Contents - Bwo-elektronik.de

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⌧ CONTENTS Table of contents Introduction .......................................................................................................... 2 Chassis .......................................................................................................... 3 Power pack modules NG ........................................................................................................ 4 Power pack modules NG selection ................................................................................................. 5 CPU modules X-CNC 32Bit and 64Bit 6 ............................................................................. CPU modules X-CNC 32Bit and 64Bit ETH ........................................................................... 7 CNC axis modules AAZ / AZA / ASM / SERC ............................................................... 8 ....................................................................... 9 Positioning modules POS / POA / SMM Digital I/O modules EK / AEK / SEA / AK / AK2 / AKR Analog I/O modules DAW / ADW ...................................................... 10 .................................................................................. 11 Communication modules COM / ETH / CAN /CAN aktiv/ CAN aktiv LWL / AS-I .................... 12 Compact controls with CAN bus CNC 902 / CNC 903 / CNC 904 / CNC 905 ...................... 13 Compact controls with CAN bus CNC 902 / CNC 903 / CNC 904 / CNC 905 data ...................... 14 Operating panels CNC910 ........................................................................................................ 15 Operating panels CNC920 ........................................................................................................ 16 Operating panels CNC930 /10 /15 Operating consoles RC910 .............................................................................................. 17 ........................................................................................................ 18 Operating console CNC900 Teach panel ................................................................................... 19 ........................................................................................... 20 NC software .............................................................................................................. 22 PLC software .......................................................................................................... 23 Hardware and software configuration Software WINTERM / WINBV ........................................................................................................ On-line remote diagnostics with WINBV In such a way you find to us .................................................................................... ..................................................................................................... 24 25 26 1 INTRODUCTION Control system 900 BWO is specialized in the building of progressive, individual controllers. Completely directly whether you handling systems or transfer lines establish machine tools, anthropomorphic robots, - from BWO you always receive controllers, which become fair yours individual request. BWO covers almost all possible control problems completely by a only one modular system (product family). Therefore controllers of BWO are only so large and complex, as machine or process requires it. Share your control(s) composed of • Chassis with 1, 2, 4 or 8 slots • Power supplies with 8A or 16 A at 5 V • CPU versions (32Bit, 64Bit, ETH, Export) • Axis modules for different analog or digital control • I/O modules for analog or digital connection • Communication modules for different protocols • Operating panels for different CNC or RC tasks If you require additional functions, then we dismount the controller simply modular and meeting demand. The function extensions of our controls secure eachearly technological topicality and efficiency for you, in order to keep your machines and production processes optimal. Examples of different controller executions Small controller 2 chassis with 1 slot 1 chassis with 2 slots 1 power pack module 1 CPU module 1 axis module 1 input/output module Medium controller 2 chassis with 1 slot 1 chassis with 8 slots 1 power pack module 1 CPU module 2 axis modules 3 input modules 3 output modules The open controller concept offers many benefits: • integration of user specific functions, • free organization of the control surface with PROMA, • simple construction of the PLC program with PLC900, • modifications of the operating system with C compiler. The compatibility of the BWO controllers ensures by years away a max. use to you. BWO is certified according to DIN EN ISO 9001. BWO is a solid, qualified technology enterprise and is for reliability, continuity and solid growth. They have thus the certainty to trust in BWO a permanent and calculable partner in all electronic controller questions. 2 Large controller 1 chassis with 2 slots 1 chassis with 1 slot 1 chassis with 4 slots 1 chassis with 8 slots - 1 power pack module 1 CPU Module 4 axis modules 4 input modules 4 output modules CHASSIS Chassis with 1, 2, 4, 8 slots for the accommodation of the modules Configuration The individual chassis can be put next to each other. Thus the BUS connection is simply and fast established. If the chassis from space reasons must be arranged among themselves, the BUS connection is implemented over Koppelmodul KOP and cable connection. 46,2 71,6 122,4 284 / 186,5 224 width (mm) height / depth (mm) A CPU can address max. 32 I/O slots. Those are 4 chassis with 8 slots each. So that with large I/O requirement no addressing gaps result, those should be first always put of eight chassis together. At the end can follow a chassis with 2 ot 4 slots. Assignment of the chassis Chassis with 1 slot for CPU or or XCNC 32bit XCNC 64bit NG8 The modules are located with two knurled screws in the chassis. Thus both a good bonding in the bus plug connector and the optimal contact of the cable screens are achieved to the housing. Chassis with 2 slots for CPU or XCNC 64bit fanless NG16 Chassis with 2, 4 or 8 slots different axis, - I / O, - and bus modules Formation The chassis can be built in the control cabinet of the machine. Environment conditions Operating temperature Storage temperature Dampness 0 to +50 °C -10 to +60 °C 10 to 90 %. Item Number Chassis 1 slot 2 slots 4 slots 8 slots 083 580 083 581 083 582 083 583 Supply voltages Coupling module KOP Cable 0,7m 084 036 084 077 +5V, +15V, -15V +3.6V battery voltage to RAM buffering Back-up battery BUS termination 083 678 083 679 For the control of the +5V supply voltage a sensing element line on the BUS is available, which is connected in the final chassis by plug-on of the BUS termination with +5V. Thus an exact compensating is guaranteed also on the most distant slot. Shrouded-type panel for empty slot 084 102 Potential equalization 083 920 I/O BUS The I/O BUS is the liaison vehicle of all modules. This parallel BUS is situated within the address area of the CPU modules. 3 POWER PACK MODULES NG 8 / 16 NA NA Batt. The power pack modules are executed as electrically isolated DC-DC converters. The primary input 0V does not have an internal galvanic connection with the secondary output GND. Inputs Voltage UI admissible area Three-phase bridge Current II at UI 24 VDC and full load Batt. -15V -15V +15V +15V +5V +5V Error GND Error GND +24V 0V +24V 0V 24 VDC 22 V to 35 V NG8 NG16 4A 8A Outputs Voltage UO+5 Current IO+5 short circuit proof (shut off) +5,1 V ±2%, NG8 8A NG16 16 A Voltage Current (shut off) UO+15 IO+15 short circuit proof +15 V ±3%, NG 8 0,5 A NG16 16 A Voltage UO-15 Current IO-15 short circuit proof (shut off) -15 V ±3%, NG 8 0,5 A NG16 16 A Sicherung 6,3AT +24V 0V NG8 083547 Sicherung 8AT +24V 0V NG16 083548 Light-emitting diodes status indication The power packs are equipped with 6 light emitting diodes, which indicator the actual operating condition. Beside the light emitting diodes test sockets (2 mm) are arranged, on which with a circuit analyzer the suitable voltages can be based. Power failure signal NA The NA signal switches circa 10 ms after achieving U A+5 = 5.1 V L to H. The NA signal switches minimum 5 ms before achieving U A+5 < 4.75 V H to L Overvoltage protection The power supply modules are protected against overvoltage. Over-temperature protection The power supply modules switch off on thermal overload. Short-circuit disconnection All output voltages are short circuit proof. With sustained short-circuit > 1s is switched off the suitable output. 4 Items Number NG8 NG16 083 547 083 548 POWER PACK MODULES Selection of the power pack For the selection of the suitable power pack the total of the current of the used modules is to be determined. Current consumption of the modules All specification for direct current in mA Module Items No. +5V CPU modules XCNC 32Bit XCNC 32Bit ETH XCNC 64Bit XCNC 64Bit ETH XCNC fan less 800803 800833 800836 800863 800884 2000 2000 2300 2300 2100 CNC axis modules AAZ1 AAZ2 AAZ4 AZA2 AZA4 ASM3 SERC 083637 083705 083549 083937 083936 084079 084544 400 420 630 500 700 400 500 Positioning modules POS POA SMM 083545 / 083672 083673 / 083674 083676 / 083677 1200 / 1300 1200 / 1300 1050 / 1160 I/O modules AEK / SEA EK AK AK2 AKR ADW4 / ADW4E ADWI4 DAW2 DAW4 083950 / 084126 083946 083942 083541 083540 083755 / 084647 088755 083706 083736 140 / 250 110 155 / 380 145 / 250 150 / 250 320 320 320 320 +15V 6 6 6 6 6 -15V Bufferbattery 3,6V 6 6 6 6 6 0,01 0,01 0,01 0,01 0,01 * * * * * * * 40 29 58 28 50 50 -- 18 50 100 40 70 35 -- * * * 42 42 50 70 70 30 -----20 20 29 58 -----3 3 50 100 outputs off/on outputs off/on outputs off/on outputs off/on Communication modules COM 083708 ETH 084155 / 084309 AS-I 1 master 084187 AS-I 2 master 084425 980 1150 475 565 -0 / 500 4 4 --4 4 Bus termination and interfaces Bus termination 083679 20mA 083589 RS232 083897 RS422/485 084539 / 084589 170 10 1 1 -40 15 -- ----- 0,01 0,01 0,01 * Additional must be considered the power consumption of the connected measuring systems. The total current consumption may not exceed the rated output current of the used network equipment. 5 CPU-MODULES X-CNC 32bit and 64bit for all CNC, RC and PLC functions Version X-CNC 32Bit Standard / Export Clock frequency Flag memory NC memory Flash- Drive X-CNC 64Bit Standard / Export 500 MHz 60 kB 8 MB ca. 400 MB 1 GHz 60 kB 64MB ca. 400 MB Parameter 30 000 60 000 Channels Axes 4 16 8 32 Interpolation: Linear Circular Screws Spline Polynom 16 3 +13 2 +14 • • 4 2 +1 - 32 3 + 29 2 + 30 • • 4 2 +1 - Meaning of the symbols: • Functions are possible - Funktions not possible at export version * with max. 4 axes at export version Status indication 7 section display for programm-und hardware status Light-emitting diodes Green lights up Yellow lights up Cable is in, connection is okay CPU transmits Interfaces E1 Ethernet RJ45 10/100 MBit Standard interface for operating consoles RC910 and for operating panels CNC910, CNC920, CNC930 E2 Ethernet RJ45 10/100 MBit Standard interface for programmers and servers S1 9-pin D-SUB socket free serial interface 20mA, RS4252/485, RS232 S2 9-pin D-SUB socket free serial interface 20mA, RS422/485, RS232 6 Further functions • Several spindles • Tangential axis • Axes couple, reflect and exchange • Restarting after abort • Feed, corners, circle and outline dynamics • Electronic gears • Handwheel • Digital and analog drives • Polar coordinates system • Polar transformation • Robot transformation * / tool / workpiece coordinates • Robots transformation - Folding arm, SCARA, etc. • Axes and graphic simulation • Coordinates turn, reflect and shift • Interpolation plane selection • Tool radius path correction • Measuring and processing cycles • Automatic selection of linear and circular interpolation • Zero points / zero point shift • Outline path short programming • Parameter calculation • Diagnostic functions • Free programmable cycles • Free connectivity to network servers / Internet • Programmable in DIN 66025 or in High-level programming language C Mode selector switch 0 Normal operation (boot Flash) 1 Fixed IP address 172.16.20.180 2 RBOOT (CPU will boot via Panel) 3 - 6 Not used 7 CMD 2 format PLC flags 8 diagnostic mode / monitor in RAM 9 diagnostic mode / monitor in EPROM Screen via S2 (9600/8/1/n) Items X-CNC 32bit X-CNC 32bit X-CNC 64bit X-CNC 64bit X-CNC 64bit Interfaces EtherNet RJ45 20mA RS232 RS422 standard version export version standad version export version standard version-fanless Number 800 803 800 808 800 836 800 886 800 884 standard 083 589 083 897 084 589 CPU-MODULES X-CNC 32bit ETH and 64bit ETH With axis control via Ethernet, for all CNC, RC and PLC functions Version X-CNC 32Bit ETH Standard / Export Clock frequency Flag memory NC memory Flash- Drive X-CNC 64Bit ETH Standard / Export 500 MHz 60 kB 8 MB ca. 400 MB 1 GHz 60 kB 64MB ca. 400 MB Parameter 30 000 60 000 Channels Axes 4 16 8 32 Interpolation: Linear Circular Screws Spline Polynom 16 3 +13 2 +14 • • 4 2 +1 - 32 3 + 29 2 + 30 • • 4 2 +1 - Meaning of the symbols: • Functions are possible - Funktions not possible at export version * with max. 4 axes at export version Status indication 7 section display for programm-und hardware status Interfaces A RJ45 Ethernet 10/100 Mbps Axis control: Digital drive buses to drive digital axes and I / O modules SERCOS III 1, PROFINET 1, ETHERCAT 1 ( 1 sind eingetragene Warenzeichen der Firmen: Sercos International e.V., Siemens sowie Beckhoff) E1 E2 S1 S2 Ethernet RJ45 10/100 MBit Standard interface for operating consoles RC910 and for operating panels CNC910, CNC920, CNC930 Ethernet RJ45 10/100 MBit Standard interface for programmers and servers 9-pin D-SUB socket free serial interface 20mA, RS4252/485, RS232 9-pin D-SUB socket free serial interface 20mA, RS422/485, RS232 Further functions • Several spindles • Tangential axis • Axes couple, reflect and exchange • Restarting after abort • Feed, corners, circle and outline dynamics • Electronic gears • Handwheel • Digital and analog drives • Polar coordinates system • Polar transformation • Robot transformation * / tool / workpiece coordinates • Robots transformation - Folding arm, SCARA, etc. • Axes and graphic simulation • Coordinates turn, reflect and shift • Interpolation plane selection • Tool radius path correction • Measuring and processing cycles • Automatic selection of linear and circular interpolation • Zero points / zero point shift • Outline path short programming • Parameter calculation • Diagnostic functions • Free programmable cycles • Free connectivity to network servers / Internet • Programmable in DIN 66025 or in High-level programming language C Light-emitting diodes Green lights up Cable is in, connection is okay Yellow lights up CPU transmits Mode selector switch 0 Normal operation (boot Flash) 1 Fixed IP address 172.16.20.180 2 RBOOT (CPU will boot via Panel) 3 - 6 Not used 7 CMD 2 format PLC flags 8 diagnostic mode / monitor in RAM 9 diagnostic mode / monitor in EPROM Screen via S2 (9600/8/1/n) Items Number X-CNC 32bit ETH standard version X-CNC 32bit ETH export version 800 833 800 838 X-CNC 64bit ETH standad version X-CNC 64bit ETH export version 800 863 800 868 Interfaces EtherNet RJ45 20mA RS232 RS422 standard 083 589 083 897 084 589 7 CNC AXIS MODULES AAZ1, AAZ2 and AAZ4 Passive axis modules for 1, 2 or 4 analog controlled axes with incremental measuring system Inputs Path meas. system: incremental measuring system / axis max. input frequency 2.5 MHz analysis fourfold max. counting rate 10 MHz input impedance 150 Ω, Reference input: optically decoupled 24V input / axis Sensor input: optically decoupled 24V input / axi Outputs 1 analogue output per axis resolution 16 bits voltage range -10 V to +10 V AZA2 and AZA4 Passive axis modules for 2 or 4 analog controlled axes with absolute measuring system Inputs Path meas. system: absolute meas. system (SSI)/axis programmable transfer frequency: 250/330/500kHz/1MHz programmable data format max. 32 bit switching Gray / binary code Sensor input: optically decoupled 24V input / axis Outputs 1 analogue output per axis resolution 16 bits voltage range -10V to +10V ASM3 Passive axis module for 3 stepping motors Inputs Reference inputs: optically decoupled 24V input / axis Sensor input: optically decoupled 24V input / axis Outputs ‘ clock ‘, ‘ direction ‘ and ‘ boost ‘ On-state: I max = 30 mA, I min = 5 mA, Ucemax = 2,2 V Off-state: I ≤ 1 mA, Ucemax = 28 V Safety functions ±15 V monitoring stops all axes in the event of an error. Power failure signal stops all axes with power failure (with AAZ, AZA and ASM). Per axis two software limit switches are programmable (with AAZ and AZA). Measuring system monitoring (with AAZ) Wire break Input frequency ≤ 2.5 MHz Input for disturbance signal of the measuring system Is with SERC in the event of an error command value and actual value by cyclic communication automatically corrected. Items Number AAZ1 AAZ2 AAZ4 083 637 083 705 083 549 Passive axis module for 8 digitally triggered axes with SERCOS LWL interface AZA2 AZA4 083 937 083 936 SERCOS - serial real time communikations system enables the transfer of performance data as well as operating modes with extended data scope. ASM3 084 079 SERC 084 544 SERC 8 POSITIONING MODULES Axes Linear interpolation in 3 axes, Circular interpolation in 2 axes. Mess 1 S1+ S1- S1+ S1- S2+ S2- S2+ S2- R1+ R2+ R3+ R- E 0V E S3+ S3- S3+ S3- MT1+ MT2+ MT3+ MT- MT1+ MT2+ MT3+ MT- POS 083545 POA 083673 Service Service EEPROM 196 kB EEPROM 60 kB RAM 64 kB, buffered RAM 96 kB, buffered Service Memories Operating system, Parameter/NC Parameter NC data Mess 3 High performance design CPU with coprocessor for independent interpolation position adjustment and tool offset compensation Mess 2 Mess 2 Standard design CPU for independent interpolation and position adjustment. Mess 3 Mess 1 POS / POA / SMM T1 R1 B1 Ref1 Ref2 MT1 MT2 0V T2 R2 B2 T3 R3 B3 Ref3 MT3 0V SMM 083676 POS SMM Positioning module for 3 analog triggered axes with incremental measuring system Positioning module for 3 stepping motors Inputs Incremental measuring system / axis Max. input frequency 2.5 MHz, analysis fourfold Reference input: optically decoupled 24 V input / axis Sensor input: optically decoupled 24 V input / axis Outputs 1 analogue output per axis Resolution 16 bits Voltage range –10 V to +10 V POA Interface to the stepping motor service section. The control signals ‘ clock ‘, ‘ direction ‘ and ‘ boost ‘ are optically decoupled open collector outputs (28 V, 30 mA). maximum clock frequency 60 kHz. Inputs Reference inputs: optically decoupled 24V input / axis Sensor input: optically decoupled 24V input / axis Controlling outputs ‘ clock ‘, ‘ direction ‘ and ‘ boost ‘ On-state: I max = 30 mA, I min = 5 mA, Ucemax = 2,2 V Off-state: I ≤ 1 mA, Ucemax = 28 V Positioning module for 3 analog triggered axes with absolute measuring system (SSI) Inputs Absolute measuring system (SSI) / axis Programmable transfer frequency: 250/330/500kHz/ 1MHz Programmable data format max. 32 bits Switching Gray code / binary code Sensor input: more optically decoupled 24 V input / axis Outputs 1 analogue output per axis Resolution 16 bits Voltage range –10V to +10V Items Number POS Standard POS High performance 083 545 083 672 POA Standard POA High performance 083 673 083 674 SMM Standard SMM High performance 083 676 083 677 9 DIGITAL I / O MODULES EK 1 2 3 4 5 6 7 8 o o o o o o o o Input module with 32 inputs 0V 0V potential internally separately in blocks to 8 Visual check by LED Galvanic separation over opto couplers Switching level with approx. 5 V, hysteresis approx. 1 V Input current 7 mA, per input ever a filter Input delay approx. 3 ms o o o o o o o o o o o o o o o o AEK / SEA o o o o o o o o in / output module with ever 16 in and outputs 9 10 11 12 13 14 15 16 0V 9 10 11 12 13 14 15 16 o 1 o 2 o 3 o 4 o 5 o 6 o 7 o 8 24V 0V o 1 o 2 o 3 o 4 o 5 o 6 o 7 o 8 o 0V 0V o 9 o 10 o 11 o 12 o 13 o 14 o 15 o 16 24V 0V 17 18 19 20 21 22 23 24 o 17 o 18 o 19 o 20 o 21 o 22 o 23 o 24 24V o 17 o 18 o 19 o 20 o 21 o 22 o 23 o 24 24V 0V 0V 0V 25 26 27 28 29 30 31 32 o 25 o 26 o 27 o 28 o 29 o 30 o 31 o 32 24V 0V o 25 o 26 o 27 o 28 o 29 o 30 o 31 o 32 24V 0V 0V 0V potential internally separately in blocks to 8 Visual check by LED Galvanic separation over opto couplers Switching level of inputs with approx. 5 V Hysteresis of inputs approx. 1 V Input current 7 mA, per input ever a filter Input delay AEK approx. 3 ms SEA approx. 0.15 ms Protection against negative voltage peaks Permanent current for each output 0.5 A 100% at the same time loadable Short circuit proof, current limiting Over-temperature disconnection Internal cut-off diode, max. 200 mJ Output delay: when switching on approx. 7.5 µs when switching off approx. 29 µs 1 2 3 4 5 6 7 8 o o o o o o o o EK 083946 o o o o o o o o AEK 083950 AK 083942 24V 0V 24V 0V 9 o 10 o 11 o 12 24V 0V o 13 o 14 o 15 o 16 24V 0V AK2 083541 AK2 Output module with 16 outputs with ever 2 A Per plug (4 outputs) max. 8 A Visual check by LED Galvanic separation over opto couplers Short circuit proof, current limiting Over-temperature disconnection Internal cut-off diode, max. 1 J 4 outputs each can be secured by an inlet Output delay when switching on approx. 7.5 µs when switching off approx. 29 µs AK Output module with 32 outputs with ever 0.5 A 100% at the same time loadable, 0V potential internally separately in blocks to 8 Visual check by LED Galvanic separation over opto couplers Short circuit proof, current limiting Over-temperature disconnection Internal cut-off diode, max. 200 mJ 8 outputs each can be secured by an inlet Output delay: when switching on approx. 7.5 µs when switching off approx. 29 µs 10 Items Number EK 083 946 AEK 083 950 SEA 084 126 AK 083 942 AK2 083 541 ANALOG I / O MODULES DAW2 und DAW4 Output modules with 2 or 4 analog outputs Outputs Voltage range Output current Output impedance -10 V to +10 V max. 5 mA 0.1 Ω. Accuracy Resolution maximum linearity errors maximum offset errors 16 bits ±4 LSB ±0,3 mV Protective functions Protective circuit of the DAW against positive and negative voltage peaks as well as against external voltage. Safety disconnection of the outputs with power failure. Safety disconnection of the outputs by CPU Watchdog. S1+ S1- U1+ U1- +15V I1 S2+ S2- U2+ U2- +15V I2 +15V -15V 5V 0V +15V -15V 5V 0V S1+ S1- S3+ S3- U3+ U3- +15V I3 S2+ S2- S4+ S4- U4+ U4- +15V I4 +15V -15V 5V 0V +15V -15V 5V 0V DAW2 083706 DAW4 083736 ADWI 4 088755 ADW4 083755 ADWI4 Input module with 4 differential inputs to the digitization of an analog current ADW4 / ADW4E Input module with 4 differential inputs to the digitization of an analog voltage Inputs Current range 0 to 20 mA Transformation time per channel 50 µs Inputs Voltage range Input impedance with Accuracy Resolution max. linearity error U+ UTransformation time per channel -10 V to +10 V 100 k Ω 10 k Ω 50 µs Accuracy ADW4 Resolution max. linearity error 12 bits ±1,5 LSB Accuracy ADW4E Resolution 12 bits ±1,5 LSB Protective functions Overvoltage protection at the inputs Supply voltages Led additionally outward Supply voltages +5 V, ±15 V, 50 mA 16 bits Protective functions Overvoltage protection at the inputs Items Number Supply voltages Led additionally outward Supply voltages DAW2 DAW4 083 706 083 736 ADW4 ADWI4 ADW4E 083 755 088 755 084 647 +5 V, ±15 V 50 mA 11 COMMUNICATION MODULES COM Module for user specific logs e.g. log for bar code readers. Implementation on the basis of the specifications 20mA, RS232, RS422, RS485. Processor clock frequency 20 MHz Memory for operating system for free order for system data 128 kB 256 kB 256 kB EPROM EEPROM RAM Interfaces COM1 asynchronously alternatively expandable with 20 mA or V24 adapter. data transmission rate maximum 38400 Baud COM2 and COM3 asynchronously or synchronously alternatively expandable with 20mA or RS232 adapter. data transmission rate maximum 38400 Baud Service for the link of diagnostic and test equipments, fast RS422/485 interface. Power failure signal Program stops with power failure and protects memory contents. Status indication for program and hardware status as with the CPU. ETH Module for aktive Ethernet Connection for all logs usual in automation In PLC Controllers for the change of data building blocks and the user program. In CNC Controllers also for the administration of the workpiece programs. Link over 8-pin socket RJ45 for Ethernet. CAN / CAN 4fach aktiv / CAN LWL Module for CAN Applications Serial BUS system for the networking of sensors and actuators in a machine. Communicated also modular control systems in real time. The network protokol detects and corrects transfer errors. 12 AS-I Module for AS interface The Aktuator sensor interface replaces the cable harness in mechanical engineering and equipment construction. Simple, machine-oriented binary cells are interlaced such as push-buttons, valves and relays with the controller. AS-I for BWO system 900 is supported by the central processing units CEA, PLC and CNC (64 bits). The coupling of the controller at AS-I is made hardware related by the modules AS-I (with one AS-I master) and AS-I2 (with two AS I masters). Depending upon module 124 or 248 inputs and outputs will transfer to the controller. Master modules can be tied up to four AS-I, i.e. the system 900 supports modules up to four AS-I or two AS-I2. A 2 conductor cable transmits data and energy between the modules. Items Number COM 083 708 ETH RJ45 ETH universal 084 185 084 309 CAN CAN 4-way, aktiv CAN 4-way, aktiv, optical fibre 084 489 800 304 800 323 AS-I with 1 master AS-I2 with 2 masters 084 187 084 425 COMPACT CONTROLS WITH CAN BUS CNC 902 / CNC 904 CNC 903 / CNC 905 The operating panel communicates directly over the CAN bus with the drives and the I/O bus. Functions of the control • Operating system BWO real-time kernel • Logs TCP/IP stack, CANopen stack • Soft PLC • Construction of a simple CNC controller in connection with soft PLC and soft NC • BWO file server • Programming of the control surface also PROMA • Block-by-block reloading with larger programs • Graphic cycle programming • Free DLL for the implementation of own programs Operating panel CNC 902 / CNC 904 Interfaces CAN Bus CAN Bus Ethernet Serially PCMCIA USB 1000kbit for CANopen drives 500kbit for after I/O box bus system CANopen specification (TCP/IP) RJ45 RS232 / RS422 e.g. for ext. hard disk (CNC 905 option) (CNC 905 option) Operating panel data LCD display in TFT version. Resolution 640 x 480 256 off 4096 colours display size CNC 902 / CNC 904 6.4” CNC 903 / CNC 905 10.4” Touch screen with resolution of 1024 x1024 Function keys 42 of it freely shapable 15 PLC keys with display on LCD display, Operating voltage 24V Battery buffer for the clock Connections (CNC 903 / 905 on separate machine operating panel) Override Potentiometer 4 Handwheel (TTL level, cable length 1m, +5V) 1 Key-operated switsch 1 Joystick (in place of 3 override Potentis) 1 Operating panel CNC 903 / CNC 905 with machines operating panel Measures (width x height in mm) Operating panel CNC 902 / CNC 904 277 x 227 Operating panel CNC 903 / CNC 905 Machines operating panel 328 x 310 80 x 310 Items Number CNC 902 CNC 903 Compact control Compact control 800 175 800 176 CNC 904 CNC 905 Compact control Compact control 085 007 800 062 Machine operating panel 800 047 13 COMPACT CONTROLS WITH CAN BUS TCP/IP Host Gateway RS 232 / RS 422 Ethernet (TCP/IP) RJ45 CAN 2 (CANopen) Drive 1 I/O Bus coupling Drive 2 Drive 3 Bus coupling CAN 1 (CANopen) CPU data CNC functions Static RAM Run-time memory DRAM Flash-disk-memory for operating system and control surface Flag memory NC memory Remanent flags Parameter 60kB 193kB 4096 20000 Version 903 904 905 CNC 902 512kB 16MB 8MB NC channel Axes / spindles Spindle in C axes operation 1 4 1 1 4 1 1 8 1 1 8 1 Linear interpolation (axes) Cirkular interpolation (axes) Screw interpolation (axes) 3 2 2+1 3 2 2+1 3 3 2+1 3 3 2+1 Spline interpolation Polynomial interpolation - - • • • • Polar transformation Scara transformation - - • • • • symbols: 14 • functions are possible - functions are not possible • Tangential axis • Axes couple, reflect and exchange • Restarting after abort • Feed, corners, circle and outline dynamics • Electronic gears and Handwheel • Axes simulation • Coordinates turn, reflect and shift • Measuring and processing cycles • Interpolation plane selection • Tool radius path correction • Automatic selection of linear and circular interpol. • Zero points / zero shift • Outline path short programming • Parameter calculation • Diagnostic functions • Graphic cycle programming • Graphic simulation Programmable box bus coupler I/O knot for input/outputs with in each case digital inputs digital outputs analog inputs analog outputs 5 64 64 2 x16bit 2 x16bit OPERATING PANELS CNC CNC 910 operating panel for cabinet installation Standard version The operating panels are conceived for the application at CNC Controls and have on fully graphicable color LC display and foil keys with mechanical pressure point. Display LC display TFT Resolution Colours from 4096 Touch screen with resolution 6.5" 640 x 480 256 1024 x 1024 Memories Run-time memory DRAM 16 MB Flash disk memory 8 MB for operating system and control surface Keys Function keys of it freely shapable 15 PLC keys with display on LC display 42 Machine operating panel integrates 1 Emergency stop 1 Key switch 2 Potentiometers Connections 1 Ethernet RJ45 10 MBit 1 Serial interface (RS232 / RS422) Current supply Operating voltage 24V Battery buffer for clock Dimensions width x height in mm 277 x 227 Software Embedded really time operating system with graphic control surface (Proma compatibly) and TCP/IP stack for communication and remote diagnostics over Internet. Touch screen (examples of display) Picture above: Selection keys on the Touch screen, Switch with key between the menu screens. Picture center: The numerical keyboard is inserted during contact of an input field. Picture down: With the program input a ASCII keyboard is inserted. Items CNC 910 Number Standard version 085 002 15 OPERATING PANELS CNC CNC 920 Operating panel for cabinet installation The operating panels are conceived for the application at CNC Controls and have on fully graphicable color LC display and foil keys with mechanical pressure point. Display LCD Display TFT Resolution Colours from 4096 Touch screen with resolution 10.4" 640 x 480 256 1024 x 1024 Memory Run-time memory DRAM 16MB Flash disk Memory 8MB for operating system and control surface Keys Function keys 42 of it freely shapable 15 PLC Keys with display on LCD Display Connections 1 Ethernet RJ45 10 MBit 1 serial interface (RS232 / RS422) Handwheel connection TTL level, cable length 1m, +5V Machine operating panel separately Arrangement beside or under the CNC Operating panel equipped with 5 items: 1 Emergency stop 1 Key switch 2 Potentiometers for spindle and feed Override 1 Illuminated push button CNC 920 with machine operating panel Current supply Operating voltage 24v Battery buffer for the clock Dimensions width x height in mm CNC 920 standard Machine operating panel 328 x 310 80 x 310 Software Embedded really time operating system with graphic control surface (Proma compatibly) and TCP/IP stack for communication and remote diagnostics over Internet. 16 Items CNC 920 Number Standard version 800 048 Machine operating panel 800 047 OPERATING PANELS CNC CNC 930 /10 /15 Operating panel for cabinet installation The operating panels are conceived for the application at CNC Controls and have on fully graphicable color LC display and foil keys with mechanical pressure point. Operating panels in two versions: CNC 930/10 LCD-Bildschirm TFT 10" Resolution / colours 640 x 480 / 16Bit CNC 930/15 LCD-Bildschirm TFT 15 “ Resolution / colours 1024 x 768 / 16Bit Touch screen with resolution 1024 x 1024 Processor/Memory/Harddisk (Option 1) CPU Intel® Ultra low-power RAM Memory ≥ 1,00 GB Hard disk Flash drive 2,00 GB or Hard disk ≥ 120 GB Processor/Memory/Harddisk (Option 2) CPU Intel® dual core RAM Memory 2,00 GB Hard disk Flash drive 2,00 GB or Hard disk ≥ 120 GB Keys Function keys 42 of it freely shapable 15 PLC Keys with display on LCD Display Connections 1 Ethernet 10/100 MBIt 1 Serial interface 4 USB 2.0 1 PS/2 Mouse / Keyboard 1 SVGA Monitor Machine operating panel separately 1 Emergency stop 1 Key switches with CNC 930 /10 2 Key switches with CNC 930 /15 2 Potentiometers for spindle and feed Override 1 Illuminated push button CNC 930 /15 with machine operating panel Current supply Operating voltage 24v Battery buffer for the clock Dimensions width x height in mm Operating panel CNC 930 /10 Machine operating panel for CNC 930 /10 Operating panel CNC 930 /15 Machine operating panel fpr CNC 930 /15 328 x 310 80 x 310 430 x 370 80 x 370 Software Embedded really time operating system with graphic control surface (Proma compatibly) and TCP/IP stack for communication and remote diagnostics over Internet. Windows XP for integrated PC Items Number Operating panel CNC 930 /10 800 381 Machine operating panel for CNC 930 /10 800 047 Operating panel CNC 930 /15 (Option 1) 800 070 Operating panel CNC 930 /15 (Option 2) 800 448 Machine operating panel for CNC 930 /15 800 069 17 OPERATING CONSOLES RC RC 910 operating consoles for mobile application The operating panels are conceived for the application at CNC Controls and have on fully graphicable color LC display and foil keys with mechanical pressure point. Standard version (above) and execution with handwheel (center) are suitable for the application as mobile operating panels at CNC controllers or as additional manual operating console for a firmly built in operating panel. Execution with joystick (down) is appropriate for the application at robotic controls. In this execution robot and manual axes can be moved three-dimensional in each case. Display LC display TFT Resolution colours from 4096 Touch screen with resolution Standard version 6.5" 640 x 480 256 1024 x 1024 Memories Run-time memory DRAM 16 MB Flash disk memory 8 MB for operating system and control surface Keys Function keys of it freely shapable PLC keys with display on LC display Version with handwheel 42 15 Machine operating panel integrates 1 Emergency stop switch 1 Release button 1 Key switch 2 Override potentiometer (1 Override potentiometer with version with joystick) Connections 1 Ethernet RJ45 10 MBit 1 serial interface (RS232 / RS422) Version with joystick Current supply Operating voltage 24V Battery buffer for clock Dimensions width x height in mm 310 x 240 Software Embedded really time operating system with graphic control surface (Proma compatibly) and TCP/IP stack for communication and remote diagnostics over Internet. 18 Items RC 910 RC 910 RC 910 Number Standard version Version with handwheel Version with joystick 085 001 085 005 085 006 OPERATING CONSOLE 900 CNC TEACH PANEL The teach panel for mobile use Ergonomic and lightweight terminal for setup in the machine or a handling system. (eg robots). Highest security with 2 - channel, 3 - stage enabling buttons and emergency stop switch. Continuously adjustable feed with override potentiometer. Continuous steps and procedures of all axes of hand wheel and buttons possible. Freely selectable and editable PLC calls. Connection is via a 17-pin round connector with shielded cable. (Option) Facilities - 2 line backlit graphic display, 28 x 50mm - 25 keys - of which 22keys with LED - 3 - stage enabling switch - Handwheel - Override potentiometer - Emergency stop button - 17 - pin male socket on the housing - Dimensions W x H mm 150 x 250 Teach Panel Artikel Nummer Teachpanel TP Interface RS422 (38KBit) Installation of the 17-pin. connec. to cable Cable length to be specified (per meter) 800 405 084 589 800 408 003 213 19 HARDWARE AND SOFTWARE CONFIGURATION Configuration and module links with PC The graphic control surface is charged over the CNC CPU into the EEPROM memory of the control panel. NC programs, parameter lists and axes machine data comes into the RAM memory of the CNC CPU. BACKUP into the EEPROM memory of the CNC CPU is possible. Also the PLC interface is situated in the EEPROM memory of the CNC CPU. Connection cable RJ45 Connection cable RJ45 PLC PC programming software PLC 20 HARDWARE AND SOFTWARE CONFIGURATION Configuration and module links with networks The graphic control surface is charged over the CNC CPU into the EEPROM memory of the control panel. NC programs, parameter lists and axes machine data comes into the RAM memory of the CNC CPU. BACKUP into the EEPROM memory of the CNC CPU is possible. Also the PLC interface is situated in the EEPROM memory of the CNC CPU. Hub / Router Connection cable Rj45 Connection cable Rj45 Hub / Router Server Company-owned Intranet up Ethernet base LAN Internet WAN 21 NC SOFTWARE NC function range Program input NC programs can know to be input • with DIN / ISO, • with ‘ Teach-in ‘, • with BWO diagram support. NC functions NC programs consist of individual NC blocks. A block is formed from different words, which contain all instructions for an operation. The block length is variable. Words in the block Word block Feed Spindle speed Preparatory functions Circle center point Circle radius Cycle Miscellaneous functions Tool Parameters Characteristics and functions • Linear interpolation • Circular interpolation • Screw interpolation • Spline interpolation • Polynom interpolation • Several spindles • Tangential axis • Axes couple, reflect and exchange • Restarting after abort • Feed, corners, circle and outline dynamics NC programs select • Electronic gears, handwheel • Digital and analog drives • Polar coordinates system • Polar transformation • Robot transformation / tool and workpiece coordinates • Axes and graphic simulation • Coordinates turn, reflect and shift • Measuring and processing cycles • Interpolation planes • Tool radius path correction NC blocks select • Automatic selection of linear and circular interpolation • Zero points / zero point shift • Outline path short programming • Parameter calculation • Diagnostic functions Functions insert 22 Address F S G I/J/K R G M T P/q Number per block 1 8 8 1 1 8 8 1 32 Effect modal / block by x x x x x x x x x x x x PLC SOFTWARE PLC 900 function range PLC programming is possible also • Statement list (AWL), • Ladder diagram (KOP), • Operating diagram (FUP), • Flow language (AS) after IEC. Functions • Symbolic addressing and allocation of symbol terms • Standard library LIB900 also sub-routines in AWL. Main menue • Standard of functional modul. (FUB) to programming in KOP and FUP. • Functional module wordproc. (FBE) to creation more user specific functional modules. Diagnosis • Nucleus programs for controller the initially and output modules (Watchdog function). • Test and diagnostic functions in AWL, KOP, FUP, AS, freely programmable diagnostic pictures and logic act recorders to the diagnosis of time dependent operational sequence with flags, inputs and outputs. Ladder diagram Menu system The menu system of the PLC900 makes it possible to reach with few key actuations all functions of the system. In addition either the keyboard of the programming device or a mouse can be used or in addition, both at the same time. Operating diagram 23 SOFTWARE WINTERM / SERVER / WINBV WINTERM Software on the CNC operating panel to controlling of a PC. On the CNC operating panel is illustrated the display of a PC. By the CNC operating panel can programs on the PC to be started and to be administered. Display of the PC on CNC shown CNC administer/starts programs on PC SERVER Software on a PC for data transfer with the CNC operating panel. By the CNC operating panel can be accessed the drive assemblies of a server. Several controls can be connected at a server and load NC data from the server or save on the server. NC data load / save WINBV Software on a PC to controlling of the CNC operating panel. The display of the CNC operating panel is illustrated on a PC. The control can be served then from the PC. Thus can be implemented: • diagnosis locally • on-line remote diagnostics • operating system care • data adminstration • data protection • NC archiving right down announcements WINBV 24 Display of the CNC on PC shown CNC becomes of PC serves REMOTE DIAGNOSTICS On-line remote diagnostics with WINBV Function mode Configuration with internal firm net BWO ➊ CNC control of the Iservice machines user. ➋ The CNC control of the machine user goes with an incident (on requirement of the user) on-line and sends over Internet a message with the own CNC address (e.g. bwo.cnc.demo) to the Internet PC of BWO (Iservice address). ➋ ➍ Internet ➎ Machines user Gateway Firewall Rooter Gateway Firewall Rooter Machines producer CNC ➊ ➌ WINBV Operating panel ➌ Program WINBV at the PC of the Machine producer. ➍ The program WINBV asks the BWO Internet PC whether the CNC of the machine user is actual on-line. Iservice ➎ The BWO Internet PC links the CNC control directly with Program WINBV. Now can of the machine producer one remote diagnostics of the machine accomplished become. Configuration with modem BWO ➍ ➋ Internet ISDN Router ➎ Machines user Modem Machines producer CNC Operating panel ➊ ➌ WINBV 25 Product catalog In such a way you find to us: From the motorway A81 departure Oberndorf (33) continue to drive you toward Oberndorf. By the quarters Bochingen and Boll leads the path downhill into the Neckar valley. Into Oberndorf you continue to drive still approx. 200 m to the place name sign toward city center. Before the Neckar bridge bend you left off into the Teckstrasse (reference label: BWO ELEKTRONIK GMBH). After circa 150 m find you to us on the left side. Stuttgart A81 70 Oberndorf 33 Abfahrt Oberndorf 70 Konstanz Singen BWO ELEKTRONIK GMBH Telefon +49 (0) 74 23 / 9 25 - 0 Telefax +49 (0) 74 23 / 9 25 - 110 Teckstraße 11 D - 78727 Oberndorf a. N. Internet www.bwo-elektronik.de E-Mail [email protected] 26 © BWO 11/2011 Technical subject to change.