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E350/34 And E350/35 Griddle Tops

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E350/34 and E350/35 GRIDDLE TOPS INSTALLATION and SERVICING INSTRUCTIONS IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation. Particular attention MUST be paid to - BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the voltages stated on the Data Plate WARNING -THIS APPLIANCE MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer-in-Charge for reference during servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of the operation and cleaning of the appliance. IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL. PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation will be given upon request to the contact numbers below. WEEE Directive Registration No. WEE/DC0059TT/PRO At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a licenced waste handler. Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable. Falcon Foodservice Equipment HEAD OFFICE AND WORKS Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland. SERVICELINE CONTACT - PHONE - 01438 363 000 FAX - 01438 369 900 T100700 Ref. 2 Warranty Policy Shortlist Warranty does not cover :Correcting faults caused by incorrect installation of a product. Where an engineer cannot gain access to a site or a product. Repeat commission visits. Replacement of any parts where damage has been caused by misuse. Engineer waiting time will be chargeable. Routine maintenance and cleaning. Gas conversions i.e. Natural to Propane gas. Descaling of water products and cleaning of water sensors where softeners/conditioners are not fitted, or are fitted and not maintained. Blocked drains. Independent steam generation systems. Gas, water and electrical supply external to unit. Light bulbs. Re-installing vacuum in kettle jackets. Replacement of grill burner ceramics when damage has been clearly caused by misuse. Where an engineer finds no fault with a product that has been reported faulty. Re-setting or adjustment of thermostats when unit is operating to specification. Cleaning and unblocking of fryer filter systems due to customer misuse. Lubrication and adjustment of door catches. Cleaning and Maintenance Cleaning of burner jets Poor combustion caused by lack of cleaning Lubrication of moving parts Lubrication of gas cocks Cleaning/adjustment of pilots Correction of gas pressure to appliance. Renewing of electric cable ends. Replacement of fuses Corrosion caused by use of chemical cleaners. SECTION 1 - INSTALLATION UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER. SECTION 2 - ASSEMBLY 1.1 MODEL NUMBER, NETT WEIGHTS and DIMENSIONS MODEL WIDTH DEPTH HEIGHT WEIGHT WEIGHT mm mm mm kg lbs E350/34 350 650 305 37 82 E350/35 700 650 305 75 166 1.2 SITING The appliance should be installed on a table, counter, or similar surface. Alternatively it can be mounted on the purpose designed floor stand supplied by Falcon. Should it require to be positioned in close proximity to a wall, partition, etc., a minimum clearance of 25mm at the reae and sides is recommended. A vertical clearance between the the plate and any overlying combustible surface of 900mm should be allowed. Fire Regulations must be complied with. 1.3 ELECTRICAL SUPPLY These units are designed for use on AC supplies only. The E350/34 Griddle plate is for use on single phase supplies only. The E350/35 model can be used on single-phase or alternatively on a 2-phase supply. 1.3.1 Supply Connection The cable entry is located at the rear of the appliance and is suitable for 20mm conduit. A suitable isolating switch must be provided with a minimum contact separation of 3 mm in all poles. All wiring must be executed in accordance with the regulations listed on the cover of the manual. These appliances must be earthed. A suitable terminal is provided for this purpose and must be used for this purpose. Note When connecting the E350/35, the line terminals must be connected using the link(s) provided. See the diagram below. N L1 L2 L3 Supply Cables N 1.4 ELECTRICAL RATINGS L1 The electrical rating is as stated on the unit data plate. a) Remove feet from bag and screw into locations on unit base prior to positioning. b) Place unit in position and carefully level it, using the feet adjusters if it is to be mounted on a counter or table. To mount unit on purpose built stand, refer to instructions supplied with stand. c) The appliance is supplied complete and ready to be connected to mains supply. d) To gain access to terminals, proceed as follows:Remove fat drawer(s). Remove two screws in upper flange of control panel. Allow panel to drop down slightly to release lower fixings. The arms should be swung out and facia panel engages upon arms via bottom trim fixings. e) The terminals are now accessible and supply cables can be fed through inbuilt conduit tube. f) After connecting mains supply, replace control panel and fat drawer. When fitting control panel, present it to location in a dropped position then raise it vertically to ensure that lower fixings are properly engaged. Fit fat drawer. Allow hotplate to heat and check thermostat operates satisfactorily. g) After completion of installation, demonstrate method of operation to kitchen staff. Point out location of isolating switch for use in event of an emergency or during routine cleaning. SECTION 3 - SERVICING BEFORE ATTEMPTING ANY MAINTENANCE, SWITCH OFF AT THE MAIN (ISOLATING) SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. Warning Since the cast iron plates are extremely heavy, care must be exercised when lifting the griddle plate to carry out maintenance. The initial lifting points are through the fat escape holes. A suitable batten of wood should be inserted between the plate and the front hob rail to support the weight. Rest the plate on the batten and take a strong grip below the front edge of the plate. Raise it to the desired angle for access. Place a suitable wooden prop, capable of supporting the weight, below the plate. Ensure that it is securely anchored to prevent accidental slipping. Make sure also that the appliance base which is much lighter than the plate cannot move whilst lifting the plate. When ordering spares, please quote the model number, serial number and voltage, as stated on the data plate. 3.1 CONTROL PANEL - To Remove Remove fat drawer, located below control panel. Remove two fixings in upper flange of facia panel. Allow panel to drop down slightly to release lower fixings. Remove panel. Replace in reverse order. 3.2 THERMOSTAT - To Replace Remove control panel as detailed in Sectuon 3.1. In controls compartment top, there are a number of fixings that secure plate in position, 2 on E350/34 and 4 on E350/35. Remove these and raise plate from front. Prop it up with a suitable piece of wood. Take care not to strain thermostat capillary tube. Undo two fixings that secure thermostat phial clamping plate and release phial. Pull off connections to thermostat, noting locations according to wire numbers. Pull off thermostat knob and remove fixings below to release thermostat from panel. Feed capillary tube and phial forward through rear of control compartment and remove assembly. Replace in reverse order, taking care to fit insulating sleeving over capillary before fitting thermostat. Ensure that earth bonding connection is replaced behind thermostat fixing lug. After fitting thermostat, test unit using a low setting and check that amber light goes out as thermostat opens. Pull off connections to thermostat, noting locations. 3.3 PILOT LAMPS - To Replace a) Remove control panel as detailed in Section 3.1. b) Pull off lamp connections. c) Remove nut securing lamp at rear and remove lamp. 3.4. HEATING ELEMENTS - To Replace a) Remove control panel as detailed in Section 3.1. b) Prop up hotplate as described in Section 3.2. c) Remove element connections. d) Remove nuts securing element lagging boxes. e) Remove clamping plates securing element. When fitting a new element, ensure that it is properly fixed to underside of hotplate, located by various projections cast into plate. Ensure that element earth connections are exactly as they were before replacing element. E350/34 GRIDDLE PLATE - WIRING DIAGRAM (Drawing No. AW32470/B) E350/35 GRIDDLE PLATE - WIRING DIAGRAM (Drawing No. BW32471/B)