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8400100.qxp 3/20/2006 3:17 PM Page 54 900MB Modbus/RS-485 Series High-Density Discrete I/O Module Inputs (4) Twelve Discrete Inputs or Outputs or Outputs (4) Inputs (4) or Outputs (4) Isolation RS-485 Inputs (4) Modbus or BusWorks® Modbus I/O Outputs (4) 901/902/903MB Multi-Channel Discrete I/O Modules Active-Low Inputs Sinking Outputs (Low-Side Switching) Models 901MB: 12 input channels 902MB: 12 output channels 903MB: 12 input/output channels Input Twelve input channels (901, 903 models only) 0 to 35V DC Output Twelve output channels (902, 903 models only) O to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D. 10-36V DC or 24V AC Power ■ Description ■ Special Features These modules provide twelve discrete input and/or output channels. Isolation separates the I/O, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. Both AC and DC power sources are supported with wide range, nonpolarized, diode-coupled terminals. ■ Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) ■ Twelve I/O channels in a single inch-wide unit reduces system costs and saves panel space ■ High-voltage, high-current, open-drain outputs enable direct (low-side) control of external devices ■ High-voltage buffered inputs monitor discrete levels from a variety of industrial devices ■ Tandem input/output circuitry (903 models only) connects input buffers with open-drain outputs for convenient loopback monitoring of the output state ■ Outputs have built-in over-temperature and over-current shut-down protection, plus active clamping circuits for switching inductive loads ■ Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost ■ Three-way isolation eliminates potential ground loops between power, I/O, and network circuitry ■ Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication The open-drain outputs are intended for currentsinking or low-side switching applications. The buffered inputs are active-low. These models are the complement of the 904, 905, and 906 units which have open-source, high-side output switches and active-high inputs. Socketed pull-up resistors are easily removed or exchanged to satisfy your application requirements. The 903MB model has twelve input/output points that may be used as inputs or outputs on a bit-by-bit basis. Outputs may be read back to verify output settings. Combining flexible I/O types, wide I/O ranges, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details). Tel: 248-295-0880 Fax: 248-624-9234 e-mail: [email protected] www.acromag.com 54 Modbus I/O ■ Performance ■ ■ Discrete Inputs (901 & 903 models only) Input Type 5.6K ohm pull-up resistor SIPs are installed in sockets at each port (four-channels per port). General I/O Pull-ups and Socket 12 active-low, buffered inputs, with a common connection. Inputs include transient suppression devices and series connected 100K ohm resistors, plus diode over-voltage clamps to the internal +5V supply. Excitation (per port) External excitation voltage for each four-channel port is limited to 35V or less. Supported Modbus Commands 0 to 35V DC, maximum. Input Current 293µA, typical at 35V DC. Input Signal Threshold TTL compatible with 100mV of hysteresis, typical. Low-to-High threshold is 1.7VDC, High-to-Low is 1.6VDC, typical. Limited to TTL levels of 0.8VDC (max. LOW level) and 2.0VDC (min. HIGH level). Input Resistance 100K ohms, typical. LED Indicators Input Hysteresis LEDs indicate power, status, and discrete level. 100mV DC, typical. Power Requirements 10 to 36V DC, 22 to 26V AC. ■ Discrete Outputs (902 & 903 models only) Output Type 12 independent, open-drain, DMOS MOSFET switches with a common source connection that operate as low-side switches. Output Voltage Range 0 to 35V DC max. (0 to 500mA/channel continuous). External voltage source required. Output ON Resistance 0.28 ohms maximum. Supply Current Supply 10V DC 24V DC 24V AC Models 901MB-0900 Discrete input module 902MB-0900 Discrete output module 903MB-0900 Discrete input/output module Accessories 900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 4001-095 USB-to-RS232 adapter. See page 70 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71. Current Draw 130mA maximum 54mA maximum 95mA maximum Isolation 1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between I/O, network, and power circuits. Output Response Time Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard. Force Single Coil: Output updates within 250µs of receipt of a command. Force Multiple Coils: First coil updates in 250µs, followed successively by additional coils every 180µs. DIGITAL INPUT CONNECTIONS (ACTIVE LOW) DIGITAL OUTPUT CONNECTIONS CH 3 RTN CH 6 CH 7 RTN CH 2 COM D D B A TB3 CH 0 CH 1 EXC3 INTERNAL INPUT PULL-UPS ARE PRESENT CH 3 100K TO OTHER 3 CHAN OF PORT DIGITAL I/O V I/O 5-35V 902MB/903MB ON OFF NETWORK COMMUNICATION TB3 EXC1 CH 8 COM TB2 TB1 CH 5 PWR RTN CH 4 CH 9 TB4 RS485 DIGITAL I/O EXC2 DIGITAL IN or OUT 21 22 23 24 25 26 INP CH10 903MB shown. 901MB & 902MB are similar. TB2 SPST RELAY RTN CH11 36 35 34 33 32 31 + 12-24V DC, TYPICAL RTN CH 2 TB1 RTN CH 1 TB4 EXC DIGITAL I/O CH 0 46 45 44 43 42 41 INP 11 12 13 14 15 16 RTN EXC1 DIGITAL IN or OUT TB1 DIGITAL IN or OUT EXC INP DIGITAL I/O SHARES RETURN LOAD +5V +5V INP EXC 903MB 5V TTL LOGIC - INPUT CAN BE PULLED UP INTERNALLY OR EXTERNALLY RTN AC/DC POWER 10 TO 36V DC OR 24V AC NON-POLARIZED TB1 EXC1 OUT CH 0 DIGITAL I/O SHARES RETURN RTN CH 1 CH 2 CH 3 RTN RTN Tel: 248-295-0880 Fax: 248-624-9234 e-mail: [email protected] www.acromag.com 57 BusWorks® Modbus I/O The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Input Status Read Holding Registers Force Single Coil (Output) Preset Single Register Reset Slave Force Multiple Coils (Outputs) Preset Multiple Registers Report Slave ID Input Signal Voltage Range ■ Ordering Information 8400100.qxp 3/20/2006 3:18 PM Page 68 900MB Series 900MB Series Technical Diagrams TB4 TB3 Acromag DFT B A D D TB3 TB1 2.34 (59.4) BusWorks® Modbus I/O PWR TB2 2 3 CL RS485 3.75 (95.3) 0 1 36 35 34 33 32 31 TB4 ST COM COM 46 45 44 43 42 41 RUN 4.68 (118.9) "T" Rail Din Mounting Din EN 50022, 35mm 11 12 13 14 15 16 21 22 23 24 25 26 TB2 TB1 3.90 (99.1) 1.05 (26.7) NOTE: ALL DIMENSION ARE IN INCHES (MILLIMETERS) 4.35 (110.5) PERSONAL COMPUTER W/ WINDOWS 95/98 OR NT RS-232 SERIAL PORT CONNECTOR AT BACK OF PC PC RUNNING ACROMAG MODBUS CONFIG SOFTWARE INSTALL MODBUS CONFIGURATION SOFTWARE RS-232 TO RS-485 CONVERTER MODEL 5034-214 CONNECT THE RS-232 SIDE OF CONVERTER TO THE PC CAUTION: DO NOT CONNECT THE CABLE DIRECTLY TO THE PC WITHOUT THE CONVERTER, OR DAMAGE TO THE MODULE MAY RESULT. CABLE 5034-202 CONNECT THE RS-485 SIDE OF CONVERTER TO THE CABLE 900C-SIP COMMUNICATION CONNECTIONS CB A CONNECT WIRES AS SHOWN COM D TB4 TB4 Acromag RUN RED RS-485 D B BLACK D C GREEN COM REFER TO THE USER'S MANUAL THAT CAME WITH YOUR MODULE TO COMPLETE THE MODULE'S POWER AND I/O CONNECTIONS TB2 TB1 COLOR A PWR ANY 900MB MODULE TB1 R A STATUS LED FLASHES IN DEFAULT MODE. B RS485 D DEFAULT MODE SWITCH PUSH FOR DEFAULT MODE. D TB3 3 WIRE 36 35 34 33 32 31 COM 2 46 45 44 43 42 41 TB3 COM 1 RUN/PWR LED (GREEN) STATUS LED (YELLOW) TB4 ST DFT 0 D 11 12 13 14 15 16 21 22 23 24 25 26 TB1 TB2 Tel: 248-295-0880 Fax: 248-624-9234 e-mail: [email protected] www.acromag.com 68 3/20/2006 3:18 PM Page 69 Modbus Configuration Kit Software Interface Package Model No. 900C-SIP RS-485 Cable (DB-9) RS-232 to RS-485 Converter (non-isolated) Configuration Software for Windows ■ Ordering Information Software Interface Package 900C-SIP Software Interface Package. Includes Configuration Software (5034-186), Non-isolated RS-232 to RS-485 Serial Port Converter (5034-214), and RS-485 Cable (5034-202). Items can also be ordered separately below. 5034-186 Configuration Software for Windows (95/98/2000/ME/ NT4/XP) on CD-ROM. 5034-214 Non-isolated RS-232 to RS-485 Serial Port Converter, DB-9F to DB-9F. 5034-202 RS-485 to 3-wire Cable Converter, DB-9M to 3 x 12AWG RS-485 Cable, 8 ft. This package includes Windows® Configuration Software, an RS-232-to-485 Serial Port Converter, and an RS-485 Signal Cable. These components provide everything you need to set up a Series 900 I/O module from your desktop PC before installing it on the network. RS-232/485 Converter (non-isolated) RS-485 to 3-wire 5034-214 5034-202 ■ Ordering Information Universal 50W Power Supply Top View (dimensions in mm) Side View (dimensions in mm) 5 6. -ø 10 3.8 90 80 ø4 4- 13 .5 The PS5R-D24 is the ideal power source to drive your network. PS5R-D24 Universal Power Supply 13 13 13 DC ON 35.3 Universal power 85 to 264V AC, 105 to 370V DC 60 75 Input Power Requirement V.ADJ Output 5 24V DC, 2.1A (50W) M3.5 Terminal Screws 6 95 12 Mounting Hardware DIN-Rail Mounting For your convenience, Acromag offers several mounting accessories to simplify your system installation. Our 19” rack-mount kit provides a clean solution for mounting your I/O modules and a power supply. Or you can buy precut DIN rail strips for mounting on any flat surface. ■ Ordering Information 20RM-16-DIN 19" rack-mount kit with DIN rail. DIN RAIL 3.0 DIN RAIL 16.7 DIN rail strip, Type T, 3 inches (75mm) or 16.7 inches (425mm) Dimensions in inches (mm). Tel: 248-295-0880 Fax: 248-624-9234 e-mail: [email protected] www.acromag.com 69 BusWorks® Modbus I/O Network Power I/O 7.35 8400100.qxp Accessories Model 4001-095 USB-to-Serial Adapter HOST USB PERSONAL COMPUTER RUNNING WINDOWS 98/ME/2000/XP TO HOST USB PORT 4001095 USB SERIAL CONVERTER USB MALE HOST PC RUNNING ACROMAG CONFIGURATION SOFTWARE LED RS232 DB9P 6 FEET OF CABLE Simplifies configuration of Acromag I/O Modules ◆ Enables configuration via USB port Description Performance Specifications Ordering Information This device is a USB-to-serial adapter that you can use to communicate with many Acromag I/O products for setup and re-configuration for your application. USB Specification Version 1.1 Data rate Up to 115.2Kbps Environmental Standards RoHS-compliant Basic Power Consumption 150mA PC Requirements Windows® 7 (32-/64-bit) / Vista (32-/64-bit) / XP (32-/64-bit) / Server 2003 & 2008 (32-/64-bit) / 2000 / ME / 98SE / 98 NOTE: For more information visit www.acromag.com. Key Features & Benefits ■ Connects to I/O modules via USB (other adapters may be necessary) ■ Complete RS232 control signals ■ Conforms to USB Specification, Version 1.1 ■ USB-powered ■ Cable length, 6 ft., UL approved IntelliPack 800x Series Adapter and Cable INTELLIPACK SERIAL ADAPTER Adapters 4001-095 USB to serial adapter. Includes driver CD and manual. 5030-913 Serial port adapter. DB9S connector to RJ11 jack. 5034-202 RS-485 to 3-wire cable converter and cable, DB-9M to 3 x 12AWG RS-485 cable, 8 ft. 5032-287 RS-232 to 151T transmitter configuration device converter and cable, 6 ft. 5034-214 Non-isolated RS-232 to RS-485 Serial Port Converter, DB-9F to DB-9F. Cables RJ11 JACK (6 CONDUCTOR) 5030-902 Cable. 6 feet long with RJ11 plug at each end. RJ11 PLUG (6 CONDUCTOR) MODEL 5030-902 (6 feet long) 9-PIN CONNECTOR (DB9S) MODEL 5030-913 4 4 3 mV+ 3 & 4 Wire RTD 2 1 -T/C, 2 3 1 – MODEL 5032-787 CABLE 5034-202 TOP VIEW RS-485 RS-232 5034-202 C DB9 FEMALE 6 FEET OF CABLE 151T TRANSMITTER + 1046-016 Acromag 1046-016 Acromag RS232 TO RS485 SERIAL CONVERTER (MODEL 5034-214) TO RS232 TOP VIEW 900MB Modbus Series Adapter and Cable PLUG INTO TOP OF TRANSMITTER 151C-SIP INTERFACE ADAPTER Transmitter temperature of 151T plug into top 151T Transmitter Series Adapter and Cable DB9 FEMALE B A DB9 MALE COM D D Tel: 248-295-0880 Bulletin #8400-572 ■ Fax: 248-624-9234 ■ [email protected] ■ www.acromag.com ■ 30765 S Wixom Rd, Wixom, MI 48393 USA All trademarks are property of their respective owners. Copyright © Acromag, Inc. 2009. Data subject to change without notice. Printed in USA 10/2009.