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Demolition Industry | Solutions

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DEMOLITION INDUSTRY | SOLUTIONS JCB DEMOLITION RANGE. JCB UNDERSTANDS THE UNIQUE REQUIREMENTS OF THE DEMOLITION SECTOR, WHICH IS WHY WE DESIGNED A RANGE OF MACHINES SPECIFICALLY TO COPE WITH THEM. MACHINES IN OUR RANGE ARE BUILT TO THRIVE IN DEMANDING CONDITIONS, WITH LEGENDARY JCB BUILD QUALITY AND DEPENDABILITY AS STANDARD. 2 DEMOLITION INDUSTRY SOLUTIONS Contents 04 – 05 Demolition 06 – 07 Tracked Excavators 08 – 09 High Reach Demolition 10 – 11 Wheeled Loading Shovels 12 – 13 Skid Steer Loaders 14 – 15 Telescopic Handlers 16 – 17 Compact Excavators 18 – 19 Mini Excavators 20 – 21 Generators and Lighting Towers 22 – 23 LiveLink – Value Added DEMOLITION DEMOLITION INDUSTRY SOLUTIONS 3 THE DEMOLITION INDUSTRY. OUR DEMOLITION MACHINES ARE DESIGNED USING AN EXTENSIVE UNDERSTANDING OF THE CHALLENGES FACED BY THIS SECTOR. THAT’S WHY WE’RE CONSTANTLY DEVELOPING MACHINES THAT CAN NOT ONLY WORK IN DEMOLITION, BUT THRIVE IN IT. ALL OF OUR DEMOLITION MACHINES CONTAIN BESPOKE FEATURES THAT MEAN THEY ARE BUILT TO WITHSTAND EVEN THE MOST ARDUOUS APPLICATIONS. 1 The demolition range goes all the way from large machines for breaker work and bulk handling (such as excavators and wheeled loading shovels) down to smaller machines for working in confined spaces, tidying the site and general site duties (such as telescopic handlers and skid steers). 1 2 All JCB cabs are designed to offer operators ultimate comfort. The cabs are fully enclosed shells that keep out noise, dust and debris as well as protecting operators from falling material. Air conditioning is fitted to most models in the range; this maintains comfortable temperatures in the operator environment, even when the windows are closed. There’s a choice of filters to keep out dust and pollutants too. 3 4 DEMOLITION INDUSTRY SOLUTIONS 2 3 THE DEMOLITION INDUSTRY 5 4 Our telescopic handlers come with 2-wheel, 4-wheel and crab steer enabling them to manoeuvre around any site with ease. 5 We also offer a variety of generators and lighting towers, essential for providing power across your site and keeping you operational. 6 Some models feature reversing fans to remove larger material, reducing the need for regular cleaning and minimising the risk of combustion. 6 4 7 7 7 As well as offering excellent protection for machinery and operators, the demolition range has safety features to help protect staff working nearby too. Side and rear-facing cameras, reversing alarms, high visibility chevrons and proximity warning systems, for example. Optional extras include lifting eyes, fire suppression kits (wet and dry combination) and lagging to insulate hot components in the engine bay ensuring operators safety is maximised. 8 8 DEMOLITION INDUSTRY SOLUTIONS 5 TRACKED EXCAVATORS. 3. Visibly better 1. Maximum protection Heavy duty, double-plated dipper for strength and durability. Ram guards protect against accidental damage. Additional belly guards and SIPS (side impact protection system) shield the upper structure. Standard rear view and optional side view cameras display uninterrupted rearwards and sidewards views on the in-cab smart control display. 6 6. Versatility Additional pipework available to run a variety of genuine JCB attachments including breakers and selector grabs via proportional controls. 2 3 4 2. Safety first A FOPS level 2 demolition cab cage give an operator the confidence to engage in the harshest demolition applications. 1 1 5 4. High efficiency, low noise 5. Built for life Optional full length track guides help protect key undercarriage components and ensure their longevity. 6 DEMOLITION INDUSTRY SOLUTIONS Variable speed cooling fan and louvered service doors reduce external noise levels, particularly important in built up, urban environments. TRACKED EXCAVATORS High tearout forces for re-handling and crusher loading. Full suite of JCB attachments available. Ram guards protect the hydraulic system against damage from debris. Engine power Max. operating weight Large glass area of cab provides excellent visibility, whilst the demolition cab cage protects the operator from any falling debris. kW (hp) kg Variant Max. pump flow Our XD Excavators are purpose built to thrive in demolition applications. L/min JS220 JS260 JS300 JS330 JS370 129 (173) 140 (188) 165 (221) 210 (281) 210 (281) 23540 28308 32687 36288 38626 XD XD XD XD XD 2 x 224 2 x 229 2 x 252 2 x 290 2 x 304 Max. dig height (Mono) m 9.21 9.85 10.72 10.55 10.22 Max. dig height (T.A.B) m 11.00 12.12 N/a 12.96 13.02 103 TBC 104 103 103 External noise dB(A) DEMOLITION INDUSTRY SOLUTIONS 7 HIGH REACH DEMOLITION. 1. Reach 4. Visibility A hydraulic tilting cab provides the operator with greater visibility of the work tool and a more comfortable operating position. 1 5. Safety 3. Versatility An overload warning system, safety handrails and rear view camera as standard create a safe working environment for both the operator and those in the surrounding area. A modular joint allows for quick changeover between HRD and standard equipment. 23m vertical reach and 13m forward reach provide a large working area for easy demolition at height. 2 3 5 2. Productivity 4 6. Stability 6 8 DEMOLITION INDUSTRY SOLUTIONS An optional variable gauge undercarriage allows for a wider, more stable work platform, combined with conventional transport dimension. A 2500kg tool weight and full proportional controls ensure powerful and productive demolition work. HIGH REACH DEMOLITION 17m 16m 15m 14m 13m 12m 11m 10m 26m 25m 24m 23m 9m 8m 7m 6m 5m 4m 3m 2m 1m 0m 13m 12m 11m 10m 16m 9m 8m 7m 6m 5m 4m 3m 2m 1m 0m 11m 14m 10m 13m 9m 12m 11m 10m 22m 21m 9m 8m 7m 20m 19m 18m 16m 15m 14m 13m 9m 8m 7m 6m 5m 4m 3m 2m 1m 0m 8m 7m 6m 5m 4m 3m 6m 2m 5m 4m 3m 2m 17m 13m 12m 11m 10m 12m 15m 1m 0m 1m 1m 0m 1m 2m 3m 4m 2m 5m 3m 6m 4m 7m 5m 8m 6m 9m 12m 11m 10m 9m 8m JS370 7m Maximum vertical reach (HRD) m 6m Maximum forward reach (HRD) m 5m 4m 3m 23 13 Transport length (standard digging equipment fitted) mm 13024 Transport width (standard digging equipment fitted) – 700mm tracks mm 3300 Transport height (standard digging equipment fitted) mm 3482 kg 44825 8220 Operating weight (standard digging equipment fitted no attachment) 2m Transport length (HRD in cradle) mm 1m Transport width (HRD in cradle) mm 2412 Transport height (HRD in cradle) mm 3130 0m DEMOLITION INDUSTRY SOLUTIONS 9 WHEELED LOADING SHOVELS. 2 1. Armed and ready 2. Well protected ROPS and FOPS cabs are positively pressurised against dust ingress for operator comfort and safety. 3. DPF free All JCB Wheeled Loading Shovels satisfy the latest emission regulations without the need for a DPF. This reduces cost, downtime and minimises the fire risks through not having to regenerate. Choice of loader arm length and configuration provides total versatility. 1 3 4 5 4. Site safety Handrails, reversing cameras, operator presence beacons, hi-viz chevrons and rear object detection systems can be specified to give additional levels of safety. 10 DEMOLITION INDUSTRY SOLUTIONS 6 6. Maximum protection The bonnet and cooling packs are protected from damage by full width counterweight, and heavy duty guards. Rear lights are recessed with additional light guards available. 5. Giving great service Widecore radiators and optional reversing fan aid cooling efficiency in dusty environments. WHEELED LOADING SHOVELS The new 457 is equipped with a JCB CommandPlus cab, giving the ultimate in operator comfort and productivity. Maximum operating range Maximum gross engine power kg kW (hp) The optional auto lubrication kit takes care of machine greasing requirements. Proportional auxiliary hydraulic flow provides great versatility for attachment use. Large automatic single piece bonnet provides easy service access to the engine. JCB Smoothride load suspension limits shock loadings, reducing material spillage. 407 409 411 417 427 437 457 5063-5210 5927-6031 8621-8931 9390-10,540 12,734-13,772 14,778-16,074 19624-21712 48 (64) 56 (75) 81 (108) 93 (125) 118 (158) 129 (173) 193 (258) Typical shovel capacity m³ 0.8-1.4 1.0-1.6 1.2-1.6 1.4-1.6 1.8-2.7 2.3-2.7 2.8-3.5 Full turn tipping load range kg 3160 - 3326 3452-3648 5091-5585 3918-6129 5916-8396 5490-9578 7982-13,933 Payload range kg 1580-1663 1726-1824 2545-2793 1960-3065 2900-4200 2700-4800 3991-6997 Maximum breakout force Load over height kN 41.9 53.8 67.7 64.6 123 134-162 136-154 mm 2291 3189 3344-3366 3339-4216 3610-4057 3755-4976 3834-4997 DEMOLITION INDUSTRY SOLUTIONS 11 SKID STEER LOADERS. 5. Easy maintenance The tilting cab and large rear door allow easy access to all major hydraulic and engine bay services. 1. Safety first The single JCB Powerboom boasts up to 20% more steel than our rivals’ twin arm designs, and removes the need for operators to climb over cumbersome front mounted attachments. 1 2. Built for purpose 6 Solid cushion tyres prevent punctures in even the most arduous applications, whilst an external rear guard prevents damage to the machine and its vital components. Full FOPS cab protection is fitted to shield the operator from any falling debris. 4 5 3. Ease of operation Access to a JCB Powerboom skid steer is via a large side door, a unique feature of the JCB design, with all services operated via ergonomically designed servo controls. Proportional hydraulics power a wide range of genuine JCB Attachments. 2 3 4. Visibly better The unique JCB design also provides up to 270 degrees all round visibility, a 60% improvement over conventional twin arm designs, improving both safety and operator productivity. 12 DEMOLITION INDUSTRY SOLUTIONS 6. Comfort as standard Cabs are pressurised to reduce ingress of any harmful material and allow optimal heating and cooling, depending on operating conditions. SKID STEER LOADERS Redesigned air flow and optional reversing fan is ideal for dusty environments. Our optional 2-speed transmission helps achieve quicker travel and cycle times. The single JCB Powerboom design means excellent visibility to both left and right side of the machine. Three control settings allow operators to tailor controls to specific tasks or conditions. Engine Engine power rating kW (hp) Rated operating capacity kg Operational weight kg Lift pattern Hydraulics on these loaders use 0-ring face seals and incorporate 38% fewer parts than outgoing models. JCB’s exclusive left-hand side entry system allows operators to access the cab without having to climb over large cumbersome attachments or under an unsupported boom. 135 155 260 300 JCB Diesel by Kohler KDI 1903 TCR JCB Diesel by Kohler KDI 1903 TCR JCB EcoMAX TCAE-55 JCB EcoMAX TCAE-55 36 (48) 46 (62) 55 (74) 55 (74) 612 703 1179 1361 2791 2883 3734 4107 Radial Radial Vertical Vertical 70 (100) 70 (100) 90 (100) 90 (100) Hydraulic flow rate – Low (High) lpm Overall height mm 1980 1980 2090 2090 Overall length mm 3490 3490 3690 3780 Width over tyres mm 1600 1600 1820 1820 DEMOLITION INDUSTRY SOLUTIONS 13 TELESCOPIC HANDLERS. 2. Out of harms way Hydraulic hoses can be vulnerable to damage, so ours are intelligently routed through the boom for maximum protection. 1. Maximum protection 5 Belly and fuel tank guards, boom wipes and a steel lower door panel are all fitted as standard.* 3. High capacity JCB’s 560-80 is the heaviest-lifting model in our Loadall range. It’s got excellent lift capacity at reach too. 6 4 2 3 Our award-winning EcoMAX engine meets Stage IIIB/Tier 4i legislation without using a bulky DPF, which, in turn, brings benefits like great visibility and low maintenance and operating costs. 1 14 6. Productive controls 5. Operator safety For added versatility, the single boom auxiliary feature comes as standard for powering a wide range of attachments. LED lights provide excellent visibility in poorly lit working environments. DEMOLITION INDUSTRY SOLUTIONS 4. Powered by EcoMAX TELESCOPIC HANDLERS Fold up rear lights reduce the chance of damage.* The cooling fan airflow exits upwards, reducing dust build up. Short wheelbases and tight steering locks save travel time on site. Front and roof screen guards provide protection from falling objects. Engine power Weight Uninterrupted rearward and offside visibility, courtesy of a low boom and bonnet profile. kW (hp) kg 531-70 541-70 550-80 560-80 81 (109) 81 (109) 93 (125) 93 (125) 7060 7850 10150 10750 Height over cab ** mm 2490 2490 2590 2590 Width over tyres ** mm 2230 2230 2420 2540 Turn radius over tyres ** mm 3700 3700 4100 4100 Maximum lift height mm 7000 7000 8100 7900 Maximum lift capacity kg 3170 4100 4999 6000 Lift capacity at full reach kg 1250 1500 1500 1750 *Model dependent ** Tyre dependent DEMOLITION INDUSTRY SOLUTIONS 15 COMPACT EXCAVATORS. 5. Unique reach capability 1. A variety of options TAB option on the 86C-1 for maximising your reach. 1 JCB offers a huge range of attachments for optimum fit and operation. 4. Maximum protection 5 Optional front guards are fitted to the cab for increased safety. 2. Designed for the job Optional four way Dozer blade designed for ultimate performance. 4 3. Purpose built A new H frame undercarriage with tracks to suit your purpose. 16 DEMOLITION INDUSTRY SOLUTIONS 2 3 COMPACT EXCAVATORS Our heavy-duty kingpost is made to last using durable re-bushable pivots. An informative colour LCD display is at the centre of our intuitive switch layout in select machines. Impressive reach for the 86C-1 TAB. 8055 RTS/ZTS 65R-1 86C-1 86C-1 TAB 100C-1 kg 5500 6601 8600 9448 9733 kW (hp) 34.1 35.7 48 48 55 Width over tracks mm 2000 2000 2300 2300 2300 Dipper length mm 1500/1725/1900 1650/1900 1650/2000/2100 1650/2100/2250 1650/2100/2250 Maximum digging reach mm 5754/5900/6142 6485/6724 6596/6933/7029 7246/7844/7989 7065/7475/7560 Maximum digging height mm 5241/5376/5528 5836/6026 6487/6758/6836 7776/8180/8315 7018/7321/7478 1037 1835 1810* 1831* 2049 Operating weight Gross engine power Easy service access. Safety features aplenty – including reversing alarms, safety switches and FOPS protection. Maximum lift capacity kg DEMOLITION INDUSTRY SOLUTIONS 17 MINI EXCAVATORS. 1. Use of space 2. Excellent visibility With the smaller excavators, accessing small spaces is no problem. A large glass area provides excellent all round visibility. 2 1 3. Increased protection Now 100% steel on selected machines for optimal durability. 3 4. Small spaces, no problem 4 18 DEMOLITION INDUSTRY SOLUTIONS With an extending undercarriage on selected models, getting into the smaller spots is not an issue. MINI EXCAVATORS Extending undercarriage. Easily towable to wherever you need. Operating weight Gross Engine power The cab is incredibly spacious and its large door provides easy, safe access. Canopy and cab options on the micro excavators. Versatile to fit in smaller spaces. kg kW (hp) 8008 CTS 8010 CTS 8018 CTS 8026 CTS 8035 ZTS 950 1110 1822 2867 3651 9 13.8 14.7 18.4 23.6 Width over tracks (retracted) mm 700 700 980 1502 1750 Width over tracks (extended) mm 865 1000 1340 - - Dipper length mm 880 800/950 1161/1261/1500 1300 1525 Maximum digging reach mm 3110 3090/3190 4121/4222/4449 4770 5436 Maximum digging height mm 2840 2600/2700 3555/3620/3774 4495 4601 - - 303* 787* 900* Maximum lift capacity kg DEMOLITION INDUSTRY SOLUTIONS 19 GENERATORS AND LIGHTING TOWERS. 2. Quiet 1. High performance Sound attenuated canopy as standard delivers class-leading noise levels. Fitted with a range of efficient and robust engines to suit any application. 3. Intuitive control A range of control panels provide ergonomic monitoring and programming. 1 3 4. Compact A compact canopy and small footprint reduce transport costs and minimises installation space. 5. Manoeuvrability Easy to transport and position with a range of handling options. A choice of four lifting lugs, large fork pockets or a central lift point allow the generator to be easily moved and placed anywhere on site. 20 DEMOLITION INDUSTRY SOLUTIONS 2 5 4 GENERATORS AND LIGHTING TOWERS For maximum reliability and high power performance, MTU and Mitsubishi engines provide the power for larger requirements. A range of high performance light solutions. GENERATORS QS RANGE Model G20QS – 45QS Type – Open, Canopy, Container Canopy JCB Diesel by Kohler* Engine make Prime power (PRP) at 50Hz 400v A range of lifting options for ultimate manoeuvrability and product positioning on site. Highly versatile, JCB generators are available at 50Hz and 60Hz and various voltages to suit all requirements. RENTAL RANGE STANDARD RANGE G65S – G140S G65QS – G140QS G165QS – G220QS G20RX – G200RX G275X – G600X G275QX – G600QX G656X – G726X G656QX – G726QX Open Canopy Canopy Rental Open Canopy Open Canopy Yanmar, JCB, Iveco* Scania Scania MTU MTU 902 – 2425 250 – 550 250 – 550 600 – 663 600 – 663 4 Cyl. JCB DIESELMAX* 4 Cyl. JCB DIESELMAX* 6 Cyl. JCB DIESELMAX* kVA 19.3 – 41.7 59 – 125 59 – 125 150 – 200 Standby power (ESP) at 50Hz 400V kVA 21.1 – 45.7 63 – 137 64 – 137 165 – 220 20 – 200 275 – 590 275 – 590 659 – 728 659 – 728 Prime power (PRP) at 60Hz 380v kVA – 70 – 131 70 – 131 150 – 200 22 – 220 282 – 558 282 – 558 693 693 Standby power (ESP) at 60Hz 380v kVA – 75 – 142 75 – 142 165 – 220 25 – 227 275 – 608 275 – 608 763 763 m 1.75 – 2.25 2.25 – 2.35 2.75 – 2.85 3.80 0.28 – 0.25 3.00 – 3.60 3.80 – 4.50 3.60 5.00 Length Width m 0.75 – 0.80 1.14 1.14 1.10 2.15 – 3.36 1.22 – 1.46 1.40 –1.80 1.60 2.10 Height m 1.25 1.60 1.83 2.05 1.03 – 1.25 1.86 – 2.09 2.29 – 2.34 2.12 2.37 Weight inc. oil and water kg 820 1590 – 1720 1591 – 1720 2700 – 3000 1328 – 1997 2172 – 3313 3434 – 5023 4529 – 4671 6739 – 6881 GENERATORS HEAVY RANGE Model Type – Open, Canopy, Container Engine make LIGHTING TOWERS G730X – G3300X G730QX – G2700QX Model LT9 LT9 LED LTC9 LTB9 Open Container Lights 4 x 1000W Metal Halide 6 x 240W LED lamps 4 x 1000W Metal Halide 4 x 1000W Metal Halide Yanmar Yanmar Yanmar N/A Connect to an alternative power source Mitsubishi, MTU Mitsubishi, MTU Prime power (PRP) at 50Hz 400v kVA 670 – 3026 670 – 2200 Standby power (ESP) at 50Hz 400V kVA 738 – 3334 738 – 2360 Prime power (PRP) at 60Hz 380v kVA 864 – 2600 864 – 2600 Engine make Prime power (PRP) at 50Hz 230v kVA 6.4 6.4 6.4 Length m 2.33 2.33 2.65 1.95 m 2.45 2.45 2.62 2.26 m 9.00 9.00 9.00 9.00 kVA 967 – 2785 967 – 2785 Width Length m 3.70 – 7.45 20ft – 6.06 / 40ft – 12.19 Height Width m 1.69 – 2.30 2.44 Height m 2.28 – 2.55 20ft – 2.58 / 40ft – 2.90 Standby power (ESP) at 60Hz 380v *Stage IIIA engines available. DEMOLITION INDUSTRY SOLUTIONS 21 LIVELINK, WORK SMARTER. LIVELINK IS AN INNOVATIVE SOFTWARE SYSTEM THAT LETS YOU MANAGE JCB MACHINES REMOTELY – ONLINE, BY EMAIL OR BY MOBILE PHONE. ACCESS EVERYTHING FROM MACHINE ALERTS TO FUEL REPORTS AND HISTORY INFORMATION, WITH ALL DATA STORED AT A SECURE CENTRE. Productivity and cost benefits By providing information like idle time monitoring and machine fuel consumption, JCB Livelink helps reduce your fuel usage, saving money and improving productivity. Machine location information can help improve efficiency and perhaps even reduce insurance costs. Maintenance benefits Security benefits Manage machine maintenance easily – accurate hours monitoring and service alerts improve maintenance planning, while real-time location data helps you manage your fleet. Critical machine alerts and maintenance history records are also available. Livelink’s real-time geofencing alerts tell you when machines move out of predetermined zones, and real-time curfew alerts inform you of unauthorised usage, straight to your mobile phone. Further benefits include real-time location information, and LiveLink has its own internal battery and aerial. 22 DEMOLITION INDUSTRY SOLUTIONS VALUE ADDED. JCB’S WORLDWIDE CUSTOMER SUPPORT IS FIRST CLASS. WHATEVER YOU NEED AND WHEREVER YOU ARE, WE’LL BE AVAILABLE QUICKLY AND EFFICIENTLY TO HELP MAKE SURE YOUR MACHINERY IS PERFORMING TO ITS FULL POTENTIAL. 1 1 Our Technical Support Service provides instant access to factory expertise, day or night, while our Finance and Insurance teams are always on hand to provide fast, flexible, competitive quotes. 2 The global network of JCB Parts Centres is another model of efficiency; with 16 regional bases, we can deliver around 95% of all parts anywhere in the world within 24 hours. Our genuine JCB parts are designed to work in perfect harmony with your machine for optimum performance and productivity. 2 3 3 JCB Assetcare offers comprehensive extended warranties and service agreements, as well as service-only or repair and maintenance contracts. Irrespective of what you opt for, our maintenance teams around the world charge competitive labour rates, and offer non-obligation quotations as well as fast, efficient insurance repair work. Manufacturing Facilities Dealers Parts Distribution Centres Note: JCB LIVELINK and JCB ASSETCARE may not be available in your region, so please check with your local dealer. DEMOLITION INDUSTRY SOLUTIONS 23 ONE COMPANY, OVER 300 MACHINES. Your nearest JCB dealer DEMOLITION INDUSTRY SOLUTIONS www.carbonbalancedpaper.com unique print number JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP. Tel: +44 (0)1889 590312 Email: [email protected] Download the very latest information on this product range at: www.jcb.com 9999/5918 (en-GB) 06/15 Issue 1 ©2015 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB Sales. All references in this publication to operating weights, sizes, capacities and other performance measurements are provided for guidance only and may vary dependant upon the exact specification of machine. They should not therefore be relied upon in relation to suitability for a particular application. Guidance and advice should always be sought from your JCB Dealer.”JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.