Transcript
E2
IP1935EN rev. 2010-07-19
EN Installation manual for control panel for automations with two 230 V~ motors with built-in radio.
ANT
PRG
SIG
AUX
JR1
COM
RF
BIXMR2 GOL4 B ON OFF 1 2 3 4 5 6
A
F1 ON
OFF 1 2 3 4
TR
230V~
230V~
Motor 1
Motor 2
TC TM
15 13 12 11 0 1 1 5 6 8 9
Power supply
DITEC S.p.A. Via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY Tel. +39 02 963911 - Fax +39 02 9650314 www.ditec.it -
[email protected]
Step-by-step Safety stop Safety re-opening Stop
Output 24 V= / max 0,5 A
Electric lock Lamp M1 closing limit switch M2 closing limit switch
+
com
Flashing light
X Z Y
com
UW V
L N
R1
IN 11 12 SA POWER
INDEX Subject 1. 2. 3.
Page
*eneral safet\ precautions EC declaration of conformit\ Technical data 3.1 Applications
4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
Connection of power suppl\ Commands Outputs and accessories Adjustments Radio receiver operation Start-up TroubleshootinJ Example application for Jates with one swinJinJ door winJ Example application for Jates with two swinJinJ door winJs Hold-to-run function mode
3 4 4 4 4 5 6 7 9 9 10 11 13 15
All right reserved All data and speci¿cations have been drawn up and checNed with the Jreatest care. The manufacturer cannot however taNe an\ responsibilit\ for eventual errors, ommisions or incomplete data due to technical or illustrative purposes. IP1935EN 2010-07-19
2
1.
GENERAL SAFETY PRECAUTIONS
This installation manual is intended for professionall\ competent personnel onl\. The installation, the power connections and the settinJs must be completed in conformit\ with *ood :orNinJ Methods and with the reJulations in force. Before installinJ the product, carefull\ read the instructions. Bad installation could be ha]ardous. The pacNaJinJ materials (plastic, pol\st\rene, etc.) should not be discarded in the environment or left within reach of children, as these are a potential source of ha]ard. Before beJinninJ the installation checN that the product is in perfect condition. 'o not install the product in explosive areas and atmospheres the presence of Àammable Jas or fumes represents a serious threat to safet\. The safet\ devices (photocells, sensitive edJes, emerJenc\ stop, etc.) must be installed taNinJ into account the provisions and the directives in force, *ood :orNinJ Methods, the installation area, the functional loJic of the s\stem and the forces developed b\ the automation. Before maNinJ power connections, checN that the ratinJ corresponds to that of the mains suppl\. A multipolar disconnection switch with a contact openinJ Jap of at least 3 mm must be included in the mains suppl\. ChecN that upstream of the electrical installation an adeTuate residual current circuit breaNer and an overcurrent cut out are ¿tted. :hen reTuested, connect the automation to an effective earthinJ s\stem carried out as indicated b\ current safet\ reJulations. 'urinJ installation, maintenance and repair operations, cut off the power suppl\ before openinJ the cover to access the electrical parts. To handle electronic parts, wear earthed antistatic conductive bracelets. The manufacturer of the motorisation declines all responsibilit\ in the event of components which are not compatible with the safe and correct operation of the product. For repairs or replacements of products onl\ oriJinal spare parts must be used.
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IP1935EN 2010-07-19
2.
EC DECLARATION OF CONFORMITY
Manufacturer: DITEC S.p.A. Address: via Mons. Ban¿, 3 21042 Caronno P.lla (VA) - ITALY declares that the control panel E2 (with receiver 433.92 MH]) is in conformit\ with the provisions of the followinJ EC directives: R&TTE Directive 1999/5/CE; EMC Directive 2004/108/CE; Low VoltaJe Directive 2006/95/CE. Caronno Pertusella, 19-07-2010
3.
TECHNICAL DATA
Power supply F1 fuse 1 motor output 2 motors output Accessories power supply Temperature Degree of protection Memorizable radio codes Radio frequency
i
Si S Silvano ilvvan a o An A AnJaroni nJa Jaro oni ni ((M (ManaJinJ Ma an na aJ Jiin nJ D Di Director) irre eccttor) orr) o
E2
E2J
230 V~ / 50 H] F5A 230 V~ / 5 A 230 V~ / 2 x 2,5 A
120 V~ / 60 H] F6,3A 120 V~ / 6,3 A 120 V~ / 2 x 3,15 A 24 V= / 0,5 A -20 °C / +55 °C IP55 200 433,92 MH]
NOTE: the given operating and performance features can only be guaranteed with the use of DITEC accessories and safety devices.
3.1 Applications
4.
CONNECTION OF POWER SUPPLY
Fix the control panel permanentl\. Pass the cables alonJ from the lower side of the container. Before connectinJ the power suppl\, maNe sure the plate data correspond to that of the mains power suppl\. An omnipolar disconnection switch with minimum contact Japs of 3 mm must be included in the mains suppl\. ChecN that upstream of the electrical installation there is an adeTuate residual current circuit breaNer and a suitable overcurrent cutout. 8se a 3x1.5 mm FROR 450/750V t\pe electric cable and connect to the terminals L (brown), N (blue), (\ellow/Jreen) in the automation. Secure the cable usinJ a special cable clamp. MaNe sure there are no sharp edJes that ma\ damaJe the power suppl\ cable. Connection to the mains power suppl\, in the section outside the automation, is made with independent channels and separated from the connections to the control and safet\ devices.
IP1935EN 2010-07-19
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5. 1
COMMANDS Command Function 5 N.O. STEP-BY-STEP WITH AUTOMATIC CLOSING
1
6
N.C.
1
6
N.O.
1
8
N.C.
1 1
9 9
N.C. N.O.
0
11 N.C.
0
11 N.O.
0
12 N.C.
0
12 N.O. N.O.
PRG
Description With DIP1A=OFF and TC MA;, the closinJ of the contact activates openinJ or closinJ operations in the followinJ seTuence: open-stop-close-open. NOTE: the stop is not permanent but lasts for a duration set by TC. STEP-BY-STEP With DIP1A=OFF and TC=MA;, the closinJ of the contact actiWITHOUT AUTOMATIC vates openinJ or closinJ operations in the followinJ seTuence: CLOSING open-stop-close-open. OPENING WITH With DIP1A=ON and TC MA;, the closinJ of the contact actiAUTOMATIC vates the openinJ operation. CLOSING OPENING WITHOUT With DIP1A=ON and TC=MA;, the closinJ of the contact actiAUTOMATIC vates the openinJ operation. CLOSING NOTE: once the automation stops, the closing of the contact performs the opposite operation to the one performed before stop. SAFETY STOP With DIP5B=ON, all operations are stopped and/or blocNed when the safet\ contact is opened. CLOSING With DIP5B=OFF, the closinJ of the contact activates the closinJ operation. REVERSE The openinJ of the safet\ contact triJJers a reversal of motion SAFETY CONTACT (re-openinJ) durinJ closinJ. STOP The openinJ of the safet\ contact stops the current operation. HOLD-TO-RUN With DIP1A=ON and DIP5B=OFF, the openinJ of the 1-9 conFUNCTION tact enables the hold-to-run function. - hold-to-run openinJ 1-3; - hold-to-run closinJ 1-4. NOTE: any safety device, automatic closing and plug-in card inserted in AUX is disabled. M2 CLOSING With TM=MA;, the openinJ of the contact stops the closinJ LIMIT SWITCH operation of motor 2 (M2). With TM=MA; and DIP3B=OFF, the openinJ of the contact stops the closinJ operation of motor 1 (M1). M2 PROXIMITY See paJe 12-14. LIMIT SWITCH M1 CLOSING With TM=MAX, the openinJ of the contact stops the closinJ LIMIT SWITCH operation of motor 1 (M1). With TM=MAX and DIP3B=OFF, the openinJ of the contact stops the openinJ operation of motor 1 (M1). M1 PROXIMITY See paJe 12-14. LIMIT SWITCH TRANSMITTERS WARNING: the BIXMR2 storage module must be inserted. STORAGE AND Transmitter storage: CANCELLATION - press the PRG Ne\ (the SIG LED comes on), - transmit the transmitter to be stored (the SIG LED Àashes), - wait 10 s to complete storaJe (the SIG LED Joes out). Transmitter cancellation: - press the PRG Ne\ for 3 sec (the SIG LED Àashes), - press the PRG Ne\ for another 3 sec (the SIG LED Àashes TuicNl\).
WARNING: make a jumper for all the N.C. contacts if not in use. The terminals with the same number are equal.
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IP1935EN 2010-07-19
6.
OUTPUTS AND ACCESSORIES Output
Value - Accessories
0 1
24 V= / 0,5 A
Description Accessories power supply. Power suppl\ output for external accessories, includinJ automation status lamp.
- + 1
11
24 V= / 3 W
1
12
24 V= / 3 W
1
13
24 V= / 3 W
0
15
12 V= / 15 W
W
N
LAMP 230 V~ / 100 W
X
L
230 V~ / 100 W
AUX
COM
IP1935EN 2010-07-19
BIXMR2
Open automation lamp. Onl\ with the 0-11 limit switch (N.C.) connected and DIP3B=OFF the liJht switches off when the automation is closed. Closed automation lamp. Onl\ with the 0-12 limit switch (N.C.) connected and DIP3B=OFF the liJht switches off when the automation is open. Open automation lamp. The liJht switches off when the automation is closed. Electric lock. Activated upon ever\ openinJ command. Flashing light. Activated durinJ openinJ and closinJ operations. Courtesy light. In 1 motor mode onl\ (with DIP3B=OFF and no motor connected to terminals X-=-Y), an external courtes\ liJht that turns on for 180 s with ever\ openinJ (total or partial), step-b\-step and closinJ command can be connected. The control panel has one housinJ for pluJ-in cards such as a radio receiver t\pe, maJnetic loops, etc. PluJ-in card operatinJ is selected usinJ DIP1A. WARNING: the plug-in cards must be inserted and removed with the power supply disconnected. The storaJe module allows remote controls to be stored. If the control panel is replaced, the BIXMR2 storaJe module beinJ used can be inserted in the new control panel. WARNING: the storage module must be inserted and removed with the power supply disconnected.
6
7.
ADJUSTMENTS
Description DIP1A Command 1-5 operation. NOTE: it also sets operating mode of the plugin cards connected on AUX. DIP2A Restore automatic closing time. DIP3A Automation status at power on. Indicates how the control panel considers automation when powered up. DIP4A Electric lock release. DIP1B Maximum power start.
DIP2B DIP3B DIP4B DIP5B DIP6B
JR1
FUTURE USE Automation type. Automation model. Command 1-6 operation. Reversal safety switch function.
Description Incorporated radio receiver.
OFF Step-b\-step.
OpeninJ.
50% Open. NOTE: with limit switches installed, preferably set DIP3A=OFF. Disabled. Disabled. The motor starts with the voltaJe set with trimmer RF. / 1 motor automation. FACIL ClosinJ. With the automation blocNed, if the contact 1-8 is open, it is possible to activate the openinJ operation.
100% Closed. NOTE: if the automatic closing function is not used, preferably set DIP3A=ON. Enabled. Enabled. The motor starts at maximum power for 1 s. / 2 motors automation. Other automations. Stop. With the automation blocNed, if the contact 1-8 is open, an\ operation is impossible.
OFF Disabled.
Enabled.
7
ON
ON
IP1935EN 2010-07-19
Trimmer
Description Power adjustment. Adjusts the voltaJe supplied to the motor.
RF min
max 10 s
TR s
20
s
3
0s
30 s
R1 min
Disabled
12 0
s
TC
0s
Disabled
60
s
TM 10 s
LED SIG
Setting motor 1 (M1) closing delay time. From 0 to 30 s. When closinJ, motor 1 (M1) arrives after a dela\ set with trimmer TR relative to motor 2 (M2). When openinJ, motor 2 (M2) starts after a dela\ of 3 s relative to motor 1 (M1). With TR=MIN the door winJs start simultaneousl\. NOTE: setting TR=MIN with non-overlapping door wings and setting TR>3 s with overlapping door wings is recommended. Obstacle thrust adjustment. The control panel is eTuipped with a safet\ s\stem that stops motion if an obstacle is encountered durinJ an openinJ operation and stops or inverts the movement durinJ a closinJ operation. R1=MIN Jives maximum obstacle sensitivit\ (minimum thrust). R1=MAX disables obstacle detection (maximum thrust). Setting automatic closing time. From 0 to 120 s. With DIP2A=OFF, once a safet\ switch has been activated, the counter starts as soon as the safet\ switch is released (for example after passinJ throuJh the photocells), and lasts for a period of time set with trimmer TC (50%). With DIP2A=ON, the counter starts when automation is opened and lasts for the entire duration set with trimmer TC (100%). NOTE: after the activation of the stop command, once contact 1-9 has closed again, automatic closing is only enabled after a total, partial or step-by-step opening command. Operation time adjustment. From 10 to 120 s. NOTE: set TM=MAX with limit switches installed.
120 s
On Transmitter enablinJ/storaJe phase.
11
Receipt of command or chanJe in status of a dip-switch. 0-11 limit switch contact is open.
12
0-12 limit switch contact is open.
SA
At least one of the safet\ contacts is open.
POWER
Power suppl\ on.
IN
IP1935EN 2010-07-19
Flashing Reception of a radio transmission. Cancellation of transmitters in proJress. BIXMR2 memor\ damaJed. / / / Operations count performed (onl\ when control panel is switched on): each rapid Àash = 1000 operations each slow Àash = 10000 operations /
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8.
RADIO RECEIVER OPERATION
The control panel is eTuipped with a radio receiver with a freTuenc\ of 433.92 MH]. The antenna consists of a 173 mm lonJ riJid wire. It is possible to increase the ranJe of the radio b\ connectinJ the external antenna of the ÀashinJ liJhts, or b\ installinJ the tuned antenna (BIXAL). NOTE: to connect the external antenna to the control panel, use a coaxial cable type RG58 (max 10 m). Up to 200 remote controls can be stored in the BIXMR2 storaJe module. WARNING: if the radio receiver on the control panel is not used, set JR1=OFF and remove the storage module. Refer to the transmitters user manual to store, clone and delete transmitters. From one to four CH Ne\s of a sinJle transmitter can be stored in the control panel. If onl\ one (an\) CH Ne\ of the transmitter is stored, command 1-5 (step-b\-step/openinJ) is carried out. If from two to four CH Ne\s of a sinJle transmitter are stored, the functions matched with the CH Ne\s are as follows: - CH1 = command 1-5 step-b\-step/openinJ; - CH2 = partial openinJ command, it causes the automation to open for about 8 s; - CH3 = command to switch on/off the courtes\ liJht; - CH4 = stop command, eTuivalent to impulsive command 1-9. If the control panel is replaced, the BIXMR2 storaJe module beinJ used can be inserted in the new control panel. WARNING: the BIXMR2 storage module must be inserted and removed with the power supply disconnected.
9.
START-UP WARNING
The operations in point 5 are performed without safety devices. The trimmer can only be adjusted with the automation idle. 1- MaNe a jumper for the N.C. safet\ contacts. 2- ChecN the application t\pe selected. 3- If installed, adjust the openinJ and closinJ stop limit switches. NOTE: limit switches must be kept pressed until the operation has been completed. 4- Set TR!3 s in case of automation with two overlappinJ door winJs. 5- Switch on and checN that the automation is operatinJ correctl\ with subseTuent openinJ and closinJ commands. If installed, checN that the limit switches are activated. NOTE: if the direction of rotation of the motor is incorrect for the desired direction of the automation, swap the U-V or X-Y phases. 6- Connect the safet\ devices (removinJ the relative jumpers) and checN the\ worN correctl\. 7- If reTuired, adjust the automatic closinJ time with the TC trimmer. WARNING: the automatic closing time after a safety device has triggered depends on the DIP2A setting. 8- Set RF trimmer to a position that allows the automation to function correctl\ while ensurinJ the safet\ of the user in the event of collision. 9- Set the obstacle thrust with the R1 trimmer. NOTE: if the door wing closing second encounters an obstacle, both door wings are reopen and the subsequent closing operation is performed one door wing at a time. WARNING: check that the working forces exerted by the door wings are compliant with EN12453-EN12445 regulations. 10- Connect an\ other accessories and checN the\ operate correctl\. 11- Once the start-up and checN procedures are completed, close the container.
i
NOTE: in the event of servicing or if the control panel is to be replaced, repeat the start-up procedure.
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IP1935EN 2010-07-19
10. TROUBLESHOOTING Problem Possible causes The automation does not No power. open or close. (POWER led off). Short circuited accessories. (POWER led off). Blown line fuse. (POWER led off). Safet\ contacts are open. (SA led on). The remote control does not worN.
Remedy ChecN that the control panel is powered correctl\. Disconnect all accessories from terminals 0-1 (voltaJe must be 24 V=) and reconnect one at a time. Replace F1 fuse.
ChecN that the safet\ contacts are closed correctl\ (N.C.). ChecN the correct memori]ation of the transmitters on the incorporated radio. If there is a fault with the radio receiver that is incorporated in the control panel, the radio control code can be read b\ removinJ the storaJe module. The automation opens but Safet\ contacts are open. ChecN that the safet\ contacts are clodoes not close. (SA led on). sed correctl\ (N.C.). Photocells are activated. ChecN that the photocells are clean and (SA led on). operatinJ correctl\. The automatic closinJ does not worN. ChecN that the TC trimmer is not set at the maximum. The automation is ver\ The motor’s condenser has an incor- Replace the motor’s condenser. weaN and does not invert rect capacit\ value. the movement. External safet\ devices not Incorrect connections between the Connect N.C. safet\ devices toJether in series and remove an\ bridJes on the activatinJ. photocells and the control panel. control panel terminal board. The remote control has li- The radio transmission is impeded b\ Install the antenna outside. Substitute mited ranJe and does not metal structures and reinforced con- the transmitter batteries. worN with the automation crete walls. movinJ.
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11. EXAMPLE APPLICATION FOR GATES WITH ONE SWINGING DOOR WING
B
DIP3B=OFF
ON OFF 1 2 3 4 5 6
(Fig. 11.1) Door wing stops against mechanical stops and in the event of obstacle detection. Set an operatinJ time of 2-3 s lonJer than the effective time taNen b\ the door winJ (TM MAX) and bridJe terminals 0-11-12 with jumpers. In this con¿Juration, the door winJ will stop aJainst mechanical openinJ and closinJ stops and in the event of obstacle detection. (Fig. 11.2) Door wing stops against limit switches and in the event of obstacle detection. The N.C. contacts of the openinJ and closinJ limit switches are connected in series with the motor phases. Set an operation time TM MAX and bridJe terminals 0-11-12 with jumpers. In this con¿Juration, the door winJ stops aJainst the openinJ and closinJ limit switches and in the event of obstacle detection. (Fig. 11.3) Door wing stops against limit switches and inverts in the event of obstacle detection. Set an operatinJ time TM=MAX and connect the openinJ and closinJ limit switches N.C. contacts to terminals 0-11-12. In this con¿Juration, the door winJ stops when the limit switches are activated. In the event of obstacle detection while openinJ, the door winJ stops, performinJ a disenJaJement operation, whereas durinJ a closinJ operation, the door winJ reopens.
A
R1
3 s R13 s R13 s R13 s R13 s R1
