Transcript
Engineers manual 2008 range of under counter machines
Contents Machine specifications
2-5
Site requirements
6-9
Machine operation
10 - 11
Recommended tools
12
Electrical data
13
Chemical pumps Water supply & Interlock
16
Component layout
17
Electrical component date
Part number 903.0007 Revision C Effective date May 2010 Language English
14-15
18 - 30
CAM timer
18 - 19
Contactor & Relays
20 - 23
Thermostats
24 - 25
Switch panel
26
Inlet solenoid & Rinse tank safety thermostat
27
Rinse element
28 - 29
Terminal block
30
Engineers Manual Single skin glasswasher data - 2008 models (E108, E208 & E308)
Specification
Eco 1
Eco 2
Eco 3
Width
470mm
470mm
550mm
Depth
550mm
550mm
630mm
Depth - door open
870mm
870mm
990mm
Height
760mm
760mm
825mm
Rack size (square)
350mm
400mm
500mm
12
16
25
Door opening height
330mm
330mm
360mm
Maximum clear entry height
315mm
315mm
345mm
Operating level
<70 db
<70 db
<70 db
Net weight
35 kg
35 kg
60 kg
Gross weight
40 kg
40 kg
65 kg
Optional
Optional
Optional
Detergent pump
9
9
9
Rinse aid pump
9
9
9
Double skin door
9
9
9
Cycle time
2 minute
2 minute
2 minute
Water connection
3/4” BSP
3/4” BSP
3/4” BSP
40mm
40mm
40mm
Gravity
9
9
Optional
Pumped
Optional
Optional
9
Ø 35mm
Ø 35mm
Ø 35mm
220~240v (1ph)
9
9
9
380~415v (3ph)
8
8
Optional
13 A
9
9
Optional
20 A
8
8
Optional
30 A
8
8
9
16 A per phase (3ph)
8
8
Optional
Total load
2.95 kW
2.75 kW
6.75 kW
Wash tank element
2.0 kW
2.0 kW
2.0 kW
Rinse tank element
2 x 1.3 kW
2 x 1.3 kW
3 x 2.0 kW
0.22 kW
0.22 kW
0.74 kW
220 litres / min
220 litres / min
380 litres / min
10 litres
10 litres
18 litres
55°c
55°c
55°c
6.5 litres
6.5 litres
7.5 litres
70°c
70°c
70°c
2.75 to 3.5 litres
2.75 to 3.5 litres
2.75 to 3.5 litres
Maximum pints per rack
Rinse booster pump
Water inlet height from floor Drain type Drain size Operating voltage Total Amps required
Wash pump size Wash pump capacity Wash tank capacity Wash water operating temperature Rinse boiler capacity Rinse water operating temperature Rinse water consumption
Page 2
Engineers Manual Double skin glasswasher data - 2008 models (D208 & D308)
Specification
Duo 2
Duo 3
Width
470mm
550mm
Depth
550mm
630mm
Depth - door open
870mm
990mm
Height
760mm
825mm
Rack size (square)
400mm
500mm
16
25
Door opening height
330mm
360mm
Maximum clear entry height
315mm
345mm
Operating level
<70 db
<70 db
Net weight
38 kg
65 kg
Gross weight
43 kg
70 kg
Rinse pump + WRC approved air break
9
9
Detergent pump
9
9
Rinse aid pump
9
9
Double skin door
9
9
Cycle time
2 minute
2 minute
Water connection
3/4” BSP
3/4” BSP
40mm
40mm
Gravity
Optional
Optional
Pumped
9
9
Ø 35mm
Ø 35mm
220~240v (1ph)
9
9
380~415v (3ph)
8
Optional
13 A
9
Optional
20 A
8
Optional
30 A
8
9
16 A per phase (3ph)
8
Optional
Total load
2.95 kW
6.75 kW
Wash tank element
2.0 kW
2.0 kW
Rinse tank element
2 x 1.3 kW
3 x 2.0 kW
0.22 kW
0.74 kW
220 litres / min
380 litres / min
10 litres
18 litres
55°c
55°c
6.5 litres
7.5 litres
70°c
70°c
2.75 to 3.5 litres
2.75 to 3.5 litres
Maximum pints per rack
Water inlet height from floor Drain type Drain size Operating voltage Total Amps required
Wash pump size Wash pump capacity Wash tank capacity Wash water operating temperature Rinse boiler capacity Rinse water operating temperature Rinse water consumption
Page 3
Engineers Manual Single skin dishwasher data - 2008 models (H508, H708 & H758)
Specification
Hydro 500
Hydro 700
Hydro 750
Width
470mm
550mm
550mm
Depth
550mm
630mm
630mm
Depth - door open
870mm
990mm
990mm
Height
760mm
825mm
825mm
Rack size (square)
400mm
500mm
500mm
9
18
18
Door opening height
330mm
360mm
360mm
Maximum clear entry height
315mm
345mm
345mm
Operating level
<70 db
<70 db
<70 db
Net weight
35 kg
60 kg
60 kg
Gross weight
40 kg
65 kg
65 kg
Optional
Optional
Optional
Detergent pump
9
9
9
Rinse aid pump
9
9
9
Double skin door
9
9
9
Cycle time
3 minute
3 minute
3 minute
Water connection
3/4” BSP
3/4” BSP
3/4” BSP
40mm
40mm
40mm
Gravity
9
9
Optional
Pumped
Optional
Optional
9
Ø 35mm
Ø 35mm
Ø 35mm
220~240v (1ph)
9
9
9
380~415v (3ph)
8
8
Optional
13 A
9
9
Optional
20 A
8
8
Optional
30 A
8
8
9
16 A per phase (3ph)
8
8
Optional
Total load
2.95 kW
2.75 kW
6.75 kW
Wash tank element
2.0 kW
2.0 kW
2.0 kW
Rinse tank element
2 x 1.3 kW
1 x 2.0 kW
3 x 2.0 kW
0.22 kW
0.74 kW
0.74 kW
220 litres / min
380 litres / min
380 litres / min
10 litres
18 litres
18 litres
55°c
55°c
55°c
6.5 litres
7.5 litres
7.5 litres
85°c
85°c
85°c
2.75 to 3.5 litres
2.75 to 3.5 litres
2.75 to 3.5 litres
Maximum plates per rack
Rinse booster pump
Water inlet height from floor Drain type Drain size Operating voltage Total Amps required
Wash pump size Wash pump capacity Wash tank capacity Wash water operating temperature Rinse boiler capacity Rinse water operating temperature Rinse water consumption
Page 4
Engineers Manual Double skin dishwasher data - 2008 models (D508 & D758)
Specification
Duo 500
Duo 750
Width
470mm
550mm
Depth
550mm
630mm
Depth - door open
870mm
990mm
Height
760mm
825mm
Rack size (square)
400mm
500mm
9
18
Door opening height
330mm
360mm
Maximum clear entry height
315mm
345mm
Operating level
<70 db
<70 db
Net weight
38 kg
65 kg
Gross weight
43 kg
70 kg
Rinse pump + WRC approved air break
9
9
Detergent pump
9
9
Rinse aid pump
9
9
Double skin door
9
9
Cycle time
3 minute
3 minute
Water connection
3/4” BSP
3/4” BSP
40mm
40mm
Gravity
Optional
Optional
Pumped
9
9
Ø 35mm
Ø 35mm
220~240v (1ph)
9
9
380~415v (3ph)
8
Optional
13 A
9
Optional
20 A
8
Optional
30 A
8
9
16 A per phase (3ph)
8
Optional
Total load
2.75 kW
6.75 kW
Wash tank element
2.0 kW
2.0 kW
Rinse tank element
2 x 1.3 kW
3 x 2.0 kW
0.22 kW
0.74 kW
220 litres / min
380 litres / min
10 litres
18 litres
55°c
55°c
6.5 litres
7.5 litres
70°c
70°c
2.75 to 3.5 litres
2.75 to 3.5 litres
Maximum plates per rack
Water inlet height from floor Drain type Drain size Operating voltage Total Amps required
Wash pump size Wash pump capacity Wash tank capacity Wash water operating temperature Rinse boiler capacity Rinse water operating temperature Rinse water consumption
Page 5
Engineers Manual - Site requirements Single skin glasswasher data - 2008 models (E108, E208 & E308)
Eco 1
Eco 2
Eco 3
Width (mm)
450
450
550
Depth (mm)
550
550
630
Height (mm)
750
750
825
Empty (kg)
35
35
65
Full (kg)
61
61
110
220~240v
9
9
9
380~415v
8
8
Optional
Hertz
50 Hz
9
9
9
All appliances are connected via a residual current device (R.C.D.) or earth leakage protection device.
Phase
L1, N, PE
9
9
9
L1, L2, L3, N, PE
8
8
Optional
EN 60204
Amps
13 Amps
9
9
Optional
20 Amps
8
8
Optional
30 Amps
8
8
9
16 Amps per phase
8
8
Optional
2.95
2.95
6.75
Dimension ‘B’ (mm)
280
280
320
Dimension ‘D’ (mm)
660
660
740
2,300
2,300
2,100
Min
5°c
5°c
5°c
Max
55°c
55°c
55°c
0~2 bar
Rinse booster pump required
2~4 bar
No modification
4~6 bar
Flow restrictor required
6 bar +
Pressure reducing valve required
Weight
Electrical connection : All electrical connections MUST be carried out by an authorized technician and in accordance with local regulations. As a minimum ‘Classeq’ recommends that the following standards are maintained :
Electrics Volts
Supply isolator switch must have all pole separation of more than 3mm. EN 60335 The appliance must be connected to a equi-potential conductor, the connection stud is located at the rear of the appliance (a suitable ring terminal shall be required), this is in addition to the earthed electrical supply.
Prior to connecting the appliance, ensure that the voltage and the supply fuse complies with the rating plate on the appliance.
Max total load (kW) Max. position of electrical supply socket
Dimension ‘E’ max (mm)
Water supply Temperature
Pressure
Flow rate
8 litres / min 9
9
9
Dimension ‘A’ (mm)
60
60
60
Dimension ‘B’ (mm)
280
280
320
Dimension ‘C’ max (mm)
900
900
900
35
35
35
Dimension ‘F’ min (mm) for both Gravity & Pumped drain machines
0
0
0
Gravity drain machines Dimension ‘F’ max (mm)
150
150
150
Drain pump machines Dimension ‘F’ max (mm)
400
400
750
3/4” BSP water connection Max. position of water supply
Drainage
Page 6
Stand pipe diameter (mm)
Engineers Manual - Site requirements Double skin glasswasher data - 2008 models (D208 & D308)
Duo 2
Duo 3
Width (mm)
450
550
Depth (mm)
550
630
Height (mm)
750
825
Empty (kg)
38
70
Full (kg)
66
123
220~240v
9
9
380~415v
8
Optional
Hertz
50 Hz
9
9
All appliances are connected via a residual current device (R.C.D.) or earth leakage protection device.
Phase
L1, N, PE
9
9
L1, L2, L3, N, PE
8
Optional
EN 60204
Amps
13 Amps
9
Optional
20 Amps
8
Optional
30 Amps
8
9
16 Amps per phase
8
Optional
2.95
6.75
Dimension ‘B’ (mm)
280
320
Dimension ‘D’ (mm)
660
740
2,300
2,100
Min
5°c
5°c
Max
55°c
55°c
Weight
Electrical connection : All electrical connections MUST be carried out by an authorized technician and in accordance with local regulations. As a minimum ‘Classeq’ recommends that the following standards are maintained :
Electrics Volts
Supply isolator switch must have all pole separation of more than 3mm. EN 60335 The appliance must be connected to a equi-potential conductor, the connection stud is located at the rear of the appliance (a suitable ring terminal shall be required), this is in addition to the earthed electrical supply.
Prior to connecting the appliance, ensure that the voltage and the supply fuse complies with the rating plate on the appliance.
Max total load (kW) Max. position of electrical supply socket
Dimension ‘E’ max (mm)
Water supply Temperature
Pressure
0~2 bar
Rinse booster pump required
2~4 bar
No modification
4~6 bar
Flow restrictor required
6 bar +
Pressure reducing valve required
Flow rate
8 litres / min 9
9
Dimension ‘A’ (mm)
60
60
Dimension ‘B’ (mm)
280
320
Dimension ‘C’ max (mm)
900
900
35
35
Dimension ‘F’ min (mm) for both Gravity & Pumped drain machines
0
0
Gravity drain machines Dimension ‘F’ max (mm)
150
150
Drain pump machines Dimension ‘F’ max (mm)
400
750
3/4” BSP water connection Max. position of water supply
Drainage
Page 7
Stand pipe diameter (mm)
Engineers Manual - Site requirements Single skin dishwasher data - 2008 models (H508, H708 & H758)
Hydro Hydro Hydro 500 700 750 Width (mm)
450
550
550
Depth (mm)
550
630
630
Height (mm)
750
825
825
Empty (kg)
35
60
60
Full (kg)
61
110
110
220~240v
9
9
9
380~415v
8
8
Optional
Hertz
50 Hz
9
9
9
Phase
L1, N, PE
9
9
9
L1, L2, L3, N, PE
8
8
Optional
13 Amps
9
9
Optional
20 Amps
8
8
Optional
30 Amps
8
8
9
16 Amps per phase
8
8
Optional
2.95
2.75
6.75
Dimension ‘B’ (mm)
280
320
320
Dimension ‘D’ (mm)
660
740
740
2,300
2,300
2,100
Min
5°c
5°c
5°c
Max
55°c
55°c
55°c
0~2 bar
Rinse booster pump required
2~4 bar
No modification
4~6 bar
Flow restrictor required
6 bar +
Pressure reducing valve required
Weight
Electrical connection : All electrical connections MUST be carried out by an authorized technician and in accordance with local regulations. As a minimum ‘Classeq’ recommends that the following standards are maintained : All appliances are connected via a residual current device (R.C.D.) or earth leakage protection device.
Electrics Volts
Amps
EN 60204 Supply isolator switch must have all pole separation of more than 3mm. EN 60335 The appliance must be connected to a equi-potential conductor, the connection stud is located at the rear of the appliance (a suitable ring terminal shall be required), this is in addition to the earthed electrical supply.
Prior to connecting the appliance, ensure that the voltage and the supply fuse complies with the rating plate on the appliance.
Max total load (kW) Max. position of electrical supply socket
Dimension ‘E’ max (mm)
Water supply Temperature
Pressure
Flow rate
8 litres / min 9
9
9
Dimension ‘A’ (mm)
60
60
60
Dimension ‘B’ (mm)
280
320
320
Dimension ‘C’ max (mm)
900
900
900
35
35
35
Dimension ‘F’ min (mm) for both Gravity & Pumped drain machines
0
0
0
Gravity drain machines Dimension ‘F’ max (mm)
150
150
150
Drain pump machines Dimension ‘F’ max (mm)
400
750
750
3/4” BSP water connection Max. position of water supply
Drainage
Page 8
Stand pipe diameter (mm)
Engineers Manual - Site requirements Double skin dishwasher data - 2008 models (D508 & D758)
Duo 500
Duo 750
Width (mm)
450
550
Depth (mm)
550
630
Height (mm)
750
825
Empty (kg)
38
70
Full (kg)
66
123
220~240v
9
9
380~415v
8
Optional
Hertz
50 Hz
9
9
All appliances are connected via a residual current device (R.C.D.) or earth leakage protection device.
Phase
L1, N, PE
9
9
L1, L2, L3, N, PE
8
Optional
EN 60204
Amps
13 Amps
9
Optional
20 Amps
8
Optional
30 Amps
8
9
16 Amps per phase
8
Optional
2.95
6.75
Dimension ‘B’ (mm)
280
320
Dimension ‘D’ (mm)
660
740
2,300
2,100
Min
5°c
5°c
Max
55°c
55°c
Weight
Electrical connection : All electrical connections MUST be carried out by an authorized technician and in accordance with local regulations. As a minimum ‘Classeq’ recommends that the following standards are maintained :
Electrics Volts
Supply isolator switch must have all pole separation of more than 3mm. EN 60335 The appliance must be connected to a equi-potential conductor, the connection stud is located at the rear of the appliance (a suitable ring terminal shall be required), this is in addition to the earthed electrical supply.
Prior to connecting the appliance, ensure that the voltage and the supply fuse complies with the rating plate on the appliance.
Max total load (kW) Max. position of electrical supply socket
Dimension ‘E’ max (mm)
Water supply Temperature
Pressure
0~2 bar
Rinse booster pump required
2~4 bar
No modification
4~6 bar
Flow restrictor required
6 bar +
Pressure reducing valve required
Flow rate
8 litres / min 9
9
Dimension ‘A’ (mm)
60
60
Dimension ‘B’ (mm)
280
320
Dimension ‘C’ max (mm)
900
900
35
35
Dimension ‘F’ min (mm) for both Gravity & Pumped drain machines
0
0
Gravity drain machines Dimension ‘F’ max (mm)
150
150
Drain pump machines Dimension ‘F’ max (mm)
400
750
3/4” BSP water connection Max. position of water supply
Drainage
Page 9
Stand pipe diameter (mm)
Engineers Manual Machine operation - 2008 models
Basic operation (please refer to Installation & Operators manual 902.0011 for more data)
1 = On / Off lamp 2 = On / Off switch 3 = Machine ready lamp 4 = Cycle & Drain switch 5 = Cycle & Drain lamp
Function ON / OFF lamp Only illuminates when switched on at the On / Off switch ON / OFF switch Only operational when machine has a power supply Ready lamp Illuminates when the ‘interlock’ option is satisfied Cycle & Drain switch Only operational when the machine is not in either a wash or drain down cycle Cycle & Drain lamp Illuminates when either a wash or drain down cycle is in progress
Normal operation •
Switch ON at wall
•
Depress the ‘On / Off’ switch (2), the ‘On / Off’ lamp (1) will illuminate.
•
Typically initial heat and fill times are : • 20 to 25 minutes for 30amp or 3 phase machines • 30 to 45 minutes for 13 amp machines These figures vary depending upon the size of the machine and incoming water temperature.
•
Once the machine has filled, and the interlock option has been satisfied, the ‘Ready’ lamp (3) will illuminate.
•
To start a cycle, press the ‘Cycle & Drain’ switch (4), the ‘Cycle & Drain’ lamp (5) will now illuminate, if the ‘Ready’ lamp (5) is illuminated the cycle will start, if not the machine will wait until ready before starting the cycle.
•
To repeat a cycle, again press the ‘Cycle & Drain’ switch (4) as described above. Page 10
Engineers Manual Machine operation - 2008 models
Basic operation (please refer to Installation & Operators manual 902.0011 for more data)
1 = On / Off lamp 2 = On / Off switch 3 = Machine ready lamp 4 = Cycle & Drain switch 5 = Cycle & Drain lamp
Draining down (Drain pump machines only) •
During each cycle the machine will automatically drain away any excessive water within the machine
•
To perform a complete drain down, press the ‘On / Off’ switch (2) so that the ‘On / Off’ lamp (1) is NOT illuminated.
•
Now press the ‘Cycle / Drain’ switch (4), the ‘Cycle / Drain’ lamp (5) will now illuminate and only go out once the drain down cycle is completed, this will take approximately 3 minutes.
•
DO NOT switch the machine ON at the ‘On / Off’ switch (2) during the drain down cycle.
Draining down (Gravity drain machines only) •
The drain plug within the wash tan will regulate the water depth during normal operation, if the water starts to drop or rise check the following • Drain plug is secure • Drain plug is not blocked
•
To drain the complete machine, simple remove the drain plug, please remember that the rinse tank will remain full.
Page 11
Engineers Manual Recommended tool kit - 2008 models
Recommended hand tools 5.5mm - Spanner / nut runner / socket 7.0mm - Spanner / nut runner / socket 8.0mm - Spanner / nut runner / socket 10.0mm - Spanner / nut runner / socket 10mm to 18mm - Adjustable spanner
Pliers
2.5mm - Alan key 4.0mm - Alan key No. 2 - Pozi screw driver Electric screw driver (small) Flat bladed screw driver (large) Wire cutters
Wire crimpers
Multi meter Capable of measuring Volts (10v ~ 240v AC) Amps (0 ~ 20 Amps Ohms (0 ~ 30MΩ)
Page 12
Engineers Manual Electrical data - 2008 models
Component
Volts
Hertz
Amps
Watts
Ohms
Inlet solenoid valve
All models
220 ~ 240v
50~60 Hz
-
-
-
Rinse element
1 x 2.0 kW
220 ~ 240v
-
8.69 A
2,000w total
26.45 Ω total
2 x 1.3 kW
220 ~ 240v
-
5.65 A per leg 11.30 A total
1,300w per leg 40.69 Ω per leg 2,600w total 20.34 Ω total
3 x 2.0 kW
220 ~ 240v
-
8.69 A per leg 26.09 A total
2,000w per leg 26.45 Ω per leg 6,000w total 8.82 Ω total
Duo 2 & Duo 500
220 ~ 240v
50 Hz
0.52 A running
120 w
440 Ω
Duo 3 & Duo 750
220 ~ 240v
50 Hz
1.17 A running
270 w
196 Ω
Wash element
1 x 2.0 kW
220 ~ 240v
-
8.69 A
2,000w total
26.45 Ω total
Wash pump
350 & 400mm machines
220 ~ 240v
50 Hz
0.96 A running
220 w
240 Ω
500mm machines
220 ~ 240v
50 Hz
3.8 A running
740w
71.49 Ω
Drain pump
All sizes
220 ~ 240v
50 Hz
0.13 A
30w
1,763 Ω
CAM timer
2 minute
220 ~ 240v
50 Hz
-
-
-
3 minute
220 ~ 240v
50 Hz
-
-
-
220 ~ 240v
50~60 Hz
-
-
-
(Siemens)
Rinse element contactor 30 A & 3ph machines only
Relays
On / Off relay
220 ~ 240v
50~60 Hz
-
-
-
Door relay
220 ~ 240v
50~60 Hz
-
-
-
Cycle relay
220 ~ 240v
50~60 Hz
-
-
-
Rinse aid pump
All models
220 ~ 240v
50~60 Hz
0.02 A
5.5w
9,918 Ω
Detergent pump
All models
220 ~ 240v
50~60 Hz
0.02 A
5.5w
9,918 Ω
Indicator lamps
Red
220 ~ 240v
50~60 Hz
-
-
-
Green
220 ~ 240v
50~60 Hz
-
-
-
Blue
220 ~ 240v
50~60 Hz
-
-
-
Rinse pump
Contactors
(Finder)
Page 13
Engineers Manual Chemical pumps - 2008 models
Settings
Chemical pumps
6
0
5
1 4
3
2 Factory pump settings Rinse aid (All machines)
2
Detergent - Glass washers
3
Detergent - Dish washers
5
PUMP SETTINGS 0
1
2
3
4
5
6
0
1
2
2.5
3
4
5
5
4
3
2.5
2
1
0
Dose rate (ml/sec)
0.00
0.04
0.07
0.09
0.10
0.13
0.18
Dose rate (litres / hour)
0.00
0.144
0.252
0.324
0.36
0.468
0.648
Dose per cycle (ml)
0.00
0.68
1.19
1.53
1.70
2.21
3.06
Dilution rate
-
1:4780
1:2730
1:2125
1:1910
1:1470
1:1060
Dilution as parts per litre
-
0.21
0.366
0.47
0.52
0.68
0.93
Dilution as %
-
0.021%
0.0366%
0.047%
0.052%
0.068%
0.093%
0.00
0.16
0.24
0.32
0.41
0.50
0.70
Dose rate (litres / hour)
0.00
0.576
0.864
1.152
1.476
1.800
2.520
Dose per cycle (ml)
0.00
2.72
4.08
5.44
6.97ml
8.5ml
11.9
-
1:1200
1:800
1:600
1:470
1:385
1:273
0.83
1.25
1.67
2.13
2.60
3.66
0.083%
0.125%
0.167%
0.213%
0.260%
0.366%
Pump run Run (seconds) times
Stop (seconds)
Rinse aid
Detergent Dose rate (ml/sec)
Dilution rate Dilution as parts per litre Dilution as %
Page 14
Engineers Manual Chemical pumps - 2009 models—Effective from 28/10/2009
Chemical pumps
Factory pump settings Rinse aid (All machines) Adjuster screw (Detergent pump)
Adjuster screw (Rinse aid pump)
Detergent - Glass washers Detergent - Dish washers
5
1
Adjuster positions
PUMP SETTINGS Min
Max
Pump run times
Run (seconds)
0
1.5
3
4.5
6
Stop (seconds)
6
4.5
3
1.5
0
Rinse aid
Dose rate (ml/sec)
0.00
0.038
0.16
0.3
0.36
Dose rate (litres / hour)
0.00
0.138
0.538
1.08
1.29
Dose per 6 seconds (ml)
0.00
0.23
0.98
1.80
2.15
Dilution rate
-
1 : 500
1 : 110
1 : 60
1 : 50
Dilution as parts per litre
-
2
9
16
20
Dilution as %
-
0.02%
0.09%
0.16%
0.20%
Dose rate (ml/sec)
0.00
0.34
0.69
1.04
1.38
Dose rate (litres / hour)
0.00
1.25
2.5
3.75
5.00
Dose per 6 seconds (ml)
0.00
2.04
4.14
6.24
8.28
Dilution rate
-
1 : 53
1 : 23
1 : 17
1 : 30
Dilution as parts per litre
-
19
38
57
75
Dilution as %
-
0.19%
0.38%
0.57%
0.75%
Detergent
Page 15
Engineers Manual Water connection & Interlock - 2009 models—Effective from May 2010
Water connection •
Water connection : Both the H857 & H957 ranges come with a water supply hose requiring a ¾” BSP male threaded connection at the mains water supply, upon installation and commissioning all water joints must be checked for leaks and made water tight.
•
Water supply restrictions : Water supply constraints must be adhered to : •
Incoming water temperature
• •
•
4°c minimum 55°c maximum
Supply water dynamic pressure (air break machines, minimum water pressure 0.25 bar, all other parameters apply).
• • • •
0 to 2 bar
Rinse booster pump required
2 to 4 bar
No modifications required
4 to 6 bar
Flow restrictor required
6 bar plus Pressure reducing valve required If the above requirements are not adhered to, the performance of the appliance will be impaired
Lime scale damage caused to the machine due to the lack of water softener or incorrect regeneration of a softener is
never covered by the manufacturers warranty.
Interlock options : Hydro 857 & 957 ranges have three interlock option, each option allowing cycles to start irrespective of water temperature, Two of the options extend the cycle until the required temperatures these being as stated in the above table. Selection of the required option is achieved by configuring wires located within the machine below the control panel
•
Interlock removed Connect the Black crimp cover to the White socket
•
Quick start (default setting) Extends the wash cycle until the rinse tank is above 55°c Connect the Green crimp cover to the White socket
•
Interlock Extends the wash cycle until both tanks achieve their required temperatures Connect the Red crimp cover to the White socket
Page 16
Engineers Manual Component layout - 2008 models
Control panel - Component positions
Door switch Part no. 570.0001
Cam timer 3 minute timer, part no. 560.4180 2 minute timer, part no. 560.4120
Circuit breaker (15Amp) Part no. TCB-04
Terminal block Part no. 7.12.70
Cycle relay Part no. CONT/30
Door relay Part no. CONT/30
On / Off relay Part no. CONT/30
Rinse element contactor Only on 30 Amp & 3 phase machines Part no. CONT/4
Cycle lamp (blue) Part no. 505.0004
Cycle switch Part no. 501.0001
Ready lamp (green) Part no. 505.0002
On / Off switch Part no. 500.0001
On / Off lamp (red) Part no. 505.0001
Page 17
Engineers Manual Electrical component data - 2008 models
Cam timer 3 minute timer, part no. 550.4180 2 minute timer, part no. 560.4120
CAM no. 4 CAM no. 3 CAM no. 2 CAM no. 1 Red cover (normally closed)
Black cover (normally open)
White cover (common)
CAM no. 4 CAM no. 3 CAM no. 2 CAM no. 1 Red cover 2 way plug for motor
Black cover White cover
Red cover
Red
Purple
Orange
2 way plug for motor White
Black cover
White
Black
Purple
Purple
White cover
Red
White
Purple
Brown
Blue
4 secs
Cycle time minus 2 seconds
CAM no. 1 CAM no. 2 Wash stage
CAM no. 3 Rinse stage
7 secs
5 secs
2 secs
CAM no. 4 Cycle time minus 20 seconds
Page 18
Cycle time minus 3 seconds
Engineers Manual Electrical component data - 2008 models
Cam timer 3 minute timer, part no. 550.4180 2 minute timer, part no. 560.4120
CAM no. 4 CAM no. 3 CAM no. 2 CAM no. 1 Red cover (normally closed)
Black cover (normally open)
White cover (common)
CAM no. 4 CAM no. 3 CAM no. 2 CAM no. 1 IncomingÎ
IncomingÎ
ÎOut going
220~240v live Wash APS (12) low
220~240v live Interlock option satisfied
220~240v live To cycle switch
IncomingÎ
ÎOut going
IncomingÎ
ÎOut going
220~240v live Cycle timer run + door closed
220~240v live Wash pump signal
220~240v live Cycle selected
220~240v live Cycle selected
ÎOut going
IncomingÎ
ÎOut going
IncomingÎ
220~240v live Rinse signal to door contractor (21)
220~240v live Cycle timer run + door closed
220~240v live Cycle run
220~240v live Circuit breaker
IncomingÎ
IncomingÎ
220~240v live Run cycle, signal from door contactor (14)
220~240v neutral Terminal block
Page 19
2 way plug for motor
Engineers Manual Electrical component data - 2008 models
Rinse element contactor (part no. CONT-4) Note ! Only on 30 amp & 3 phase machines Î12
22Î
32Î
220~240v live Circuit breaker
220~240v live Drain down
220~240v live Machine Off
Î14
24 Î
34Î
220~240v live Interlock achieved
220~240v live Cycle timer run + machine On
220~240v live Machine On
11Î
Î21
Î31
220~240v live OK to run cycle
220~240v live Cycle timer run + door closed
220~240v live Terminal block
ÎA1
ÎA2
220~240v live On / Off switch
220~240v neutral Terminal block
Brown
Orange
Red
Red crimp covers / Normally closed terminals
Purple
White
BROWN
Black crimp covers / Normally open terminals
Purple
White
BROWN
White crimp covers / Common terminals)
Red
Blue
Green crimp covers / Coil terminals
Red crimp covers / Normally closed terminals Black crimp covers / Normally open terminals White crimp covers / Common terminals) Green crimp covers / Coil terminals
Page 20
Engineers Manual Electrical component data - 2008 models
On / Off relay (part no. CONT-30)
Î12
22Î
32Î
220~240v live Circuit breaker
220~240v live Drain down
220~240v live Machine Off
Î14
24 Î
34Î
220~240v live Interlock achieved
220~240v live Cycle timer run + machine On
220~240v live Machine On
11Î
Î21
Î31
220~240v live OK to run cycle
220~240v live Cycle timer run + door closed
220~240v live Terminal block
ÎA1
ÎA2
220~240v live On / Off switch
220~240v neutral Terminal block
Brown
Orange
Red
Red crimp covers / Normally closed terminals
Purple
White
BROWN
Black crimp covers / Normally open terminals
Purple
White
BROWN
White crimp covers / Common terminals)
Red
Blue
Green crimp covers / Coil terminals
Red crimp covers / Normally closed terminals Black crimp covers / Normally open terminals White crimp covers / Common terminals) Green crimp covers / Coil terminals
Page 21
Engineers Manual Electrical component data - 2008 models
Door relay (part no. CONT-30)
12
22
32
14Î
24 Î
34
220~240v live Door closed run cycle
220~240v live Door closed run rinse
Î11
Î21
220~240v live OK to run cycle
220~240v live Cycle timer run rinse
ÎA1
ÎA2
220~240v live Door switch
220~240v neutral Terminal block
Red crimp covers / Normally closed terminals White
Red
Black crimp covers / Normally open terminals
White
Red
White crimp covers / Common terminals)
Brown
Blue
31
Green crimp covers / Coil terminals
Red crimp covers / Normally closed terminals Black crimp covers / Normally open terminals White crimp covers / Common terminals) Green crimp covers / Coil terminals
Page 22
Engineers Manual Electrical component data - 2008 models
Cycle relay (part no. CONT-30)
12
Î22
Î32
220~240v live Interlock achieved + cycle selected
220~240v live Fill or cycle rinse
Î14
Î24
Î34
220~240v live First 5 seconds of a cycle
220~240v live First 5 seconds of a cycle
220~240v live Machine off rinse down
11Î
Î21
31Î
220~240v live Not in a cycle or first 5 seconds of a cycle
220~240v live Cycle timer run + cycle light On
220~240v live Rinse pump signal
ÎA1
ÎA2
220~240v live Cycle switch and, or Terminal 11 of this relay
220~240v neutral Terminal block
Purple
Red
Red crimp covers / Normally closed terminals
Orange
Orange
Red
Black crimp covers / Normally open terminals
Purple
White
Red
White crimp covers / Common terminals)
Blue
Green crimp covers / Coil terminals
Orange
Red crimp covers / Normally closed terminals Black crimp covers / Normally open terminals White crimp covers / Common terminals) Green crimp covers / Coil terminals
Page 23
Engineers Manual Electrical component data - 2008 models
Thermostats (part no. 542.0001)
Wash Thermostat
Rinse Thermostat
Red cover Black cover White cover
White
Purple
Red cover Black cover
Purple
Red
White
Purple
White cover
2
2
Normally closed Normally open
4
4 1
Common
1
2Î
2Î
220~240v live Heat wash water
220~240v live Heat rinse water
4Î
4Î
220~240v live Wash & rinse water hot
220~240v live Rinse water hot
Î1
Î1
220~240v live Rinse water hot
220~240v live Wash ASP (14) high
Page 24
Engineers Manual Electrical component data - 2008 models
Thermostats (part no. 542.0001)
Thermostat positions Rinse thermostat Glass washers E108 E208 E308
Rinse temp 70ºc
Wash thermostat Wash temp 55ºc
Duo 208 Duo 308
Dishwashers H508 H708 H758 Duo 508 Duo 758
Wash temp 55ºc Rinse temp 80ºc
Page 25
Page 26
ON / OFF switch
White
Blue
Cycle light
Orange
Orange
Cycle switch
Wiring colours shown as if looking at rear of switches & light
Note!
ON / OFF light
Purple
Blue
Ready light
Ready light
Brown
Red
ON / OFF switch
Cycle switch
Blue
ON / OFF light
Red
Cycle light
Engineers Manual
Electrical component data - 2008 models
Switch panel
Page 27
(13A & 15A)
Rinse safety Thermostat
(20A, 30A & 3 phase)
Rinse safety Thermostat
Inlet solenoid valve
Location of option wires
Brown wire (Thick)
Blue wires (Thick)
Brown wire (Thick)
Blue wires (Thick)
Brown wire (Thick)
Brown wire (Thick)
White wire (Thick) Black cover
Blue wires (Thick)
White wire (Thick) Black cover
Blue wires (Thick)
Brown wire (Thick)
Brown wire (Thick)
Black wires (Thick)
RED & Blue
WHITE & Blue
Black wires (Thick)
Pressurised tank (i.e. standard Eco & Hydro’s)
Air break (i.e. Duo’s)
Type of machine
Engineers Manual
Electrical component data - 2008 models
Inlet solenoid & Rinse tank safety thermostat
Engineers Manual Electrical component data - 2008 models
Rinse element wiring
6.0 kW - Rinse elements, using loom LM-P2-30A Blue wire (Thick) - Red cover
Grey wire (Thick) - Red cover
Blue wire (Thick) - Black cover
Black wire (Thick) - Black cover
Blue wire (Thick) - Green cover
Brown wire (Thick) - Green cover Brown wire (Thin) - Green cover
Blue wire (Thin) - Green cover
2.6 kW - Rinse elements, using loom LM-P2-30A Blue wire (Thick) - Red cover
Brown wire (Thick) - Green cover Brown wire (Thick) - Link wire Brown wire (Thin) - Green cover
Blue wire (Thick) - Link wire
2.0 kW & 2.18 kW - Rinse elements, using loom LM-P2-30A
Blue wire (Thick) - Red cover
Brown wire (Thick) - Green cover Brown wire (Thin) - Green cover
Note ! When using LM-P2-30A loom, with elements (i.e. Turkey) 550.0002 - 1 x 2000w element 550.0003 - 2 x 1300w element 550.0006 - 1 x 2180w element The following wires MUST be linked together Blue wire (Thick) - Green cover Blue wire (Thin) - Green cover) Page 28
Engineers Manual Electrical component data - 2008 models
Rinse element wiring
2.6 kW - Rinse elements, using loom LM-P2-13A
Blue wire (Thick) - Green cover
Brown wire (Thick) - Green cover Brown wire (Thick) - Link wire
Blue wire (Thick) - Link wire
2.0 kW & 2.18 kW - Rinse elements, using loom LM-P2-13A
Blue wire (Thick) - Green cover
Brown wire (Thick) - Green cover
Page 29
Engineers Manual Electrical component data - 2008 models
Terminal block - Convert 30Amp machines to 3 phase (with neutral)
Kit / Components required 5 core cable (2.5mm² per core) or of the local standard to suit 3 phase with neutral (6 kW loading)
To convert a standard machine with a 6 kW (3 leg) rinse element to 3 phase with neutral: •
Isolate power supply before working on the machine
•
Remove top panel from the machine
•
Remove the links from between ‘L1’ - ‘L2’ and ‘L2’ – ‘L3’ on the terminal block
Terminal block configuration for 1 phase + neutral
•
Ensure the control circuit live (0.5mm² blue wire) is at L1, the terminal block should now look like the following picture, if not re-wire to ensure the terminal block compiles with this picture
Terminal block configuration for 3 phase + neutral
Page 30
Classeq is a trading name of Classic Glass & Dishwashing Systems Ltd.
Revision
Pages changed
Description of change
Date
New Manual
A
04/10/2008
B
14
Extra data added to table
01/06/2009
C
15 & 16
New chem. Pump added
06/04/2010
For more specific data, please refer to the following documents (these can also be download from our website www.classeq.co.uk)
Machine
Internal model no.
Installation & Operators manual
Spares manual
Wiring diagram
Eco 1
E108
902.0011
904.0017
LM-P2-13A
Eco 2
E208
902.0011
904.0017
LM-P2-13A
Eco 3
E308
902.0011
904.0018
LM-P2-30A
Hydro 500
H508
902.0011
904.0017
LM-P2-13A
Hydro 700
H708
902.0011
904.0018
LM-P2-13A
Hydro 750
H758
902.0011
904.0018
LM-P2-30A
Duo 2
DUO208
902.0011
904.0017
LM-P2-13A
Duo 3
DUO308
902.0011
904.0018
LM-P2-30A
Duo 500
DUO508
902.0011
904.0017
LM-P2-13A
Duo 750
DUO758
902.0011
904.0018
LM-P2-30A
Classic Glass & Dishwashing Systems Ltd Winterhalter House Roebuck Way Knowlhill Milton Keynes MK5 8WH
Spares department
0844 2259525
0844 2259253
[email protected]
Service department
0844 2259245
0844 2259246
[email protected]
