Transcript
EN 08-08 Intermediate Update
Addendum to the Operation & Maintenance Manual
T190 A3LP 11001 & Above S205 A3LK 11001 & Above
4900084-EN (08-08)
Printed in Europe
© Bobcat Europe 2008
FOREWORD This booklet is an ADDENDUM to the Operation & Maintenance Manual delivered with your machine. READ AND UNDERSTAND BOTH PUBLICATIONS BEFORE OPERATING YOUR LOADER. If you have any questions, see your Bobcat dealer.
TABLE OF CONTENTS AIR CLEANER SERVICE............................................................................5 Replacing Filter Elements ......................................................................5 AIR CONDITIONING BELT .......................................................................13 Belt Adjustment ....................................................................................13 Belt Replacement.................................................................................14 ALTERNATOR BELT..................................................................................12 Belt Adjustment ....................................................................................12 Belt Replacement.................................................................................12 DRIVE BELT..............................................................................................15 Belt Adjustment ....................................................................................15 Belt Replacement.................................................................................17 ENGINE LUBRICATION SYSTEM ..............................................................8 Checking And Adding Engine Oil ...........................................................8 Engine Oil Chart.....................................................................................8 Removing And Replacing Oil And Filter.................................................9 ENGINE SERIAL NUMBER ........................................................................3 FUEL FILTER ..............................................................................................7 Removing Air From The Fuel System ....................................................7 MACHINE SIGNS (DECALS) ......................................................................4 REGULAR MAINTENANCE ITEMS ............................................................3 REMOVING AND REPLACING COOLANT ..............................................10 REMOVING AND REPLACING HYDRAULIC CHARGE FILTER..............11 SPECIFICATIONS .....................................................................................19 LOADER SPECIFICATIONS (S205) ....................................................21 LOADER SPECIFICATIONS (T190) ....................................................28
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REGULAR MAINTENANCE ITEMS
ENGINE SERIAL NUMBER
The following information applies to T190, S205.
Figure 1
AIR FILTER, Outer 6698057 AIR FILTER, Inner 6698058 HYDRAULIC CHARGE FILTER 6686926 1 BATTERY 6674687 P-76882
NOTE: Always verify Part Numbers with your Bobcat dealer.
The engine serial number is located on the side of the engine (1) [Figure 1] above the alternator.
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MACHINE SIGNS (DECALS) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.
6733996 6708929 Under Rear Grill
Inside Rear Door
7160879
B-15985A
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AIR CLEANER SERVICE
Outer Filter
Replacing Filter Elements
Figure 4
Figure 2 2
2
1 3 1
P-76460G P-76883
Figure 3 Open the latches (1) and remove the dust cover (2) [Figure 4]. Figure 5
1
B-15553M
1
It is important to change the air filter element only when necessary. The Service indicator (1) will FLASH and service code [M0117] (Air Filter Plugged) will show in the Data Display (2) when the Information button (3) [Figure 2] is held for two seconds.
P-76884
Pull the outer filter element (1) [Figure 5] out and discard.
The Air Cleaner icon on the Deluxe Instrumentation Panel, if equipped, will be ON (1) [Figure 3].
NOTE: Make sure all sealing surfaces are free of dirt and debris.
Replace the inner filter every third time the outer filter is replaced or as indicated.
Install new filter element. Push all the way in until it contacts the base of the housing. Install the dust cover and secure the latches [Figure 4].
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Figure 7
AIR CLEANER SERVICE (CONT’D) Replacing Filter Elements (Cont’d) Inner Filter
2
Only replace the inner filter element under the following conditions: •
Replace the inner filter element every third time the outer filter is replaced.
•
After the outer element has been replaced, start the engine and run at full RPM. If the HOURMETER / CODE DISPLAY shows [M0117] (Air Filter Plugged), replace the inner filter element.
1
P-76883
Figure 6 Install the dust cover (2) and secure the latches (1) [Figure 7].
1
P-76885
Remove the inner filter element (1) [Figure 6]. NOTE: Make sure all sealing surfaces are free of dirt and debris. Install new filter element. Push all the way in until it contacts the base of the housing. Install the outer element [Figure 5].
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FUEL FILTER
Removing Air From The Fuel System
For the service interval for removing water from, or replacing the fuel filter.
After replacing the filter element or when the fuel tank has run out of fuel, the air must be removed from the fuel system before starting the engine.
Removing Water Figure 8
WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.
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W-2072-0807
1
Figure 9 P-76887
Loosen the drain (1) [Figure 8] at the bottom of the filter element to remove water from the filter.
1
Replacing Element Remove the filter element (2) [Figure 8]. Clean the area around the filter housing. Put clean oil on the seal of the new filter element. Install the fuel filter, and hand tighten.
2
Remove air from the fuel system. (See Removing Air From The Fuel System on Page 7.)
P-76888
Open the vent (1) [Figure 9] on the fuel filter housing.
WARNING
Squeeze the hand pump (priming bulb) (2) [Figure 9] until fuel flows from the vent with no air bubbles.
AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire.
Close the vent (1) [Figure 9].
W-2103-0508
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ENGINE LUBRICATION SYSTEM
Engine Oil Chart
Checking And Adding Engine Oil
Figure 11
Check the engine oil level every day before starting the engine for the work shift. Figure 10 3
1
2
4
B-16320C
P-76971
Use good quality engine oil that meets API Service Classification of CI-4 or better [Figure 11].
Park the machine on level ground. Open the rear door and remove the dipstick (1) [Figure 10]. Keep the oil level between the marks on the dipstick. Do not overfill.
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ENGINE LUBRICATION SYSTEM (CONT’D)
WARNING
Removing And Replacing Oil And Filter For the service interval for replacing the engine oil and filter.
AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire.
Run the engine until it is at operating temperature. Stop the engine.
W-2103-0508
Open the rear door and remove the drain hose from its storage position (4) [Figure 10]. Figure 12
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P-76891
Remove the oil drain cap (1) [Figure 12] and drain the oil into a container. Recycle or dispose of used oil in an environmentally safe manner. Install the oil drain cap. Remove the oil filter (2) [Figure 10] and clean the filter housing surface. Use genuine Bobcat filter only. Put oil on the new filter gasket, install the filter and hand tighten. Remove the fill cap (3) [Figure 10]. Put oil in the engine. For the correct quantity (See Fluid Capacities on Page 24), (See Fluid Capacities on Page 31). Do not overfill. Start the engine and let it run for several minutes. Stop the engine and check for leaks at the filter. Remove the dipstick (1) [Figure 10] and check the oil level. Add oil as needed if it is not at the top mark on the dipstick. Install the dipstick and close the rear door.
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Add premixed coolant, 47% water and 53% propylene glycol to the recovery tank.
REMOVING AND REPLACING COOLANT Open the rear door and remove the rear grill.
4,3 L of propylene glycol mixed with 3,8 L of water is the correct mixture of coolant to provide a -37°C (-34°F) freeze protection.
Figure 13
Fill the tank until it is at the lower marker on the tank and replace the coolant fill cap. NOTE: When installing the coolant fill cap, the cap must be tightened until it clicks.
1
Run the engine until it is at operating temperature. Stop the engine. Check the coolant level when cool. Use a refractometer to check the condition of propylene glycol in your cooling system. Add coolant as needed.
2 3
Install the rear grill and close the rear door. P-76892
P-76972
Remove the coolant fill cap (1) [Figure 13]. Remove the plug (2) [Figure 13] located between the oil filter and the starter. Drain the coolant into a container. After all the coolant is removed, install the plug. Recycle or dispose of coolant in an environmentally safe manner. Mix new coolant in a separate container. (See Fluid Capacities on Page 24), (See Fluid Capacities on Page 31). NOTE: The loader is factory filled with propylene glycol coolant (purple color). DO NOT mix propylene glycol with ethylene glycol.
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Later Models
REMOVING AND REPLACING HYDRAULIC CHARGE FILTER
Figure 15 For the correct service interval. Raise the operator cab. Earlier Models 1
Figure 14
P-76676
1
Place a suitable container below the filter housing and remove the filter housing (1) [Figure 15]. Recycle or dispose of used fluid in an environmentally safe manner.
P-64239
Figure 16 Remove the filter (1) [Figure 14]. Clean the surface of the filter housing where the filter seal contacts the housing. Put clean oil on the seal of the new filter. Install and hand tighten the new filter.
1
P-76553A
Remove and discard the filter element (1) [Figure 16]. Clean the surface of the filter housing and the filter base where they contact the filter element seal. Put clean oil on the seal of the new filter element. Install the element on the filter base. Install and hand tighten the filter housing to 47-54 Nm torque.
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ALTERNATOR BELT
Belt Replacement
Belt Adjustment
Remove the air conditioning belt, if equipped. (See AIR CONDITIONING BELT on Page 13.)
Stop the engine and open the rear door. Loosen the alternator shield mounting bolts (1) and remove the alternator shield (2) [Figure 17].
Figure 17
Loosen the alternator mounting and adjustment bolts (1) and remove the alternator belt shield (3) [Figure 18]. 2
Move the alternator forward as far as it will go. Remove the belt from the pulleys and inspect the pulleys for wear. Replace as needed. Install new alternator belt. Install alternator belt shield (3) [Figure 18].
1
Adjust the belt. (See Belt Adjustment on Page 12.) P-76903
Install the alternator shield and tighten mounting bolts. Loosen the alternator shield mounting bolts (1) and remove the alternator shield (2) [Figure 17].
Install the air conditioning belt, if equipped. (See AIR CONDITIONING BELT on Page 13.)
Figure 18
Close the rear door before operating the loader.
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1
2 P-76904
Loosen the alternator mounting and adjustment bolts (1) [Figure 18]. Move the alternator to tighten the belt. The tension is correct when there is 8,0 mm movement at the middle of the belt span (2) [Figure 18] with 66 N of force. Tighten the [Figure 18].
adjustment
and
mounting
bolts
(1)
Install the alternator shield and tighten mounting bolts. Close the rear door before operating the loader.
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Figure 21
AIR CONDITIONING BELT Belt Adjustment Stop the engine and open the rear door. Figure 19
2
1 3 1
P-76969
2
Loosen the adjustment nut (1) [Figure 21] at top of compressor. Move the air conditioning compressor toward the rear of machine to tighten the belt. The tension is correct when there is 4,0 mm movement at the middle of the belt span (2) [Figure 21] with 16,5-17,7 N of force.
P-76967
Remove bolt (3) [Figure 19] holding harness clamp.
Tighten the mounting and adjustment nuts, install belt shield and install harness clamp and bolt.
Remove nuts (1) and remove belt shield (2) [Figure 19]. Figure 20
Close the rear door before operating the loader.
1
P-76968
Loosen the mounting nut (1) [Figure 20] at bottom of compressor.
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AIR CONDITIONING BELT (CONT’D) Belt Replacement Stop the engine and open the rear door. Remove bolt (3) [Figure 19] holding harness clamp. Remove nuts (1) and remove belt shield (2) [Figure 19]. Loosen the mounting nut (1) [Figure 20] at bottom of compressor. Loosen the adjustment nut (1) [Figure 21] at top of compressor. Move the air conditioning compressor toward the front of the machine to loosen the belt. Remove the belt from the pulleys and inspect the pulleys for wear. Replace as needed. Install new air conditioning belt. Adjust the belt. (See Belt Adjustment on Page 13.) Close the rear door before operating the loader.
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Figure 24
DRIVE BELT Belt Adjustment
1
Stop the engine and open the rear door. Disconnect the negative battery cable.
2
Figure 22
1 P-76915
2 Loosen the spring loaded drive idler mounting bolt (1) [Figure 24].
3
NOTE: The pointer will be at the 1 o’clock position when the spring loaded drive idler is not under tension.
P-76966
Push the idler pulley against the belt using a pry bar. The pointer will be at the 3 o’clock position (2) [Figure 24] when the idler pulley is properly adjusted.
Disconnect the two electrical connectors (1) [Figure 22]. Unhook the drive belt shield clip (2) [Figure 22].
Tighten the spring loaded drive idler mounting bolt (1) [Figure 24] to 34-38 Nm torque.
Remove the bolt and nut (3) [Figure 22] from the cable bracket. Move the cables to allow removal of the drive belt shield. Figure 23
1
2
P-76908
Do NOT loosen the drive belt shield mounting bolts (Top bolt shown) (1). Slide the drive belt shield (2) toward the front of the loader to unseat the shield from the top and bottom drive belt housing bolts. Remove the drive belt shield (2) [Figure 23].
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Figure 27
DRIVE BELT (CONT’D) Belt Adjustment (Cont’d) Figure 25
1
TOP HOUSING BOLT
2 1 3
P-76966
Connect the two electrical connectors (1) [Figure 27]. P-76917
Hook the drive belt shield clip (2) [Figure 27] in place. Install the cable bracket and tighten the bolt and nut (3) [Figure 27].
Figure 26
BOTTOM HOUSING BOLT Connect the negative battery cable. Close the rear door before operating the loader.
1
P-76919
Position the drive belt shield over the drive belt housing bolts and slide the drive belt shield toward the back of the loader to fully seat the shield onto the top and bottom drive belt housing bolts (1) [Figure 25] and [Figure 26].
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DRIVE BELT (CONT’D) Belt Replacement Follow the procedure under drive belt adjustment to loosen the spring loaded drive idler. (See Belt Adjustment on Page 15.) Figure 28
1
2 3
P-76915
Remove the spring loaded drive idler mounting bolt (1) and spring loaded drive idler (2) [Figure 28]. Remove the drive belt (3) [Figure 28] from the pump pulley and flywheel and remove the belt from the loader. Install new drive belt. Install the spring loaded drive idler. Apply Loctite® 242 to the mounting bolt (1) [Figure 28] and install the mounting bolt and washer. Continue the procedure under drive belt adjustment to adjust the drive belt and complete installation of removed and disconnected components. (See Belt Adjustment on Page 15.) Close the rear door before operating the loader.
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SPECIFICATIONS LOADER SPECIFICATIONS (S205) .........................................................21 Controls................................................................................................26 Drive System........................................................................................23 Electrical ..............................................................................................22 Engine..................................................................................................22 Environmental ......................................................................................26 Fluid Capacities ...................................................................................24 Fluid Specifications ..............................................................................24 Function Time ......................................................................................22 Hydraulic Cylinders ..............................................................................23 Hydraulic System .................................................................................23 Instrumentation ....................................................................................25 Machine Dimensions............................................................................21 Machine Rating ....................................................................................22 Safety ...................................................................................................27 Serviceability........................................................................................25 Traction.................................................................................................23 Weights ................................................................................................22 LOADER SPECIFICATIONS (T190)..........................................................28 Controls................................................................................................33 Drive System........................................................................................30 Electrical ..............................................................................................29 Engine..................................................................................................29 Environmental ......................................................................................33 Fluid Capacities ...................................................................................31 Fluid Specifications ..............................................................................31 Function Time ......................................................................................29 Hydraulic Cylinders ..............................................................................30 Hydraulic System .................................................................................30 Instrumentation ....................................................................................32 Machine Dimensions............................................................................28 Machine Rating ....................................................................................29 Safety ...................................................................................................34 Serviceability........................................................................................32 Traction.................................................................................................30 Weights ................................................................................................29
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LOADER SPECIFICATIONS (S205) Machine Dimensions
(A) Operating height....................................................................... (B) Height with operator cab .......................................................... (C) Angle of Departure................................................................... (D) Ground clearance .................................................................... (E) Wheelbase ............................................................................... (F) Length without attachment ....................................................... (G) Length with standard bucket .................................................... (H) Rollback at ground position...................................................... (I) Dump height with standard bucket ............................................ (J) Height to bucket hinge pin ........................................................ (K) Dump reach at maximum height .............................................. (L) Dump angle at maximum height............................................... (M) Rollback fully raised at maximum height ................................. (N) Bucket width, 68-inch .............................................................. (N) Bucket width, 74-inch ............................................................... (O) Turning radius with standard bucket ........................................ (P) Track, 31 x 12-16.5 tyres - 10 ply ............................................. (Q) Width over tyres, 31 x 12-16.5, 10 ply .....................................
3862 mm 1938 mm 23° 191 mm 1030 mm 2588 mm 3309 mm 25° 2310 mm 3002 mm 753 mm 42° 95° 1727 mm 1880 mm 2001 mm 1382 mm 1676 mm
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.
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LOADER SPECIFICATIONS (S205) (CONT’D) Machine Rating Lift breakout force
1690 daN
Tilt breakout force
1701 daN
Rated operating capacity
930 kg
Tipping load (ISO 14397-1)
2019 kg
Axle torque
5423 Nm
Function Time Raise lift arms
3,6 s
Lower lift arms
2,4 s
Bucket rollback
2,0 s
Bucket dump
2,6 s
Weights Operating weight
3023 kg
Shipping weight
2658 kg
Engine Make / Model
Kubota / V2607-DI-TE3B-BC-I
Fuel
Diesel
Cooling
Liquid
Power at 2700 RPM (ISO 9249 EEC)
45,5 kW
Rated speed (EEC 80/1269, ISO 9249)
2700 RPM
Torque at 1425 RPM (SAE JI 995 Gross)
218 Nm
Number of cylinders
4
Displacement
2600 cm3
Bore
87 mm
Stroke
110 mm
Lubrication
Gear pump pressure
Crankcase ventilation
Closed breathing
Air filter
Dry replaceable cartridge with separate safety element
Ignition
Diesel-compression
Starting aid
Glow plugs
Electrical Alternator
Belt driven - 90 A - open
Battery
12 V - 600 cold cranking A at -18°C - 115 min reserve capacity
Starter
12 V - gear reduction type - 2,7 kW
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LOADER SPECIFICATIONS (S205) (CONT’D) Hydraulic System Pump type
Engine driven, gear type
Pump capacity at 3028 RPM
62,0 l/min
Pump capacity at 3028 RPM high flow option
96,5 l/min
System relief at Quick Couplers 22,4-23,1 MPa Control valve
Three-spool, open-centre type with float detent on lift and electrically controlled auxiliary spool
Hydraulic filter
Full-flow replaceable - 3 µm synthetic media element
Fluid lines
SAE standard tubelines, hoses, and fittings
Hydraulic Cylinders Lift cylinder (2)
Double-acting
Lift cylinder bore
63,5 mm
Lift cylinder rod
38,1 mm
Lift cylinder stroke
601,2 mm
Tilt cylinder (2)
Double-acting with cushioning feature on dump and rollback
Tilt cylinder bore
69,9 mm
Tilt cylinder rod
34,9 mm
Tilt cylinder stroke
335,0 mm
Drive System Transmission
Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing hydrostatic motors
Final drive chains
Pre-stressed #80 HSOC endless roller chain (no master link) and sprockets in sealed chaincase with oil lubrication. (Chains do not require periodic adjustments.) Two chains per side with no idler sprocket.
Main drive
Fully hydrostatic; four-wheel drive
Axle size
50,8 mm, heat treated. Axle tubes welded to chaincase. Labyrinth axle seal protection.
Wheel bolts
Eight 9/16-inch wheel bolts fixed to axle hubs
Traction Standard tyres
31 x 12-16.5, 10-ply, Bobcat Heavy Duty Wide Flotation
Travel speed (low)
0 - 11,6 km/h
Travel speed (high - option)
0 - 18 km/h
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LOADER SPECIFICATIONS (S205) (CONT’D) Fluid Capacities Chaincase reservoir capacity
30,3 l
Cooling system capacity with heater
13,7 l
Cooling system capacity without heater 12,6 l Engine oil with filter capacity
9,7 l
Fuel tank capacity
90,8 l
Hydraulic reservoir capacity
18,2 l
Hydraulic / Hydrostatic system capacity
34,1 l
Fluid Specifications Engine coolant
Bobcat PG Coolant 5 l can - 6904844A 25 l container - 6904844B 209 l drum - 6904844C 1000 l tank - 6904844D
Engine oil
Oil must meet API Service Classification of CD, CE, CF4, CG4, or better. Recommended SAE viscosity number for anticipated temperature range.
* Can be used only when available with appropriate diesel rating. For synthetic oil use the recommendation from the oil manufacturer. Hydraulic fluid
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Bobcat Superior SH 5 l can - 6904842A 25 l container - 6904842B 209 l drum - 6904842C 1000 l tank - 6904842D Bobcat Bio Hydraulic 5 l can - 6904843A 25 l container - 6904843B 209 l drum - 6904843C 1000 l tank - 6904843D
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LOADER SPECIFICATIONS (S205) (CONT’D) Instrumentation The following loader functions are monitored by a combination of gauges and warning lights in the operator’s line of sight. The system alerts the operator of monitored loader malfunctions by way of audible alarm and visual warning lights. Standard Instrument Panel •
•
•
Gauges • Engine coolant temperature • Fuel Indicators • Bobcat Interlock Control System • Glow plugs • Two speed Warning lights • Engine coolant temperature • Fuel level • General warning
•
• Seat belt • System voltage • Engine malfunction • Hydraulic malfunction LCD by pressing “i” button • Hour meter (default) • Engine rpm • Battery voltage • Service codes • Service reminder
Deluxe Instrument Panel (Option) Same gauges, warning lights and other features as Standard Instrument Panel, plus: •
•
• • • • • • •
Bar-type gauges • Engine oil pressure • Hydrostatic charge pressure • Hydraulic oil temperature Additional features • Keyless start with password capability • Digital clock • Job clock
Attachments information Digital tachometer High Flow lockouts Multi-language display Help screens Diagnostic capability Engine / hydraulic systems shutdown function
Serviceability Access is available to the following through the rear door / tailgate and rear screen: • • • •
• • • •
Air cleaner Alternator Battery Cooling system (engine oil and hydraulic oil coolers) for cleaning
Engine oil and fuel filters Engine oil drain and dipstick Hydraulic oil fill (access at the side of the machine) Starter
Axle hubs provide protection for the axle seals Bob-Tach™ pivots have replaceable wear bushings Easy access to all lift arm grease points Rod end of the tilt cylinder has a replaceable bushing Tailgate has an optional lock for vandal-proofing Tailgate is equipped with door-stop to hold door open while servicing Tip-up operator cab gives access to certain hydraulic system components
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LOADER SPECIFICATIONS (S205) (CONT’D) Controls Engine
Hand lever throttle
Starting
Key-type starter switch and shutdown. Glow plugs automatically activated by Standard or Deluxe instrument panel.
Front auxiliary (standard)
Electrical switch on right-hand steering lever
Rear auxiliary (optional)
Electrical switch on left-hand steering lever
Loader hydraulics tilt and lift
Separate foot pedals, optional Advanced Control System (ACS) or Advanced Hand Controls (AHC) or Selectable Joystick Control (SJC)
Service brake
Two independent hydrostatic systems controlled by two hand-operated steering levers
Secondary brake
One of the hydrostatic transmissions
Parking brake
Mechanical disc, hand operated rocker-switch on dash panel
Vehicle steering
Direction and speed controlled by two hand levers
Auxiliary pressure release
Pressure is relieved through the coupler block. Push in and hold for 5 s.
Environmental Operator LpA (98/37 & 474-1)
85 dB(A)
Noise level LWA (EU Directive 2000/14/EC)
101 dB(A)
Whole body vibration (ISO 2631-1)
0,77 ms-2
Hand-arm vibration (ISO 5349-1) 1,27 ms-2
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LOADER SPECIFICATIONS (S205) (CONT’D) Safety Bobcat Interlock Control System Requires the operator to be seated in the loader with the seat bar in place and the (BICS), standard engine running. After the operator presses the “Press to Operate Loader” button, the loader's hydraulic lift and tilt functions and traction drive can be operated. Lift arm bypass control, standard Used to lower the lift arms in the event that the lift arms cannot be lowered during normal operating conditions. Seat belt, standard
Should always be worn when operating the loader. Three-point shoulder belt provides restraint for high range speeds.
Seat bar, standard
Secondary operator restraint, also serves as an arm rest.
Operator cab, standard
An enclosed operator cab with side screens with a minimal inside cab width of 838 mm. Meets SAE-J1040 and ISO 3471 for Roll Over Protective Structure (ROPS) and SAE-J1043 and ISO 3449 Level I* for Falling Objects Protective Structure (FOPS). Level II** option is available.
Lift arm support, standard
Use for servicing when lift arms are raised.
Parking brake, standard
Always set brake when leaving loader.
Grab handles, standard
Should always be used when entering / exiting loader.
Safety tread, standard
Slip resistant tread on lift arms and main frame to be used when entering / exiting loader.
Attachment steps, standard
Should always be used when entering / exiting loader.
Rear window, standard
For emergency exit.
Front and rear working lights, standard
Use for indoor and low light operation.
Backup alarm, optional
For use in areas with high traffic.
Lift kits, optional
Lift kits are available so loader may be lifted into remote areas.
Special applications kit, optional Restricts objects and material from entering cab openings. Operator's handbook, standard
* **
Weather-resistant operator handbook attached to the inside of the cab, providing operational instructions and warnings decals with pictorials and international symbols.
Level I - Acceptance is intended for protection from falling bricks, small concrete blocks, and hand tools encountered in operations such as highway maintenance, landscaping, and other construction site services. Level II - Acceptance is intended for protection from falling trees or rocks for machines involved in site clearing, overhead demolition, or forestry.
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LOADER SPECIFICATIONS (T190) Machine Dimensions
(A) Operating height ....................................................................... (B) Height with operator cab........................................................... (C) Angle of Departure ................................................................... (D) Ground clearance..................................................................... (E) Ground contact length .............................................................. (F) Length without attachment........................................................ (G) Length with standard bucket .................................................... (H) Rollback at ground position ...................................................... (I) Dump height with standard bucket............................................. (J) Height to bucket hinge pin......................................................... (K) Dump reach at maximum height............................................... (L) Dump angle at maximum height ............................................... (M) Rollback fully raised at maximum height.................................. (N) Bucket width, 68-inch .............................................................. (N) Bucket width, 74-inch ............................................................... (O) Turning radius with standard bucket......................................... (P) Track, 320 mm tracks................................................................ (Q) Width over tracks, 320 mm tracks ............................................
3862 mm 1938 mm 30° 205 mm 1401 mm 2588 mm 3309 mm 25° 2310 mm 3002 mm 784 mm 42° 95° 1727 mm 1880 mm 2001 mm 1356 mm 1676 mm
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.
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LOADER SPECIFICATIONS (T190) (CONT’D) Machine Rating Lift breakout force
2090,7 daN
Tilt breakout force
1979,5 daN
Ground pressure
33,784 kPa
Rated operating capacity (no more than 35% of Tipping Load) 1088 kg Push force
2090,7 daN
Tipping load (ISO 14397-1)
3108 kg
Function Time Raise lift arms
3,8 s
Lower lift arms
2,5 s
Bucket rollback
2,0 s
Bucket dump
2,5 s
Weights Operating weight, T190
3453 kg
Operating weight, T190H
3473 kg
Shipping weight
3081 kg
Engine Make / Model
Kubota / V2607-DI-TE3B-BC-I
Fuel
Diesel
Cooling
Liquid
Maximum power at 2700 RPM (EEC 80/1269, ISO 9249)
45,5 kW
Maximum governed speed
2900 RPM
Torque at 1425 RPM (SAE JI 995 Gross)
218 Nm
Number of cylinders
4
Displacement
2600 cm3
Bore
87 mm
Stroke
110 mm
Lubrication
Gear pump pressure
Crankcase ventilation
Closed breathing
Air filter
Dry replaceable cartridge with safety element
Ignition
Diesel-compression
Starting aid
Glow plugs
Electrical Alternator
Belt driven - 90 A - open
Battery
12 V - 600 cold cranking A at -18°C - 115 min reserve capacity
Starter
12 V - gear reduction type - 2,7 kW
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08-08 Intermediate Update
LOADER SPECIFICATIONS (T190) (CONT’D) Hydraulic System Pump type
Engine driven, gear type
Pump capacity at 3028 RPM T190
61,6 l/min
Pump capacity at 3028 RPM T190H
96,4 l/min
System relief at Quick Couplers 22,4-23,1 MPa Control valve
Three-spool, open-centre type with float detent on lift and electrically controlled auxiliary spool
Hydraulic filter
Full-flow replaceable, 3 µm synthetic media element
Fluid lines
SAE standard tubelines, hoses, and fittings
Hydraulic Cylinders Lift cylinder (2)
Double-acting
Lift cylinder bore
63,5 mm
Lift cylinder rod
38,1 mm
Lift cylinder stroke
601 mm
Tilt cylinder (2)
Double-acting with cushioning feature on dump
Tilt cylinder bore
69,8 mm
Tilt cylinder rod
34,9 mm
Tilt cylinder stroke
335,0 mm
Drive System Transmission
Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing hydrostatic motors
Tracks
320 mm width. Tension-grease cylinder and triple-flange spring rollers
Main drive
Fully hydrostatic, rubber track drive
Traction Tracks
320 mm wide, rubber
Travel speed
11,7 km/h
08-08 Intermediate Update
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LOADER SPECIFICATIONS (T190) (CONT’D) Fluid Capacities Cooling system capacity with heater
13,7 l
Cooling system capacity without heater 12,6 l Engine oil with filter capacity
9,7 l
Fuel tank capacity
106 l
Hydraulic reservoir capacity
18,2 l
Hydraulic / Hydrostatic system capacity
34,1 l
Fluid Specifications Engine coolant
Bobcat PG Coolant 5 l can - 6904844A 25 l container - 6904844B 209 l drum - 6904844C 1000 l tank - 6904844D
Engine oil
Oil must meet API Service Classification of CD, CE, CF4, CG4, or better. Recommended SAE viscosity number for anticipated temperature range.
* Can be used only when available with appropriate diesel rating. For synthetic oil use the recommendation from the oil manufacturer. Hydraulic fluid
Bobcat Superior SH 5 l can - 6904842A 25 l container - 6904842B 209 l drum - 6904842C 1000 l tank - 6904842D Bobcat Bio Hydraulic 5 l can - 6904843A 25 l container - 6904843B 209 l drum - 6904843C 1000 l tank - 6904843D
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08-08 Intermediate Update
LOADER SPECIFICATIONS (T190) (CONT’D) Instrumentation The following loader functions are monitored by a combination of gauges and warning lights in the operator’s line of sight. The system alerts the operator of monitored loader malfunctions by way of audible alarm and visual warning lights. Standard Instrument Panel •
•
•
Gauges • Engine coolant temperature • Fuel Indicators • Bobcat Interlock Control System • Glow plugs • Two speed Warning lights • Engine coolant temperature • Fuel level • General warning
•
• Seat belt • System voltage • Engine malfunction • Hydraulic malfunction LCD by pressing “i” button • Hour meter (default) • Engine rpm • Battery voltage • Service codes • Service reminder
Deluxe Instrument Panel (Option) Same gauges, warning lights and other features as Standard Instrument Panel, plus: •
•
• • • • • • •
Bar-type gauges • Engine oil pressure • Hydrostatic charge pressure • Hydraulic oil temperature Additional features • Keyless start with password capability • Digital clock • Job clock
Attachments information Digital tachometer High Flow lockouts Multi-language display Help screens Diagnostic capability Engine / hydraulic systems shutdown function
Serviceability Access is available to the following through the rear door / tailgate and rear screen: • • • •
• • • •
Air cleaner Alternator Battery Cooling system (engine oil and hydraulic oil coolers) for cleaning
Engine oil and fuel filters Engine oil drain and dipstick Hydraulic oil fill Starter
Bob-Tach™ pivots have replaceable wear bushings Easy access to all lift arm grease points Rod end of the tilt cylinder has a replaceable bushing Tailgate has an optional lock for vandal-proofing Tailgate is equipped with door-stop to hold door open while servicing Tip-up operator cab gives access to certain hydraulic system components
08-08 Intermediate Update
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LOADER SPECIFICATIONS (T190) (CONT’D) Controls Engine
Hand lever throttle
Starting
Key-type starter switch and shutdown or optional keyless start. Glow plugs automatically activated by Standard or Deluxe instrument panel.
Front auxiliary (standard)
Electrical switch on right-hand steering lever
Rear auxiliary (optional)
Electrical switch on left-hand steering lever
Loader hydraulics tilt and lift
Separate foot pedals or optional Advanced Control System (ACS) or Selectable Joystick Control (SJC)
Service brake
Two independent hydrostatic systems controlled by two hand-operated steering levers
Secondary brake
One of the hydrostatic transmissions
Parking brake
Mechanical disc, hand operated rocker-switch on dash panel
Vehicle steering
Direction and speed controlled by two hand levers or optional joysticks
Auxiliary pressure release
Pressure is relieved through the coupler block. Push in and hold for 5 s.
Environmental Operator LpA (98/37 & 474-1)
85 dB(A)
Noise level LWA (EU Directive 2000/14/EC)
103 dB(A)
Whole body vibration (ISO 2631-1)
0,92
Hand-arm vibration (ISO 5349-1) 3,46
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08-08 Intermediate Update
LOADER SPECIFICATIONS (T190) (CONT’D) Safety Bobcat Interlock Control System Requires the operator to be seated in the loader with the seat bar in place and the (BICS), standard engine running. After the operator presses the “Press to Operate Loader” button, the loader's hydraulic lift and tilt functions and traction drive can be operated. Lift arm bypass control, standard Used to lower the lift arms in the event that the lift arms cannot be lowered during normal operating conditions. Seat belt, standard
Should always be worn when operating the loader. Three-point shoulder belt provides restraint for high range speeds.
Seat bar, standard
Secondary operator restraint, also serves as an arm rest.
Operator cab, standard
An enclosed operator cab with side screens with a minimal inside cab width of 838 mm. Meets SAE-J1040 and ISO 3471 for Roll Over Protective Structure (ROPS) and SAE-J1043 and ISO 3449 Level I* for Falling Objects Protective Structure (FOPS). Level II** option is available.
Lift arm support, standard
Use for servicing when lift arms are raised.
Parking brake, standard
Always set brake when leaving loader.
Grab handles, standard
Should always be used when entering / exiting loader.
Safety tread, standard
Slip resistant tread on lift arms and main frame to be used when entering / exiting loader.
Attachment steps, standard
Should always be used when entering / exiting loader.
Rear window, standard
For emergency exit.
Front and rear working lights, standard
Use for indoor and low light operation.
Backup alarm, optional
For use in areas with high traffic.
Lift kits, optional
Lift kits are available so loader may be lifted into remote areas.
Special applications kit, optional Restricts objects and material from entering cab openings. Operator's handbook, standard
* **
Weather-resistant operator handbook attached to the inside of the cab, providing operational instructions and warnings decals with pictorials and international symbols.
Level I - Acceptance is intended for protection from falling bricks, small concrete blocks, and hand tools encountered in operations such as highway maintenance, landscaping, and other construction site services. Level II - Acceptance is intended for protection from falling trees or rocks for machines involved in site clearing, overhead demolition, or forestry.
08-08 Intermediate Update
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Renting from Duma Rent - Mini wheel loaders Renting
Rental Mini wheel loaders TEREX TL100 Mini wheel loaders are used for loading materials, filling and grading, moving materials and clean-up work. Specific accessories such as brush, pallet fork, muck grab etc. are available. For more information on attachments and accessories, click on the type number in the left hand column.
Renting from Duma Rent - Read more
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