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Technical Specification VIBRCONTROL 6000 Compact monitor Applications • • Continuous safety monitoring for machines of all types Continuous data acquisition of vibration data and other measurement variables Measuring and monitoring absolute casing vibration Monitoring and assessment of machines according to DIN ISO 10816 Measuring and monitoring relative shaft vibration Monitoring and assessment of machines according to DIN ISO 7919 Measuring and monitoring rolling-element bearing condition Measuring and monitoring sm@rt value fault symptoms Measuring and monitoring Measuring and axial shaft position monitoring radial shaft position Measuring and monitoring temperature and process values Further applications are under preparation. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 1 Characteristics • An instrument configuration of the VIBROCONTROL 6000 Compact monitor may consist of 1 to 3 input modules respective 1 to 6 channels for measuring and monitoring tasks • Through flexible adaptation all the typical monitoring and machine protection requirements can be met • sm@rt value monitoring using a measurement method specifically for individual fault symptoms of machines and machine components • Digital signal processing (DSP) allows versatile and high processing speed together with high reliability, using fewer components • Flexible monitoring function with wide-ranging performance; reaction time of only 5 ms is possible for special applications • Potential-free outputs for alarming and signals to peripheral electronics; selectively relays can be controlled via voting logic • Galvanically isolated measurement outputs as analogue current or voltage signals, updating of the output signal is extremely fast and is on the limits of technical possibility • A high level of system dependability through complete self-monitoring with a central OK relay. • Available with built-in power pack for AC or DC power. • A connection is provided for an independent, redundant power supply. • User terminal for local operation and display including English, German and French language support • OPC interface for optional connection to a Windows PC (Process visualization, data export, data storage or plant-wide system integration). • Protective housing for enclosing in an industrial environment can be supplied as an optional accessory Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 2 Contents of this Technical Specification* Machine monitoring with the VIBROCONTROL 6000 Compact monitor ................................................... 4 Monitoring tasks and measurement variables ........................................................................................ 5 Inputs for sensors and signals ................................................................................................................ 8 Sensor power and signal conditioning .................................................................................................... 8 Monitoring function.................................................................................................................................. 9 Analogue signal output ........................................................................................................................... 9 Digital Communication ............................................................................................................................ 9 The Basic configurations for the VIBROCONTROL 6000 Compact monitor............................................ 10 Overview ............................................................................................................................................... 10 The classic vibration monitor with vibration velocity sensor ................................................................. 11 Vibration measurement for output to peripheral control systems ......................................................... 12 The modern monitoring system with acceleration sensor .................................................................... 13 Monitoring of rolling-element bearing condition and casing vibration................................................... 15 The monitoring system for vibration, rolling-element bearing condition and process values ............... 17 The correct solution for monitoring relative shaft vibration ................................................................... 19 Monitoring of axial position ................................................................................................................... 20 Works default settings........................................................................................................................... 22 Parameters & setting ranges for measurements and monitoring ......................................................... 24 Hardware of the VIBROCONTROL 6000 Compact monitor..................................................................... 26 The Basic module ................................................................................................................................. 26 The connection modules ....................................................................................................................... 27 Optional accessories................................................................................................................................. 34 VIBROCONTROL 6000 Compact monitor User terminal ..................................................................... 34 Protective housing for installing the VIBROCONTROL 6000 Compact monitor .................................. 35 in an industrial environment .................................................................................................................. 35 Installation accessoires ......................................................................................................................... 36 Digital Communication .......................................................................................................................... 36 Sensors ................................................................................................................................................. 37 * The technical specification is not intended to replace the product handbook. All important information for commissioning, operation and the technical safety instructions should be taken from the product handbook and the individual instrument’s documentation. The instrument documentation is part of the standard delivery extent of a VIBROCONTROL 6000 compact monitor. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 3 Machine monitoring with the VIBROCONTROL 6000 compact monitor The VIBROCONTROL 6000 Compact monitor is designed mainly for continuous machine monitoring. It offers optimum and cost-effective monitoring to guarantee comprehensive machine protection with early fault detection. The installation of a VIBROCONTROL 6000 Compact monitor consists of sensors, with their installation accessories, (also intrinsically-safe if required) and one or more VIBROCONTROL 6000 Compact monitor with user-specific configuration. Why safety monitoring? What is safety monitoring ? Safety monitoring provides immediate recognition of, and reaction to, changes in machine condition that may constitute a danger to personnel, machines and the environment. For safety monitoring, permanently-installed sensors, continuous measurement of vibration values and constant comparison of these values with predefined limit values are absolutely required. During daily operation the system provides warnings when vibration and other measurement variables deviate from their permissible levels. In a case where the measurements increase to critical levels, a shutdown of the machine can be initiated. To pass the measurements on to peripheral electronics galvanically isolated analogue outputs are available. The VIBROCONTROL 6000 Compact monitor meets all the essential requirements of API 670 – the definitive standard for safety monitoring of machines, used in particular in power stations and petrochemical plants. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 4 Monitoring tasks and measurement variables The VIBROCONTROL 6000 Compact monitor is suitable for a number of applications. The correct measurement process must always be effected to correspond to the monitoring task. Thus it is self-explanatory that various applications must be combined into one instrument, e.g. monitoring of vibration severity according to DIN ISO10816 and monitoring rolling-element bearing condition. Currently the following measurement and monitoring tasks can be carried out: Monitoring task Measurement type Absolute casing vibration according DIN ISO 10816 RMS value of vibration velocity Application Vibration monitoring according to DIN ISO 10816 serves for general purpose monitoring of a machine, where the dynamic forces on the rotor (e.g. from unbalance and deflection) are assessed as important symptoms for possible faults. As a rule rolling-element bearing damage cannot be identified by this measurement. Rolling-element bearing condition Bearing condition unit Application Monitoring of rolling-element bearing condition is a sensible supplement to monitoring according to DIN ISO 10816. The BCU measurement method is suitable for monitoring the condition of rollingelement bearings in standard and high-speed machines. Rolling-element bearing condition Bearing condition bandpass (RMS value of vibration acceleration) Application Monitoring of vibration acceleration serves for general purpose monitoring of a machine, where broad-band, structure-excited forces (e.g. from impact or stochastic excitation) are assessed as important symptoms for possible faults. This measurement method is especially suitable for the detection of rolling-element bearing damage in machines of all types, i.e. slow-, high-speed and standard machines. Relative shaft vibration according to DIN ISO 7919 smax (Maximum excursion of the kinetic orbit) Application Monitoring of the relative shaft vibration according to DIN ISO 7919 serves for monitoring of journal-bearing machines, where the vibration of the shaft relative to the housing (e.g. from unbalance or deflection) is mainly assessed for symptoms of possible faults. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 5 Monitoring task Measurement type Axial shaft position Quasi-static displacement measurement relative to a reference point Application This is the most important monitoring task in turbo-machines and machines with axial journal bearings. Faulty loading of the machine can lead to machine destruction in milliseconds due to overloading of the thrust bearing. Early identification of a limit violation that may indicate a worn or damaged thrust bearing can prevent contact between rotating and stationary parts and seizing of the rotor. Process values and temperature Quasi-static measurement types Application Monitoring of motor/bearing temperature and other important process values often permits early identification of faults and disturbances in the machine. In general process values are also very helpful in the assessment of machine vibrations, which many times are based on high vibration values only with unfavourable machine operating conditions. sm@rt value – Fault symptoms at machine components Measurement types specific to fault symptoms Application In general machine faults cannot be clearly identified using a standard monitoring procedure according to DIN ISO 10816 resp. DIN ISO 7919. High vibration values alone cannot be used to reach an adequate conclusion about the actual cause of the fault. Conversely each machine component exhibits specific fault symptoms that can be used for early fault identification. With sm@rt technology * a measurement method is used that specifically targets the individual fault symptoms of machines and machine components. This allows conspicuous machine components to be identified and the danger potential of the fault to be assessed already during operation. The necessary corrective action according to the fault and the potential danger can then be planned and executed at an early stage. Application examples Rotor unbalance, misalignment, gear wear, cavitation, degree of blade soiling, etc. sm@rt = Symptom monitoring at real time On enquiry User-defined monitoring tasks Dynamic measurement types with user-defined signal filtering and signal detection Application For user-defined task formulation Further monitoring tasks are under preparation. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 6 Measurement type Monitoring task Axial shaft position Quasi-static displacement measurement relative to a reference point Application This is the most important monitoring task in turbo-machines and machines with axial journal bearings. Faulty loading of the machine can lead to machine destruction is milliseconds due to overloading of the thrust bearing. Early identification of a limit violation that may indicate a worn or damaged thrust bearing can prevent contact between rotating and stationary parts and seizing of the rotor. Process values and temperature Quasi-static measurement types Application Monitoring of motor / bearing temperature and other important process values often permits early identification of faults and disturbances in the machine. In general process values are also very helpful in the assessment of machine vibrations, which many times are based on high vibration values only with unfavourable machine operating conditions. sm@rt value – Fault symptoms at machine components Measurement types specific to fault symptoms Application In general machine faults cannot be clearly identified using a standard monitoring procedure according to DIN ISO 10816 resp. DIN ISO 7919. High vibration values cannot be used to reach an adequate conclusion about the actual cause of the fault. Conversely each machine component exhibits specific damage symptoms that can be used for early fault identification. With sm@rt technology * a measurement method is used that specifically targets the individual fault symptoms of machines and machine components. This allows conspicuous machine components to be identified and the danger potential of the fault to be assessed already during operation. The necessary corrective action according to the fault and the potential danger can then be planned and executed at an early stage. Application examples Rotor unbalance, misalignment, gear wear, cavitation, degree of blade soiling, etc. sm@rt = Symptom monitoring at real time Further monitoring tasks are under preparation. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 7 Inputs for sensors and signals The VIBROCONTROL 6000 Compact monitor is prepared for specific sensors and input signals that correspond to the monitoring task. Thus various instrument configurations can be delivered to suit various monitoring tasks (see Basic configurations). An instrument configuration of the VIBROCONTROL 6000 Compact monitor may consist of 1 to 3 input modules respective 1 to 6 channels for measuring and monitoring tasks. According to the task formulation and instrument configuration the following sensors and input signals can be connected: Sensor type Sensor types Vibration acceleration sensors (accelerometers) With 8 mA constant-current supply (CCS) or –24 VDC power Vibration velocity sensors Series VS-06X or VS-07X Non-contacting displacement sensors Series SD, IN oder DS User-defined quasi-static signals DC current or DC voltage signals User-defined dynamic voltage signals Under preparation: Phase reference sensors Impulse voltage signals, e.g. for speed measurement Under preparation: Binary inputs for status signals Sensor power and signal conditioning Each sensor connected to the VIBROCONTROL 6000 Compact monitor is handled in the optimum manner, because • The power supply for connected sensor is specific to the type of sensor, e.g. constant-current 8 mA (CCS) or voltage –24 VDC / 30 mA • The signal conditioning is dependent upon the connected sensor and the required measurement type; e.g. signal integration (0x, 1x, 2x), signal filtering (low-pass, high-pass), frequency response linearization for VS sensors (8 Hz or 15 Hz) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 8 Monitoring function The VIBROCONTROL 6000 Compact monitor is conceived for machine monitoring. For this purpose a measurement type is monitored for limit violation and events that occur are signalled to peripheral equipment by relay outputs. Monitoring with reference to absolute limit values typically 2 alarm limits (Alert & Danger alarm) for each measurement type, as per case further alarm limits Limit values can be set to over- or under-violation Limit values and time delays infinitely adjustable within range Trip-multiplier function Monitoring logic option Selectively either AND, OR or “2-of-3” voting logic is possible Relay output For alarming and signalling of events to peripheral equipment Analogue signal output The VIBROCONTROL 6000 Compact monitor can output the continuously acquired measurement value as an analogue signal. The DC output signals can be executed through galvanically isolated outputs to peripheral equipment as current or voltage signals. Analogue DC outputs e.g. with standard 4-20 mA or 0-10 V signals The output signal is individually adjustable (linear, non-linear or with individually zoomed regions). Digital Communication The VIBROCONTROL 6000 Compact monitor can also export the continuously acquired measurement value as digital data. An OPC interface which can be optionally integrated in a TCP/IP Ethernet network is available. Thus the VIBROCONTROL 6000 Compact monitor is a data source which makes your measured data and status information available to a VIBROCONTROL 6000 Compact monitor OPC server. Digital Communication using OPC (OPC = OLE for process control) The VIBROCONTROL 6000 Compact monitor can communicate with any arbitrary PC in which the SIMS OPC Server Software has already been installed and taken into operation. The SIMS OPC server itself is an open interface, making data available to further systems for storage or visualization (e.g. to xms software with process visualization). Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 9 The Basic configurations for the VIBROCONTROL 6000 Compact monitor Overview Monitoring task Casing vibration according to DIN ISO 10816 AS-24V VS-8HZ AS-CCS AS-24V VS-8HZ AS-CCS Order code AC power DC power CV-101-1-AC CV-101-1-DC CV-111-1-AC CV-111-1-DC CV-112-1-AC CV-112-1-DC CV-114-1-AC CV-114-1-DC CV-111-2-AC CV-111-2-DC CV-112-2-AC CV-112-2-DC CV-114-2-AC CV-114-2-DC BC-121-2-AC BC-121-2-DC AS-24V BC-122-2-AC BC-122-2-AC 14 AS-CCS BC-221-2-AC BC-221-2-DC 15 2x BC-BP and vibration AS-24V BC-222-2-AC BC-222-2-AC 15 2x BC-BP and vibration AS-CCS plus und BC-221-2 / UD-121-2-AC BC-221-2 / UD-121-2-DC 16 2x process value 4-20mA 2x vibration DS RV-117-2-AC RV-117-2-DC 18 1x static movement DS AP-117-1-AC AP-117-1-DC 19 DS AP-327-3-AC AP-327-3-DC 20 No. of channels AS-CCS 1x vibration 2x vibration Bearing condition BCU and casing vibration 2x BCU and vibration Bearing condition BC-BP and casing vibration Bearing condition BC-BP, casing vibration and process value Sensor type Page 11 12 13 10 12 13 10 14 Relative shaft vibration according to DIN ISO 7919 Axial shaft position 3x static movement Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 10 The classic vibration monitor with vibration velocity sensor For general purpose monitoring of machines, monitoring the RMS value of vibration velocity has been proven. This value is best acquired using vibration velocity sensors for optimum reliability and safety against interference. Traditionally a monitoring function is performed with 2 limit values and corresponding potential-free relay signals. In the case of slow-running machines a built-in frequency linearization takes care of the necessary adaptation. Monitoring task 1-channel vibration 2-channel vibration Order code CV-114-1-AC CV-114-1-DC CV-114-2-AC CV-114-2-DC Power supply Inputs No. of vibration channels Sensor connections 90...264 VAC 18...75 VDC 18...75 VDC 90...264 VAC Sensor power Sensor OK monitoring 1 1x velocity sensor e.g. VS-068, VS-069* not required yes Absolute casing vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each sensor: 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) each sensor: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each sensor: 1x Alert alarm and 1x Danger alarm each sensor: 1x Alert relay and 1x Danger relay strict channel independence Standard delivery extent Other Available accessories Works default settings Customer-defined settings 2 2x velocity sensor e.g. VS-068, VS-069* not required yes VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet CV-114-1-X resp. CV-114-2-X) * Connections for VS-077 / VS-079 on enquiry Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 11 Vibration measurement for output to peripheral control systems Vibration measurement is still a measurement task for the specialist, and the signal preparation and measurement value processing require special care and some expense. Normally the standards-conforming, assessed vibration signals are made available through potential-free analogue outputs for peripheral equipment. Monitoring task 1-channel vibration Order code CV-101-1-AC CV-101-1-DC Power supply Inputs No. of vibration channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC 1 1x accelerometer, e.g. AS-062, 8325 constant-current (CCS), 8 mA yes Absolute casing vibration Measurement type Signal filtering Analogue signal output 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V Standard delivery extent Other Available accessories Works default settings Customer-defined settings VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet CV-101-1-X) * Connection of other sensors on enquiry Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 12 The modern monitoring system with acceleration sensor Modern acceleration sensors may also be used for monitoring of machines according to standards. In this case the desired measurement type is assessed by suitable conditioning of the signal. Limit value monitoring and alarm relay signalling are carried out in the customary manner. Acceleration sensors with CCS or with –24V power requirements can be used. For CCS sensors: Monitoring task 1-channel vibration 2-channel vibration Order code CV-111-1-AC CV-111-1-DC CV-111-2-AC CV-111-2-DC Power supply Inputs No. of vibration channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC 90...264 VAC 18...75 VDC 1 1x accelerometer, e.g. AS-062 constant-current (CCS), 8 mA yes Absolute casing vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each sensor: 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) each sensor: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each sensor: 1x Alert alarm and 1x Danger alarm each sensor: 1x Alert relay and 1x Danger relay strict channel independence Standard delivery extent Other Available accessories Works default settings Customer-defined settings 2 2x accelerometer, e.g. AS-062 constant-current (CCS), 8 mA yes VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet CV-111-1-X resp. CV-111-2-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 13 For acceleration sensors with –24 V power requirement: Monitoring task 1-channel vibration 2-channel vibration Order code CV-112-1-AC CV-112-1-DC CV-112-2-AC CV-112-2-DC Power supply Inputs No. of vibration channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC 90...264 VAC 18...75 VDC 1 1x accelerometer, e.g. AS-022 Voltage –24 VDC / max. 30 mA yes Absolute casing vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each sensor: 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) each sensor: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each sensor: 1x Alert alarm and 1x Danger alarm each sensor: 1x Alert relay and 1x Danger relay strict channel independence Standard delivery extent Other Available accessories Works default settings Customer-defined settings 2 2x accelerometer, e.g. AS-022 Voltage –24 VDC / max. 30 mA yes VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet CV-112-1-X resp. CV-112-2-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 14 Monitoring of rolling-element bearing condition and casing vibration Rolling-element bearings are widely varied machine components. Because the peculiarities of rollingelement bearing damage are detectable only by suitable signal processes, monitoring of a rolling-element bearing condition parameter is done simultaneously with monitoring according to DIN / ISO. Such a monitoring system can e.g. be laid out for two sensors attached to two rolling-element bearing housings. Acceleration sensors with either CCS power or –24 V power requirements can be used. Rolling-element bearing condition with classic BCU-measurement: Monitoring task 2-channel vibration and rolling-element bearing condition BCU Order code BC-121-2-AC BC-121-2-DC BC-122-2-AC BC-122-2-DC Power supply Inputs No. of vibration channels Sensor connections Sensor power Sensor OK monitoring Absolute casing vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control 90...264 VAC 18...75 VDC 90...264 VAC 18...75 VDC Bearing condition Measurement type Analogue signal output Monitoring Signalling Relay control Standard delivery extent Other Available accessories Works default settings Customer-defined settings 2 2x accelerometer, e.g. AS-062 constant-current (CCS), 8 mA yes 2 2x accelerometer, e.g. AS-022 Voltage –24 VDC / max. 30 mA yes each sensor: 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) each sensor: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each sensor: 1x Alert alarm and 1x Danger alarm for both sensors: 1x Alert relay and 1x Danger relay OR linking both sensors for alert and danger separately each channel: 1x BCU (Bearcon condition unit) none each channel: 1x Alert alarm and 1x Danger alarm for both channels: 1x Alert relay and 1x Danger relay OR linking both sensors for alert and danger separately VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet BC-121-2-X resp. BC-122-2-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 15 Rolling-element bearing condition by monitoring vibration acceleration: Monitoring task 2-channel vibration and rolling-element bearing condition BC-BP (Bearing Condition Bandpass) Order code BC-221-2-AC BC-221-2-DC BC-222-2-AC BC-222-2-DC Power supply Inputs No. of vibration channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC 90...264 VAC 18...75 VDC 2 2x accelerometer, e.g. AS-062 constant-current (CCS), 8 mA yes Absolute casing vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each sensor: 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) each sensor: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each sensor: 1x Alert alarm and 1x Danger alarm for both sensors: 1x Alert relay and 1x Danger relay OR linking both sensors for alert and danger separately Bearing condition Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each sensor: 1x RMS value of vibration acceleration in [g] 1 kHz – 10 kHz none each sensor: 1x Alert alarm and 1x Danger alarm for both sensors: 1x Alert relay and 1x Danger relay OR linking both sensors for alert and danger separately Standard delivery extent Other Available accessories Works default settings Customer-defined settings 2 2x accelerometer, e.g. AS-022 Voltage –24 VDC / max. 30 mA yes VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet BC-221-2-X resp. BC-222-2-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 16 The monitoring system for vibration, rolling-element bearing condition and process values Many machines need the process values and temperatures (motor windings and bearings) to be taken into consideration and to be monitored as a supplementary measure to the monitoring of vibration and rollingelement bearing condition. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 17 Monitoring task 2-channel vibration and rolling-element bearing condition BC-BP (Bearing Condition Bandpass) and 2-channels for process values 0/4-20mA Order code BC-221-2 / UD-121-2-AC BC-221-2 / UD-121-2-DC Power supply Inputs No. of vibration channels (AC channels) No. of process values (DC channels) Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC 2 2 2x accelerometer, e.g. AS-062 2x process value inputs 4…20mA / 0...20mA each vibration channel: constant-current (CCS), 8mA yes Absolute casing vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each AC channel: 1x RMS value of vibration velocity in [mm/s] 10 Hz – 1 kHz (2 Hz – 1 kHz) each AC channel: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each AC channel: 1x Alert alarm and 1x Danger alarm for both AC channels: 1x Alert relay and 1x Danger relay OR linking of both AC channels for alert and danger separately Bearing condition Measurement type Signal filtering Analogue signal output Monitoring Signalling Relay control each AC channel: 1x RMS value of vibration acceleration in [g] 1 kHz – 10 kHz none each AC channel: 1x Alert alarm and 1x Danger alarm for both AC channels: 1x Alert relay and 1x Danger relay OR linking of both AC channels for alert and danger separately Process values Measurement type Analogue signal output Monitoring Signalling Relay control 2x Process values in unit dimension [eu] none each DC channel: 1x Alert alarm and 1x Danger alarm for both DC channels: 1x Alert alarm relay and 1x Danger alarm relay OR linking of both DC channels for alert and danger separately Standard delivery extent Other Available accessories Works default settings Customer-defined settings VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet BC-221-2 / UD-121-2-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 18 The correct solution for monitoring relative shaft vibration At journal-bearing machines it is preferable that the relative shaft vibration be monitored. The necessary sensor arrangement consists of two eddy-current displacement sensors (X/Y) at each measurement point, mounted at 90° to one another. The measured signal from both sensors is monitored and assessed according to DIN ISO 7919. Monitoring task 2-channel relative shaft vibration for one X/Y-bearing plane Order code RV-117-2-AC RV-117-2-DC Power supply Inputs No. of vibration channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC 2 2x displacement sensors, e.g. SD-052 with OD-052 each sensor: -24 VDC / max. 30 mA yes Relative shaft vibration Measurement type Signal filtering Analogue signal output Monitoring Signalling 1x smax in [µm] 10 Hz – 1 kHz (2 Hz – 1 kHz) 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V 1x Alert alarm and 1x Danger alarm 1x Alert relay and 1x Danger relay Standard delivery extent Other Available accessories Works default settings Customer-defined settings VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet RV-117-2-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 19 Monitoring of axial position Machines with journal bearings for the rotor can be totally destroyed in seconds when rotating parts of the rotor come into contact with stationary parts. This ever-present danger can be eliminated only when the axial position of the rotor relative to the stator is continuously and reliably monitored. Monitoring task 1-channel axial position Order code AP-117-1-AC AP-117-1-DC Power supply Inputs No. of DC channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC Axiale position Measurement type Analogue signal output Monitoring Signalling Relay control Standard delivery extent Other Available accessories Works default settings Customer-defined settings 1 1x displacement sensor, e.g. SD-052 with OD-052 each sensor: -24 VDC / max. 30 mA yes 1x DC (axial position) in [µm] 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V Alert high, Alert low, Danger high and Danger low 1x Alert relay and 1x Danger relay OR linking of the high and low limits for Alert and Danger separately VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet AP-117-1-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 20 Monitoring task 3-channel axial position with “2-of-3” voting logic Order code AP-327-3-AC AP-327-3-DC Power supply Inputs No. of DC channels Sensor connections Sensor power Sensor OK monitoring 90...264 VAC 18...75 VDC Axial position Measurement type Analogue signal output Monitoring Signalling Relay control Standard delivery extent Other Available accessories Works default settings Customer-defined settings 3 3x displacement sensor, e.g. SD-052 with OD-052 each sensor: -24 VDC / max. 30 mA yes each channel: 1x DC (axial position) in [µm] each channel: 1x 4-20 mA or 0-20 mA or 2-10 V or 0-10 V each channel: Alert high, Alert low, Danger high and Danger low 1x Alert relay and 1x Danger relay “2-of-3” linking of all channels for Alert and Danger separately including OR linking of high and low limits VIBROCONTROL 6000 Compact monitor including all necessary connection modules and connector set AC-4500 but excluding accessories (User terminal, sensors, etc.) see page 33ff see page 22f on enquiry ( dedicated form sheet AP-327-3-X) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 21 Works default settings Absolute casing vibration according to DIN ISO 10816 Input sensitivity Measurement value Measurement range Averaging time For accelerometers 100 mV/g For velocity sensors (e.g. VS-068/VS-069) 100 mV/mm/s RMS value of vibration velocity in the frequency range from 10Hz and 1 kHz 0...20 mm/s rms with crest factor 5 ( = 0...100 mm/s input range peak) 800 ms 4...20mA corresponds to 0...20 mm/s RMS DC output Alert alarm: limit value 7.1 mm/s; time delay 1 s Danger alarm: limit value 11 mm/s; time delay 1 s Monitoring Alert relay: normally de-energized, non-latching Danger relay: normally de-energized, non-latching Relay output Rolling-element bearing condition BCU Input sensitivity Measurement value Measurement range Averaging time For accelerometers 100 mV/g BCU 0...100 BCU 1s Alert alarm: limit value 1 BCU; time delay 1 s Danger alarm: limit value 2 BCU; time delay 1 s Monitoring Alert relay: normally de-energized, non-latching Danger relay: normally de-energized, non-latching Relay output Rolling-element bearing condition BC-BP (bearing condition bandpass) Input sensitivity Measurement value Measurement range Averaging time For accelerometers 100 mV/g RMS value of acceleration in the frequency range from 10Hz and 1 kHz 0...16 g RMS with crest factor 5 ( = 0...80 g peak value) 800 ms Alert alarm: limit value 1 g; time delay 1 s Danger alarm: limit value 4 g; time delay 1 s Monitoring Alert relay: normally de-energized, non-latching Danger relay: normally de-energized, non-latching Relay output Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 22 Relative shaft vibration according to DIN ISO 7919, smax Input sensitivity Measurement value Measurement range Peak detector For displacement sensors 8 mV/µm smax in the frequency range from 10 Hz to 1 kHz 0...250 µm rise time 3 ms, decay time 300 ms 4...20mA corresponds to 0... 250 µm DC output Alert alarm: limit value 50 µm; time delay 1 s Danger alarm: limit value 70 µm; time delay 1 s Monitoring Alert relay: normally de-energized, non-latching Danger relay: normally de-energized, non-latching Relay output Axial shaft position Input sensitivity Measurement value Measurement range Averaging time For displacement sensors 8 mV/µm static movement (DC value) of axial shaft positition -1...+1 mm 1s 4...20mA corresponds to –1...+1 mm DC output Alert alarm: limit value +/- 0,5 mm; time delay 1 s Danger alarm: limit value +/- 0,8 mm; time delay 1 s Monitoring Alert relay: normally de-energized, non-latching Danger relay: normally de-energized, non-latching Relay output Process value Input sensitivity Measurement value Measurement range Averaging time 4...20 mA corresponds to 0...150 eu Quasi-static process value (DC value) 0...150 eu 1s Alert alarm: limit value 100 eu ; time delay 1 s Danger alarm: limit value 120 eu ; time delay 1 s Monitoring Alert relay: normally-energized, non-latching Danger relay: normally de-energized, non-latching Relay output Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 23 Parameters & setting ranges for measurements and monitoring Parameter Sensitivity Max. input signal Sensor OK latching Sensitivity Max. input signal Sensor OK latching Sensitivity Max. input signal Sensor OK latching Monitoring task Measurement value Unit Averaging time Highpass frequency Lowpass frequency Full-scale measurement range Monitoring task Measurement value Averaging time Multiplier Divider Full-scale measurement range Monitoring task Measurement value Frequency range Averaging time Full-scale measurement range Monitoring task Measurement value Unit Rise time Decay time Highpass frequency Lowpass frequency Full-scale measurement range Monitoring task Measurement value Unit Averaging time Zero offset Measurement range Monitoring task Signal type Unit Measurement range Settings Typical 100 mV/mm/s or 75 mV/mm/s Setting range: 0.01...99999.99 mV/mm/s 10.00…100 [mm/s peak] (at 100 mV/mm/s) yes or no Typical 100 mV/g or 10 mV/g Setting range: 0.01...99999.99 mV/g Integrated: 12.50…100.00 [mm/s peak] (at 100 mV/g) Not integrated: 1.25...80.00 [g peak] (at 100 mV/g) yes or no Typical 8 mV/µm oder – 8 mV/µm Setting range: – 99999.99... + 99999.99 mV/µm 25.00...1000.00 µm peak (at 8 mV/µm) yes or no Absolute casing vibration according DIN ISO 10816 RMS value of vibration velocity; fixed setting [mm/s] or [ips] 100 ms; 200 ms; 400 ms; 800 ms... 51.2 s 10 Hz, 2 Hz or 1 Hz 1 kHz; fixed setting with crest factor 5: 2.50…20.00 [mm/s RMS] (at 100 mV/mm/s respective 100 mV/g) Bearing condition (BCU) Bearing condition unit; fixed setting 0.01 s...99.99 s; step size 0.01 s 1...1000; step size 1 1...1000; step size 1 10...200 BCU; step size 0.01 BCU (at 100 mV/g) Bearing condition (bearing condition bandpass) RMS value of vibration acceleration in [g], fixed setting 1 kHz bis 10 kHz; fixed setting 25 ms; 50 ms; 100 ms; 200 ms...51,2 s fixed setting Relative shaft vibration according DIN ISO 7919 Smax; fixed setting [µm]; fixed setting 1 ms...99 ms; step size 1 ms 0.1 s...9,9 s; step size 0.1 s 10 Hz, 2 Hz or 1 Hz 1 kHz; fixed setting 25...1000 µm; step size 0.01 µm (at 8 mV/µm) Axial shaft position Quasi-static displacement (DC-value) [µm] or [mils] 0.01 s...99.99 s; step size 0.01 s – 1250 µm respective –10 V (at – 8 mV/µm) Setting range: ± 0... ± 9999.99 µm, step size 0.01 µm ± 1000 µm (bei – 8 mV/µm) Setting range: ± 0... ± 99999.99 µm, Schrittweite 0.01 µm Process value 4-20 mA, 0-20 mA, 2-10 V, 0-10 V, 0-5 V or user-defined in the range ± 30 mA / ± 15 V [eu]; fixed setting Starting value and end value in the range from – 99999.99 to + 99999,99; step size 0.01 Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 24 e.g.: 4-20 mA signal corresponds to range 0 to 150 eu DC-output Signal type Unit Output value range Non-linear output curve Monitor (absolute) Limit type Unit Limit setpoint Hysteresis Time delay Logic Relay Output Normal position Latching Variable Filter Highpass frequency Lowpass frequency DC measurement Unit Averaging time Zero offset Peak measurement Unit Rise time Decay time RMS measurement Unit Averaging time 4-20 mA / 2-10 V or 0-20 mA / 0-10 V or 0-5 V or userdefined in the range of 0-20 mA or 0-10V fixed setting according the associated measurement Starting value and end value in the range from – 99999.99 to + 99999.99; step size 0.01 ( e.g. monitoring according DIN ISO 10816: signal 4-20 mA corresponds to range 0...20 [mm/s] ) yes or no; if yes, one or two additional fixed points have to be defined inside the output value range in the format (measurement value / output level) High limit or low limit fixed setting according the associated measurement - 99999.99 ... + 99999.99; step size 0.01 - 99999.99 ... + 99999.99; step size 0.01 0.00 s ... 99.99 s; step size 0.01 s Fixed setting according selected signal path respective device configuration Energized or de-energized yes or no 1 Hz...16 kHz; step size 23% (1/3 octave) 1,25 Hz...20 kHz; step size 23% (1/3 octave) (steps: 1 / 1,25 / 1,6 / 2 / 3,15 / 4 / 5 / 6,3 / 8 / 10...) [eu], [µm], [mm], [mils] or [°C] 0.01 s...99.99 s; step size 0.01 s - 9999.99 ... + 9999.99; step size 0.01 2 [g], [m/s ], [mm/s], [ips], [µm], [mils] or [eu] 1 ms...99 ms; step size 1 ms 0.1 s...9,9 s; step size 0.1 s 2 [g], [m/s ], [mm/s], [ips], [µm], [mils] or [eu] 25 ms; 50 ms; 100 ms; 200 ms...51.2 s Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 25 Hardware of the VIBROCONTROL 6000 Compact monitor The Basic module Each VIBROCONTROL 6000 Compact monitor contains a central hardware element group which integrates the main system functions. Basic module type Basic module AC for use with AC voltage power Basic module DC for use with DC voltage power Power supply 90...264 V / 50...60 Hz 18...75 VDC Inputs - 3 sockets for input modules - each according to module equipment 1 to 6 channels for measuring and monitoring purposes, - max. 3 channels for vibration sensors - maximum frequency range: DC...20kHz Outputs and supplementary modules - 6 sockets for modules - each according to module equipment up to 12 output channels (analogue DC outputs or signalling relays) Signal processor - Digital Signal Processor (DSP) - 16-bit Analogue-Digital-Converter (64kHz sampling rate per channel), for 6 independent signal paths / inputs Memory - 16 Mbit Flash system memory (non-volatile), for Firmware and Logbook Measurement function - Independent of instrument configuration (Hardware & Firmware) - All measuring ranges freely adjustable - Independent of instrument configuration (Hardware & Firmware) Monitoring function Self-monitoring - Monitoring of power supply, system functions and sensor function, (cycle time 1 ms), event signalling through central OK relay with status LED Operational status display - Through LED according to DIN19235: Signalling of alarm status, OK status and power supply status Digital Interface - Serial interface for Configuration and Service - Optional connection for digital communication Other connections - Connection for local User terminal - Connection for redundant external power supply - Connection for remote reset (binary input signal) Mechanical equipment Metal housing with IP20 protection class for mounting on a 35 mm rail Dimensions 311 mm x 170 mm x 113 mm (width x height x depth) Weight approx. 2.5 kg (max. module configuration, excl. protective housing) Ambient conditions Operating temperature range: -20...+70°C Storage temperature range: -40...+85°C respectively at 95%, non-condensing humidity Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 26 The connection modules Input module for acceleration sensors Characteristics • Arranged for one acceleration sensor • Acquires acceleration signals • Provides power to the sensor • Integrated sensor monitoring function • Optional signal integration to vibration velocity Application Measuring and monitoring of absolute casing vibration Measuring and monitoring of rolling-element bearing condition Module type A-TIM (Acceleration Transducer Interface Module) A-TIM-CCS A-TIM-24 V Inputs Voltage range Impedance Frequency range Sensitivity 1 (Differential amplifier) -21,5….+2,5 V 200 kOhm DC...50 kHz adjustable 1 (Differential amplifier) -21,5….+2,5 V 200 kOhm DC...50 kHz adjustable Buffered output Voltage range Gain Offset Output impedance Frequency range 1 (BNC socket) -21….+2 V 1 (± 2 %) < 15 mV min. 10 kOhm DC...50 kHz 1 (BNC socket) -21….+2 V 1 (± 2 %) < 15 mV min. 10 kOhm DC...50 kHz Sensor power Constant-current (CCS), 8mA Voltage –24V DC / max. 30mA Sensor monitoring Sensor-OK Input range OK (Over-range) 1x LED green 1x LED red 1x LED green 1x LED red Other 1x analogue integration (programmable) 1x analogue integration (programmable) Usable sensors AS-062, ASA-062, 8325, 8326, 8327, 8331, 8332 AS-022, ASA-022, AS-030 or external charge amplifier, type 2661 & 2667 Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 27 Input module for velocity sensors Characteristics • Arranged for one vibration velocity sensor • Acquires vibration velocity signals • Integrated frequency response linearization • Integrated sensor monitoring function Application Measuring and monitoring absolute casing vibration Module type V-TIM ( Velocity Transducer Interface Module) V-TIM-8 HZ V-TIM-15 HZ Inputs Voltage range Impedance Frequency range Sensitivity 1 (Differential amplifier) -21,5….+2,5 V 27 kOhm DC...>20 kHz adjustable 1 (Differential amplifier) -21,5….+2,5 V 27 kOhm DC...>20 kHz adjustable Buffered output Voltage range Gain Offset Output impedance Frequency range 1 (BNC socket) -21….+2 V 1 (± 2 %) < 15 mV min. 10 kOhm DC...>20 kHz 1 (BNC socket) -21….+2 V 1 (± 2 %) < 15 mV min. 10 kOhm DC...>20 kHz Sensor power Sensor and cable OK monitoring Sensor and cable OK monitoring Sensor monitoring Sensor-OK Input range OK (Over-range) 1x LED green 1x LED red 1x LED green 1x LED red Other Frequency response linearization Frequency response linearization Usable sensors VS-068, VS-069, VS-168, VS-169, VS-077, VS-078, VS-177, VS-277 VS-288 Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 28 Input module for displacement sensors Characteristics • Arranged for one non-contacting displacement sensor • Acquires displacement and vibration signals • Acquires phase-reference signals (impulse signals) • Provides power to the sensor • Integrated sensor monitoring function Application Measuring and monitoring relative shaft vibration (2 Modules per measuring plane required) Measuring and monitoring axial shaft position Measuring and monitoring radial shaft position (2 Modules per measuring plane required) Measuring and monitoring speed (under preparation) Module type D-TIM ( Displacement Transducer Interface Module) Inputs Voltage range Impedance Frequency range Sensitivity 1 (Differential amplifier) -21,5….+2,5 V 200 kOhm DC...50 kHz adjustable Buffered output Voltage range Gain Offset Output impedance Frequency range 1 (BNC socket) -21….+2 V 1 (± 2 %) < 15 mV min. 10 kOhm DC...>20 kHz Sensor power Voltage –24V DC / max. 30mA Sensor monitoring Sensor-OK Input range OK (Over-range) 1x LED green 1x LED red Usable sensors Displacement sensors of the series SD, IN and DS For displacement and vibration measurement As reference sensor (speed sensor) Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 29 Input module for current and voltage signals Characteristics • 2 signal inputs • Acquires quasi-static current and voltage signals • Acquires dynamic voltage signals • Acquires phase-reference signals (impulse signals) • Integrated signal monitoring function Application Measuring and monitoring process values and quasi-static signals (current and voltage) Measuring and monitoring dynamic voltage signals Measuring and monitoring speed (under preparation) Module type GP-TIM (2-ch.) (General Purpose Transducer Interface Module) Inputs Voltage range / Impedance Frequency range Current input range Current signal load Sensitivity 2 (Differential amplifiers) -15….+15 V / 200 kOhm DC...50 kHz -30...+30 mA 100 Ohm adjustable Signal monitoring Input OK (Overload) 1x LED green per channel Possible input signals 0/4...20mA current signals 0/2...10V voltage signals User-defined voltage signals -15...+15V Trigger signals -15...+15V Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 30 Conditioning module for BCU (Bearing Condition Unit) Characteristics • 2 Signal inputs from adjacent input modules • BCU signal processing • Integrated signal monitoring function • Only in combination with one or two A-TIM input modules* Application Measuring and monitoring rolling-element bearing condition Module type BCU-CON (2-ch.); (BCU Conditioning Module) Inputs 2 (from adjacent input modules) Signal processing Signal filtering Signal detection Signal output 15...60 kHz Peak detector Instantaneous value of BCU Signal monitoring Input range OK (Over-range) 1x LED red per channel The BCU-CON module occupies the socket of one input module. Together with two A-SIM modules this automatically limits the number of channels of the VIBROCONTROL 6000 Compact monitor to 2 channels. Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 31 Relay output module Characteristics • 2 potential-free output relays Application Alarming and event signalling to peripheral equipment Module type Relay-Out (2-ch.) No. of output relay Relay type Switching mode Time delay 2, potential-free Change-over, mono-stable Normally energised and normally de-energised (programmable) freely programmable (0,00...99,99 s) Electrical data Nominal operating voltage Minimum voltage Maximum current load Minimum current 24…48 V DC 10 mV 500 mA 10 µA Operating status display 1x LED green and 1x LED yellow/red per channel Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 32 Output module for current and voltage signals Characteristics • • • • 2 galvanically isolated DC outputs, short-circuit proof Output of current signals (e.g. 4...20mA) Output of voltage signals (e.g. 0...10V) Programmable for linear and non-linear output signal curve Application Preparation of measured values as analogue signals for peripheral equipment Module type DC-Out (2-ch.) No. of DC outputs Reaction time 2, galvanically isolated, short-circuit proof 5 ms Electrical data Current output range Max. load 4-20 mA or 0-20 mA 500 Ohm Voltage output range Min. output load 0-10V or 2-10V or 0-5V 1 kOhm Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 33 Optional accessories (not part of standard delivery) VIBROCONTROL 6000 Compact monitor User terminal Order code UT-100 Function VIBROCONTROL 6000 Compact monitor local operation Display current measured value Display Logbook contents Change parameter settings (e.g. limit values) Display 2-line display ( 2x 16 characters) Language support English, German and French Operation Sealed-foil front panel with 5 buttons Operating temperature -20°C...+70°C Protection class IP 20 Connection D-Sub-socket at the front panel of the VIBROCONTROL 6000 Compact monitor Delivered accessories Fixed connecting cable, 2.5 m length Locking clip AC-4501 for DIN-rail mounting Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 34 Protective housing for installing the VIBROCONTROL 6000 Compact monitor in an industrial environment Order code AC-2100/55 protective housing of sheet metal with window suitable for 1 piece VIBROCONTROL 6000 Compact monitor or for the installation of the network interface Ambient conditions Protection class Size Empty weight Colour Industrial environment, Non-Ex IP55 400 mm x 200 mm x 155 mm appr. 7 kg RAL 7032 Order code AC-2100/66 protective housing of sheet metal suitable for 1 piece VIBROCONTROL 6000 Compact monitor or for the installation of the network interface Ambient conditions Protection class Size Empty weight Colour Industrial environment, Non-Ex IP66, Nema 4, 12 & 13 400 mm x 200 mm x 125 mm appr. 4.3 kg RAL 7032 Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 35 Installation accessories Order code AC-2600 Component set for cable shielding for terminating and grounding of incoming sensor cable shields consisting of one common rail , clamps and spring-terminals Application: for installing the VIBROCONTROL 6000 Compact monitor in housings or cabinets without own shielding concept AC-4500 Connector set for the VIBROCONTROL 6000 Compact monitor AC-4501 Locking clip for the Compact monitor User terminal For mounting the User terminal on a 35 mm rail Digital Communication Ethernet TCP/IP or RS-4xx VC-6000 Compact Compact monitor monitor SIMS SCI (2 Mbit/s) RS-232 (115 kbit/s) Gateway Converter SCI-RS232 Order code AC-5003 AC-5004 7131 Converter SCI-RS232 for DIN-rail mounting 2-Port Ethernet-Gateway for DIN-rail mounting OPC Data Access Server Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 36 Sensors For detailed sensor information please consult our sensor catalogue Accelerometers Order code AS-022 AS-030 AS-062/050/0 AS-062/100/0 AS-062/050/1 AS-070/001 AS-070/002 AS-080/01 8325-A-0 8325-S-1-03-A-0100 8327-A-0 8327-S-1-03-A-0100 8331-A-0 8331-S-1-03-A-0100 8332-A-0 8332-S-1-03-A-0100 100 mV/g, Power –24 VDC, up to 125°C 5 m connecting cable, Steel protective cable conduit option 100 mV/g, Power –24 VDC, up to 125°C, Fast-on connectors CCS sensor, 100 mV/g, up to 125°C, 5 m connecting cable Sensor with 10 m connecting cable Sensor with 5 m connecting cable and steel protective cable conduit CCS sensor, 100 mV/g, up to 120°C, 10 m connecting cable CCS sensor, 100 mV/g, up to 120°C, 10 m connecting cable CCS sensor, 100 mV/g, up to 150°C, MIL-C-5015 2-pole CCS sensor, 100 mV/g, up to 125°C, MIL-C-5015 2-pole CCS sensor, 100 mV/g, up to 125°C, 10 m connecting cable Other cable lengths on enquiry CCS sensor, 10 mV/g, up to 125°C, MIL-C-5015 2-pole CCS sensor, 10 mV/g, up to 125°C, 10 m connecting cable Other cable lengths on enquiry CCS sensor, 100 mV/g, up to 125°C, MIL-C-5015 2-pole CCS sensor, 100 mV/g, up to 125°C, 10 m connecting cable Other cable lengths on enquiry CCS sensor, 10 mV/g, up to 125°C, MIL-C-5015 2-pole CCS sensor, 10 mV/g, up to 125°C, 10 m connecting cable Other cable lengths on enquiry For high-temperature sensors, charge-amplifiers and sensors for Ex areas (see sensor catalogue) Installation accessories and connecting cable (see sensor catalogue) Vibration velocity sensors Order code VS-068 VS-069 VS-077 VS-079 100 mV/mm/s, horizontal measuring direction, 5 m connecting cable, steel protective cable conduit 100 mV/mm/s, vertical measuring direction, 5 m connecting cable, steel protective cable conduit 75 mV/mm/s, hor./vert. measuring direction, 5 m connecting cable, steel protective cable conduit 75 mV/mm/s, hor./vert. measuring direction, 5 m connecting cable, steel protective cable conduit, up to 200°C Sensors for Ex areas, Installation accessories and connecting cable See catalogue VIBROSENSORS BV-P1001/3e Displacement sensors See catalogue VIBROSENSORS BV-P1001/3e Brüel & Kjaer Vibro reserves the right to change specifications and accessories without notice. The current version of this document is available at http://www.bkvibro.de or http://www.bkvibro.com Technical Specification VIBROCONTROL 6000 Compact monitor / 03.07 page 37