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Data Sheet Plug-in Power Relays

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DATA SHEET Plug-in power relays Order code 60-1305 60-1310 60-1345 Manufacturer code 5534.9012.0040 5534.9024.0040 5534.8230.0040 Description 12V DC 4 POLE RELAY RC 24V DC 4 POLE RELAY (RC) 230V AC 4 POLE RELAY Plug-in power relays The enclosed information is believed to be correct, Information may change ‘without notice’ due to product improvement. Users should ensure that the product is suitable for their use. E. & O. E. Sales: 01206 751166 [email protected] Technical: 01206 835555 [email protected] Page 1 of 9 Revision A 04/07/2003 Fax: 01206 7551188 www.rapidelectronics.co.uk - INDUSTRIAL AUTOMATION SERIES 55 MINIATURE GENERAL PURPOSE RELAYS 5-10-16 A a range of miniature general purpose relays, with 1, 2, 3 or 4 CO contacts plug-in or P.C.B. mount versions available AC or DC coils high temperature and sealed (with removable pip to avoid ozone accumulation) options dual-function lockable test button with mechanical flag indicator as standard B250 insulation group (in accordance with VDE 0100) low consumption LED and surge supression diode options sockets and accessories: see 94 and 99 series approvals (according to type): BBJ, BEAB, DEMKO, FIMKO, GOST, IMQ, NEMKO, RINA, SEMKO, SEV, cUL, UTE, VDE DOOR, GATE OPENERS TEXTILE MACHINES INDUSTRIAL APPLIANCES MEDICAL EQUIPMENT PLASTIC MOLDING MACHINES ELECTRONIC APPLIANCES WHITE GOODS 29 55.11 55.31 GOST BEAB RINA 55.12 c 55.32 GOST BEAB RINA c MINIATURE GENERAL PURPOSE RELAY 1 CO (SPDT) 16 A MINIATURE GENERAL PURPOSE RELAY 2 CO (DPDT) 10 A TYPE 55.11 P.C.B. mount TYPE 55.31 plug-in - tin plated brass connections: 1.2 x 0.5 mm for P.C.B. versions 2.0 x 0.5 mm for plug-in versions - standard contact material: Ag CdO (contact option not available) - options: see coding table page 35 - ordering information: see page 35 TYPE 55.12 P.C.B. mount TYPE 55.32 plug-in - with dual-function lockable test button and mechanical indicator as standard - tin plated brass connections: 1.2 x 0.5 mm for P.C.B. versions 2.0 x 0.5 mm for plug-in versions - standard contact material: Ag Ni - options: see coding table page 35 - ordering information: see page 35 3.7 13.2 3.7 3.7 13.2 3.7 55.11 55.31 20.6 20.6 4.1 3.7 13.2 3.7 3.7 13.2 3.7 A: 55.11 = 5 mm A: 55.31 = 6 mm 55.12 55.32 27.5 27.5 35 20.6 6.7 6.3 A A 35 20.6 20.6 3.7 6.7 A: 55.12 = 5 mm A: 55.32 = 6 mm 3.7 3.7 13.2 3.7 1 5 8 9 12 13 14 1.5 4.1 4 6.3 6.7 27.5 27.5 1.5 1-4 5-8 30 4.1 20.6 13.2 1 6.3 9 - 12 13 14 1 5 4 8 4.1 4 5 8 9 12 13 14 6.3 6.7 9 12 13 14 55.13 55.33 GOST RINA 55.14 55.34 GOST c RINA c 8A MINIATURE GENERAL PURPOSE RELAY 3 CO (3PDT) 10 A MINIATURE GENERAL PURPOSE RELAY 4 CO (4PDT) 5 A TYPE 55.13 P.C.B. mount TYPE 55.33 plug-in - tin plated brass connections: 1.2 x 0.5 mm for P.C.B. versions 2.0 x 0.5 mm for plug-in versions - standard contact material: Ag Ni - options see coding table page 35 - ordering information: see page 35 TYPE 55.14 P.C.B. mount TYPE 55.34 plug-in - with dual-function lockable test button and mechanical indicator as standard - tin plated brass connections: 1.2 x 0.5 mm for P.C.B. versions 2.0 x 0.5 mm for plug-in versions - standard contact material: Ag Ni - options: see coding table page 35 - ordering information: see page 35 27.5 20.6 20.6 4.1 3.7 4.4 3.7 3.7 4.4 3.7 A: 55.13 = 5 mm A: 55.33 = 6 mm 55.14 55.34 27.5 3.7 6.6 3.7 3.7 55.13 6.6 3.7 6.7 55.33 6.3 A A 35 20.6 35 20.6 20.6 5 3 6 3.7 4.1 3 4 5 6 7 8 9 13 4 2 14 6.3 6.7 1.5 2 1 3.7 8 7 13 9 14 27.5 1.5 27.5 1 6.3 4.1 A: 55.14 = 5 mm A: 55.34 = 6 mm 20.6 6.6 6.6 3.7 6.7 4.4 1 2 3 5 2 7 4 6 3 8 4.1 4 5 6 7 8 9 10 11 12 13 1 3.7 14 6.3 6.7 9 10 13 11 12 14 31 TECHNICAL DATA DIELECTRIC STRENGTH 1-2-3 CO 4 CO tested at: leakage current ≤ 10 mA for 1 min at 50 Hz between coil and contacts 2000 V 2000 V between open contacts 1000 V 1000 V between adjacent contacts 2000 V 1550 V between frame and live parts 1500 V 1500 V SURGE TEST (1.2/50 µs) voltage between coil and contacts 2500 V INSULATION RESISTANCE 3 ≥ 10 · 10 MΩ INSULATION GROUP B 250 MAX SWITCHING FREQUENCY - without load - at rated load - at rated load 36000 cycles/h 1800 cycles/h (5-10 A) 600 cycles/h (16 A) AMBIENT TEMPERATURE – 40 to + 70 °C MECHANICAL LIFE AC: 20 · 106 cycles DC: 50 · 106 cycles PROTECTION CATEGORY OF ENCLOSURES IP 40 OPERATE AND RELEASE TIME: - pick-up time (from 0 to UN) - drop-out time (from UN to 0) ≤ 20 ms (including contact bounce) ≤ 20 ms (including contact bounce) TYPE OF DUTY continuous PICK-UP CLASS C (according to IEC 255) DIELECTRIC TEST TYPE OF RELAY 32 2 all - or - nothing CONTACT SPECIFICATION 1 CO (SPDT) 2 CO (DPDT) 3 CO (3PDT) 4 CO (4PDT) 4000 VA 2500 VA 2500 VA 1250 VA RATED CURRENT (resistive) 16 A 10 A 10 A 5A MAXIMUM PEAK CURRENT 30 A 20 A 20 A 10 A RATED VOLTAGE 250 V AC 250 V AC 250 V AC 250 V AC MAXIMUM SWITCHING VOLTAGE 400 V AC 400 V AC 400 V AC 400 V AC NOMINAL RATE IN AC1 see diagram H 55 BREAKING CAPACITY IN DC1 SINGLE PHASE HP MOTOR RATING AT 250 V 0.8 kW/1.2 HP 0.37 kW/0.6 HP 0.37 kW/0.6 HP 0.12 kW/0.2 HP CONTACT RESISTANCE: - initial ≤ 50 mΩ ≤ 50 mΩ ≤ 50 mΩ ≤ 50 mΩ STANDARD CONTACT MATERIAL Ag CdO Ag Ni Ag Ni Ag Ni F 55/1 F 55/2 CYCLES CYCLES 107 106 10 5 0 0.5 1.5 1.0 10 7 10 6 10 5 2 0 1 LOAD (kVA) 2 3 Contact life vs AC1 load. 1 CO relay type (16 A) at 600 cycles/h. 2 - 3 CO relay type (10 A) at 1800 cycles/h. Contact life vs AC1 load. 4 CO relay type (5 A) at 1800 cycles/h. K 55 H 55 A B 1 C 2 MAX SWITCHING CURRENT (A) 10 D 6 3 4 2 1 0.6 0.4 0.8 k 0.6 0.4 1 0.2 0.1 1 k REDUCTION FACTOR 20 4 LOAD (kVA) 0.8 0.6 0.4 0.2 COS ϕ 20 60 100 140 180 220 DC VOLTAGE (V) Breaking capacity for DC1 load. 1 - 1 CO type (600 cycles/h) 2 - 2 - 3 CO type (1800 cycles/h) 3 - 4 CO type (1800 cycles/h) A = load applied to 1 contact B = load applied to 2 contacts in series C = load applied to 3 contacts in series D = load applied to 4 contacts in series Load reduction factor vs cos ϕ. 33 COIL SPECIFICATION RATED POWER VERSIONS: AC - alternating current 50/60 Hz DC - direct current DI - DC coil with a diode in parallel DC 1.5 VA 1W (0.8 ÷ 1.1) UN (0.8 ÷ 1.1) UN OPERATING RANGE HOLDING VOLTAGE ≤ 0.8 UN ≤ 0.5 UN MUST DROP-OUT VOLTAGE ≥ 0.2 UN ≥ 0.1 UN 150 A 200 A F (+155°C) F (+155°C) 50°C/W 50°C/W NOMINAL MAGNETOMOTIVE FORCE CONDUCTED DISTURBANCE IMMUNITY: BURST (acc. to EN 61000-4-4) level 4 (4kV) SURGE (acc. to EN 61000-4-5) level 4 (4kV) AC THERMAL INSULATION CLASS OF WIRE THERMAL RESISTANCE AC VERSION DATA (R values relate to +20°C. Tolerance of R and I values: ±10%.) rated voltage U min U max resistance nominal absorption inductance with (V) (V) R (Ω) I at Un 50 Hz (mA) closed armature (H) UN (V) DC VERSION DATA (R values relate to +20°C. Tolerance of R and I values: ±10%.) rated voltage U min U max resistance nominal absorption R (Ω) UN (V) (V) (V) I at UN (mA) 6 4.8 6.6 12 234 0.072 6 4.8 6.6 40 150 12 9.6 13.2 50 117 0.285 12 9.6 13.2 140 86 24 19.2 26.4 190 58.3 1.16 24 19.2 26.4 600 40 48 38.4 52.8 770 29.2 4.6 48 38.4 52.8 2400 20 60 48 66 1200 23.3 7.3 60 48 66 4000 15 110 88 121 3940 12.7 24.5 110 88 121 12500 8.8 125 100 137.5 4700 11.2 32 125 100 137 17300 7.2 230 184 253 17000 6.3 100 — — — — — 240 192 264 19100 5.8 117 — — — — — R 55 Umin S 55/1 70 UN 60 TEMPERATURE RISE "∆t " (°C) 1 0.9 0.8 0.7 0.6 50 1.1 UN 40 UN 30 0.8 UN 20 10 0.5 -40 -20 0 20 40 60 80 100 0 120 10 AMBIENT TEMPERATURE (°C) DC coil min pick-up voltage vs ambient temperature. Umin = pick-up voltage UN = rated voltage 50 60 60 50 1.1 UN 40 UN 30 20 0.8 UN 10 TEMPERATURE RISE "∆t " (°C) TEMPERATURE RISE "∆t " (°C) 40 S 55/3 70 60 50 40 1.1 UN 30 UN 20 0.8 UN 10 0 0 10 20 30 40 50 60 HEATING TIME (min) Temperature rise "∆t " vs applied voltage. AC - 50 Hz coils. 34 30 Temperature rise "∆t " vs applied voltage. DC coils. S 55/2 70 20 HEATING TIME (min) 10 20 30 40 50 60 HEATING TIME (min) Temperature rise "∆t " vs applied voltage. AC - 60 Hz coils. ORDERING INFORMATION Example: a 55 series plug-in relay with 4 CO (4PDT) contacts, coil rated at 48 V DC, with gold-plated Ag Ni contacts, a lockable test button and rear mount flanges has the following code: 5 5 3 4 9 coil version (see table) type No. of poles (CO) series 0 4 8 coil rated voltage 5 0 1 6 A B C options (see table) D For standard relays with no options, use the first 8 digits only. COIL VERSION Code Relay type Coil types 9 DC Direct current 8 AC Alternating current 50/60 Hz 3 DI Direct current with diode in parallel to the coil Options available A B C D 55 - 1 CO (SPDT) standard — — 1-3-5-6-7-8 5-6 55 - 2 CO (DPDT) standard 2-5 — all 0-5-6 55 - 2 CO (DPDT) sealed 2-5 — 3-6-8 1 55 - 2 CO (DPDT) high temperature 2-5 — — 3 55 - 3 CO (3PDT) standard 2-5 — 1-3-5-6-7-8-9 5-6 55 - 3 CO (3PDT) sealed 2-5 — 3-6-8 1 55 - 3 CO (3PDT) high temperature 2-5 — — 3 55 - 4 CO (4PDT) standard 2-5 — all 5-6 55 - 4 CO (4PDT) sealed 2-5 — 3-6-8 1 55 - 4 CO (4PDT) high temperature 2-5 — — 3 OPTIONS (* available for DC coil only) A Contact material B Contact circuit 0 standard 0 standard 2 5 Additional features D Special application 0 standard 0 standard Ag CdO 1 lockable test button 1 sealed Ag Ni + Au (5µ) 3 LED, AC only 3 4 lockable test button + mechanical indicator high temperature (+125° C) and sealed 5 lockable test button + LED, AC only 5 top mount flange *6 LED + diode (positive to pin 14) DC only 6 rear mount flange *7 lockable test button+LED+diode (positive to pin 14) DC only *8 LED + diode (positive to pin 13) DC only *9 lockable test button+LED+diode (positive to pin 13) DC only 13 14 Coil version = 3 C 0054 lockable test button + LED + mechanical indicator, AC only 0074 lockable test button+LED+diode (positive to pin 14) DC only+mechanical indicator 0094 lockable test button+LED+diode (positive to pin 13) DC only+mechanical indicator 13 14 Option= 0030 13 14 Options= 0060 - 0070 13 14 Options= 0080 - 0090 35 OPTIONS SEALED VERSION (0001) Suggested for automatic soldering and cleaning processes. Not available for 1 CO (SPDT) relay. HIGH TEMPERATURE SEALED(0003) High temperature sealed versions, both AC and DC coils. Not available for 1 CO (SPDT) relays. REMOVE VENTILATION PIP The sealed version has a removable pip to avoid ozone accumulation when relay is working. 37.5 41.9 LED (0030) LOCKABLE TEST BUTTON AND MECHANICAL FLAG INDICATOR (0040) 36 REAR MOUNT FLANGE (0006) TOP MOUNT FLANGE (0005)