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Dc/dc Converter, Part 1

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TSTE19 Power Electronics Lecture 6 Tomas Jonsson ISY/EKS TSTE19/Tomas Jonsson Outline § DC power supplies § DC-DC Converter § Step-down (buck) § Step-up (boost) § Other converter topologies (overview) 2015-11-18 2 TSTE19/Tomas Jonsson 2015-11-18 Basic use of DC-DC converter § Unregulated DC input, controlled DC output § Regulated DC may be larger or smaller than the unregulated DC voltage § Input to DC-DC converter may vary a lot 3 TSTE19/Tomas Jonsson DC Power supplies § Regulated output § Defined tolerance of output voltages § Isolation § No direct electric connection to supply voltage § Multiple outputs § Both positive and negative possible § Various current and voltage ratings 2015-11-18 4 TSTE19/Tomas Jonsson Linear power supply § Bulky transformer § Low frequency § Poor efficiency § 30 – 60 % § Low EMI 2015-11-18 5 TSTE19/Tomas Jonsson 2015-11-18 Switch-mode dc power supply schematic § Small size § High efficiency 6 TSTE19/Tomas Jonsson Multiple voltages § Linear control may be applied if multiple controlled voltages are required § High efficiency (70 – 90 %) 2015-11-18 7 TSTE19/Tomas Jonsson Step down converter principle § Vd > Vo § Ts constant, ton toff changing § Large ripple on Vd 2015-11-18 8 TSTE19/Tomas Jonsson DC/DC-converter control • Pulse width modulation, PWM, to control switching • Switching frequency fs 2015-11-18 9 2015-11-18 TSTE19/Tomas Jonsson PWM waveform, duty cycle § Switch duty cycle (duty ratio) = 0< = ˆ <1 10 2015-11-18 TSTE19/Tomas Jonsson 11 Step-down (buck) converter § Add filter to reduce ripple voltage compared to principle § Diode added to protect switch § VL -> infinity if no diode and instantaneous switching! § Parasitic capacitances Cx would be charged by the inductor current Cx 2015-11-18 TSTE19/Tomas Jonsson Step-down converter waveforms § Ts = ton + toff § Average output voltage = = 12 TSTE19/Tomas Jonsson Input voltage before low-pass filter § Voi = Vd when switch on § When switch off § Voi = 0 if iL > 0 § Voi = Vo if iL = 0 § LP filter BW(fc) << fs 2015-11-18 13 TSTE19/Tomas Jonsson Current Conduction modes § Average iL equals io § Two current conduction modes (iL) § Continuous current conduction § Non-continuous current conduction § Converter characteristics different depending on mode § Both modes can be supported by a converter § Mode selected depending on load 2015-11-18 14 TSTE19/Tomas Jonsson Continuous Conduction mode § Switch on (diode off) § Switch off (diode on) 2015-11-18 15 2015-11-18 TSTE19/Tomas Jonsson 16 Continuous conduction mode, cont. § iL never zero § Steady state => A = B − = − => = § Average voi output voltage, average vl zero in steady state +0 = § No power loss in converter § = ⇒ = = = 1 § DC transformer with turns ratio equal to D § id still slanted square wave = 2015-11-18 TSTE19/Tomas Jonsson Discontinuous/Continuous Conduction mode boundary § iL reach zero at end of period § Average Io § § = 1 2 , = = 2 2 = 2 − − 1− § For fixed input voltage Vd § ILB,max at 50% duty cycle 17 2015-11-18 TSTE19/Tomas Jonsson Discontinuous conduction mode − , = 2 = = , = +Δ Δ 4 + 1 4 =0 Δ +Δ 2 +Δ Δ = Δ = = + − , / , 2 Δ 18 2015-11-18 TSTE19/Tomas Jonsson Constant Vd step-down characteristic § Very low load result in increased output voltage! , = 8 19 2015-11-18 TSTE19/Tomas Jonsson Discontinuous conduction mode with constant Vo § , = 2 § Control ratio for constant Vo 20 2015-11-18 TSTE19/Tomas Jonsson Output voltage ripple § Assuming: § ripple current in C § Average current in R Δ ∆ Δ = Δ = = 1 8 1 1Δ = 2 2 2 π = 1− 2 1− 1− = 21 2015-11-18 TSTE19/Tomas Jonsson Step-down (buck) converter summary • Output vs input = • • = 1 High ripple current =2 Practical for D not lower than 0.2 22 Lecture 6 Exercises, buck-converter TSTE19/Tomas Jonsson 2015-11-18 24 7-1 • In a step-down converter, consider all components to be ideal. Let vo » Vo be held constant at 5 V by controlling the switch duty ratio D. • Calculate the minimum inductance L required to keep the converter operation in a continuous-conduction mode under all conditions if: Vd is 10-40 V , Po ³5 W, and fs = 50 kHz. TSTE19/Tomas Jonsson 2015-11-18 7-2 • Consider all components to be ideal. Assume Vo = 5 V, fs = 20 kHz, L = 1 mH, and C = 470 µF. • Calculate DVo (peak-peak) if Vd = 12.6 V, and I0 = 200 mA. 25 TSTE19/Tomas Jonsson 2015-11-18 Step-up (boost) converter § Output must be larger than input voltage § Otherwise is Vd driving Vo directly => Vo = Vd § Load energy into inductor, then output energy into load while still consuming energy from source § C large enough to give vo(t) » Vo 26 TSTE19/Tomas Jonsson 2015-11-18 Step-up converter waveform, continuous conduction mode § Switch on, diode off § Switch off, diode on 27 2015-11-18 TSTE19/Tomas Jonsson Step-up converter, continuous mode / + = − Lossless circuit: ⇒ = = 1− 1 1− = =0 28 2015-11-18 TSTE19/Tomas Jonsson Boundary between continuous and discontinuous mode = 1 2 = = = 2 , 2 2 = 1 2 1− 1− 1− 29 2015-11-18 TSTE19/Tomas Jonsson Boundary between continuous and discontinuous mode max when D = 0.5 , , = 8 max when D = 1/3 2 = = 0.074 27 = 4D 1 − , 27 = 1− , 4 30 2015-11-18 TSTE19/Tomas Jonsson Step-up, discontinuous mode + = 4 = 27 2 − Δ Δ + = Δ Δ = Δ + =0 +Δ = Δ 2 Controller −1 , / 31 TSTE19/Tomas Jonsson 2015-11-18 Step up converter characteristics, Vo constant , = 0.074 32 TSTE19/Tomas Jonsson Effects of parasitics § Losses in L, diode, switch, C § Limited also by acceptable D ratio 2015-11-18 33 2015-11-18 TSTE19/Tomas Jonsson Output voltage ripple Δ Δ τ= = = Δ = = τ where time constant 34 Lecture 6 Exercises on boost converter TSTE19/Tomas Jonsson 2015-11-18 7-7 • In a step-up converter, consider all components to be ideal. Let Vd be 8-16 V, Vo = 24 V (regulated), fs = 20 kHz, and C = 470 µF. • Calculate Lmin that will keep the converter operating in a continuous-conduction mode if Po ³ 5 W. 36 TSTE19/Tomas Jonsson 2015-11-18 7-8 • In a step-up converter, Vd =12 V, Vo = 24 V, I0 = 0.5 A, L = 150 µH, C = 470 µF, and fs =20 kHz. • Calculate DVo (peak-peak). 37 Lecture 6 Other converter topologies TSTE19/Tomas Jonsson Flyback converter § Derived from buck-boost structure § Second winding gives electric isolation § Only flux flow in one direction § Never negative currents in the transformer 2015-11-18 39 TSTE19/Tomas Jonsson Flyback converter circuit states § Switch on and switch off § Continuous conduction mode § Incomplete demagnetization § Lm size important § Ideal transformer have inifinite Lm 2015-11-18 40 2015-11-18 TSTE19/Tomas Jonsson Flyback converter waveforms § Same control equation as for buck-boost converter = = 1− 41 TSTE19/Tomas Jonsson 2015-11-18 Alternative flyback converter topologies § Two transistor flyback § Both turn on and off simultaneously § Voltage rating half compared to single transistor § No snubber necessary because of diodes 42 TSTE19/Tomas Jonsson 2015-11-18 Alternative flyback converter topologies § Paralleling flyback converter § Same frequency of switching § Phase-shifting switches π § Allow higher power § Redundancy § Increased effective switching frequency 43 2015-11-18 TSTE19/Tomas Jonsson Forward converter § Derived from step-down converter § Ideal transformer assumed § Transformer magnetizing current not included § Converter failure if not taken care of = 44 TSTE19/Tomas Jonsson Practical forward converter § Feed magnetic current back to source § Requires a third winding 2015-11-18 45 2015-11-18 TSTE19/Tomas Jonsson Practical forward converter waveforms § To guarantee demagnitized transformer 1− =1− = = 1+ 1 / 46 TSTE19/Tomas Jonsson 2015-11-18 Other forward converter topologies § Two-switch forward converter § Commonly used § Voltage rating half of single transistor case § No snubbers necessary 47 TSTE19/Tomas Jonsson 2015-11-18 Other forward converter topologies § Parallelled forward converter § Same advantages as parallelled flyback converter 48 TSTE19/Tomas Jonsson Push-pull converter § Derived from step-down converter § Diodes due to leakage inductances § PWM control =2 0< < 0.5 2015-11-18 49 TSTE19/Tomas Jonsson Half-bridge converter § Derived from step-down converter § Additional diodes for switch protection 0< = < 0.5 2015-11-18 50 2015-11-18 TSTE19/Tomas Jonsson Full-bridge converter § Derived from step-down converter § Switches carry half the current compared to the half bridge converter =2 0< < 0.5 51 2015-11-18 TSTE19/Tomas Jonsson Current-source dc-dc converter § Ld and D > 0.5 gives current source input § One or both switches always on § Operates like a step-up converter = 1 2 1− > 0.5 52 www.liu.se