/GRN
2 ORN/GRN
J6-3 (CAN+) J6-4 (CAN-)
J2-6 TWISTED PAIR
SQUEEGEE UP S3
TWISTED PAIR
L10 ORN
1
2
YEL/GRN
J2-22
BLU/YEL
J2-10
VALVE, MAIN SOLUTION 1
LP1 1
BRN
L11 ORN
2
1
2
ORN/BLU
J2-7
SCUB BRUSH S4
J3-8 J2-34 J2-33 J2-32 J2-31
BRN YEL/RED ORN/BRN GRN YEL
1
J3-5
WHT/RED
ORN/RED
J2-24
J3-4
L5 1
2
WHT/VIO
J2-26
SCRUB PRESSURE PROPORTIONAL DOWN (S5) L6 ORN
1
2
YEL/BLU
J2-4
BLK
M
ACTUATOR, SIDE BROOM BLU/BRN
J3-7
GRA/VIO
J1-10
BRN/WHT
J1-31
ORN/GRA
J1-11
YEL/GRA
R1 1
M7 ACTUATOR MOTOR WIRING: (-) WHITE & (+) RED = CW (EXTEND) (+) WHITE & (-) BLACK = CCW( RETRACT) WHITE = COMMON
WHT
RED
1
BRN ORN/BRN
BLK RED
GRN/VIO
J2-3
1
BLK/WHT
LAMP, LEFT REAR S/T/T LP5 2 BLK
2
BLK
LAMP,LEFT FRONT TURN
1
GRA/BLK
J1-7
(CLOSES WHEN TANK IS EMPTY) 2
BLK
LAMP, RIGHT REAR S/T/T LP4 WHT BLK
LP6
3
L8 1
WHT
LAMP, RIGHT FRONT TURN
2
R3 2
BLK
LP3
DRIVE PEDAL SENSOR, 5K OHM 2
SIDE SCRUB LIFT (S9) ORN
1
GRN
L9 ORN
BLK RED
YEL
SCRUB CYLINDER LOCK (S6)
2
HEAD LIGHT, LEFT BRN YEL/RED M7
2
SCRUB PRESSURE PROPORTIONAL UP (S7) ORN
1
BRN
L7 ORN
BLK
LP2
L4 ORN
2
HEAD LIGHT, RIGHT
VALVE, RIGHT SOLUTION
SENDER, FUEL
S5 1
J2-2
BLK NOTE: R3 IS USED ON PETRO AND DIESEL ONLY
2 SWITCH, LOW LP PRESSURE
SIDE SWEEP/SCRUB (S8)
NOTE: S5 IS USED ON LPG ONLY
R2 J1-19
GRN/ORN
J1-27
GRA/YEL
1
2 SENDER, HYDRAULIC OIL TEMP
M10 +
M
-
RED/BLU
RED/WHT
J3-22
BLK/RED
J3-19
J1-21
VIO/YEL
J1-32
RED/YEL
-
J1-20
VIO/WHT
(CLOSES WHEN TANK IS EMPTY) (CLOSES WHEN FILTER IS PLUGGED)
J3-20
BLK
1
1
S4
BLK
2 SWITCH, HYDRAULIC FILTER
(CLOSES WHEN BRAKE PEDAL RELEASED)
PUMP, CHEMICAL 2 BLK/YEL
1
S3
2
SWITCH, SOLUTION EMPTY
M11
M
S2
2
SWITCH, RECOVERY FULL
PUMP, CHEMICAL 1
+
(OPENS WHEN TANK IS FULL)
J3-21
1
S6
2
BLK
SWITCH, BRAKE J1-33
BRN/BLU
J1-16
RED/BLK
(CLOSES WHEN TANK IS EMPTY)
WHT
S7
BLK
BLK
SWITCH, EXTENDED SCRUB S29
CHEMICAL PUMP REAR VIEW
J1-18 J2-17 J2-18 J3-11 J3-12 J3-13 J1-5
BLK BLK BLK BLK BLK BLK BLK
2
BLK
SWITCH, PUSH BUTTON, HORN BLK S31 2
1
SWITCH, SEAT
FORM NO. 56042484
1
CONDOR XL W/KUBOTA DIESEL ENGINE SYSTEM
NOTES UNLESS OTHERWISE SPECIFIED 1. ALL DIMENSIONS IN INCHES. 2. DO NOT SCALE DRAWING. 3. ALL DIMENSIONS APPLY AFTER PLATING AND HEAT TREATING, BUT BEFORE PAINTING. 4. REMOVE ALL BURRS AND SHARP EDGES.
DRAWN
8-18-08
BILL OF MATERIAL PMO
CHECKED PROJ ENG APPROVED APPROVED
8-18-08
WGL TITLE
DI
09-3
LADDER DIAGRAM WITH DIESEL ENGINE
11-6
Condor XL
Item
103
Ref. No. Qty
Description
Item
Ref. No. Qty
Description
NA 56110539 56381129 56508400 56110530
1 1 1 1 1
Driver Box Dashboard Panel NOTE 1 Dashboard Panel NOTE 2 APECS 3000 Governor Relay PCB
BT CB1 CB2 CB3 CB4 CB5 CB6
56491902 56413822 56413822 56413407 56413822 56507644 56413407
1 1 1 1 1 1 1
Battery 12V Circuit Breaker, 20 Amp (lights) Circuit Breaker, 20 Amp Circuit Breaker, 15 Amp (actuator) Circuit Breaker, 20 Amp Circuit Breaker, 10 Amp Circuit Breaker, 15 Amp
M3 M4 M5 M6 M7 M8 M10 M11 M14
56419089 56111387 56507851 56111387 56305008 56111671 56110742 56110742 56508355
1 1 1 1 1 1 1 1 1
Starter Pump, Solution Pump, Mist (optional) Pump, Ext. Scrub (optional) Actuator, Side Broom Pump, Wand (optional) Pump, Chemical 1 Pump, Chemical 2 Fuel Pump
D2 D3
NA NA
1 1
Diode Diode
E1 E2 E3 E4
NA NA NA NA
1 1 1 1
Glow Plug Glow Plug Glow Plug Glow Plug
F1
56111123
1
Fuse, 100 Amp
G2
56110738
1
Alternator
H3 H4
56409232 56442054
1 1
Back-Up Alarm (optional) Horn
R1 R2 R3 S1 * S2 S3 S4 S6 S7 S9 S28 S29 S31
56305129 56305873 56478358 56111109 56303526 56110561 56413669 NA 56305053 56111270 56419091 56305098 8-82-00024 7-82-00050
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Drive Pedal Sensor, 5K Ohm Sender, Hydraulic Oil Temp Sender, Fuel Switch, Ignition Replacement Key Switch, Recovery Full Switch, Solution Empty Switch, Hydraulic Filter Switch, Brake Switch, Extended Scrub Switch, Coolant Temp. Switch, Oil Pressure Switch, Push Button, Horn Switch, Seat NOTE 2
K1 K2 K3 K4
56110423 NA NA 56110423
1 1 1 1
Relay, Power Relay, Run Relay, Start Relay, Glow Plugs
L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11
NA NA NA NA NA NA NA NA NA 56305103 56110464
1 1 1 1 1 1 1 1 1 1 1
Vacuum Fan Valve, S1 Squeegee Down Valve, S2 Squeegee Up Valve, S3 Scrub Brush Valve, S4 Scrub Pressure Proportional Down Valve, S5 Scrub Cylinder Lock Valve, S6 Scrub Pressure Proportional Up Valve, S7 Side Sweep/Scrub Valve, S8 Side Scrub Lift Valve, S9 Main Solution Valve Right Solution Valve
LP1 * LP2 * LP3 LP4 LP5 LP6 LP7 * *
56110437 56507224 56110436 56507224 56507112 56507112 56507112 56507112 56307166 56109521 56109723
1 A/R 1 A/R 1 1 1 1 1 A/R A/R
* = Not Shown
Headlight, Right Bulb, Headlight Replacement Headlight, Left Bulb, Headlight Replacement Lamp, Right Rear S/T/T Lamp, Left Rear S/T/T Lamp, Right Front Turn Lamp, Left Front Turn Beacon Bulb, Replacement (for 56307166 manufactured by Speaker or ECCO) Bulb, Replacement (for 56307166 manufactured by Superior Signals Inc.)
NOTE 1: AXP Models. Used on machines built before SN1000042751. See TSBUS2009-1050 & TSBUS2009-1051 NOTE 2: EcoFlex Models. Used on machines built after SN1000042750.
FORM NO. 56042484
104
BRUSH SELECTOR GUIDE-CYLINDRICAL (MAIN SCRUB DECK)
09-3
Condor XL
10-9
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 80 Grit Brush:
Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations.
180 Grit Brush:
Least aggressive grit brush. Used for daily cleaning of hard-finished floors.
Polypropylene Brush:
Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces.
48” BRUSH LENGTH 56110011 - Polypropylene 56110012 - 80 Grit 56110013 - 180 Grit
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) 80 Grit
Application Stripping: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile General Scrubbing: Concrete Terrazzo Ceramic/Quarry tile Marble Vinyl tile Raised-rubber tile
180 Grit
Polypropylene
X X X X X X
X X X
X X X X X
X
SIDE BROOMS LEFT & RIGHT FRONT Side Broom:
PN56477812 Polypropylene (STD)
The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the scrub deck. PN56505629 Soft (Optional)
Diameter ................20” (50.8 cm)
FORM NO. 56042484
09-3
BRUSH SELECTOR GUIDE-DISK (RIGHT SCRUB)
Condor XL
105
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Prolene:
Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads.
Dyna Grit:
For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads.
MidLite Grit:
For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads.
Ø15” BRUSH BLOCK 56505832 - Dyna Grit (80) 56505834 - Prolene 56505838 - MidLite Grit (180)
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Application Stripping: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile General Scrubbing: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile
80 Grit
180 Grit
Prolene
X X X X
X X X X
X X X X X
FORM NO. 56042484
106 Ref. No. Qty * * * * * * * * * * * * * * * * * * * * * * *
56305896 56110907 56111535 56110300 56111259 56381093 56111298 56110730 7-03-04250 7-03-04249 56110733 56111280 56111346 56111317 56111107 56110901 56305519 56111265 56111267 56111607 56111733 56601410 56111848
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
OPTIONAL KITS & ACCESSORIES
09-3
Condor XL
10-12
Description Kits Solution Fill Shutoff Kit Warning Beacon Kit Deluxe Seat Kit Overhead Guard Kit Extended Scrub Kit Chemical Injection (Factory installed only) Underhood Light Kit Vac Wand Kit RH Armrest Kit Dual Armrest Kit Seat Belt Kit for Standard Seat Recovery Tank Clean Out Kit Wash Hose Kit Brake / Signal Light Kit Rear Bumper Kit Fire Extinguisher Kit Back-Up Alarm Kit Overhead Guard Beacon Kit Overhead Guard Canopy Kit Kit-Debris Tray Kit, Horn Switch Drain Hose Extension Roller Bumper Kit
Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet. * = Optional, Not Included
FORM NO. 56042484
09-3
OPTIONAL KITS & ACCESSORIES
11-6
Condor XL Ref. No. Qty
Description
* * *
56111650 56111652 56111203
1 1 1
Squeegee Blade Kits Kit, Red Gum Rubber Squeegee Blade H (Std) NOTE 1 Kit, Gum Rubber Squeegee Blade H NOTE 1 Kit, Polyurethane Squeegee Blade NOTE 1
* * * * * *
56110013 56110012 56110011 56111206 56111207 56111210
1 1 1 1 1 1
Main Scrub Deck Options Brush, Cyl 48” Midlite 180 (Std) Brush, Cyl 48” Dyna Grit 80 Brush, Cyl 48” Polypropylene Blade Kit, Main Scrub-Red Gum (Std) NOTE 2 Blade Kit, Main Scrub-Gum Rubber NOTE 2 Blade Kit, Main Scrub-Polyurethane NOTE 2
* * * * * *
56111635 56111636 56111637 56505832 56505834 56505838
1 1 1 1 1 1
Right Scrub Head Options Blade Kit, Opt Scrub-Red Gum (Std) NOTE 3 Blade Kit, Opt Scrub-Gum Rubber NOTE 3 Blade Kit, Opt Scrub-Polyurethane NOTE 3 Brush, Dynagrit (80) Brush, Prolene (Polypropylene) Brush, Midlite (180)
* *
56477812 56505629
2 2
* *
56477812 56505629
1 1
Dual Sweep Head Options Side Broom (Std) Side Broom (Soft) Left Sweep Head Options Side Broom (Std) Side Broom (Soft)
* * * *
56109084 56504450 7-90-08016 56109083
1 1 1 1
GM Engine Service Tools Kit, Engine Service (includes diagnostics cable, adapter, & LP test kit) Kit, LP Test (no cables) Cable, Diagnostics Adapter, Engine Diagnostics
* *
56044406 56044598
1 1
Accessories Literature Pack NOTE 4 Literature Pack NOTE 5
107
* = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: All Deck Blade Kits include 4 side skirt blades (2 for each side skirt) plus 2 splash shield blades (1 for each end of the scrub deck). NOTE 3: Right Scrub Blade Kits include 2 blades, one inside and one outside blade. NOTE 4: AXP Models. Used on machines built before SN1000042751. NOTE 5: EcoFlex Models. Used on machines built after SN1000042750.
FORM NO. 56042484
108 * * * * * * * * * * * * * * * * * * * * * * *
Ref. No. Qty 56381760 1 56381858 1 56381856 1 56381864 1 56381863 1 56381874 1 56381875 1 56381876 1 56381877 1 56381878 1 56381879 1 56381880 1 56381881 1 56381882 1 56381883 1 56381884 1 56381885 1 56381886 1 56381833 1 56381866 1 56381868 1 56381870 1 56381872 1
* = Optional, Not Included
FORM NO. 56042484
GM 1.6L REPLACEMENT PARTS - PSI
09-3
Condor XL
11-6
Description Coupling Kit Pump Housing Kit Alternator Hardware Kit Oil Pressure Sender Kit Tmap Sensor Kit Throttle Body Adapter Kit Mixer Adapter Kit Lp Air Intake Kit Mixer Hardware Kit Epr Hardware Kit Epr Water Out Hose Kit Epr Water In Hose Kit Epr Vapor Hose Kit Epr Vacuum Hose Kit Pvc Hose Kit Cr/Shf Position Sensor Kit Oil Pressure Rlf Valve Kit Dipstick Kit Bracket-Upper Alternator Hose-12 In Fitting-Throttle Body Spacer-Throttle Body Gasket-Throttle Body
Nilfisk-Advance Equipamentos de Limpeza Ltda. Av. Dep. Emílio Carlos, 2.499 - Bairro do Limão - 02721-200 São Paulo - SP - Brasil www.nilfisk-advance.ind.br www.plataforma.ind.br Tel.: (11) 3959-0300 Fax: (11) 3959-0306 ©2012 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2012 Nilfisk-Advance, Inc.