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Deluxe Upper Board: Engineering Guide

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DELUXE UPPER BOARD ENGINEERING GUIDE STANDARD CONSOLE FOR: (TM356) (T9200 DELUXE, T9500 DELUXE, T9600 DELUXE, T9250 DELUXE, T9550 DELUXE) ENGINEERING GUIDES TREADMILL.ENG.TM356.REV2 33 Date of last revision: 10.08 Deluxe Upper Board: Engineering Guide ENGINEERING MODE The user must hold down “ELEVATION UP” and “SPEED DOWN” for 5 seconds after powering up the treadmill to enter the engineering menus. The P6 menu appears with the software version in the upper right window along with the model number in the upper left window. Press “STOP” to exit P6. The user has 6 engineering modes to choose from. The “SPEED” and “ELEVATION” keys scroll through the modes, while “ENTER” chooses the mode. HOLDING the “ENTER” button saves information and the “STOP” button goes back to the previous screen. When in Engineering modes 1-5, holding down the “STOP” button for 5 seconds will return you to the Engineering Mode Selection Screen. Display Eng 1- Configure Mode Eng Eng Eng Eng Eng Eng 234567- Display and Key Test Burn In Mode Auto Calibration Mode Speed Sensor Test Stuck Key Test Exit Engineering Mode Edits variables stored in the NOVRAM. Speed and Incline variables can be edited in this mode. Tests displays and keyboard Runs continuous program Calibrates both speed and elevation Tests speed sensor functionality Check for stuck keys Exit engineering mode ENG1: EDIT VARIABLES MODE The display shows the P address. To choose the P address press “ENTER”. To clear P9 total time press and hold “START” for 3 seconds To clear P10 total distance press and hold “START” for 3 seconds ENGINEERING GUIDES T9200/T9250 VARIABLES Address P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 Description Minimum Speed Max speed Minimum Elevation Max Elevation Model and Unit (Metric/US) Max Time Default Weight Accumulated Time Accumulated Distance Belt Thickness (depending on model) Roller Diameter Elevation motor Pause Time Default Time Default Age Disable Beep Set Language Elevation Errors Exit Date of last revision: 10.08 Default Value N/A 99 150 N/A N/A 60 1 5:00 30 40 1 N/A 1 34 Min.Value 177 3930 186 701 N/A 15 80 N/A N/A 16 60 MaxValue 217 3970 226 741 N/A 99 400 N/A N/A 44 60 :20 1 5 N/A N/A N/A 10:00 99 120 N/A N/A N/A TREADMILL.ENG.TM356.REV2 Deluxe Upper Board: Engineering Guide T9500/T9550/T9600 VARIABLES Address P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 Description Minimum Speed Max speed Minimum Elevation Max Elevation Model and Unit (Metric/US) Max Time Default Weight Accumulated Time Accumulated Distance Belt Thickness (depending on model) Roller Diameter Elevation motor Pause Time Default Time Default Age Exit Mode (Exits Eng 1) Default Value N/A 99 150 N/A N/A 60 1 5:00 30 40 Min.Value 156 4216 84 601 N/A 15 80 N/A N/A 16 60 N/A :20 1 5 MaxValue 196 4256 124 641 N/A 99 400 N/A N/A 44 60 N/A 10:00 99 120 CONFIGURATIONS Modify the units by pressing the speed arrows to select MI or KM. Modify the model by pressing the elevation arrows. Press and hold “ENTER” to save. T9250 0-12% elevation 0.5-10 mph/ 0.8-16 kph T9550 0-12% elevation 0.5-12 mph/ 0.8-20 kph T9200 0-12% elevation 0.5-10 mph/ 0.8-16 kph 35 ENGINEERING GUIDES TREADMILL.ENG.TM356.REV2 T9500 0-12% elevation 0.5-12 mph/ 0.8-20 kph T9600 0-15% elevation 0.5-12 mph/ 0.8-20 kph Date of last revision: 10.08 Deluxe Upper Board: Engineering Guide ENG2: DISPLAY TEST MODE Key ENTER Function Counts up in all SPEED UP Turns on individual LCD columns in all the display from left to right SPEED DOWN Turns on individual LCD columns in all the display from right to left STOP Turn on and off all displays ELEVATION UP Turns on individual rows from top to bottom ELEVATION DOWN Turns on individual rows from bottom to top START Turns on entire display QUICK KEYS 0-9 Displays number in the LED windows ENG 3: BURN IN MODE The burn in mode can be used to run tests that require the treadmill to continually run. The program is based on the 5k program. Segment changes will occur, depending on the treadmill configuration. When the system reaches the last segment, it loops to the first segment. Speed start is at half max. The user can adjust the speed and incline. The program returns to the preset incline upon segment completion. Keyboard functions are the same as in normal operating mode. ENGINEERING GUIDES ENG 4: AUTO-CALIBRATION 1. 2. 3. 4. Check configuration in ENG 1 before auto-calibrating treadmill. Press the “ENTER” key once. “AUTO-CALIBRATE” will scroll in the dot matrix. Press “START” key once to begin Auto-Calibration The treadmill software will look where the elevation stalls to determine the minimum elevation. The software then automatically backs off to set 0% elevation. The software will then look where the elevation stalls for the highest point the treadmill elevation will go. The software will automatically back off and set the maximum elevation, 12% or 15% depending on the treadmill model. Meanwhile the belt is being driven while the speed is being monitored. As it reaches the minimum, 1/2 max, and max speed the PWM is recorded for these targets. The Elevation window displays the Elevation A/D and the number in the upper right window displays the speed PWM. 6. To look at these numbers after calibration go into engineering mode and go to ENG1; press “ENTER”. 7. In P2 and P3 the speed will be displayed. Press “ENTER” to read the PWM value. P4 and P5 represent the elevation values Date of last revision: 10.08 36 TREADMILL.ENG.TM356.REV2 Deluxe Upper Board: Engineering Guide ENG 5: SPEED SENSOR MODE Press “START”. The belt will begin to move. The PWM value is displayed in the upper right window. The Elevation A/D is displayed in the upper left window. The Dot Matrix displays a flashing row of lights between 2 constant rows of lights. As the “SPEED UP” arrow is pressed the flashing row will flash quicker, indicating a faster PWM. ENG 6: STUCK KEY TEST Press any key on the overlay and, if functioning properly, that key will display. ENG 7: EXIT ENGINEERING ERROR MESSAGES Three types of errors can occur; speed, elevation, and EEPROM software error. All three use the same display to indicate the error, with the error number appearing in the main window. An elevation error shuts down the treadmill and disables normal operation. A speed sensor error also shuts down the treadmill. The user, however, can enter engineering mode after an error announcement. ERROR DISPLAY DESCRIPTION SOLUTION E4 Current elevation position is outside Enter ENG 1 and manually position elevation within zero and max elevation values the min and max values. If not possible, recalibrate min and max elevation Elevation Stall E4 Current elevation position has not Check for bad cable connection. Check for connection reached target incline between motor controller and elevation motor as well as any obstruction to the elevation. Try to reboot system Elevation Lost E6 No elevation signal reading or elevation Check for bad cable connection. Check for connection motor is not connected. between motor controller and elevation motor. Check for bad elevation motor Over speed E7 Speed of the belt differs from the Cycle power to clear error. Check speed sensor and calibrated max speed by 1.0 mph or magnets as well as any obstruction to the rollers or km/h as measured by the speed sensor running belt. Recalibrate. No Speed Feedback E9 Speed sensor has not been connected or malfunction Check speed sensor connection on lower board No Communication E10 MCB does not receive a signal for 3 seconds Check connection between upper and lower control boards SAFETY SWITCH If the safety magnet disconnects from the console, the treadmill shuts down if in run mode. The treadmill displays “----“ in the main window. This is a safety precaution to warn the user that power is still being applied to the board. This safety switch condition occurs in any mode, including engineering modes. When the magnet reconnects to the console, the board resets. Any activity or run time information prior to the reconnection will be lost. TREADMILL.ENG.TM356.REV2 37 Date of last revision: 10.08 ENGINEERING GUIDES Elevation Range Deluxe Upper Board: Engineering Guide USER ENGINEERING MODE (DELUXE ONLY) Your treadmill offers a User Engineering Mode that can access certain data and help to troubleshoot your treadmill. User Engineering Mode is designed for you to access functions that will not affect important treadmill settings. To access this mode please hold down “SPEED DOWN” and “ENTER” for 5 seconds while the treadmill is in any state of setting up a program. When in the User mode, "USE " is displayed. To access the data press the “SPEED” and “ELEVATION” keys to scroll through the available data/functions. To select the data/function, press “ENTER”. To exit, press “STOP”. The units screen will appear when entering user engineering. If the units are correct press “STOP”. UNITS P6 represents units, English or Metric. You can select this configuration for your Treadmill. “MI” or “KM” appears in the dot matrix. If it is “MI”, the Treadmill is configured in English units (miles/mph); “KM” represents a Metric configuration (kilometers/kph). Press the “SPEED” arrows to toggle between English and Metric. In order to save the modified value, press and hold “ENTER”. Note that changing units does affect the stored value of weight and clears any stored user programs. Changing units may also require you to perform auto-calibration. MAX TIME P7 represents the maximum time, which is displayed in the upper right window. This is the maximum amount of time the Treadmill will display. You can modify this time by using the “SPEED” or “ELEVATION” arrows. Press and hold “ENTER” to save the new value. DEFAULT WEIGHT P8 represents default weight. Weight appears in the upper left window. To modify weight, press the “SPEED” arrows. To save the new default weight, press and hold “ENTER” prior to exiting. If Units is modified immediately prior, weight defaults to 150 lbs. or 68 kg. ENGINEERING GUIDES ACCUMULATED TIME P9 represents accumulated time, in hours. To exit, press “STOP”. This information can not be modified. ACCUMULATED DISTANCE P10 represents accumulated distance, in either miles or kilometers. To exit, press “STOP”. This information can not be modified. PAUSE TIME P14 represents the pause time, which is displayed in the upper right window. The default pause time is 5 minutes. You can modify the pause time from 20 seconds to 10 minutes. You can modify this time by using the “SPEED” or “ELEVATION” arrows. Press and hold “ENTER” to save the new value. DEFAULT TIME P15 represents the program default time, which is displayed in the upper right window. Most programs have a default time of 30 minutes. You can modify this time by using the “SPEED” or “ELEVATION” arrows. Press and hold “ENTER” to save the new value. Date of last revision: 10.08 38 TREADMILL.ENG.TM356.REV2 Deluxe Upper Board: Engineering Guide DEFAULT AGE P16 represents the default age, which is displayed in the upper left window. The Treadmill comes with the default age of 40. You can modify the age by using the “SPEED” or “ELEVATION” arrows. Press and hold “ENTER” to save the new value. AUTO-CALIBRATION DO NOT STAND ON THE BELT WHEN PERFORMING THE AUTO-CALIBRATION! Auto-calibration is not represented by a Px designation. "AUTO" appears in the center window. When you enter the function, "AUTO" begins flashing. To begin auto-calibration, press “START”. The treadmill will run through minimum and maximum speed and maximum incline, this will take three to five minutes. Let the treadmill perform this complete function before exiting the Engineering Mode. Elevation A/D or Elevation in % appears in the left window. PWM value or Speed appears in the right window. "E " will appear in the center window when the auto-calibration is complete. When auto-calibration is complete, it will take about 30 seconds to return to the start-up screen with “P1” showing in the function window. DISABLE BEEP P17 represents disable beep. The console has an audible beep that notifies the user when keys are pressed. To turn off the beep. SET LANGUAGE P18 represents the set language function. To change language use the “SPEED” and “ELEVATION” arrows to select the desired language. Press and hold “ENTER” to save the change. ELEVATION ERRORS P19 allows you to disable an elevation error. This will allow you to operate the treadmill without elevation. P20 represents exit mode. When you press “ENTER” to select the function, the console performs a reboot, returning to program setup. ** SPECIAL NOTE When treadmill is first set-up, auto-calibration can be bypassed by pressing STOP - 5 - 9 - 3. This will take the console to the start-up screen. TREADMILL.ENG.TM356.REV2 39 Date of last revision: 10.08 ENGINEERING GUIDES EXIT USER ENGINEERING MODE