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Dust Management

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PRODUCT GUIDE 2016 DUST MANAGEMENT CONTENTS DUST KNOWLEDGE 4 DURA RANGE 8 ULTRA RANGE 12 SUPRA RANGE 16 ACCESSORIES RANGE 40 ATTACHMENT RANGE 46 DUSTBLOCKER RANGE 52 NOTES 62 WELCOME MAX-VAC.COM 3 WHY IS DUST CONTROL SO IMPORTANT? Main contractors and the HSE are increasingly concerned about the dangers of dust. The HSE say ‘Construction dust is not just a nuisance - it can seriously damage your health. Regularly breathing in these dusts over a long time can cause life-changing lung diseases’. The threat is not only to your health but also organisations have a responsibility to protect their workforce and using out dated equipment can have serious legal implications. That’s why dust extraction should be high on your agenda. Drilling, milling, grinding and sawing often create very high dust emissions. The danger is that without the relevant protective measures, the smallest of dust particles, often invisible to the human eye, are breathed in. In the worst cases these penetrate the small sacs within our lungs, where they can cause severe damage. WHAT TYPE OF VACUUM DO I NEED? So, whatever task awaits you on site; grinding concrete, sanding plaster, wood or paint, even draining flooded rooms - tackle it with the correct vacuum. It is important first of all to identify dust particle size in your environment, the smaller the particles the more damage they can do to your health, so choosing the correct type of vacuum is crucial. L M H L M H Dust Class L (low hazardous dust) This filters 99% of all dust that is extracted. The air that is exhausted only contains dust particles of less than 1mg. Dust Class M (medium hazardous dust) This filters 99.95% of all dust that is extracted. This means that the air that is exhausted has particles of dust less than 0.1mg still in it. Dust Class H (high hazardous dust) This filters 99.997% of all dust that is extracted. This filters out more of the finer dust particles that can be harmful. MDF and Asbestos dust require H Class extractors due to the fine dust that is present when dealing with them. 4 MAX-VAC.COM MAX-VAC.COM 5 LOOK AFTER YOUR LUNGS Many industries are exposed to dust pollution. Not all dust is the same and some are more harmful than others. Excessive exposure to some has been linked to the development of particular health problems, such as lung cancer or asthma. In some cases exposure can cause life altering and in some cases premature life-ending illnesses. But did you know that the following materials can also cause many health issues: Flour Flour dust and enzymes containing additives such as amylase are the second most common cause of occupational asthma. They also cause dermatitis. It can affect workers in bakeries, flour mills and kitchens. Grain Grain dust is the dust produced from the harvesting, drying, handling, storage or processing of barley, wheat, oats, maize or rye and includes any contaminants or additives within the dust (eg.bacteria, endotoxin, fungal spores, insects and insect debris, pesticide residues). Health risks are also likely to arise from exposure to dusts produced by other types of grain, eg. rice, sorgh. Respiratory disease caused by this dust is a major occupational health risk in agriculture and the number of asthma cases is now double the national average. 6 MAX-VAC.COM T H AT ’ S W H Y D U S T CONTROL SHOULD BE TOP OF YOUR AGENDA The most talked about hazardous dust is Asbestos when materials that contain asbestos are disturbed or damaged, fibres are released into the air. When these fibres are inhaled they can cause serious diseases. These diseases will not affect you immediately; they often take a long time to develop, but once diagnosed, it is often too late to do anything. Diseases such as Mesothelioma and Asbestosis being the most dangerous. Silica Dust from rocks, sand, clay, bricks and concrete. In the workplace these materials create dust when they are cut, sanded, carved etc.Some of this dust may be fine enough to breathe deeply into your lungs and cause harm to your health. The fine dust is called respirable crystalline silica (RCS) and is too fine to see with normal lighting. Let us advise you on the correct vacuums, air cleaners and accessories to make your workplace a safer environment to be in. Wood Wood dust can cause serious health problems. It can cause asthma, which carpenters and joiners are four times more likely to get compared with other UK workers. Under current legislation softwood, hardwood dust and formaldehyde are considered to be hazardous to health. Both are known to be respiratory sensitisers and may cause asthma and other respiratory problems. Hardwood dust can also cause a rare form of nasal cancer. Formaldehyde is classified in the UK, and in the EU as a carcinogen and it carries the hazard statement ‘suspected of causing cancer’ So in view of all this, our advice is to protect yourself at work, which is why we’re putting dust contol at the forefront of our business to help yours. MAX-VAC.COM 7 DV-35-MB 10 DV-50-LB 11 DURA RANGE Tough, robust industrial vacuums with auto filter cleaning and wet and dry capacity MAX-VAC.COM 9 ACCESSORIES ACCESSORIES DV-35-MB The MaxVac Dura DV-35-MB is a single motor vacuum. It has 2000watt power take off with auto run and filter clean. The vacuum has wet and dry capability and with a 35ltr drum it is useful in many scenarios. The vacuum has a manual filter clean button as well as it cleaning in trigger rest time. The vacuum is fitted with metal castors with non-mark wheels meaning it can be used on a variety of surfaces. The drum is extremely tough and can withstand the toughest of treatment, the motor housing is also very tough and can withstand impact. 10 MAX-VAC.COM DV-50-LB FEATURES • • Power take off Reduces need for extension leads and power supplies 2000w capacity Auto filter clean • Longer lasting filter • Higher suction for longer The MaxVac Dura DV-50-LB is a twin motor vacuum. The vacuum has wet and dry capability and with a 50ltr drum it is useful in many scenarios. The vacuum is fitted with metal castors with non-mark wheels meaning it can be used on a variety of surfaces. The drum is extremely tough and can withstand the toughest of treatment, the motor housing is also very tough and can withstand impact. FEATURES High drum capacity • High waste capacity Twin motors • High suction Model DV-35-MB Model DV-50-LB Voltage Voltage 240/110v 240/110v Motor 1000w Motor 1000w Filter Type Filter Type Cartridge Cartridge Depression 220mbar Depression 220mbar Power Cable Power Cable 10 metres 10 metres Air Flow 55ltrs/sec Air Flow 55ltrs/sec Capacity 35/50L Capacity 50L Castors Metal Castors Metal Dimensions (cm) 50w x 56d x 60h Dimensions (cm) 50w x 50d x 72h Weight 13.5Kg Weight 14.5Kg F I LT E R CLASS F I LT E R CLASS M L MAX-VAC.COM 11 UV-126-HBS 14 UV-456-HLS 15 ULTRA RANGE High performance, durable, efficient industrial vacuums with brushless motor technology MAX-VAC.COM 13 RECOMMENDED ACCESSORIES UV-126-HBS The MaxVac UV-126-HBS uses new generation cordless brushless technology to provide high power with very low current draw. Using either 20 or 30AH batteries it can operate for up to 1.5hours. The vacuum is powered by one brushless motor. Being brushless means the vacuum is completely waterproof (IP54 rated) and can be washed down to remove contamination within the vacuum. Fitted with H Class filters the vacuum ensures a high efficiency of filtration. The filter is protected by a micro pre-filter. The exhaust air can be funnelled through a pipe to take away from the area of work if needed. The vacuum has a bin system to collect waste. It can be fitted with a bag as needed. The vacuum also has large wheels for ease of transport and has a collapsible handle for moving it around. RECOMMENDED ACCESSORIES UV-456-HLS FEATURES • • • Large wheels Ease of transport on rough areas Easy to take up stairs High stability Cordless • Allows remote working in powerless areas • Excellent for cleaning new houses before handover • • • Brushless Motors Waterproof Low power draw Longer life Model UV-126-HBS The MaxVac UV-456-HLS uses new generation brushless technology to provide high power with very low current draw. The vacuum is powered by two brushless motors. Being brushless means the vacuum is completely waterproof (IP54 rated) and can be washed down to remove contamination within the vacuum. Fitted with H Class filters the vacuum ensures a high efficiency of filtration. The filter is protected by a mirco pre-filter and is cleaned using a manual shaker system. The vacuum is fitted with the Longopac system to ensure safe disposal of any waste. The vacuum also has large wheels for ease of transport and has two height settings to enable it top be collapsed when moving in a van to save space. FEATURES • • • Large back wheels Ease of transport on rough areas Easy to take up stairs High stability • • Height adjustable Reduces space needed when in transit Lowers centre of gravity when moving on site • • • Brushless Motors Waterproof Low power draw Longer life Model UV-456-HLS Voltage Cordless Voltage 240/110v Battery 36V lithium-ion Motor 2x 3.4A (1 motor) Filter Type Cartridge Filter Type Cartridge Air Flow 230m3h Air Flow 430m3/h Capacity 33L Capacity Longopac Battery Life Noise Level 69dB(A) 20AH 1hr / 30AH 1.5hr Chargetime 4hr Dimensions (cm) 65w x 56d x 145h Noise Level 69dB(A) Weight 37.5Kg Dimensions (cm) 45w x 54d x 70h Weight 14Kg F I LT E R CLASS F I LT E R CLASS H H 14 MAX-VAC.COM MAX-VAC.COM 15 430-MLS 18 430-MLS-RT 19 470-MLS 20 470-MBC 21 425-MBS 22 470-LBW 23 470-LBO 24 825-MLC 25 835-MLC 26 220-L / 450-L 27 SUPRA RANGE High performance, durable, efficient industrial vacuums MAX-VAC.COM 17 RECOMMENDED ACCESSORIES 430-MLS The MaxVac MV-430-MLS is a single phase high suction vacuum for use in many different areas. Powered by 2 by-pass motors operated independently. The motor head is silenced to reduce the noise created. The vacuum is fitted with M Class filters which are cleaned using the MV Airpulse system in order to increase its life and maintain its suction efficiency. The filters are cleaned by operating a flap above the filter which forces air through the conical filter in reverse. The vacuum is fitted with the Longopac bagging system allowing waste to be disposed of safely. 430-MLS FEATURES • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer High suction • Removes more particles from the source • Can carry dust over long distances Silence Motor Head • Low noise output when in use Two height settings • One transport position and one operation position 18 MAX-VAC.COM RECOMMENDED ACCESSORIES Rough Terrain The MaxVac MV-430-MLS RT is a single phase high suction vacuum for use in many different areas. Powered by 2 by-pass motors operated independently. The motor head is silenced to reduce the noise created. The vacuum is fitted with M Class filters which are cleaned using the MV Airpulse system in order to increase its life and maintain its suction efficiency. The filters are cleaned by operating a flap above the filter which forces air through the conical filter in reverse. The vacuum is fitted with the Longopac bagging system allowing waste to be disposed of safely. FEATURES • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer High suction • Removes more particles from the source • Can carry dust over long distances Silence Motor Head • Low noise output when in use Rough terrain wheel • Easy to transport over sites Model MV-430-MLS Model MV-430-MLS RT Voltage 230/110v 50/60hz Voltage 230/110v 50/60hz By-Pass Motor 2 (single phase) By-Pass Motor 2 (single phase) Vacuum Rate 2500mm/H2O Vacuum Rate 2500mm/H2O Filter Type Cartridge Filter Type Cartridge Filter Surface 30000cm2 Filter Surface 30000cm2 Air Flow 360m3/h Air Flow 360m3/h Capacity Longopac Capacity Longopac Suction Inlet Suction Inlet Ø50mm Ø50mm Noise Level 72dB(A) Noise Level 72dB(A) Dimensions (cm) 50w x 56d x 100h Dimensions (cm) 50w x 56d x 100h Weight 31Kg Weight 31Kg F I LT E R CLASS F I LT E R CLASS M M MAX-VAC.COM 19 RECOMMENDED ACCESSORIES 470-MLS The MaxVac MV-470-MLS is a single phase high suction vacuum for use in many different areas. Powered by 3 by-pass motors operated independently. The motor head is silenced to reduce the noise created. The vacuum is fitted with M Class filters which are cleaned using a manual shaker, using a vertical movement in order to increase its life and maintain its suction efficiency. The vacuum is fitted with the Longopac bagging system allowing waste to be disposed of safely. 470-MBC FEATURES • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer High suction • Removes more particles from the source • Can carry dust over long distances Silence Motor Head • Low noise output when in use Model MV-470-MLS Voltage 230/110v 50/60hz By-Pass Motor The vacuum is fitted with M Class filters which are cleaned using reverse air system operated by an on-board compressor built into the vacuum controlled by onboard timers. The filter cleaning system is very efficient using high pressure air to keep the filter cartridges clean. This increases the life of the filters and ensures maintenance of suction at all times. It is possible to vacuum wet with this vacuum when fitted with a drum container. The vacuum is fitted with a steel bin or the Longopac bagging system allowing waste to be disposed of safely. MaxVac MV-470-MLC also available. FEATURES • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer High suction • Removes more particles from the source • Can carry dust over long distances Model MV-470-MBC 230v 50/60hz 3 (single phase) By-Pass Motor 3 (single phase) Vacuum Rate 2500mm/H2O Vacuum Rate 2500mm/H2O Filter Type Star Polyester Filter Type Polyester Filter Surface 30000cm Filter Surface 57000cm2 2 Air Flow 540m3/h Air Flow 540m3/h Capacity Longopac Capacity 50L/Longopac Suction Inlet Suction Inlet Ø80mm Ø80mm Noise Level 75dB(A) Noise Level 75dB(A) Dimensions (cm) 58w x 60d x 160h Dimensions (cm) 62w x 110d x 160h F I LT E R CLASS M MAX-VAC.COM The MaxVac MV-470-MBC is a single phase high suction vacuum for use in many different areas. Powered by 3 by-pass motors operated independently. The motor head is silenced to reduce the noise created. Voltage Weight 65Kg 20 RECOMMENDED ACCESSORIES F I LT E R CLASS M MAX-VAC.COM 21 RECOMMENDED ACCESSORIES 425-MBS The MaxVac MV-425-MBS is a single phase turbine vacuum for use in most situations. Powered by a side channel type turbine unit it is completely maintenance free and can provide round the clock service. This type of motor requires no transmission therefore making it very silent. A thermal switch is fitted in case of overheating. A vacuum gauge is fitted to enable suction levels and helps to detect when the filter is blocked. The vacuum is fitted with M Class filters which are cleaned using manual filter shake system operated by a handle on the side of the vacuum. 470-LBW FEATURES • • • • Turbine Motor Use 24 hours a day Silent Ultra tough and long lasting No brushes to change Compact design The machine also has a metal sieve fitter with a 40ltr capacity to capture any solids sucked up with the liquids. The main drum has a 100ltr capacity. It has a level indicator and discharge valve to drain the liquids. FEATURES Triple Motor • High efficiency suction • • High suction Removes more debris from the source Can carry heavier particles over long distances Metal sieve • Separates solids from liquids therefore making disposal of the waste easier Model MV-425-MBS Model MV-470-LBW Voltage Voltage 110v 50hz / 230v 60hz By-Pass Motor 1.8Kw Vacuum Rate 2500mm/H2O Vacuum Rate 1800mm/H2O Filter Type Polyester Filter Type Polyester Filter Surface 80000cm2 Filter Surface 20000cm2 Power 3.45Kw Protection IP65 Air Flow 540m3/h 110v 50hz / 230v 60hz Air Flow 250m3/h Capacity 100L Capacity 45L Suction Inlet Suction Inlet Noise Level 76dB(A) Ø80mm Ø80mm Noise Level 76dB(A) Dimensions (cm) 67w x 66d x 116h Dimensions (cm) 55w x 98d x 115h Weight 48Kg Weight 90Kg F I LT E R CLASS M MAX-VAC.COM The MaxVac MV-470-LBW is a single phase high suction vacuum for wet and dry use. Powered by 3 single phase by-pass motors operated individually. Fitted with a vacuum indicator it is easy to monitor when the filter is blocking up. The suction inlet is tangential thus providing a cyclone effect reducing the risk of clogging and abrasion to the drum. The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. 22 RECOMMENDED ACCESSORIES F I LT E R CLASS L MAX-VAC.COM 23 RECOMMENDED ACCESSORIES 470-LBO The MaxVac MV-470-LBO is a single phase high suction vacuum for oil and swarf suction. Powered by 3 single phase by-pass motors operated individually. Fitted with a vacuum indicator it is easy to monitor when the filter is blocking up. The machine also has a metal sieve fitter with a 40ltr capacity to capture any solids sucked up with the liquids. The main drum has a 100ltr capacity. It has a level indicator and discharge valve to drain the liquids. The suction inlet is tangential thus providing a cyclone effect reducing the risk of clogging and abrasion to the drum. 825-MLC FEATURES The MaxVac MV-825-MLC is a three phase high suction vacuum for use in many different areas. Powered by a double suction unit side channel type turbine unit it is completely maintenance free and can provide round the clock service. Triple Motor • High efficiency suction • • High suction Removes more debris from the source Can carry heavier particles over long distances Metal sieve • Separates solids from liquids therefore making disposal of the waste easier Model MV-470-LBO 24 MAX-VAC.COM RECOMMENDED ACCESSORIES Voltage 110v 50hz / 230v 60hz Vacuum Rate 2500mm/H2O Filter Type Polyester Power 3.45Kw Filter Surface 80000cm The switches are IP65 rated and are located at the back of the vacuum. A thermal switch is fitted in case of overheating. A vacuum gauge is fitted to enable suction levels and helps to detect when the filter is blocked. A pressure relief valve ensures constant cooling of the motor. The vacuum is fitted with M Class filters which are cleaned using reverse air system operated by an on-board compressor built into the vacuum controlled by on-board timers. The filter cleaning system is very efficient using high pressure air to keep the filter cartridges clean. The vacuum is fitted with the Longopac bagging system allowing waste to be disposed of safely. 2 FEATURES • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer • • High suction Removes more debris from the source Can carry heavier particles over long distances Model MV-825-MLC Voltage 415v 50hz Vacuum Rate 3000mm/H2O Filter Type Antistatic cartridge Power 5.5Kw Filter Surface 80000cm2 Air Flow 540m3/h Air Flow 550m3/h Capacity 100L Capacity Longopac Suction Inlet Suction Inlet Ø80mm Ø80mm Noise Level 76dB(A) Noise Level 73dB(A) Dimensions (cm) 67w x 66d x 116h Dimensions (cm) 77w x 110d x 180h Weight 48Kg Weight 140Kg F I LT E R CLASS F I LT E R CLASS L M MAX-VAC.COM 25 RECOMMENDED ACCESSORIES 835-MLC The MaxVac MV-835-MLC is a three phase high suction vacuum for use in many different areas. Powered by a double suction unit side channel type turbine unit it is completely maintenance free and can provide round the clock service. The switches are IP65 rated and are located at the back of the vacuum. A thermal switch is fitted in case of overheating. A vacuum gauge is fitted to enable suction levels and helps to detect when the filter is blocked. A pressure relief valve ensures constant cooling of the motor. The vacuum is fitted with M Class filters which are cleaned using reverse air system operated by an on-board compressor built into the vacuum controlled by onboard timers. The filter cleaning system is very efficient using high pressure air to keep the filter cartridges clean. The vacuum is fitted with the Longopac bagging system allowing waste to be disposed of safely. Pre-separators FEATURES • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer High suction • Removes more particles from the source • Can carry dust over long distances The Pre-separators MV-220-L and MV-450-L with Longopac safe collection and disposal system can be used with all MaxVac vacuums. This means you can collect large amounts of material which increases the collection capacity and improves the disposal of collected materials. The Longopac bagging system is especially suitable in applications that involve collection and disposing of hazardous and toxic materials. These can be dangerous to operators and need to be disposed of safely to prevent any contact with people and any diffusion in the work environment. MV-220-L FEATURES • • • Improves the collection capacity and disposal of collected materials Suitable for the collection and disposal of hazardous and toxic materials Can be used with all MaxVac vacuums MV-450-L Model MV-835-MLC Model MV-450-L Voltage 400v 50/60hz Suction inlet Vacuum Rate 3200mm/H2O Capacity 20m/Longopac Filter Type Antistatic cartridge Cyclone Power 8Kw Dimensions (cm) 58w x 60d x 110h Filter Surface 106000cm Capacity Longopac Ø80mm Protection IP55 Included 2 Air Flow 900m3/h Suction Inlet 2 @ Ø80mm Noise Level 74dB(A) Dimensions (cm) 77w x 125d x 170h Model MV-220-L Suction inlet 2 @ Ø50mm Capacity 20m/Longopac Cyclone Included Dimensions (cm) 58w x 48d x 100h F I LT E R CLASS M 26 MAX-VAC.COM MAX-VAC.COM 27 425-MBA 32 825-MBA 33 SUPRA RANGE Explosion proof vacuums certified to ATEX standards for the collection and disposal of hazardous dust MAX-VAC.COM 29 ATEX ANTI-EXPLOSION VACUUM CLEANERS Employers are required by law to classify areas where hazardous explosive atmospheres may occur into zones and these areas must be protected from sources of ignition. The classification given to a particular zone, depends on the likelihood of an explosive atmosphere occurring and its persistence if it does. All equipment (electrical or mechanical) for use in zoned areas must meet the requirements of the ATEX Directive. The directive covers a large range of equipment, in a wide variety of industries including fixed offshore platforms, petrochemical plants, mines, flour mills and other areas where a potentially explosive atmos-phere may be present. Once the equipment has been tested and certified, it is then marked by the ’CE’ and ’EX’ symbols. Explosion proof vacuums certified to ATEX standards for the collection and disposal of hazardous dust WHAT CLASSIFIES AS A HAZARDOUS AREA? The ATEX directive consists of two EU directives designed to protect employees in explosive atmospheres: AT E X 9 5 E Q U I P M E N T DIRECTIVE 94/9/EC Equipment and protective systems intended for use in potentially explosive atmospheres; http://ec.europa. eu/enterprise/atex/direct/ text 94-9.htm AT E X 1 3 7 W O R K P L A C E DIRECTIVE 99/92/EC Minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres; http://ec.europa. eu/enterprise/sectors/ mechanical/documents/ guidance/atex/index_en.htm The hazardous places are classified into zones based on the frequency and duration of a hazardous explosive atmosphere: Gas, Mists or Vapors. Zone 0 - An atmosphere where a mixture of air and flammable substances in the form of gas, vapor or mist is present frequently, continuously or for long periods. Only Category I equipment can be used in Zone 0. Zone 1 - An atmosphere where a mixture of air and flammable substances in the form of gas, vapor or mist is likely to occur in normal operation occasionally. Only Category I and II equipment can be used in Zone 1. Zone 2 - An atmosphere where a mixture of air and flammable substances in the form of gas, vapor or mist is not likely to occur in normal operation but, if it does occur, will persist for only a short period. Category I, II and III equipment can be used in Zone 2. Dusts Zone 20 - An atmosphere where a cloud of combustible dust in the air is present frequently, continuously or for long periods. Only Category I equipment can be used in Zone 20. Zone 21 - An atmosphere where a cloud of combustible dust in the air is likely to occur in normal operation occasionally. Only Category I and II equipment can be used in Zone 21. Zone 22 - An atmosphere where a cloud of combustible dust in the air is not likely to occur in normal operation but, if it does occur, will persist for only a short period. Category I, II and III equipment can be used in Zone 22. Category I equipment - equipment with a very high level of protection. Category II equipment - equipment with a high level of protection. Category III equipment - equipment with a normal level of protection. 30 MAX-VAC.COM MAX-VAC.COM 31 RECOMMENDED ACCESSORIES 425-MBA The MaxVac MV-425-MBA is a single phase Atex vacuum for use in zones 22. Powered by a side channel type turbine unit it is completely maintenance free and can provide round the clock service. All electrical components are EX rated and certified. A thermal switch is fitted in case of overheating. A vacuum guage is fitted to enable suction levels and helps to detect when the filter is blocked. A pressure relief valve ensures constant cooling of the motor. The vacuum is fitted with M Class filters which are cleaned using manual filter shake system operated by a handle on the side of the vacuum. The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. 32 825-MBA FEATURES The MaxVac MV-825-MBA is a three phase Atex vacuum for use in zones 2-22. Powered by a side channel type turbine unit it is completely maintenance free and can provide round the clock service. ATEX • Use in areas of high risk • Antistatic • Stainless steel construction All electrical components are EX rated and certified. A thermal switch is fitted in case of overheating. A vacuum guage is fitted to enable suction levels and helps to detect when the filter is blocked. A pressure relief valve ensures constant cooling of the motor. Model MV-425-MBA ATEX 22 Voltage 110v 50hz / 240v 60hz Air Flow 250m /h 3 Vacuum Rate MAX-VAC.COM RECOMMENDED ACCESSORIES 1800mm/H2O The vacuum is fitted with M Class filters which are cleaned using an air pulse system operated by a flap on the side of the vacuum. A filter warning light is fitted to show possible clogging of the filter. The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. FEATURES ATEX • Use in areas of high risk • Antistatic • Stainless steel construction • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer Model MV-825-MBA ATEX 2 - 22 Voltage 415v 3ph Air Flow 450m3/h Vacuum Rate 3200mm/H2O Capacity 45L Capacity 100L Filter Type Antistatic polyester Filter Type Antistatic polyester Filter Class M Filter Class M Filter Surface 20000cm Filter Surface 30000cm2 Protection IP65 Protection IP55 2 Noise Level 76dB(A) Noise Level 72dB(A) Dimensions (cm) 55w x 98d x 115h Dimensions (cm) 64w x 103d x 160h Weight 90Kg Weight 170Kg F I LT E R CLASS F I LT E R CLASS M M MAX-VAC.COM 33 920-MBW 36 920-LBS 37 920-LBW 38 930-MBA 39 SUPRA RANGE Industrial compressed air vacuums for the oil, gas and food industries when electricity is not able to be used MAX-VAC.COM 35 RECOMMENDED ACCESSORIES 920-MBW The MaxVac MV-920-MBW is a pneumatic vacuum for use in any area with no or limited power. Powered by a venturi turbine unit it is completely maintenance free and can provide round the clock service. There are no electrical components in the vacuum. There is an air pressure gauge fitted to monitor the incoming air pressure and a vacuum indicator to detect the possible clogging of a filter. The vacuum is fitted with Wet and Dry facility and has a float device to prevent over filling and a discharge pipe to release the liquids. 920-LBS FEATURES • • Pneumatic power Use in areas of limited power or when in the field Wet and Dry • • Air Pulse filter cleaning High efficiency filter cleaning means higher suction Filters last longer The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. 36 MAX-VAC.COM RECOMMENDED ACCESSORIES The MaxVac MV-920-LBS is a pneumatic vacuum for use in any area with no or limited power. Powered by a venturi turbine unit it is completely maintenance free and can provide round the clock service. There are no electrical components in the vacuum. There is an air pressure gauge fitted to monitor the incoming air pressure and a vacuum indicator to detect the possible clogging of a filter. The vacuum is fitted with L Class filters which are cleaned using Air Pulse filter cleaning system operated by a flap on the side of the vacuum. FEATURES Pneumatic power • Use in areas of limited power or when in the field • • Manual filter cleaning High efficiency filter cleaning means higher suction Filters last longer The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. Model MV-920-MBW Model MV-920-LBS Suction Unit Venturi Suction Unit Venturi Pressure 6 bar Pressure 6 bar Air Supply 1500LT/min Air Supply 3000LT/min Air Flow 170m /h Air Flow 340m3/h Vacuum Rate 4500mm/H2O Vacuum Rate 4500mm/H2O Filter Type Cartridge Filter Type Polyester Star 3 Filter Surface 30000cm2 Filter Surface 20000cm2 Suction Inlet Suction Inlet Ø50mm Ø80mm Capacity 20L Capacity 35L Noise Level 72dB(A) Noise Level 74dB(A) Dimensions (cm) 52w x 48d x 100h Dimensions (cm) 50w x 60d x 127h Weight 28Kg Weight 41Kg F I LT E R CLASS F I LT E R CLASS M L MAX-VAC.COM 37 RECOMMENDED ACCESSORIES 920-LBW The MaxVac MV-920-LBW is a pneumatic vacuum for use in any area with no or limited power. Powered by a venturi turbine unit it is completely maintenance free and can provide round the clock service. There are no electrical components in the vacuum. There is an air pressure gauge fitted to monitor the incoming air pressure and a vacuum indicator to detect the possible clogging of a filter. 930-MBA FEATURES • • Pneumatic power Use in areas of limited power or when in the field Wet and Dry The vacuum is fitted with Wet and Dry facility and has a float device to prevent over filling and a discharge pipe to release the liquids. The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. Model MV-920-LBW Suction Unit Venturi There are no electrical components in the vacuum. There is an air pressure gauge fitted to monitor the incoming air pressure and a vacuum indicator to detect the possible clogging of a filter. Pressure The vacuum is fitted with a bin to collect the waste. A bag can be fitted in the bin as needed. FEATURES Pneumatic power • Use in areas of limited power or when in the field • • Manual filter cleaning High efficiency filter cleaning means higher suction Filters last longer Model MV-930-MBA ATEX 1, 2, 21, 22 6 bar Pressure 6 bar Air Supply 3000LT/min Air Supply 3000LT/min Air Flow 340m3/h Air Flow 340m3/h Vacuum Rate 4500mm/H2O Vacuum Rate 4500mm/H2O Filter Type Polyester Bag Filter Type Polyester antistatic Filter Surface 80000cm Filter Surface 20000cm2 Suction Inlet Filter Shaker Manual Capacity 80L Suction Inlet Ø80mm Noise Level 72dB(A) Capacity 35L Dimensions (cm) 50w x 48d x 108h Noise Level 72dB(A) Weight 33Kg Dimensions (cm) 50w x 60d x 120h F I LT E R CLASS L MAX-VAC.COM The MaxVac MV-930-MBA is a pneumatic vacuum for use in areas 1, 2, 21 and 22. Powered by a venturi turbine unit it is completely maintenance free and can provide round the clock service. The vacuum is fitted with M Class filters which are cleaned using manual filter shake system operated by a handle on the side of the vacuum. 2 38 RECOMMENDED ACCESSORIES Ø80mm Weight 43Kg F I LT E R CLASS M MAX-VAC.COM 39 ACCESSORIES ACCESSORY KITS 42 VACUUM HOSES 43 VACUUM FILTERS 43 VACUUM HOSE CUFFS 43 ACCESSORIES 44 LONGOPAC 45 RANGE MAX-VAC.COM 41 ACCESSORY KITS VACUUM HOSES 38mm Standard Hose 50mm Wet Kit MV-ACC-080 40mm Dry Floor Kit MV-ACC-083 50mm Standard Hose MV-ACC-026 MV-ACC-018 38mm Antistatic Hose MV-ACC-028 50mm Antistatic Hose MV-ACC-019 50mm Aluminium Hose MV-ACC-113 MV430 M Class Filter MV-ACC-061 MV470 M Class Filter VACUUM FILTERS 50mm Oil Kit MV-ACC-085 50mm Antistatic Dry Kit MV-ACC-082 M Class Cartridge Filter MV-ACC-065 MV-ACC-062 VACUUM HOSE CUFFS 40mm Wet & Dry Kit 42 MV-ACC-086 MAX-VAC.COM 50mm Dry Floor Kit MV-ACC-081 38mm Hose Cuff MV-ACC-030 50mm Hose Cuff MV-ACC-005 MAX-VAC.COM 43 ACCESSORIES 50mm Metal Flat Tool 38mm Plastic Brush MV-ACC-107 50mm Plastic Brush 38mm Rubber Nozzle MV-ACC-105 MV-ACC-106 70mm Aluminium Nozzle MV-ACC-108 Rubber Floor Tool MV-ACC-103 38mm Connector MV-ACC-099 50mm Rubber Nozzle MV-ACC-101 MV-ACC-102 38mm Steel Guzzler MV-ACC-105 80/50/50 Y Splitter MV-ACC-094 50mm Duct Cleaner 50mm Y Joiner Floor Bar - Dry MV-ACC-095 Floor Bar - Wet MV-ACC-091 100mm Radius MV-ACC-096 MV-ACC-092 200mm Radius MV-ACC-097 50mm Connector MV-ACC-100 50mm Wheeled Bulk Tool MV-ACC-104 LONGOPAC Longopac is a 20mtr Continuous Bagging System for fast, easy and safe disposal of general and hazardous waste. 50mm Metal Brush 44 MV-ACC-098 MAX-VAC.COM 50mm Aluminium Wand MV-ACC-090 Rubber Crevice Tool MV-ACC-114 Longopac MV-UACC-705 MAX-VAC.COM 45 ATTACHMENT WALETALE 48 IMPACT HAMMER GUARD 49 GRINDER GUARDS 50 DRILLING SHROUDS 51 RANGE MAX-VAC.COM 47 ATTACHMENTS ATTACHMENTS WaleTale Impact Hammer Guard We all know how bad some dust can be. Introducing the WaleTale - a brilliant new tool, to protect your work area and lungs from harmful dust. • Simply turn on the wet dry vacuum and put the WaleTale on the bucket and you’re ready to mix • Eliminates dust from mixing mortar and grout in buckets • Does not allow dust to escape the top of the bucket • The device clips onto the rim of most sizes of bucket and in conjunction with a vacuum and HEPA filter, allows the tradesman to safely and conveniently mix indoors, ideal for flooring, tiling and plastering • WaleTale is the first tool engineered to address the negative effects of the inhalation of free crystalline silica in the work environment • Available with 6mm and 12mm slots for different rim sizes • Engineered from nylon, making it virtually indestructible MV-IMS For bigger chipping hammers • Universal vacuum connection • Easy assembly Very Easy to use • Less cleanup work • Time saving • Suitable for all professional vacuum cleaners Parts available separately. • Cuts down on clean up time 6mm slot 12mm slot 48 MV-WT-06 MV-WT-12 MAX-VAC.COM MAX-VAC.COM 49 ATTACHMENTS ATTACHMENTS Grinder Guards Drilling Shrouds MV-AGS-125 / MV-AGS-230 MV-CDS-085 For 5" (125mm) / 9" (230mm) angle grinders • Universal connection • Fits on almost all grinders • Easy assembly • Universal connection Very Easy to use • Easy assembly • Less cleanup work Very Easy to use • Time saving • Less cleanup work • Suitable for all professional vacuum cleaners • Time saving Parts available separately. • Suitable for all professional vacuum cleaners Parts available separately. MV-AGS-HM-125 MV-CDS-175 For 5" (125mm) angle grinders • Fits on almost all grinders • Universal vacuum connection • Easy assembly • Drilling max 7" walls MV-AGS-125 / MV-AGS-230 • Drilling max 3-4" tiles MV-AGS-HM • Universal connection • Easy assembly Very Easy to use Very Easy to use • Less cleanup work • Less cleanup work • Time saving • Time saving • Suitable for all professional vacuum cleaners • Suitable for all professional vacuum cleaners Parts available separately. Adaptor ring needed to fit shroud, order separately. 50 MAX-VAC.COM MAX-VAC.COM 51 DUST BLOCKER DB-500 56 DB-900 57 DB-PRO 58 DB-ECO 60 AIR MOVEMENT FANS 61 RANGE Don’t just extract at source clean the air that you breathe and prove the benefits all through your life MAX-VAC.COM 53 WHY DO YOU NEED A DUSTBLOCKER? No matter what industry you are in there is always dust you cannot see. Whether it is the food industry, bakeries, schools, car manufacturing plants, shop refit industry, hospital works, care homes or even just in the office or at the doctors surgery. With the Dustblocker Pro range we can offer a full service from specification to long term lease and full filter service. We come on site and measure the dust particles in the air and take several measurements. We then put that data into a special form which in turn provides us with an average and also a recommendation of what machine is needed to bring the air dust levels to meet the current EU recommendations. What will a Dustblocker do for me? Dust in the air is often dust we cannot see but can also be the more harmful dust. DustBlocker is also often used in bakeries to keep the flour dust in the air down. DustBlocker are also used to reduce the cleaning needed when handing over a shop fit out, a hospital ward or an office and other environments. They filter out the dust that normally settles over the area. We can offer a full set up and initial clean service using these machines if needed. TO MEASURE IS TO KNOW Regulations Considering the very strict regulation of 0.075 mg per m³ of silica dust in the breathing zone of a user (corresponds with a volume of 0.5 cm silica dust in a plastic coffee cup in a room with a surface area of a football pitch and a height of 4 metres!). It is virtually impossible to meet these strict requirements without using room cleaners, such as the Dustblocker range that are specifically developed for this purpose. Under virtually all circumstances, DustBlockers are able to provide great results. This is essential for the construction supervisor, considering the announcement by the Social Affairs and Employment Inspectorate that the employer is obliged to prove that exposure to hazardous substances (respirable silica, wood dust, etc) on the workplace remains below the current limit values, whereby the total system (tool, extraction module, vacuum cleaner, water supply) is measured as point of departure. Fines for not observing the regulations may run up to £8,000 per workplace, and it is even possible that the work activities must be stopped. 54 MAX-VAC.COM In the old days of mining, people did not know any better. But now we realize that to measure is to know. These days we are able to establish the locations where fine dust occurs and to measure the concentrations. The government recognizes the risk of working in an environment with fine dust and is tightening up the regulations. What can you do to keep your lungs healthy? By working carefully and using DustBlockers to filter the air, you breathe in 10x up to 100x less particulates. Every breath counts! Every day, day in and day out, you have to be committed and focused on working carefully. This will cost you time now, but the profits will only become clear in about 10, 20 or 30 years. We are specialized to develop devices to improve indoor air quality, with low space and energy requirements, as well as for variable locations. The aim is to establish a circulating air stream in closed rooms or halls. Because of continuously circulating air layers all fine particulates get disposed of by our special filters in the machine, so the clean air can be fed back into the room. The composition of the particles in the air is very different. They consist of natural and anthropogenic components. These particles originate mainly from industrial processes, transport, energy, construction activities and agriculture. 10 reasons to buy a Dustblocker A general dust reduction up to 95%. (Dust / Finedust) with possibilities to get Dustvalues in areas between ISO-6 - ISO 9(ISO146441-1) Large Dust reduction can avoid the building of an ATEX dust explosion-proof room(Ex) Aerosols in air are filtered, what reduces errors in machines and computers Avoid dust on packing material/finished goods Easy upgrade of labor limit values Clearly better air to breathe Dust / Pollen / Bacteria free A huge contribution to the improvement process at working places Also airborne bacteria, germs, spores, fungi and pollen are disposed by our excellent filter media and contribute a great extent to the improvement of the health status. A clear reduction in soil and end cleaning These micro small particles are found almost over weeks and months in permanent limbo in rooms again. Saving in energy cost up to 30% Castors make the Dustblocker ultra manoeuvrable MAX-VAC.COM 55 Dustblocker 500 Dustblocker 900 The Dustblocker 500 has been developed to remove the unseen dust in an area of work. The first recommendation is to collect the dust at source but not every particle of dust can be captured. The Dustblocker 900 has been developed to remove the unseen dust in an area of work. The first recommendation is to collect the dust at source but not every particle of dust can be captured. Designed to be able to operate 24 hours a day it can continually work to clean the air you breathe. It is suitable for many applications from woodworking shops, machine rooms, repair workshops, bakeries, renovation areas and any other areas where silica dust from concrete, brick grout or mortar may be present. Designed to be able to operate 24hours a day it can continually work to clean the air you breathe. It is suitable for many applications from woodworking shops, machine rooms, repair workshops, bakeries, renovation areas and any other areas where silica dust from concrete, brick grout or mortar may be present. It is a quiet machine and is easily used in occupied buildings when renovations or refits are being carried out. It is a quiet machine and is easily used in occupied buildings when renovations or refits are being carried out. With Hepa 14 filtration you can be certain that the filtration is to the highest standard protecting both you and the people you are working with. For rooms needing a negative pressure then a duct can be attached to the machine to take the exhaust out of the sealed room. With Hepa 14 filtration you can be certain that the filtration is to the highest standard protecting both you and the people you are working with. For rooms needing a negative pressure then a duct can be attached to the machine to take the exhaust out of the sealed room. Voltage 110 / 240v Power 180w Air Flow 1500m3/h Air Flow (filters) 500m3/h • Compact • Light (22kg) • Aluminium housing Filter Type HEPA 14 / G4 / G3 Warranty 2 years Noise Level 61dB(A) • Ultra-tough design Dimensions (cm) 38w x 45d x 58h • Easy operation Weight 19Kg • 3 stage filter Voltage 110 / 240v Power 240w Air Flow 1900m3/h • Compact • Light (27kg) • Aluminium housing • Ultra-tough design • Easy operation • 3 stage filter Air Flow (filters) 900m3/h Filter Type HEPA 14 Warranty 2 years Noise Level 59dB(A) Dimensions (cm) 53w x 48d x 64h Weight 27Kg • An exhaust hose can be connected • Audible and visual alarm for blocked filters 56 MAX-VAC.COM MAX-VAC.COM 57 The Dustblocker Pro range has been designed for larger buildings, Construction Sites and Manufacturing Plants to provide high levels of air filtration to decrease airborne dust particles. This keeps products and workplaces clean, and improves working conditions to ensure a more healthy workforce. For rooms needing a negative pressure then a duct can be attached to the machine to take the exhaust out of the sealed room. Dustblocker Pro PRO-25 With Hepa 14 filtration you can be certain that the filtration is to the highest standard protecting both you and the people you are working with. PRO-30 PRO-40 PRO-50 PRO-60 PRO-80 Voltage 110 / 230v Voltage 110 / 230v Voltage 110 / 230v Voltage 110 / 230v Voltage 110 / 230v Voltage 110 / 230v Performance 325w Performance 525w Performance 500w Performance 900w Performance 1.5Kw Performance 3000w Mass 65w x 49d x 93h Mass 75w x 59d x 107h Mass 85w x 69d x 121h Mass 95w x 79d x 135h Mass 105w x 92d x 179h Mass 120w x 127d x 194h Weight 59Kg Weight 43Kg Weight 71Kg Weight 120Kg Weight 91Kg Noise Level 66dB(A) Noise Level 69dB(A) Noise Level 67dB(A) Noise Level 72dB(A) Noise Level 68dB(A) Air Power 3000m /h Air Power 4200m /h Air Power 4800m /h Air Power 9000m /h Air Power Filter HEPA G4 / G3 Filter HEPA G4 / G3 Filter HEPA G4 / G3 Filter HEPA G4 / G3 Certification DIN EN 779 Certification DIN EN 779 Certification DIN EN 779 Certification Material Microbiologically Inert Material Microbiologically Inert Material Microbiologically Inert Optional M5 pre-filter Optional M5 pre-filter Optional Filter Full Red signal / Beep Filter Full Red signal / Beep Filter Leak Orange signal / Beep Filter Leak Orange signal / Beep 58 3 MAX-VAC.COM 3 Weight 195Kg Noise Level 81dB(A) 14,400m /h Air Power 28,800m3/h Filter HEPA G4 / G3 Filter HEPA G4 / G3 DIN EN 779 Certification DIN EN 779 Certification DIN EN 779 Material Microbiologically Inert Material Microbiologically Inert Material Microbiologically Inert M5 pre-filter Optional M5 pre-filter Optional M5 pre-filter Optional M5 pre-filter Filter Full Red signal / Beep Filter Full Red signal / Beep Filter Full Red signal / Beep Filter Full Red signal / Beep Filter Leak Orange signal / Beep Filter Leak Orange signal / Beep Filter Leak Orange signal / Beep Filter Leak Orange signal / Beep 3 3 3 MAX-VAC.COM 59 Available in various different airflows, Dustblocker Eco can be used in: Dustblocker Eco • Shops • Clean production areas • Office • Medical • Gyms • Printing • Canteens • Computer server rooms Air Movement Fans These powerful robust ventilators ensure excellent fresh air circulation in a large variety of areas. The Dustblocker Eco range is designed with air purficiation in mind. The Eco 600uv is specially designed for controlling particulate matter and viruses (MRSA) in Hospitals, Nursing homes and Crematoriums. They will provide solutions for many enviroments such as • Air Movement • Cooling • Fume Extraction • Air Supply to Confined Spaces • Air Duct also available ECO-250 ECO-400 ECO-600-UV Voltage 230v / 50/60Hz Voltage 230v / 50/60Hz Voltage 230v / 50/60Hz Performance 40w Performance 40w Performance 40w + 40w Mass 31w x 22d x 31h Mass 38w x 38d x 71h Mass 38w x 38d x 71h Weight 8Kg Weight 24Kg Weight 24Kg Noise Level 38dB(A) Noise Level 48/54dB(A) Noise Level 48/54dB(A) Air Power 100m3/h Air Power 400-600m3/h Air Power 400-600m3/h Filter E10 Titanium Dioxide Activated Carbon Ionization UV lamp Filter HEPA F8 / G4 / G3 Filter HEPA F8 / G4 / G3 Certification DIN EN 779 Certification DIN EN 779 Material Microbiologically Inert Material Microbiologically Inert Disinfection Ozone production Filter (odours harmful gases) Active Carbon Filter (odours harmful gases) 60 MAX-VAC.COM Model Diameter Airflow m3/h AMF 2700 25cm 2700 AMF 3900 30cm 3900 AMF 4800 40cm 4800 AMF 9000 50cm 9000 AMF 14400 60cm 14400 Active Carbon MAX-VAC.COM 61 Notes 62 Notes MAX-VAC.COM MAX-VAC.COM 63 Mülibodenstrasse 3 CH-8172 Niederglatt Zürich, Schweiz T +41(0)43 411 4195 W max-vac.com Distributed by