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D-170 (p/n: 450597)

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D-170 Parts Manual J.L.A. Meadowcroft Lane, Halifax Road Ripponden W. Yorkshire, England HX6 4AJ Telephone: 1 422 822282 / Fax: 1 422 824390 041702DMG/mcronan ADC Part No. 450597 Retain This Manual In A Safe Place For Future Reference This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________ MODEL NO. D-170 __________________________________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or J.L.A. When ordering replacement parts from the factory, you can FAX your order to J.L.A. at 1 422-824390 or telephone your order directly to the J.L.A. Parts Department at 1 422-822282. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Control Door Assembly .......................................................................................................................... 2 Phase 7 OPL Microprocessor Control Panel Assembly ........................................................................... 3 Front Panel/Main Door Assemblies ..................................................................................................... 4, 5 Main Door Switch Assembly ................................................................................................................... 6 Basket (Tumbler) Assembly .................................................................................................................... 7 Phase 7 Rotational Sensor Assembly ....................................................................................................... 8 Lint Door Assembly ................................................................................................................................ 9 Lint Drawer/Lint Drawer Switch Box Assemblies .................................................................................. 10 Fan (Squirrel Cage) Shaft Mount Assembly ........................................................................................... 11 Blower Motor Mount Assembly ............................................................................................................ 12 Microprocessor Temperature Sensor Bracket Assembly ........................................................................ 13 Drive Shaft Assembly ............................................................................................................................ 14 Idler Shaft Assembly ............................................................................................................................. 15 Speed Reducer Shaft Assembly ............................................................................................................ 16 Totally Enclosed, Non-Venting (T.E.N.V.) Drive Motor Assembly .......................................................... 17 CE Hot Surface Ignition (HSI) Burner Assembly ............................................................................. 18, 19 Sail Switch Assembly ............................................................................................................................ 20 Air Jet Assembly ................................................................................................................................... 21 Microprocessor Reversing Contactor Mounting Panel Assembly For 208-240V Transformers ..................................................................................................... 22, 23 Microprocessor Reversing Contactor Mounting Panel Assembly For 380-416V Transformers ..................................................................................................... 24, 25 Microprocessor Reversing Contactor Mounting Panel Assembly For 460-480V Transformers ..................................................................................................... 26, 27 Steam Damper Assembly For Steam Models Only ................................................................................................................. 28 Pneumatic Valve Assembly For Gas Models Only ..................................................................................................................... 29 Pneumatic Valve Assembly For Steam Models Only ................................................................................................................. 30 Top Console Assembly ......................................................................................................................... 31 S.A.F.E. Temperature Probe Assembly ................................................................................................. 32 S.A.F.E. Solenoid Assembly ................................................................................................................. 33 Back Guard Assemblies .................................................................................................................. 34, 35 Control Door Assembly 2 Illus. No. 1* 2 3 4** Part No. 883256 883322 150314 154011 -------- Qty. 1 1 4 4 1 Description Phase 7 Control Door (gas) Phase 7 Control Door (steam) #10-32 x 1/2” TORX Screw #10-32 Multi-Thread U-Nut Logo * Specify color when ordering. ** Contact reseller for logo. Phase 7 OPL Microprocessor Control Panel Assembly Illus. No. Part No. Qty. 1 2 112571 850980 822754 1 1 1 3 4 5 6 7 137247 150005 153010 136016 136097 1 2 2 1 1 Description Phase 7 OPL Keyboard Phase 7 Microprocessor Controller (computer) Panel ONLY Phase 7 OPL Reversing Microprocessor Controller (computer) Control Panel Assembly Complete (includes illus. nos. 1 through 7) Phase 7 OPL Microprocessor Controller (computer) ONLY #6-32 x 3/4” Phillips Round Head Machine Screw #6 Star Washer 5-Amp Fuse 500-mA Fuse 3 4 Front Panel/Main Door Assemblies Front Panel/Main Door Assemblies Illus. No. 1 Part No. Qty. 7 881685 882296 881740 881739 151012 881688 881737 102214 170730 881806 882293 150120 1 1 6 6 1 1 1 1 1 6 6 1 8 9 151010 881689 1 1 881761 1 881966 882305 882411 882503 1 1 1 1 882504 1 170330 154215 122351 122419 132387 132395 1 2 1 1 1 1 2 3 4 5 6 10 11 12 13 14 15 16 17 Description White Main Door Hinge Coral Wrinkle Blue Main Door Hinge 1/4-20 x 5/8” White Carriage Bolt 1/4-20 x 5/8” Coral Wrinkle Blue Carriage Bolt #10-32 White Acorn Nut White Main Door Handle Blue Main Door Handle 30” Door Glass Door Glass Adhesive (10.3 oz. cartridge) 1/4-20 White Free Spin Wash Nut 1/4-20 Coral Wrinkle Blue Free Spin Wash Nut Main Door Latch Screw (#10-32 dome hex head screw) #10-32 Acorn Nut White Main Door Assembly Complete (includes illus. nos. 2 through 10) Coral Wrinkle Blue Main Door Assembly Complete (includes illus. nos. 2 through 10) White Main Door Ring Coral Wrinkle Blue Cold Rolled Steel (CRS) Large Main Door Ring Extruded Steel Door Gasket White Front Panel Assembly (includes illus. nos. 1, 15, and 16) Coral Wrinkle Blue Front Panel Assembly (includes illus. nos. 1, 15, and 16) Friction Door Latch 5/32” Pop Rivet “EMERGENCY STOP” (E-Stop) Push-Pull Button “EMERGENCY STOP” (E-Stop) Nameplate Normally Closed (N.C.) Contact Block Normally Closed (N.C.) Contact Block with Base 5 Main Door Switch Assembly 6 Illus. No. 1 2 3 4 5 6 7 8 9 10 Part No. Qty. 150006 152013 153010 137005 150443 881687 881695 881702 2 2 2 1 4 1 1 1 881700 1 150443 881441 881735 881440 881736 153031 2 1 1 1 1 1 Description #6-32 x 7/8” Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Single-Pole Door Switch 1/4-20 x 3/4” Stainless Steel Cap Screw White Main Door Switch Housing ONLY Blue Main Door Switch Housing ONLY White Main Door Switch with Housing Assembly (includes illus. nos. 1 through 4 and 6) Blue Main Door Switch with Housing Assembly (includes illus. nos. 1 through 4 and 6) 1/4-20 x 3/4” Stainless Steel Cap Screw White Bottom Hinge Block Blue Bottom Hinge Block White Top Hinge Block Blue Top Hinge Block Nylon Washer Basket (Tumbler) Assembly Illus. No. Part No. Qty. 1 859389 1 2 3 882234 150118 4 24 Description Basket (tumbler) Assembly Complete (includes illus. nos. 1 through 3) Perforated Basket (tumbler) Panel 1/4-20 x 1/4” Phillips Pan Head Screw 7 Phase 7 Rotational Sensor Assembly 8 Illus. No. Part No. Qty. 1 819064 1 2 3 4 5 6 7 8 9 10 11 835339 102394 153005 150619 153004 180018 819046 819065 822735 152005 323433 1 2 6 2 8 4 1 1 1 4 2 Description Basket (tumbler) Shaft Support Assembly Complete (includes illus. nos. 1 through 8) Basket (tumbler) Shaft Support Bracket Basket (tumbler) Friction Pad 3/8” Lock Washer 3/8-16 x 1” Tap Bolt 3/8” Flat Washer 4” x 1-1/2” Hi-Impact Wheel Basket (tumbler) Adjustment Plate Basket (tumbler) Shoulder Screw Phase 7 Rotational Sensor Assembly 3/8-16 Hex Nut Rear Wheel Shim Lint Door Assembly Illus. No. Part No. Qty. 1 882497 1 882498 1 117607 150309 117604 6 5 9 2 3 4 9 Description White Lint Door Assembly (includes illus. nos. 1, 2, and 4) Coral Wrinkle Blue Lint Door Assembly (includes illus. nos. 1, 2, and 4) 1/4” x 3/8” Poron Foam (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Neoprene Sponge Tape (sold by the foot) Lint Drawer/Lint Drawer Switch Box Assemblies 10 For Models Mfd. as of August 14, 2000 Illus. No. Part No. Qty. 5 882792 882793 122116 122605 122701 122801 882507 1 1 1 1 2 1 1 6 7 8 9 10 11 12 150301 122700 122604 150301 319076 319077 150301 4 2 1 2 1 1 14 1 2 3 4 Description White Lint Drawer/Screen Assembly Coral Wrinkle Blue Lint Drawer/Screen Assembly Lint Drawer Switch ONLY 4-Pin Socket Connector Socket Terminal ONLY Pin/Socket Extraction Tool Lint Drawer Switch Box Assembly Complete (includes illus. nos. 3 through 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector #8-18 x 7/16” Phillips Pan Head TEK Screw Right Hand Divider Panel Left Hand Divider Panel #8-18 x 7/16” Phillips Pan Head TEK Screw Fan (Squirrel Cage) Shaft Mount Assembly Illus. No. * Part No. Qty. 1 2 100612 821078 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 821073 117604 152006 153065 332280 881061 153004 153005 152005 100812 880879 153004 153005 150617 101177 100184 1 4 2 1 1 1 4 4 4 2 1 2 2 2 1 2 18 19 100706 101194 1 1 Description 1-1/4” Bore x 15” Diameter x 6” Blower/Fan (squirrel cage) Fan Shaft Mount Assembly Complete (includes illus. nos. 1 through 16, 18, and 19) Fan Shaft Mount ONLY Neoprene Sponge Tape (sold by the foot) 1/2-20 Left Hand Jam Nut 1/2” Flat Washer Fan Shaft ONLY 1-3/8” Flange Bearing with Setscrews and Grease Fitting 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 1-3/8” Retaining Ring 1-3/8” Pillow Block Bearing ONLY 3/8” Flat Washer 3/8” Lock Washer 3/8-16 x 1” Hex Head Bolt 2B x 5.8 Pulley (for gas models Only) BX-63 Cogged Belt (fan shaft to blower motor) For 60 Hz Models ONLY 5/16” x 5/16” x 1-3/8” Key Single-Pole Door Switch (SDS) x 1-3/8” Bushing ONLY Replace in matched sets (both belts). 11 12 Blower Motor Mount Assembly Illus. No. Part No. Qty. 1 181030* 181031* 181039 101148 101147 101152 101194 100706 152004 153002 153001 821091 153001 153002 150501 152004 150503 332322 153001 153002 150501 100184 100159 1 1 1 1 1 1 1 1 4 4 4 1 4 4 4 4 2 1 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18** ** Description 7.5 HP 208-230/460v 3ø 60 Hz Motor ONLY 7.5 HP 200-230/380-410v 3ø 50 Hz Motor ONLY 7.5 HP 575v 3ø 60 Hz Motor ONLY SB x 4.0 Motor Pulley (60 Hz) SB x 4.8 Motor Pulley (50 Hz) SH x 1-3/8” Bushing (60 Hz) Single-Pole Door Switch (SDS) x 1-3/8” Bushing (50 Hz) 5/16” x 5/16” x 1-3/8” Key 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer Motor Mount Adjustment Plate ONLY 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt 5/16-18 Hex Nut 5/16-18 x 2” Hex Head Machine Bolt Motor Mount Adjustment Angle ONLY 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt BX-63 Cogged Belt (matched sets) 50/60 Hz BX-61 Cogged Belt (matched sets) 575v 60 Hz ONLY * Specify voltage when ordering. ** Replace in matched sets (both belts). Microprocessor Temperature Sensor Bracket Assembly Illus. No. Part No. Qty. 815931 1 8 9 10 820967 150005 153010 130302 152000 121028 122701 122801 122605 154007 880251 1 2 2 1 2 2 4 1 1 2 1 11 150301 4 1 2 3 4 5 6 7 Description Microprocessor Temperature Sensor Bracket Complete (includes illus. nos. 1 through 10) Microprocessor Temperature Sensor Bracket ONLY #6-32 x 1/4” Phillips Round Head Machine Screw #6 Star Washer 225° Manual Reset Thermostat ONLY #6-32 Hex Nut 1/4” x .032 Insulated Terminal Socket Terminal ONLY Pin/Socket Extraction Tool 4-Pin Socket Connector 1/4” Push On Fastener 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 6 through 10) #8-18 x 7/16” Phillips Pan Head TEK Screw 13 14 Drive Shaft Assembly Illus. No. Part No. Qty. 1 882460 1 2 3 4 5 6 7 8 9 10 11* 12 180043 101234 -----152011 153005 153004 835360 101184 101189 100140 100717 1 1 2 4 4 4 2 1 1 2 1 * Description Basket (tumbler) Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel 1-3/8” Taper Lock Bushing 1-1/2” Pillow Block Bearing (sold only as part of illus. no. 1) 3/8-18 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Backing Plate Assembly 1-3/8” Bushing with Setscrew 2B x 8.0 Pulley BX-38 Cogged Belt 5/16” x 5/16” x 2-3/4” Key Replace in matched sets (both belts). 15 Idler Shaft Assembly Illus. No. Part No. Qty. 1 882460 1 2 3 4 5 6 7 8 9 180043 101234 -----152011 153005 153004 835360 100717 1 1 2 4 4 4 2 1 Description Idler Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel 1-3/8” Taper Lock Bushing 1-3/8” Pillow Block Bearing (sold only as part of illus. no. 1) 3/8-18 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Backing Plate Assembly 5/16” x 5/16” x 2-3/4” Long Key 16 Speed Reducer Shaft Assembly Illus. No. Part No. Qty. 1 882505 1 2 101160 1 101187 1 3 4 5 6 7 8 9 10 11* 12* 13 --------------152005 153005 153004 835361 100717 -------100124 100140 101152 1 2 4 4 4 2 1 1 2 2 1 14 100717 1 * Description Speed Reducing Shaft Assembly (includes illus. nos. 1, 3, 4, and 10) 2B x 3.4 SH Sheave (for models mfd. as of March 6, 2000) 2B x 4.0” Pulley (for models mfd. prior to March 6, 2000) 1-3/8” Bushing with Setscrew (sold only as part of illus. no. 1) 1-3/8” Pillow Block Bearing (sold only as part of illus. no. 1) 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Back Up Plate 5/16” x 5/16” x 2-3/4” Long Key 2B x 13.6” SK Sheave (sold only as part of illus. no. 1) BX-53 Belt BX-38 Cogged Belt SH x 1-3/8” Bushing (60 Hz) (includes illus. no. 9) 5/16” x 5/16” x 2-3/4” Key Replace in matched sets (both belts). Totally Enclosed, Non-Venting (T.E.N.V.) Drive Motor Assembly Illus. No. Part No. Qty. 1 2 3 4 5 835297 150501 153002 153001 882078 1 4 8 8 1 6 7 8* 9** 10 11 181019 152004 101235 100124 -------150619 152005 1 4 1 2 1 2 4 17 Description Motor Adjustment Plate 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 3 HP 208-230/380/416/460v 3ø 50/60 Hz Totally Enclosed, Non-Venting (T.E.N.V.) Motor 3 HP 575v 3ø 60 Hz Totally Enclosed, Non-Venting (T.E.N.V.) Motor 5/16” Hex Nut 1-1/8” Pulley BX-53 Cogged Belt 5/16” Key 3/8-16 x 3” Tap Bolt 3/8-16 Hex Nut * Replace in matched sets (both belts). ** Consult factory. 18 CE Hot Surface Ignition (HSI) Burner Assembly CE Hot Surface Ignition (HSI) Burner Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. 16 17 18 19 20 21 22 23 24 25 142938 332117 150309 142817 141302 142724 142602 142581 142548 142581 332487 140028 332486 141240 140839 140820 883331 390169 141136 332121 390170 128975 151000 130201 151001 820987 -------- 1 1 25 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 4 1 1 1 2 1 2 1 1 26 27 128921 128920 1 1 Description 1-1/2” BSPT x 1” N.P.T. Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 28-1/2” Black Nipple 1” Union Shutoff 1” x 2” Nipple 1” Union 1” x 5” Nipple 1” x 90º Elbow 1” x 5” Nipple Gas Valve Pipe Bracket 1” x 1” 24 VAC CE Gas Valve Gas Valve Pipe Bracket 4-Port Manifold #2 Burner Orifice (natural gas) #29 Burner Orifice (liquid propane [L.P.] gas) Liquid Propane (L.P.) Conversion Kit 4 Tube Burner Hot Surface Ignition (HSI) Mount Manifold Rest Uginox Burner Tube Burner Tube Support Hot Surface Ignition (HSI) Burner Box Cover Plate CE Hot Surface Ignition (HSI) Module #6-32 Pal Nut 330º Hi-Limit Manual Reset #6-32 x 1/2” Round Head Machine Screw Burner Box Sail Switch Assembly (refer to Sail Switch Assembly on page 20) Hot Surface Ignition (HSI) Flame Sensor Hot Surface Ignition (HSI) Ignitor 19 Sail Switch Assembly 20 Illus. No. 1 2 3 4 5 6 7 8 9 10 Part No. Qty. 105500 319202 154002 802800 802801 1 1 1 1 1 882010 1 150300 150303 122200 2 2 1 122404 1 802799 150309 154004 1 2 1 Description Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box with Cover and Bracket ONLY Sail Switch Box Assembly Complete (includes illus. nos. 1 through 4 and 6 through 10) For Microprocessor Controller (computer) Models ONLY Sail Switch Box Assembly Complete (includes illus. nos. 1 through 4 and 6 through 10) For Dual Timer Models ONLY #10-16 x 1/2” Hex Washer TEK Screw #4 x 3/4” Pan Head “A” Machine Screw Sail Switch ONLY (for microprocessor controller [computer] models Only) Sail Switch ONLY (for dual timer models Only) Sail Switch Box Cover and Bracket ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw Twin Speed Nut Air Jet Assembly Illus. No. Part No. 21 Qty. 1 2 3 4 5 332700 143287 143259 143100 821081 1 1 2 3 1 6 7 8 9 332531 152002 153007 143110 143149 1 2 2 5 1 Description Air Jet Tube ONLY 1/4” x 1/8” M.P.T. Male Run Tee 1/4” x 1/8” F.P.T. Bulkhead Fitting 1/4” Aluminum Tube (sold by the foot) Air Jet Mounting Plate ONLY (includes illus. nos. 1 through 9) Air Jet Mounting Plate ONLY 1/4-20 Hex Nut 1/4” Lock Washer 1/4” Poly-Flo Tubing (sold by the foot) 1/4” x 1/8” M.P.T. 90° Elbow 22 Microprocessor Reversing Contactor Mounting Panel Assembly For 208-240V Transformers Microprocessor Reversing Contactor Mounting Panel Assembly For 208-240V Transformers Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 --- Part No. 152002 132465 151001 150009 120701 132497 822745 137015 153021 152004 153002 136008 136057 332346 150301 151000 120765 150108 121010 120768 112075 112068 132439 825267 829053 Qty. 1 1 2 2 1 1 1 1 1 1 1 2 2 1 5 2 2 2 1 7-3/4” 1 1 1 1 1 Description 1/4-20 Hex Nut 3 HP Contactor - 24 VAC #8-32 Pal Nut #6-32 x 1-1/4” Phillips Round Head Machine Screw 4-Position Power Distribution Block Reversing Contactor - 24 VAC 208-240V Transformer Assembly Arc Suppressor (A.S.) Board 1/4” Ext/Int Shake Proof Washer 5/16-18 Hex Nut 5/16” Lock Washer Fuse Block/Holder 1/2-Amp (slo blo) Fuse Contactor/Relay Mounting Panel ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Pan Head Machine Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) Ground Label 3-Phase (3ø) Power Input Label Overload Contactor Wiring...Not Illustrated Relay Panel Wiring...Not Illustrated 23 24 Microprocessor Reversing Contactor Mounting Panel Assembly For 380-416V Transformers Microprocessor Reversing Contactor Mounting Panel Assembly For 380-416V Transformers Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 --- Part No. 132467 132465 151001 150009 120701 132497 801580 152004 121012 153002 136008 136057 332346 150301 151000 120765 150108 150297 121010 120768 830180 825267 Qty. 1 1 2 2 1 1 1 2 1 2 1 1 1 4 2 2 2 1 1 7-3/4” 1 1 Description 9-13-Amp Overload 10 HP Contactor - 24 VAC #8-32 Pal Nut #6-32 x 1-1/2” Phillips Round Head Machine Screw 4-Position Power Distribution Block “Kline” Reversing Contactor Transformer (380-416 volt/3ø) 5/16-18 Hex Nut Ground Lug 5/16” Lock Washer Fuse Block/Holder 1/2-Amp (slo blo) Fuse Contactor/Relay Mounting Panel ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Pan Head Machine Screw #10 x 1/2” Hex Washer TEK Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) Relay Panel Wiring...Not Illustrated Drive/Blower Motor Contactor Wiring...Not Illustrated 25 26 Microprocessor Reversing Contactor Mounting Panel Assembly For 460-480V Transformers Microprocessor Reversing Contactor Mounting Panel Assembly For 460-480V Transformers Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 --- Part No. 132467 132465 151001 150009 120701 132497 830193 152004 121012 153002 135501 137015 332346 150301 151000 120765 150108 150297 121010 120768 830192 825267 Qty. 1 1 2 2 1 1 1 2 1 2 1 1 1 4 2 2 2 1 1 7-3/4” 1 1 Description 9-13-Amp Overload 10 HP Contactor - 24 VAC #8-32 Pal Nut #6-32 x 1-1/2” Phillips Round Head Machine Screw 4-Position Terminal Block “Kline” Reversing Contactor 460-480V Transformer Assembly 5/16-18 Hex Nut Ground Lug 5/16” Lock Washer 2-Pole-1-Amp Circuit Breaker Arc Suppressor (A.S.) Relay Panel #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Pan Head Machine Screw #10 x 1/2” Hex Washer TEK Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) Relay Panel Wiring...Not Illustrated Drive/Blower Motor Contactor Wiring...Not Illustrated 27 28 Steam Damper Assembly For Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 4 5 6 7 165017 153002 152004 152002 153007 820321 820994 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 153007 152002 115995 102350 151007 100499 100500 152002 153007 100472 143110 4 4 96 2 1 1 1 4 4 1 1 Description Steam Coil ONLY 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” length) 7/16-20 Stainless Steel Acorn Nut 1-1/2” Bore x 3” Stroke Piston Piston Support Bracket 1/4-20 Hex Nut 1/4” Lock Washer 1/4” x 1/8” Connector 1/4” Tubing (sold by the foot) (refer to Top Console Assembly on page 31) Pneumatic Valve Assembly For Gas Models ONLY Illus. No. Part No. Qty. 1 2 3 100520 150002 100498 821105 1 1 1 1 4 5 6 7 8 143268 100472 330987 153010 152000 1 1 1 1 1 Description 1/8” N.P.T. Silencer (muffler) ONLY #6-32 x 1” Slotted Machine Screw 3-Way Micro Valve ONLY - 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 8) 1/8” Street Elbow 1/4” x 1/8” Connector Micro Valve Support Bracket ONLY #6 Star Washer #6-32 Hex Nut 29 Pneumatic Valve Assembly 30 For Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 100496 143238 100498 821104 1 3 2 1 4 5 6 7 8 9 10 143223 150002 330987 153010 152000 100520 100472 1 2 1 2 2 2 2 Description 1/8” Needle Valve 1/8” Close Nipple 3-Way Micro Valve ONLY - 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 8) 1/8” F.P.T. Brass Tee #6-32 x 1” Slotted Machine Screw Micro Valve Support Bracket ONLY #6 Star Washer #6-32 Hex Nut 1/8” N.P.T. Silencer (muffler) ONLY 1/4” x 1/8” Connector Top Console Assembly Illus. No. Part No. Qty. 1 2 821085* 821086* 112284 1 1 1 3 4 5 6 7 --------153007 152002 332323 821105 1 12 12 1 1 821104 1 121104 121105 150615 153018 332186 332132 1 1 1 4 1 1 8 9 10 11 12 13 * 31 Description Top Console Assembly ONLY (for gas models Only) Top Console Assembly ONLY (for steam models Only) “Phase 6 OPL Program Location Summary” Label (for microprocessor models Only) Dryer Data Label (not for resale by ADC) 1/4” Lock Washer 1/4-20 Hex Nut 32” Wire Channel Pneumatic Valve Assembly ONLY (for gas models Only) Refer to Pneumatic Valve Assembly on page 29 Pneumatic Valve Assembly ONLY (for steam models Only) Refer to Pneumatic Valve Assembly on page 30 2” x 4” Junction Box ONLY Junction Box Cover ONLY 1/4-20 x 3/4” Bolt 1/4” Flat Washer Control Door Hinge Channel Corner Gusset Brace Specify color when ordering. S.A.F.E. Temperature Probe Assembly 32 Illus. No. Part No. Qty. 1 822752 1 2 3 4 5 154007 390390 150301 122647 2 1 2 1 122700 2 Description Sensor Activated Fire Extinguishing (S.A.F.E.) Temperature Probe Assembly (includes illus. nos. 1 through 5) Push On Fastener Sensor Bracket ONLY #8-18 Phillips Pan Head TEK Screw Connector ONLY...Not Illustrated (does not include pins) Pins S.A.F.E. Solenoid Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 165114 143220 143251 143208 143099* 311588 143303 143155 150430 150301 143581 142888 1 1 1 2 6' 1 1 1 2 2 1 1 13 824828 1 * Sold by the foot. 33 Description Sensor Activated Fire Extinguishing (S.A.F.E.) Solenoid Valve 24V 50/60 Hz 3/8” F.P.T. Brass Tee 3/8” M.P.T. Brass Plug 3/8” Comp x 3/8” M.P.T. Brass Connector 3/8” OD x 0.035 Wall Copper Tubing Sprinkler Head Mounting Plate 3/8” N.P.T. Brass Locknut 3/8” Brass Elbow 90° #10 x 1/2” Self Drilling Screw #8-18 x 7/16” TEK Screw 3 GPM 3/8” F.P.T. Spray Nozzle 1/2” to 3/8” Bushing for Sensor Activated Fire Extinguishing (S.A.F.E.) Valve Arc Suppressor 34 Back Guard Assemblies 35 Back Guard Assemblies Illus. No. Part No. Qty. 1 2 821793 821956 -------- 1 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 112046 114005 112519 114044 114007 112014 114008 114001 150512 332309 112280 112017 --------------112284 114093 170511 143164 100472 143115 100472 143246 114095 114006 114077 114093 153007 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 4 Description Square Duct to 20” Round Duct Transition Piece Assembly with Damper Square Duct to 20” Round Duct Transition Piece Assembly Wiring Diagram for Machine (contact factory with model and serial number) “Computer Ground” Label “DANGER - Hot” Label “Routine Maintenance” Label “High Voltage” Label “DANGER - High Voltage” Label “High Voltage” Label “WARNING - Fumes” Label “CAUTION - Exhaust/Lint Screen” Label 1/4-20 x 1/2” Hex Head Machine Bolt Side Access Panel “Clean Lint Screen” Label “Address” Label (not for resale) “Serial Number” Label (not for resale) Wiring Diagram (contact factory with specific dryer serial number) “Phase 6 Program Location” Label “Important Manual Reset Hi-Limit” Label 1/8” M.P.T. Zirc (grease) Fitting 1/8” F.P.T. Bulkhead Fitting 1/4” x 1/8” M.P.T. Male Connector 1/4” Nylo-Seal Tube 1/4” x 1/8” M.P.T. Male Connector 1/4-28 x 18” F.P.T. Fitting “Do Not Dry Mop Heads” Label “WARNING - Fire Hazard” Label “Grease Instruction” Label “Important Manual Reset Hi-Limit” Label 1/4” Lock Washer ADC 450597 1 - 05/09/02-15