Transcript
AEROSPACE
AEROSPACE
ULTRALITE
ULTRALITE
Model 1000II
Model 2000
TM
TM
DRILLING MACHINES
Standard Features
Optional Features
• ergonomic design
• air pressure intensifier for increased thrust
• consistent clamp force–min to max collet spacing
and clamp force
• choice of template foot, concentric collet,
• drill point and thru spindle coolant systems
Keller foot or taper lock • 7 spindle speed selections
DRILLING MACHINES
Standard Features
Optional Features
• spindles compatible to various cutter designs
• ergonomic design
• air pressure intensifier for increased thrust
• variable clamp force control unit
• consistent clamp force–min to max collet spacing
and clamp force
• fully adjustable feed rate
• choice of template foot, concentric collet,
• drill point and thru spindle coolant systems
• positive mechanical depth stop
Keller foot or taper lock
• spindles compatible to various cutter designs
• spindle rotation during retract
• 10 spindle speed selections
• variable clamp force control unit
• locking trigger for unattended operation
• fully adjustable feed rate
• precision spindle bearings
• positive mechanical depth stop Specifications
DRILL STROKE SPINDLE SPEEDS
1.180 in. 30mm
300 450 2500 4500 6000 9000 12500
DRILL/C’SINK SIZE
DRILL THRUST/CLAMP FORCE
MOTOR POWER
.375/.750in.* 9.5 /19.1 mm*
210 lbs/540lbs 95 kg/245 kg
1.5 HP 1.1 kw
.375/.625** 9.5 /15.9 mm**
AIR CONSUMPTION
DEPTH ACCURACY COLLET STROKE
45 CFM at 90 PSI +0.000 -0.001 in. (3/8” I.D. Hose) +0.00 -0.25 mm 1.27 m3/min at 620 kPa
.625 in. 12.5mm
• spindle rotation during retract • locking trigger for unattended operation
WEIGHT
• precision spindle bearings
10.7 lbs 4.9 kg
Specifications DRILL STROKE SPINDLE SPEEDS
2.08 in. 53mm
*with concentric collet **with template foot
Hi-Shear Corporation . 2600 Skypark Drive . Torrance, CA 90509 USA . tel 310.326.8110 . Tool Div. fax 310.784.4270
2001 rev —
450 800 1250 1600 2000 2500 3500 4500 6000 9000
DRILL/C’SINK SIZE
DRILL THRUST/CLAMP FORCE
MOTOR POWER
.500/.750 in. 12.7/19 mm
270 lbs/700lbs 95 kg/245 kg
2.5 HP 1.86 kw
AIR CONSUMPTION
DEPTH ACCURACY COLLET STROKE
60 CFM at 90 PSI +0.000 -0.001 in. (3/8” I.D. Hose) +0.00 -0.25 mm 1.70 m3/min at 620 kPa
.780 in. 19.8mm
WEIGHT
16.5 lbs 3.8 kg
BASIC HOUSING ASSY.
MODEL 2000
MODEL1000II
8001566 8001505 8000722 8001785 8000910 8001714 ITEM
PAR PARTT NUMBER
DESCRIPTION
QTY
QTY
QTY
QTY
QTY
QTY
1 2 3 3 4 5 5 6 6 6 6
5445528 8000746 16030 8001018 3090 10070 6537 8001618 8000860 8000724 8001797
Retract valve group Main air valve assy. Ring, retaining (5000-250) Ring, retaining (5000-200) Seal, O-ring (2-035) Seal, O-ring (2-037) Seal, O-ring (2-033) Clamp and feed group Clamp and feed group Clamp and feed group Clamp and feed group
1 1 1 1 5 1 -
1 1 1 1 5 1 -
1 1 1 4 1 -
1 1 1 4 1
1 1 1 4 -
1 1 1 4 -
6 7 7 7 7 7 8 9 10 11 12 13 14 14 15 15 16 16 17 18 18 19 20 21 22 23 23 24 25 27 28 29 30
8000911 8001567 8001506 8000755 8001784 8001715 8000741 8001399 8000877 8000878 8000976 6352 8000874 8000744 8000875 8000745 8000876 8000742 8000764 8000879 8000367 8000462 8000768 16161 8000748 8000819 8000750 10063 1257882 8000767 16926 17343 16603
Clamp and feed group Spindle sleeve and depth stop Spindle sleeve and depth stop Spindle sleeve and depth stop Spindle sleeve and depth stop Spindle sleeve and depth stop Housing sub-assy. Housing sub-assy. . Cover . Muffler, bronze . Muffler, felt . Screw (6-32 x 1/4) . Cover, depth stop . Cover, depth stop . Pin, hinge, cover . Pin, hinge, cover . Housing, machined . Housing, machined Trigger valve assy. Kinechek - 2 1/4 stroke Kinechek, modified Screw, set, nylon (10-32 x 1/4) Plate, by-pass (booster pump) Screw, cap, socket head (6-32 x 1/16) Feed valve assy. Air motor group Air motor group Seal, O-ring (2-023) Main air inlet group Adaptor Ring, muffler Exhaust deflector Ring, retaining (5100-81)
1 1 1 1 2 6 1 1 1 1 1 1 1 3 1 1 1 1 -
1 1 1 1 2 6 1 1 1 1 1 1 1 3 1 1 1 1 -
1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1
BASIC HOUSING ASSY- MODEL 1000II/2000
2002 rev —
FOR MODEL 2000 ONLY: * Short bushing #8000857 for stroke 1.26 min. - 2.08 max. ** Medium bushing #8001611 for stroke .51 min. - 1.33 max. Long bushing #8000854 for stroke .32 min. - 1.14 max. is available upon request only.
SPINDLE SLEEVE & DEPTH STOP ASSEMBLY ITEM 1 1 1 1 2 2 2 3 3 4 4 5 5 6 7 8 9 10 11
PAR PARTT NUMBER 8001568 8001507 8000759 8001716 8001609 8000852 8000762 8001610 8001324 6888 2225 8000853 8000761 8000857 8001611 1285701 8000760 8000763 8000756
DESCRIPTION Spindle sleeve assy. Spindle sleeve assy. Spindle sleeve Spindle sleeve assy. Depth stop Depth stop Depth stop Jam nut Jam nut Seal, O-ring (2-020) Seal, O-ing (2-019) Nut, retainer Nut, retainer Bushing, short* Bushing, medium** Set screw Retainer, wiper Ball cage Bushing assy., depth stop
MODEL 2000 MODEL 1000II 8001567 8001506 8000755 8001715 8001784 QTY QTY QTY QTY QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 1
Hi-Shear Corporation . 2600 Skypark Drive . Torrance, CA 90509 USA . tel 310.326.8110 . Tool Div. fax 310.784.4270
2003 rev —
RETRACT VALVE PARTT NUMBER ITEM PAR 1 2 3 4
9532 1075615 1175530 1067460
5 6 7 8
1067473 1067485 1067497 491
MODEL 2000/1000II DESCRIPTION Ring, retaining Retainer, retract valve Spring Retract valve assembly (set consists of items 5 - 7) . Sleeve (part of item 4) . Spool (part of item 4) . Piston (part of item 4) O-ring
5445528 QTY 1 1 1 1 1 1 1 3
MAIN AIR VALVE PAR PARTT NUMBER ITEM 1 2 3 4 5 6 7
8000747 5447355 5447203 5447112 2266 922 8001000
M. 2000/1000II DESCRIPTION Retainer Spring, compression Valve, sub-assy. Pilot piston Seal, O-ring (2-013) Seal, O-ring (2-112) Seal, O-ring (2-015)
8000746 QTY 1 1 1 1 1 2 1
CLAMP & FEED GROUP
MODEL 2000 8000860
ITEM
1 1 1 1 1 2 2 2 3 4 5 5 6 6 7 8 9 9 10 10 11 12 13 14 15 15 15 16 17 18 18 18 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
PAR PARTT NUMBER
DESCRIPTION
8000863 8001636 8001796 8000912 8000725 8000226 8001775 8000738 1259 16529 8000227 8000737 8000125 8000733 16526 2266 8000241 8000739 8000864 8000736 8893 1269 8000939 10096 8000869 8000730 8000913 8000277 1653 8001619 8000868 8000729 8000914 8000867 8000728 8001637 5450895 8000734 7000429 16335 8001798 8001799 10003 2786 1786 8000740 8000726 8001016 8000727 10082 8001017 6888 8000732 8000731
Rod, piston Rod, piston Rod, piston Rod, piston Rod, piston Piston Piston Piston Seal, O-ring (2-110) Bal-Seal Nut Nut Bal-Seal Bal-Seal Seal, O-ring (2-108) Seal, O-ring (2-013) Bushing, threaded Bushing, threaded Bulkhead assy. Bulkhead assy. Snap ring (5100-93) Seal, O-ring (2-021) Piston, feed assy. Seal, O-ring (2-227) Draw rod assy. Draw rod Draw rod Nut, jam Seal, O-ring (2-214) Bracket, feed control Bracket, feed control Bracket, feed control Bracket, feed control Nut, foot piston Nut, foot piston Cone, expanding - outer Cone, expanding - inner Piston, feed cylinder Piston, draw rod Screw, button head (10-32 x 1/2) Spring (3.5 long) Spring (3.0 long) Retaining ring (5100-87) Seal, O-ring (2-018) Seal, O-ring (2-010) Par-Bak (8-018) Swivel Seal, O-ring (2-031) Bushing, piston rod Seal, O-ring (2-126) Seal, O-ring (2-223) Seal, O-ring (2-020) Spring, die Spring, die
MODEL 1000II
8001618 8001797
8000911 8000724
QTY
QTY
QTY
QTY
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1
CLAMP & FEED GROUP- MODEL 1000II/2000
2004 rev —
MODEL 2000
FEED VALVE ASSEMBLY
ITEM PAR PARTT NO NO..
DESCRIPTION
1 2 3 4 5 6
8000749 5447215 5447161 1184520 548 491
Retainer Valve sub-assembly Pilot piston Spring, compression Seal, O-ring (2-111) Seal, O-ring (2-012)
8000748 AIR MOTOR QTY
1 1 1 1 1 3
8000750 8000819
ITEM
PAR PARTT NO NO..
MODEL DESCRIPTION
1 1 2 2 3 3 4 4 5 6 6 7 8 9 10 11 12 13 14 15
8000751 8000820 8000823 8000201 8000822 8000753 8000821 8000202 8000754 8000825 8000204 777 718 1161325 16178 1180022 1074957 8001032 8000752 16179
Air motor assy. Air motor assy. . Cyinder, air-motor . Cyinder, air-motor . Rotor . Rotor . Blade . Blade . Plate, end, front . Plate, end, rear . Plate, end rear . Bearing,ball . Pin, roll . Bearing, ball Pin, dowel (1/8 dia. x 1/4 lg.) Bearing, ball Gear, ring, planetary Ring, retaining (UR 187) Seal, O-ring (2-208) Pin, dowel (1/8 dia. x 3/8 lg.)
1000II QTY
2000 QTY
1 1 1 8 1 1 1 2 1 1 1 1 1 1 1
1 1 1 8 1 1 1 2 1 1 1 1 1 1 1
2005 rev —
MODEL 2000/1000II TRIGGER VALVE ASSEMBLY ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10
5453045 1156 1786 629 7002187 7002186 8000765 16119 564 7001616
Spring, compression Seal, O-ring (2-007) Seal, O-ring (2-010) Seal, O-ring (2-011) Sleeve, trigger Pin, trigger Trigger & pin assy. Screw, set, sc, cup pt. (4-40 x 3/16) Seal, O-ring (2-006) Insert assy., button lock
2006 rev —
8000764 MODEL 2000
LUX EMITTER AUTO SHUT-OFF
QTY
ITEM
PAR PARTT NO NO..
DESCRIPTION
1 1 1 2 1 1 1 1 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J-967 17104 629 17540 1248832 566 8001790 8001788 1814 1427 8001170 8001847 8001669 17539 8001850 17546
Screw, socket head cap Nipple Seal, O-ring (2-011) Elbow, push-in Oil fitting Seal, O-ring (2-008) Front, bulkhead Metering screw assy. Seal, O-ring (2-016) Seal, O-ring (2-004) Cylinder, housing Bladder assy. Shim Tube, elbow Bulkhead, rear assy. Tube connector
8001767 QTY
4 1 1 1 1 1 1 1 1 2 1 1 as req'd. 1 1 1
MODEL 1000II
GEARS & GEAR CAP GROUP
8001513 8001514 8001675 8001118 RPM:
ITEM
1 2 3 4 5 5 6 7 8 9 10 11 11 11 11 12 13 14 14 14 14 15 16 17 18
PART NUMBER
DESCRIPTION
1074878 1074945 8000085 1074866 8000904 1074829 8001022 1075263 1075275 16160 16115 8000903 8001516 8001241 8001119 1180174 1074994 8000902 8001515 5454633 8001120 16175 1074969 1074982 1073667
Retainer ring, bearing Retainer nut, bearing Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy. Gear cap assy. Screw, socket head cap Carrier lock (L.H.), bearing Carrier lock (R.H.), bearing Screw, socket head cap Screw, socket head cap Gear, spindle Gear, spindle Gear, spindle Gear, spindle Bearing, ball Spacer Gear, drive Gear, drive Gear, drive Gear, drive Pin, dowel Gear assy., planet Gear case, planetary Key, drive gear
700 QTY
1800 QTY
1500 QTY
1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 1
1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 1
1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 1
2500 QTY
1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 1 2007 rev —
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2008 rev —
MODEL 1000II
GEARS & GEAR CAP GROUP - 6000 RPM
PAR PARTT NUMBER
DESCRIPTION
1074878 1074945 8000085 1074866 1074829 8001022 1075263 1075275 16160 16115 8000900 1180174 1074994 1075019 1016027 1073667 16177
Ring, retainer, bearing Nut, retainer, bearing Bearing, duplex set (PAIR) Carrier, bearing Cap, gear assy. Screw, cap, socket head (6-32 x 7/8) Lock, carrier, bearing (left hand) Lock, carrier, bearing (right hand) Screw, cap, socket head (8-32 x 1/4) Screw, set, socket cap, flat pt. (1/4-28 x 1/4) Gear, spindle Bearing, ball Spacer, drive gear Gear, drive Drive shaft Key, gear, drive Pin, dowel (3/32 x 1/2)
8000899 QTY
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
MODEL 1000II
GEARS & GEAR CAP GROUP - 4500 RPM
PAR PARTT NUMBER
DESCRIPTION
8001340 8001342 8000085 1074866 8000904 8001022 1075263 1075275 16160 8001341 8001495 1180174 1074994 8000902 16177 1016027 5454529 1073667
Case, coolant head Rotary, coolant head Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy. Screw, socket head cap Lock, carrier (L.H.) Lock, carrier (R.H.) Screw, socket head cap Screw, spindle lock Gear, coolant spindle Bearing, ball Spacer, drive gear Gear, drive Pin, dowel Drive shaft Cap, coolant head Key, drive gear
8001494 QTY
1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 2009 rev —
MODEL 1000II
GEARS & GEAR CAP GROUP RPM:
ITEM
1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 14 15 16 17 18
PAR PARTT NUMBER
DESCRIPTION
1044878 1044945 8000085 1074866 8000904 1074829 8001022 1075263 1075275 16160 16115 8000903 8001116 1180174 1074994 8000902 8001117 1016027 1073667 16177 8001487
Retainer ring, bearing Retainer nut, bearing Bearing, duplex set (PAIR) Carrier, bearing Cap, gear assy. Cap, gear assy. Screw, cap, socket head Lock, carrier, bearing (L.H.) Lock, carrier, bearing (R.H.) Screw, cap, socket head Screw, set, socket cap, flat pt. Gear, spindle Gear, spindle Bearing, ball Spacer, drive gear Gear, drive Gear, drive Shaft, drive Key, drive gear Pin, dowel Air shield
2010 rev —
8000901
8001115
4500 QTY
9000 QTY
1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 -
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
MODEL 2000
GEARS & GEAR CAP GROUP (450 RPM)
PAR PARTT NUMBER
DESCRIPTION
8000833 8000834 8000835 8000832 8000961 8001022 1075263 1075275 16101 16115 8000959 1180174 1074969 16175 8000958
Retainer Nut, retainer Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy. Screw, cap, socket head Lock, carrier (L.H.) Lock, carrier (R.H.) Screw, cap, socket head Screw, set, flat pt. Gear, spindle Bearing, ball Planet gear assy. Pin, dowel Cage, gear, planetary
8000941 QTY
1 1 1 1 1 1 1 1 4 1 1 1 2 2 1 2011 rev —
MODEL 2000 ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 12 13 14 14 14 14 15 16 17 18 2012 rev —
PAR PARTT NUMBER 8000833 8000834 8000835 8000832 8000827 8001022 1075263 1075275 16101 16115 8001137 8001134 8001131 8001128 1180174 1074994 8001138 8001135 8001132 8001129 1074982 1073667 1074969 16175
GEARS & GEAR CAP GROUP RPM:
DESCRIPTION Retainer Nut, retainer Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy. Screw, cap, soc hd (6-32 x 7/8 lg.) Lock, carrier, bearing (L.H.) Lock, carrier, bearing (R.H.) Screw, cap, soc hd (8-32 X 1 1/8 lg.) Screw, set, fl. pt. (1/4-28 x 1/4 lg.) Gear, spindle Gear, spindle Gear, spindle Gear, spindle Bearing, ball Spacer, gear drive Gear, drive Gear, drive Gear, drive Gear, drive Gear, cage Key, gear drive Planet gear assy. Pin, dowel (3/16 x 3/4)
8001136 8001133 8001130 8001127 1250 1600 2000 2500 QTY QTY QTY QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
I TEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 12 13 14 14 14 14 15 16 17
MODEL 2000
GEARS & GEAR CAP GROUP
PAR PARTT NUMBER 8000833 8000834 8000835 8000832 8000827 8001022 1075263 1075275 16101 16115 8000830 8000837 8000840 8001563 1180174 1074994 8000831 8000838 8000841 8001564 1016027 1073667 16177
DESCRIPTION Retainer Nut, retainer Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy. Screw, cap, socket head (6-32 x 7/8) Lock, carrier, bearing (L.H.) Lock, carrier, bearing (R.H.) Screw, cap, socket head (8-32 x 1 1/8) Screw, set, fl. pt. (1/4-28 x 1/4) Gear, spindle Gear, spindle Gear, spindle Gear, spindle Bearing,ball Spacer, gear drive Gear, drive Gear, drive Gear, drive Gear, drive Drive shaft Key, drive gear Pin, dowel (3/32 x 1/2)
RPM:
8000826 8000836 8001562 8000839 3500 4600 6000 9000 QTY QTY QTY QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2013 rev —
1 2 3
Refer to table 3-7, Model 1000II-2000 Maintenance Manual See table 3-4, Model 1000II-2000 Maintenance Manual Use spring #1190453 for hole sizes .1230 - .1655 Use spring #1184520 for hole sizes .1655 - .3225.
MODEL 1000II
HYDRAULIC CLAMP WITH QUICK RELEASE
ITEM
PAR PARTT NUMBER
DESCRIPTION
8001730 8001731 16526 8001738 8001726 16294 860 8001727 9532 8001728 2781 8001736
Clamp, cylinder sub-assy. Finger, lift, collet assy. Seal, O-ring (2-108) Parbak (8-108) Spring, return Screw, set (8-32 x 3/16) Ball (5/32 dia.) Piston guide Ring, retaining (5000-50) Piston Washer Retainer assy. Collet, spring Collet, bushing Pin, clevis assy. Collet Mandrel Pin, clevis - quick release Nut, hex Lee, plug
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2014 rev —
3 1
8001795 1
2
1
8001792 16564 1175117
8001537 QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
1
2
For pilot hole sizes: .1550 - .3095 & .4785 - .8875, use bushing 8001599 For pilot hole sizes: .3065 - .4185, use bushing 8001600 For pilot hole sizes: .4155 - .4805, use bushing 8001601 See table 3-4, Model 1000II-2000 Maintenence Manual COLLET & MANDREL SELECTION
3
MODEL 2000
HYDRAULIC CLAMP CYLINDER ASSEMBLY
ITEM
PAR PARTT NUMBER
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
8001603 8001602 J-1146 1067
Finger, lift assy. Clamp, cylinder Nut Washer Collet Mandrel Screw, set, socket head Ball, steel Seal, O-ring (2-111) Parbak (8-111) Spring, return Piston Guide, piston Ring, retaining Retainer assy. Collet, spring Screw, set Collet bushing Pin, quick release Plug, lee
2
3
2
3
16129 860 548 8001579 8001578 8001606 8000253 3079 8001607 1028558 16195 1
8001792 1175117
Pilot Hole Dia.
Collet Series No.
Mandrel Series No.
.1550 - .3095 .3065 - .4185 .4155 - .4805 .4785 - .8875
1263031 1263031 1263031 1263043
1263055 1263055 1263055 1263067
8001598 QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2015 rev —
MODEL 2000
JIG COLLET FOOT ASSEMBLIES
8001144 8001702 8001751 DIA:
ITEM
1.25 QTY
1.375 QTY
1.125 QTY
PAR PARTT NUMBER
DESCRIPTION
1 1
8001145 8001708
Depth-sensing sleeve Depth-sensing sleeve
1 -
1
-
1
8001756
Depth-sensing sleeve
-
-
1
2 2 2 3 3 3 4
8001396 8001705 8001754 8001397 8001704 8001753 8001479
Mandrel Mandrel Mandrel Collet Collet Colet Housing, machined
1 1 1
1 1 1
1 1 1
5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 28 28
16337 8000928 8001157 8000955 8854 8001707 8001712 16129 860 1746 8001152 7002721 8001480 8001706 8001755 8001017 8001153 8000849 6888 1175129 8001186 16081 8001471 8001483 1175117 8001800 8001711 8001481
Washer, lock (#6) Screw, special Spring holder Spring, compression Fitting Nut Spring, retract Screw, set Ball (5/32” dia.) Seal, O-ring (2-220) Parbak (8-220) Insert, nylon Piston (1.12-32 thd.) Piston (1.25-32 thd.) Piston (1-32 int. thd.) Seal, O-ring (2-223) Parbak (8-223) Parbak (8-020) Seal, O-ring (2-020) Plug, lee Spacer Screw, cap, button head Washer, spring (#4) Insert Plug, lee Spring, clamp Spring, clamp Spring, clamp
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1
2016 rev —
2017 rev —
MODEL 1000II
DEPTH-SENSING, STRAIGHT, .670 DIA. JIG COLLET FOOT ASSEMBLY
ITEM
PAR PARTT NO NO..
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14
8001723 8001721 8001720 8001473 16337 8000928 8000927 8000930 17308 8001279 8001470 16129 860 16253
Depth-sensing sleeve Mandrel Collet Housing, machined Washer, lock (#6) Screw, special Spring, holder Spring, compression Fitting Nut Spring, retract Screw, set Ball (5/32" dia.) Seal, O-ring (2-214)
2018 rev —
QTY
ITEM
PAR PARTT NO NO..
DESCRIPTION
1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 16 17 18 19 20 21 22 23 24 25 26 27
8000933 7002721 8001722 5761 8000932 8000740 2786 1175129 1175117 8001472 8001471 8001468 8001469
Parbak (8-214) Insert, nylon Piston Seal, O-ring (2-216) Parbak (8-216) Parbak (8-018) Seal, O-ring (2-018) Plug, lee Lee, plug Screw, cap, button head Washer, spring (#4) Insert Spring, clamp
8001718 QTY
1 1 1 1 1 2 2 2 1 1 1 1 1
1 MANDREL SELECTION CHART MANDREL PART NO. "D" DRILL DIA. NOTES
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
8001346 8001347
.1563 .2188
COOLANT
8001348 8001349
.1875 .2470
COOLANT
8001370 8001371
.1720 .2188
8001372 8001803
.1876 .1876
COOLANT COOLANT, CHIP BREAKER
8001857
.1876
COOLANT, FOR 3/4" JIG HGT.
MODEL 1000II
BASIC NON-DEPTH-SENSING JIG COLLET FOOT ASSEMBLY
PAR PARTT NUMBER
DESCRIPTION
1
8001352 8001354 17308 8001357 16084 9177 8001353 16253 8000933 5761 8000932 1172372 860 8000931 8000929 8000926 8001351 1175129 2786 8000740 16129 1175117
Mandrel Collet, 500 jig Housing, machined Fitting, steel Cover Screw, cap, button head (6-32 x 3/16") Ring, retaining (5000-125) Piston (3/8-32 int. thread) Seal, O-ring (2-214) Parback (8-214) Seal, O-ring (2-216) Parback (8-216) Screw, set Ball (5/32" dia.) Spring, compression Spring, compression Nut Adaptor, threaded Lee plug Seal, O-ring (2-018) Parback (8-018) Screw, set Lee plug
8001345 QTY
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2019 rev —
MODEL 2000 ITEM
1 1 2 3 4 5 6
TEMPLATE, FOOT ASSY. 1"-4.50" COLLET SPACING
PAR PARTT NUMBER
DESCRIPTION
8001695 8001695 8001572 8000845 8000849 6888 8000462
Foot, temp., L-R sub-assembly Foot, temp., R-L sub-assembly Clamp, cylinder and hose Swivel Parbak (8-020) Seal, O-ring (2-020) Screw, set, nylon tip (10-32 x 1/4)
2020 rev —
8001682
8001683
L-R QTY
R-L QTY
1 1 1 2 2 1
1 1 1 2 2 1
1
See Table 3-2, Model 1000II-2000 Maintenance Manual, for template boss
MODEL 2000 ITEM
1 1 2 3 4 5 6 7 8 9 10 11
TEMPLATE FOOT, 4 1/2 SPACING, SUBASSY
PAR PARTT NUMBER
DESCRIPTION
8001697 8001698 1065063 7002568 1175439 8000119 8001699 8001027 369 16075 8001029
Template foot, L-R and bushing Template foot, R-L and bushing Adaptor, nozzle, assembly . Adaptor . O-ring Plate, retainer Tail pad Washer, flat, alum. (1/4) Screw, cap, socket head (10-32 x 3/8) Screw, cap, socket head (1/4-28 x 3/4) Screw, cap, socket head (8-32 x 3/8) Boss, template
1
8001695
8001696
L-R QTY
R-L QTY
1 1 1 1 1 1 1 3 1 1 1
1 1 1 1 1 1 1 3 1 1 1 2021 rev —
1
See Table 3-7,Model 1000II-2000 Maintenance Manual, for collet and mandrel selection
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2022 rev —
MODEL 1000II
FOOT, TEMP. L - R, VACUUM, ASSEMBLY
8001175
PAR PARTT NUMBER
DESCRIPTION
QTY
8001182 8000706 8001537 8001330 8001423 16085 88 16213 1 1 8001325 6352 8001180 8001179 17463
Foot, template, machined Hose, hydraulic assembly Hydraulic clamp group Pad, tail, long Retainer Screw, cap, button head (6-32 x 3/8) Screw, cap, socket head (8-32 x 1/4) Washer, flat (#8) Mandrel Collet Boss, template Screw, cap button head (6-32 x 1/4) Attachment, extrcation Guard, round Wiper
1 1 1 1 1 1 2 1 1 1 1 2 1 1 1
1
See table 3-3, Model 1000II-2000 Maintenance Manual, for template boss
ITEM
1 1 2 3 4 5 6 7 8 9 9 10 11
MODEL 1000II
FOOT, TEMPLATE ASSEMBLY
PAR PARTT NUMBER
DESCRIPTION
8000663 8000721 8000706 8001537 8000906 8000707 16085 88 16213 7000473 7000519 16214 1 Series 7000666
Foot, template, L-R Foot, template, R-L Hose, hydraulic assy. Hydraulic clamp group Pad, tail, adjustable Retainer Screw, cap, button head (6-32 x 3/8) Screw, cap, socket head (8-32 x 1/4) Washer, flat (#8) Adaptor assy. (left) Adaptor assy. (right) Screw, cap, flat head (6-32 x 1/4) Boss, template
8000662
8000720
L-R QTY
R-L QTY
1 1 1 1 1 1 2 1 1 2 1
1 1 1 1 1 1 2 1 1 2 1
2023 rev —
