Transcript
DIAMOND PRODUCTS SPECIALTY EQUIPMENT MANUFACTURING DIVISION
Curb Saw Parts List
Models: CS-2000-80 CS-2000-100 March 2011 Part #1801033
Intentionally Blank
CS-2000 PARTS LIST TABLE OF CONTENTS
DESCRIPTION
PAGE NUMBER
Recommended Spare Parts
4
Safety & Starting Procedures
5
Specification Sheet (CS-2000-80)
6
Specification Sheet (CS-2000-100)
7
Stroke Assembly 80HP (Pre 2005)
8-9
Stroke Assembly 100HP (Pre 2005)
10-11
Stroke Assembly 100HP (Post 2005)
12-13
Slide Assembly
14-15
Steering Assembly
16-17
Drive Assembly
18-19
Hydraulic Tank
20-21
Engine & Drive Pumps (80HP)
22-23
Engine & Drive Pumps (100HP)
24-25
Dash Panel
26-27
Main Frame
28-29
Blade Bolt Pattern
30
Machine Controls
31
Warranty
32
3
RECOMMENED SPARE PARTS CS-2000-100 Part Number 6040431 2900728 2703158 2502876 2501948 2503325 3200730
Qty 1 6 1 1 1 1 1
Description Blade Hub Blade Bolts Engine Oil Filter Chain #60 Master Link Tire/Wheel Assembly Hydraulic Return Filter
Replacement Filters Vendor John Deere John Deere Donaldson Donaldson
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Part Number RE504826 RE509031 P781039 P777639
Description Oil Filter Fuel Filter Outer Air Inner Air
SAFETY & STARTING PROCEDURES CURB CUTTING MACHINE
It is our sincere desire to help you work safely and profitably. Please take the time to read and follow the information supplied for your benefit. Should you require parts or service please call Diamond Products Specialty Equipment Division at 1-800-321-5336.
CAUTION: 1. Never attempt any adjustment or repair to the machine while the engine is running. 2. Never put hands or feet under the machine with engine running or serious injury will result. 3. Never work under the machine without first blocking the machine in the raised position, blocking the wheels and removing the key. 4. The brake on this machine is a parking brake. Be sure to set the parking brake before starting. 5. This machine is designed for use on hard flat surfaces. Use extreme caution when loading and unloading. 6. This machine has no lifting points. To lift, use slings under the base plate.
BEFORE STARTING: 1. Be sure the blade pump is turned off. 2. Place directional travel lever in neutral. 3. Set parking brake. 4. Set engine throttle control at high idle. 5. Start engine.
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CS-2000-80 CURB CUTTING MACHINE SPECIFICATIONS Dimensions: Length 130" Height 87" Width 62" Weight 5800 Engine: John Deere Water Cooled 80HP at 2300 RPM SAFETY FEATURE - Electronic Safety Shut Down System Hydraulics: 75 Gallons Hydraulic Oil Tank Capacity Blade Pump 40 GPM Pressure Flow Comp Closed Loop Ground Drive Pump With Piggy Back Gear Pump For Cylinder Functions 6 Bank Control Valve 10 Micron Hydraulic Filters High Efficiency Hydraulic Heats Exchanger Hydraulic Flow Meter And Pressure Gauge Control Panel: Engine Temperature Hour Meter Volt Meter Starter Switch Oil Pressure Gauge Strobe Light Switch Tach Blade Functions: Maximum Blade Diameter - 36" Flush Cut Maximum Plunge - 15" Maximum Vertical - 10" Maximum Right To Left Angle - 15 degrees Maximum Reverse Angle with 20" Blade - 5 degrees Fuel Tank Capacity: 28 US Gallons Miscellaneous: Mechanical Disc Parking Brake 16" Diameter Solid Rubber Wheels Safety Strobe Light Options: Stanley Pole Grinder Working Lights
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CS-2000-100 CURB CUTTING MACHINE SPECIFICATIONS Dimensions: Length 130" Height 87" Width 62" Weight 5800 Engine: John Deere Water Cooled 100HP at 2300 RPM SAFETY FEATURE - Electronic Safety Shut Down System Hydraulics: 75 Gallons Hydraulic Oil Tank Capacity Blade Pump 60 GPM Pressure Flow Comp Closed Loop Ground Drive Pump With Piggy Back Gear Pump For Cylinder Functions 6 Bank Control Valve 10 Micron Hydraulic Filters High Efficiency Hydraulic Heats Exchanger Hydraulic Flow Meter And Pressure Gauge Control Panel: Engine Temperature Hour Meter Volt Meter Starter Switch Oil Pressure Gauge Strobe Light Switch Tach Blade Functions: Maximum Blade Diameter - 36" Flush Cut Maximum Plunge - 15" Maximum Vertical - 10" Maximum Right To Left Angle - 15 degrees Maximum Reverse Angle with 20" Blade - 5 degrees Fuel Tank Capacity: 28 US Gallons Miscellaneous: Mechanical Disc Parking Brake 16" Diameter Solid Rubber Wheels Safety Strobe Light Options: Stanley Pole Grinder Working Lights
7
Pre-2005
8
CS-2000 PARTS LIST DRAWING # 1 Part Number
Qty. Required
2502683 2502848 2502868 2502890 2503104 2503502 2503503 2601644 2702681 2900039 2900179 2902958 3200844 3200845 6040405 6040406 6040413 6040414 6040415 6040418 6040463 6040464 6040465
2 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Linear Bearing Tilt Cylinder Load Adapter PB Bearing Blade Hub Linear Shaft Linear Rail Hydraulic Motor Cylinder Lock Nut Capscrew Capscrew Cylinder Female Clevis Blade Guard Weldment Blade Motor Mount Weldment Rail Mount Plate Weldment Cylinder Mount Weldment Slide Bearing Mount Weldment Rail Mount Plate Support Weldment Tilt Cylinder Pin (Upper) Tilt Cylinder Pin (Lower) Cylinder Pin
9
Pre 2005
10
CS-2000 PARTS LIST DRAWING # 2 Part Number
Qty. Required
2502547 2502683 2502890 2503104 2503204 2503502 2503503 2601675 2702681 2900039 2900179 2902958 3200844 3200845 6040405 6040413 6040414 6040415 6040418 6040463 6040464 6040512
1 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Blade Shaft Linear Bearing PB Bearing Curb Saw Blade Hub Pillow Block Bearing Linear Shaft Linear Rail Motor Cylinder Locknut Capscrew Capscrew Cylinder Female Clevis Blade Guard Weldment Rail Mount Plate Weldment Cylinder Mount Weldment Slide Bearing Mount Weldment Rail Mount Plate Support Weldment Tilt Cylinder Pin (Upper) Tilt Cylinder Pin (Lower) Blade Shaft Cover
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Post-2005
12
CS-2000 PARTS LIST DRAWING # 13 Part Number
Qty. Required
2502683 2502890 2503502 2503503 2503608 2601675 2702681 2900039 2900713 2900714 2900728 3200844 3200845 6040405 6040413 6040414 6040415 6040418 6040431 6040463 6040464 6040490 6048097
4 2 2 2 1 1 1 6 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1
Description Linear Bearing Pillow Block Bearings Linear Shaft Linear Rail Load Adapter Motor Cylinder Locknut Locknut Flat Washer Capscrew Cylinder Female Clevis Blade Guard Weldment Rail Mount Plate Weldment Cylinder Mount Weldment Slide Bearing Mount Weldment Rail Mount Plate Support Blade Shaft Hub Tilt Cylinder Pin (Upper) Tilt Cylinder Pin (Lower) Adapter Plate For Blade Motor Key
13
Slide Assembly
14
CS-2000 PARTS LIST DRAWING # 3 Part Number
Qty. Required
2502860 2502890 2503457 2802596 2802597 3200824 3200842 6040410 6040411 6040412
2 2 4 1 1 2 1 1 1 1
Description Vertical Shaft PB Bearing Vertical Slide Bushing Base Light/ Amber Cylinder Sun Counter Balance Tilt Assembly Weldment Vertical Slide Plate Weldment Head Lift Frame Weldment
15
Steering Assembly
16
CS-2000 PARTS LIST DRAWING # 4 Part Number
Qty. Required
2502772 2502773 2502867 2503325 2503461 2503496 2503497 2503498 2503499 2503558 2903195 2903196 2903197 3200811 3200822 3201344 6040401 6040402
1 1 4 4 1 1 1 1 1 2 5 1 1 2 1 1 1 1
Description LH Ball Joint RH Ball Joint Bronze Bearing Curb Saw Tire (6" Wide) Tie Rod Bearing 1 1/16 Inter/Outer Bearing 1 3/8 Inner Spindle TT Straight Hub Studded Curb Saw King Pin Cone Nut Spindle Nut Spindle Washer 1/4 Flow Control 1 1/2 x 6 Steer Cylinder Seal Double Lip RH Steering Spindle Weldment LH Steering Spindle Welment
17
Drive Assembly
18
CS-2000 PARTS LIST DRAWING # 5 Part Number
Qty. Required
2501948 2502682 2502711 2502781 2502834 2502858 2502862 2502874 2502876 2502890 2503200 2503325 2503427 2503443 2503523 2601647 2901014 2903183 3200820 3200826 6040407 6040466
1 2 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 5 1 1 1 1
Description Master Link 4" Tire/Wheel Assembly Sprocket Brake Pads Taper Lock Bushing Rear Axle Wheel Hub Sprocket #60 Chain PB Bearings Auburn Gear Box 6" Tire/Wheel Assembly Auburn Drive Mount Trans Cable Mount Sprocket Motor Stover Nut Wheel Bolt Mechanical Cali Prince 16GPM Flow Valve Chain Guard Weldment Taper Bore Drive Sprocket
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20
CS-2000 PARTS LIST DRAWING # 6 Part Number
Qty. Required
2502851 3200709 3200730 3200731 3200812 3200823 3200830 3200842 3200846 3200848 3200849 6040408 6040409
1 1 1 1 1 2 1 1 1 1 2 1 1
Description Fuel Cap Sight Gauge with Therm Filter Element Tank Top Filter Flow Control Ball Valve Low Pressure Valve Sun Counter Balance Locking Reservoir Strainer Zinga Suction Hyd Tank 70 Gal Weldment Diesel Fuel Tank Weldment
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22
CS-2000 PARTS LIST DRAWING # 7 Part Number
Qty. Required
2601634 2601639 2601669 3200724 3200829 5802245
1 1 1 1 1 1
Description Right Hand Pump Pump Pump Comp Line Filter Pump Lever 78HP Curb Saw Engine
23
24
CS-2000 PARTS LIST DRAWING # 8 Part Number
Qty. Required
2601639 2601669 2601670 3200724 3200829 5802244
1 1 1 1 1 1
Description Pump Tranny Pump Blade Pump Comp Line Filter Pump Lever 98HP Curb Saw Engine
25
Dash Panel & Controls
26
CS-2000 PARTS LIST DRAWING # 9 Part Number
Qty. Required
2502763 2502764 2502765 2502766 2502767 2502768 2502769 2502770 2502853 2601671 3200740 3200821 3200825 3200831
1 1 1 1 1 1 3 1 1 1 1 1 1 1
Description 9" Tower Locking Lever Control Brake Cable Throatle Cable Transmission Cable Clevis Clevis Ball Joint Throatle Level Flow Meter PSI Guage Brake Lever Control Valves Hi Pressure Valve
27
28
CS-2000 PARTS LIST DRAWING # 10 Part Number
Qty. Required
2501875 2502774 2502775 2504022 6040400 6040403 6040404 6040416 6040417
1 1 1 1 1 1 1 1 1
Description Mud Flap Tank Pump 25 Gal Seat Replacement Cap for Watertank Grinder Attach Weldment Main Frame Weldment Water Tank Shelf Weldment Seat Mount Weldment Water Bar Weldment
29
30
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035 (440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689 www.diamondproducts.com
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Printed in U.S.A.
