Transcript
Document Number: ECP 11-0651
Date: 30/01/2017
ENGINEERING COMMISSIONING PROCEDURE
ECP 11-0651
ION7650 POWER QUALITY METER COMMISSIONING PROCEDURE Network(s):
EPN, LPN, SPN
Summary:
This procedure details the installation, testing, and commissioning of the Schneider ION7650 power quality meter. The tests shall be satisfied before the equipment can be accepted as fit for service and energisation. These monitors connect to a dedicated
Author:
Richard Newman
Date:
30/01/2017
Approver:
Barry Hatton
Date:
26/05/2017
This document forms part of the Company’s Integrated Business System and its requirements are mandatory throughout UK Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset Management. If you have any queries about this document please contact the author or owner of the current issue.
Applicable To UK Power Networks
External
☒ Asset Management
☒
G81 Website
☒ Capital Programme
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UK Power Networks Services
☒ Connections
☐
Contractors
☐ Health & Safety
☒
ICPs/IDNOs
☐ Legal
☐
Meter Operators
☒ Network Operations ☐ Procurement ☐ Strategy & Regulation ☐ Technical Training
THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE
Version: 1.0
ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Revision Record Version
1.0
Review Date
26/05/2018
Date
30/01/2017
Author
Richard Newman
A new procedure produced to detail the commissioning of the ION7650 power quality meter
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Contents 1
Introduction ............................................................................................................. 4
2
Scope ....................................................................................................................... 4
3
References ............................................................................................................... 4
4
Glossary and Abbreviations ................................................................................... 5
5
Description............................................................................................................... 6
6
Equipment ................................................................................................................ 9
7
Installation ............................................................................................................. 10
8
Commissioning ..................................................................................................... 10
9
Device Registration ............................................................................................... 15
Appendix A – Reference Material..................................................................................... 16 Appendix B – Templates, Firmware and ION Setup Software ........................................ 16 Appendix C – Laptop Setup ............................................................................................. 17
Figures Figure 5-1 – ION7650 Front and Rear View .......................................................................... 7 Figure 5-2 – Communication Route for Power Quality Data .................................................. 8 Figure 5-3 – Key Components of the ION Architecture.......................................................... 9 Figure 7-1 – View of SCADA Outstation Layout Showing Ethernet Cable Connection ........ 10 Figure 8-1 – PQM Basic Setup............................................................................................ 11
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
1
Introduction
1.1
This procedure details the installation, testing, and commissioning of the Schneider ION7650 power quality meter. The tests shall be satisfied before the equipment can be accepted as fit for service and energisation.
1.2
This procedure shall be carried out by the Commissioning Engineer or their appointed representative, who shall be an Authorised Person having appropriate training and experience.
1.3
This procedure shall be carried out in accordance with the requirements of the UK Power Networks Distribution Safety Rules.
1.4
This procedure shall be carried out having regard to the requirements and recommendations of the manufacturer. If conflict exists between the requirements of the manufacturer and those of UK Power Networks the matter shall be referred to Asset Management (or your UK Power Networks nominated contact).
1.5
The results of all observations, tests, adjustments and all relevant remarks shall be recorded on the associated test form (ECP 11-0651a).
2
Scope
2.1
This procedure applies to the Schneider ION7650 power quality meter.
2.2
This procedure is intended for use by UK Power Networks field staff, contractors and external connection providers.
3
References
3.1
This procedure should be read in conjunction with the following references:
3.2
Schneider ION7650 User Guide (Appendix A). Schneider ION7650 Installation Guide (Appendix A). This procedure should be used with the following test form:
ECP 11-0651a ION7650 Power Quality Meter Test Form.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
4
Glossary and Abbreviations
4.1
The following abbreviations are used throughout this procedure.
Term
Definition
Authorised Person
A Competent Person over 18 years of age who has been appointed in writing by UK Power Networks to carry out specified duties which may include authority to issue and cancel limitations of access and/or to receive sanctions for test
CT
Current Transformer
DNO
Distribution Network Operator
ENA EREC G5/4-1
Planning Levels for Harmonic Voltage Distortion and the Connection of Non-Linear Equipment to Transmission Systems and Distribution Networks in the United Kingdom
ENA EREC P28
Planning Limits for Voltage Fluctuations Caused by Industrial, Commercial and Domestic Equipment in the United Kingdom
ENA EREC P29
Planning Limits for Voltage Unbalance in the United Kingdom
PowerOn
The Integrated Network Management and Control System used to manage and control the distribution networks across EPN, SPN and LPN
PQM
Power Quality Meter
VT/PT
Voltage Transformer/Potential Transformer
UK Power Networks
UK Power Networks (Operations) Ltd consists of three electricity distribution networks:
Eastern Power Networks plc (EPN) London Power Network plc (LPN) South Eastern Power Networks plc (SPN)
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
5
Description
5.1
The part number of the Schneider ION7650 PQM which is approved for use by UK Power Networks is M7650B1E0B5E0A0E, the specification is detailed below.
M7650
Model
B1
Form Factor, integrated display with front optical port, 10 MB logging memory and 1024 samples/cycle resolution
E
Current Input, 1A nominal, 10A full scale current input Note: in instances where the PQM is being installed as a retrofit, it might be easier to use current probe inputs instead of hard-wiring the device in. In this case, G should be substituted for E
0
Voltage Input, 57 to 347V AC line-to-neutral / 100 to 600V AC line-to-line
B
Power Supply, standard power supply (85-240V AC, ±10% / 47-63Hz / 110-300V DC, ±10%)
5
System Frequency, calibrated for 50Hz systems
E0
Communications, standard communications plus 10Base-T/100Base-TX (RJ45). Ethernet gateway function uses a serial communications port
A
I/O, standard I/O (8 digital inputs, 3 Form C relays, 4 Form A solid-state outputs)
0
Security, password protected, no hardware lock
E
Other Options, EN50160 compliance monitoring, IEC61000-4-30 Class A measurements
5.2
Front and rear views of the ION7650 are shown in Figure 5-1. These should be referred to when following the installation and commissioning notes in Sections 7 and 8.
5.3
A user guide for the ION7650 is available (Appendix A).
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Figure 5-1 – ION7650 Front and Rear View
5.4
The PQM communicates with the database using the SCADA infrastructure. The substation SCADA RTU (T5502) has two Ethernet ports called Eth1 and Eth2. Eth1 is used for the main route from PowerOn which is satellite and Eth2 is used for the standby route, mobile. The power quality data is transmitted to the PQM server via Eth2 as non-prioritised communication traffic. The substation RTU must have the new Cherry & White Multiconnect R Cell 500 router installed, as this contains quality of supply functionality that enables the SCADA communication traffic to be prioritised over the power quality monitoring traffic. Figure 5-2 shows how the PQM data is transmitted back to the server.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Figure 5-2 – Communication Route for Power Quality Data
5.5
Internal communications between the PQM and the RTU uses Ethernet. The Ethernet connection between the PQM and the RTU is via a category 5e or 6 UTP cable. The cable connects to the RJ45 port on the back of the PQM and to an Ethernet switch in the RTU, as shown in Figure 7-1.
5.6
The ION7650 is supplied installed with a pre-configured default template. This template contains various frameworks which provide all the power measuring and analysing functionality of the meter. The key components of the ION architecture are shown in Figure 5-5. UK Power Networks has two standard templates which have been designed to capture data in accordance with the requirements of G5/4, P28 and P29.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Figure 5-3 – Key Components of the ION Architecture
6
Equipment
6.1
The following equipment is required to carry out the work detailed in this procedure:
A laptop. An Ethernet cable. The appropriate access/administration rights to specify the laptops IP Address (Appendix C). The Schneider Electric ‘ION Setup’ version 3.0 or above (Appendix B). The appropriate UK Power Networks template (Appendix B). The appropriate firmware upgrade (Appendix B).
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
7
Installation
7.1
Confirm that the PQM has been installed in accordance with the manufacturer’s instructions (References).
7.2
Check that the substation RTU has the new Cherry & White Multiconnect R Cell 500 router installed. UK Power Networks’ Operational Telecoms should be consulted if this isn’t the case.
7.3
Connect an Ethernet cable between the RJ45 port on the back of the PQM and to the Ethernet switch in the RTU as shown in Figure 7-1.
ETH 1 Multitech Router
T5502 RTU
ETH 2
PQM Ethernet Cable
Figure 7-1 – View of SCADA Outstation Layout Showing Ethernet Cable Connection
8
Commissioning
The following sections describe the basic setup of the PQM and how to upload the UK Power Networks standard template and firmware upgrade. 8.1
Basic Setup
8.1.1
The PQM cannot operate properly until the Volts Mode and VT and CT ratios are set. A basic setup of the PQM allows the user to program the ratio of the CTs and VTs (PTs) to which the device is connected. Figure 8-1 shows how to navigate through the menus to program the CT and VT ratios and also select the appropriate Volts Mode which defines the VT connection arrangement.
8.1.2
There is no password set on the PQM, press the PROG/SELECT button to accept the changes.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Figure 8-1 – PQM Basic Setup
8.2
Ethernet Communications Setup
8.2.1
Ethernet settings for the PQM are located in the Network Setup menu. Navigate to this from the ION7650 Setup screen shown in Figure 8-1.
Press PROG/SELECT. Use the arrow buttons to navigate to GENERAL. Press PROG/SELECT. Press the appropriate softkeys to select and programme the network settings as follows: o o o o
8.2.2
IP Address: 192.168.1.51 Subnet Mask: 255.255.255.0 Gateway: 192.168.1.1 The MAC address is factory set and should not be changed.
Press the PROG/SELECT button to accept the changes. Note: If there is more than one PQM on a site, the IP Address for each device must be unique. To this end, for a second PQM, the final digit of the IP Address should be increased by one, i.e. 192.168.1.52 and repeat this for additional devices. At present, allowance has been made for the connection of up to six PQMs per site only.
8.3
UK Power Networks’ Standard Templates
8.3.1
The two standard templates are as follows:
UKPN PQM template.dcf – this template has a 10 minute average data sample and is to be used for UK Power Networks sites. UKPN PQM TFL template.dcf – this template has a 1 minute average data sample and is to be used for Transport for London sites.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
8.3.2
The standard templates are available as detailed in Appendix B.
8.3.3
The ION7650’s operating system is known as firmware. In order to ensure compatibility between the firmware and the UK Power Networks’ standard template, the firmware will need to be changed at the same time as the template. Two firmware upgrade options are available and the choice is dependent upon the serial number of the device:
Devices with a serial number ending in ‘-04’ and lower require firmware upgrade ion7650v374.upg.
Devices with a serial number ending in ‘-05’ and higher require firmware upgrade ion7650v401.upg.
8.3.4
The firmware upgrades are available as detailed in Appendix B.
8.4
Laptop Setup
8.4.1
Ensure the Schneider ION Setup software is installed (Appendix B) and the laptop Ethernet port is configured (Appendix C) before proceeding.
8.4.2
Ensure the UK Power Networks Standard Templates are available on the laptop (Appendix B).
8.4.3
Ensure the firmware upgrades are available on the laptop (Appendix B).
8.5
Uploading a UK Power Networks Standard Template
8.5.1
Connect an Ethernet cable between the RJ45 port on the laptop and the RJ45 port on the device.
8.5.2
Open the ION Setup software and the Log On screen shown below will appear.
8.5.3
Enter the details below and click OK.
Username: supervisor Password: 0 Single ION device configuration mode: Selected
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
8.5.4
The Connection Type screen shown below will appear to enable the appropriate connection type to be selected.
8.5.5
Select Ethernet, enter the IP Address as appropriate and click OK.
8.5.6
The Setup Assistant should open automatically, as shown below.
8.5.7
Select the Template screen, the Firmware Upgrade tab and click Upgrade.
8.5.8
Enter the Meter’s Password (the Password is 0) and click OK.
8.5.9
Select a firmware file to be uploaded to the device. Navigate to the location of the firmware file required.
8.5.10
Select the file and click Open.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
8.5.11
The Modification Warning screen shown below will appear. Click OK.
8.5.12
Select a Template to be uploaded to the device. Navigate to the file location of the UK Power Networks standard template required.
8.5.13
Select the file and click Open.
8.5.14
The Template Paste Options screen shown below appears. Select the check boxes for the settings you want to retain i.e. PT/CT Settings, otherwise these will be reset to default values. Click OK.
8.5.15
The UK Power Networks standard template and firmware upgrade will now be uploaded to the device.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
8.5.16
Once the new template and firmware have been uploaded, a message will be displayed. Click Exit.
8.5.17
A message will now be displayed showing that the new template was uploaded successfully. Click OK.
8.5.18
At the next screen, you will be asked if you want to connect to a different device. If the response to this screen is No the software will prompt you to log off from the ION software.
9
Device Registration
9.1.1
Once the device has been configured with the new template, an email should be sent to
[email protected] advising that the device has been connected. The following details should be submitted at this time:
9.1.2
Name of site. Voltage level of connection. IP address. Number of devices connected. Date of PQM Commissioning. PQM serial number. In addition, the following information should be recorded from the device:
Order number. Calibration date. MAC address.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Appendix A – Reference Material Download ION7650 reference material from the intranet: Intranet > Policies, Procedures & Forms > Engineering > Reference Library > Manufacturers > Schneider.
Appendix B – Templates, Firmware and ION Setup Software Download the UK Power Networks’ standard templates, firmware upgrades and ION setup software from the intranet: Intranet > Policies, Procedures & Forms > Engineering > Reference Library > Relay and RTU Software.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
Appendix C – Laptop Setup The IP Address on the laptop has to be configured to talk to the device (you may need to have permission from the IT provider to do this): 1. From the Windows Start button select Control Panel. 2. Click Network and Internet and then Network and Sharing Center. 3. Click Network Connect Adapter
4. Click Properties.
5. Select Internet Protocol Version 4 (TCP/IPv4) and click Properties and select Alternate Configuration tab.
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ION7650 Power Quality Meter Commissioning Procedure
Document Number: ECP 11-0651 Version: 1.0 Date: 30/01/2017
6. Select User configured and enter the following: o IP address: 192.168.1.60. o Subnet mask: 255.255.255.0. 7. Click OK twice.
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