Transcript
COLUMBIA
Welcome, and congratulations on your choice of the Columbia Electric Vehicle from Columbia ParCar Corp.! Some of the equipment in this manual may not apply to your vehicle, depending on which model you have. If your vehicle is a Neighborhood Electric Vehicle (NEV) or a Low Speed Vehicle (LSV) they meet the requirements of the National Highway Traffic & Safety Administration (NHTSA) as stated in the Code of Federal Regulations, Title 49, Part 571, Standard 500, Low Speed Vehicles. To the best knowledge of Columbia ParCar Corp., the material contained herein is accurate as of the date this publication was approved for printing. Columbia Par-Car Corp. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Columbia ParCar Corp. reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation. This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of this manual may be photocopied, reproduced, or translated to another language without the written consent of Columbia ParCar Corp. Columbia ParCar Corp. products are manufactured under one or more of the following U.S. Patents - 2986162, 2987934, 3116089, 3144631, 3144860, 3229792, 3434887, 3559773, 3673359, 3680403, 3683716, 3709317, 4648473, Des. 225626.
1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.com
i
INDEX - MEGA SECTION 1 Engine & Electrical DC Engine Components DC Power Parts AC Engine/Power Parts Battery and Wire Harness Delta Q Charger with Remote LED Lights Main Harness Schematic Harness Controller to MDI AC Controller Adapter Harness
1-1 1-2 1-4 1-6 1-7 1-8 1-9 1-10 1-10
SECTION 2 Body Chassis Chassis Supports Front Door - Panel Door – Window Mechanism Door, Complete Door – Lock Mechanism Glazing Front/Rear Bumpers
2-1 2-2 2-3 2-5 2-6 2-6 2-7 2-8 2-9
SECTION 3 Accelerator & Brakes Accelerator and Brake Cluster Hydraulic Brakes Hydraulic Brake Lines Mechanical Brakes
3-1 3-3 3-4 3-5
SECTION 4 Steering and Suspension Wheels Front Axle Drive Shaft and Rear Axle Steering
4-1 4-2 4-3 4-4
SECTION 5 Interior Heating System Seats and Dash Seat Belts Instruments Windshield Wiper, Horn & Sun Visor Interior Dome Light
5-1 5-2 5-3 5-4 5-5 5-6
SECTION 6 Options Tail Gate Van Side Roller Door Van Sides Van Doors Dropside Body
6-1 6-2 6-3 6-4 6-6
INDEX - MEGA Tipper Body Rear Deck Boards Refuse Body Refuse Dump Mechanism Van Enclosure Dropside HVAC HAVC
6-7 6-8 6-9 6-10 6-11 6-12 6-16
Note: Starting in February of 2015, Columbia started implementing the use of textured black paint instead of satin black on certain accessories. When ordering black coated parts it may be necessary to state if they have the satin finish or the textured finish.
DATE
CHANGE HISTORY MEGA DESCRIPTION
BY
4/15/2011 9/12/13 11/13/13
Issued Changed AC Controller P/N & included replacement instructions. Deleted seat belt washer. Added brake line connections.
TS TS TS
11/25/13 12/3/13 12/11/13 1/15/14 1/29/14 6/11/14
Added wire harnesses Added dropside HVAC Changed brake reservoir & deleted silver door assemblies. Added dropside locks. Added motor port power support Added door decal P/N’s
TS TS TS TS TS TS
6/24/14 7/17/14 3/3/15 5/6/15
Changed Drop-side HVAC Added HVAC group Added note about the black finish changing Added 3 parts to Page 5-4 (ECR 111244), changed steering wheel
TS TS TS TS
iii ii
MEGA PARTS MANUAL SECTION 1 ENGINE and ELECTRICAL
DC ENGINE COMPONENTS - MEGA
ITEM
CPC P/N
1 2 3 4
72400-08 72401-08 72403-08 72406-08
MOTOR 48V COOLING FAN SUPPORT THROTTLE PEDAL RETURN SPRING ENGINE MOUNT
1 1 1 3
759929 759942 760026 760025
5 6 7 8 9 10
72408-09 72409-08 72460-08 74884-04 * *
ENGINE SUPPORT FRAME INLET AIR HOSE AXLE, 8.41:1 ** SPEED SENSOR KIT (Includes Item 9) ** MAGNET ** COMMUTATOR END HEAD
1 1 1 1 1 1
11 12 13 14 15 16
* 83310-07 * 30402-06 30403-06 *
** HEAD BAND BEARING RETAINING RING ** BRUSH ASSY. ** BRUSH BOX ASSY. MOTOR FRAME
1 1 1 2 1 1
309786 467646 760037 719446 N/A N/A N/A
17 18 19 20
* * * 69301-04
** POLE SHOE ASSY. ** SHUNT COIL ASSY ARMATURE ASSY. MOTOR, COMPLETE (Includes Items 8-19)
4 1 1 1
* SPECIAL ORDER
DESCRIPTION
QTY
** ITEM INCLUDES ALL NECESSARY HARDWARE
1-1
SEATS P/N
759896 N/A 759780 759781 N/A N/A N/A N/A 719339
DC POWER PARTS - MEGA
1-2
DC POWER PARTS - MEGA Cont. ITEM
CPC P/N
1 2
72422-08 72423-08
3
47895-05A
4 5 6 7 8 9 10
DESCRIPTION
QTY
SEATS P/N
1 1
512467 512748
1
467696
69642-05
TRAY, ELECTRICAL COMP. SUPPORT, FAN CONTROLLER, SEVCON REGEN, SEPEX, 24-48V (Programmed 760576) DC/DC CONVERTER, 36/48V, 13.4V FUSED
1
760378
72424-08 72425-08 72426-08 72427-08 71466-02 72474-13
SPACER, NYLON, 2"L X .5 OD X .266 ID SUPPORT, FRONT, ELECTRICAL TRAY COVER SUPPORT, REAR, ELECTRICAL TRAY COVER BRACKET, CONTACTOR, MAIN CONTACTOR, SINGLE - 48V COIL FUSE HOLDER
3 1 1 1 1 1
781421 512751 512750 512491 709590 760887
10A 11 12 13 14 15
72430-12 72439-08 72429-08 9992 72431-08 72432-08
300 AMP FUSE COVER, ELECTRICAL COMPONENTS SWITCH, MASTER DISCONNECT CLAMP, #36 HOSE CONT, SW60, 48V COIL COOLING FAN BRACKET
1 1 1 1 1 1
760788 760153 760561 719617 760008 309547
16 17 18 19 20 21*
72433-08 72434-08 72442-08 72443-08 72900-11 70351-88
MOTOR COOLING FAN FILTER, FOAM, MOTOR FAN SUPPORT, ELECTRICAL COMPONENTS, L/H SUPPORT, ELECTRICAL COMPONENTS R/H HARNESS, ENCODER ADAPTER CABLE, CONTACTOR TO CONTROL B+
1 1 1 1 1
760030 467620 309650 309649 760560 709600
22* 23*
70099-88 70105-89
CABLE, MAIN FUSE TO MAIN CONTACTOR CABLE, BATTERY 48V(-) TO CONTROL B-
1 1
709004 709411
24*
72435-08
CABLE, MAIN DISCONNECT SWITCH TO MAIN FUSE
1
760144
25*
72436-08
1
760145
26* 27*
70105-88 70112-95
CABLE, MAIN DISCONNECT SWITCH TO BATTERY 48V(+) CABLE, A1 MOTOR TO M1 CONTROLLER CABLE, A2 MOTOR TO M2 CONTROLLER
1 1
709019 709732
28* 30* 31*
72437-08 72438-08 72393-10
CABLE, F1 MOTOR TO F1 CONTROLLER CABLE, F2 MOTOR TO F2 CONTROLLER HARNESS, MAIN
1 1 1
760147 760146 760123
* NOT SHOWN
1-3
AC ENGINE/POWER PARTS MEGA
18 19
1-4
AC ENGINE/ POWER PARTS MEGA (Cont.) ITEM
CPC P/N
1
72808-12
2
47897-14
3 4 5 6 7
DESCRIPTION
QTY
SEATS P/N
1
513447
1
192656U
69642-05 72424-08 72425-08 72426-08 72427-08
TRAY, ELECTRICAL COMP. ZAPI AC CONTROLLER, AC 450A-T (Programed 760571 with instructions) DC/DC CONVERTER, 36/48V, 13.4V FUSED SPACER, NYLON, 2"L X .5 OD X .266 ID SUPPORT, FRONT, ELECTRICAL TRAY COVER SUPPORT, REAR, ELECTRICAL TRAY COVER BRACKET, CONTACTOR, MAIN
1 3 1 1 1
760378 781421 512751 512750 512491
8 9 9A 10 11 12
71466-02 72474-13 72430-12 72429-08 72431-08 72442-08
CONTACTOR, SINGLE - 48V COIL FUSE HOLDER 300 AMP FUSE SWITCH, MASTER DISCONNECT CONTACTOR, SW60, 48V COIL SUPPORT, ELECTRICAL COMPONENTS, L/H
1 1 1 1 1 1
709590 760887 760788 760561 760008 309650
13 14 15 16 17 18
72443-08 39100-10 72406-08 724408-09 72460-08 72439-08
1 1 3 1 1 1
309649 760569 760025 309786 760037 760153
19
39101-14
1
761053
20*
70351-88
SUPPORT, ELECTRICAL COMPONENTS R/H MOTOR, 5KW AC ENGINE MOUNT ENGINE SUPPORT FRAME AXLE, 8.41:1 COVER, ELECTRICAL COMPONENTS SUPPORT, PORT POWER AC (Item 14 replacement part) CABLE, CONTACTOR TO CONTROL B+
1
709600
21* 22*
70099-88 70105-89
1 1
709004 709411
23*
72435-08
1
760144
24*
72436-08
1
760145
25* 26*
69610-10 72393-10
CABLE, MAIN FUSE TO MAIN CONTACTOR CABLE, BATTERY 48V(-) TO CONTROL BCABLE, MAIN DISCONNECT SWITCH TO MAIN FUSE (See Note) CABLE, MAIN DISCONNECT SWITCH TO BATTERY 48V(+) CABLE, MOTOR, AC DRIVE 25.5” HARNESS, MAIN
3 1
760704 760123
* NOT SHOWN NOTE: Vehicles with a 300 amp fuse will have this cable replaced with a 12” cable, P/N 70207-13.
BATTERY and WIRE HARNESSES - MEGA 4
1
2
3
5
7 VEHICLE FRONT
6 8
10
14
13
12
11 ITEM
CPC P/N
DESCRIPTION
1 2 2A 2B
72444-08 66014-03 66005-03 72445-08
BATTERY TRAY BATTERY, 6V, DEEP CYCLE (US2200) BATTERY, 6V, DEEP CYCLE (US 145) BATTERY, 6V, DEEP CYCLE (AGM GC2)
1 8 8 8
309201 719229 719231 759863
3 4 5 6 7 8
47711-98A 66561-90A 6256 7680 70099-88 66210-07
BATTERY HOLD DOWN ROD, BATTERY HOLD DOWN WASHER, FLT STAINLESS .28X1.375X.06 NUT ¼-20 NE 316 STAINLESS NYLON CABLE, 4GAX8.75, 5/16” TERM BATTERY WATERING SYSTEM
1 2 2 2 2 1
709196 709059 719786 719876 709004 759857
9* 10 11 12 13 14
66211-07 72777-08 72778-08 72779-08 72780-08 71419-10
HAND PUMP, BATTERY WATERING SYSTEM DASHBOARD HARNESS FRONT HARNESS REAR HARNESS LICENSE LIGHT ASSY NON-VAN REVERSE ALARM
1 1 1 1 1 1
759858 760167 760168 760109 467592 759790
15* 16*
72781-08 66582-11
REVERSE LIGHT HARNESS CHARGER DELTA Q 48V (AGM Battery ALG 42)
1 1
760303 467533
* NOT SHOWN 1-6
QTY
SEATS P/N
DELTA Q CHARGER WITH REMOTE LED – MEGA
ITEM
CPC P/N
DESCRIPTION
1 2 3 3A 4
9951 66584-12 66583-12 66582-12 66034-02
CR-174 CLIP & RING LED FRONT LABEL CHARGER, DELTA Q 48V W/LED, STANDARD CHARGER, DELTA Q 48V W/LED, AGM PLUG, POWER INLET 120V SEALED
1 1 1 1 1
781989 760754 760742 467533 709558
5 6
66493-03 66029-12
1 1
719264 760817
N/A
70036-05
CHARGER CORD 6’ LED 25’ CABLE ASSEMBLY, CORD W/ RECEPTACLE (Includes Item 4 & 5)
1
467405
1-7
QTY
SEATS P/N
LIGHTS - MEGA
1 2 4
3
6
5
ITEM
CPC P/N
1 1A
72755-08 72756-08
L/H HEADLIGHT R/H HEADLIGHT
DESCRIPTION
1 1
760111 760112
2 2A 3 4 5 6
72757-08 72758-08 68029-06 72759-08 72760-08 72751-08
L/H HEADLIGHT BRACKET R/H HEADLIGHT BRACKET STROBE LIGHT, AMBER TAIL LIGHT TAIL LIGHT BOX LIGHT, LICENSE PLATE
1 1 1 2 2 1
759959 759960 467408 760106 760235 760315
1-8
QTY
SEATS P/N
MAIN HARNESS SCHEMATIC – MEGA P/N 72393-10
1-9
HARNESS CONTROLLER to MDI P/N 72396-12
AC CONTROLLER ADAPTER HARNESS – MEGA P/N 72395-12
1-10
AC CONTROLLER ADAPTER HARNESS – MEGA (Cont.) P/N 72395-12
1-11
MEGA PARTS MANUAL SECTION 2 BODY
CHASSIS
ITEM
CPC P/N
DESCRIPTION
1 2 3 4
72550-08 72551-08 72552-08 72553-08
CHASSIS LEG LONG CABIN REAR SUPPORT OUTRIGGER CENTRAL AND REAR CROSSMEMBER UPPER REAR SUPPORT
2 2 2 2
759989 760071 760072 760113
5 6
72554-08 72555-08
REAR ARCH OUTRIGGER SUPPORT REAR OUTRIGGER SUPPORT
2 2
760074 760073
2-1
QTY
SEATS P/N
CHASSIS SUPPORT
ITEM
CPC P/N
1 2 3 4 5 6 6A 7 7A 8
72557-08 72558-08 72559-08 72493-13 72561-08 72562-08 72563-08 72564-08 * 72782-08
HEADLIGHT BRACKET, BAR FRONT SUPPORT L/H FRONT SUPPORT R/H ENGINE FRAME (SEE NOTE) BUMPER SUPPORT BAR CONNECTOR MEMBER ARCH BRACKET L/H CONNECTOR MEMBER ARCH BRACKET R/H CABIN FRAME LHD CABIN FRAME RHD CABIN SUPPORT L/H
DESCRIPTION
QTY 2 1 1 1 1 1 1 1 1 1
SEATS P/N 513001 760004 760003 467950 760092 760006 760007 760097 760627 309651
9 10 10A 11
72565-08 72566-08 72567-08 72568-08
CABIN SUPPORT R/H CAB DOOR FRAME L/H CAB DOOR FRAME R/H SPACER, HEADLIGHT
1 1 1 2
309652 760099 760098 512989
NOTE: This applies to vehicle having an 8 or 9 as the 10th VIN digit. If replacing Item 4 also order the following parts: 781473*, SCREW, M10-1.5X50MM, HHCS, 2 ea. 7266, WASHER 1/4X1, FENDER, 12 ea. 708636SP, SCREW, 1/4-14X1, HWH, TEK, 12 ea.
* SPECIAL ORDER 2-2
FRONT (See Note page 2-4)
2-3
FRONT (Cont.) ITEM
CPC P/N
1
72569-08
CABIN FRONT PANEL – See NOTE
1
760129
2 2A 3 4 5 6 7 8 9 9A 10 10A
72783-08 * 72570-08 72571-08 72572-08 72573-08 72574-08 72575-08 72576-08 72577-08 72579-08 72580-08
FRONT PLATFORM LHD – See NOTE FRONT PLATFORM RHD – See NOTE SUN VISOR WITH MAP POUCH CAB FLOOR R/H DASH FRONT PANEL – See NOTE SOUND PANEL INNER WING L/H SOUND PANEL INNER WING R/H LOWER SOUND PANEL L/H/F WING CAPPING PANEL – See NOTE R/H/F WING CAPPING PANEL – See NOTE REAR TRAY. LONG, -D (N), -T(N), -C(N) REAR TRAY. POLYESTER, -V(N)
1 1 1 2 2 1 1 1 1 1 1 1
760093 760626 760290 512931 760086 760095 760094 512993 760087 760088 760293 760298
11 12 12A 13 13A 14 15 15A 16 17 18 18A
72597-08 72599-08 72598-08 72600-08 72601-08 72602-08 72603-08 72604-08 72581-08 84206-93 72593-08 72594-08
CAB REAR PANEL – See NOTE PANEL LEFT CAB – See NOTE RIGHT REAR WING – See NOTE TRIM PANEL LEFT TRIM PANEL RIGHT PLATE, CHARGER CABLE L/H EXTENSION DGRABBET – See NOTE R/H EXTENSION DGRABBET – See NOTE CAB ROOF – See NOTE DECAL, DOMED EAGLE LOGO HOOD, RED – See NOTE HOOD, SILVER – See NOTE
1 1 1 1 1 1 1 1 1 1 1 1
760096 760079 760078 760155 760156 512445 760157 760158 760128 749633 467578 467579
18B 18C 19 20 21 21A 22 23 24 25 26 27
72595-08 72596-08 72582-08 72592-08 72584-08 72583-08 72586-08 72585-08 72589-08 72587-08 72588-08 72590-08
HOOD, BLUE – See NOTE HOOD, WHITE – See NOTE FRONT BUMPER – See NOTE HOOD BUMPER R/H FRONT WING – See NOTE L/H FRONT WING – See NOTE HOOD PROP ROD FRONT BUMPER FASTENER HOOD RELEASE CABLE HOOD LOCK HOOK HOOD CATCH HOOD HINGE L/H
1 1 1 2 1 1 1 2 1 1 1 1
467580 467581 760081 760080 760077 760076 513000PL 759949 759950 759962 760066 759955
27A 28 ** ** **
72591-08 72578-08 8698 53408-09 46930-02
HOOD HINGE R/H SOUND PLATE R/H BUMPER RIVETS COLUMBIA DECAL LABEL , OPERATING RESTRICTIONS
1 1 1 1 1
759956 512932 719948 712094 511633
* SPECIAL ORDER
DESCRIPTION
QTY
SEATS P/N
** NOT SHOWN
NOTE: Many of the body components must be secured with an adhesive sealant. Order P/N 72800-13 which is an 8 1/2” tube containing 10.3 oz. (305 ml). A tube will cover approximately 12’. Prior to use of the adhesive, components must be treated with a primer such as Sika Primer 215 (obtain locally).
2-4
DOOR PANEL
ITEM
CPC P/N
DESCRIPTION
1 1A
72605-08 72606-08
LEFT MAIN CAB DOOR SEAL RIGHT MAIN CAB DOOR SEAL
1 1
467625 467625
2 3 3A 4 4A 5
72614-08 72608-08 72607-08 72609-08 72610-08 72616-08
CAB DOOR TOP SEAL L/H CAB DOOR UPPER FRAME R/H CAB DOOR UPPER FRAME L/H CAB DOOR LOWER FRAME R/H CAB DOOR LOWER FRAME DOOR PANEL, RH OUTER, WHITE
2 1 1 1 1 1
760203 760502 760501 760503 760504 760349
5 5 5 5A 5A 5A
72617-08 72618-08 72619-08 72620-08 72621-08 72622-08
DOOR PANEL, RH OUTER, BLUE DOOR PANEL, RH OUTER, RED DOOR PANEL, RH OUTER, GRAY DOOR PANEL, LH OUTER, WHITE DOOR PANEL, LH OUTER, BLUE DOOR PANEL, LH OUTER, RED
1 1 1 1 1 1
760345 760185 760347 760348 760343 760184
5A 6 6A 7 8 9*
72623-08 72611-08 72612-08 72613-08 72615-08 53046-10
DOOR PANEL, LH OUTER, GRAY R/H INNER DOOR PANEL L/H INNER DOOR PANEL CAB DOOR SEAL GLOVE TRAY, BLACK DECAL, DOOR SILVER L & R (Used with blue)
1 1 1 4 1 1
760346 760187 760186 760505 760188 712095
10*
53047-10
DECAL, DOOR BLACK L & R (Used with red & white)
1
712096
* NOT SHOWN
2-5
QTY
SEATS P/N
DOOR – WINDOW MECHANISM
ITEM
CPC P/N
DESCRIPTION
QTY
SEATS P/N
1 2 3 3A 4 5
72624-08 72625-08 72627-08 72626-08 72628-08 72630-08
QUARTER GLASS DOOR SEAL DROP DOOR GLASS L/H WINDOW WINDER R/H WINDOW WINDER WINDOW WINDER HANDLE (Includes clip) INTERIOR DOOR LOCK BUTTON L/H
2 2 1 1 2 1
760506 760507 760197 760198 760205 760194
5A 6 7 7A 8 8A 9
72629-08 72631-08 72632-08 72633-08 72634-08 72635-08 72636-08
INTERIOR DOOR LOCK BUTTON R/H INNER DOOR LOCK GROMMET L/H BARREL TO LOCK ROD R/H BARREL TO LOCK ROD DOOR LOCK ROD, SHORT L/H DOOR LOCK ROD, SHORT R/H DOOR LOCK ROD, LONG
1 2 1 1 1 1 2
760193 759966 759967 759968 759976 759977 759974
COMPLETE DOORS ITEM
CPC P/N
DESCRIPTION
* *
** **
DOOR ASSEMBLY, COMPLETE LH RED DOOR ASSEMBLY, COMPLETE RH RED
1 1
467552 467553
* * * *
** ** ** **
DOOR ASSEMBLY, COMPLETE LH BLUE DOOR ASSEMBLY, COMPLETE RH BLUE DOOR ASSEMBLY, COMPLETE LH WHITE DOOR ASSEMBLY, COMPLETE RH WHITE
1 1 1 1
467554 467555 467556 467557
* NOT SHOWN ** SPECIAL ORDER
2-6
QTY
SEATS P/N
DOOR – LOCK MECHANISM
ITEM
CPC P/N
DESCRIPTION
1 1A 2 3 4
72637-08 72638-08 72639-08 72643-08 72640-08
MOUNTING BRACKET R/H MOUNTING BRACKET L/H PLATE INNER DOOR HANDLE CHECK LINK
1 1 2 2 2
760508 760509 760510 760179 760196
5 6 6A 7 8 8A
72790-08 72641-08 72642-08 72648-08 72645-08 72646-08
DOOR HINGE SHIM CAB DOOR HINGE FIXED. RIGHT CAB DOOR HINGE FIXED. LEFT PLATE, INNER CAB HANDLE MOUNTING PLATE, DOOR L/H PLATE, DOOR R/H
2 2 2 2 1 1
513370 760182 760183 512912 759963 759964
9 10 11 11A 12 13
72647-08 72658-08 72649-08 72650-08 72644-08 72656-08
KEY BARREL FIXING CLIP SLEEVE L/H OUTER DOOR HANDLE R/H OUTER DOOR HANDLE SQUARE NUT, OUTER DOOR HANDLE L/H DOOR LOCK SUPPORT
2 2 1 1 2 1
759965 760204 760180 760181 760511 759979
13A 14 14A 15 16 17
72657-08 72651-08 72652-08 72654-08 72655-08 72653-08
R/H DOOR LOCK SUPPORT L/H DOOR LOCK R/H DOOR LOCK SPACER .252” (ID) X .591” (OD) BRACKET STRIKER BOLT
1 1 1 2 2 2
759980 760190 760191 759978 759975 759733
18
72392-09
SPACER, REAR VIEW MIRROR SUPPORT
2
512929
2-7
QTY
SEATS P/N
GLAZING
ITEM
CPC P/N
DESCRIPTION
1 2 3 4 5 6
72659-08 72660-08 72661-08 72664-08 72665-08 72666-08
WINDSHIELD TRIM SEAL WINDSHIELD. TINTED CAB DOOR DROP WINDOW TINTED DOOR QUARTER GLASS CAB REAR WINDOW, TINTED INTERIOR REAR VIEW MIRROR
1 1 2 2 1 1
760067 760068 760199 759970 760070 760063
7 8
72667-08 72668-08
REAR VIEW MIRROR L/H REAR VIEW MIRROR R/H
1 1
760201 760202
2-8
QTY
SEATS P/N
FRONT/REAR BUMPERS - MEGA
ITEM
CPC P/N
DESCRIPTION
1 2 3
72738-13 72794-13 3403-B
FRONT BUMPER BRACKET. FRONT BUMPER BOLT, 5/16-18X2 CARR. G5
4 5 6 7 8 9
5400-BS 6000-B 7739 72799-13 4017 11448
BOLT, 5/16-18X1 CARR. G5 WASHER, 5/16 USS/STD,F/W BLK MAX NUT, 5/16-18 L/N NYLOCK, NE,GA, BLK MAX REAR BUMPER SCREW, 5/16-18X1 HHC G8 YLW PLUG, 1.75” BLACK
10
8206
KNURLED INSERT 5/16-18 YWZC
2-9
QTY
SEATS P/N
1 2 4
311587 515193 719609
4 8/6 8 1 6 2
719744 719771 719892 311588 708085 719530
6
719929
MEGA PARTS MANUAL SECTION 3 ACCELERATOR AND BRAKES
ACCELERATOR AND BRAKE CLUSTER
3-1
ACCELERATOR AND BRAKE CLUSTER (Cont.) ITEM
CPC P/N
DESCRIPTION
1 2 3 4 5
46260-09 46261-09 10516 7266 4001
STEERING COLUMN SUPPORT LH BRAKE PEDAL LH BEARING, FLANGED .5X5/16 WASHER, 1/4X1, FENDER SCREW, M6-20 CLS 10.9 HHC
1 1 2 1 1
309795 309792 719147 719856 719645
6 7 8 9 10 11
42438-02 46262-08 46263-09 46264-10 40610-10 46265-08
PAD, BRAKE PEDAL INSERT, M8X1.25 PLATE INSERT, ALS2-610-4.2, 6X1.0 PEDAL ASSY, ACCELERATOR & HARNESS WASHER, 6MM
1 2 1 1 1 8
709807 781422 513133 781423 760635 781406
12 13* 14 15 16 17
46266-08 7961 46267-08 5499 73059-96 72510-08
SCREW, M6X25MM HHC NUT, M6X1.0, NYLOCK WASHER, 8MM SCREW, M8, CLASS 10.9 CLEVIS, #52 5/16-24 MASTER CYL PUSH ROD
4 4 2 2 1 1
781391 708934 781397 781456 719852 512936
18 19 20 21 22 23
7744 494 520-W 46268-10 46269-10 40891-12
NUT, 5/16-24 HEX JAM CLEVIS PIN, 5/16X1 COTTER PIN, 1/8X1 STEERING COLUMN SUPPORT RH BRAKE PEDAL RH PEDAL PAD REPLACEMENT (Recommend gluing in place)
1 1 1 1 1 1
719895 719709 719728 310246 310245 760784
24*
72394-10
HARNESS, PAD ADAPTER
1
760678
* NOT SHOWN
3-2
QTY
SEATS P/N
HYDRAULIC BRAKES
ITEM
CPC P/N
DESCRIPTION
1 2 3 3A
72528-08 72529-08 72530-08 72531-08
BLEED VALVE BRAKE PADS KIT L/H/F BRAKE CALIPER COMPLETE R/H/F BRAKE CALIPER COMPLETE
2 1 1 1
760490 760396 760491 760493
4 5 6 7 8 99
72532-08 72533-08 72534-08 72535-08 72536-08 72537-08
BRAKE PAD RETAINING PIN FRONT BRAKE DISC ANTI LOCK SPRING BRAKE SHOES (Must replace as a set of 4) SPRING, SHORT BRAKE SHOE RETURN SPRING
2 2 2 4 2 2
760492 760494 760495 760395 760496 760497
10 10A 11 12 12A 13
72538-08 72539-08 72540-08 72541-08 72542-08 72543-08
BRAKE REAR R/H BRAKE REAR L/H WHEEL CYLINDER SPRING R/H SPRING L/H REAR BRAKE DRUM
1 1 2 1 1 2
760150 760149 760498 760499 760500 760151
14 15 16 17
72513-08 72801-08 72506-08 72507-08
MASTER CYLINDER SPACER MASTER CYLINDER RESERVOIR BRAKE LIGHT SWITCH MASTER CYLINDER
1 1 1 1
760005 760125 760489 760484
* SPECIAL ORDER
3-3
QTY
SEATS P/N
BRAKES LINES
ITEM
CPC P/N
DESCRIPTION
1 2
72521-08 72522-08
R/H FRONT BRAKE LINE L/H FRONT BRAKE LINE
1 1
760681 760682
3 4 5 6
72523-08 * * *
FRONT TO REAR BRAKE LINE BOLT, BANJO, M10X1.00 BOLT BANJO, M10X1.25 WASHER, COPPER CRUSH, M10X14MMX2MM
1 2 5 14
760683 760684 760685 760687
* SPECIAL ORDER
3-4
QTY
SEATS P/N
BRAKES - MECHANICAL
ITEM
CPC P/N
1 2 3 4 5 6
72544-08 72545-08 72546-08 72547-08 72548-08 72549-08
DESCRIPTION HANDBRAKE LEVER HANDBRAKE LIGHT SWITCH SUPPORT PLATE HAND BRAKE WARNING LIGHT SWITCH HANDBRAKE CABLE HANDBRAKE LEVER RUBBER HAND BRAKE LEVER MOUNTING PLATE
3-5
QTY 1 1 1 2 1 1
SEATS P/N 760055 512930 759958 760282 760051 310000
MEGA PARTS MANUAL SECTION 4 STEERING AND SUSPENSION
WHEELS
ITEM
CPC P/N
DESCRIPTION
1 2 3 4
72499-08 72500-08 72501-08 72502-08
WHEEL/TIRE ASSEMBLY (TIRE NOT SHOWN) WHEEL NUT 19 MM LUG WRENCH VEHICLE JACK BOX, POLY
5 16 1 1
760127 760061 760178 760177
5 6 7 8*
72503-08 72504-08 72505-08 72804-08
HUB CAP SPARE TIRE RETAINER SPARE TIRE SECURING HOOK TIRE, 145/70R13
4 1 1 1
760217 759994 760176 760710
* NOT SHOWN
4-1
QTY
SEATS P/N
FRONT AXLE
ITEM
CPC P/N
DESCRIPTION
1 2
72466-08 72467-08
FRONT SHOCK ABSORBER L/H HUB ASSEMBLY FRONT
2 1
760047 760285
2A 3 4 5 6 7
72468-08 72469-08 72470-08 72471-08 72472-08 72473-08
R/H HUB ASSEMBLY FRONT FRONT WHEEL BEARING CIRCLIP BALL JOINT A-ARM RUBBER BUSHING
1 2 2 2 2 2
760286 760454 760455 760456 760042 760487
8 9*
72475-08 72806-10
DRIVE FLANGE STUD, WHEEL, FRONT
2 1
760458 760714
* NOT SHOWN
4-2
QTY
SEATS P/N
DRIVE SHAFT and REAR AXLE
ITEM
CPC P/N
DESCRIPTION
1 2 3 4
72490-08 72491-08 72492-08 6655-B
REAR TRAILING ARM REAR HUB 4 BOLT BEARING TWIN RACE WASHER, FLANGE NUT
2 2 2 2
760314 759943 759951 719808
5 6 7 8 9 10
72494-08 72495-08 72496-08 72497-08 72498-08 N/A
WASHER 12MM RUBBER BUSHING, REAR TRAIL ARM SPACER WASHER, SHOULDER REAR SUSPENSION REAR SHOCK ABSORBER CIRCLIP. DRIVESHAFT SPLINE (Included with Item 11)
2 4 2 4 2 2
781450 760488 512908 512907 759944 N/A
11 11A 12 13 14 14A
72462-08 72463-08 * * 41803-08 41802-08
DRIVESHAFT R/H DRIVESHAFT L/H PLAIN WASHER 16MM DIA NUT 16X150 ( LOCKNUT) KIT CV BOOT, WHEEL SIDE KIT CV BOOT, AXLE SIDE
1 1 2 2 1 1
760038 760039 N/A N/A 760460 760466
* OBTAIN LOCALLY 4-3
QTY
SEATS P/N
STEERING
ITEM
CPC P/N
DESCRIPTION
QTY
SEATS P/N
1 2 2A 3
72477-08 72478-08 * 72479-08
STEERING RACK BOOT RACK & PINION LHD RACK & PINION RHD TIE ROD END
2 1 1 2
760481 760124 760607 760482
4 5 6 7 8 9
72480-08 72481-08 72482-08 72483-08 72484-08 72910-15
STEERING COLUMN ISOLATOR STEERING COLUMN, SEAL COVER INNER STEERING COLUMN SHAFT “D” WASHER IGNITION LOCK+4 BARRELS STEERING WHEEL (See Note)
1 1 1 2 1 1
760483 760045 760159 512747EC 760043 761234
10 11 12 13 ** **
72486-08 72911-15 72488-08 72391-10 * *
UPPER STEERING COLUMN STEERING WHEEL CENTER CAP IGNITION BARREL TRIM SPACER, STEERING RACK MOUNT LOWER STEERING COLUMN COVER, RHD STEERING COLUMN SEAL RHD
1 1 1 1 1 1
760041 761233 760169 512985 760623 760622
* SPECIAL ORDER ** NOT SHOWN NOTE: Steering wheel and cap changed in 5/2015. Steering wheel used prior to 5/2015 must use a 72487-08 cap.
4-4
MEGA PARTS MANUAL SECTION 5 INTERIOR
HEATING SYSTEM - MEGA
2 1 4
3
ITEM
CPC P/N
I
72737-08
SHROUD
DESCRIPTION
1
467602
2
72450-08
ELECTRIC HEATER
1
760634
3
72453-08
FAN CAGE SCREEN
1
760036
4
72455-08
HEATER HOSE
5*
49713-08
FOAM TAPE
6*
2531
7* 8*
QTY
SEATS P/N
2
467647
108”’
709783
SCREW, #10-5/8, PPH TAPPING
2
719058
10043
CABLE TIE
9
719504
2638
SCREW, #6X3/4, PPH T/S, TA
8
719577
9*
2641
SCREW, #10X1, PPH, T/S, TA
2
729263
10*
72791-11
HEATER KIT (Includes above Items)
1
191623U
* NOT SHOWN
5-1
SEATS and DASH - MEGA
14
ITEM
CPC P/N
1 2
72670-08 72669-08
R/H SEAT L/H SEAT
DESCRIPTION
1 1
760083 760082
3 3A 4 4A 5 6 7 7A 8 9 10 11
72673-08 72674-08 72671-08 72672-08 8200 72675-08 72687-08 ** 72688-08 ** 72690-08 72691-08
L/H ADJUSTABLE SEAT SLIDE R/H ADJUSTABLE SEAT SLIDE R/H SEAT SLIDE FREE MOVING L/H SEAT SLIDE FREE MOVING FASTENER, PUSHPNL FLOOR MAT DASH LH DRIVE DASH RH DRIVE GLOVE BOX LID FASTENER, PUSHPNL GLOVE BOX CATCH CLIP DASHBOARD ATTACHMENT
1 1 1 1 4 1 1 1 1 1 1 2
760514 760515 760512 760513 719926 760085 760130 760606 760062 781541 759948 760517
12 13 14 * *
72692-08 72693-08 69611-09 72484-08 72767-08
BRACKET, DASH MOUNT DASH STORAGE TRAY MULTIFUNCTIONAL DIGITAL INDICATOR IGNITION, LOCK W/4 BARRELS HAZARD WARNING SWITCH
1 1 1 1 1
760154 760064 760574 760043 760166
* NOT SHOWN ** SPECIAL ORDER
5-2
QTY
SEATS P/N
SEAT BELTS - MEGA
2
1 3
4
7
6
5
8
ITEM
CPC P/N
DESCRIPTION
1
53100-10
SEAT BELT 3 PT BUCKLE KIT
2
760585
2* 3* 4* 5* 6* 7*
75503-09 N/A N/A N/A N/A N/A
SEAT BELT BUCKLE BLACK SCREW COVER WASHER, FLT STL 1.25 BOLT, HX HD 7/16-20X1.5 G5 (Bottom) BOLT, HX HD 7/16-20X1.5 G5 (Top) UPPER COVER
2 6 6 2 2 2
760553 N/A N/A N/A N/A N/A
8*
N/A
SCREW, HX HD 7/16-20X1 G5
4
N/A
* INCLUDED WITH ITEM 1
5-3
QTY
SEATS P/N
INSTRUMENTS - MEGA
13
ITEM
CPC P/N
DESCRIPTION
1 2 3 4 5 6
72761-08 72762-08 72763-08 72764-08 72736-08 72765-08
INSTRUMENT PANEL LIGHT SWITCH WINDSHIELD WIPER SWITCH SWITCH SUPPORT BRACKET STEERING COLUMN LOWER COVER STEERING COLUMN UPPER COVER
7 8 9 10 11 * 12 13 * * *
72766-08 72767-08 66030-03 72768-08 72769-08 29284-04 72770-08 72786-13 32675-08 2646 7592
IGNITION LOCK SHROUD HAZARD WARNING SWITCH 12V POWER OUTLET INTERIOR LIGHT HOUSING DOOR CONTACT SWITCH SEAL, DOME LIGHT INTERIOR LAMP 12V POWER OUTLET HARNESS TERMINAL, #10 STUD TO 1/4 MALE TAB SCREW, #6-32X5/8 PPHMS NUT, #6-32 GR A, NM MACH, NYLON
* NOT SHOWN
5-4
QTY
SEATS P/N
1 1 1 1 1 1
760163 760162 760362 760104 760102 760103
1 1 1 1 1 1.16” 1 1 1 1 1
760105 760166 719342 760380 759986 719355 760206 467947 719825 719581 719866
WINDSHIELD WIPER, HORN & SUNVISOR - MEGA
ITEM
CPC P/N
DESCRIPTION
1 2 2A 3 3A 4
72771-08 72772-08 * 72773-08 * 58200-10
WIPER BLADE WIPER ARM LEFT HAND DRIVE WIPER ARM RIGHT HAND DRIVE WIPER MOTOR LEFT HAND DRIVE WIPER MOTOR RIGHT HAND DRIVE FLUID RESERVOIR 2 QT
1 1 1 1 1 1
760215 760139 760605 760138 760604 760587
5 ** 6 7 8** N/A
72775-08 * 69001-76A 72570-08 8689 64100-10
HOSE, WINDSHIELD WASHER TANK MOUNTING BRACKET HORN 12V SUNVISOR RIVET KIT, SUNVISOR (Includes Items 7 & 8)
1 1 1 2 4 1
760377 513452 709089 760290 719948 191635U
* SPECIAL ORDER ** NOT SHOWN
5-5
QTY
SEATS P/N
INTERIOR DOME LIGHT - MEGA
3
2 1
ITEM
CPC P/N
DESCRIPTION
1 2 3 4*
72770-08 72768-08 72769-08 8675-B
LAMP HOUSING LAMP ASSEMBLY DOOR CONTACT SWITCH RIVET, #610X3/16 AL, DH, L-FLG
5* 6
** 64100-10
MOLDING, BLACK, 22 KIT, DOME LIGHT (Includes above items)
* NOT SHOWN ** SPECIAL ORDER
5-6
QTY 1 1 1 2 1.16” 1
SEATS P/N 760206 760380 759986 719945 719355 191676U
MEGA PARTS MANUAL SECTION 6 OPTIONS
TAILGATE
15 ITEM
CPC P/N
DESCRIPTION
1 2
72694-08 72695-08
TAILGATE OUTER PANEL TAILGATE MAIN FRAME
1 1
760254 760256
3 3A 3B 4 5 6
72696-08 72784-08 72785-08 72697-08 72786-08 72698-08
TAILGATE INNER PANEL, CARGO TAILGATE INNER PANEL, TILT BED TAILGATE INNER PANEL, DROP SIDE TAILGATE LOWER HINGE REAR DOOR SEAL. TAILGATE SUPPORT CABLE
1 1 1 2 1 2
760363 760355 760302 760255 467628 760258
7 8 9 10 11 12
72699-08 72700-08 72787-08 72701-08 72702-0872703-08
TAILGATE LOCK PIN BRACKET TAILGATE CONICAL LOCK PIN TAILGATE RELEASE LEVER. BRACKET TAILGATE LOCK OPERATING PLATE DROP SIDE TAILGATE KEY BARREL PLATE
2 2 2 1 1 1
760257 760518 760259 760264 760260 760261
13 14 15
72704-08 72753-08 72901-13
TAILGATE LOCK BARREL AND HANDLE LICENSE PLATE LIGHT BRACKET DECAL, TAILGATE WARNING
1 1 1
760263 760316 712106
* SPECIAL ORDER
6-1
QTY
SEATS P/N
VAN SIDE ROLLER DOOR
ITEM
CPC P/N
1 2 3 4
* 72706-08 * * *
5 5A 6 7 7A 8
* * * * * *
9 10** 11
72716-08 72647-08
12
72484-08
13
72717-08
DESCRIPTION
QTY
SIDE ROLLER DOOR ROLLER SHUTTER DOOR HANDLE FRAME KIT, SIDE ROLLER DOOR VERTICAL GUIDE RAIL KIT
1 1 1 2
GUIDE CORNER. L/H SIDE ROLLER DOOR GUIDE CORNER. R/H SIDE ROLLER DOOR HORIZONTAL GUIDE RAIL KIT SIDE ROLLER DOOR TRIM R/H SIDE ROLLER DOOR TRIM L/H KEY BARREL PLATE. SIDE
1 1 2 1 1 1
SIDE ROLLER DOOR LOCK COVER LOCK OPERATING PLATE KEY BARREL FIXING CLIP IGNITION LOCK, 4 BARRELS (Lock cylinders not sold as separate units.) ROLLER DOOR LOCK RETURN SPRING
1 1 1
* No longer available ** Limited quantities NOTE: Fiberglass van is being replaced with a aluminum van. See page 6-11.
6-2
SEATS P/N * 760248 * * * * * * * * * 760299 759965
1
760043
1
760252
VAN SIDES
ITEM
CPC P/N
1 2 3 4 5 6 7 8** 9 10 11** 12
72788-08 * * * * * *
72725-08 *
CAB TO VAN BODY JOINT ATTACHMENT BRACKET ATTACH CELL POLYESTER REAR ARCH L/H VAN SIDE REAR CAP, VAN R/H VAN SIDE R/H REAR DOOR GLASS TINTED L/H PRECUT DOOR UPPER BRACKET L/H REAR DOOR GLASS TINTED R/H PRECUT DOOR
13 14 15 16 17** 18** 19 20 21 22 23
72789-08 72650-08 72726-08 72647-08 72730-08 72727-08 * 68027-04 76731-08 72484-08 72645-08
REAR DOOR SEAL, VAN R/H OUTER DOOR HANDLE DOOR SEAL KEY BARREL FIXING CLIP SECOND DOOR CATCH HINGE HINGE SUPPORT PLATE LICENSE PLATE LIGHT (NEV ONLY) DOOR STOP IGNITION LOCK, 4 BARRELS DOOR PLATE L/H
72724-08 * *
DESCRIPTION
* No longer available. ** Limited Quantities NOTE: Fiberglass van is being replaced with a aluminum van. See page 6-11. 6-3
QTY 10’ 2 4 1 1 1 1 1 1 1 1 1 1 1 15.5’ 1 2 4 4 1 4 1 1
SEATS P/N 467627 * * * * * * 760219 * * 760218 * 467629 760181 760357 759965 760241 760229 * 719326 760237 760043 759963
VAN DOORS
6-4
VAN DOORS (Cont.) ITEM
CPC P/N
DESCRIPTION
1 2** 3
* 72730-08 72732-08
R/H PRECUT DOOR SECOND DOOR CATCH REAR DOOR SEAL, VAN
1 2 1
* 760241 467629
4 5 6 7 8 9**
72720-08 68027-04 72653-08 72484-08 * 72725-08
L/H PRECUT DOOR LICENSE PLATE LIGHT (NEV ONLY) DOOR LOCK STRIKER PIN IGNITION LOCK, 4 BARRELS NUT REAR WINDOW, TINTED L/H
1 1 1 1 1 1
760234 719326 760065 760043 * 760218
10** 11 12 13 14 15
72724-08 72650-08 72651-08 72645-08 72634-08 72658-08
REAR WINDOW, TINTED R/H R/H OUTER DOOR HANDLE L/H DOOR LOCK DOOR PLATE L/H DOOR LOCK ROD, SHORT L/H SLEEVE
1 1 1 1 1 1
760219 760181 760190 759963 759976 760204
16 17 18 19 20 21
72647-08 72632-08 * * 72629-08 72631-08
KEY BARREL FIXING CLIP L/H LOCK ROD TAILGATE KEY BARREL PLATE LOCK COVER INTERIOR DOOR LOCK BUTTON R/H DOOR LOCK BUTTON GROMMET
1 1 1 1 1 1
759965 759967 * * 760193 759966
* No longer available. ** Limited Quantities NOTE: Fiberglass van is being replaced with a aluminum van. See page 6-11.
6-5
QTY
SEATS P/N
DROPSIDE BODY
CPC P/N
DESCRIPTION
QTY
SEATS P/N
1 2 3 4 5 6
72792-13 72793-13 72794-13 72740-13 72741-13 72743-08
DECK, FRONT DECK, REAR SUPPORT, MID DROPSIDE END PANEL DROPSIDE SIDE PANEL REAR FLOOR SUPPORT
1 1 1 2 2 1
515170 515171 515172 467941 467942 760265
7 8 9 10 11 12 13 14 15 16 17 18
72744-08 72745-08 72746-08 72747-08 72908-13 72909-13 72802-13 72803-13 1788 46267-08 7542 5410
HINGE HINGE MOUNTING PLATE, REAR HINGE MOUNTING PLATE SECURING PLATE LOCK, LEFT INNER PROFILE (Used with Item 4) LOCK, RIGHT INNER PROFILE (Used with Item 4) LOCK, DROPSIDE, RIGHT (Used with Item 5) LOCK, DROPSIDE, LEFT (Used with Item 5) SCREW, M8-1.25X25MM (Used with Item 7) WASHER, 8MM, F/W ZC (Used with Item 7) NUT, M8-1.25, L/N NYLOCK, ZC (Used with Item 7) SCREW, M6X35MM CARR ZC (Used with Items 8 & 9)
6 3 4 1 2 2 2 2 24 24 24 24
760262 512917 512916 760269 760353 760354 760308 760309 781411 781397 708528 781408
19 20
46265-08 7961
WASHER, 6MM, F/W ZC (Used with Items 8 & 9 NUT, M6-1.0, L/N NYLOCK, ZC (Used with Items 8 & 9)
24 24
781406 708934
* NOT SHOWN – SPECIAL ORDER
6-6
TIPPER BODY
ITEM
CPC P/N
1
72749-08
2 3 4 5
72750-08 72390-08 72752-08 72754-08
DESCRIPTION
QTY
SEATS P/N
PLATE
2
512921
BODY LANDING RUBBER SUPPORT TIPPER KIT LOWER FRAME MOUNT REMOTE CONTROL
2 1 2 1
760273 760356 760275 760278
6-7
REAR DECK BOARDS
ITEM
CPC P/N
DESCRIPTION
1
72579-08
REAR TRAY, ELECTRIC
1
760293
2 3 4 5 6 7
51370-10 51371-10 51372-10 51373-10 51374-10 51376-10
ANGLE SUPPORT, DECK, FRONT SUPPORT, LONG, DECK SUPPORT, SHORT, DECK BOARD, DECK, FORWARD BOARD, DECK, REAR BOARD, DIVIDER
1 1 1 1 1 1
512553 512574 512573 513928 513929 513930
8 9
51377-10 66800-10
BRACKET, DIVIDER BOARD REAR SUPPORT BAR
1 2
512624 512974
6-8
QTY
SEATS P/N
REFUSE BODY
ITEM 1 2 3 4 5 6
DESCRIPTION A_TRADUIRE:SUPPORT PLAQUE SHAFT SHAFT ABUTMENT HINGE STOP
QTY
ITEM
DESCRIPTION
QTY
1
7
SIDE DOOR
1
2 2 1 2 2
8 9 10 11
KNOB LEVER LEVER MOUNTING PLATE
2 2 2 1
NOTE: ALL PARTS ARE SPECIAL ORDER – CONTACT CPC FOR ASSISTANCE
6-9
REFUSE DUMP MECHANISM
ITEM
DESCRIPTION
QTY
ITEM
DESCRIPTION
QTY
1 2
ABUTMENT CHASSIS BRACKET
2 4
11 12
DOUBLE ACTION RAM CONNECTOR
2 4
3 4
PLATE SLEEVE ELECTRICALLY OPERATED VALVE SUB CHASSIS ASSY LAMP HYDRAULIC CONNECTOR BANJO BOLT VALVE
4 8
13 14
HYDRAULIC CONNECTOR SHAFT
4 2
1
15
FIXING
1
1 1 2 2 2
16 17 18 19
HYDRAULIC VALVE BLOCK STAY BAR HYDRAULIC PUMP PUMP PROTECTION COVER
1 1 1 1
5 6 7 8 9 10
NOTE: ALL PARTS ARE SPECIAL ORDER – CONTACT CPC FOR ASSISTANCE 6-10
VAN ENCLOSURE -MEGA
ITEM
CPC P/N
DESCRIPTION
1*
49713-08
FOAM TAPE 1/8T X 1W
2* 3* 4* 5
3454-BS 6703-B 7686 **
SCREW, 1/4-20X 1 3/4 HHCS G5 WASHER 1/4 NUT, 1/4-20 NYLOCK, GA ENCLOSURE, COMPLETE, WHITE
* NOT SHOWN ** SPECIAL ORDER
6-11
QTY
SEATS P/N
15.25”
709783
6 12 6 1
719623 719811 719879 760577
DROPSIDE HVAC - MEGA
6-12
DROPSIDE HVAC - MEGA (Cont.)
6-13
DROPSIDE HVAC - MEGA (Cont.)
6-14
DROPSIDE HVAC - MEGA (Cont.) ITEM 1 2 3 4 5 6* 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24* 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
CPC P/N 69008-13 72740-13 72741-13 72746-08 72745-08 66800-10 ** ** ** ** ** ** ** ** ** ** ** 7961 3615 2665 2871-W 31067-63 4001 6703-B 6716 7624 8206 8684-B 72759-08 72760-08 72744-08 72743-08 72747-08 ** 46267-08 46265-08 ** ** ** ** 2600
DESCRIPTION LICENSE LIGHT END PANEL DROPSIDE PLATE, HINGE MOUNT, HINGE MOUNTING PLATE, REAR REAR TRAY SUPPORT BAR DECK, FRONT DECK, REAR SUPPORT, MID, DECK TRAY, REAR TAILGATE BRKT, CPRSR/COND ASSY, LH BRKT, CPRSR/COND ASSY, RH PANEL, DUCT, LH PANEL, DUCT, RH AIR INLET SCREEN NUT,M8-1.25,L/N,NYLOCK,ZC LOCK NUT, M6 x 1.0 SCREW, 10-24X1/2PHILLIPS,BLK ZNC SCREW, 10-24 X 5/8 PHILLIPS PHM SCREW, 5/16-18 X 1-1/4, HHCS, G5, YWZC .324 ID X 1.63 OD X .06 STL FW SCREW, M6 X 20 CLS10.9, HHCS ZC WASHER, 1/4, SAE,F/W,BLK MAX WASHER, #10, SAE,F/W,BLK MAX NUT 10-24 GR A NM MACH NYLON LOCK KNURLED INSERT, 5/16-18 YWZC RIVET, #68 X 3/6, ABA, LF, BLK ANNODIZED TAIL LIGHT TAILIGHT HOUSING HINGE, PANEL PLATE, REAR FLOOR SUPPORT PLATE, BODY SECURING SCREW, 5/16-12 X 1, HWH, T/S, ZC WASHER, 8MM,F/W,ZC WASHER, 6MM,F/W,ZC SCREW, M6-1.0 X 35MM, CARR, C8.8, ZC SCREW, M8-1.25 X 25MM, FSHCS, ZC WASHER, 3/16X3/4 FENDER WASHER, 3/16 X 3/4, FENDER, ZC WASHER- 0.281 x 1.250 x 0.062, ZC SCREW, 5/16-18X3/4,TSL,M/S,18-8,S/S KNRL INSERT 5/16-18 RNG
* NOT SHOWN ** SPECIAL ORDER
6-15
QTY 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 24 62 52 5 6 6 36 2 2 7 6 8 2 2 6 1 1 8 24 78 30 24 6 5 12 4 4
SEATS P/N 467887 467941 467942 512916 512917 512974 515170 515171 515172 515247 515248 515249 515250 515251 515252 515253 708528 708934 719467 719584 719592 719597 719645 719811 719812 719870 719929 719946 760106 760235 760262 760265 760269 760951 781397 781406 781408 781411 781440 781638 781662 781738 782109
HVAC – MEGA
ITEM
CPC P/N
DESCRIPTION
1** 2** 3** 4** 5** 6 7** 8** 9 10** 11**
72455-08 * * * 19135-13 7961 10043 2638 4001 7266 9906
MACH, MEGA HEATER AIR HOSE PLATE, DASH VENT, HVAC BRACKET, HTR/EVAP ASSY HOSE, DASH VENT, HVAC SCREW, 1/4-14X1 HWH TEK ZC LOCK NUT, M6 x 1.0 CABLE TIE, BLACK, .18 X 11 - 3/4, STD, 50LB SCREW,#6X3/4,PPH, TAP SCREW, M6X20 CLS10.9, HHCS ZC WASHER, 1/4 X 1", FENDER, BLK ZC TERMINAL,16/14 INS, 1/4 MALE TAB
1 1 1 1 2 8 3 8 10 6 1
467647 515315 515316 515325 708636 708934 719504 719577 719645 719856 719973
12** 13 14** 15** 16** 17 18**
72453-08 * * * * 46265-08 *
CAGE, FAN WINDSCREEN KIT, HVAC CONTACT, DEUTSCH, 0460-204-12141 RECEPTACLE, DEUTSCH, DTP04-2P WEDGE LOCK, DEUTSCH, WP-2P WASHER,6MM,F/W,ZC SCREW, 1/4-14X1 1/4 HWH TEK ZC
1 1 2 1 1 18 2
760036 760950 760970 760971 760972 781406 781908
* SPECIAL ORDER ** NOT SHOWN
6-16
QTY
SEATS P/N