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Version 5 Dec 2005 SAFETY AND OPERATING MANUAL WARNING: DO NOT OPERATE THIS EQUIPMENT WITHOUT READING AND UNDERSTANDING ALL SAFETY AND OPERATING INSTRUCTIONS SEE PAGES 3 – 14 FACTORY LOCATED AT: 720 EATON WAY DELTA, B.C. CANADA V3M 6J9 PHONE: (604) 522-6543 www.hero.ca FAX: (604) 522-8735 U.S.A ADDRESS: P.O. BOX 75 CUSTER, WASHINGTON 98240-0075 TOLL FREE: (800) 494-4376 TABLE OF CONTENTS PAGE DESCRIPTION Warranty Information Important Safety Precautions Introduction and Unpacking Set Up Start Up Spray Tip Selection Spray Painting Suggestions Pressure Relief, Shut Down and Cleaning Filter Maintenance Digital Display Troubleshooting and Diagnostics Pump Troubleshooting Pump Cartridge and Intake Valve Removal Intake Valve Service Intake Valve Service (Old Version) Pump Cartridge Disassembly and Service Pump Cartridge Assembly Prime Valve Service Pump and Drive Assembly Parts Breakdown Cart Assembly Parts Breakdown Wiring Schematic Parts List and Descriptions Airless Accessories Contact Information Owner’s Manual PAGE # 2 3-4 5 6 7-8 8-9 10-11 12-13 14 15-16 17 18-19 19 20 21 22 23 24 25 26 27-30 30 31 Page 1 EC621 / EC725 WARRANTY H.E.R.O. WARRANTY H.E.R.O. Products Group, guarantees this airless pump to be free of defects in materials and workmanship to the original owner, for a period of two (2) full years from the date of purchase. The warranty entitles the owner to parts replacement at no charge. The parts replacement warranty is valid for any necessary replacement, weather caused by material or workmanship defect or simple wear. H.E.R.O. Industries offers no warranty on the hoses, gun, tip or accessories, plastic, rubber, other soft goods or motor used in or supplied with the H.E.R.O. sprayer. In addition to the general coverage listed above, a lifetime WARRANTY is offered on the Drive Train components. The drive train components are defined as the items contained within, but not including, the “Drive Housing”. Drive motor is not included. Furthermore, this warranty does not cover, damage or wear caused by faulty installation, abrasion, corrosion, inadequate or improper maintenance, negligence, or accident. Motor, accessories, etc., which are supplied by other manufacturers and are attached to or supplied with the H.E.R.O. airless pump, are warranted only to the extent that these parts are warranted by their respective manufacturers. Warranty claims on these items must be made directly to such manufacturers or their local authorized service depots. The warranty is only applicable to the original purchaser and provided the equipment has been properly used, operated and maintained in accordance with all instructions, precautions and warnings contained in this manual. For the purpose of this warranty, damage resulting from accident, abuse, improper cleaning, storage, fire, flood, or Act of God, is not covered. H.E.R.O.’s liability is limited to replacing parts found to be defective or worn and does not include; transportation costs, damage or other expenses of any kind incurred in connection with the purchase and use of this sprayer. Repairs claimed under warranty must be performed by an authorized H.E.R.O. Service Center, using only genuine H.E.R.O. parts. Parts required under warranty will be supplied by your local H.E.R.O. Service Center. DO NOT return warranty parts to factory without authorization. To qualify for the warranty, the warranty card (attached to this page) supplied with this H.E.R.O. airless pump, must be completed with equipment serial number and signed by the purchaser, and postmarked within ten (10) days of purchase. Owner’s Manual Page 2 EC621 / EC725 IMPORTANT SAFETY PRECAUTIONS IMPORTANT AS WITH ALL MECHANICAL EQUIPMENT, PROPER OPERATING AND MAINTENANCE PROCEDURES ARE REQUIRED TO KEEP YOUR H.E.R.O. AIRLESS PUMP PERFORMING TO YOUR SATISFACTION. THE FOLLOWING SAFETY, OPERATING AND MAINTENANCE INSTRUCTIONS ARE IMPORTANT. Read and understand this manual completely, especially with regard to all safety precautions. Read and follow instructions on all warning labels on your equipment. Keep these warning labels clean and readable at all times. Order new labels from your local distributor or from H.E.R.O. Industries if needed. This system is capable of producing 3000 psi (spray pressure). To avoid rupture and injury DO NOT operate this pump with components rated less than 3000 psi working pressure (including but not limited to spray guns, hose and connections). Before servicing, cleaning or removal of any part, shut off power and relieve pressure. WARNING Prior to the use of the sprayer, ensure that the grounded continuity between the gun and the sprayer is maintained. The hose shall be at least 50 feet in length. All hoses, guns, and accessories shall be suitable for the maximum pressure ( 3000 PSI ). The gun shall be provided with a “Safety” which locks the trigger in the “OFF” position. DO NOT point the gun at another person or spray at any part of exposed skin. If there are any special or unique conditions for this machine, they shall be further noted and addressed and must be followed. The manufacturer shall not be responsible for any loss, damages, or injury of any kind or nature whatsoever resulting from the use of equipment other than in strict compliance with the instructions, cautions and warnings contained in this operating and instruction manual. Never place fingers near spray tip of gun. Never point gun toward any part of the body, or that of any other person. Material issuing from the spray tip is at high pressure. If fingers, or any part of the body are placed near the tip of the spray gun, it is possible that the spray could break the skin and inject some of the material. If injury does occur, seek immediate medical attention. Inform the doctor what fluid was injected, if the injury is of an injection nature. Never treat the situation as a simple matter. Equipment and chemicals, when used improperly can be dangerous. IMPORTANT SAFETY PRECAUTIONS  NEVER place any part of the body in front of the spray tip or aim the gun toward any part of         the body. NEVER point the gun toward any individual. NEVER treat any injury as a simple cut. If injury does occur, seek immediate medical attention. Inform the doctor what fluid was injected. NEVER allow another person to use the sprayer unless they are thoroughly trained on its operation and have read all safety precautions in this manual and all safety warning labels attached to unit. NEVER use around children. NEVER attempt to perform any maintenance or service on any part of the sprayer without first; 1. Shutting the motor switch to OFF. 2. Relieving all pressure in the pump by triggering the gun. 3. Open prime valve to drain. 4. Locking gun trigger in "LOCKED" position, with gun locked closed. NEVER operate the sprayer without the tip guard complete and in place. NEVER spray any material in the vicinity of open flame, pilot lights, electrical outlets or any other source of ignition. NEVER spray volatile materials with flash points lower than 140 F (60 C). Owner’s Manual Page 3 EC621 / EC725 IMPORTANT SAFETY PRECAUTIONS                        NEVER attempt to stop any leakage in the paint line or at any fitting with your hand or any part of your body. Immediately shut off the unit should leakage occur. NEVER allow the paint hose to become kinked, or to touch against rough or sharp surfaces. NEVER operate the unit at pressures higher than the pressure rating of the lowest rated component in the system, or the factory preset. NEVER spray in an enclosed area. The spraying area must be well ventilated to safely remove chemical vapors. NEVER operate the unit with worn or damaged accessories, or with accessories other than those supplied by H.E.R.O. Industries, unless the accessories have been first specifically approved in writing by H.E.R.O. Industries. NEVER allow the unit to be serviced or repaired anywhere other than an authorized H.E.R.O. Service Center, or with other than genuine H.E.R.O. parts or components. NEVER leave unit unattended without first shutting off, triggering the gun to relieve all fluid pressure, and setting the trigger lock on gun in "LOCKED" position. ALWAYS follow H.E.R.O. recommendations for operation and safety. ALWAYS set trigger lock on gun in "LOCKED" position when not in use. ALWAYS check connections and fittings for tightness before operating the unit. ALWAYS locate the unit in a well ventilated area a minimum of 25 feet from the spray area. ALWAYS ground the unit, the paint containers, and the object being sprayed to eliminate static discharge. Ensure that all these objects remain grounded throughout the entire spraying operation. ALWAYS use accessories and components approved for at least 3000 psi (working pressure). ALWAYS use accessories and components only supplied by H.E.R.O. Industries. ALWAYS examine accessories for wear or damage before operating the unit. ALWAYS use lowest possible pressure when flushing and cleaning the unit, and hold the gun firmly against a metal container to reduce the possibility of static discharge . ALWAYS wear safety glasses when operating the unit. ALWAYS wear a face filter mask when operating the unit. ALWAYS : 1. Shut the motor switch to OFF. 2. Relieve all pressure in the pump by triggering the gun away from your body . 3. Open prime valve to drain. 4. Lock gun trigger in "LOCKED" position, before attempting to perform any maintenance or service on any part of the sprayer. ALWAYS ensure fire extinguishing equipment is readily available and properly maintained in the spray area. ALWAYS observe good housekeeping and keep the spray area free from obstructions. ALWAYS be aware that certain chemicals may react with aluminum, carbide, or other components in the pump system. Read the manufacturer's label on all materials to be sprayed, and follow the manufacturer's recommendations. If in doubt, consult your material supplier. ALWAYS replace any damaged airless paint hose. A scratched, cut or otherwise damaged outer sheathing of the paint hose can lead to a rupture. DO NOT attempt to repair a damaged hose. WARNING DO NOT ATTEMPT TO OPERATE THIS MACHINE UNTIL YOU HAVE READ AND UNDERSTOOD ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS. EQUIPMENT AND CHEMICALS WHEN USED IMPROPERLY, CAN BE DANGEROUS. Owner’s Manual Page 4 EC621 / EC725 INTRODUCTION & UNPACKING Congratulations on your purchase of a new H.E.R.O. “EC” series airless paint sprayer. We are sure you will enjoy owning and operating your new sprayer. With H.E.R.O. airless spray equipment you will enjoy the features and benefits of this airless. You are spraying paint, not air, and the paint is driven to the painting surface in a clean, fan shaped spray which penetrates all cracks and corners. To attain these results, you must adjust the pressure as low as possible. We recommend that you become familiar with your H.E.R.O. unit. Discuss with your dealer the useful accessory items they do offer - various types of tips, extension poles for hard to reach areas, extra hose, etc. Use of accessory items is often the difference between a good job and an excellent one ! Your H.E.R.O. airless sprayer has been fully tested and carefully packaged to avoid damage. It should be carefully examined upon arrival to determine that the unit shows no signs of freight damage. If any parts are found broken or damaged, immediately contact the carrier and arrange for an inspection of the concealed damaged. Claims for damage MUST be made by the CONSIGNEE and not the shipper. The carrier accepts full responsibility for the safe delivery of merchandise upon pick-up from the shipper. The unit shipping carton contains: EC-1000 Unitool (OPTIONAL) EC-2600 Siphon Hose Assembly (High Boy model) EC-2560 Siphon Hose Assembly (Sled and Cart models) 4-02-40-3PL1 Piston Lube (8 Ounce Bottle) Owner’s Manual Page 5 Gun/Hose & Tip Packages Include: 1/4 x 50Ft Hose, Model 300 or 400 Airless Gun, and 517 Spray Tip EC621 / EC725 SET UP Setting Up: 1. Attach siphon hose assembly to intake valve by pulling up intake elbow onto intake valve. 2. Lock clip onto intake valve by sliding clip until it is locked into its designated slot. 3. Connect prime hose to prime hose outlet making sure that it is wrench tight. 4. Connect airless hose to pump outlet making sure that it is wrench tight. 5. Connect airless gun to airless hose making sure that it is wrench tight and slide the trigger safety lock up to lock the trigger closed. 6. Remove spray tip from tip guard. This is done by twisting the tip until it aligns with the tip guard opening and then by pulling the tip out of the housing. The tip guard may have to be loosened to help remove the spray tip. By removing the tip this will make flushing out the storage solution safer and easier. 7. Place siphon tube into one gallon of thinner or flushing fluid. This will be necessary to flush storage solution from pump. If using a highly volatile solvent or paint in a metal container it is highly recommended to ground the container with a grounding wire to ground to prevent risk of static discharge. If storage solution has been flushed already with thinner, then sprayer should be flushed with water if using water base paints or flushed with correct thinner for oil base paints. Check paint manufacturer recommendations. 8. Apply packing lubricant. This will help prevent buildup of materials on the piston rod thus extending packing life. To add lubricant, insert pointed nozzle of the 3PL liquid into the slotted area in the front of the unit. Add only a small amount . This should be done each time the sprayer is used. Before each use, flush the pump with the correct thinner for the paint being used. NOTE: The unit MUST be stored with mineral spirits at all times in order to protect pump from corrosion and extend pump life. Owner’s Manual Page 6 EC621 / EC725 START UP Setting Up (Continued): 1. Flip prime valve lever up to open. This is required to remove air out of the pump. 2. Turn pressure control knob counter clockwise to lowest set ting. This will cut the power off until the pressure control knob is turned clockwise to desired setting. 3. Make sure that the power switch is in the “off” position and plug the power cord into a 115V, 15 amp., grounded circuit. Note; if using an extension cord, you must use a #12/3 wire grounded cord, up to 50 feet or #10/3 wire grounded cord up to 100 feet. DO NOT EXCEED 100 FEET OF EXTENSION CORD. If distance is greater, purchase and install additional lengths of airless spray hose. 4. Flip the power switch to the “on” position. 5. Slowly turn the pressure control knob clockwise until motor runs. 6. As motor is running with the prime valve open, the bypass light will be lit to show that the unit is in prime or “bypass” mode. 7. Allow sufficient time for thinner to circulate back into the siphon container. It should be flowing at a constant rate and this may take seconds to minutes depending on the viscosity of the paint or flushing fluid. 8. Flip the prime valve lever down to its “closed” position. The unit should start to build pressure. Check to see if there are any leaks from any connections. DO NOT attempt to try to stop any leaks with your hand or with a rag. If leakage occurs, shut the power switch to the “off position immediately and flip the prime valve up to open and release any remaining pressure. Tighten and recheck connections on all fittings and repeat from step 1. If no leaks continue to step 9 on page 7. Owner’s Manual Page 7 EC621 / EC725 START UP 9. The unit should shut off automatically once it reaches its set pressure. At this point keep the pressure set low, between 500 to 1000 psi. The display should now show the pressure and the spray light should now be lit. This means that the sprayer is under pressure and ready to spray. 10. Obtain an empty waste container to flush out storage solution. Unlock gun trigger and trigger into the waste container and spray until thinner and or paint is flowing out of gun. 11. The storage solution is now flushed from the sprayer and is ready for spraying. Gun safety trigger should now be locked. If unit has been flushed previously and paint is ready to spray, then proceed to step 12. If paint has not been primed though pump then repeat steps 7 and 8 on set up page and steps 1 to 12 on start up page. 12. Install spray tip into tip guard. If unsure of which spray tip to use, refer to spray tip selection chart on page 8. Please read the next following pages for the pressure adjustment, spray, maintenance, and troubleshooting instructions. SPRAY TIP SELECTION Hero Flip Tips are coded with three (3) numbers. To determine the fan size: 1. Double the first number (I.E. : 4 x 2 = 8” inch fan width) this is determined at approximately 12” inches away from the surface. 2. The last two (2) numbers indicate the orifice size in 1/1000 of an inch. This is very important as it controls the flow, output of the sprayer, and overall spray quality. Owner’s Manual Page 8 EC621 / EC725 SPRAY TIP SELECTION – cont. Different materials require different sizes of tips, and different paint manufactures produce different qualities of paints. These materials will effect the overall life of the tip. It is very important to choose and monitor the right spray tip. It is advisable to obtain a spray tip recommendation from the supplier of the material to be sprayed. The following table is a general guide and will assist in selecting the optimum tip to use. TIP SIZE USED TYPICALLY FOR SPRAYING THESE MATERIALS APPROX. GPM Suggested filter (color) Filter Mesh Sizes .019 Exterior Latex on large unobstructed areas. .47 White or Green Green - 30 Mesh - Extra Course .017 Interior Latex, Exterior Latex, Shake Paint, Exterior Flat Paints. .31 White White - 50 Mesh - Course .015 Alkyd Flat Enamel, Interior Latex, Semi-Gloss Enamel, Stains. .23 White or Yellow Yellow - 100 Mesh - Fine .013 Fine ground Gloss Enamels, and good quality Stains. .18 Yellow Red - 200 Mesh - Extra Fine .011 Clear Varnishes and Lacquers. .12 Yellow NOTE: In order to test if a tip is worn, spray a small amount of suitable material on a test surface and observe the spray pattern produced on the surface. Try to obtain an even elliptical spray pattern by first adjusting the pressure down, then gradually increasing pressure until full atomization is achieved. This should result in a crisp spray pattern with sharp edges and even concentration, see diagram below. If a satisfactory pattern is unattainable ( look for edges to be rounded with heavier concentration ), then the tip is worn and should be replaced. Other causes of poor spray fan are insufficient spray pressure and material viscosity ( may requiring thinning ). Good Tip Worn Tip Uneven Spray Pattern NOTE: Use of excessively worn tip can result in apparent poor performance of pump. ORIFICE SIZE All tips are rated by the size of the orifice or bore size. The bore size is measured in thousandths of an inch ( .017 = 17 thousandths of an inch ). The size of tip required is based on the consistency of the material to be sprayed. The thicker the paint, the larger the tip size required. Always consult the product label or ask the paint retailer for the manufacturer's recommendations with regard to proper tip sizes. FAN WIDTH Fan width or pattern width is determined by the spray tip's "fan width" classification. This size is measured in inches, and is determined when spraying 12 inches from the spray surface and the tip of the gun. Various methods of noting the fan widths are used by tip manufacturers. Ask your distributor for assistance. NOTE: Two tips having the same tip size, but different fan widths will deliver the same amount of paint over a different area (wider or narrower strip). SPRAY TIP REPLACEMENT During use, especially with Latex paint, high pressure and material abrasion will cause the orifice to grow larger. As the orifice grows larger, the fan width grows smaller. Replace tips before they become excessively worn. Worn tips waste paint, cause over spray, and decrease sprayer performance. NOTE: When using Latex paint, a spray tip will wear at the rate of one size for approximately every 100 gallons of material sprayed. Owner’s Manual Page 9 EC621 / EC725 AIRLESS SPRAY PAINTING SUGGESTIONS A good airless spray application is the result of many factors. Surface preparation, which includes cleaning and degreasing, priming, material compatibility, quality finish product and correct application technique. All are important to the finished results. The key to all good applications is a good spray gun technique. Proper application techniques can easily be learned by using the following simple guidelines. If you are not familiar with the basic spray techniques we recommend that you study this portion of the manual and practice the techniques shown. Practice your technique on scrap cardboard or old newspaper until you feel confident. FOR EXCELLENT RESULTS, READ AND PRACTICE THESE TECHNIQUES 1. 2. 3. 4. 5. 6. 7. Always strain all paint through a H.E.R.O. strainer bag. The most common reason for airless sprayer’s to malfunction is foreign matter jamming the valves or plugging the tip. Always strain the paint before putting it through the pump. Always spray at the lowest pressure setting which will provide a uniform spray fan (fig. 1). Adjust pressure control knob so that paint is completely atomized. Insufficient pressure will result in "tailing". Too much pressure will result in excess fog and over spray, excess tip wear, and increased sprayer wear and tear. Always spray at right angles to the surface being sprayed (fig. 2). Angling or arcing the nozzle toward the surface will cause uneven coverage and excessive over spray. Always hold spray gun 11-12 inches from spray surface (fig. 3). Too close and the fan width will be reduced and material will be applied too heavily which will cause the paint run or sag. Too far from the surface causes excessive over spray and light coverage (transparent). Always move the gun parallel to the surface being sprayed, at a consistent speed. This avoids uneven coverage. Always start the spray stroke before triggering the gun and release the trigger before completing the stroke (fig. 4). This avoids heavy build up of paint at either end of the spray stroke. Always lap your spray pattern by one half (fig. 5). This assures full coverage of the surface being painted. Poor Good Tailing Good Pattern Fog, FIG. 1 FIG. 2 Owner’s Manual Page 10 EC621 / EC725 AIRLESS SPRAY PAINTING SUGGESTIONS FIG. 4 FIG. 3 FIG. 5 When spraying you may encounter a problem with the spray tip plugging up which will either cause the spray fan to spit, splatter, finger or just shut off completely. The most likely cause is the spray tip has partially or completely plugged up with foreign debris from the paint. To fix this problem it is recommended that: 1. The safety lock on the gun trigger should be locked to prevent any mishandling of the gun while correcting the tip plug. This is done by sliding up the lock tab which is located behind the gun trigger until it is fully engaged and the trigger can no longer be depressed as shown in fig. 6. 2. Twist the spray tip 180° degrees around as shown in fig. 7. 3. The gun should now be triggered away from the spray surface until the spray tip becomes unplugged. 4. After the spray tip has been unplugged twist the tip forward 180° degrees. 5. Slide the trigger safety lock down to release the lock to continue spraying. 6. If problem persists check the gun filter and manifold filter and clean or replace if necessary. FIG. 7 FIG. 6 Owner’s Manual Page 11 EC621 / EC725 PRESSURE RELIEF / SHUT DOWN / CLEANING When finished spraying or switching to a different paint, the sprayer will need to be cleaned thoroughly. The following steps should help you through the pressure relief, shut down and/or cleaning process. It is very important to read these instructions as the sprayer will be under high pressure and if the pressure is not relieved correctly it can seriously harm or cause injury. 1. Push the gun safety lock up to lock trigger. This will prevent accidental pulling of the trigger when performing shut down of the sprayer. 2. Flip the power switch down to the “off” position to shut power off to the sprayer. 3. Unplug the power cord from the power source. This should removed by pulling it by the plug end and not by the cord. This will prevent the wires in the cord from stretching. 4. Turn the pressure control knob counter clockwise to the lowest setting. This will prevent the sprayer from turning on too soon when the power is switched on. 5. Obtain a separate waste container and trigger gun into the container to relieve pressure in sprayer. This can be done with or without the spray tip in place. 6. Flip the prime valve up to open and release any remaining pressure in the sprayer. 7. Place siphon hose assembly into the correct cleaning solution. If unsure of which solution to use, refer to the paint manufacturers cleaning instructions on the paint container. Hero Wonder Wash is recommended. This is a great cleaning solution to clean the pump when water based paints or stains have been used. 8. Remove spray tip from gun. This will help to speed up cleaning the hose and when sprayer is being cleaned. Continued on page 12. Owner’s Manual Page 12 EC621 / EC725 PRESSURE RELIEF / SHUT DOWN / CLEANING 9. Plug the power cord into a 115 volt, 15 amp grounded circuit. It is very important that the grounding terminal be place as this will prevent any static discharge when using hot solvents. 10. Flip the power switch up to the “on” position. 11. Slowly turn the pressure control knob clockwise until motor runs steadily. This will ensure there is enough rpm for the pump to create suction. 12. With the prime valve open and the pump working, the cleaning solution should now start flowing into the waste container. The bypass light should be lit to indicate that the sprayer is in “bypass” mode. This means that the sprayer is priming. 13. Allow enough time for the cleaning solution to flow and rinse through the pump section of the sprayer. This can take several minutes depending on paint or coating in the pump and siphon hose assembly. 14. Flip prime valve down to close once pump has had enough time for cleaning solution to rinse through. 15. Unit should now be building pressure and will shut off to its setting which is displayed on digital display. Pressure should be set low, between 500 to 1000 psi. The spray light should also be lit on the display which indicates that the sprayer is under pressure and ready to spray. 16. Unlock gun safety lock on trigger and spray into a waste container until gun and hose is thoroughly rinsed with cleaning solution. Lock gun safety lock on trigger and insert spray tip back into the tip guard, unlock safety trigger and trigger once again to clean spray tip. Once sprayer has been completely rinsed with cleaning solution, repeat steps 1 to 6 on page 11 to safely relieve pressure from sprayer . The sprayer’s filters should now be checked, cleaned or replaced if required. To check the filters on your sprayer go to page 13. Owner’s Manual Page 13 EC621 / EC725 FILTER MAINTENANCE The Hero “EC” series airless sprayers are equipped with 2 stages of filtration. The first stage of filtration starts at the siphon hose, which will help prevent small to large pieces of debris that would cause damage to the pump, from entering. The second stage of filtration is an integral filter manifold. This manifold will help filter out the impurities found in the various paints and coatings. This second stage of filtration will further filter out these impurities before reaching the spray gun which will help the longevity of the spray gun and tip. Staying on top of proper filter maintenance will decrease the chance of problems with the pump, and spray gun and increase the overall longevity of your sprayer. Both filters are available from your Hero dealer. Follow steps 1 to 6 on page 11 to safely relieve pressure from sprayer before attempting to check filters. To check or remove the siphon hose filter, unscrew the filter counter clockwise as shown in Fig. 1. The filter should be clean and be free of debris, Replace if necessary. It should be used at all times to prevent unwanted objects from entering and causing damage to the pump. To check or remove the manifold filter, unscrew the filter housing counter clockwise as shown in Fig 2 and Fig 3. Once the housing has been removed, you will find the filter screen and the filter support spring. The screen should be cleaned after every use to prevent plugging and or filter collapse. If the filter is not cleanable then it should be replaced. The standard filter size that comes with your sprayer is “60 mesh” which is good for most water and oil based coatings. For higher build paint products, the filter should be changed to a “30 mesh” filter which would allow the thicker material to more easily flow through the filter. For fine finish applications when using oil based enamels and lacquers it is recommended that the filter should be changed to a 100 mesh filter which would better filter out any small debris before reaching the spray gun and tip. These filters can be ordered through your Hero dealer. To reinstall the filter assembly, insert the support spring into the filter screen and insert it into the pump manifold. Next screw the filter housing clockwise into the pump manifold and hand tighten until snug. Owner’s Manual Page 14 EC621 / EC725 DIGITAL DISPLAY DIAGNOSTIC CODES The Hero “EC” electronic digital display is has a trouble shooting diagnostic program. If you encounter a problem with the sprayer, read the diagnostic code displayed on your display and refer to the codes below to determine the problem. If unsure or if you require technical assistance, call the Hero technical service department for any questions or inquiries. Error Code Cause Remedy E001 1. Broken connection on circuit board, can- 1. Turn power off to clear error code. If not process information. problem persists, the circuit board may need to be replaced. 2. Digital display failure. 2. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. E002 1. Broken display connection to circuit board. 2. Display malfunction. 1. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. 2. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. E003 1. LED malfunction. 1. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. E004 1. Circuit board and circuitry have gotten too hot. This will occur at 80° Celsius. 1. Make sure that the circuit board is securely fastened to housing in order for proper cooling to occur. Check that heat sink compound is in place to help dissipate heat. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. E005 1. Not enough memory in the computer to record and process the running time of the sprayer. 1. Only occurs when the sprayer has been run for more than 5000 hours. If it reoccurs frequently the circuit board will need to be replaced in order for time to be stored again. The pump can still operate but no time will be counted. The digital display would only show the pressure. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. E006 1. Computer is having trouble to save and process information. 1. This is checked every time the time is stored, about once every six minutes. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. E007 1. Computer malfunction. 1. This should never occur normally. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. Owner’s Manual Page 15 EC621 / EC725 DIGITAL DISPLAY TROUBLE SHOOTING Error Code Cause Remedy E008 1. Pressure transducer failure. 1. Make sure that the sensor is plugged in and that no wires are broken. Turn power off to clear error code. If problem persists, the sensor should be then replaced. E009 1. Incoming voltage is too high. 1. This will occur if the incoming voltage increases to 160 volts AC. The error code will be cleared once automatically once the voltage come back down. Turn power off to clear error code. E010 1. Incoming voltage too is low. 1. This will occur if the incoming voltage drops to 95 volts AC. The quality, condition, length of the power cord are extremely important. Heavy gauge extension cords are always required for proper and efficient operation of the electronics on the sprayer. The error code will be cleared once automatically once the voltage come back down. Turn power off to clear error code. E011 1. Current draw limit protection has been reached. 1. This is used to protect the motor windings. The fuses, circuit breaker, thermal switch, and the temperature sensor will handle any long term over-current issues. EEEE 1. Unknown error has occurred. 1. This should never occur in normal use. This would imply a malfunction of the computer itself. Turn power off to clear error code. If problem persists, the circuit board may need to be replaced. Owner’s Manual Page 16 EC621 / EC725 PUMP TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 4. Pump at full pressure. 5. Blown fuses on circuit board. 1. Plug unit in to a 120V, 60HZ, 2. Flip On/Off switch to ON 3. Slowly turn knob until motor runs and follow start up instructions. 4. Follow “pressure relief instructions” 5. Check and or replace fuses on the circuit Motor runs but has poor unit performance. 1. 2. 3. 4. 1. 2. 3. 4. Low or erratic output or pressure 1. Air leaks or blockages. Motor will not start or run 1. Unit unplugged. 2. Unit not switched “ON” 3. Pressure control knob is set too low. Stuck ball in pump section. Worn spray tip. Improper tip size. Material too viscous (thick). 2. Worn packings, Intake or Outgo balls and / or seats. 1. Check the following; ►Intake tube fitting. ►Plugged intake screen. ►Intake O-ring. 2. Re-pack pump. 3. Replace piston valve O-Rings. 3. Paint level too low. 4. Prime valve plugged. 5. Paint too thick. 1. Re-pack pump. 2. Check the following; ► Intake tube connections. ►Plugged intake screen. ►Intake O-ring. 3. Add paint to pail and re-prime. 4. Disassemble and clean. 5. Thin material with appropriate thinners, per No output 1. Pump not primed. 2. Pump needs rebuilding. 3. Intake ball stuck to the seat. 1. Prime pump. 2. Rebuild pump. 3. Remove, clean and or replace ball and seat. Fluid leaks from front drive housing. 1. Worn upper packings. 2. Worn piston sleeve and or cylinder. 1. Replace packings with packing kit. 2. Replace if necessary. Unit does not prime 1. Worn packings. 2. Air leak. See fluid section repairs. Replace tip. Check spray tip selection chart. Thin material with appropriate thinners, as per product manufacturer’s Owner’s Manual Page 17 EC621 / EC725 REPAIR PROCEDURES The H.E.R.O. EC units were specifically designed to assist the operator in dealing with the inconvenient, time consuming, and some times technically challenging concept of equipment service and repair. The EC models offer simple, quick, easy to perform procedures for all the fluid section repair procedures. Servicing and the repair of the fluid section can be performed with one simple tool, the H.E.R.O. “UNI-TOOL™” , ( Part # EC-1000 ). The complete fluid section can be removed and replaced in about 5 minutes. EC-1000 EC-2700 FLUID SECTION Tip the entire unit back into a vertical position. this provides greater access to the fluid section, while making repairs. 1. Complete “Pressure Relief Procedures” as described on page 4 2. Unplug power cord from electrical source. 3. Remove the siphon assembly (Ref # 1) if a sled or low-boy cart or (Ref #2) if a high boy cart from intake valve (Ref #24) by pushing the release clip (Ref # 6) over to the side and pulling the siphon assembly away from the intake valve. NOTE: Bleed hose does not need be removed while servicing, however you may find it convenient to do so. 4. Using the 1/4” Allan key of your H.E.R.O. Uni-Tool (Part # EC-1000, supplied with each unit), loosen the four manifold bolts counter clockwise 1/2 a turn as shown in Fig 3. 5. Switch to the 3/8” Allen key and remove the entire Intake valve assembly by turning it counter clockwise as shown in Fig 4. Continued on page 19. Fig 4 Fig 3 Owner’s Manual Page 18 EC621 / EC725 REPAIR PROCEDURES 6. Using the 5/8” socket end, remove the entire pump cartridge assembly by turning it counter clockwise as shown in Fig 6 until it is fully removed from the connecting rod. Fig 5 Fig 6 The entire intake section is now removed as shown in Fig 7, awaiting further repairs or service. Refer to the various service repairs on the pages to follow. See below for intake valve disassembly. Pages 20-21 for piston valve, cylinder, packing kit assembly repairs, and page 21 for whole piston valve / cylinder / packing kit assembly replacement and unit re-assembly. Fig 7 INTAKE VALVE ASSEMBLY Simple cleaning and debris removal can be undertaken without dismantling the entire intake valve assembly. For component replacement, see disassembly and re-assembly instructions. Removal of intake valve To remove the intake valve assembly follow steps 1 - 5 on page 18. Once removed from pump manifold, intake valve can now be disassembled. Turn valve body (Ref # 25) upside down and carefully tap valve onto work surface to remove components. Inspect all parts for wear or damage. Assembly of intake valve 1. Install intake crush Washer (Ref # 27) into the Intake Housing (Ref #25). 2. Insert intake seat (Ref # 28) into the intake housing. The intake seat is beveled on both sides, if seat is worn it can then be flipped over and used again. 3. Place the intake ball (Ref # 29) on to the intake seat. 4. Install the Viton (Brown) o-ring (Ref # 26) onto the ball guide (Ref # 30). 5. Lubricate the Viton (Brown) o-ring (Ref # 26) and install ball guide (Ref # 30) into the intake housing (Ref # 25). 6. Screw the assembled intake valve assembly into the pump manifold. Owner’s Manual Page 19 EC621 / EC725 INTAKE VALVE ASSEMBLY (Older Version) Simple cleaning and debris removal can be undertaken without dismantling the entire intake valve assembly. For component replacement, see disassembly and re-assembly instructions. Removal of intake valve To remove the intake valve assembly follow steps 1 - 5 on page 18. Once removed from pump manifold, intake valve can now be disassembled. Turn valve body (Ref # 25) upside down and carefully tap valve onto work surface to remove components. Inspect all parts for wear or damage. Assembly of intake valve 1. Install intake crush Washer (Ref # 27) into the Intake Housing (Ref #25). 2. Insert intake seat (Ref # 28) into the intake housing. The intake seat is beveled on both sides, if seat is worn it can then be flipped over and used again. 3. Place the intake ball (Ref # 29) on to the intake seat (Ref # 28). 4. Install the Viton (brown) o-ring (Ref #26) into the intake housing (Ref # 25). 5. Install ball guide (Ref # 30) into the intake housing (Ref # 25). 6. Install ball guide Teflon (white) (Ref # 31) into the intake housing (Ref # 25). 7. Screw the assembled intake valve assembly into the pump manifold. Owner’s Manual Page 20 EC621 / EC725 PISTON CARTRIDGE ASSEMBLY REPAIRS – DISMANTLING The Piston Cartridge Assembly is available as a complete, pre-assembled cartridge for quick, on site, unit repairs. Items are also available individually for more economical repairs when time is not of the essence. We recommend keeping a new or previously re-build Piston Cartridge Assembly in your tool box at all times, for those urgent on the job replacements. The used or worn Piston Cartridge assemblies can then be repaired at a more convenient time. Remove the “Piston Cartridge Assembly” as per the instructions on page 18 & 19. 1. To dismantle the piston cartridge assembly, push the piston valve body (Ref # 13), down through the cylinder (Ref # 20). This will remove all items marked Ref # 12 through 17. Note upper packings will remain in the cylinder (Ref # 20). 2. Remove upper packings from cylinder. 3. Remove piston sleeve (Ref # 12) from piston valve body (Ref #13). 4. Remove lower packings from piston valve body (Ref # 13). 5. Place piston valve body in vise or secure firmly with a 5/8’’ wrench, and use the 1/4” hex wrench side of the UNI-TOOL to remove the seat retainer (Ref # 17) from the piston valve body. 6. Remove the piston ball (Ref # 15), piston seat washer (Ref # 16). Owner’s Manual Page 21 EC621 / EC725 PISTON CARTRIDGE ASSEMBLY REPAIRS – ASSEMBLY 1. 2. 3. 4. Slide o-ring (Ref # 14) onto piston valve body (Ref # 13). Place piston valve ball (Ref # 15) into piston valve (Ref # 13). Insert piston valve washer (Ref # 16) into piston valve (Ref #13). Insert piston valve seat (Ref # 17), (bevel side facing ball) into piston valve (Ref #13). 5. Apply LocTite 271 (Red) to piston seat (Ref # 17), and screw piston seat tight using the 1/4” hex side of the UNI-TOOL. 6. Apply a small amount of grease (common automotive grease) into the “V” portion of each packing set component. Re-assembly and squeeze packings set together. Remove any excess grease (leave a small portion) from the outer perimeter. NOTE: Our testing has shown that a longer packing life is obtained when the seals are pre-lubricated in the manner described above. 7. Slide the lubricated, lower packing assembly onto piston valve (Ref #13). 8. Slide the steel washer onto piston valve. 9. Slide piston sleeve (Ref # 12) onto piston valve, with the four (4) holes closest to the lower packings. 10. Assemble the back up ring (Ref # 18) and cylinder o-ring (Ref # 19) onto cylinder. The cylinder o-rings are always placed on the inner side of the cylinder, facing each other. Back up o-rings are always on the outer side of the cylinder (far ends). 11. Slide cylinder (Ref # 20) over piston valve and lower packings. Ensure the (4) cylinder outlet holes are at the top (refer to diagram). 12. Insert upper cylinder retaining clip (Ref # 21) into cylinder (Ref # 20). NOTE: This clip will remain in the cylinder during dismantling and should not be removed. 13. Slide the lubricated, upper packing assembly (see step 7 & 8) into the cylinder until only approximately 1/8” of packings is exposed above the cylinder. 14. With piston cartridge fully assembled, move back to the unit and tighten the four (4) pump manifold bolts (Ref # 32) to 30 foot pounds as shown in Fig. 1. (Loosened in step 4 of removal instruction on page 18). 15. Insert the fully assembled piston cartridge assembly (Ref # 11) into the pump manifold (Ref # 44) as shown in Fig. 2 and thread into the con-rod (Ref # 111). Tighten to 30 foot pounds. 16. Install intake valve (Ref # 24) with the 3/8” hex key side of the UNI-TOOL as shown in Fig. 3 into the pump manifold (Ref #44). 17. Re-attach intake siphon assembly and repairs are complete. Fig 1 Fig 2 Fig 3 Owner’s Manual Page 22 EC621 / EC725 PRIME VALVE SERVICE Part # EC-3600 Removal 1. Place 5/8” wrench on flats of bleed valve housing (Ref # 54) and remove valve assembly from the manifold (Ref # 44). 2. Remove the seat (Ref # 50) and the crush washer (Ref # 49) from the manifold. Inspect for worn or damaged parts. 3. Drive pin (Ref # 56) out of the valve knob (Ref # 57) and separate the knob from the stem. 4. Remove stem and spring from the valve housing (Ref # 54) 5. Remove and replace stem o-ring (Ref # 51). Installation 1. Lubricate the stem o-ring (Ref # 51) and install the spring and stem in the reverse order. 2. Install the knob and pin. 3. Flip prime valve handle (Ref # 57) up to move stem (Ref #52) into valve body (Ref # 54). 4. Apply a liberal amount of grease to both sides of seat. Place into end of housing, with the beveled end towards the ball. 5. Add crush washer to the assembly. The grease will hold the parts together while you thread the assembled parts into the pump manifold. 6. Tighten securely. NOTE: The grease will be flushed out during the prime cycle on the next use. Owner’s Manual Page 23 EC621 / EC725 PARTS BREAKDOWN Owner’s Manual Page 24 EC621 / EC725 CART BREAKDOWN Owner’s Manual Page 25 EC621 / EC725 WIRING SCHEMATIC To verify version of circuit board, switch power to the off position and switch power back on. The board version will be displayed briefly. Version 114A F J Female Straight Connector Joint Connector Version 113A F J Owner’s Manual Female Straight Connector Joint Connector Page 26 EC621 / EC725 PARTS LIST & DESCRIPTIONS REF# PART # 1 EC2560 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 DESCRIPTION QTY Siphon Hose Assembly, Sled and Low Boy Models, Includes Ref # 1,3 -7,9,10 EC2600 Siphon Hose Assembly, High Boy Models, Includes Ref # 2 - 6,8 -10 EC2660 Solid Tube Siphon Hose Assembly, “Optional” High Boy Models 187F Siphon Screen, Fine Mesh EC2035 O-Ring, Quick Disconnect EC2030 Spring, Quick Disconnect EC2025 Retainer, Quick Disconnect EC2570 Prime Tubing, 3/8” O.D X 42”, Sled and Low Boy Models EC2630 Prime Tubing, 3/8” O.D X 15 -1/2”, High Boy Models EC3026 Compression Sleeve, Prime Valve Fitting EC3028 Compression Nut, Prime Valve Fitting EC2700 Fluid Cartridge Assembly, Includes Ref # 12 - 23 EC2195 Piston Sleeve, SS EC2280 Piston Valve Body EC2055 Piston Valve Body O-Ring EC2270 Piston Valve Ball Ceramic, 1/4” EC2060 Piston Valve Seat Washer EC2605 Piston Valve Seat EC2100 Cylinder Back Up Washer EC2095 Cylinder O-Ring EC2250 Cylinder, SS EC2215 Cylinder Retaining Clip EC2710 Packing Repair Kit, Include: Ref # 14, 15, 16, 18,19, 22, 26, 27, 29, 31 EC2720 Packing Overhaul Kit, Includes Ref # 12, 20, 22 EC2790 Intake Valve Assembly, Includes Ref # 25 - 31 EC2240 Intake Valve Housing EC2295 Intake Valve Housing O-Ring, & New Style Ball Guide O-Ring, Brown EC2165 Intake Valve Seat Washer EC2285 Intake Seat, Reversible 02-40-2004 Intake Ball, 1/2” EC2265 Intake Valve Ball Guide, “Old Style” Replaced with New Style Guide EC2290 Intake Valve Ball Guide, O-Ring Teflon, “Old Style Ball Guide Only” EC1000 Hero “Unitool™” EC Repair Tool 4-02-40-3PL1 Pump Packing Lubricant, 8 oz. Bottle 3-1 High Collar Lock Washer, 5/16” HW1077 Capscrew, Socket Head, 5/16” x 2-1/4”, Grade 8 EC3100 Outlet Elbow, 90 Degree EC3090 Prime Valve Elbow, 90 Degree, Sled & Low Boy Models EC3095 Prime Valve Elbow, Straight, High Boy Models Only EC2275 Intake Housing O-Ring, Teflon 03-40-3003 Filter Housing O-Ring, Teflon Owner’s Manual Page 27 1 1 1 1 1 1 1 1 1 1 1 ASSY 1 1 1 1 1 1 2 2 1 1 KIT KIT 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 EC621 / EC725 PARTS PartsLIST List & & DESCRIPTIONS Descriptions REF# 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 PART # EC3085 EC3082 EC3080 EC3081 EC3075 EC2245 EC2330 EC5429 EC6555 HW1060P 3-1 EC3600 11A-3CP EC3040 EC2055 EC3605 EC3060 EC3045 02-22-2007 EC3070 EC3055 EC3600RK EC2260 05-40-5020 EC5760 EC5735 HW3041P HW4010P HW5010P EC5547 05-700-5173 EC5160 EC5165 EC5465 EC5195 EC5790 EC5400 HW3170P HW5060P EC5475 EC5480 Owner’s Manual DESCRIPTION Filter Spring Filter Screen, 30 Mesh, Course Filter Screen, 60 Mesh, Medium, Standard On All Units Filter Screen, 100 Mesh, Fine Filter Housing, SS Pump Manifold, High Boy Models Pump Manifold with Plugs, Sled & Low Boy Models Hole Plug for Manifold, Not Shown Pail Hook, High Boy Models Only Capscrew, Socket Head, 5/16” x 3/4” High Collar Lock Washer, 5/16” Prime Valve Assembly Copper Crush Washer Prime Valve Seat Prime Valve Stem O-Ring Prime Valve Stem & Ball Assembly Prime Valve Stem Spring Prime Valve Housing Prime Valve Body O-Ring Prime Valve Handle Pin Prime Valve Lever Prime Valve Repair Kit, Includes Ref # 49-53, 55 Manifold Seal Washer Dowel Pin Transducer Assembly Control Housing with Display Membrane Machine Screw, 10-32 x1/2 Round Head Hex Nut, 10-32 Internal Lock Washer, #10 Nut, Power Cord Connector Power Cord Connector On/Off Switch with Nut Boot, On/Off Switch Display Membrane Protective Film, (10 Pack) For EC Display Membrane Potentiometer Assembly, with Wiring and Connector Potentiometer Knob Button Head Screw, 5/16” x 3/4” Lock Washer, 5/16” PCB Controller with Attached Display, 110 Volt PCB Controller with Attached Display, 220 Volt Page 28 QTY 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 KIT 1 2 1 1 1 1 1 1 1 1 1 1 KIT 1 1 2 2 1 1 EC621 / EC725 PARTS PartsLIST List & & DESCRIPTIONS Descriptions REF# 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 PART # HW30058P HW30067P EC5478 EC6100 EC6105 HW50081 HW3021 EC5470 EC5472 EC2055 EC5452 EC5450 EC5454 EC5456 EC5457 EC5458 HW30062P 3-1 HW1078 EC5485 EC5315 EC5145 EC5320 EC5460 EC5466 EC5468 EC5601 EC5602 EC6615 EC6625 DEC-621-SPEC DEC-725-SPEC HW30181P HW40092P 05-40-5015 EC5155 EC5765 EC5055 EC5505 Owner’s Manual DESCRIPTION Display Machine Screw, 4-40 x 3/8, Pan Head Philips, SS Machine Screw, 6-32 x 5/16, Pan Head Phillips Controller Fuse, 20 Amp Control Housing Gasket Control Housing Cover High Collar Lock Washer, #8 Capscrew, Socket Head, 8-32 x1/2 Transducer Cord Connector Transducer Cord Connector Nut Control Housing to Endbell Assembly O-Ring Motor Brush Cover, Black, EC725 Models Motor Brush Cover Screw Motor Brush Cover, Red, EC621 Models Brush Set, EC621 Brush Set, EC725 Brush Holder with Screws Brush Holder Screw, 6-32 x 1/4” Pan Head Philips, SS Lock Washer, 5/16 High Lock Collar Capscrew, Socket Head, 5/16 x 3-1/4 Motor .8 HP DC,110 VAC Less Endbell, EC621 Motor .8 HP DC,220 VAC Less Endbell, EC621 Motor .9 HP DC,110 VAC Less Endbell, EC725 Motor .9 HP DC,220 VAC Less Endbell, EC725 Motor Fan, All EC Models Screw, Motor Fan Cover Motor Fan Cover Motor Cord Assembly, 110 V, 14-3 Motor Cord Assembly, 220 V, Rear Pump Shroud, with Labels, EC621 Rear Pump Shroud, with Labels, EC725 Label, EC Series, 621 Label, EC Series, 725 Rear Shroud Machine Screw, 8-32 x 3/8 Pan Head Phillips, SS Hex Nut, 8-32 Nylon Insert Lock, Plated Thrust Washer Locator Pin, Housing to Endbell Endbell assembly Thrust Washer Reduction Gear Assembly Page 29 QTY 2 6 2 1 1 5 5 1 1 1 2 4 2 1 1 1 4 2 2 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 1 2 1 2 1 EC621 / EC725 PARTS PartsLIST List & & DESCRIPTIONS Descriptions REF# 108 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 PART # EC5525 EC5530 05-40-5012 EC5662 EC5810 EC2095 EC6090 EC6620 DEC-621 DEC-725 DEC-EC HW30181P EC6520 3-1 HW1078 EC6020 EC6560 EC6550 EC6125 633F HW30062P 06-40-6000 67/16A HW6088 EC6545 130 131 132 133 134 135 136 137 06-99-0003 EC6595 HW3032P HW30062P EC6070 EC6060 HW30062P EC6515 109 110 111 112 113 114 Owner’s Manual DESCRIPTION QTY Crankshaft & Gear Assembly, EC621 Models 1 Crankshaft & Gear Assembly, EC725 Models Thrust Washer 1 Gear Housing Assembly 1 Con-Rod Assembly 1 Con-Rod, O-Ring 1 Front Pump Shroud with Labels, EC621 1 Front Pump Shroud with Labels, EC725 1 EC621 Label 2 EC725 Label 2 Front EC Label 1 Front Shroud Machine Screw, 8-32 x 3/8 Pan Head Phillips, SS 4 Sled Cart Assembly, Chrome with Tubing Caps 1 High Collar Lock Washer, 5/16” 2 Capscrew, Socket Head, 5/16 x 3-1/4” Grade 8 2 Round Tubing Plug, 1-1/4” 2 or 4 High Boy Cart Assembly, Chrome with Handle & Wheels 1 High Boy Cart, Chrome Less Tubing Caps, Handle & Wheels 1 Tip Holding Grommet 2 Handle Spring Clip 2 Machine Screw, 6-32 x 1/4” Pan Head Philips “Not Shown” 2 Sliding Handle, High Boy Cart 1 Wheel, Pneumatic, 10”, High Boy Cart 2 Axle Cap, 5/8” 2 Low Boy Cart Assembly, Chrome with Handle, Siphon Holder & 1 Wheels Wheel, Pneumatic, 8”, Low Boy Cart 2 Siphon Tube Holder 1 Siphon Tube Holder Screw, Sheet Metal, #8 Pan Head 1 Machine Screw, 6-32 x 1/4 Pan Head Philips SS 2 Handle Spring Clip 2 Sliding Handle Pin 2 Machine Screw, 6-32 x 1/4” Pan Head Philips “Not Shown” 2 Sliding Handle, Low Boy Cart 1 Page 30 EC621 / EC725 AIRLESS ACCESSORIES Owner’s Manual Page 31 EC621 / EC725 MANUFACTURED BY: H.E.R.O. PRODUCTS GROUP AN ICTC COMPANY 720 EATON WAY DELTA, B.C. CANADA, V3M 6J9 PHONE: 604-522-6543 TOLL FREE: 800-494-4376 FAX: 604-522-8735 PURCHASED FROM __________________________ __________________________ __________________________ __________________________ MODEL #: ___________________ SERIAL #: ___________________ DATE OF PURCHASE: EC621 / EC725 ____________________________ Page 32 Owner’s Manual