Transcript
P-354
P-354
PARTS LIST FOR
RED-D-ARC DC-600
DC-600
P-354-A
P-354-A
ILLUSTRATION OF SUB-ASSEMBLIES 7
4
6
3
5
2
1
7
DC-600
03-17-2004
P-354-A.1
P-354-A.1
RED-D-ARC DC-600 For Codes: 10650 & C1270910415 Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.
PAGE NO. CODE NO. 10650 (230/460/575) C1270910415 (230/460/575)
P354-B.1 P354-B.2 P354-C
P354-D
P354-E
P354-F
P354-G
6
7
Base, Fan, Sides & Roof Assembly
Lift Bale & Choke Assembly
5
Rectifier Assembly
4
Transformer Assembly
3
Case Rear Panel Assembly
2 Control Box Assembly (Case Front Panel Assembly, Shown)
Miscellaneous Items
Optional Equipment
SUB ASSEMBLY PAGE NAME
Case Front Panel Assembly (Control Box Assembly, Shown)
1
Sub Assembly Item No.
P354-H
P354-J
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DC-600
03-17-2004
P-354-B.1
OPTIONAL EQUIPMENT LISTING
P-354-B.1
Miscellaneous Options Available for your machine are listed below: # Indicates a change this printing. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER
Remote Output Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K775 Undercarriage (3 Polyolefin Wheels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K817P Undercarriage (Twin Gas Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K842 Paralleling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1897-1
DC-600
03-17-2004
P-354-B.2
MISCELLANEOUS ITEMS
P-354-B.2
(THESE ITEMS ARE NOT ILLUSTRATED)
# Indicates a change this printing.
Use only the parts marked “x” in the column under the heading number called for in the model index page.
DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
Main Wiring Harness Air Baffle Grommet Strip Input Connection Digram (230/460/575) Nomex Baffle Transformer Side Baffle Ground Decal Ground Decal Caution Decal Warning Decal Instruction Decal
G3149 S18806 T12823-5 M15666-1 M18711 S24582 T13259 T13260-4 S13504 M16196 T14446
1 1 1 1 1 2 1 1 1 1 1
X X X X X X X X X X X
DC-600
03-17-2004
P-354-C
P-354-C
Case Front Panel Assembly, (Control Box Assembly, Shown)
16 17 15A 15 15B 14A 11
1B 6
10
12
6B
14
14B 18
13
1C
19
12A
20
9
7
8 6A
5
5A
4 3
1A
2
1
13A
DC-600
03-17-2004
P-354-C.1
P-354-C.1
# Indicates a change this printing.
Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 1A 1B 1C 2 3 4 5 5A 6 6A 6B 7
M6574-A CF000104 E106A-1 CF000154 T13486 T10800-24 T13381-3 S10433-1 T10728-16 T10812-97 T10491 T12792-1 T13562
1 1 2 2 1 1 1 1 1 1 1 1 1
X X X X X X X X X X X X X
M10485-5 M10486-3 M16756-1 ø M16756 M19327 NA T8660 CF000108 L5943-5 ø L5943-4 S8025-91 S14293-12 S8025-62 T12286-2 S14293-8 S8025-62 T12286-4 G1486-[ ] G1504-3 G1504-4 S19300-3 T14614-1 T12380-1
1 1 1 1 1
X X X X X
1 2 1 1 7 1 2 1 1 2 1 1 1 1 11 1 1
X X X X X X X X X X X X X X X X X
8 9 10 11 12 12A 13 13A 14 14A 14B 15 15A 15B 16 17 18 19 20
Pushbutton #10 - 24 Round Head Screw Lock Washer #10-24 Nut Pilot Light Output Control Switch (SW3) Welding Mode Switch (SW4) Fuse Holder Fuse Output Control Potentiometer Knob Potentiometer Insulation Control Circuit Polarity Switch (SW2) (10 Amp,250 Vac: 15 Amp, 125 Vac) DC Ammeter DC Voltmeter Control Box Cover (Code 10650) Control Box Cover (Code C1270910415) Nameplate (Code 10650) Nameplate (Code C1270910415) Bottom Cover (Push Button) #6-32 x 3.75 Round Head Screw Front Panel Welded Assembly (Code 10650) Front Panel Welded Assenbly (Code C1270910415) Self Tapping Screw Relay (Fault) Self Tapping Screw Identification Sticker Relay (Pilot) Self Tapping Screw Identification Sticker Firing Circuit PC Board Control PC Board (Code 10650) Control PC Board (Code C1270910415) PC Board Support Bushing Bushing
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.
NA - Not Available
DC-600
ø
This part is obsolete and no longer available.
03-17-2004
P-354-D
P-354-D
Control Box Assembly (Case Front Panel Assembly, Shown)
1A 2B 20A
20
2 2C
2A
1B
19
1C 1D 16
17
3
15
18A 18
14
4
13
4A
12
4B
9
7
4C 11
5 10
9 8
6A
4D
6
7
DC-600
03-17-2004
P-354-D.1
P-354-D.1
# Indicates a change this printing.
Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1A 1B 1C 1D 2 2A 2B 2C 3 4 4A 4B 4C 4D 5 6 6A 7 8 9 10 11 12 13 14 15 16 17 18
S9225-36 T9695-1 S9262-27 #10-24 S14530-11 #6-32 x .50 #6-32 T9695-2 S18806 S17222 T11577-47 T12563-8 S9225-36 S9262-136 S9225-4 T14206 S8025-91 CF000054 E106A-15 S9262-1 S10773-9 T4122 S16326 T3960 T6931-11 T9639-1 T13597-1 S17592 S17750-1 S17750 S8025-91 T13260-3 S8542-7 S8025-15
1 1 2 2 1 2 2 2 1 1 2 2 1 1 1 2 4 8 2 4 4 2 2 2 2 1 1 1 1 1 2 1 1 2
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Thread Cutting Screw Lock Washer Plain Washer Hex Nut Terminal Strip Round Head Screw Hex Nut Lock Washer Air Baffle Capacitor Assembly, Includes: Capacitor Clamp Thread Cutting Screw Plain Washer Thread Cutting Screw Terminal Insulation Self Tapping Screw Hex Jam Nut Lock Washer Plain Washer Insulating Washer Insulating Tube Connection Strap Flanged Nut Stud Box Connector Plug Button Number Plate Door and Welded Assembly (Code 10650) Door and Welded Assembly (Code C1270910415) 18A Self Tapping Screw 19 Decal 20 Terminal Strip 20A Self Tapping Screw
DC-600
03-17-2004
P-354-E
P-354-E
Case Rear Panel Assembly
2
3
3B
4A 4
3A
2A 2D
2E
5
5A 1
1A
8 6
7
7A
DC-600
03-17-2004
P-354-E.1 # Indicates a change this printing.
P-354-E.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 1A 2 2A 2D 2E 2F 2G 3 3A
S23819 S8025-91 M15002-3 S8025-91 T10940-5 CF000300 T12823-13 T9860-6 M18712 S23723 S15122-10 S8025-65 M13998-4 S8025-91 M12390-68 S8025-91 S8025-91 T12380-2 S16816-11 S8025-91 CF000130
1 3 1 2 6 3 1 3 1 1 1 3 1 3 1 3 12 1 1 12 2
X X X X X X X X X X X X X X X X X X X X X
3B 4 4A 5 5A 6 7 7A 8
Input Box Assembly Self Tapping Screw Reconnect Panel (230/460/575 Volt) Self Tapping Screw 1/4-20 Heavy Hex Nut 1/4-20 Brass - Hex Nut Grommet Strip (Not Shown) External Tooth Lock Washer (Not Shown) Contactor Relay and Lead Assembly, Includes: Relay Self Tapping Screw Input Access Door Self Tapping Screw Control Transformer (230/460/575) Self Tapping Screw (Code 10650) Self Tapping Screw (Code C1270910415) Bushing Rear Panel Self Tapping Screw 5/16 - 18 Hex Jam Nut
DC-600
03-17-2004
P-354-F
P-354-F
Transformer Assembly
2
1A
1B 1A
1
1C
1D
1E
2A 2B
2 2C
1F 1G
DC-600
03-17-2004
P-354-F.1 # Indicates a change this printing.
P-354-F.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 1A 1B 1C 1D 1E 1F 1G 1H 2 2A 2B 2C
L6196-12 L7813-1 L7813-2 M13904-1 M13904-2 T9781-51 S9262-120 CF000067 L3841-29 T13359-7 CF000005 E106A-13 S9262-3
1 1 1 3 3 4 12 8 2 1 1 1 1
X X X X X X X X X X X X X
Transformer Assembly, Includes: (1A thru 1H) Left and Right Primary Transformer Coils Center Primary Transformer Coils Top Secondary Transformer Coil Bottom Secondary Transformer Coil Threaded Rod Washer 3/8-16 Hex Nut Transformer Lamination Assembly Thermostat (Secondary) #6-32 Hex Nut Lock Washer Plain Washer
DC-600
03-17-2004
P-354-G
P-354-G
Rectifier Assembly (Lift Bale Assembly, Shown)
3 2A
1A
3A 3B
2B
4
2C
5 6
9A 7
10
8
9B
11
9C
14
1
9
13
9D
10 3B 3C
11
12
2C 2
DC-600
03-17-2004
P-354-G.1 # Indicates a change this printing.
P-354-G.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 Three Phase Bridge Assembly, Includes: 1A Stiffener 2 5/16-18 x 2.50 Hex Head Cap Screw 2A 5/16-18 Hex Nut 2B Lock Washer 2C Plain Washer 3 Self tapping Screw 3A Plain Washer 3B Insulating Washer 3C Insulating Tube 4 5/16” 18 Hex Nut 5 Lock Washer 6 Plain Washer 7 Thread Forming Screw 8 Snubber P.C. Board Assembly 9 Snubber P.C. Board Assembly 9A 1/4-20 x .625 Hex Head Cap Screw 9B Plain Washer 9C Lock Washer 9D 1/4-20 Hex nut 10 Bridge Tie Bar 11 Insulation 12 Aluminum Heat Sink 13 Bridge Tie Bar 14 Bridge Tie Bar 15 SC R 16 Plug & Lead Assembly (Not Shown) 17* Cathode Heat Sink 18A Mounting Clamp Spring (Not Shown) 18B Mounting Clamp (Not Shown) 19 Shunt Assembly
L7974 S16818 CF000187 CF000029 E106A-14 S9262-30 S8025-81 S9262-120 S10773-23 T7028-176 CF000029 E106A-14 S9262-30 S9225-8 S16182-[ ] S16182-[ ] CF000013 S9262-98 E106A-2 CF000017 S16181-4 S13330-6 M12314-3 S16181-6 S16181-5 M12283-5 S18250-213 M14609 S14724-A S14724-B M19044
1 1 12 12 12 18 4 4 4 4 12 12 18 1 6 6 1 1 1 1 4 2 6 2 2 6 1 6 6 6 1
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.
DC-600
03-17-2004
P-354-H
P-354-H
Lift Bale & Choke Assembly (SCR Bridge Assembly, Shown)
4
3A
4A
3
4B 3A
4C
3B 2
5 5A
3C
2A
5A 5B
1 5C
1A 2A
6
1 1A
8A
8B 8C 6A 8 8C
9C
7 8D
8B
9D
8E
9B
9E
7A
9
9F
9A 10A
10
10B
DC-600
03-17-2004
P-354-H.1 # Indicates a change this printing.
P-354-H.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 1A 2 2A 3 3A 3B 3C 4
T14445 S8025-79 S16642 S9225-17 CF000019 S9262-4 E106A-16 CF000067 M13885-1 M9866-118 CF000067 T9860-4 S9262-120 M13885 M9866-118 CF000067 T9860-4 S9262-120 CF000105 S9262-4 E106A-16 CF000067 L5941 S8025-58 ø S24582 S8025-79 S10404-79 CF000191 S9262-27 T4479-A E106A-1 CF000042 S12334-51 T8970-17 CF000033 S11797-15 T4291-A CF000042 T14798-3 M19044 CF000019 CF000067 S19109-2
6 2 1 2 1 2 1 1 1 1 4 4 4 1 1 4 4 4 1 2 1 1 1 4 2 4 1 1 2 2 1 1 1 2 2 1 2 2 1 1 3 3 1
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
4A 4B 4C 4 4A 4B 4C 5 5A 5B 5C 6 6A 7 7A 8 8A 8B 8C 8D 8E 9 9A 9B 9C 9D 9E 9F 10 10A 10B 11
Choke Side Baffle Self Tapping Screw Choke Top Baffle Thread Forming Screw 3/8-16 x 1.00 Hex Head Cap Screw Plain Washer Lock Washer 3/8-16 Hex Nut Choke & Lamination Assembly, (Code 10650) Includes: Edge Wound Coil 3/8-16 Hex Nut Lock Washer Plain Washer Choke & Lamination Asb. (Code C1270910415) Includes: Edge Wound Coil 3/8-16 Hex Nut Lock Washer Plain Washer 3/8-16 x 1.25 Hex Head Cap Screw Plain Washer Lock Washer 3/8-16 Hex Nut Lift Bale Assembly Self Tapping Screw Transformer Insulating Baffle Self Tapping Screw Resistor #10-24 x 7.50 Round Head Screw Plain Washer Insulating Washer Lock Washer #10-24 Hex Nut Reed Switch Clamp #8-32 x .50 Round Head Screw Reed Switch Plate Lock Washer #8-32 Hex Nut Identification Sticker Shunt Assembly 3/8-16 x 1.00 Hex Head Cap Screw 3/8-16 Hex Nut Negative Output Lead (Not Shown)
DC-600
ø
This part is obsolete and no longer available.
03-17-2004
P-354-J
P-354-J
Base, Fan, Sides & Roof Assembly
1A 2
4
1
5
3 1B 6
5 7 7
3A
9
3B
3C
10
9A
9B
DC-600
03-17-2004
P-354-J.1 # Indicates a change this printing.
P-354-J.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 1A 1B 2 3 3A
Roof Assembly Self Tapping Screw Self Tapping Screw Cover Seal Fan Motor #10-32 Hex Nut/#8-32 Hex Nut
3B 3C 4 5 6 7 9 9 9A 9B 10
Lock Washer Plain Washer Fan Baffle Self Tapping Screw Fan Blade Left Fan Bracket Brace Side Panel (Code C1270910415) Side Panel (Code 10650) Self Tapping Screw Self Tapping Screw Base (Code 10650) Base (Code C1270910415)
L4983-12 S8025-94 S8025-91 S12934 M9983-6 CF000011 CF000042 T9695-1 S9262-67 L6247 ø S8025-91 M6819-9 M16525 NA L10846-1 S8025-94 S8025-91 L5928-4 ø L5928-3
1 2 6 1 1 2 2 8 4 1 7 1 2 2 1 6 8 1 1
X X X X X X X X X X X X X X X X X X X
DC-600
ø
This part is obsolete and no longer available.
03-17-2004
NOTES
DC-600
