Data Sheet For Instrument Air Package 15bv-63-pk-201

Transcript

CLIENT ENGINEERING COMPANY PROJECT. NO. CONTRCT.NO. DISCIPLINE Doc. No. : PE-D-VA11/422.001-ME-DAS-006-D3-E Rev. No. : D3 22/08/2013 Date: 945-VA11/422.001 MECHANICAL DATA SHEET FOR INSTRUMENT AIR PACKAGE 15BV-63-PK-201 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67   Tag No. Unit Service Size & Type Supplier Manufacturer Model Note: 15BV-63-PK-201 INSTRUMENT AIR PACKAGE INSTRUMENTAL AIR SUPPLIER PACKAGE Indicates information to be completed INLET CONDITIONS Barometric Pressure Site Temperature (°C) Relativ Humidity ( mbara ) (°C) (%) Location / Module No. Req'd Inquiry No. Quote No. P.O. No. Job No. Serial No. By Purchaser AIR COMPRESSOR PACKAGE Maximum Maximum OUTLET CONDITIONS PLANT AIR 1 By Manufacturer Site Altitude Minimum Average +40 +278 m -29 INSTRUMENT AIR Pressure Temperature Capacity Dew Point Impurities Design Design Design 16 -29 ÷ +40 25 -40 Quantity (Max.) 0.1 mg/m3 ( barg ) (0C) (Nm³/h) (0C) PROCESS AIR Normal op. Normal op. Normal op. Rotary Vane Dynamic Compressor (centrifugal) CAPACITY MAX. ALLOWABLE WORKING PRESSURE DISCHARGE AIR TEMPERATURE MODEL CONSTRUCTION MATERIALS: Compressor Compressed Air Filters 5 3 µm (**) Air line Filter Lubricant Lubricant Cooler Control system acc. PE-D-VA11-422.001-ME-SPC-014 Junction/terminal box for instrumentation Non-lubricated Multiple cylinder Air-cooled Single stage Screw Oil flooded (lubricated) Multi-stage Roots Blower (Lobe) Air cooled oil coolers Oil-free (non lubricated) Liquid ring Oil-free air-cooled Scroll Axial flow Radial flow 25 Design Multi-stage Single stage Normal 20 10 Water cooled oil coolers Oil-free water-cooled (Nm³/h) ( barg ) 20 (0C) No. REQUIRED 2 (duty/ stand by) Casing (***) Shaft Sleeves Rotors (***) Timing Gears Shaft (***) Bearing Housing TYPE: CYCLONE SEPARATOR EFFCIENCY: FILTER / SILENCER AFTER COOLER L.O. SYSTEM Min. required (**) Compressor L.O. System Compressor silencer Condensate Trap Receiver Distribution Piping Lubricated Single cylinder Water-cooled (Nm³/h) 10 5 8 barg Diameter size of particles (Max.) Max. Containerized package Winterization Req'd Junction/terminal box for winterization AIR COMPRESSOR COMPRESSOR TYPE Positive Displacement Compressor Reciprocating Max op. Min op. 7 25 20 at COMPONENTS OF COMPRESSED AIR SISTEM (to be furnised by manufacturer) Inlet Filter Driver Coupling guard Compressor Cooler After Cooler Inter-Stage Cooler Dryer Compressor Controller Separator Pressure regulator Piping to edge of skid Local control panel Instruments Noise enclose Expansion Joints Air/Lubricant Separators Others (*) ITEM No. (***) (***) (***) 99% OIL FILTERS OIL COOLER DRIVER DRIVER TYPE NAME PLATE ENCLOSURE COUPLING REMARKS Electric Motor kW (***) 400 Volts 3 Phase: Constant Speed IP44 / IC31 Direct Coupling (flexible) Manufacturer: rpm: Hertz Efficiency: Variable Speed IEC Std. 60034-6 V-Belt Type: Insulation Class: Service Factor: 50 IE2 F 1,15 NEMA Std. MG 1-2003 Gear Coupling Manufacturer AIR DRYER AIR DRYERS TYPE - VENDOR TO INDICATE , MIN DEW POINT -40°C Refrigerant Dryers Desiccant Dryers +1÷ +10°C -73 ÷ -40°C Deliquescent Dryers +10 ÷ -12°C Membrane Dryers -15 ÷ -40°C File: 039PE‐D‐VA11‐422.001‐ME‐DAS‐006‐D3‐E.xls Sorption Dryers -15 ÷ -40°C (Dew Point) CLIENT ENGINEERING COMPANY PROJECT. NO. CONTRCT.NO. DISCIPLINE Doc. No. : PE-D-VA11/422.001-ME-DAS-006-D3-E Rev. No. : D3 22/08/2013 Date: 945-VA11/422.001 MECHANICAL DATA SHEET FOR INSTRUMENT AIR PACKAGE 15BV-63-PK-201 68 NUMBER REQUIRED 69 INLET FLOW MAXIMUM ΔP 70 2 20 ITEM No. (Nm3/h) (barg) 0,2 INLET TEMP. ACTUAL ΔP 77 1,00 ( m3 ) CAPACITY Minimum 79 TYPE 80 SIZE Horizontal (***) ( mm ) 81 PRESSURE 82 RELIEF / SAFETY VALVE 83 DRAIN VALVE Automatic 84 DESIGN CODE SR EN 13445 Operating Set pressure 85 NO Zone - Group MATERIAL : (***) Vertical 7 ( barg ) Design 16 ( barg ) 10 ( barg ) Manual OTHER REQUIREMENTS Temp. Class EX ELECTRICAL AREA CLASSIFICATION NAMEPLATE 88 SURFACE PREPARATION AND PAINTING 89 TESTING 90 PREPARATION FOR SHIPMENT 91 VENDOR'S DOCUMENTS 92 SPARE PARTS 93 ALLOWABLE NOISE LEVEL 85dBA @ 1 m 94 PIPING MATERIALS : STAINLESS STEEL 95 SPECIAL TOOLS 96 INTERFACE COMUNICATION: ONE SIGNAL / SKID: SIGNALS TO PCS: ONE SIGNAL / EACH COMPRESSOR: 99 (oC) (***) ( mm ) 86 87 98 (oC) 0,1 RECEIVER VESSEL (BUFFER) 78 97 (***) STAINLESS STEEL SR EN ISO 8501 SR EN ISO 12944 VENDORS STD. SPECIAL SYSTEM OPERATING TEST DOMESTIC EXPORT COMMISSIONING START UP REQUIRED 2 YEAR (OP. ) RS485 DEW POINT RUNNING / STOPED FLOW PRESSURE FAULT REMARKS 100 (*) One buffer air receiver vessel shall be provided common for the two (2x100%) packages, in accordance with EP FA IN 01 PH 101 (**) The requirements for the instrument air are in accordance with EN 60654 and with EP FA IN 01 PH 102 (***) To be filled in by Vendor 103 Philosophies and Standards OMV Petrom. RO-EP-FE-IN-PHL-001-01-E - Philosophy for Control and Instrumentation in packaged units. 104 EP-FA-IN-01-PH -Philosophy for Instrumentation and Instrument Air. 105 PE-D-IN-STD-001-01-E-Standard for Instrumentation cables 106 The module instrumental air control system shall send to the process control system (PCS), the following information: ‐       high water dew point alarm; ‐       state of module 1 (running/stopped); ‐       fault alarm for module 1; 107 ‐       state of module 2 (running/stopped); ‐       fault alarm for module 2; ‐       air instrumental pressure; ‐       air flow indication.            This information shall be send throught RS485 serial communication to the PCS system. The battery limits for the scope of supply are: ∙Ambient air intake ‐  air intake filter outside container wall; ∙Instrument air outlet: Flanged connection outside container Dn50, Pn16; ∙Electrical : Electrical control panel of the container 108 ∙Drainage: flanged connection outside container, Dn50, Pn16; ∙Instrumentation: junction box in C&I cabinet. ‐Electrical heating: juction box ‐ Two connections for plant earthing File: 039PE‐D‐VA11‐422.001‐ME‐DAS‐006‐D3‐E.xls