Transcript
CONV-033: Convert WSB-240R/440R to a WSB-240/440 Maguire Products, Inc. 610-459-4300
maguire.com
8/29/2007
Parts List P/N
Qty
Description
502-VG
1
WSB-240/440 Top Plate Gasket
as2x3
2
Slide Valve Assembly, 2 x 3"
as504-4
1
WSB-240/440 Hopper Assembly
htr01
1
10-Strip 5/32 tube clip, adhesive backed
sb8-20
4
1/2-13 x 1.25" Button Head Cap Screw
snn8
4
1/2-13 Nylok Nut
sw8
12
1/2" Flat Washer
snn4
2
1/4-20 Nylok Nut
tpe532
2
33-1/2" Length of Ø5/32 nylon tubing
tpe532
2
28-1/2" Length of Ø5/32 nylon tubing
Description This conversion kit contains the parts necessary to convert either a WSB-240R to a WSB-240 or a WSB-440R to a WSB-440. The conversion itself consists of three parts: replacing the existing half-hopper and removable hoppers with a new 4-component hopper, installing two additional 2x3” valve assemblies to the blender, and reconfiguring the controller to the new blender model.
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Rev 08-29-2007
CONV-033: Convert WSB-240R/440R to a WSB-240/440 Maguire Products, Inc. 610-459-4300
maguire.com
8/29/2007
Instructions BEFORE BEGINNING, DISCONNECT AIR AND POWER TO BLENDER 1. Remove the removable hoppers from the blender. 2. Unbolt and remove the fixed half-hopper from the blender. 3. Remove the front and back sheet metal valve enclosures from the blender. 4. Remove the sheet metal cover blanks from both the front and back enclosures. 5. Remove the plastic hopper cradle for the removable hoppers. 6. Remove the sheet metal half-hopper mounting brackets (or aluminum mounting blocks on older machines). 7. Remove the existing hopper gasket from the top plate.
8. Install the two new 2x3” slide valve assemblies to the top plate. 9. Reinstall the front and back sheet metal valve enclosures
10. Remove orange plugs and existing airlines from the Color and Additive ports of the solenoid tray.
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Rev 08-29-2007
CONV-033: Convert WSB-240R/440R to a WSB-240/440 Maguire Products, Inc. 610-459-4300
maguire.com
8/29/2007
11. Install new airlines supplied with kit into Color and Additive ports on solenoid tray then plumb the airlines to correct valve. a. Disconnect existing Color and Additive removable hopper airlines from the ports in the back of the solenoid tray. b. Remove the orange plugs from the back Color and Additive solenoid ports. c. Plumb the new airlines from the solenoid tray ports to the Color and Additive slide valves as shown in the drawings below and on the next page. Use the shorter length airlines supplied to plumb to the nose of the air cylinders, use the longer length airlines to plumb to the back of the air cylinders. d. Break the 10-strip plastic tube clip supplied with the kit into two pieces, a 2-strip and an 8-strip clip. Install both pieces above the solenoid tray to use to organize the airlines. Refer to the drawing on page 5. e. Adjust blender air regulator to 80 psi.
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Rev 08-29-2007
CONV-033: Convert WSB-240R/440R to a WSB-240/440 Maguire Products, Inc. 610-459-4300
maguire.com
8/29/2007
WSB-240 / 440 Valve Configuration Numbers listed are the valve component numbers used with 12 software controllers
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Rev 08-29-2007
CONV-033: Convert WSB-240R/440R to a WSB-240/440 Maguire Products, Inc. 610-459-4300
maguire.com
8/29/2007
12. Install new hopper gasket onto blender top plate. 13. Install new 4-component hopper.
14. Set up the controller for WSB-240 / 440. Note that when switching models, all parameter table information is lost and the new “default” information for this model is loaded from ROM. Any parameter changes that you have made will have to be reentered. a. Turn the controller on, but leave the “STOP – END OF CYCLE” switch on the left endplate in the down position. b. Press the * key once, the controller should display “PASSWORD” c. Press “97531”, the display should show you the current model that the controller is set for. If you had a WSB-240R then it should display “MODEL24R”; if you had a WSB-440R then it should display “MODEL44R”. d. Press the * key to cycle through the list of machines. e. For a WSB-240 machine, cycle through the list until the display reads “MODEL240” f. For a WSB-440 machine, cycle through the list until the display reads “MODEL440” g. Press the “EXIT” key once and the display should read “CLEAR” and then the controller will reset and restart set up for the new model.
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