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Cy Relays (acy) Cy Features Typical Applications

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CY Discontinued as of November 30, 2010 HIGH CAPACITY PC BOARD TYPE AUTOMOTIVE RELAY 22 .866 16 .630 16.4 .646 mm inch Product is discontinued. CY RELAYS (ACY) FEATURES TYPICAL APPLICATIONS 1. 30 A nominal switching capacity Capable of 30 A resistance load switching which is twice that of its predecessor of the same size (JSM Relay) 2. 30 A maximum carrying current 30 A/1 hour, 35 A/2 minutes at 20°C 25 A/1 hour, 30 A/2 minutes at 85°C (for 450mW type, 14 VDC) 3. H/L type ideal for lamp loads A H/L type is also available in which headlight load switching is possible (60 W × 2 lamps). 4. Designed to be environmentally friendly With cadmium-free contacts and leadfree solder, environmentally harmful substances are not used. • Defoggers (for standard type) • Heaters (for standard type) • Headlights (for H/L type) • Fog lamps (for H/L type) SPECIFICATIONS Contact Characteristics Arrangement Contact material Initial contact resistance (Initial) (By voltage drop 6 V DC 1 A) Nominal switching capacity Rating Max. carrying current Min. switching capacity#1 Expected life (min. operation) Mechanical (at 120 cpm) Electrical (at rated load) Max. operating speed (at nominal switching capacity) 1 Form C, 1 Form A, 1 Form A for H/L type Ag alloy (Cadmium free) Min. 100MΩ (at 500 V DC) Initial insulation resistance Typ. 8 mΩ (N.O.) Typ. 6 mΩ (N.C.) Initial breakdown voltage*3 N.O.: 30 A 14 V DC N.C.: 15 A 14 V DC Between open contacts 500 Vrms for 1min. Between contacts and coil Operate time*4 (at nominal voltage) (at 20°C 68°F) N.O.: For 450m W 30 A/1 hour, 35 A/2 minutes at 20°C 68°F 25 A/1 hour, 30 A/2 minutes at 85°C 185°F For 640m W 25 A/1 hour, 35 A/2 minutes at 20°C 68°F 20 A/1 hour, 30 A/2 minutes at 85°C 185°F N.C.: For 450m W and 640m W 20 A/1 hour, 25 A/2 minutes at 20°C 68°F 15 A/1 hour, 20 A/2 minutes at 85°C 185°F 1 A 12 V DC Min. 10 7 Standard type (resistive load): Min. 10 * H/L type (lamp load): Min. 105*2 450m W (for Pick-up voltage: 7.2 V, Standard type) 640m W (for Pick-up voltage: 6.5 V, Standard type) 640m W (for Pick-up voltage: 7.2 V, H/L type) Max. 10ms (initial) Functional* Min. 100 m/s2{10 G} 5 Shock resistance Destructive* Min. 1,000 m/s2{100 G} Functional*7 10 Hz to 100 Hz, Min.44.1 m/s2 {4.5 G} Destructive*8 10 Hz to 500 Hz, Min.44.1 m/s2 {4.5 G} 6 Vibration resistance Conditions in case of operation, transport and storage*9 (Not freezing and condensing at low temperature) 1,500 Vrms for 1min. Max. 10ms (initial) Release time*4 (at nominal voltage) (at 20°C 68°F) Mass 5 1 Coil Nominal operating power 6cpm Ambient temp –40°C to +85°C –40°F to +185°F Humidity 5% R.H. to 85% R.H. Approx. 12g .42 oz Remarks *1 At nominal switching capacity, operating frequency: 1s ON, 9s OFF *2 At 60 W x 2 lamps (Inrush: 70 A, Steady: 10 A 14 VDC), operating frequency: 1s ON, 14s OFF *3 Detection current: 10mA *4 Excluding contact bounce time. *5 Half-wave pulse of sine wave: 11 ms; detection time: 10 μs *6 Half-wave pulse of sine wave: 6 ms *7 Detection time: 10 μs *8 Time of vibration for each direction; Y X, Y direction: 2 hours X Z direction: 4 hours Z #1 This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *9 Refer to “6. Usage, Storage and Transport Conditions” in AMBIENT ENVIRONMENT section in Relay Technical Information. Please inquire if you will be using the relay in a high temperature atmosphere (110°C 230°F). 1 ds_61217_en_cy: 300108J CY Discontinued as of November 30, 2010 ORDERING INFORMATION Ex. A Product name CY Relay CY 3 Contact arrangement 1: 1 Form C standard 3: 1 Form A standard 8: 1 Form A for H/L type 12 Pick-up voltage, V DC 1: Max. 7.2 2: Max. 6.5 Coil voltage (V DC) 12: 12 Standard packing: Carton (tube package) 40pcs. Case 1,000pcs. PRODUCT TYPES Contact arrangement Nominal voltage, V DC Pick-up voltage, V DC (max. Initial) (at 20°C 68°F) Part No. 7.2 ACY11312 6.5 ACY12312 7.2 ACY31312 6.5 ACY32312 7.2 ACY81312 1 Form C 12 V 1 Form A 1 Form A for H/L type* Note) * H/L type: for head lights and fog lamps TYPES AND COIL DATA (at 20°C 68°F) Nominal voltage, V DC Standard type Pick-up voltage, V DC (max. Initial) Drop-out voltage, V DC (min. Initial) Nominal operating current, mA (±10%) Coil resistance, Ω (±10%) Nominal operating power, mW 7.2 1.2 37.5 320 450 6.5 1.0 53.3 225 640 7.2 1.2 53.3 225 640 12 H/L type ds_61217_en_cy: 300108J Usable voltage range, V DC 10 to 16 2 CY Discontinued as of November 30, 2010 DIMENSIONS mm inch 1. Standard type PC board pattern (Bottom view) 1 Form A 22 .866 +0.1 2-1.5 0 dia. 2-.059 (COM terminal) +.004 0 +0.1 dia. +.004 3-1.3 0 dia. 3-.051 0 dia. (Except COM terminal) ACY11312 16 .630 5 .197 12 .472 Lot No. 2.8 .110 16 Max. 1.0 .630 Max. .039 0.4 .016 “A” surface 12.2 .480 1 Form C +0.1 2-1.5 0 dia. 2-.059 (COM terminal) +.004 0 +0.1 dia. +.004 4-1.3 0 dia. 4-.051 0 dia. (Except COM terminal) 3.9 .154 0.36 .014 0.8 .031 All terminals: Pre-soldering 0.8 .031 12 .472 5 .197 0.4 .016 1.2 .047 2.8 .110 5 .197 12.2 .480 Tolerance: ±0.1 ±.004 12 .472 JAPAN Schematic (Bottom view) 1.2 .047 1.5 2.8 .059 .110 1 Form A 0.4 .016 12.2 .480 NO COIL COM 1 Form C NO COIL COM NC * Dimensions (thickness and width) of terminal specified in this catalog is measured before pre-soldering. Intervals between terminals is measured at A surface level. 2. H/L (1 Form A) type PC board pattern (Bottom view) 22 .866 +0.1 2-1.5 0 dia. 2-.059 (COM terminal) +.004 0 +0.1 dia. +.004 3-1.3 0 dia. 3-.051 0 dia. (Except COM terminal) ACY81312 16 .630 5 .197 12 .472 Lot No. 2.8 .110 16 .630 12.2 .480 Tolerance: ±0.1 ±.004 Max. 1.0 Max. .039 0.4 .016 “A” surface Schematic (Bottom view) 3.9 .154 0.36 .014 0.8 .031 All terminals: Pre-soldering 0.8 .031 NO COIL COM 0.4 .016 1.2 .047 5 .197 JAPAN 12 .472 1.2 .047 1.5 2.8 .059 .110 12.2 .480 * Dimensions (thickness and width) of terminal specified in this catalog is measured before pre-soldering. Intervals between terminals is measured at A surface level. 3 ds_61217_en_cy: 300108J CY Discontinued as of November 30, 2010 REFERENCE DATA 1-(1). Coil temperature rise (at 27°C 80.6°F) 1-(2). Coil temperature rise (at 85°C 185°F) Sample: ACY11312, 3pcs Measured portion: Inside the coil Ambient temperature: 27°C 80.6°F Sample: ACY11312, 3pcs Measured portion: Inside the coil Ambient temperature: 85°C 185°F 140 140 Temperature rise, °C 120 25A 100 80 20A 15A 60 10A 120 100 25A 80 20A 60 15A 40 40 20 20 0 10 12 14 16 20 Coil applied voltage, VDC 30A Temperature rise, °C 2. Ambient temperature and operating voltage range 10 10A 0 10 18 15 12 14 5 16 0 -40 -20 18 0 20 40 60 80 100 120 Ambient temperature, °C Coil applied voltage, V Coil applied voltage, V 3-(1). Distribution of pick-up and drop-out voltage 3-(2). Distribution of pick-up and drop-out voltage 3-(3). Distribution of pick-up and drop-out voltage Sample: ACY11312, 20pcs. Sample: ACY12312, 20pcs. Sample: ACY81312, 20pcs. 20 20 20 Pick-up voltage Drop-out voltage Pick-up voltage Drop-out voltage 15 10 15 Quantity, n Quantity, n Quantity, n 15 10 5 0 0 Pick-up voltage Drop-out voltage 10 5 1 0 0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 5 1 0 0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Voltage, V 1 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Voltage, V Voltage, V 4-(1). Distribution of operate and release time 4-(2). Distribution of operate and release time 4-(3). Distribution of operate and release time Sample: ACY11312, 20pcs. Without diode Sample: ACY12312, 20pcs. Without diode Sample: ACY81312, 20pcs. Without diode 20 20 20 Operate time Release time Operate time Release time Quantity, n 10 10 10 5 5 5 1 0 0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Operate and release time, ms Sample: ACY11312, 6pcs. Load: Resistive load (NO side: 30A 14V DC Operating frequency: (ON : OFF = 1s : 9s) Ambient temperature: Room temperature 6 Pick-up voltage 4 50 Max. X Min. 3 2 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Change of contact resistance Contact welding: 0 time Miscontact: 0 time 5 1 Operate and release time, ms Change of pick-up and drop-out voltage Max. X Min. 1 40 30 20 10 Max. X Min. Drop-out voltage 0 0 ds_61217_en_cy: 300108J 0 0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Operate and release time, ms Pick-up and drop-out voltage, V 5-(1). Electrical life test (Resistive load) 1 Contact resistance, mΩ 0 0 15 15 Quantity, n Quantity, n 15 Operate time Release time 5 No. of operations, × 104 10 0 0 5 No. of operations, × 104 10 4 CY Discontinued as of November 30, 2010 Change of pick-up and drop-out voltage Sample: ACY81312, 6pcs. Load: 60W×2, inrush: 70A/steady: 10A Switching frequency: (ON : OFF = 1s : 14s) Ambient temperature: Room temperature Circuit COM NO Relay 60W×2 Pick-up and drop-out voltage, V 8 Contact welding: 0 time Miscontact: 0 time 7 6 Pick-up voltage Change of contact resistance 50 Max. X Min. 5 4 3 Drop-out voltage Max. X Min. 2 Contact resistance, mΩ 5-(2). Electrical life test (Lamp load) 40 30 20 10 Max. X Min. 1 Diode 0 0 0 5 No. of operations, × 104 10 0 5 No. of operations, × 104 10 Load current waveform Load current waveform 20A 200ms For Cautions for Use, see Relay Technical Information. 5 ds_61217_en_cy: 300108J