Configuring The Et 200sp Ha In Pcs 7 Based On

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Configuring the ET 200SP HA in PCS 7 based on different configuration examples SIMATIC PCS 7 V9.0 https://support.industry.siemens.com/cs/ww/en/view/109747703 Siemens Industry Online Support Preface Warranty and liability  Siemens AG 2017 All rights reserved Note The Application Examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The Application Examples do not represent customer-specific solutions. They are only intended to provide help for typical applications. You are responsible for ensuring that the described products are used correctly. This Application Example does not relieve you of the responsibility to use safe practices in application, installation, operation, and maintenance. By using this Application Example, you recognize that we cannot be made liable for any damage/claims beyond the described liability clause . 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To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at http://www.siemens.com/industrialsecurity. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 2 Preface Preface Objective of the documentation Various configuration examples are provided to demonstrate the flexibility and scalability of the distributed I/O SIMATIC ET 200SP HA. This includes the configuration of the PROFINET interface module and the configuration of the innovative and flexible input/output module (standard and high availability) of the ET 200SP HA. A practical example of a HART field device is provided to demonstrate the step-by-step configuration of HART variables and a multiHART area. The Advanced Process Library (APL) V9.0 is used for the CFC engineering of HART communication with multiHART.  Siemens AG 2017 All rights reserved Core contents  General information about the SIMATIC ET 200SP HA  HW Config of the PROFINET interface module (standard and highly availability)  HW Config of the input/output module (standard and high availability)  Signal configuration  Hot-swapping and expansion of modules during operation  Integration of a HART field device in SIMATIC PCS 7  Configuration of multiHART areas and HART variables  CFC engineering of multiHART areas Validity This application example is valid for:  SIMATIC PCS 7 CPU 410-5H Process Automation, as of Firmware-Version 8.2  SIMATIC PCS 7 V9.0 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 3 Table of Contents Table of Contents Warranty and liability ............................................................................................... 2 1 Task and solution ........................................................................................... 5 1.1 1.2 1.2.1 1.2.2 1.3 2 Hardware engineering for ET 200SP HA...................................................... 10 2.1 2.1.1 2.1.2 2.1.3  Siemens AG 2017 All rights reserved 2.2 2.2.1 2.2.2 2.3 2.3.1 2.3.2 2.4 2.5 3 Interface with the automation system ............................................... 10 Standard configuration (easy connection) ........................................ 10 Redundant connection ..................................................................... 12 Preparation for automatic commissioning with topology configuration .................................................................................... 16 Configuration of the IO interface with the input/output module .......... 18 Configuring a single IO connection................................................... 19 Configuring IO redundancy .............................................................. 20 Signal configuration ......................................................................... 22 Pure digital operation can be configured across channels ................ 23 Configuring mixed mode channel-specific ........................................ 24 Hot-swapping: replacing I/O modules with applied voltage during operation............................................................................... 28 Station expansion during operation .................................................. 28 Integration of a HART field device ............................................................... 29 3.1 3.2 3.2.1 3.2.2 3.3 4 The task ............................................................................................ 5 Solution ............................................................................................. 5 SIMATIC ET 200SP HA introduction .................................................. 6 Advantages of the ET 200SP HA ....................................................... 8 Hardware and software components used ......................................... 9 Hardware configuration .................................................................... 29 Configuration of multiHART areas and HART variables .................... 32 Configuring a multiHART area ......................................................... 35 Configuring HART variables............................................................. 35 CFC engineering ............................................................................. 38 Appendix....................................................................................................... 42 4.1 4.2 4.3 Service and Support ........................................................................ 42 Links and Literature ......................................................................... 43 Change documentation .................................................................... 43 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 4 1 Task and solution 1 Task and solution 1.1 The task High availability and scalability with ever more compact design are just one of the many challenges that the process industry places on the automation systems and their components. When planning a control cabinet and selecting the hardware components, it is important to make optimum use of the available space. Systems and components must also be flexibly scaled to specific areas and tasks in order to minimize costs during planning and configuration. The focus in the choice of the components of an automation system is therefore simple handling during installation and maintenance and high availability of the automation system. In order to meet the increasing and diverse requirements, future-proof and innovative technologies must be used above all.  Siemens AG 2017 All rights reserved 1.2 Solution The SIMATIC ET 200SP HA hardware innovation in combination with the SIMATIC PCS 7 V9.0 process control system offers a scalable and high availability I/O system. The distributed I/O combines high flexibility and scalability with compact design. The PROFINET communication standard is used to connect process signals to a higher-level controller, such as the 410-5H. This application example describes the standard and high availability hardware configuration of the ET 200SP HA and its components. Single and redundant connection of the PROFINET interface module IM 155-6 PN HA is described in connection with the innovative and flexible I/O module AI-DI 16/DQ16x24VDC HART HA with freely configurable inputs and outputs. In addition, the application example includes cross-channel and channel-specific signal configuration in PCS 7 V9.0 using the example of the digital/analog module. HART variables and multiHART areas are configured using the example of the SITRANS TH300 temperature transducer and integrated into PCS 7 using the Advanced Process Library V9.0. The configuration of the distributed I/O and the HART field device as well as operation and monitoring are performed in the PCS 7 environment. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 5 1 Task and solution 1.2.1 SIMATIC ET 200SP HA introduction The distributed I/O SIMATIC ET 200SP HA has been specially designed for demanding deployment in the process industry and its digital challenges.  Siemens AG 2017 All rights reserved These include:  High availability and flexibility for improved efficiency in the field of planning, installation and maintenance  Rugged construction for use at temperatures from -40 °C to +70 °C and elevations up to 4000 m  Conformal coating of all components  Use in hazardous areas up to EX Zone 2  Future-proof and highly flexible due to PROFINET connection 3 Design 4 1 2 Despite the narrow design of 22.5 mm, the terminal blocks (2) of the ET 200SP HA offer space for up to 16 channels. Identical terminal block types and subrack modules (3) are available for the 24 V standard signals, analog input/output and digital input/output. The following I/O modules (1) are supported by the ET 200SP HA:  Standard modules DI, DO, AI, AO  Relay module (RQ)  Universal module Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 6 1 Task and solution Note You can find detailed information on components, installation and commissioning of the ET 200SP HA in the system manual "Distributed I/O System ET 200SP HA": https://support.industry.siemens.com/cs/ww/en/view/109747237 Wiring Standing wiring of the ET 200SP HA without I/O modules is possible due to the separate configuration of I/O modules and terminal blocks. In addition, the terminal blocks are wired with push-in terminals without tools. Scalability and flexibility The station of the ET 200SP HA supports a configuration with up to 56 modules. Depending on the requirements, interface modules are available for single and redundant connection to the automation system. You can also select between single and redundant (IO redundancy) terminal blocks. The plant can be expanded without interruption during ongoing operation by plugging in additional modules. High availability from redundant components  Siemens AG 2017 All rights reserved The following redundant components are available for the ET 200SP HA: Note  Redundant connection to the automation system via PROFINET with two interface modules  Redundantly switched I/O modules (IO redundancy) with redundant terminal blocks IO redundancy, which so far has been configured with additional Marshalled Termination Assemblies (MTA), is made possible for the ET 200SP HA by the redundant terminal block with two I/O modules that communicate with one another. Hot-swapping the device The hot swap function is possible in both cases, non-redundant and redundant configuration of the components, i.e. modules can be exchanged with applied voltage during operation. Communication The connection of the ET 200SP HA over PROFINET is made using a PROFINET BusAdapter. These are plugged into the interface modules. The following connection options are available:  RJ45 connector  Fast Connect  LC connector (Lucent Connector) The following connections are supported:  Simple S1 system redundancy  Simple S2 system redundancy  Media redundancy (MRP) Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 7 1 Task and solution Note You can find additional information on system connections and PROFINET topologies in the document "PROFINET in SIMATIC PCS 7 Guidelines and Blueprints": https://support.industry.siemens.com/cs/ww/en/view/72887082 Configuration of multiHART areas The HART I/O modules of the ET 200SP HA in conjunction with PCS 7 V9.0 support the configuration of multiHART areas in addition to eight HART variables. This function enables all measured variables to be read from all HART field devices connected to the I/O. You can find a detailed description and example configuration in the section 3.  Siemens AG 2017 All rights reserved 1.2.2 Advantages of the ET 200SP HA  High channel density with low footprint  Maximum configuration with up to 56 modules  Up to 900 signals per station  Extended temperature range from -40 °C to +70 °C, installation up to Ex Zone 2 and conformal coating of all components  Scalable and highly flexible with capability to expand the station during operation  Hot-swapping modules during operation  Configuration in Run  Communication via PROFINET  High availability thanks to redundant PROFINET interface modules and redundantly switched I/O modules  Redundant terminal block for IO redundancy  Quick and easy configuration of signals by cross-channel signal configuration Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 8 1 Task and solution 1.3 Hardware and software components used This application example was created using the following components: Software components Table 1-1: Software components Component SIMATIC PCS 7 V9.0 Note - APL Library V9.0 Component of SIMATIC PCS 7 V9.0 SIMATIC PDM V9.0 SP1 License is not included in SIMATIC PCS 7 Hardware components Table 1-2: Hardware components  Siemens AG 2017 All rights reserved Component Note CPU 410-5H Firmware Version 8.2 Article number: 6ES7 410-5HX08-0AB0 Mounting rail Article number: 6DL1 193-6MC00-0AA0 Subrack module (interface module – single) Article number: 6DL1 193-6BH00-0SM0 Subrack module (interface module – redundant) Article number: 6DL1 193-6BH00-0RM0 Interface module IM 155-6 PN HA Article number: 6DL1 155-6AU00-0PM0 Subrack module 2x Article number: 6DL1 193-6GA00-0NN0 Terminal block (single) Article number: 6DL1 193-6TP00-0DH1 Terminal block (redundant) Article number: 6DL1 193-6TP00-0DM1 2 x Input/output module AI-DI 16/DQ 16x24VDC HART HA Article number: 6DL1 133-6EW00-0PH1 Slot cover I/O module Article number: 6DL1 133-6CV22-0AM0 Server module Article number: 6DL1 193-6PA00-0AA0 PROFINET BusAdapter Fast Connect Article number: 6DL1 193-6AF00-0AA0 SITRANS TH300 HART Firmware Version 1.1.4 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 9 2 Hardware engineering for ET 200SP HA Hardware engineering for ET 200SP HA 2 This section describes all configuration steps that must be performed to integrate the ET 200SP HA via PROFINET. Also described in detail are the configuration of the IO connection and signal configuration using the example of the input/output module AI-DI 16/DQ 16x24VDC HART HA and the steps to be performed for module replacement and station expansion.  Siemens AG 2017 All rights reserved The following configuration status is required for configuring the hardware:  PCS 7 multiproject is created  Automation system is configured with CPU 410  A connection between AS and Engineering System (ES) via the plant bus in NetPro is pre-configured Note You can find information on creating a PCS 7 multiproject in the manual "SIMATIC PCS 7 Engineering System": https://support.industry.siemens.com/cs/gb/en/view/109485969 Note You can find information on configuring an automation system and setting up a network connection in the manual "Compendium Part A - Configuration Guidelines": http://www.siemens.com/onlinesupport/pcs7 2.1 Interface with the automation system The status signals and process values are received and actuators controlled via ET 200SP HA I/O modules on the process level. The interface module forms the interface between the process level and the automation system and ensures smooth data transfer in either the single or redundant version. Note 2.1.1 You can find detailed information on the IM 155-6 PN HA interface module in the manual "IM 155-6 PN HA Interface Module": https://support.industry.siemens.com/cs/ww/en/view/109747239 Standard configuration (easy connection) Add a PROFINET system to interface X5 or X8 of the CPU to which you have physically connected the interface module via PROFINET. 1. Right-click on the CPU interface. 2. Select "Insert PROFINET IO System" (in this application example: "Interface X5"). 3. Drag the single interface module IM155-6 PN HA from the module catalog and drop it onto the PROFINET system. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 10 2 Hardware engineering for ET 200SP HA  Siemens AG 2017 All rights reserved 4. Open the object properties of the interface module and assign a device name (in this application example: "P1R1-ET200SPHA-01-IM01"). Note The device names are stored at the following locations when the HW Config is transferred:   in the BusAdapter in the interface of the distributed I/O (e.g. interface module or I/O device itself) When the power supply is switched on, the stored device names are assigned automatically and independent of the topology configuration during component replacement. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 11 2 Hardware engineering for ET 200SP HA  Siemens AG 2017 All rights reserved 5. Select the subnet in which the interface module is located (in this application example: "Fieldbus1"). Note 2.1.2 Changing the IP address is optional. The IP address is assigned automatically when the interface module is inserted in the PROFINET system and the outgoing IP address of the controller is incremented. Redundant connection First add a PROFINET system to each of the interfaces X5 or X8 of the two CPUs with which you have physically connected the redundant interface module via PROFINET. 1. Right-click on the CPU interface. 2. Select "Insert PROFINET IO System" (in this application example: "Interface X5"). 3. Drag the redundant interface module IM155-6 PN HA Red from the module catalog and drop it onto the PROFINET system. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 12 2 Hardware engineering for ET 200SP HA  Siemens AG 2017 All rights reserved 4. Click "Yes" to confirm the message asking if the device should be connected redundantly to the PROFINET system. 5. Open the object properties of the redundant interface module and switch to the "Redundancy" tab. Ensure that the redundant interface module is connected to the two PROFINET systems via the correct interface. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 13  Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 6. Switch to the "General" tab and assign a device name to each module (in this application example: "Slot 0: P1R1-ET200SPHA-01-IM01 and Slot1: P1R1-ET200SPHA-01-IM02"). Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 14  Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 7. Select the respective subnet of the two slots (in this application example: "Slot0: Fieldbus1 and Slot1: Fieldbus2"). Note Changing the IP address is optional. The IP address is assigned automatically when the interface module is inserted in the PROFINET system and the outgoing IP address of the controller is incremented. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 15 2 Hardware engineering for ET 200SP HA 2.1.3 Preparation for automatic commissioning with topology configuration Automatic commissioning In an automation system, a configured device name must be assigned to each PROFINET IO device. The device names can be assigned in different ways:  Manually  Through special storage media  PROFINET BusAdapter  Through automatic commissioning with topology configuration Automatic commissioning is recommended for subunits with the same hardware configuration. This has the following advantages:  Simplified, less time-consuming commissioning  Minimizes errors  More flexibility when exchanging devices The device identification of IO devices is performed during automatic commissioning via a configured target topology which is created offline and then loaded into the IO controller.  Siemens AG 2017 All rights reserved Using the configured topology, the IO controller identifies the IO devices and assigns the configured names of the HW Config.  No removable media with stored device names required  No programming required Topology Editor The Topology Editor is available for topology configuration in the HW Config. In the Topology Editor, a defined target topology is created that corresponds to the actual topology (physical connection of the IO nodes). The following options are available for creating a target topology in the Topology Editor:  Tabular interconnection  Graphical interconnection The recommended graphical interconnection is described in this application example. Note You can find additional information and notes on topology configuration in the document "PROFINET in SIMATIC PCS 7 Guidelines and Blueprints": https://support.industry.siemens.com/cs/ww/en/view/72887082 Note The topology configuration is only possible within a subproject, in other words, the stations with a common PROFINET network must be in the same subproject. Requirements for automatic commissioning  IO controllers and IO devices are configured in HW Config Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 16 2 Hardware engineering for ET 200SP HA  IO controllers and IO devices must support the PROFINET functionality "Device replacement without exchangeable medium / PG"  Devices and replacement devices for device replacement must be reset to the factory settings Target topology via graphical interconnection 1. Open the object properties of the CPU interface to which the redundant interface module is connected (in this application example: "Interface X5").  Siemens AG 2017 All rights reserved 2. Go to the "General" tab and select the check box "Support device replacement without exchangeable medium". 3. Right-click on the interface of the CPU to which the redundant interface module is connected (in this application example: "Interface X5") and open the Topology Editor ("PROFINET IO Topology…"). 4. Switch to the "Graphic view" tab. 5. Connect the individual component interfaces corresponding to the physical connection. Click on the interface of a device and, keeping mouse pointer pressed, drag the connection onto the interface of the connection partner. Release the mouse pointer. Note The actual topology (physical connection) must match the target topology (Topology Editor). Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 17  Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 6. Confirm your settings by clicking "OK". 7. Save and compile your configuration, and download it to the CPU. 2.2 Configuration of the IO interface with the input/output module This section describes the configuration of the AI-DI 16/DQ 16x24VDC HART HA input/output module with a single and redundant terminal block (IO redundancy). The innovative I/O module provides you with a high degree of flexibility when connecting different signal forms. The following variants are configurable:  Variant 1: DI 16/DQ16x24VDC HA in digital mode  Variant 2: AI-DI 16/DQ 16x24VDC HART HA as digital/analog module in mixed mode In mixed mode, you can select the 16 inputs of the I/O module as digital inputs or as analog inputs with or without HART via the configuration. The 16 outputs of the I/O module can be operated either as digital outputs or as a sensor supply for the corresponding input. You have the option of changing the configuration of the inputs in RUN mode of the CPU and, for example, switching inputs from digital input to analog input in mixed mode. With a cross-channel configuration, you can configure up to 16 channels in one step and doing so during operation. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 18 2 Hardware engineering for ET 200SP HA Note 2.2.1 You can find detailed information on the input/output module and the configuration options in the device manual "Input/Output Module AIDI 16/DQ 16x24VDC HART HA": https://support.industry.siemens.com/cs/ww/en/view/109747245 Configuring a single IO connection 1. Drag the input/output module of the single interface module from the module catalog to the slot in which you physically plugged in the I/O module (in this application example: "Slot 2"). Note If you are operating the I/O module in pure digital mode, select the I/O module for pure digital mode DI 16/DQ 16x24VCD HA from the block catalog.  Siemens AG 2017 All rights reserved The I/O module for pure digital operation is located in the subgroup catalog "AI". 2. Perform the signal configuration, as described in the section 2.3. Note The ET 200SP HA and the CPU 410-5H support the CiR (Configuration in Run) function. No additional configuration of CiR is required in the HW Config with a PROFINET system. The CiR functionality is indicated by an orange marking of the modules in the HW Config (only for CPU 410-5H firmware version 8.2 and ET 200SP HA). Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 19 2 Hardware engineering for ET 200SP HA Configuring potential groups 1. Double-click on the I/O module and open the "Parameters" tab. 2. Open the "Potential group" subfolder and select in the drop-down window whether the module is to form a new potential group (light terminal block) or the potential group of the left module (dark terminal block).  Siemens AG 2017 All rights reserved In this application example, the I/O module has its own potential group: "Enable new potential group (light terminal block)". Note When configuring the terminal blocks and I/O modules, be sure to observe the installation rules for potential groups. Only terminal blocks for individual I/O modules or IO redundancy may be plugged in a potential group. You can find detailed information on the installation rules for potential groups in the system manual "Distributed I/O System ET 200SP HA": https://support.industry.siemens.com/cs/ww/en/view/109747237 2.2.2 Configuring IO redundancy In redundancy mode, both I/O modules measure the process value simultaneously and independently. The left I/O module is the master with the leading channels and is used for process value processing in the AS. If a module or a leading channel fails, the switchover is made to the partner module. If an error is corrected, there is not switchover of the affected channels. HART communication is performed exclusively via the leading channel. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 20 2 Hardware engineering for ET 200SP HA Note If you configure IO redundancy, both I/O modules communicate independently. It is not necessary to use the RedLib library for IO redundancy. Note Redundant I/O devices must be identical, i.e. they must have the same article number, the same hardware status and the same firmware status. 1. Drag the input/output module of the redundant interface module from the module catalog and drop it into the appropriate slot.  Siemens AG 2017 All rights reserved 2. Because a redundant terminal block with two I/O modules is used, you must drop the module onto two slots (in this application example: "Slot 2 and Slot 3"). 3. Open the "Redundancy" tab in the object properties. 4. In the "Redundancy" drop-down list, select "2 modules" 5. In the "Synchronization Role" drop-down list, "Master" for the left module. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 21 2 Hardware engineering for ET 200SP HA  Siemens AG 2017 All rights reserved In the object properties of the right module, "Slave" is shown in the "Synchronization role" drop-down list. Note If you want to operate the two modules independently (no IO redundancy), you must set "None" in the "Redundancy" drop-down list for one of the two modules. In this case, what is shown in the "Synchronization role" field is irrelevant. Note When configuring the terminal blocks and I/O modules, be sure to observe the installation rules for potential groups (see section 2.2.1: "Configuring potential groups"). 6. Perform the signal configuration, as described in the section 2.3. 2.3 Signal configuration The I/O modules of the ET 200SP HA support cross-channel configuration. Settings and configurations for all channels are performed in one step. Cross-channel configuration of the channels in digital mode and the channel-specific configuration in mixed mode (digital/analog) are performed and described using the example of the input/output module. The configuration of the channels is the same for high-availability and standard configuration of the I/O modules. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 22 2 Hardware engineering for ET 200SP HA Note You can re-configure individual channels of the module as well as configure the HART variables in RUN without affecting the other channels. In mixed mode, for example, individual input channels can be re-configured from digital input to analog input in RUN without affecting other channels. 2.3.1 Pure digital operation can be configured across channels In this section, 16 digital inputs are configured via the "Cross-channel configuration" function. 1. Open the object properties of the I/O module (in this application example: "Slot 2"). 2. Switch to the "Parameters" tab.  Siemens AG 2017 All rights reserved 3. In the tree, open "Parameters > Cross-channel > DI". 4. In the "Channel mode DI" drop-down list, select "Activated". Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 23 2 Hardware engineering for ET 200SP HA  Siemens AG 2017 All rights reserved 5. Apply the changes by clicking "OK". All 16 channels of the module are configured with digital inputs in the "Digital mode" setting. With the "Cross-channel configuration" function, you can configure analog inputs, digital outputs and outputs as the sensor supply. Note If a redundant terminal block is used with two I/O modules, the channels of the left I/O module (master) are configured. The parameter settings always apply to the module pair. 2.3.2 Configuring mixed mode channel-specific This section describes the configuration of three channels with different parameter settings.  Channel 0 as a digital input  Channel 1 as analog input (4 to 20 mA)  Channel 2 as a digital output To configure channels individually, you must disable the cross-channel configuration or ensure that no unused channels are activated. 1. Open the "Parameters" tab. 2. In the tree, open "Parameters > Cross-channel > AI". 3. In the "Measuring type" drop-down list, select "Deactivated". Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 24 2 Hardware engineering for ET 200SP HA 4. In the tree, open "Parameters > Cross-channel > DI".  Siemens AG 2017 All rights reserved 5. In the Channel mode DI" drop-down list, select "Deactivated". 6. In the tree, open "Parameters > Cross-channel > DO". 7. In the "Channel mode DO" drop-down list, select "Deactivated". Configuring a digital input 1. Open the object properties of the I/O module (in this application example: "Slot 2"). 2. Switch to the "Parameters" tab. 3. In the tree, open "Channel 0 > DI". Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 25 2 Hardware engineering for ET 200SP HA 4. In the Channel mode DI" drop-down list, select "Activated".  Siemens AG 2017 All rights reserved Configuring analog input (4 to 20 mA) with sensor supply 1. In the tree, open "Channel 1 > AI". 2. In the "Measuring type" drop-down list, select "Current (2-wire)". 3. Select "4..20 mA" from the "Measuring range" drop-down list. 4. Open "DO" in the tree. 5. In the "Channel mode DO" drop-down list, select "Sensor supply": power supply via the I/O module. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 26 2 Hardware engineering for ET 200SP HA  Siemens AG 2017 All rights reserved Configuring a digital output 1. In the tree, open "Channel 2 > DO". 2. In the "Channel mode DO" drop-down list, select "Activated". 3. Save your configuration and compile it and then download it to the CPU. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 27 2 Hardware engineering for ET 200SP HA 2.4 Hot-swapping: replacing I/O modules with applied voltage during operation ET 200SP HA supports the replacement of I/O modules with applied voltage during operation. I/O modules with switched-on load and switched-on power supply may not be pulled during operation without first electrically disconnecting them. For this case, the following I/O modules of the ET 200SP HA can be electrically disconnected via a release button:  Input/output module AI-DI 16/DQ16x24VDC HART HA  Digital output module DI 16x24VDC HA  Digital output module DQ 16x24VDC/0.5A  Digital output module RQ 4x120VDC-230VAC/5A CO HA Electrical disconnection via the release button prevents arcs that can damage the ET 200SP HA and the connected sensors and actuators. Pull and plug I/O modules with the release button only when the load is switched off.  Siemens AG 2017 All rights reserved 1. If you are using one of the above I/O modules, press the release button for 3 seconds. 2. After 3 seconds, the red diagnostic LED flashes and the yellow maintenance LED lights up permanently. The diagnostic message "Switch-off via unlock button" is generate in OS Runtime. 3. The I/O module is disconnected from the terminal block and you can replace the module. 4. The new I/O module starts automatically after installation. Note 2.5 I/O modules without a release button can be replaced during operation without any effect on the remaining I/Os. Station expansion during operation The ET 200SP HA can be expanded to a maximum of 56 modules during operation. 1. Remove the server module and pull the Powerbus cover at the end of the station. 2. Click on the subrack module on the DIN rail and slide it onto the last component of the station on the SP bus. 3. Plug the terminal block into the subrack module. The subrack module and terminal block form the slot for the I/O module. 4. Plug the I/O module into the slot. 5. Reconnect the station with the server module and the Powerbus cover at the end of the station. Equipping with reserve modules The passive backplane bus allows flexible station structures during operation. The expansion of the station can be performed without interruption by using slot covers. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 28 3 Integration of a HART field device Integration of a HART field device 3 This section describes the following configurations using the example of the input/output module with the temperature transmitter, SITRANS TH300:  Signal configuration of a HART analog input (4 to 20 mA HART)  Configuration of a HART field device with SITRANS TH300 as an example  Configuration of a multiHART area  Configuration of HART variables The SITRANS TH300 is connected to terminals 1 (AI0 +/ DI0) and 17 (UV0/ DQ0) of the input/output module via 2-wire measurement. Note You can find detailed information on the connection assignment in the device manual "Input/Output Module AI-DI 16/DQ 16x24VDC HART HA": https://support.industry.siemens.com/cs/ww/en/view/109747245  Siemens AG 2017 All rights reserved Requirements 3.1  PCS 7 project is created  Automation system is configured  Interface module IM 155-6 PN HA is configured  Input/output module AI-DI 16/DQ 16x24VDC HART HA is plugged into slot Hardware configuration Configuring analog input for 4 to 20 mA HART 1. Open the object properties of the input/output modules (in this application example: "Slot 2"). 2. Switch to the "Parameters" tab. 3. In the tree, open "Parameters > Channel 0 > AI". 4. In the "Measuring type" drop-down list, select "Current (2-wire)". Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 29 3 Integration of a HART field device  Siemens AG 2017 All rights reserved 5. Select "4..20 mA HART" from the "Measuring range" drop-down list. 6. Open "DO" in the tree. 7. In the "Channel mode DO" drop-down list, select "Sensor supply". (power supply of the field device via the I/O module) Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 30 3 Integration of a HART field device  Siemens AG 2017 All rights reserved 8. Since only one channel is used in this case, make sure that all channels except channel 0 are disabled. 9. Confirm the settings by clicking "OK". 10. Save and compile the configuration and download it to the CPU. Configuration of the HART field device and assignment of the device description 1. Drag the HART field device from the module catalog and drop it onto the required slot of the input/output module (in this application example: "Slot 2.0"). Note For a redundant terminal block with two I/O modules, the HART field device is dropped onto the slot of the left I/O module (master). Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 31 3 Integration of a HART field device 2. Double-click "HART Field Device" to assign the field device via the Electronic Device Description (EDD) and configure it in PDM.  Siemens AG 2017 All rights reserved 3. Click on "Device identification" for automatic identification of the appropriate EDD (in this application example: "SITRANS TH300"). 4. Apply the assignment by clicking "OK". The result is that the HART field device in the slot of the module is linked to the specific device description for SIMATIC PDM. 5. Save and compile your configuration, and download it to the CPU. 3.2 Configuration of multiHART areas and HART variables HART field devices supply additional process variables such as electronic temperature or sensor temperature to the process value. These measured variables are configured via HART variables in an I/O module in the HW Config and processed cyclically by the controller. One I/O module supports a maximum of four HART variables per channel, each consisting of a 4-byte real value and 1-byte quality code. If at least one HART variable is configured in the input address space, the addresses are used for all eight variables (40 bytes in total). Standard HART I/O modules support a maximum of eight HART variables for the entire module and a maximum of four variables (PV, SV, TV and QV) per channel. multiHART area As of SIMATIC PCS 7 V9.0, the "multiHART area" function is supported when working with the I/O modules AI-DI 16/DQ16x24VDC HART HA, AQ 8xI HART HA and AI 16xI 2-wire HART of the ET 200SP HA. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 32 3 Integration of a HART field device In contrast to the previous configuration with a maximum of eight HART variables, the "multiHART area" function allows all available measured variables (HART variables) of the connected field devices to be read. The I/O modules process HART communication in parallel, i.e. all channels simultaneously. A distinction is made between the following multiHART areas:  With "1 multiHART", one HART variable of a field device is called up in each cycle. This means that primary to quaternary variables of the first field device are called up in succession in each cycle, then primary to quaternary variables of the second field device, etc.  With "4 multiHART", four HART variables are called per cycle. That is, all four HART variables of a field device are called simultaneously. In each subsequent cycle, the four HART variables of the next field device are called up, etc. ("4 multiHART" is only possible with the AI-DI 16/DQ16x24VDC HART HA I/O module). The configuration for reading the HART variables (8 HART variables, multiHART areas) can be changed in RUN mode of the CPU. Recommendation for using the multiHART area:  With more than two field devices on the I/O module  With more than eight HART variables per I/O module  Siemens AG 2017 All rights reserved In this application example, the "1 multiHART" function is configured as an example on the AI-DI 16/DQ16x24VDC HART HA I/O module and the channelspecific configuration of a maximum of eight HART variables is described. Note The value assigned to a respective variable (for example, electronic temperature, sensor temperature) is configured in the device, for example, via SIMATIC PDM. Memory allocation When using the multiHART areas, the input and output address space is allocated as follows:  With "1 multiHART", 6-byte input address space and 1-byte output address space are used  With "4 multiHART", 24-byte input address space and 4-byte output address space are used (only for AI-DI 16/DQ16x24VDC HART HA I/O modules). Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 33 3 Integration of a HART field device Comparison of 8 HART variables and multiHART area Table 3-1 8 HART variables 1 multiHART Parameter assignment Max. 8 HART variables can be configured All available HART variables can be configured All available HART variables can be configured Data transmission Cyclic 8 HART variable per channel Cyclic 1 HART variable per channel Cyclic 4 HART variable per channel memory / address allocation 5 bytes (40 bytes) input address space     Siemens AG 2017 All rights reserved Note 4 multiHART 6 bytes in the input address space 1 byte in the output address space  24 bytes in the input address space 4 bytes in the output address space CiR compatibility Yes Yes Yes CFC engineering 1 input channel block per HART variable 1 input channel block (input and output) per channel (4 HART variables) 1 input channel block (input and output) per channel (4 HART variables) You can find detailed information on multiHART in the device manuals for HART I/O modules of ET 200 SP HA that support multiHART. For example, "ET 200SP HA input/output module AI-DI 16/DQ16x24VDC HART HA": https://support.industry.siemens.com/cs/ww/en/view/109747245 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 34 3 Integration of a HART field device 3.2.1 Configuring a multiHART area 1. Open the object properties of the input/output modules and the "Parameters" tab. 2. In the "HART variables" drop-down list, select "1multiHART". 3. Apply the settings by clicking "OK".  Siemens AG 2017 All rights reserved The configuration of the "4 multiHART" function works similarly. Symbol table Edit the symbol table to match the following table: Table 3-2: Symbol table of a multiHART area Address IW 592 3.2.2 Symbol TI1 Data type WORD Comment SITRANS TH300 Configuring HART variables In addition to the multiHART area, you can continue to configure eight HART variables. In this section, all four available HART variables of channel 0 are configured. 1. Open the object properties of the input/output modules and switch to the "Parameters" tab. 2. Open the "HART variables" folder and select "8 HART" in the drop-down list. Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 35 3 Integration of a HART field device  Siemens AG 2017 All rights reserved 3. Open the "Variable 1" subfolder. 4. In the "Channel number" drop-down list, select the channel from which you want to call the HART variable (in this application example: "Channel 0"). 5. In the "Variable identification" tab for the respective channel, select the primary, secondary, tertiary and quaternary variables (in this application example: "Primary"). Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 36 3 Integration of a HART field device 6. Configure variables 2 to 4 similar to steps 3 to 5.  Siemens AG 2017 All rights reserved 7. Save and compile your configuration, and download it to the CPU. Note By default, the non-configured channels are configured with the setting "non/CiR". The parameters can be changed during operation. Symbol table Edit the symbol table to match the following table: Table 3-3: Symbol table of 8 HART variables Address Symbol Data type Comment IW 592 TI12_PV WORD SITRANS TH300 ED 724 TI12_HV_PV REAL Variable 1 IB 728 TI12_STAT_PV BYTE Status HV_1 ED 729 TI12_HV_SV REAL Variable 2 IB 733 TI12_STAT_SV BYTE Status HV_2 ED 734 TI12_HV_TV REAL Variable 3 IB 738 TI12_STAT_TV BYTE Status HV_3 ED 739 TI12_HV_QV REAL Variable 4 IB 743 TI12_STAT_QV BYTE Status HV_4 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 37 3 Integration of a HART field device 3.3 CFC engineering Channel blocks for the multiHART function The Advanced Process Library V9.0 provides the "Pcs7HaAI" and "Pcs7HaAO" channel blocks for processing multiHART areas in addition to the previous HART channel blocks "FbAnIn" and "FbAnOn" for processing individual HART variables. The channel blocks cyclically process up to four HART variables of a channel or a HART field device. Two HART variables can be displayed in a display block of the OS via the interconnection of the auxiliary values. Alternatively, a separate faceplate can be used for displaying the measured value for each HART variable. Note For the complete integration of SITRANS field devices in PCS 7, the SITRANS Library is available for download with special driver/function modules and faceplates: https://support.industry.siemens.com/cs/ww/en/view/65741624 Interconnecting the measuring point  Siemens AG 2017 All rights reserved 1. Insert the following blocks into an empty CFC:  Pcs7AnIn for reading the process value (PV)  Pcs7HaAI for multiHART area  2 x Or04  2 x MonAnL for visualization of PV and HART variables 2. Name the blocks according to the following table: Table 3-4: Block designations Block Name Pcs7AnIn 4-20 mA Pcs7HaAI HART Or04 CSF1 Or04 CSF2 MonAnL Temperature1 MonAnL Temperature2 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 38 3 Integration of a HART field device 3. Interconnect the blocks according to the following tables: Table 3-5: Interconnection with operand Block designation Input Interconnection with operand 4-20 mA PV_In TH300 HART PV TH300 Table 3-6: Configuring the value Block designation Input HART  Siemens AG 2017 All rights reserved Note Value HV_PriEn 1 HV_SecEn 1 HV_TerEn 1 HV_QuaEn 1 The activation and deactivation of the HART variables in the multiHART area on the "Pcs7HaAI" and "Pcs7HaAO" blocks can be activated in online mode in the CFC without changing the HW Config. Table 3-7: Block interconnection Block designation 4-20 mA Output Block designation Bad CSF1 In1 PV_Out Temperature1 PV PV_OutUnit PV_Unit ScaleOut PV_OpScale OosAct HART Input OosLi OosAct Temperature2 OosLi HV_OutPBad CSF1 In2 HV_OutSBad HV_OutTBad In3 CSF2 HV_OutQBad HV_OutP In1 In2 Temperature1 UserAna1 HV_OutS UserAna2 HV_OUniP UA1unit HV_OUniS UA2unit HV_OutT Temperature2 UserAna1 HV_OutQ UserAna2 HV_OUniT UA1unit HV_OUniQ UA2unit CSF1 Out Temperature1 CSF CSF2 Out Temperature2 CSF Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 39 3 Integration of a HART field device Note The text of the "UserAna1" and "UserAna2" parameters of the MonAnL blocks, which is to be displayed in the standard view of the faceplates for the HART variables, can be adapted as required.  Siemens AG 2017 All rights reserved You define the text in the CFC in the object properties of the relevant block ("Inputs/Outputs > UserAna1.Value or UserAna2.Value > Identification"). 4. Save and compile the CFC and load it into the controller. Note The PCS 7 driver wizard installs all required driver blocks during the compilation. The "Generate module drivers" option box must be selected during compilation. Displaying HART variables in OS Runtime After OS compilation, the block symbols and faceplates of your CFC are automatically generated in the OS Runtime. In this application example, the primary and secondary variables of the SITRANS TH300 are displayed on a common faceplate using two auxiliary values next to the process value. Tertiary and quaternary variables are visualized together on a separate faceplate.  Scaling of the process value (1)  Process value (4 to 20 mA signal) (2)  Primary variable (3)  Secondary variable 4 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 40 3 Integration of a HART field device 1 2 1 3  Siemens AG 2017 All rights reserved 4 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 41 4 Appendix 4 Appendix 4.1 Service and Support Industry Online Support Do you have any questions or need assistance? Siemens Industry Online Support offers round the clock access to our entire service and support know-how and portfolio. The Industry Online Support is the central address for information about our products, solutions and services. Product information, manuals, downloads, FAQs, and application examples – all the information you need is accessible with just a few mouse clicks at: https://support.industry.siemens.com Technical Support The Technical Support of Siemens Industry provides you fast and competent support regarding all technical queries with numerous tailor-made offers – ranging from basic support to individual support contracts.  Siemens AG 2017 All rights reserved You send queries to Technical Support via Web form: www.siemens.com/industry/supportrequest Service offer Our range of services includes the following:  Product trainings  Plant data services  Spare parts services  Repair services  On-site and maintenance services  Retrofitting and modernization services  Service programs and contracts You can find detailed information on our range of services in the service catalog: https://support.industry.siemens.com/cs/sc Industry Online Support app You will receive optimum support wherever you are with the "Siemens Industry Online Support" app. The app is available for Apple iOS, Android and Windows Phone: https://support.industry.siemens.com/cs/ww/en/sc/2067 Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 42 4 Appendix 4.2 Links and Literature Table 4-1 No. Topic \1\ Siemens Industry Online Support https://support.industry.siemens.com \2\ Link to the entry page of the application example https://support.industry.siemens.com/cs/ww/en/view/109747703 \3\ 4.3 Change documentation Table 4-2 Date V1.0 06/1017 Change First version  Siemens AG 2017 All rights reserved Version Configuring the ET 200SP HA Entry ID: 109747703, V1.0, 06/2017 43