Eco Icid Chimney Brochure

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Eco ICID Twin Wall Insulated System Chimney designed for Stove Applications NEW! Now available in Black Painted and Stainless Steel Options Diameters 125 - 200mm Eco ICID LIT DOC/CP3/63 Issue 3 Jul 2012 Part of the MONIER GROUP Product Description Eco ICID is a Twin Wall Insulated System Chimney designed specifically for use on open or closed stoves with continuous operating temperatures of up to 450°C. The system is designed so that the outer case is load bearing and the inner liner is free to expand independently, therefore thermal expansion is accommodated within each and every joint of the system. Available in two versions with a choice of either a bright annealed or a matt black painted stainless steel outer case, Eco ICID is available in the following range of diameters:- 125, 150, 180 and 200mm. Joint Design Twist-lock bayonet jointing system. Secured by locking band. Advanced corrosion resistant design and construction uses laser welded 316L stainless steel inner liner and stainless steel case. The 25mm of high density rockwool insulation maintains flue gas temperature, maximising efficiency, improving flue draught on start up and minimising condensation. Low external case temperature. The inner liner is free to expand through the female collar, allowing for maximum thermal expansion even during a soot fire. The inner liner has an inward bead at the female end which acts as a capillary break preventing moisture being drawn through the joint. Tecnical Data Fuel Firing Temp Short Firing Temp Thermal Shock Mode of Operation Pressure Capabilities Fire Rating Outer Case (Standard) Outer Case (Option) Outer Case Thickness Seam Liner Liner Thickness (mm) Seam Insulation Insulation Thickness Average Thermal Resistance (200°C) Wood, solid fuel 450° C 550° C 1000° C Zero & negative pressure 40Pa 4 Hour Fire Rating to BS 476 Part 20 Stainless Steel Painted matt black 0.5mm Laser or inert gas welded 316L : 1.4404 : X2CrNiMo 17-12-2 0.5mm Laser or inert gas welded High performance mineral fibre 25mm 0.4m2 k/W CORROSION RESISTANCE Chimneys are subject to significant corrosion attack by flue gas condensates, particularly from solid fuel. Eco ICID is specifically designed and manufactured to resist this corrosion. CHIMNEY DIAMETER The chimney size should be as recommended by the appliance manufacturer. Where there is a requirement for a flue diameter smaller than the appliance spigot, then the operational requirements of the appliance and the configuration of the flue must satisfy the flue sizing requirements of EN13384-1 for single appliances, and EN13384-2 for multi appliances. Approvals Eco ICID is CE Certified to EN1856-1 TÜV 0036 CPD 9195 010 with designations: High Temperature Applications T450 N1 W V2 L50050 G60 T450 N1 D V3 L50050 G60 60mm Distance to combustibles in a combustible shaft* T450 N1 W V2 L50050 G50 T450 N1 D V3 L50050 G50 50mm Distance to combustibles in a non combustible shaft or in free air* *For full information refer to p.10 and p.11 • Manufactured under a Quality Management Scheme approved to BS EN ISO 9001: 2008 • 4 Hour Fire Rating to BS476 Part 20 • Certified for corrosion resistance on gas, oil and solid fuel by Gastec, MPA and TÜV • HETAS listed for use on solid fuel applications. 2 Typical Installations Raincap (without mesh) DN8A142 Angled Flashing 95510 Roof Support 94640 Protective wire mesh (required in loft space) Ventilated Firestop Plate 94250 Combustible shaft Ventilated Support Plate Combustible floor 95260 Ventilated Firestop Plate Combustible floor Plate 9423B Stove Starter Pipe DN8A149 Prima Smooth Connecting Flue Pipe Taper Terminal DN8A038 Storm Collar 95560 Uni-flash 94540 Roof Support 94640 Protective wire mesh (required in loft space) Firestop Plate 94250 Non combustible shaft Support Plate Non combustible floor 95680 Firestop Plate Non combustible floor 94670 Adjustable Pipe DN8A009 Anchor Plate DN8A0D6 INTERNAL HOUSE Combustible Floors INTERNAL HOUSE Non Combustible Floors Raincap (with sparkguard) DN8A140 Taper Terminal DNB8A038 Angled Flashing 95510 Roof Support 94640 Protective wire mesh (required in loft space) Round Bungalow Firestop Kit (unventilated) Stove Starter Pipe DNB8A152 Prima Smooth Connecting Flue Pipe Structural Wall Band Extension 9544B0004 Structural Wall Band 9543B0 45˚ Bend DNB8A017 Structural Wall Band 9543B0 Adjustable Top Plate DNB8A0D3 Cantilever Support 9542B0001 135˚ Tee DNB8A137 Mitred Wall Sleeve 45˚ 94910 INTERNAL BUNGALOW (VENTILATED LOFT SPACE) Combustible and Non-Combustible floors EXTERNAL System Chimney 3 Dimensions The dimensions of the flue are: Int Ø mm Ext Ø mm 125 180 150 200 180 235 200 256 Product Ordering PLAIN STAINLESS STEEL ITEMS To identify fully the component required it is necessary to state the product code followed by diameter as follows. • Quote the product code followed by the internal diameter. Eg. for a Ø 150mm 45° bend the code will be DN8A17150. • Codes starting with a number 9 are universal accessories common to a number of Schiedel Rite-Vent ranges and therefore require definition of the external diameter. eg, to specify a wall band 50mm to suit a 150mm Int Ø system, the external diameter is 200mm therefore the full code is 92940200. BLACK PAINTED ITEMS • On product codes commencing DN add the letter B immediately after DN e.g Ø150 Black painted 45° Bend the code will be DNB8A17150. • On Universal accessory codes the letter B is added immediately after the first 4 digits e.g on a wall band to suit a diameter Ø150 pipe, the code will be 9294B0200 and on a 475mm cantilever support the full code will be 9542B0002. Finish Paint - Eco ICID can be supplied painted in any RAL colour (additional costs apply) Starting Components (all article codes are for plain stainless steel version, for black painted codes refer to product ordering paragraph above) Int Ø 125 150 180 C A 125 98 98 49 150 123 113 52 200 Adaptor Prima Plus to Eco ICID S027 Adaptor Prima Smooth to Eco ICID PS027 127 100 Int Ø mm A B C B DN8A136 180 148 113 52 200 178 113 52 A 125 98 150 123 180 148 200 178 125 150 180 200 Adaptor Eco ICID to Prima Plus DN21133 Adaptor Eco ICID to TecnoFlex DN8A079 Int Ø mm 125 150 180 150 320 300 148 180 355 335 178 Anchor Plate A 42 30 35 Int Ø mm A Int Ø mm 200 DN21133 A = 100 DN8A079 A = 90 Uninsulated Increasing Adaptor DN8A143 Int Ø 4 Int Ø mm Insulated Increasing Adaptor Int Ø A Int Ø Appliance Connector (Open) DN8A047 Appliance Connector (Closed) DN8A144 B CØ Int Ø mm A B C DN8A0D6 125 300 280 123 200 375 356 198 Pipes 50 125 123 150 148 180 N/A Increasing Stove Starter Pipe 200 N/A 125 N/A DN8A153 150 123 180 N/A 150 460 95 260 230 180 460 95 260 230 200 N/A 50 AØ 50 Int Ø mm A 1018 Int Ø mm A 473 1073 Stove Starter Pipe 1073mm Eff. DN8A152 Stove Starter Pipe 473mm Eff. DN8A149 AØ AØ Pipe Int Ø mm 180 200 Part Code DN8A128 DN8A001 DN8A002 DN8A003 DN8A004 C A D B Eff. Adjustment L1 L2 125 150 Length 2 1460mm 960mm 460mm 293mm 160mm Adjustable Pipe 50-230mm Eff. Adjustment Inspection Length Int Ø Int Ø mm Length 1 1500mm 1000mm 500mm 300mm 200mm 1 Piece - DN8A009 125 150 180 200 Int Ø mm A B C D 125 460 95 260 230 DN8A011 Telescopic Pipe 215-310mm 350-570mm Int Ø mm 125 200 460 95 260 230 2 Piece - DN8A151 2 Piece - DN8A150 150 180 200 Ext Ø Locking Band 125 150 180 Structural Locking Band 108 Int Ø mm DN8A083 200 Supplied as standard with all components with a female collar Int Ø mm A 125 150 150 200 DN8A092 180 235 200 256 Tees Int Ø Int Ø B 90˚ Tee including Tee Cap A Int Ø mm A B B 125 246 127 150 329 162 Tee Plug with Drain A Int Ø mm A 125 75 200 394 195 DN8A138 150 77 135˚ Tee including Tee Cap DN8A135 180 354 175 180 73 200 78 C A B Int Ø mm A B C 125 336 259 259 150 365 283 283 DN8A137 180 414 326 326 Draught Stabiliser Section Int Ø mm 125 150 200 444 351 351 DN8A026 180 200 5 Bends 15˚ Bend Int Ø mm A B B A 150 63 56 180 63 56 125 79 70 150 83 74 180 91 82 150 194 149 180 209 164 45˚ Bend B Int Ø mm A B A B 200 64 57 125 184 139 DN8A019 Int Ø mm A B B A 125 66 57 150 70 61 180 73 64 125 146 137 150 156 147 180 174 165 90˚ Bend DN8A017 90˚ Inspection Bend Int Ø mm A B 30˚ Bend DN8A018 125 63 55 B 200 95 86 DN8A015 Int Ø mm A B A 200 77 68 200 184 175 DN8A0A2 200 219 174 A Typical Offsets 15˚ Bend offset with Standard Pipe Length Effecti ve Pip e A 125 1623 406 1140 276 657 147 495 104 367 69 150 1625 406 1142 277 659 147 497 104 369 70 180 1628 407 1146 277 663 148 501 105 373 70 200 1634 407 1151 278 668 149 507 105 379 71 A 45˚ Bend offset with Standard Pipe Length B Ef fec tiv e Pip e A 6 Int Ø mm 1460 Eff. A Pipe B 960 Eff. A Pipe B 460 Eff. A Pipe B 293 Eff. A Pipe B 160 Eff. A Pipe B 30˚ Bend offset with Standard Pipe Length B Effe ctiv eP ipe B Int Ø mm 1460 Eff. A Pipe B 960 Eff. A Pipe B 460 Eff. A Pipe B 293 Eff. A Pipe B 160 Eff. A Pipe B 125 1287 1138 933 784 580 431 462 313 367 218 150 1300 1143 947 790 593 436 475 318 381 224 180 1328 1151 974 801 621 448 503 330 408 235 200 1341 1160 988 807 634 453 516 335 422 241 Int Ø mm 1460 Eff. A Pipe B 960 Eff. A Pipe B 460 Eff. A Pipe B 293 Eff. A Pipe B 160 Eff. A Pipe B 125 1494 792 1061 542 628 292 483 208 368 142 150 1509 796 1076 546 643 296 498 212 383 146 180 1520 799 1087 549 654 299 509 215 394 149 200 1535 803 1102 553 669 303 524 219 409 153 Offsets for 135˚ Tee and 45˚ Bend B A Int Ø mm A B 125 389 310 150 425 334 180 497 376 200 532 402 Offsets (made by assembling two bends) B Offsets for 15˚ Bend Int Ø mm A B A 125 232 31 B 150 234 31 180 234 31 200 238 31 150 268 111 180 295 122 200 309 128 Offsets for 30˚ Bend Int Ø mm A B A 125 230 62 150 244 66 180 256 69 200 271 73 Offsets for 45˚ Bend B Int Ø mm A B A 125 254 105 Firestop Components Round Ventilated Firestop Plates (Combustible Floor) B A Int Ø mm Ext Ø mm A B B A 125 180 183 380 1 Piece - 9423* 2 Piece - 9424* 150 200 203 400 180 235 241 430 200 256 259 450 B A B Int Ø mm Ext Ø mm A B 125 180 450 280 150 200 450 300 C A * Codes and Finish Options Plain Galvanised Steel 9423P0 + Ext Ø Black Ral 9005 Matt 9423B0 + Ext Ø White Ral 9016 Matt 9423W0 + Ext Ø Firestop Plate (Non-Combustible Floor) B 200 256 610 356 Int Ø mm Ext Ø mm A B C 125 180 183 380 190 150 200 203 400 200 2 Piece - 95260 2 Piece - 94250 180 235 241 430 215 Support Plate (Non-Combustible Floor) Int Ø mm Ext Ø mm A B A A 200 256 259 450 225 C 94670 180 235 450 338 Ventilated Support Plate Rectangular Ventilated Firestop Plate (Combustible Floor) A B 125 180 330 280 150 200 350 300 95680 180 235 388 338 200 256 406 356 Bungalow Firestop Kits B A B A Bungalow Round Firestop Plate (Unventilated) Int Ø mm Ext Ø mm A B 125 180 183 380 1 Piece - 9428* 2 Piece - 9429* 150 200 203 400 180 235 241 430 * Codes and Finish Options Plain Galvanised Steel 9428P0 + Ext Ø Black Ral 9005 Matt 9428B0 + Ext Ø White Ral 9016 Matt 9428W0 + Ext Ø 200 256 259 450 A B Bungalow Square Firestop Plate (Unventilated) Int Ø mm Ext Ø mm A B 125 180 183 380 1 Piece - 9430* 150 200 203 400 180 235 241 430 200 256 259 450 * Codes and Finish Options Plain Galvanised Steel 9430P0 + Ext Ø Black Ral 9005 Matt 9430B0 + Ext Ø White Ral 9016 Matt 9430W0 + Ext Ø These unventilated fire stop plates may only be used on a combustible ceiling in a bungalow where there is a minimum 60mm distance to combustibles where the chimney penetrates the ceiling area and where the roof space above the ceiling is open and ventilated. Within the roof space, a protective wire mesh framework must be built around the chimney to ensure the minimum 60mm distance to combustibles is maintained. 7 Support Components Top Plate E B D C A Int Ø mm A B C D E DN8A0D3 125 276 280 240 160 140 Cantilever Support A B B A 50 A Type Ø Range A B 180 334 335 298 210 168 Int Ø mm Ext Ø mm A B 125 180 180 140 475 125-200 475 242 180 235 238 168 E D 150 200 170 55 95430 180 235 200 55 200 256 220 55 Type Ø Range A B 150 295 180 470 100 DN8A0D2 180 325 210 470 100 Int Ø mm Ext Ø mm A A B Type W1 A Types L1, L2 125 180 112 Structural Wall Band Extension Type Adj A B C 200 345 230 470 100 Type 570 - 95420003 570 125-200 570 330 Adjustable Back Bracket for Wall Band 60-300mm A C 8 125 275 160 470 100 Cantilever Support A 200 256 256 178 Wall Support Side Plates Int Ø mm B C D E B B 92940 150 200 200 150 Structural Wall Band (50mm) 125 180 150 55 200 352 356 316 230 178 Type 325 - 95420001 Type 475 - 95420002 Wall Band (50mm) Int Ø mm Ext Ø mm A B B 325 125-150 325 242 150 296 300 260 180 150 C W1 55-100 130 36 - 150 200 132 95950 180 235 162 200 256 186 W1 - 95440001 L1 - 95440004 L2 - 95440005 L1 100-250 300 32 L2 100-440 450 32 Support Components Roof Support Int Ø mm Ext Ø mm 330 Guy Wire Bracket 94640 125 180 150 200 180 235 150 200 320 180 235 358 Int Ø mm Ext Ø mm 200 256 125 180 95900 150 200 180 235 150 200 320 180 235 358 200 256 330 Wall Sleeve 90˚ Int Ø mm Ext Ø mm A A B A 125 180 300 1 Piece Trim Collar 90˚ Int Ø mm Ext Ø mm A B 125 180 184 330 Mitred Wall Sleeve 45˚ 94810 150 200 204 350 200 256 376 A Int Ø mm Ext Ø mm A 125 180 300 94910 200 256 376 Supplied as a 1m long mitred tube to be cut to length on site 9580* 180 235 242 388 200 256 260 406 * Codes and Finish Options Plain BA Stainless Steel 9580P0 + Ext Ø Black Painted RAL 9005 Matt 9580B0 + Ext Ø 1 Piece Trim Collar 45˚ C A B D Int Ø mm Ext Ø mm A B C D 125 180 184 259 330 454 150 200 204 287 350 483 9589* 180 235 242 341 388 536 200 256 260 366 406 562 * Codes and Finish Options Plain BA Stainless Steel 9589P0 + Ext Ø Black Painted RAL 9005 Matt 9589B0 + Ext Ø 9 Flashings Angled flashing Kit 5˚- 45˚ 150 Int Ø mm Ext Ø mm A A A 125 180 610 150 200 700 95510 180 235 700 200 256 800 Storm Collar Int Ø mm Ext Ø mm 50 Flat Flashing Kit 150 A Int Ø mm Ext Ø mm A A 150 200 180 235 200 256 150 200 610 180 235 610 200 256 610 Uniflash 95560 125 180 125 180 610 95530 A Code 94540001 94540002 94540003 Ext Ø (mm) 80-200 150-300 250-450 A 500 685 800 A Universal EPDM rubber/aluminium flashing. Just pull the required diameter tab on the rubber seal Terminals with 10mm sparkguard DN8A145 with 25mm anti-bird mesh DN8A140 without mesh DN8A142 Raincap A B Int Ø mm A B 125 266 90 150 266 90 180 362 217 200 362 220 Insulated Tapered Terminal A Int Ø mm A 125 200 150 200 Distance to Combustibles (see p.11) Fig 1 Fig 2 60mm 60mm INTERNAL HOUSE Combustible Floors 10 60mm INTERNAL BUNGALOW (VENTILATED LOFT SPACE) Combustible and Non-Combustible floors DN8A038 180 204 200 240 Installation These notes should be read in conjunction with the detailed Eco ICID Installation Instructions. MANDATORY REQUIREMENTS Connection to an appliance that is connected to the fuel supply must be carried out by a GAS SAFE (gas) or OFTEC (oil) registered installer. We recommend the use of HETAS approved installers for solid fuel applications. For full design and installation details the key referral documents are: • BS EN 1856-1: Chimneys - System Chimney Products • BS EN 1859: Metal Chimneys - Testing Methods • BS EN 1443: Chimneys - General Requirements • BS EN 15287-1: Chimneys. Design, installation and commissioning of chimneys. Chimneys for non-roomsealed heating appliances. • BS 5440-1: Fluing and ventilation for gas appliances of rated input not exceeding 70kW net (1st, 2nd and 3rd family gases). Specification for installation of gas appliances to chimneys and for maintenance of chimneys. • Approved Document J: - Combustion appliances and fuel storage systems (England & Wales) • DFP Technical Booklet L: - Combustion appliances and fuel storage systems (NI) • Technical Handbook (Domestic & Non Domestic),Section 3 - Environment (Scotland) • Appliance Installation Instructions and related standards. Other standards covering specific applications will also be relevant and must be adhered to. Planning permission may be required, and reference should be made to the local Building Control Department. ENCLOSURE/SHAFTS With the exception of the room containing the appliance, where the chimney passes through any part of the building, where there is a risk of accidental human contact, i.e a bedroom etc., or where there is a risk of contact with combustible materials stored in a cupboard or in the roof-space, the chimney must be enclosed in an appropriate way to meet Building Regulations. This can be achieved by boxing in the chimney in habitable rooms, or by the use of a protective wire mesh frame in roof spaces etc. In all cases the minimum distance to any combustible material, including loft insulation, must be respected according to the table on p.2, and any enclosure should be ventilated using the appropriate ventilated fire stops (see p.7). DISTANCE TO COMBUSTIBLES In accordance with building regulations its is essential that the correct distance to combustible material is maintained. On solid fuel applications, where there is a risk of soot fire, a distance of 60mm to combustibles must be maintained within a combustible floor and within a combustible shaft (see Fig.1 p.10). There is no need to line the area within the floor cavity with plasterboard; however the ventilated fire stop plate and ventilated support plate must be used.* On gas and oil applications, a distance of 50mm to combustibles must be maintained within a combustible floor and within a combustible shaft. The ventilated fire stop plate and ventilated support plate must be used.* Where the chimney penetrates a non combustible floor and where a non combustible shaft is used, a distance of 50mm to the shaft is sufficient. In this case, non ventilated fire stops and non ventilated support plates may be used at first floor level with a ventilated fire stop being used where the chimney penetrates into the roof space.* *On bungalow applications where the chimney runs through either a combustible or non-combustible ceiling, an unventilated bungalow fire stop plate kit can be used. Please note that an unventilated support plate can not be used above the ceiling in this case. The weight of the chimney should be supported using the roof support (see p.9). Distance to combustibles must be respected within the ceiling space (see Fig. 2 p.10) and mesh frame should be used within the loft space, which must be ventilated (see Fig. 2 p.10). JOINTING SYSTEM All joints in the Eco ICID chimney range, which require a locking band, are made by means of a simple twist lock jointing method. This is achieved by pushing together the male and female collars on each end of the main chimney components and twisting the components through 1/6 of a turn to lock the collars into place. It should be noted that the female collars on elbows and tees are not fluted in order to allow for these items to be positioned according to requirements on site. In all cases the joints should be held securely in place using the locking band, which is supplied with all components with a female collar. Joints are not permitted within wall and ceiling spaces. Any flue pipe (i.e. single wall) connection to the chimney must be made in the same room as the appliance. The chimney must project at least 425mm below the ceiling. Where a chimney passes through a wall, a wall sleeve must be used to prevent damage to the chimney and the building. CONNECTION TO APPLIANCE Use the appropriate appliance connector, sealing with fire rope and fire cement or high temperature sealant on solid fuel. The length of the inner liner can be trimmed where required to allow for thermal expansion within the appliance outlet spigot. APPLIANCE REMOVAL Use of an adjustable length immediately above the appliance enables removal of the appliance later without dismantling the full system. INSPECTION To conform to Building Regulations, provisions should be made to enable a chimney to be inspected and cleaned. An inspection length or an insulated 90˚ or 135˚ Tee can form a suitable inspection point. To aid cleaning, sufficient distance should be left between changes of direction to permit the safe passage of cleaning brushes within the system. This is particularly important on solid fuel applications. It is recommended that chimneys serving solid fuel appliances be swept as frequently as necessary, but at least twice a year. CHIMNEY DIAMETER The chimney size should be as recommended by the appliance manufacturer and must satisfy the flue sizing requirements of EN13384-1 for single appliances, and EN13384-2 for multi appliances. CHIMNEY ROUTE The chimney should remain as straight as possible through its vertical run to assist flow. Should it be necessary to offset a chimney run then the following guidelines should be adhered to: It is recommended that a vertical run of at least 600mm should be allowed immediately above the appliance prior to any change of direction. Within a system, on all fuels, there should be no more than 4 changes of direction of maximum 45˚. 90˚ Factory made bends or tees within the system may be treated as being equal to two 45˚ bends (as per Document J of the Building Regulations issued October 2010) For a direct link to the Eco ICID Installation Instructions scan the QR 11 Complementary products and services from Schiedel Chimney Systems ICS PRIMA PLUS TECNOFLEX Twin Wall Insulated System Chimney for gas, oil and multi-fuel applications. • Simple push-fit jointing system • High efficiency Superwool insulation blanket • Capillary break prevents moisture being drawn through the joint • 80-700mm Diameter range Single Wall Stainless Steel Flue System. • Prima Plus available 0.6mm or 1mm options for domestic multi-fuel stoves • Prima Plus for large residential & commercial condensing gas & oil appliances & chimney relining • 80-700mm Diameter range For relining existing chimneys to take gas, oil, wood, multi-fuel appliances and open fires. • Twin skin TecnoFlex available in 316L or 904L options for oil, wood, multi-fuel & open fires • 80-300mm Diameter range PRIMA SMOOTH SWIFT & SWIFT AIR DM & LINERS Single Wall Stainless Steel Connecting Flue Pipe for use on wood and multi-fuel applications. • 316L Grade stainless steel • Available in matt black or steel finish • Excellent aesthetics • Lightweight • 125-150mm internal diameters Swift Air is the chimney system that delivers external combustion air directly to a stove. It is part of the Schiedel Ceramic Range of chimney systems and liners. Pumice System Chimneys, Firechests and Liners. full details at www.schiedel.co.uk Schiedel Chimney Systems Crowther Estate Washington Tyne & Wear NE38 0AQ Tel. +44 (0)191 416 1150 Fax. +44 (0)191 415 1263 [email protected] www.schiedel.co.uk HETAS TRAINING Courses H001-H006 available. See website for course prospectus and application form downloads.