Transcript
DENTAL UNIT AND CHAIR
CP-ONE PLUS
IMPORTANT
INSTALLATION INSTRUCTIONS
This manual provides installation instructions for Belmont CP-ONE PLUS. The instructions contained in this booklet should be thoroughly read and understood before attempting installation of the system. After the installation is completed, file this manual and refer back to it for future maintenance.
TABLE OF CONTENTS
1.Installation instructions 1-1. Pre-installation requirements------------------------------------------------ 1 1-2. Unpacking---------------------------------------------------------------------- 4 1-3. Installation of chair base----------------------------------------------------- 4 1-4. Installation of doctor unit---------------------------------------------------- 5 1-5. Installation of cuspidor unit-------------------------------------------------- 5 1-6. Installation of utility section------------------------------------------------- 6 1-7. Tubings connection connection--------------------------------------------- 7 1-8. Electric wires connection ---------------------------------------------------- 7 1-9. Installation of base cover ---------------------------------------------------- 8 1-10. Installation of foot control ------------------------------------------------- 8 1-11. Installation of dental light section ---------------------------------------- 9 1-12. Setting for sensor cupfiller ------------------------------------------------ 10 1-13. Installation of cuspidor cover--------------------------------------------- 10
2. Hydraulic diagram for chair----------------------------------------------------- 11
3. Electric diagram for chair-------------------------------------------------------- 12
4. Flow diagram for doctor table--------------------------------------------------- 13
5. Flow diagram for cuspidor------------------------------------------------------- 14
6. Electric diagram for doctor table----------------------------------------------- 15
7. Electric diagram for arc station------------------------------------------------- 16
8. Flow diagram for cuspidor------------------------------------------------------- 17
9. Electric diagram for junction box----------------------------------------------- 18 10. Electric diagram for dental light IO5000TA----------------------------------- 19 11. Electric diagram for dental light 720S----------------------------------------- 20
1. INSTALLATION INSTRUCTIONS 1-1. Pre-Installation Requirements 1-1-1. General requirements 1) The contractor is to supply the necessary service and materials to complete the installation of the satisfaction of the dentists and the installation engineer. 2) This includes the supply and installation of the electric power supply cables with main isolating switch and fuses,
air supply piping, water supply piping, suction piping including vacuum pump and its control wires and drain piping as noted on the installation diagrams.
1-1-2. Setting requirements
1) The CP ONE PLUS dental unit comprises a Chair section, Cuspidor section, Doctor unit section and Light section. 2) The CP-ONE PLUS should be mounted taking the opening end of drain pipe into due consideration.
Refer to Fig.3-1-1. 3) The place on which the CP-ONE PLUS (approx. 260 kg) is set must have endurance force of 400kg/m2.
4) The setting position of the CP-ONE PLUS chair is shown in Fig.1-1-1,Fig.1-1-2 as recommended example. 1-1-3. Piping and plumbing requirements 1) All pipings and conduits for cables are to be laid down under the floor and to come out from the floor. 2) The installation position and height from the floor of each pipe and cable conduit are shown in Fig.1-1-3. 3) The recommended sizes, materials and end piece are shown in Table-1. Note : The suction pipe and drain pipe should be laid under the floor with an inclination of 1/200 - 1/400. 4) All Piping should be arranged avoiding bend as much as possible. 1-1-4. Air supply requirements 1) Compressed air to be supplied should be filtered. Dirty and moistured air may cause trouble in unit air system.
2) Air Pressure Regulate the outlet air pressure of the compressor to the utility section at 0.54 - 0.59 Mpa(5.0-5.5kg/cm2 )
and the air pressure should be kept higher than 0.49 Mpa (5kg/cm2 ) at any time. 3) Compressed Air Supply Capacity Compressed air supply capacity is at least 55 l/min. (Central Vacuum type)
1-1-5. Water supply requirements 1) The supply water should be clean. Dirty water may cause trouble in unit water line. 2) Water Pressure More than 0.1 Mpa (1kg/cm2 ) water pressure in utility section is required for operating unit efficiently at any time. 1-1-6. Electric supply requirements 1) The connection of power supply cable is to be carried out in accordance with the local electric regulation. 2) Rating of supply voltage and power consumption 100/110/115V Type Single Phase 50/60 Hz : 10 A 220/230/240V Type Single Phase 50/60 Hz : 6 A 3) Power supply line should be provided with fuses or circuit breaker in accordance with power consumption. 4) The earth wire (ground wire) should be provided in the utility section. 5) All cables should have at least 500mm surplus from the floor so that they are long enough to be connected with the terminals in the utility section.
-1-
1-1-7. Installation Position and Plumbing Layout Standard Cuspidor Unit 2700
950
PLQ
915
PLQ
Drain pipe
PD[
PLQ
Fixing bolt
PD[
Fig.1-1-1. Wide Cuspidor Unit (Option) 2700
ኬᆵ
950
PLQ
Fixing bolt
PD[
PLQ
915
PLQ
Drain pipe
PD[
Fig.1-1-2.
-2-
Plumbing layout
Water
Vacuum piping
Vacuum operating wires
Drain
Power supply +Earth
Drain Vacuum operating wires Vacuum piping
Air
Water
s
0
s
s s s s s
Air
Power supply +Earth
Fig.Fig.1-1-3.
Item
Pipe
Size
Compressed air
Shock resistance
O. D. : 18mm
supply pipe
P.V.C. Pipe HI-13
I. D. : 13mm
Water supply pipe
Shock resistance
O. D. : 18mm
P.V.C. Pipe HI-13
I. D. : 13mm
P.V.C. Pipe VP-20
O. D. : 26mm
Suction pipe
Socket PT1/2
PT1/2
I. D. : 20mm Drain pipe
P.V.C. Pipe
O. D. : 44mm I. D. : 40mm
Power supply
P.V.C. VE-16
I. D. : 16mm
P.V.C. VE-16
I. D. : 16mm
cable conduit Vacuum control wire coduit
Table -1 The Recommended sizes, materials and end piece of pipes
-3-
1-2. Unpacking 1. Checking the packages and unpacking. The base mount type is to be delivered into three packages. (Chair section, Unit section and Dental Light) The cart type is to be delivered into four packages. (Chair section, Cart section, Cuspidor Section and Dental Light) 2. Remove all the staples fixing carton to pallet, or cut the carton just above the stapled line, and remove the carton.
1-3. Installation of Chair Base Do not lift the chair by upper structure.
Do not damage the piping and wirings by the chair base. 1. Place the base section with pallet behind the planned location for chair. 2. Remove three wood screws from the base plate.
3. Remove the base section from the pallet by holding the carriage bars, then place it at planned location. Refer to Fig. 1-3-1. Carriage bar Carriage bar Carriage bar
Fig. 1-3-1
4. Remove the red tagged oil plug from the oil reservoir. 5. Connect the power supply line wires to the electric terminal block. Refer to Fig.1-3-2.
Fig. 1-3-2 Power supply
6. Press the stick switch, then raise the chair upperstructure to install unit section. Refer to Fig.1-3-3. Up
Stick Switch
Fig. 1-3-3
7. Fix the stick switch and stick switch cover to the base plate. Refer to Fig 1-3-4. Stick Switch
Stick Switch Cover Base Plate
Fig. 1-3-4
-4-
1-4. Installation of Doctor Unit 1. Remove four bolts from the pallet. 2. Remove the doctor table from the pallet. 3. Fix the doctor table to the chair base plate. Refer to Fig.1-4-1.
Doctor Table Unit
Do not damage tubings and wires.
Chair Base Plate
Fig.1-4-1
4. Remove two screws from the bottom of the arc station. 5. Remove the sttoper bolt from the shaft of arc station. Refer to Fig. 1-4-2.
Arc Station Stopper Bolt
2-Screws
Fig.1-4-2
4. Connect the connector to the micro switch on the base plate. Refer to Fig. 1-4-3. 5. Insert the hoses and wires to the main link cover. Refer to Fig. 1-4-3.
Micro Switch Main Link Cover
Hoses and wires
Fig.1-4-3
Cuspidor Unit
1-5. Installation of Cuspidor Unit 1. Remove two bolts from the transportation bracket.
2. Remove the cuspidor unit from the transportation bracket. 3. Fix the cuspidor unit to the chair link bracket with four hex head screws and flat washers. Refer to Fig.1-4-5.
Chair Link Bracket
Fig.1-5-1
-5-
1-6. Installation of Utility Section 1. Remove junction box assembly from the pallet. 2. Fix the jumction box assembly to chair base plate with two pan head screws (M5-10) . Refer to Fig.1-6-1.
Junction Box Assembly Base Plate
Fig.1-6-1
3. Cut the drain hose and vacuum hose from the cuspidor unit at suitable length and connect them to each elbow with plastic glue.
4. Insert the drain hose elbow and vacuum hose elbow into each piping. Note ; Drain pipe should be sealed with silicon sealant or taping. 5. Confirm that the pipings and wirings are laid out in accordance with Fig.1-1-3. 6. Install water and air stop valves to each supply pipe. The direction of stop valves are shown in Fig.1-6-2.
Drain
Power supply +Earth
Vacuum operating wires Vacuum piping
Water Air
Direction of Stop Valve
Fig.1-6-2
7. After installation of the stop valves, open the valves and flush out dust and chips in the pipings. Note : Stop valves are packed in the unit section carton.
8. Bend the stainless steel flexible pipe at suitable angle for water and air line connection. 9. Connect the water supply line to the water stop valve with stainless steel flexible pipe. 10.Connect the air supply line to the air stop valve with stainless steel flexible pipe.
-6-
1-7. Tubings connection. Refer to Fig.1-7-1. Connect the tubings from the doctor table(1-5) and cuspidor unit(6-8) to the utility parts.
From The Cuspidor Unit 6
Junction Box
7
From The Doctor Unit 1
8
3
2
4
5
Water Pressure Gauge Air Pressure Gauge
4 Air Regulator
3
1
7
Air Switch for Vacuum
Air Filter
Water Regulator
Main Air
8
Water Filter
5 6
2 Main Master Valve for Water
Main Master Valve
Main Water Drain Valve
Air Switch for Electric
Fig.1-7-1
1-8. Electric wires connection. Refer to Fig.1-8-1. 1. Connect the connector (1-8).
From Caspider
From Chair 1
XA5P
2
SM4P
Limit switch for spitton bowl Signal line for Chair
Limit switch for spitton bowl Signal line for Chair Power supply line for Chair
Power supply line for Caspider Signal line for Dr.Table
Safty switch for Dr.Arm
Signal line for F/C
molex 10P
From F/C
Safty switch for Dr.Arm Signal line for Dr.Table
3
XA10P
Signal line for F/C
From Dr.Table
4
5
YL2P
From J-BOX
6
XA3P
7
XA4P
Power supply line for Dr.Table
VL4P
Power supply line for Chair Power supply line for Caspider
Fig.1-8-1
Power supply line for Dr.Table
8
-7-
1-9. Installation of Base Cover. Refer to Fig.9-1-1. 1. Fix the front base cover to the chair base plate with three pan head screws (M5-10). and the flat head screw(M5-8) w/set cap washer. 2. Fix the rear base cover to the chair base plate with four flat head screws (M5-8) w/set cap screw and flat head screw(M5-20) w/set cap screw. 3. Fix the rear base cover to the chair base plate through the stick switch cover with two flat head screws(M5-12) w/set cap screws. 4. Fix the arm cover to the doctor table arm with two flat head screws (M5-10) w/set cap screws.
Rear Base Cover Front Base Cover
Arm Cover
Chair Base Plate Doctor Table Arm
Fig.1-9-1
1-10. Installation of Foot Control. Refer to Fig.1-9-2 1. Fix the wire of foot controller to the chair base plate with clamp.
2. Connect the connector of foot controller to the connector from the main p.c.b. Foot Controller Clamp
Fig.1-10-1
-8-
1-11. Installation of Dental Light Section 1. Pass the light cable through the horizontal arm and insert the light spigot into the horizontal arm and fix it with two button screws (M6-8). Refer to Fig.1-11-1. 2. Pass the light cable through light pole to light post bottom. Refer to Fig.1-11-2. 3. Remove the cuspidor upper cover. 4. Set the ring to light pole.
5. Insert the light post to the cuspidor unit. 6. Set brake screws and stopper screw. Horizontal arm Button screw (M6-8)
Light pole
Horizontal arm
Light spigot
Light cable
Brake screw
Hex socket set screw
Light cable
Light post
Fig.1-11-1
Fig.1-11-2
5. IO5000TA(820S)
Connect two connectors to the main p.c.b and connect the connector to the connector. Refer to Fig.1-11-3.
6. 701(720S) Connect the connector to the main p.c.b and connect the connector to the connector. Refer to Fig.1-11-3.
From Dental Light
For io5000TA(820S) Dental Light MAIN CONTROL P.C.B. 1
(in the Caspidar Unit)
1
1
To CN6
1
To CN3
CN11
CN6
For 701(720s) Dental Light 1
1 1
To CN11
CN3
Fig.1-11-3
-9-
Light pole
1-12. Setting for Sensor Cupfiller. Refer to Fig.1-9-2 1. Press << switch three times. 2. Press F switch. 3. Select the CUPFILLER SET by pressing ▽△ switch. 4. Press ○ switch.
5. Keep pressing
6. Press ○ switch. 7. Press
switch for the period for cupfiller, then release.
switch.
1-13. Installation of Cuspidor Cover. Refer to Fig.1-9-2 1. Fix the cuspidor back cover to ths cuspidor unit.
2. Fix the back panel to the cuspidor unit. 3. Fix the junction box top to the junction box chassis with two pan head screws(M4-25).
Cuspidor Back Panel
Cuspidor Back Cover Junction Box Top
Fig.1-12-1
- 10 -
- 11 -
Cylinder
Seat Elevation
Slow Slide Valve
6 Solenoid Valve
Backrest Cylinder
Slow Slide Valve
Legrest Sylinder
Slow Slide Valve
Cylinder
Headrest Angle
4 Solenoid Valve
Cylinder
Headrest Extending
Oil Flow (Slow Slide Solenoid Valve)
Oil Reservoir
Motor Motor
M
2. HYDRAULIC DIAGRAM FOR CHAIR
XA ... XA Connector
SM ... SM Connector
VL ... VL Connector
【Remarks】 Connector Symbol
4 solenoid valve section(100V)
Slow slide solenoid valve section(100V)
6 solenoid valve section(100V)
M
SV2
SV1
SV4
SV3
SSV3
SSV2
2
Cap
1
SM4P
1 2 3 4
VL2P
1 2
Brown Green Red Blue Orange Purple Yellow Gray
1 5 2 6 3 7 4 8 5 10
Brown Red Orange
1 5 2 6 3 7 4 8
1 7 2 8 3 9 4 10 5 11 6 12
VH4P
CN24
CN25 NMF12P
MODE SW1
CN30 NMF8P
Headrest Down
Headrest Up
Headrest backword
1A05EM**
ON
ON
ON
Cross
(Thermostat into SV)
OFF
OFF
OFF
Rotary flow control valve type : OFF Normary : OFF
JP1
【Serial communication unit/main control pcb】 CN21 XA4P
NO
Leftward Downward
Rightward
Stick SW PCB (1G01Q1**)
1 2 3 4 5
1 2 3 4 5
Upward
1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11
Stick SW PCB (1G01Q1**)
PC
Communication select SW SW6
232
【SW input-manual headrest】 CN3-1or3-2 XH6P
LP select pin JP3
WITH
PC
CN15 XH12P 【Cuspidor bowl lilit SW input】
Communication select SW SW5
232
【SW input-manual/auto】 CN2-1or2-2 XH11P
Prihibit select pin JP2
Open (all mivement prohibition)
※Depends on power supply voltage
0V
13V
Auto cuspidor bowl LED (ON: bowl out / OFF: bowl in) Legrest heater LED (heater on - blinking) Prohibition LED ( LED off : when prohibited) Limit mode LED Power LED
1 2 3 4
Trunl line for powe(chair PCB)
Serial communication line A (chair ~ main)
3
2
1
CN1 EH5P
1 2 3 4 5 6 7 8 9 10 11 12
CN7-1or7-2 XH2P
CN6-1or6-2 XH2P
CN6-1or6-2 XH2P
CN5-1or5-2 XH2P
CN5-1or5-2 XH2P
DC5V Input GND
DC5V Input GND
DC5V Input GND
3 4
1 Red 2
1 Red 2
1 2 Red
1 2 Red
Potentiometer for up/down EWS VDA S20 E53 (140°5KΩ)
Potentiometer for Backrest EWS VDA S20 E53 (140°5KΩ)
Potentiometer for legrest EWS VDA S20 E53 (140°5KΩ)
XA3P
1 2 3
1A05EQ**
6 Brown
1A05EP**
6 Brown
1A05EN**
5 Brown
1A05EN**
5 Brown
1 2 XA2P
Trunk line for roll up down prohibition sw
1A05ES**
1A05ER** SW for Roll up
SW for Sub link (back)
B
SW for Flange (front)
F
SW for Flange
SW for Flange
※BM type only
Arc Station Section to arm rotation prohition SW
Legrest potentiometer section
3 2 1
Backrest potentiometer section
1 2 3
Seat potentiometer section
3 2 1
Trunk line for arm rotation prohibition
1A05H5**
1A05EX**
【Prohibit input】 7 Brown N.O. 1 Red COM 2
N.O. COM
【Prohibit input】
N.O. COM
【Prohibit input】
N.O. COM
【Prohibit input】
N.O. COM
【Prohibit input】
N.O. COM
Brown 1 Red 2
1 2 Red 3 Orange
【Prihibit input】
CN10
1A05EW** 10 Brown
1 2 Red 3 Orange
【Legrest VR input】
CN9
9 Brown
1A05EV**
8 Brown 1 2 Red Orange 3
【Backrest VR input】
CN8
Trunk line for stick SW
1A05EJ**
XA5P
Cuspidor Section to limit sw for cuspidor bowl(manual)
【Up/down VR input】
CN4-1or4-2 XH4P
XH3P
XH3P
XH3P
※use for checking of operation only
1A05EY** Trunk line for cuspidor bowl limit SW.(manual/auto)
(Cuspidor boel SW)
1 2 3 4 5
Auto cuspidor bowl : ON Function/Model select SW SW4
Orange Red Yellow Green Red Yellow Orange
【Thermostat input】 CN14 XH3P
0V
230V
LED1 LED2 LED3 LED4 LED5 LED6 LED7
LIMIT SW SW3
LIM
1 2 3
【Input for power】 CN23 VH3P
STORE SW2
NOL
PCB identification Number:L1_PLATFORM-CN00 Microcomputer:uPD78F0545AGK-GAJ-AX(NEC) Program number:TB0909**
Chair Control PCB.
1 2 3
CN29 NMF10P Headrest forward
【Output for headrest SV】
Legrest
Backrest
Up/down
【Output for slow slide SV 】
Legrest in
Legrest out
Backrest Reclining
Backrest Raising
Down
Up
【Output for SV 】
1A05EU**
1A05ET** Trunk line for headrest solenoid valve
VL8P
1 5 2 6 3 7 4 8
The side with black dot has male pins
Plug
Cuspidor Section to serial communication line B (chair ~ main)
Black Black Black Black Black Black Black Black
Black White Black White Black White
SSV1
SV4
SV3
SV2
SV1
SV6
Black White Black White Black White Black White Black White Black White
VL6P
4
White 3 Yellow
2
Red 1
SV5
60μF
Capacitor
White/Brown Yellow Yellow
J-BOX Section to trunk line for power (chair)
Headrest Down
Headrest Up
Headrest backword
Headrest forward
Legrest slow
Backrest slow
Up/down slow
Legrest in
Legrest out
Backrest Reclining
Backrest Raising
Down
Up
TSM-CBC-5LP-M1
Motor
1 2 3 Yellow 4 5 Yellow 6
Black
Red
【Motor/Capacitor】
Brown Red Orange Yellow
AC100V
White
COM
Upward Downward Rightward Leftward COM
DC5V Input GND
Orange Red Brown
Brown Red Cuspidor bowl out limit SW
Gray White Blue Purple Blue Purple Gray White Black Upward Downward Rightward Leftward COM
GND TXD RXD GND
Black Black
5V Limit SW Mode SW Store SW COM Up Down Backrest Raising Backrest Reclining AR P1 P2 LP(P3)
Orange Yellow Cuspidor bowl in limit SW
Forward Backword Up Down
Green
COM
- 12 Black
(Heater SW)
1 2 3 4 5
3. ELECTRICAL DIAGRAM FOR CHAIR
Turbine
Turbine
Oil MIst Separater
Solenoid Valve for Pilot Air
HP2
Syringe
HP1
Micromotor
Inline Filter
Proportional Soledoid Valve for Drive Air
HP4
- 13 HP3
Junction Box
Proportional Soledoid Valve for Chip Air
Soledoid Valve for Pilot Air of Coolant Water
EXH
EXH
Auto Select Valve
Pressure Gauge for Drive Air
Pullback Valve
エアー
Flow Control for Syringe
Proportional Soledoid Valve for Coolant Water
Master Switch
4. FLOW DIAGRAM FOR DOCTOR TABLE
- 14 -
Air Switch for Vacuum
Water Pressure Gauge
Saliva Ejector Handpiece
Syringe
Air Switch for Electric
Main Master Valve
Air Regulator
Air Service Outlet
Water Service Outlet
Air Pressure Gauge
Vacuum Handpiece
Air Filter
Solid Collector
Vacuum
Main Air
Flow Control for Water
Flow Control for Air
Drain
Flow Control
Water Filter
Junction Box
To Doctor Unit
Cuspidor Unit
Air Manifold
Water Manifold
Drain Valve
Main Water
Solenoid Valve for Cupffiler
Water Regulator
Main Master Valve for Water
Flow Control
Solenoid Valve for Bowl Flush
Water Heater
5. FLOW DIAGRAM FOR CUSPIDOR
Green/Yellow
XA・・・XA Connector
Connector Symbol
【Remarks?】
Earth for Dr table
Earth for Dr control panel
Green/Yellow
Earth Line (Dr control panel)
1A05FN**
1
2
3
4
5
CN1 B05B-XASK-1N-A
2
Cap
1
1G01P4** Gauge Clamp(DR) 2
3
4
XA4P
serial communication(Main ~ IF)
To Cuspidor Section
1
serial communication Line (IF ~ Main)
1A05DH**
Cross
Orange 7
CN1 B4B-XH-A
1
3
3
HP1
2
4
4
CN9 B05B-XASK-1N-A
Dr Switch PCB
CN16 B02B-XASK-1N-A
CN7 B04B-XASK-1N-A
Main PCB
2
1G01V4**
RXD
TXD
HP PCB CN8 B04B-XASK-1N-A
【serial communication】
CN10 236-402-017
【Power Input】
RXD
12V
1 TXD 2 3 RXD 4 1 2 3 4
2
【serial communication】 TXD
1 AC14V 2
1 2 3 4 5
1
1
CN301 S4B-XH-A
1
16
Chip Air proportional solenoid valve
Red Brown
Blue Purple
Red Orange Yellow Green
Brown 9
1A05DK** Signal line for HP single holder
Arc Station Section serial communication(IF ~ HP)
Black dot indicates male pin side
Plug
1A05DY** Power Line(14V) for IF PCB
Purple
Blue
Serial communication Line (IF ~ Dr Membrane Panel)
1A05DQ**
LED1 Red (when applying current)
Dr Membrane panel PCB (1G01QQ**)
Green Yellow Orange Red Brown
14V
2
1
2
3
CN301 S4B-XH-A
4
3
HP2
2
4
CN17 B02B-XASK-1N-A
CN2 B4B-XH-A
1
2
1
17
3
1
2
3
CN301 S4B-XH-A
4
Photo Sensor PCB. (1G01QJ**)
1
3
3
4
1
3
4
3
HP5
2
4
6
2
3
4
3
SRY
2
CN6 B4B-XH-A
1
4
CN14 B02B-XASK-1N-A
2way 6 holders
Luzzani 6way Syringe
CN5 B4B-XH-A
11
OP
5
1
1
2
3
4
5
6
7
1
Bright
18
1
2
3
4
CN13 B04B-XASK-1N-A
2
1
CN24 B02B-XASK-1N-A
Set the dip switch as follows SW1 … OFF SW2 … OFF ON SW3 … OFF
VR1(Adjuster for light pack)
SW1(DIP)
Dark
LED4 Green(when applying current)
LED3 Orange(connumicate to main control pcb. )
LED2 Orange(communicate to HP pcb.)
LED1 Orange(communicate to Dr control panel)
2
1
8
7
LP4
LP3
Safety SW
Safety SW
5
4
3
2
CN15 B08B-XASK-1N-A
6
9
【Safety Switch】
Pilot Air SV
CN12 B2B-XH-A
CN11 B2B-XH-A
CN19 236-401-10
【LP Output】
CN23 B8B-XH-A
【Place Holder】
8
LP2
4
2
CN301 S4B-XH-A
Photo Sensor PCB. (1G01QJ**)
LP1
CN4 B4B-XH-A
3
HP4
2
1
CN301 S4B-XH-A
Photo Sensor PCB. (1G01QJ**)
PCB identification Number : INTF_CONTROL Program NumberTB0912** :
CN18 B02B-XASK-1N-A
2
4
2
【Single holder】
HP3
2
4
1
CN301 S4B-XH-A
Photo Sensor PCB. (1G01QJ**)
Interface Relay PCB. (1G01QF**)
CN3 B4B-XH-A
Photo Sensor PCB. (1G01QJ**)
1
Drive Air solenoid valve
1G01V2**
Water proportional solenoid valve
1G01V3**
Spray solenoid valve
1G01V5**
Pilot Air SV Section
1G01V6**
+ -
SC
Brown Red Orange Yellow
+ -
MM2
Brown Red Orange Yellow GND 12V
+
MM1
Brown Red Orange Yellow
-
Brown Red Orange
Brown Red Orange Yellow Spray Water SV Spray Air SV
Brown Red Orange Yellow GND 12V
Brown Red Orange Yellow
+
Black Red
HP4_SV
-
Black Red
HP3_SV
+ -
Black Red
12V SRY HP1 HP2 HP3 HP4 HP5 HP2_SV
HP4
Black Red
GND 12V
Sync GND
HP3
9 10 11 12 13 14
+
8
+
7
-
6
-
- 15 -
5
HP2
4
HP1_SV
3
+
2
-
1
HP1
1 2
1 2
1 2 3 4 5 6 7 8
Red
COM
Safety SW Section
1A05DR**
NC
The connection is changed by the holder position
11 Brown
Red Green
HP1
Dr Table Section
Turbine with Light
Photo Sensor PCB. (1G01QJ**)
6. ELECTRIC DIAGRAM FOR DOCTOR TABLE
XA3P
1 2 3
1A05E3**
1 2
NO
1 2 3 4 5 6 7 8
CN7 B03B-XASK-1N-A
1 2 3
CN10 B05B-XASK-1N-A
LED3 Green (when applying current)
LED1 Orange (communicate to IF pcb) LED2 Orange (communicate to HP pcb.)
PCB identification Number:HP_CONTROL Program Number:TB1003**
Handpiece Control PCB (1G01QG**)
CN9 B08B-XASK-1N-A
1 2 3 4 5
Blue Blue Purple Purple
【Power Input】 CN1 1 236-747 AC14V 2
RXD
TXD
RXD
TXD
Micromotor PCB
RXD
TXD
Scaler PCB
I/F PCB
CN4 B04B-XASK-1N-A
CN3 B04B-XASK-1N-A
CN2 B04B-XASK-1N-A
1 2 3 4
1 2 3 4
1 2 3 4
2 Yellow Orange Red Brown
Blue Purple
1A05DZ** Power line(14V) for HP PCB
【Serial communication】
COM
Brown Red Orange Yellow Green Blue Purple Gray
1A05E0** Trunk line for MM/SC operating voltage
to # 1 to # 2 to # 5 to # 6 to # 7 to # 10 to # 11 to # 12
Green/Yellow
Earth (Arc station)
Safety SW(arm rotation)section
1A05EL**
Power (24V.14V) Trunk line for Dr section
CN6 B02B-XASK-1N-A
Brown Red
Purple
Purple
Green/Yellow
Blue
Blue
Red
Red
Terminal block for power(24V/14V) (1E01UG**)
Black dot indicates male pin side
Black
Cap
Plug
Black
DC17V HP1 HP2 HP3 CN8 HP4 HP5 Motor Rotation(forward/reverse) Movement of motor Movement of Scaler
【Inverface PCB】
Chair Section to safety SW trunk line for arm rotation
Earth (J-Box)
1 2 3 4 5 6 7 8 9
VL4P
4
3
2
1
Green/Yellow
J-BOX Section to power(24V.14V) trunk line for Dr table
Arc Station Section
XA ... XA Connector
VL ... VL Connector
1 Brown Red Orange Yellow Green Blue Purple Gray
to # 1 to # 2 to # 5 to # 6 to # 7 to # 10 to # 11 to # 12
Cross
Terminal Block for HP (1E01UH**)
1A05E0** Trunk line for MM/SC operating voltage
Brown Red Brown Red Orange Yellow Green Orange Yellow Blue Purple Gray Green Blue
1A05E1** Power (14V) trunk line for Dr table
Tubing(14Φ)with glass fiber UL1015/AWG18
1A05E2**
Brown Red Brown Red Orange Yellow Green Orange Yellow Blue Purple Gray Green Blue
Purple
Blue
Black CT cord (AWG24×)
1 2 3 4
AD10001W
to # 3 to # 4 to # 8 to # 9 to # 13 to # 14
Arc Station wiring diagram 20100921
Dr Table section to interface PCB. CN8
Earth(DR Table)
1A05DX** Serial communication line (IF ~ HP)
XA4P
Brown 8 Red Orange Yellow
1A05FM** Earth line(DR Table)
Brown Red Orange Yellow Green Blue
Dr Table Section
1G01P4** Gauge Clamp Section(DR)
Green/Yellow
1A05E2** Trunk line for MM/SC light pack voltage
to # 3 Brown Red to # 4 to # 8 Orange Yellow to # 9 Green to # 13 Blue to # 14
Trunk line for MM/SC light pack voltage
14V SC
2
Command voltage of motor
- 16 -
Command voltage for Scaler
9 10 11 12 13 14
Movement of motor
1 2 3 4 5 6 7 8
9 10 11 12 13 14
Movement of Scaler
8
Low speed
7
Motor reverse
24 24 24 24 14 14 14 14 6
GND PERIO-BL
5
Autoreverse
4
ENDO-WHT
3
MM1
1 2 MM2
【Remarks】 Connector Stmbol
7. ELECTRIC DIAGRAM FOR ARC STATION
NMF10P
Earth (J-Box)
Green/Yellow
Solenoid Valve for Vacuum
1
2
Brown Blue
Blue Purple Orange Red Green Blue
Solenoid Valve for Bowl Flush Solenoid Valve for Cupfiller
J-Box Section to power trunk line for cuspidor
1 6 2 7 3 8 4 9 5 10
Cuspidor Section
1 2
Blue Brown
+
+
+
-
-
-
NMF2P
Brown 1 Blue 2
1
4
3
2
2
1
Brown Blue
Water Heater Switch
Earth for Switch Panel
XA2P
Red Black
XA4P
Red Black Red Black
Water Heater
VL2P
Power line for cuspidor
Red 19 Black
Red 10 Black Red Black
Orange Red Green Blue
Blue Purple
CN37
1 2
CN9
CN22
CN23
2 1
2 1
CN35
6 Way ON/OFF
【6way】
CN19
CN14
CN10
6 Way select
CN31
CS1 SV
CUP SW
CUPFILLER SV
BOWL FLUSH SV
【Solenoid Valve Output】
Light output
LINE Manual 0V
【Dental Light Output】
GND
Intensity selection Hi Intensity(Indicate) Low Intensity(Indicate)
VCC Sensor input
Intensity selection(Altermate) Intensity selection(Momentary) Hi Intensity(Indicate) Low Intensity(Indicate)
Earth (Assistant Panel)
Green/Yellow
1 2
1 2
1 2 3 4 5 6
1 2
1 2 3
1 2 3 4 5 6
CN26
CN6
CN3 VCC Sensor input GND
1 2 3 1 2 3 4 5
1 2 3 4 5
【Cupfiller input】
1 2 3 4
CN39
【Power input】 AC14V
26
【Dental Light Input】 High CN25 Low Regine COM
1 2
37
1 2
Power for cupfiller pcb.
1A05DE** Trunk line for Cupfiller control SV.14V
CN4 B5B-XH-A 1 2 3 4 5
【AC14V input】 CN1 B5B-XH-A
LED2 Green (when applying current)
Blue Purple
2
SW1(for initial Set)
1 2 3 4
LED PCB
CN1
1 2 3 4 5 6 7 8
B08B-XASK-1N-A
(1G01QK**)
OP
CN20
Extra output
2 1
CN29
Buzzer output
2 1
Speaker output
CN302
2 1
CN301
LOCK
LOCK
RXD
TXD
Spare
EXT(Extra) BOWL CUP AR LP P2 P1 GND
RXD
TXD
RXD
Wireless PCB TXD
RXD
12V
TXD
Assistant holder PCB.
RXD
TXD
Chair Control PCB
I/F PCB
【Serial communication】
Safety SW
Safety SW
Arm safety SW
Assistant arm safety SW B
Arm safety SW
Assistant arm safety SW A
LOCK
Safety SW
【Chair lock signal】
CN201
LED output
【Assistant input】
CN17
CN12
CN13
CN7
CN4
CN36
CN34
CN32
CN30
CN28
【Foot control input】
CN38
1A06HL** Trunk line for foot control
3 2 1
CN203
LED8 Green (when applying current 5V)
LED7 Orange (when applying current 12V)
LED6 Red (Wireless communication)
LED5 Green (communicate to ASS/LIGHT)
LED4 Green (communicate to chair)
LED3 Green (communicate to IF pcb)
PCB identification Number:MAIN_CONTROL Program Number:Main_TB0914**/Sub_TB0915**
Main Control PCB.
【Cupfiller output】
CN2
Infrared sensor
CN24
Capacitive sensor
CN21
1 2 3 4 5 6 7 8 9 10
1 2 3
1 2 3
10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
1 2 3 4
1 2 3 4
1 2 3 4 5
1 2 3 4
1 2 3 4
1 2
1 2
1 2
1 2
1 2
1A05D3** LED PCB signal line
COM
Assistant Section to safety SW B for assistant arm
Assistant Section to safety SW A for assistant arm
NC
1 2 3 4 5 6 7 8 9 10
XA10P
Brown Red Orange Yellow Green Blue Purple Gray White Black
Foot Control Section EF type. to foot control signal line
NMF ... New Mini Fit Connector
SM ... SM Connector
XA ... XA Connector
VL ... VL Connector
【Remarks】 Connector Symbol
2
Cuspidor Wiring Diagram 20100921
Chair Section to serial communication line A(Chair~Main)
Black dod indicates male pin side
Plug
Chair Section to trunk line for cuspidor bowl limit sw.
Arc Station Section to serial communication line(Main~IF)
AD10001V
Cap
1
1 2 3 4
1 2 3 4
SM4P
Brown Red Orange
XA5P
1 2 3 4 5
XA4P
Brown Red Orange
Serial communication line (chair~main)
1A06JY**
1A05D8** Serial communication line (Main ~ IF)
Manual operation cuspidor bowl limit Sw section Orange Yellow
Assistant Section to serial communication line(AS~Main)
7 Brown Red Orange
4 Brown Red Orange
LED Dispray for Cuspidor
1 2 3 4
1A05D2** Cupfiller PCB signal line
CN2 B04B-XASK-1N-A
VR2 (Zero adjustment)
VR1 (Amplification adjustment)
GND
LED1 Red (light on by Buzzer sound)
GND 12V
AC14V
SET
GND 12V
Blue Brown
NORMAL
ON Signal
GND
Brown Red Orange
GND 12V
Cupfiller SW input Bowl Flush SW output Extra SW output
GND
Signal input Initial setting signal input GND GND 12V
12V Sensor output GND
Green Blue Purple Gray
12V Sensor output GND
Brown Red Orange Yellow Green Blue Purple Gray 12V Chair lock Spray 1 Spray 2 Spray 3 Light pack HP rotation forward HP rotation reverse F/C_ON GND GND SW2 SW1 GND S_SENSOR P_SENSOR 5V 12V
- 17 Black White Gray Purple Blue Green Yellow Orange Red Brown
Cupfiller PCB
8. ELECTRIC DIAGRAM FOR CUSPIDOR
Black
White
2
1
NOISE FILTER
Noise Fiter
4
Black
White
White
White
3
Black
Black
Fuse
Black White
Black White
Air Switch for Main Power
2
2
L
2
L
L
Brown Black
Power Supply
Black Black
3
3
Black
Yellow 3
4
6
6
N
N
N
6
2
1
7
7
7
9
1
2
3
4
240V
0V
Black White
11
13
13
Green/Yellow
E
Orange 4A Orange
14V
8.5A Purple
24V Purple
12
Transformer
220V
10
13
13
12
12
12
11
11
10
Yellow 230V
Gray
8
10
Black
(to power(24V.14V) trunk line for Dr table)
To Arc Station
Red
Black L.Blue White
Blue
White White White
Purple
Purple
White White
Black Red Blue Purple Blue
Purple
Purple
Orange
- 18 Orange
To Chair
Green/Yellow
(to CN23 for CHair PCB.)
Orange
2
3
4
Red Green Blue
Earth (J-box)
Pink
Pink
Air Switch for Vacuum Pump
To Vacuum Pump
To Dental Light Transformer
1
1 6 2 7 3 8 4 9 5 10 NMF10P
Black White
Orange Red Green Blue
Blue Purple
(to power trunk line for cuspidor)
To Cuspidor Unit
9. ELECTRIC DIAGRAM FOR JUNCTION BOX
- 19 -
2
1G01PD** Terminal Block Assy
L
3
3
Black
J-BOX
4
Black
4
6
8
9
Primary
白
8
10
Plug
11
2
NMF4P
Yellow Yellow
13V
Transformer Section (DLT-1N2)
0V
Blue
0V
Secondary 24.9V Orange 24.1V Black 23.0V Red 20.6V Brown 17.2V Green
13
13
Cap
SV2P
1 2
unconnected
1 2 3 4
NMF10P
1 6 2 7 3 8 4 9 Black 5 White 10
Blue Purple Orange Red Green Blue
VL2P
Red Green Blue
Orange
Blue Purple
1 2 3 4
1 2
Main Control PCB.
CN39 236-402
COM
Regine
Low
High CN25 5556-04A
【Dental light input】
AC14V
【Power input】 LINE
VCC GND
Sensor input
0V
manual
CN6 B5P-SHF-1AA(LF)
GND
Low Intensity(Indicate)
Hi Intensity(Indicate)
Intensity selection(Momentary)
Intensity selection(Altermate)
CN3 B3P-SHF-1AA(LF)
CN23 B3P-VH
【Output】
LED8 Green (when applying 5V current)
LED7 Orange (when applying 12V current)
LED6 Red (wireless communication)
LED5Green (communicate to ASS/LIGHT)
LED4 Green (communicate to chair)
LED3 Green (communicate to IF)
PCB identification number:MAIN_CONTROL Program number:main-TB0914**/Sub-TB0915**
(1G01QE**)
Cuspidor Section to trunk line for power of water heater
1 2
Brown Blue
Blue Purple Orange Red Green Blue
Trunk line for power(Cuspidor)
1A05FD**
Cuspidor
1 2 3 4 5
1 2 3
1 2 3
Manual
OFF
OFF 2
Orange Purple Blue Green
Red Yellow
3
Red Yellow Orange Purple Blue Green
Black Brown
AD10002I
Lead wire for inside arm
1A018K**
YL2P
1 2
VL3P
Switch sention
1A0191**
Sensor
Lamp 60W
1 2 3
NH3P
CN1
GND
5V
IO5000TA Wiring Diagram
Sensor PCB. (CGGN64**) VR1 Sensitivity setting
Lead wire for sensor SW.
White/Gray
Round connectors
Faston slide connectors
3 White 2 White/Yellow 1 1A018J** PH3P
CAGP81** Lead wire for lamp
White White
LED PCB. (CGGN37**)
PH6P
1 2 3 4 5 6
YL2P
1 2
Sensor/Manual Mode Selection Switch
Black
Trunk line for mode selection SW
1A05GB**
Red Black Brown
1
Orange
Black dod indicates male pin side
12
12
Blue
Transformer
240V Yellow 230V Orange 220V Brown
7
0V(Common) White
N
7
White
ON
Black
1
Purple
ON
Red
Black dot
Orange Red Green Blue
Remark Connector Symbol NMF... New Mini Fit Connector VL ... VL Connector YL ... YL Connector SV ... SV Connector VH ... VH Connector PH ... PH Connector NH ... NH ConnectorBlack
10. ELECTRIC DIAGRAM FOR DENTAL LIGHT IO-5000TA
2
1G01PD** Terminal Block Assy
L
3
3
Black
J-BOX
4
Black
- 20 -
4
N
7
8
11
Blue
Transformer Section(DL02)
0V
8.5V Brown
10.6V Red
Black White
NMF4P
Secondary 12.2V Orange
13
13
Cap
Black dod indicates male pin side
12
12
Blue
Transformer
10
2
1
Black dot
Plug
240V Yellow 230V Orange 220V Brown
Primary
8
9
0V(Common) 白
6
White
7
White
Purple
1 2 3 4
1 6 2 7 3 8 4 9 5 10
NMF10P
Blue Purple Orange Red Green Blue
VL2P
1 2 3 4
Blue Purple
Red Green Blue
1 2 3 4
1 2
CN39 236-402
COM
Regine
Low
High
Intensity selection
VCC Sensor input
Light output
LED8 Green (when applying 5V current)
LED7 Orange (when applying 12V current)
LED6 Red (wireless communication)
LED5Green (communicate to ASS/LIGHT)
LED4 Green (communicate to chair)
LED3 Green (communicate to IF)
GND
Low Intensity(Indicate)
Hi Intensity(Indicate)
CN9 IL-6P-S3EN2
CN22 5556-02A
【Output】
Trunk line for mode selection SW
1A07FH**
PCB identification number:MAIN_CONTROL Program number:Main-TB0914**/Sub-TB0915**
(1G01QE**)
Main PCB.
CN25 5556-04A
【Dental light input】
AC14V
【Power input】
Cuspidor Section to trunk line for power of water heater
1 2
Brown Blue
Blue Purple Orange Red Green Blue
Trunk line for power(Cuspidor)
1A05FD**
Cuspidor
1 2 3 4 5 6
1 2
3
2
1 2 3 4 5 6
NMF2P
1 2
3 2 1 PH3P
AD10002J
ZH3P
Lamp 60W
Sensor SW (CADN58**)
CN1
GND
5V
70 Light wiring diagram 20101215
(CGGN37**)
Lead wire for sensor SW.
CADN65**
Red Blue Black
1 2 3
Round connectors
White/Yellow White
CADN67** Lead wire(W) for lamp
YL2P
1 2
Intensity selection SW LED H: Green L : Yellow
Black Brown
Connectors
CADN66** Lead wire(W/Y) for lamp
Switch sention
PH6P CADN86** Lead wire for inside arm LED PCB.
Red Yellow Orange Purple Blue Green
Brown
1A0191**
VL3P
Sensor
1
Manual
Sensor/Manual Mode Selection Switch
Black Black
Remark Connector Symbol NMF... New Mini Fit Connector VL ... VL Connector YL ... YL Connector SV ... SV Connector VH ... VH Connector PH ... PH Connector NH ... NH ConnectorBlack
Orange Red Green Blue
Orange Orange
OFF
Orange
ON
Black
Black Orange
Red
ON
OFF
11. ELECTRIC DIAGRAM FOR DENTAL LIGHT AL-720S
NOTE
TAKARA BELMONT CORPORATION
1-1, 2-Chome, Higashi-shinsaibashi,Chuo-ku,Osaka,Japan TEL : (06) 6213-5945 TELEFAX : (06) 6212-3680 Book No. 1A07NNA0
Printed in Japan F.EDITION 0012 MA