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Are you auto-motivated? Welcome! Engineering Center Sibiu. Structure - Organization Recruitment Human Resources Continental Automotive Systems Sibiu ORGANIZATION PER BUSINESS UNITS Chassis & Safety Electronic Brake Systems Recruitment Human Resources Continental Automotive Systems Sibiu Powertrain PSAD Chassis Components Transmission Interior Body & Security BU Chassis Components / Products Air Spring Systems air spring module for electronic air suspension Force Feedback Pedal active distance support system guiding the car on longitudinally direction Chassis Control Unit (LK 55) control unit for electronic air suspension FFP1 (Nissan) Air Spring Module (Bentley) LK 55 Recruitment Human Resources Continental Automotive Systems Sibiu BU Chassis Components / Activities Chassis Components HIL Test for air damping systems  fully automated testing  manual testing Mechanical Design       concept design CATIA 3D modeling 2D drawing tolerance calculation recycling passport technical animation Air Spring Systems Force Feedback Pedal Chassis Control Unit Embedded Software  high level application  model based development  LL SW development (AUTOSAR) Structural Mechanics Analysis  Finite Element Analysis with ABAQUS & ANSYS Recruitment Human Resources Continental Automotive Systems Sibiu BU Electronic Brake Systems / Products Antilock Braking System (ABS) detects and prevents locked wheels Electronic Stability Program (ESP) detects and prevents skids and slides Regenerative Brake System (RBS) recovers braking energy for hybrid vehicles MK 100 Recruitment Human Resources Continental Automotive Systems Sibiu 6 / 12.10.2010 Liviu Balan © Continental AG BU Electronic Brake Systems / Activities Mechanical Design & Simulation: Electronic Brake Systems       CATIA 3D modeling 2D drawing tolerance calculation recycling passport hydraulic simulation valve design Hardware Development:  validation of integrated circuitry  circuit module design Electronic Brake Systems, e.g. ABS and ESC Motorcycle Integrated Brake Regenerative Brake Systems Software for extended brake control functions and assistance systems  series production layout design  ECU housing component development  component model development  customer requirements DV tests AUTOSAR Basis Software:  development of AUTOSAR EBS base SW platform Recruitment Human Resources Continental Automotive Systems Sibiu Application Software:   ECU Specific PC Tools:    extended download diagnostic tools Virtual Test Center (VTC) configuration of HW platforms responsibility for variant coding, HMI BU Advanced Driver Assistance Systems / Products Camera Sensors 77 GHz Radar Sensor Adaptive Cruise Control 24 GHz Radar Sensor Blind Spot Detection and Stop & Go Camera Sensor Family Lane Departure Warning, Traffic Sign Recognition High Beam Assist and Blind Spot Camera Detection Versatile Processing Unit (VPU) Processing Unit for Sensor Fusion Lidar Sensor 24 GHz Radar 77 GHz Radar VPU Adaptive Cruise Control CV Sensor Closing Velocity Lidar Recruitment Human Resources Continental Automotive Systems Sibiu CV BU Advanced Driver Assistance Systems / Activities Passive Safety & ADAS Embedded Software Test  low level drivers and Frame-SW development for all projects  production-SW  CAN/diagnose and error management tests for all projects  system test tools development  code review and module tests for all projects  PV/DV HW testing for all projects Adaptive Cruise Control Blind Spot Detection and ECU Specific PC Tools Stop & Go  applications for SW-download, error management, data Camera Sensor Family acquisition, test and simulation Versatile Processing Unit Closing Velocity Recruitment Human Resources Continental Automotive Systems Sibiu Production-SW PC  applications and DLLs for the production lines for all ADAS products BU Body and Security / Products Body Control Modules controls interior and exterior light, mirrors, window lifter Door Control Modules central locking, mirror and window control Seat Control Modules Gateway seat adjustment, seat heating, dynamically controlled seat functions Seat Control Unit Power Closing Modules opening and closing of sliding doors, lift gates, power lifter, sun roof based on anti pinch algorithm Gateways management of bus systems, routing of information between bus systems Door Control Unit Recruitment Human Resources Continental Automotive Systems Sibiu BU Body & Security / Activities Body & Security System Test  full functionality tests  reliability tests: open load, short circuits  robustness tests: overvoltage, undervoltage, misbehaviour situations Communication Test Gateways Door Control Modules Seat Control Modules Body Control Modules Recruitment Human Resources Continental Automotive Systems Sibiu  routing tests  functional tests  network & conformance tests Test Management  plan, monitor and control test activities  provide the agreed and appropriate test coverage  change management Product Launch and Production Support Technology & Test Equipment  harmonization generic concepts  harmonization EOL/prototype testing  HW test application development  applications & libraries for test projects  test tools development  test equipment configuration & maintenance BU Transmission / Products Continuously Variable Transmission (CVT) Integrated CVT ECU continuously adjustment of the transmission ratio Double Clutch Transmission (DCT) automated manual transmission that allows gear shifting in milliseconds without jerks or interruption of traction force Automated Manual Transmission (AMT) automated manual transmission for the low end segment Integrated CVT ECU Integrated DCT ECU Recruitment Human Resources Continental Automotive Systems Sibiu BU Transmission / Activities EOL & Qualification SW  SW req. spec.  development, adaptation & test Transmission ECU Test Automation Control units for  HIL system test - Double clutch  CAN conformance tests transmission  software unit test - Automated manual transmission - Continuously variable transmission Production support  Failures analysis Software development and test  basic SW: LLD, OS, COM, HAL etc HW Development & Test Schematic & PCB Design Recruitment Human Resources Continental Automotive Systems Sibiu Materials and packaging  production support  assembly solutions.  technological aspects  leakage test Production Plant Equipment and Processes Products Products made in Sibiu: Seat control unit Door control unit Airbag sensor Electronic parking brake Body control unit Recruitment Human Resources Continental Automotive Systems Sibiu 3/4/2011 Engine control unit Production Plant FRONT END BACK END Recruitment Human Resources Continental Automotive Systems Sibiu 3/4/2011 Production Process (FRONTEND) Aplication components (SMT) Paste application Recruitment Human Resources Continental Automotive Systems Sibiu Reflow oven 3/4/2011 AOI/AXI – Automated Optical/X-Rays Inspection (FRONTEND) Special equipments based on digital cameras and X-Rays transmitter/receiver Black & White image analysis algorithms Inspection for each component on the PCB X-Rays inspection for invisible solder joints (BGA) Recruitment Human Resources Continental Automotive Systems Sibiu 3/4/2011 Production Process (BACKEND) Selective Soldering (SEHO) Pin Insertion Wave soldering Recruitment Human Resources Continental Automotive Systems Sibiu ICT – In Circuit Test (BACKEND) Bed of nails type adaptor MDA based test system (Manufacturing Defects Analyzer) MDA controller Digital I/O boards, Label Scanner Short, Open Circuit Test Passive Components Test Boundary Scan Polarity Check Q-Test Voltage and Current measurement Recruitment Human Resources Continental Automotive Systems Sibiu Flash & Functional Test (BACKEND) Bed Of Nails Adaptor Special Tool for Flash Relay cards – for electrical paths configuration Power Supply, Electronic Load – Active Load Digital I/O boards, Label Scanner GPIB controller – General Purpose Interface Bus EEPROM/FLASH Writing Special measurements and calibrations on the UUT (Unit Under Test) based on the Development Specifications Voltage and Currents measurements LabWindows CVI – development environment Recruitment Human Resources Continental Automotive Systems Sibiu Final Test (BACKEND) Connector type test adaptor Relay cards – for electrical paths configuration Power Supply, Electronic Load Digital I/O boards, Label Scanner Measurements tools – Digital Multi meter , Simulation of the real functionality of the product - the real loads are included (motors, lamps, etc) Final Calibrations of the UUT Voltage and Current measurements Special environmental tests (low/high tº) Recruitment Human Resources Continental Automotive Systems Sibiu Production Project Development (BACKEND) - FATF – ASCii file with CAD description of the PCB - Circuit Diagram, Sample PCB - Test Specification – From Development Departament - Mechanical data for Fixture – XY Nails Coordinates - Test Program – Special software for MDA and C Source - Test Program Debugging – for each component - MES integration – results records Recruitment Human Resources Continental Automotive Systems Sibiu Production Process (BACKEND) Glue application Laser Marking Laquering Recruitment Human Resources Continental Automotive Systems Sibiu Production Process (BACKEND) Celula ASIC Recruitment Human Resources Continental Automotive Systems Sibiu Celula BAUMANN THANK YOU Recruitment Human Resources Continental Automotive Systems Sibiu 3/4/2011