Transcript
MODEL DSNY UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 304011-F
EFFECTIVE 08/2013
1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2007 Highway Equipment Company, Inc.
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TABLEHEADER OF CONTENTS
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Warranty....................................................................................................................................................... 4 Preface........................................................................................................................................................... 5 Safety............................................................................................................................................................. 6 General Description..................................................................................................................................... 1 5 Dimensions & Capacities............................................................................................................................. 1 6 Installation Instructions............................................................................................................................... 1 7 Unpacking....................................................................................................................................... 1 7 General Installation Instructions..................................................................................................... 1 7 Mounting of Spreader Body............................................................................................................ 1 7 Spinner Assembly Installation......................................................................................................... 1 9 Initial Start-Up............................................................................................................................................. 2 0 Lubrication & Maintenance......................................................................................................................... 2 1 Hydraulic System............................................................................................................................. 2 1 Gear Case........................................................................................................................................ 2 1 Conveyor Chain............................................................................................................................... 2 2 Lubrication of Bearings................................................................................................................... 2 3 Clean Up.......................................................................................................................................... 2 3 Fasteners......................................................................................................................................... 2 3 Conveyor Belt Maintenance............................................................................................................ 2 4 Lubricant and Hydraulic Oil Specifications.................................................................................................. 2 5 Hydraulic System............................................................................................................................. 2 5 Gear Case Lubricant........................................................................................................................ 2 5 Grease Gun Lubricant...................................................................................................................... 2 5 Chain Oiler Lubricant....................................................................................................................... 2 5 Lubrication Chart ........................................................................................................................................ 2 6 Calibration Procedure.................................................................................................................................. 2 7 Troubleshooting.......................................................................................................................................... 2 8 Torque Chart................................................................................................................................................ 3 1 Instructions for Ordering Parts.................................................................................................................... 3 2
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TABLE OF CONTENTS HEADER CONTINUED
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Parts List...................................................................................................................................................... 34 Mounting Kit................................................................................................................................... 34 Swinging Rear Endgate and Control................................................................................................ 35 Feedgate.......................................................................................................................................... 36 Conveyor Drive ............................................................................................................................... 38 Conveyor Idler................................................................................................................................. 39 Conveyor Chain............................................................................................................................... 40 Chain Shields................................................................................................................................... 41 Oiler - Chain.................................................................................................................................... 42 Bottom - Replaceable...................................................................................................................... 43 Wiper.............................................................................................................................................. 44 Cleanout Door................................................................................................................................. 45 Spinner............................................................................................................................................ 46 Side Supports.................................................................................................................................. 48 Inverted V........................................................................................................................................ 49 Screens............................................................................................................................................ 50 Fenders............................................................................................................................................ 52 Ladders............................................................................................................................................ 53 Cab Shield....................................................................................................................................... 54 Light Bar.......................................................................................................................................... 55 Bumper........................................................................................................................................... 56 Prewet System................................................................................................................................. 57 Hydraulic Reservoir......................................................................................................................... 58 Hydraulics - Gear Case Assembly ................................................................................................... 59 Hydraulics........................................................................................................................................ 60 Gear Case........................................................................................................................................ 62 Decals.............................................................................................................................................. 64 Side Impact Guards......................................................................................................................... 65
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TA B L E O F C O N T E N T S
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PREFACE HEADER
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PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at 1-888-363-8006 or (319)-363-8281. It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit.
Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently.
ACCIDENTS HURT !!! ACCIDENTS COST !!!
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ACCIDENTS CAN BE AVOIDED !!!
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SAFETY
We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments.
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HEADER SAFETY
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TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
SAFETY
In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following:
DANGER
Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded.
WARNING
Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE!
Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury.
NOTE:
Provides additional information to simplify a procedure or clarify a process.
The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at 1-888-363-8006 or (319)-363-8281.
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SAFETY HEADER CONTINUED
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MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry.
3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges.
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2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these.
SAFETY HEADER DECALS
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GENERAL SAFETY RULES HEADER OPERATION SECTION
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1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing!
6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment.
2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear. b. Shut off conveyor and spinner drives. c. Shut off vehicle engine and unit engine (if so equipped). d. Place transmission of the vehicle in “neutral” or “park”. e. Set parking brake firmly. f. Lock ignition and take keys with you. g. Lock vehicle cab. h. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up.
8. Do not climb on unit. Use the inspection ladder or a portable ladder to view the unit. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy conditions. Clean mud, snow or ice from steps and footwear.
4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. 5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation.
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9. Do not allow anyone to ride on any part of unit for any reason.
10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you. b. Rocks, scrap metal or other material can be thrown off the spinner v i o l e n t l y. Stay out of discharge area. c. Make sure discharge area is clear before spreading.
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3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job.
7. Before starting unit, be sure everyone is clear and out of the way.
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11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 5 or grade 8 screws and new selflocking nuts.
17. Wear eye protection while working around or on unit. 18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property.
12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual.
If spreader is used to transport chemicals, check with your CAUTION chemical supplier regarding DOT (Department of Transportation) requirements.
13. Shut off engine before filling fuel and oil tanks. Do not allow overflow. Wipe up all spills. Do not smoke. Stay away from open flame. FIRE HAZARD!
19. Cover all loads that can spill or blow away. Do not spread dusty materials where dust may create pollution or a traffic visibility problem.
14. Starting fluids and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat!
20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip.
15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger.
21. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281.
16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance.
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GENERAL SAFETY RULES HEADER OPERATION SECTION
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GENERAL SAFETY RULES HEADER MAINTENANCE SECTION
7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE. 8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 10. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled.
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1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY! 5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual.
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SAFETY
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GENERAL SAFETY RULES MAINTENANCEHEADER SECTION CONTINUED
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11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables. 12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help.
13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours as gangrene may result. Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. 14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. 304011-F Page Rev. A
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GENERAL SAFETY RULES HEADER INSTALLATION INSTRUCTIONS
1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis. b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown.
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6. Do not weld on vehicle frame as such welding can lead to fatigue c ra c k i n g and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations.
3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations.
4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire. 5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy.
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8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle.
9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained.
10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 11. Install all guards as required.
12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone.
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2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory.
7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available.
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NOTES
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SAFETY
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GENERAL DESCRIPTION
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The DSNY is a hydraulic, rear dump, truck chassis mounted spreader. The unit can be used for spreading crushed rock, hot mix, etc. directly into a paver hopper. It can also be used for spreading materials with the spinner—sand and chips in seal coating, ag lime, dried sludge, litter, manure, gypsum for agriculture, and sand, salt, cinders, calcium chloride, etc. for ice control. The unit is powered hydraulically. The standard control system is the manual dual hydraulic system which provides independent variable speed control for both conveyor and the spinner. The conveyor runs the full length of the hopper bottom to deliver material through an adjustable metering gate at the rear of the hopper body. A single 24” (6 mm) spinner driven by a hydraulic motor is used to spread material. The swinging endgate is an optional feature, allowing the endgate to be released by a lever located on the left-hand side of the spreader. The spinner assembly can be removed so the unit can be used for pit dumping, windrowing or charging a paver hopper. NOTE: When the spinner is not mounted, the cab control knob should be turned off and the pressure line to the spinner motor must be connected directly into the return line by means of the quick disconnect fittings provided. This product is intended for commercial use only.
GENERAL DESCRIPTION
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DIMENSIONS HEADER & CAPACITIES
D I M E N S I O N S & C A PA C I T I E S
APPROX. WEIGHT (EMPTY) Pounds (kg) 4584 lbs (2079 kg)
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CAPACITY - HEAPED cu. yd. (cu. m.) cu. ft. 13.8 (10.6) 372
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INSTALLATION INSTRUCTIONS
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UNPACKING The DSNY is shipped assembled, except for the following parts, which are packed loose: Mounting Kit Spinner Hopper Inverted V Cab Shield Bumper Touch-up Paint Hardware for all of the above Unpack and inspect the unit and all loose parts for any damage that might have occurred in shipping. If any is found, or any shortages noted, notify your dealer immediately. GENERAL INSTALLATION INSTRUCTIONS
1. 2. 3. 4. 5.
Spreader Mounting Spinner Optional parts Hydraulics Fill hydraulic Tank & Lubricate
Standard tools are required for installation and maintenance. NOTE:
Highway Equipment Company will supply mounting instructions for the spreader body only. See hydraulics and electrical supplier’s manuals for their installation instructions.
MOUNTING OF SPREADER BODY Truck Frame Length The length from the rear of the cab to the rear end of the truck frame should be approximately as shown on Dimensions & Capacities illustration on previous page. Shorten truck frame as necessary, making sure to follow truck manufacturer’s specifications so as not to void truck warranty. Positioning Body Lifting devices used should always meet or exceed OSHA standard 1910.184. Never exceed WARNING work load limits or lift equipment over people. Empty spreader before lifting. Loads may shift or fall if improperly supported, causing injury or damage to the unit. WARNING
Keep unit supported until mounting is complete. Unit could slip off chassis, causing injury or damage to unit.
Using a suitable lifting device, lift empty spreader onto truck frame. Position body centrally with respect to truck frame rails and approximately 12” (3 mm) from rear of cab. Check position of spreader at rear to insure rear mounting angle can be installed on truck frame and centered on rear cross tube.
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I N S TA L L AT I O N I N S T R U C T I O N S
Recommended sequence of installation is as follows:
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INSTALLATION INSTRUCTIONS CONTINUED
Installing Front Mounting Angles (2nd Cross Tube) DO NOT PUT HOLES INTO TOP OR BOTTOM FLANGES—to do so may void truck manufacturer’s warranty. When drilling holes in frame member, drill only through vertical web portions.
NOTICE!
CAUTION
Make sure drill will not puncture gas tank or harm any other obstruction before drilling holes.
Assemble two front mounting angle springs and hardware as shown in Figure 1. Position assembly under second cross tube from front and against truck frame as shown in Figure 4. Make sure springs do not contact cross tube. Mark position of mounting angle holes on truck frame. Drill 11/16” (1.7 cm) holes where marked. Install mounting assembly and tighten hardware per Torque Chart specification. NOTE: It may be necessary to mount front mounting angle springs on first cross tube on some vehicles due to obstructions such as spring shackles, etc.
I N S TA L L AT I O N I N S T R U C T I O N S
Installing Center Mounting Angles (4th and 5th Cross Tube) Position center mounting angles on fourth and fifth cross tubes from front of spreader, with slotted faces against truck frame. Mark location of slots on truck frame. Drill two 11/16” (1.7 cm) holes through frame approximately 1-1/8” (2.9 cm) from bottom of slots as shown in Figure 2. Install hardware and tighten per Torque Chart. Installing Rear Mounting Angles Center rear mounting angles under rear cross tube with 5” (12.7 cm) x 6” (15.2 cm) face against truck frame. Mark hole location on truck frame. Drill a 11/16” (1.7 cm) hole through truck frame as shown in Figure 3. Install hardware and tighten per Torque Chart.
Figure 1 2nd Cross Tube
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Figure 2 4th and 5th Cross Tubes
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Figure 3 Rear Cross Tube
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INSTALLATION INSTRUCTIONS CONTINUED
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Securing Spreader Body To Frame
NOTICE!
DO NOT WELD TO TRUCK FRAME. Such welding can lead to fatigue cracking and must be avoided.
NOTICE!
Connect welders ground directly to one of the items being welded anytime an arc welder is used on the vehicle or anything connected to the vehicle. Failure to do so can result in damage to components on both the vehicle and/or spreader, in which case the warranty will be null and void by manufacturer
Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so adequate rearward visibility is maintained. Check installation completely to make sure all fasteners are secure.
Figure 4 - Welding Mounting Brackets SPINNER ASSEMBLY INSTALLATION 1. Attach Slide Bracket Weldment to rear of spreader body using eight of the following: 3/8-16 x 1-1/4 button head screw, 3/8-16 hex nut, and 3/8 lock washer. See Spinner parts page. 2. Place lower spinner assembly on a platform jack and move spinner under front side of attached slide bracket. 3. Raise spinner assembly and align angle and channel. 4. Slide spinner rearward as far as possible, slowly lower jack and remove. 5. Secure two 3/8-16 x 1-1/4 cap screws, lock washers, and hex nuts in slide bracket holes to stop lower assembly from sliding forward.
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I N S TA L L AT I O N I N S T R U C T I O N S
Weld mounting angles to spreader cross tubes by welding on front, outer and rear sides as shown in Figure 4. Make sure welds between mounting bars and sill or between mounting angles and spreader cross sills are sound full fillet welds. Center mounting angles so good fillet welds can be made on three sides; an edge bead weld is not a satisfactory weld for this service. Use dry E6013 or E7018 rod for carbon steel spreaders and type 308 welding rod on stainless steel.
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INITIAL START-UP
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Check over entire unit to be sure all guards and fasteners are in place and fasteners are properly tightened per Standard Torque Coarse (NC) Cap Screws. DANGER
Stay clear of moving machinery.
NOTE: Do not load spreader with material. Make sure no other persons are in vicinity of truck or spreader. Make sure no loose parts are in unit or on conveyor or spinner. Open feedgate until it is completely clear of conveyor. Check oil level in hydraulic reservoir; fill as necessary. Refer to Lubricant Specification section of this manual for proper oil. Completely open gate valve under reservoir. 5. Set throttle so engine runs at about 1000RPM. Engage PTO driving pump. Allow pump to run and circulate oil for several minutes. Increase warm-up time in cold weather. 6. At this point, check hydraulics supplier’s Initial Start-Up Procedures recommendation. 7. Start spinner and run until it is operating smoothly and all air has been purged. Shut off spinner. 8. Start conveyor and run until it is operating smoothly. 9. Allow both spinner and conveyor to run simultaneously. 10. Shut down system.
I N I T I A L S TA R T- U P
1. 2. 3. 4.
DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
WARNING
DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement!
11. Check all connections in the hydraulic system to make sure that there are no leaks. 12. Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge. Unit is now ready for road testing.
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LUBRICATION HEADER AND MAINTENANCE
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PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of sand and salt is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment. WARNING
Shut off all power and allow all moving parts to come to rest before performing any maintenance operation.
HYDRAULIC SYSTEM The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep the hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels.
Service Schedule 1. Check the hydraulic oil daily by means of dipstick. Add oil if required. Periodically inspect the hoses and fittings for leaks. NOTICE!
2. CHANGE THE HYDRAULIC OIL FILTER AFTER THE FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT.
3. After first filter change, replace filter when indicator reaches Danger Zone. 4. The reservoir should be drained through drain plug (not through suction outlet), flushed, and refilled annually, or the oil should be changed if it shows any signs of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown. GEAR CASE The oil in a new unit should be drained at the end of the first two weeks (or not more than 100 hours) of operation and the case should be thoroughly flushed with light oil. Refer to the Lubrication Specifications section for the proper grade oil. Refill 50:1 gear case with two and a half (2 1/2) pints (1.18 liters) of recommended lubricant. Refill 6:1 gear case with one pint (.47 liters) of recommended lubricant. After the initial change, the oil should be changed ever 2,000 hours of operation or annually, whichever occurs first. Check the level in the gear case weekly.
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L U B R I C AT I O N & M A I N T E N A N C E
Refer to the Lubricant and Hydraulic Oil Specifications section of the manual for selection of the proper hydraulic fluid for use in the hydraulic system.
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LUBRICATION & MAINTENANCE HEADER CONTINUED
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CONVEYOR CHAIN
DANGER
When conveyor is running, stay out of the body. Stay clear of all moving parts. Entanglement of clothes, any part of your body or anything you have in your hands can cause serious injury. Do not use a bar, rod or hammer on conveyor while it is moving--if it gets caught it could cause injury. With the spinner shut down and the conveyor running slowly, spray the mixture of oil between the links of the chain by spraying through openings at the rear end of sill or from front outside body when access clearance is adequate. Do this at least once a week and after each time the machine is washed down. Allow to become dry before lubricating.
Hose down the machine and remove any material build-up on the sprockets or under the chain.
L U B R I C AT I O N & M A I N T E N A N C E
Lubricate conveyor chain daily. Shut down spinner and run conveyor slowly to lubricate chain. Use a mixture of 75% diesel fuel and 25% SAE 10 oil in a pressurized hand spray gun. Spray oil mixture between links of chain through openings provided at rear end of sill or from front outside body when clearance is adequate. After each unit washing, allow to dry, then lubricate.
DANGER
Stay out of body when conveyor is running. Stay clear of all moving parts. Entanglement of clothes, any part of your body or anything you have in your hands can cause serious injury. Do not use a bar, rod or hammer on conveyor while it is moving—if it gets caught it could cause injury!
If a chain oiler is used, fill oiler reservoir daily with a mixture of 75% diesel fuel and 25% SAE 10 oil. Before each filling of unit with material to be spread, open petcock and run conveyor until full length of chain has been oiled, then shut petcock. Proper chain tension is also a factor in chain and sprocket life (Figure 5). Measure from rear of unit forward to achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. Proper chain tension is also a factor in chain and sprocket life. The proper chain tension is illustrated in Figure 5. Be sure the chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. Chain Tension to be Measured from Rear of Sill Proper Tension 36” to 40” (91 to 102 cm). Figure 5 - Adjusting Chain Tension Conveyor chains that are too tight will tend to stretch. This will cause excess sprocket wear and eventually cause breakage. Excess slack presents the possibility of the chain catching on sub-frame parts. Bent or distorted chain bars will cause damage to the body as well. Straighten or replace bent or distorted chain bars immediately.
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HI-WAY
LUBRICATION & MAINTENANCE HEADER CONTINUED
DSNY
LUBRICATION OF BEARINGS Grease in a bearing acts to prevent excessive wear of parts, protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintains its proper consistency during operation. It must not be fluid and it must not channel. Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of grease gun have standard grease fittings. Pump grease slowly into bearings until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt. CLEAN UP NOTICE!
High pressure wash can inject water and/or ferilizer into control components, causing damdage. Use caution when cleaning these areas.
It is important that the machine be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. For longer life, repaint worn spots to prevent formation of rust. FASTENERS Tighten all screw fasteners to recommended torques after the first week of operation and annually thereafter. If loose fasteners are found at any time, tighten to the recommended torques. Replace any lost or damaged fasteners or other parts immediately upon finding such damage or loss. Check body mounting bolts every week.
Please Give Part No., Description & Unit Serial No.
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304011-F Page Rev. A
L U B R I C AT I O N & M A I N T E N A N C E
For maintaining minimum maintenance operation, this equipment should be thoroughly washed every two (2) to three (3) days during the operating season. Hose the unit down under pressure to free all sticky and frozen material.
HI-WAY
LUBRICATION & MAINTENANCE HEADER CONTINUED
DSNY
CONVEYOR BELT MAINTENANCE The standard belt for the #4 conveyor has a nylon fabric that is impervious to moisture, weathering or normal action except oil. • Inspect belt fastener occasionally for wear or “raveling” of belt grip area. • Make sure belt connecting pin is positioned correctly as shown in Figure 6.
L U B R I C AT I O N & M A I N T E N A N C E
NOTICE!
Pin must not rotate. If pin ends are not bent down and tight against lacing, the ends may cut into the chain shield sealers or belt wipers. BOTH PIN ENDS MUST BE BENT DOWN & TIGHT AGAINST ENDS OF LACING Figure 6 - Conveyor Belt Pin Installation
Hi-Temperature Belt Achieve maximum life out of high-temperature belting by following the recommendations below: 1. Keep the belt free from build up of asphalt or other material. Keep it clean. 2. Spray the belt often with oil to assure flexibility of the rubber and ease cleaning. Spray the underpart of the conveyor also, as dry heat is very harmful to the life of the belt. 3. Keep asphalt temperature below 350° F and the belt running as much as possible when loaded. A hot sitting load is more damaging since it does not allow a cooling cycle for the belt. 4. Allow belt to flex and warm up in cold weather before loading it with extremely hot product. 5. Do not operate the belt in temperatures below -10° F (-23° C). Operating in temperatures below -10° F (-23° C). will cause the belt to crack prematurely. A properly cared for belt, in normal use, will first experience cracking of the belt cover. This is normal for a belt of this type in an asphalt environment and does not indicate a failing belt. Eventually the belt cover will begin to harden and chunks of the cover begin falling off, exposing the steel. When this happens, replace the belt.
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HI-WAY
NOTICE!
LUBRICATION & HYDRAULIC HEADER OIL SPECIFICATIONS
DSNY
The lubricant distributor and/or supplier is to be held responsible for the results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies.
HYDRAULIC SYSTEM See hydraulic supplier’s lubricant recommendation. GEAR CASE LUBRICANT
GREASE GUN LUBRICANT Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300° F (148.9° C). This lubricant should have a viscosity that assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency. CHAIN OILER LUBRICANT Use a mixture of 75% No. 1 or No. 2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil.
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304011-F Page Rev. A
L U B R I C AT I O N & M A I N T E N A N C E
Lubricate these assemblies with non-corrosive type SAE 90 EP (extreme pressure) gear oil conforming to MIL-L2105 B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40° to 100° F (4.5° to 37.8° C). Ambient temperatures below 40° F (4.5° C) require SAE 80 EP lubricant; above 100° F (37.8° C) use SAE 140 EP grade oil.
HI-WAY
DSNY
LUBRICATION & HEADER MAINTENANCE CHART WARNING
Shut off power and allow all moving parts to come to rest before performing any maintenance operation.
L U B R I C AT I O N & M A I N T E N A N C E
The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: LOCATION Hydraulic System Reservoir Filter Conveyor Dragshaft Bearings Idler Shaft Sprockets Take-up Screws Chain Chain Oiler Gear Case Jack Assembly Gears Tube Swinging Rear Endgate Pivot Pins
PLACES
METHOD
1 1
FREQUENCY Daily Check Daily; Change when indicator is red
2 2 2 2 Strands 1 1
Grease Gun Grease Gun Hand Grease Spray Oil Oil Mixture Gear Oil
Weekly Daily Monthly Weekly Daily Check Monthly
1 1
Hand Grease Grease Gun
Annually Monthly
2
Grease Gun
Annually
NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts. *See Lubricant and Hydraulics Oil Specifications for types of lubricants and oil to be used.
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26
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HI-WAY
CALIBRATION HEADER PROCEDURE
DSNY
It is recommended that the spreader be calibrated periodically (a yearly calibration is recommended) so that actual deliveries can be determined under a representative set of operating conditions. The following procedure is suggested. Select a smooth, level test course about a quarter mile long. Place a marker about 200 yards from the starting point and a second marker just 100 feet down course from the first marker. Set feedgate opening of spreader at one inch by measuring vertically from the conveyor belt surface to the bottom edge of the feedgate belt. Fill spreader body about half full of material for which calibration is to be run (full load may be used if desired). Place unit at start of test course. Without moving truck, run conveyor and spinner until uniform discharge from spinner occurs. Shut off conveyor and spinner. Close spinner valve so that spinner does not turn. Brush off any material remaining on spinner. Lower all external baffles so that they hang straight down and lock in that position. Weigh empty calibration box and record weight. Hang empty box below spinner by suspending from spinner hopper. With conveyor control “off”, start truck, bring up to speed in gear for which calibration is desired. Turn conveyor “on” when first marker is passed and turn conveyor “off” when second marker is passed. Bring truck to halt. Lower calibration box and carefully brush all material on spinner into box. Weigh box with material. Subtract weight of empty box. Material weight represents amount of material discharged per 100 feet of travel per inch of gate opening.
If volume is desired instead of weight, divide weight discharged by the weight of one cubic foot of material used in the calibration above. Result will be volume discharge in cubic feet.
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304011-F Page Rev. A
C A L I B R AT I O N
Repeat above for two more runs and average results of all three runs. The average weight of material discharged per 100 feet of travel per inch of gate opening multiplied by 52.8 will give weight of material used in test that would be delivered per mile of travel.
HI-WAY
DSNY
TROUBLESHOOTING HEADER
TROUBLESHOOTING
HYDRAULICS
304011-F Page Rev. A
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HI-WAY
ITEM TYPE HOSES – PRESSURE (4-WIRE) 001 Plow Up 002 Plow Up 003 Plow Down 004 Conveyor Pressure 005 Spinner Pressure 006 Conveyor Pressure (214) 007 Spinner Pressure (213) 008 Pressure Hose 009 Conveyor Pressure (219) 010 Conveyor Pressure (220) 011 Conveyor Pressure (222) 012 Conveyor Pressure (221)
STEEL TUBES (3/4”) 023 Top Tube 024 2nd Tube 025 3rd Tube 027 Circle Seal Valve
DESCRIPTION
FUNCTION
3/8” x 2’ 3/8” x 18’-8” 3/8” x 4’-9” 3/4” x 4’-9” 1/2” x 5’ 3/4” x 1’-4-3/4” 1/2” x 5’-2” 3/4” x 15’-9” 1/2” x 14” 1/2” x 17-1/2” 1/2” x 8-1/10” 1/2” x 9-1/10”
Circle Seal Valve to Plow Cylinder Circle Seal Valve to Main Cylinder Plow Cylinder to Main Valve Main Valve to Top Steel Tube Main Valve to 2nd Steel Tube Steel Tube to Conveyor Rev. Valve Steel Tube to Spinner Motor Pump to Main Valve Reversing Valve to Conveyor Motor Reversing Valve to Conveyor Motor Conveyor Motor to Conveyor Motor Conveyor Motor to Conveyor Motor
1/2” x 19’ 3/8” x 18’ 3/8” x 41’ 1” x 39’ 3/4” x 3’-2-1/5” 3/4” x 11-1/10” 1/2” x 5’-2” 2” x 14’-6” 1/2” x 22”
Pump to Hydraulic Tank Pump to Main Valve Main Valve to Hydraulic Tank Main Valve to Hydraulic Filter 3rd Steel Tube to Hydraulic Filter 3rd Steel Tube to Reversing Valve 3th Steel Tube to Spinner Motor Pump to Tank Relief Valve to Tank
3/4” x 11’-1-1/2” 3/4” x 11’-1-1/2” 1” x 11’-2-1/5”
Conveyor Pressure Spinner Pressure Conveyor & Spinner Return
TROUBLESHOOTING
HOSES – WIRE RETURN 013 Case Drain 014 Sense Line 015 Tank Port 016 Return Hose 017 Return Tube (111) 019 Conveyor Return (112) 020 Spinner Return (113) 021 Suction Hose 022 Relief Return
DSNY
TROUBLESHOOTING HEADER
COMPONENTS 028 Plow Pressure Valve 029 2” Gate Valve 030 Plow Ram 031 Conveyor Reverse Valve 032 Check Valve 033 Disconnect, Pressure 034 Disconnect, Return 035 Vickers Pump
Please Give Part No., Description & Unit Serial No.
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304011-F Page Rev. A
HI-WAY
TROUBLESHOOTING HEADER
DSNY
PREWET SYSTEM Problem Pump does not turn on.
Corrective Action Ensure weatherpack connection is properly connected and there is power at end of main harness connection from cab to cab controller. Pump will not pump liquid. Make sure liquid tanks are full. Ensure tank valves are open and strainer is not blocked. Ensure there are no flow restriction, kinked hoses, etc. Check pump housing for debris or ice buildup. Make sure inline check valve is positioned in proper flow direction. Pump flow at nozzles in inadequate. Check for debris buildup in inline check valve and nozzles. Ensure there are no flow restrictions, kinked hoses, etc. Liquid continues to leak from nozzles long Check for debris buildup in inline check valve. Inspect check for after pump has been turned off. proper operation.
TROUBLESHOOTING
Note: If problems persist with your system after utilizing the troubleshooting tips above please troubleshoot the flow meter and in-cab controller per manufacturer’s instructions. If your system still does not function, please contact your Hi-Way dealer for additional support.
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HI-WAY
DSNY
STANDARD TORQUES NATIONAL HEADER COARSE (NC) CAP SCREWS
CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2
SAE GRADE 5
SAE GRADE 8
NO MARKINGS
THREE MARKS - 120 DEGREES APART
SIX MARKS - 60 DEGREES APART
USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. TORQUE - FOOT-POUNDS CAP SCREW SIZE
DRY 5 11 20 30 50 65 90 100 140 220
Please Give Part No., Description & Unit Serial No.
GRADE 5 LUBE 4 8 15 24 35 50 70 120 110 160
DRY 8 17 30 50 75 110 150 260 400 580
31
GRADE 8 LUBE 6 13 23 35 55 80 110 200 300 440
DRY 12 25 45 70 110 150 220 380 600 900
LUBE 9 18 35 55 80 110 170 280 460 650
304011-F Page Rev. A
TORQUES
1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1”
GRADE 2
HI-WAY
INSTRUCTIONSHEADER FOR ORDERING PARTS
DSNY
Order from the AUTHORIZED DEALER in your area. 1. Always give the pertinent model and serial number. 2. Give part name, part number and the quantity required. 3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company.
PA R T S O R D E R I N G
No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. In the parts list the following symbols and abbreviations stand for: * - Not Shown AR – As Required CS – Carbon Steel SS – Stainless Steel The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel.
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HI-WAY
NOTES
DSNY
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NOTES
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304011-F Page Rev. A
HI-WAY
DSNY
MOUNTING HEADERKIT
PA R T S L I S T
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4 5 6 7 8 9 10
43375-X1 43376-X1 43080-X2 20685 2704 20191-X1 20179-X1 20682 56362 43378-X1
ANGLE – MOUNTING REAR BUSH – MOUNTING REAR CAP SCREW – 1 X 3 NUT – HEX 1 SPRING CAP SCREW – 5/8-11 x 5-1/2 CAP SCREW – 5/8-11 x 2-1/2 NUT – LOCK 5/8-11 WASHER – FLAT 5/8 BUSHING – CENTER MOUNT
2 2 2 2 4 4 16 20 12 8
11
43377-X1
ANGLE – MOUNTING CENTER
4
12
306444
ANGLE - WLDMT FRONT MOUNTING
2
13
* 43123-X1
BAR – FLAP MOUNTING
1
BAR – FLAP MOUNTING BAR – MOUNTING FRONT BAR – RETAINER
1 2 2
14 * 43124-X1 15 * 81848-X1 16 * 43125-X1 * - NOT SHOWN
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HI-WAY
DSNY
SWINGING REAR ENDGATE & CONTROL
ITEM
PART NO.
DESCRIPTION
QTY
Please Give Part No., Description & Unit Serial No.
35
1 2 2 1 1 1 1 1 8 8 14 14 8 2 4 2 2 4
304011-F Page Rev. A
PA R T S L I S T
1 84721 ENDGATE – REAR WLDMT, ORDER 304345, 304346 & 304347 2 36719-X1 PIN – CLEVIS 3 20828 PIN – COTTER 3/16 X 1-1/2 4 72247-X2 TUBE – SUPPORT WLDMT 5 56079-X2 PIVOT – SHORT WLDMT 6 36727 SHAFT – LEVER 7 56080-X2 PIVOT – LONG 8 36899-X1 HANDLE 9 21027 PIN – CLEVIS 10 20821 PIN – COTTER 11 20068-X1 CAP SCREW – 3/8-16 X 1-1/4 12 20712 WASHER – LOCK 3/8 13 20644 NUT – HEX 3/8-16 14 36819 LINK – OVER CENTER 15 21084 NUT – JAM 1/2 16 56078-X2 ROD – CONTROL 17’ UNIT 17 36736 HOOK – ENDGATE 18 9342 YOKE – FEMALE 19 * 304345 TAB – LINEAR SENSOR 20 * 304346 ANGLE – 1 X 1 X 1/4 X 3 21 * 304347 BRACKET – SWITCH PADDLE * - NOT SHOWN - WELD ON ENDGATE
HI-WAY
DSNY
FEEDGATE HEADER
PA R T S L I S T
JACK
36
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HI-WAY
ITEM
DSNY
FEEDGATE HEADER CONTINUED PART NO.
13812-X1 1 2884 2 2885 3 13813-X1 4 13816 5 7084 6 20621-X1 7 20007-X1 8 20710 9 20642 10 40704 84221 A 84210 B 84211 C 84212 D 84213 E 84214 F 84215 G 84216 H * 40707 11 14382 12 20918 13 85002 14 20138-X1 15 20680 16 20075-X1 17 20678 * 34874 * - NOT SHOWN
FEEDGATE ASSY, INCLUDES 3-6, 8-9 SLIDE – FEEDGATE LH SLIDE – FEEDGATE RH FEEDGATE WLDMT BELT – SEALER RETAINER SCREW – MACHINE CAP SCREW – 1/4-20 X 1 WASHER – LOCK 1/4 NUT – HEX 1/4-20 JACK ASSY REPAIR KIT, INCLUDES: WASHER – THRUST BEARING – THRUST WASHER BUSHING GEAR – MITER PIN – GROOVE PIN CAP – LOWER TUBE HANDLE - JACK PIN – ROLL U-JOINT CAP SCREW – 1/2-13 X 3-3/4 NUT – LOCK 1/2-13 CAP SCREW – 3/8-16 X 3 NUT – LOCK 3/8-16 ZERK – GREASE
37
QTY
1 1 1 1 1 5 6 11 11 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 2
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
DESCRIPTION
HI-WAY
DSNY
CONVEYOR HEADER DRIVE
11 13
2,4
12
3
14,15
1 6
7 5
PA R T S L I S T
8,9,10
ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
38600 303391 6131 20748 6465 303777 81026-X1 40737 20712 20644 82549 2716 20833 20128-X1 20680
SHAFT – DRIVE SPROCKET KEY – SQUARE SCREW – SET BEARING COLLAR – WLDMT RETAINER – BEARING WLDMT SCREW – TRUSS HEAD 3/8-16 X 1 1/4 WASHER – LOCK 3/8 NUT – HEX 3/8-16 MOUNT – TORQUE ARM RH WLDMT WASHER – FLAT 3/4 PIN – COTTER CAP SCREW – 1/2-13 X 1 1/4 NUT – LOCK 1/2-13
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38
QTY 1 2 2 4 2 1 2 8 8 8 1 2 1 2 2
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
CONVEYOR HEADER IDLER
15,16,17
8
12
3 11
6
7
2,4
1 9,10
13,14 5
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
74653-X1 303391 6131 20748 22511-X1 303769 303768 36508 30725 20925 20260 36509 20004 20710 40737 20712 20644
SHAFT – IDLER SPROCKET KEY – SQUARE SCREW – SET BEARING – TAKE-UP TAKE-UP WLDMT GUIDE – BEARING 5/8 SQ X 11-7/8 SCREW – WLDMT ADJUSTING SS COLLAR – 1”, PIN HOLE PIN – ROLL NUT – SQUARE NUT – HEX 1-8NC SS CAP SCREW – 1/4-20 X 7/8 WASHER – LOCK 1/4 SCREW – TRUSS HEAD 3/8-16 X 1-1/4 WASHER – LOCK 3/8 NUT – HEX 3/8-16
Please Give Part No., Description & Unit Serial No.
QTY
39
1 2 2 4 2 2 4 2 2 2 2 2 12 12 12 12 12
304011-F Page Rev. A
PA R T S L I S T
ITEM
HI-WAY
DSNY
CONVEYOR HEADER CHAIN
ITEM
PART NO.
DESCRIPTION
QTY
1
310278 310276 55794-144 73317
CHAIN - WLDMT #4 HI-TEMP 13’ CHAIN – WLDMT #4 HI-TEMP 17’ BELT – CONVEYOR KIT – SPLICING, INCLUDES: STRIPS – LACING 23” PIN - CONNECTING STAPLES PIN – PINTLE CHAIN PIN – COTTER SCREW
1 AR 3 2 1 AR 6 6 AR
2 3
PA R T S L I S T
4 58813 5 20817 6 305646 AR - AS REQUIRED
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HI-WAY
CHAIN HEADER SHIELDS
DSNY
SIDE VIEW
ITEM
PART NO.
DESCRIPTION
QTY
1
72222-X1 72202-X1 38349 20624 88931 20318 20693 20712 20644
SHIELD – ASSY 17’ #4BOC HT SHIELD – WLDMT CHAIN 17’ SEALER – BELT SCREW – TRUSS HEAD 1/4 X 1/2 NUT – TEE 1/4 x 1/4 BOLT – CARRIAGE 3/8-16NC X 1” WASHER – FLAT 3/8 WASHER – LOCK 3/8 NUT – HEX 3/8-16NC
2 1 210” AR AR 38 38 38 38
A B C D 2 3 4 5
41
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PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
PA R T S L I S T
HI-WAY
DSNY
OILER HEADER - CHAIN
ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8
1572-X2 1583-X3 20005-X1 20710 20642 21984-X1 21980-X1 29793-X1
TANK – WLDMT OILER LH TUBE – OILER CAP SCREW – 1/4-20 X 7/8 WASHER – LOCK 1/4 NUT – HEX 1/4-20 SLEEVE – PLUG CAP – TANK FITTING – TUBE
1 1 4 4 4 1 1 1
9
21985
GROMMET – RUBBER
2
10
21982-X1
VALVE – NEEDLE
1
11
74899-X1
CLAMP
1
12
83652
Bracket - Mounting
1
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42
QTY
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
BOTTOMHEADER - REPLACEABLE
1
2,3,4,5
ITEM
PART NO.
DESCRIPTION
1 2 3 4 5
303780 20068-X1 20693 20712 20644
PANEL – BOTTOM 1/4” CAP SCREW – 3/8-16 X 1-1/4 GR8 WASHER – FLAT 3/8 WASHER – LOCK 3/8 NUT – HEX 3/8-16
43
1 32 64 32 32
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
QTY
PA R T S L I S T
HI-WAY
DSNY
HEADER WIPER
ITEM
PART NO.
DESCRIPTION
1 2 3 4 5
14743 71656 20006-X1 20642
WIPER – BELT RETAINER – BELT CAP SCREW – 1/4-20 X 3/4 GR8 NUT – HEX 1/4-20 DOOR – CLEANOUT, SHOWN ON NEXT PAGE
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44
QTY 1 1 6 6 2
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
CLEANOUT HEADER DOOR
1
ITEM 1
PART NO. 84603
DOOR - CLEANOUT
45
QTY 2
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PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
DESCRIPTION
PA R T S L I S T
HI-WAY
304011-F Page Rev. A
SPINNER HEADER
46
DSNY
Please Give Part No., Description & Unit Serial No.
HI-WAY
ITEM
DSNY
SPINNER HEADER CONTINUED PART NO.
72251-X1 74497-X1 1 72253-X1 2 308912 308913 3 72269-X1 4 20068-X1 20712 20693 20644 5 36427 6 72281-X1 7 20817 8 6123 9 86139 10 20065-X1 20712 11 74521 12 20003 13 4731-X1 14 20676 15 9098-X1 16 21423 17 36794 18 *40737 *20644 *20712 19 20005-X1 20 368 21 55630 * - NOT SHOWN
CHUTE - SPINNER ASSY, INCLUDES 2,3,5-17,19-21 DISC - SPINNER ASSY, INCLUDES 11, 13-15, 19 SLIDE - BRACKET WLDMT MOTOR - HYDRAULIC 2.8 CID V SEAL CHUTE - LOWER SPINNER WLDMT CAP SCREW - 3/8 X 1 1/4 WASHER - LOCK 3/8 WASHER - FLAT 3/8 NUT - HEX 3/8 PIN - COTTER CHUTE - UPPER WLDMT PIN - COTTER PIN - CLEVIS PIN - HINGE CAP SCREW - 3/8 X 3/4 WASHER - LOCK 3/8 HUB - SPINNER CAP SCREW - 1/4-20 X 3/4 FIN - DISTRIBUTOR NUT - HEX 1/4 DISC - DISTRIBUTOR WASHER - FLAT 1/4 DEFLECTOR - BELT SCREW - BUTTON HD 3/8 X 1 1/4 NUT - HEX 3/8 WASHER - LOCK 3/8 CAP SCREW - 1/4-NC X 1 GR8 DECAL - WARNING FLYING MATERIAL DECAL - WARNING FALLING HAZARD
47
QTY
1 1 1 1 2 2 2 2 2 1 1 1 1 4 4 1 8 6 26 1 8 2 8 8 8 18 1 1
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
DESCRIPTION
HI-WAY
DSNY
SIDE HEADER SUPPORTS 5,6,7,8 1
3 4,9 2
1
PA R T S L I S T
4,5,6,7 ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9
86174 86173 203886 44238 20129-X1 20695 20714 20646 20128-X1 20680
HARDWARE – KIT SIDE SUPPORT, INCLUDES 4-9 CHANNEL – SIDE SHEET SUPPORT BRACKET – SUPPORT BRACKET – SUPPORT CAP SCREW – 1/2-13 X 1-1/2 GR8 WASHER – FLAT 1/2 WASHER – LOCK 1/2 NUT – HEX 1/2-13 CAP SCREW – 1/2-13 X 1-1/4 GR8 NUT – LOCK 1/2-13
304011-F Page Rev. A
48
QTY
3 3 6 12 18 12 12 6 6
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
INVERTED HEADER V
PART NO.
DESCRIPTION
1 2 3 4 5 6
37240-X1 56027-X1 20646 20136-X1 20695 20714
TUBE – WLDMT V – WLDMT INVERTED NUT – HEX 1/2-13 CAP SCREW – 1/2-13 X 3-1/4 GR8 WASHER – FLAT 1/2 WAHSER – LOCK 1/2
Please Give Part No., Description & Unit Serial No.
49
QTY 3 1 12 12 12 12
304011-F Page Rev. A
PA R T S L I S T
ITEM
HI-WAY
DSNY
SCREENS HEADER
17,18,19,21 10,11,12,13 2 16,17,18,19 6 1 6
17,18,20
5 3
7 11,12,13,14
PA R T S L I S T
12,13,15
8 16,22
4
9
50
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
SCREENS HEADER CONTINUED
ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
72310-X1 86153 86154 72320-X1 72320-X2 84616 44235-X1 44238 43370-X1 20075-X1 20692 20712 20644 20068-X1 20070-X1 20129-X1 20714 20646 20695 20136-X1 20145-X1 20680
RIDGEPOLE – WLDMT SUPPORT – WLDMT RH SUPPORT – WLDMT LH SCREEN – WLDMT LH 4’ SCREEN – WLDMT RH 4’ ANGLE – CHANNEL SUPPORT SUPPORT – WLDMT RIDGEPOLE BRACKET – SUPPORT STOP – SCREEN CAP SCREW 3/8-16 X 3 GR8 WASHER – FLAT 3/8 WASHER – LOCK 3/8 NUT – HEX 3/8-16 CAP SCREW – 3/8-16 X 1-1/4 GR8 CAP SCREW – 3/8-16 X 1-3/4 GR8 CAP SCREW – 1/2-13 X 1-1/2 GR8 WASHER – LOCK 1/2 NUT – HEX 1/2-13 WASHER – FLAT 1/2 CAP SCREW – 1/2-13 X 3 GR8 CAP SCREW – 1/2-13 X 5-1/2 GR8 NUT – LOCK 1/2-13NC
51
1 1 1 4 4 6 3 6 1 4 8 10 10 4 2 14 21 16 22 6 2 6
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
QTY
HI-WAY
DSNY
FENDERS HEADER 9,10,11
10,11,13
9,10,11,12
10,11,12,13
14
3 2
1 10,11,13
6 2 5
4
9,10,11,12
7 8
PA R T S L I S T
ITEM
PART NO.
39729-X1 1 86159 2 303770 3 303761 4 303762 5 43372-X1 6 43126-X1 7 43373-X1 8 43374-X1 9 20068-X1 10 20693 11 20712 12 20644 13 20068-X1 14 304645 15 * 72048 * - NOT SHOWN
304011-F Page Rev. A
DESCRIPTION
QTY
HARDWARE – KIT FENDERS, INCLUDES 9-13 PANEL – ENCLOSURE ANGLE – FENDER FENDER – WLDMT RH FENDER – WLDMT LH PANEL – MUDFLAP REAR BAR – RETAINER PANEL – MUDFLAP FRONT RH PANEL – MUDFLAP FRONT LH CAP SCREW – 3/8-16 X 1-1/4 GR8 WASHER – FLAT 3/8 WASHER – LOCK 3/8 NUT – HEX 3/8-16 CAP SCREW – 3/8-16 X 1-1/4 GR8 ANGLE – LICENSE PLATE DECAL – SKID PROOF TAPE 11’
16 10 1 1 2 4 1 1 70 144 100 66 30 1 1
52
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
LADDERS HEADER
ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8
72776-X1 304351 304349 86152 20068-X1 20693 20712 20644
LADDER – WLDMT UPPER SUPPORT – WLDMT LADDER UP LADDER – WLDMT LOWER SUPPORT – WLDMT LADDER LOW CAP SCREW – 3/8-16 X 1-1/4 WASHER – FLAT 3/8 WASHER – LOCK 3/8 NUT – HEX 3/8-16
53
2 1 1 1 12 8 12 8
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
QTY
HI-WAY
DSNY
CAB HEADER SHIELD 6,7,8 2
1
6,7,8
5
PA R T S L I S T
4,5,6,7
ITEM
PART NO.
1 2 3 4 5 6 7 8
304650 304652-AA 304652-AB 20068-X1 20693 20712 20644 20319
304011-F Page Rev. A
DESCRIPTION
QTY
CAB SHIELD – WLDMT 96 X 40 SUPPORT – WLDMT LH SUPPORT – WLDMT RH CAP SCREW – 3/8-16 X 1-1/4 GR8 WASHER – FLAT 3/8 WASHER – LOCK 3/8 NUT – HEX 3/8-16 BOLT – CARRIAGE 3/8-16 X 1-1/4
54
1 1 1 24 24 26 26 2
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
LIGHT HEADER BAR
2,3,4
1
ITEM
PART NO.
DESCRIPTION
1 2 3 4
304352 20036-X1 20711 20643
BAR – LIGHT WLDMT REAR CAP SCREW – 5/16-18 NC X 1 GR8 WASHER – LOCK 5/16 NUT – HEX 5/16-18
55
1 8 8 8
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
QTY
HI-WAY
ITEM
PART NO.
1 304334 2 20179-X1 3 20682 4 * 43398-X1 * - NOT SHOWN
PA R T S L I S T
DSNY
BUMPER HEADER
304011-F Page Rev. A
DESCRIPTION
QTY
BUMPER CAP SCREW – 5/8-11 X 2-1/2 GR8 NUT – LOCK 5/8-11 BLOCK – BUMPER STOP
56
1 6 6 2
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
PREWET HEADER SYSTEM
11,15,16 3
7
12,17
8,9,10 5
2
13,15 6
11,15,16 4
ITEM
PART NO.
1 *21984-X1 2 304300 3 304301 4 304302 5 304336 6 304304 7 304343 8 36408 9 36420 10 36414 11 36539 12 36403 13 36401 14 *43054-X1 15 36422 16 36416 17 39016 * - NOT SHOWN
PLUG – SLEEVE ROUND STRAP – BOTTOM TANK MOUNT STRAP – SIDE TANK MOUNT STRAP – BACK TANK MOUNT PAN – WLDMT CATCH PAD – 4 X 13 X 5/16 PLATE – BRACKET PREWET BOLT – CARRIAGE 3/8-16 X 1 SS WASHER – LOCK 3/8 SS NUT – HEX 3/8-16 SS CAP SCREW – 1/2-13 X 1-1/2 SS CAP SCREW – 1/2-13 X 2 SS CAP SCREW – 1/2-13 X 1 SS ANGLE – VALVE MOUNT (IN 303782) WASHER – LOCK 1/2 SS NUT – HEX 1/2-13 SS NUT – LOCK 1/2-13
57
QTY 2 6 6 6 2 6 6 12 12 12 24 6 12 1 36 24 6
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
DESCRIPTION
HI-WAY
ITEM 1 2 3 4 5 6 7 8 9 10 11 12
PA R T S L I S T
DSNY
HYDRAULIC HEADER RESERVOIR
PART NO.
86180 38575 21850-X1 86160 22324 23716 29811 39158 20070-X1 20692 20678 303731 303784 13 304318 14 74780-X1 15 74781-X2 16 * 16011 17 20005-X1 18 20068-X1 19 20712 20 20710 * - NOT SHOWN
304011-F Page Rev. A
DESCRIPTION
QTY
TANK – WLDMT HYDRAULIC, INCLUDES 12–19 GAUGE – SIGHT & TEMPERATURE CAP – FILL SWITCH – PRESSURE FILTER NIPPLE – CLOSE 2” NPT VALVE – GATE 1-1/2” END – HOSE 1” NPT BELT – FLEX MOUNT CAP SCREW – 3/8-16 X 1-3/4 GR8 WASHER – FLAT 3/8 NUT – LOCK 3/8-16 FILTER – RETURN ELEMENT – FILTER FITTING – 16-24 070220 90° ELBOW GASKET – TANK DOOR - CLEANOUT PLUG – 3/4 NPT MAGNETIC CAP SCREW - 1/4 X 1 GRD 8 CAP SCREW – 3/8-16 X 1-1/4 GR8 WASHER – LOCK 3/8 WASHER - LOCK 1/4
58
1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 8 4 4 8
Please Give Part No., Description & Unit Serial No.
HI-WAY
ITEM
PART NO.
DESCRIPTION
1 2 3 4
37985 74524 42827 42828 42839 42838 20132-X1 20714 20129-X1 27465 26542 26544
GEAR CASE ASSY GASKET – MOTOR MOTOR – HYDRAULIC MOTOR – HYDARULIC W/ SENSOR SEAL KIT – HYD. MOTORS DUST SEAL – SPEED SENSOR FLANGE CAP SCREW – 1/2-13 X 2 1/4 GRD 8 WASHER – LOCK 1/2 CAP SCREW – 1/2-13 X 1-1/2 BUSHING – PIPE 1/8 X 3/8 NPT HOSE – SOCKETLESS FITTING 1/8 NPT Hose - Push On 1/4 x 26”
5 6 7 8 9 10
DSNY
HYDRAULICS HEADER - GEAR CASE ASSY
59
1 1 1
2 4 4 1 1 2.17 ft.
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
QTY
HI-WAY
ITEM
PA R T S L I S T
DSNY
HYDRAULICS HEADER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
304011-F Page Rev. A
PART NO. 304321 304320 98649 86557 86556 20010 20017 20710 20642 304322 304331 304319 304317 304305 24555 304314 21954
DESCRIPTION
QTY
TUBE – ASSY Ø3/4 X 1/8 X 133-5/8 TUBE – ASSY Ø1 X 1/8 X 134-3/16 CLAMP – PAIR 3/4 TUBE CLAMP – PAIR 1 TUBE PLATE – COVER TUBE CLAMP CAP SCREW – 1/4-20NC X 2-1/4 CAP SCREW – 1/4-20NC X 4 WASHER – LOCK 1/4 NUT – HEX 1/4-20NC HOSE – Ø3/4 100R12 X 16-3/4 ASSY (214) FITTING – 12-12 NON-STANDARD VALVE – CHECK 3/4 FITTING – 12-12-12 140437 FITTING – 12-12-12 140425 PLUG – PIPE 3/4 NPT COUPLER – DISCONNECT FEMALE PLUG – DUST 3/4
60
2 1 6 3 9 12 3 16 16 1 1 1 1 2 1 1 1
Please Give Part No., Description & Unit Serial No.
HI-WAY
ITEM 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
DSNY
HYDRAULICS HEADER CONTINUED PART NO. 304316 304310 304323 304306 304307 304309 304308 304325 304326 304324 34748 16374 304312 304313 29764 304327 29850 34807 16277 20041 20711 20643 304308 29771 34803
VALVE – 3-WAY SELECTOR MOD. FITTING – 8-12 NON-STANDARD HOSE – Ø1/2” 100R12 X 14” (219) FITTING – 8-8 520221 FITTING – 8-8-8 520432 FITTING – 8-10 520120 FITTING – 8-10 520220 HOSE – Ø1/2 100R12 X 9-1/8 ASSY (221) HOSE – Ø1/2 100R12 X 8-1/8 ASSY (222) HOSE – Ø1/2 100R12 X 17-1/2 ASSY (220) FITTING – 12-12 140237 PIPE – BUSHING 20-12 COUPLER – DISCONNECT MALE CAP – DUST W/ CHAIN FITTING – 12-12 070202 HOSE – Ø3/4 100R4 X 11-1/8 ASSY (112) FITTING – 16-16-16 070432 FITTING – 16-8 070123 BUSHING – PIPE -16-12 CAP SCREW – 5/16 X WASHER – LOCK 5/16 NUT – HEX 5/16 FITTING – 8-10 520220 FITTING – 8-10 070120 FITTING – 8-8 070221
61
QTY 1 2 1 3 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
DESCRIPTION
PA R T S L I S T
HI-WAY
GEAR HEADER CASE
62
DSNY
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
GEAR CASE CONTINUED HEADER
ITEM
PART NO.
1 2 3 4 5 6 7 8 9 10 11 12 13
37985 304268-AB 2564 6031 20040 20711 27465 304557 304558 304561 304562 304564 37006 37007 37008
GEAR CASE ASSY PARTS – SERVICE, INCLUDES 1–13 CAP – BREATHER PLUG – PIPE CAP SCREW – 5/16 NC x 2 WASHER – LOCK 5/16 BUSHING – PIPE 1/8 x 3/8 HOUSING – OUTBOARD HOUSING – INBOARD GEAR – PINION 11 TOOTH GEAR – DRIVEN 67 TOOTH GASKET – HOUSING SEAL – OIL BEARING BEARING
63
QTY
2 2 10 10 1 1 1 2 1 1 1 2 4
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
DESCRIPTION
PA R T S L I S T
HI-WAY
HEADER DECALS
64
DSNY
Please Give Part No., Description & Unit Serial No.
HI-WAY
DSNY
DECALS HEADER CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3
39200 321 368
DECAL – WARNING SLIPPING HAZARD DECAL – CAUTION HAZARDOUS MATERIAL DECAL – DANGER FLYING MATERIAL
2 1 2
4
55630
DECAL – WARNING FALLING HAZARD
1
5 6 7 8 9 10 11 12 13
21476 *6276 23769-X1 79985 366 150034 364 39138 *37285
DECAL - CONVEYOR LIFE SCREW – DRIVE SS RULER – FEEDGATE SS DECAL – HEAT RESISTANT BELT DECAL – WARNING MOVING PART HAZARD DECAL – CAUTION OPERATION & MAINT. DECAL – DANGER MOVING PART DECAL - WARNING HIGH PRESSURE FLUID SERIAL PLATE
1 4 1 1 1 1 2 2 1
IMPORTANT! SEE SPINNER HOPPER PARTS PAGE FOR ADDITIONAL SAFETY DECALS * - NOT SHOWN
65
304011-F Page Rev. A
PA R T S L I S T
Please Give Part No., Description & Unit Serial No.
HI-WAY
ITEM 1 2
PA R T S L I S T
DSNY
SIDE IMPACT HEADER GUARDS
PART NO. 306442 306438
DESCRIPTION GUARD - WLDMT LH GUARD - WLDMT RH
66
QTY 1 1
Please Give Part No., Description & Unit Serial No.
