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Ef3 Bayview - Nature`s Flame

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PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE PELLET STOVE EF3 Bayview Freestanding, Fireplace Insert, and Built-In Heater Technical & Owner’s Manual PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. Contact your local Council Building Advisory Department about restrictions and installation inspection requirements in your area. Table of Contents Safety Warnings & Recommendations�� 1 Warranty Information�� 4 Enviro Warranty �� 4 Warranty Coverage �� 4 Owner’s Section Operating Instructions�� 8 Control board functions�� 8 Automatic safety features of your pellet stove�� 8 Operating your pellet stove�� 8 Turning your pellet stove off��10 Slider/Damper Setting��10 Routine Cleaning and Maintenance��11 Troubleshooting��15 Page i Table of Contents Technical Section Specifications��19 Rating Label Location��19 Specifications��19 Dimensions - Freestanding��20 Dimensions - Fireplace Insert and Built-In Heater��20 Deciding where to locate your pellet appliance��21 Removing pellet stove from pallet��21 Clearance to Combustibles��21 Installation��21 Pedestal installation��22 Exhaust and fresh air intake locations��23 Mobile home installation - Freestanding��24 Inside vertical installations - Freestanding��25 Horizontal exhaust through wall installation - Freestanding��26 Masonry fireplace installation - Fireplace Insert (FPI)��28 Installation for a Built-In Heater (BIH)��29 Installation of control panel into surround panel - FPI and BIH��30 Installation and removal of the surround panel - FPI and BIH��30 Optional thermostat installation��32 Slider/Damper Setting��32 Wiring Diagram��34 Parts List��35 Parts List - Options and Accessories��37 Parts Diagram - Components��38 Parts Diagram - Steel��39 Installation Data Sheet��40 Page ii Safety Warnings & Recommendations * This manual is designed for both the technician and the owner/operator. * Please read this entire Owner’s Manual before installing or operating your ENVIRO Pellet Stove. Failure to follow these instructions may result in damage to the appliance, property damage, bodily injury or even death. Any unauthorized modification of the appliance or use of replacement parts not recommended by the manufacturer is prohibited. All national and local regulations shall be complied with when installing this appliance. Caution: Do not connect to any air distribution duct or system. Warning: Parts of the appliance, especially the external surfaces, will be hot to touch when in operation so use due care and the fire gloves provided. Never place wood, paper, furniture, drapes or other combustible materials within 800mm of the front of the unit, 100mm from each side, and 100mm from the back of the unit. Do not let children or pets touch it when it is hot. To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the installation instructions. Your ENVIRO dealer will be happy to assist you in obtaining information with regards to your local building codes and installation restrictions. FIRE EXTINGUISHER AND SMOKE DETECTION All homes with a pellet burning stove should have at least one fire extinguisher in a central location known to all in the household. Smoke detectors should be installed and maintained in the room containing the stove when installing and operating a pellet burning appliance. If it sounds the alarm, correct the cause but do not deactivate. You may choose to relocate the smoke detection device within the room. DO NOT REMOVE THE SMOKE DETECTOR FROM THE ROOM. CHIMNEY OR RUN AWAY FIRE Call local fire department. Close the draft fully. Extinguish the fire in the burn pot liner with a cup of water and close the door. Examine the flue pipes, chimney, attic, and roof of the house, to see if any part has become hot enough to catch fire. If necessary, spray with fire extinguisher or water from the garden hose. IMPORTANT: Do not operate the stove again until you are certain the chimney and its lining have not been damaged. FUEL This pellet stove is designed and approved to only burn wood pellet fuel Pellet Fuel manufactured to AS/NZS 4016.6. Poor quality fuel will adversely affect the operation and performance of the unit and may void the warranty. Check with your dealer for fuel recommendations. THE USE OF CORDWOOD IS PROHIBITED BY LAW. When filling the fuel hopper, open lid on top of unit, check hopper for foreign objects, empty the bag into the hopper, DO NOT OVER FILL, and ensure hopper lid closes completely. DO NOT use this appliance as an incinerator. DO NOT use unsuitable and non-recommended fuels, including liquid fuels. Only Pellet Fuel manufactured to AS/NZS 4016.6 should be burnt in this pellet heater. KEEP ASH PAN FREE OF RAW FUEL. DO NOT PLACE UNBURNED OR NEW PELLET FUEL IN ASH PAN. A fire in the ash pan may occur. Page 1 Safety Warnings & Recommendations SOOT Operation of the stove with insufficient combustion air will result in the formation of soot which will collect on the glass, the heat exchanger, the flue system, and may stain the outside of the house. This is a dangerous situation and is inefficient. Frequently clean you fire and check your stove is burning correctly if not contact you service agent. CLEANING There will be some build-up of fly ash and small amounts of creosote in the fire exhaust and flue system. This will vary due to the quality of the fuel used and the operation of the stove. It is advisable to inspect and clean the flue system annually or every two tons of pellets. The flue should be checked for blockage prior to re-lighting after a prolonged Shut down period ASHES Cold ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be on a non-combustible surface, well away from all combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained in the closed container until all cinders have been thoroughly cooled. IMPORTANT: The door and ash drawer cover must be kept closed except during cleaning to prevent fume spillage. GLASS Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with broken glass. The stove uses ceramic glass. Replacement glass must be purchased from an ENVIRO dealer. Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass. ELECTRICAL The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 230 volts, 50 hertz electrical outlet and also must be accessible. If this power cord should become damaged, a replacement power cord must be purchased from the manufacturer or a qualified ENVIRO dealer. Be careful that the electrical cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges. This unit’s maximum power requirement is 550 watts. OPERATION The door and ash drawer cover must be kept closed securely when the unit is in operation to prevent fume spillage and for proper and safe operation of the pellet stove. Also ensure all gaskets on the door are checked and replaced when necessary. CAUTION: When operating during adverse weather, if the unit exhibits dramatic changes in combustion stop using the unit immediately. Page 2 Safety Warnings & Recommendations INSTALLATION Contact your local council to obtain a permit and any information on installation restrictions and inspection requirements for your area, your dealer should be able to help with this. All national and local regulations need to be complied with when installing this appliance. Be sure to maintain the structural integrity of your home when passing flue pipe through walls, ceilings, or roofs. It is required that the unit be secured into its position in order to avoid any displacement. This appliance must be installed on a floor with an adequate load bearing capacity. If an existing construction doesn’t meet these prerequisite, suitable measures (e.g. load distributing plate) shall be taken to achieve it. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. Consider all large air moving devices when installing your unit and provide room air accordingly. NOTE: Extractor fans when operating in the same room or space as the appliance may cause problems. Limited air for combustion may result in poor performance, smoking and other side effects of poor combustion. The fire’s exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash pan and viewing door must be locked securely for proper and safe operation of the pellet stove. Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the slider damper located on the left side of the stove. Minor soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely rich burn (black tipped, lazy orange flames). If you have any questions with regards to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments. Since Sherwood Industries Ltd. has no control over the installation of your stove, SHERWOOD INDUSTRIES LTD. grants no warranty implied or stated for the installation or maintenance of your stove. Therefore, Sherwood Industries Ltd. assumes no responsibility for any consequential damage(s). SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE Page 3 Warranty Information Enviro Warranty Nature’s Flame and its partner Enviro, manufacturers of the Enviro range of pellet fires extends the following warranty for their wood pellet heating appliances, purchased from an authorized Nature’s Flame dealer. Warranty Coverage Nature’s Flame warrants to the original owner of the appliance at the site of installation, and to any transferree taking ownership of the appliance at the original site of installation within two years following the date of original purchase, that the appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered, components manufactured by Enviro are found to be defective in materials or workmanship during the applicable warranty period, Nature’s Flame will, at its option, repair or replace the covered components. Nature’s Flame, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. This warranty only covers appliances that are purchased through an authorised Nature’s Flame dealer or distributor. A list of authorised dealers is available on the Nature’s Flame website (www.naturesflame.co.nz). This warranty is only valid while the appliance remains at the site of original installation. Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest authorised Nature’s Flame dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. Warranty Exclusions This warranty does not cover the following: Changes in surface finishes as a result of normal use. As a heating appliance, some changes in colour of interior and exterior surfaces may occur. This is not a flaw and is not covered under warranty. Damage to printed, plated, or enamelled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, gaskets, FIREX, flame guides, and the discolouration of glass. Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to noise are not covered by this warranty. Damages resulting from: (1) failure to install, operate or maintain the appliance in accordance with the installation instructions, operating instructions and data plate furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other Page 4 Warranty Information than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any appliance not expressly authorised and approved by Nature’s Flame/Ecoteck; (8) modification of the, interruptions to or fluctuations of electrical power supply to the appliance. Non-Nature’s Flame approved venting components, hearth components or other accessories used in conjunction with the appliance. Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. Nature’s Flame/Ecoteck’s obligation under this warranty does not extend to the appliances’ capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure. The warranty is void if: The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over firing can be identified by, but not limited to, warped plates or tubes, rust coloured cast iron, bubbling, cracking and discoloration of steel or enamel finishes. The appliance is subjected to prolonged periods of dampness or condensation. There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. The owner’s exclusive remedy and Nature’s Flame / Ecoteck’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will Nature’s Flame/Ecoteck be liable for any incidental or consequential damages caused by defects in the appliance. Some countries do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from country to country. EXCEPT TO THE EXTENT PROVIDED BY LAW, Nature’s Flame/Ecoteck MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. Page 5 Warranty Information Warranty Period Warranty coverage begins at the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized Nature’s Flame dealer/distributor, whichever occurs earlier. The warranty period for parts and labour for covered components is produced in the following table. Com ponent/s Parts Period Com m ents Full replacement 5 years parts 2 years labour Surface finishes, burnpot liner and ceramic panels are covered separately (see clarifications and exclusions below ). Full replacement 2 years parts & labour Full replacement 1 year Burnpot Liner and Brick Liner Full replacement 2 years parts & labour Exterior surface finishes (including plating, enamel or paint). Full replacement Fireplace, stovebody and parts covering: − Firebox, firebox panel, & burnpot. − Heat exchanger − Pedestals, Panels & Legs Electrical item s covering: − Ignitor (including tube) − Auger Motor − Circuit Board, decal & mounting bracket − Blow ers (Convection and Combustion) − Timers − Sensors − Vacuum Sw itch − Wire harness Replacem ent/spare Parts: − All replacement parts beyond their original w arranty period or purchased new from a Dealer. Evidence of the original purchase date w ill be required e.g. a copy of the original invoice. Clarifications and exceptions: Paint on the brick firebox lining may peel over time due to the extreme conditions and is not a flaw . Colour changes w ith heating and tarnish, discolourisation 1 years parts & labour and w ear (including scratches, fingerprints etc.) are not covered under w arranty. Exclusions: Glass No w arranty Vermiculite (Firex 600) & ceramic panels (cast majolica) No w arranty Fibreglass rope gaskets No w arranty Page 6 Owner’s Section Operating Instructions Control board functions 1. AUGER PULSE LIGHT: This light will flash in conjunction with the auger. 2. SYSTEM LIGHT: Responsible for signaling the state of the control board. When the light is flashing, the stove is in an automatic mode. When the light is solid, the Heat Level Setting can be altered. 3. THERMOSTAT SWITCH: Sets the unit’s control mode; AUTO/OFF or HIGH/LOW (when using a Thermostat or Timer) or MANUAL. 4. HEAT OUTPUT INDICATOR: Shows the present heat output setting. 5. HEAT LEVEL ADJUSTMENT: When pressed, will change the heat setting of the unit from low to high. 6. ON/OFF BUTTON: Used to turn the unit ON and OFF manually. 7. AUTO PRIMING BUTTON: This button is not visible, but depressing the area indicated will casue the auger to run constantly. EXHAUST TEMPERATURE SWITCH: The stove will shut off when the fire goes out and the exhaust temperature drops below 49°C (120°F). 1 POWER 2 4 AUTO/OFF HIGH/LOW 3 MANUAL B HEAT LEVEL 5 A 7 Automatic safety features of your pellet stove 1. AUGER ON/OFF 6 Figure 1. Circuit board control panel decal 2. HIGH LIMIT SAFETY SWITCH: If the temperature on the hopper reaches 93°C (200°F), the auger will automatically stop and the stove will shut down when the exhaust temperature cools. If this happens, call your local dealer to reset the 93°C (200°F) high limit switch. ALSO FIND THE REASONS WHY THE UNIT OVERHEATED. 3. VACUUM SWITCH: If the combustion fan fails or the exhaust vent becomes blocked this switch will stop the auger feed motor and the fire will go out. 4. CONVECTION FAN BOOST SWITCH: NEED TO WRITE SOMETHING FOR THIS Operating your pellet stove DO NOT OPERATE THE UNIT WITH THE DOOR OR ASH PAN OPEN. Keep hopper lid closed except during re-fuelling. CAUTION: When operating during adverse weather, such as high winds or freezing rain, if the unit exhibits dramatic changes in combustion stop using the unit immediately. Watch for blocked exhaust outlet. PRE-BURN CHECK: The burn pot liner holes must be clear (see cleaning) and the liner installed properly against the igniter tube (low side to the back of the fire). Check the hopper has enough pellets to start/ run the unit. Note: The thermostat mode can be changed during normal operation. Page 8 Operating Instructions MANUAL MODE All control of circuit board function is adjusted at the circuit board. AUTO/OFF HIGH/LOW MANUAL B Figure 2. Thermostat switch in MANUAL position To START: Press the ON/OFF button. The stove will turn on. The system light will flash. The Auger Light will flash with each pulse of the auger (the Auger Feed Rate is pre-programmed during start-up). The Heat Level Indicator will show the Heat Level that the stove will run at after start-up. If this is the first time the unit has been started or the unit has run out of fuel, the auger will need to be primed. Press the Manual Auger Feed button until fuel starts to drop into the Burn Pot Liner (see “Control board functions” on page 8). When a fire has been established the System Light will turn solid and the convection blower will turn on (after 15 mins), and the Auger Light will continue to flash to the corresponding Heat Level settings. To OPERATE Press the Heat Level button to change the desired Heat Level Output setting. The speed of the convection blower is controlled by the setting of the heat level. The convection blower is OFF on Level One. When operating on LOW HEAT LEVEL, if using poor quality fuel the fire may go out, if this is the case you may need to run it on a higher power setting or use a different brand of fuel. HIGH/LOW MODE (Requires a Thermostat or Timer) To START AUTO/OFF See MANUAL MODE above. HIGH/LOW To OPERATE MANUAL B HEAT LEVEL Figure 3. Thermostat switch in HIGH/LOW A position When the thermostat calls for heat (contacts are closed) the stove runs at the HEAT LEVEL setting the fire is set to this is adjustable as per Manual Mode. When the thermostat contacts open, the HEAT LEVEL and Fans will drop down to the LOW setting until the thermostat contacts close again. The stove will come back to the previous HEAT LEVEL setting when the thermostat contacts close again. AUTO/OFF MODE: (Requires a Thermostat or Timer) To START AUTO/OFF When the thermostat contacts close, the unit will light automatically. HIGH/LOW To OPERATE MANUAL B Figure 4. Thermostat switch in AUTO/OFF position Page 9 When the thermostat calls for heat (contacts are closed) the stove runs at the HEAT LEVEL setting the fire is set to this is adjustable as per Manual Mode. When the thermostat contacts open, the stove’s HEAT LEVEL and Fans will drop down to the LOW setting for 60 minutes. If the thermostat contacts close within the 60 minutes, the HEAT LEVEL will return to the previous MANUAL setting. If the thermostat contacts Operating Instructions remain open, the stove automatically begins its shutdown routine. The stove will re-light when the thermostat contacts close again. Turning your pellet stove off MANUAL and HI / LOW mode To turn the unit OFF, simply press the ON / OFF button. This will stop the feed of pellets. The blowers will continue to operate and cool the stove down. When cool enough, the stove will turn off. AUTO / OFF mode To turn the unit OFF, turn the Thermostat down or Timer off. Note there is a 60 minute delay before the fire will shut down. The fire can be placed into manual mode to make it shut down quicker. DO NOT turn unit off during start-up / shut down or unplug unit while operating; this may lead to smoke escaping from the stove. Slider/Damper Setting The Slider / Damper must be set at time of installation. A Qualified Service Technician or Installer must set the Slider Damper. The slider damper plate is located to the left behind firebox; the left cabinet panel must be removed to set it. If the fire should happen to go out and the heat output indicator has been set on the lowest setting, the Slider Damper should be pushed in slightly, decreasing the air in the firebox. If, after long periods of burning, the fire builds up and overflows the burn pot or there is a build up of clinkers, this would be a sign that the pellet quality is poor, this requires more primary air, the slider damper must be pulled out to compensate. Pulling the slider damper out gives the fire more air. The easiest way to make sure that an efficient flame is achieved is to understand the characteristics of the fire. Figure 5. Efficient flame. • A tall, lazy flame with dark orange tips requires more air – Open slider (pull out) slightly. • A short, brisk flame, like a blowtorch, has too much air – Close slider (push in) slightly. • I f the flame is in the middle of these two characteristics with a bright yellow/orange, active flame with no black tips then the air is set for proper operation, (see Figure 5). The combustion exhaust blower is a variable speed blower controlled by the heat output button. This blower will decrease the vacuum pressure inside the stove and as the heat output button is turned down. SPECIAL NOTES Pellet quality is a major factor in how the Pellet stove will operate. If the pellets have a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up). Page 10 Routine Cleaning and Maintenance IMPORTANT: the fire should be cold and the plug removed from the power supply for any maintenance NOTE: Do not use abrasive or solvent based cleaners to clean any part of the stove. The following list of components should be inspected and maintained routinely to ensure that the appliance is operating at its optimum and giving you the best heat value. Burn pot liner daily Heat exchanger scraper rod daily Burn pot 3-5 days Ashpan 3-5 days Inside the fire box & top plate 3-5 days Door glass 3-5 days or as required Ash pan and door gasket Monthly inspection Pellet Hopper monthly Door latch yearly Exhaust system yearly Fresh air intake yearly Convection blower yearly Exhaust passage in the fire yearly The timings given are based on typical fire performance and may be shorter or longer dependent on fuel quality, fire performance and run hours. BURN POT LINER (daily) This is the ‘pot’ where the pellets are burned. The burn pot and liner should be inspected every time you start the fire (when the unit is cold), to ensure all the holes are free to allow proper air flow through the liner. Failure to keep the liner clean may cause a build-up of fuel past the burn pot liner and up the drop tube. This will cause the auger to jam and may result in pellets burning in the drop tube and hopper. For light deposit the burnpot liner can be scraped out in situ with the scraper tool provide. For heaver deposits and thorough weakly cleaning it should be removed. To remove the burn pot liner, open the door and Lift the liner from the burn pot. Using the metal scrapper or suitable tool, remove material that has accumulated or is clogging the liner’s holes. Then dispose of the scrapped ashes from the liner. Place the liner back into the burn-pot, making sure that the ignitor hole in the liner is aligned with the ignitor tube (low side to the back of the fire); push the liner up against the igniter tube. Note: If after long periods of burning, the flame is a tall, lazy flame with dark orange tips and the fire builds up and overflows the burn pot or there is a build-up of clinkers, this is an indication that the pellet fuel quality is poor or the stove may need to be shut town and cleaned. Page 11 Routine Cleaning and Maintenance HEAT EXCHANGER TUBES (daily) The handle for the heat exchanger cleaning rod is pointed out in Figure 31. This handle is to be pulled back and forth a few times (ONLY WHEN THE UNIT IS COLD) in order to clean away any fly ash that may have collected on the heat exchanger tubes. As different types of pellets produce different amounts of ash, cleaning of the tubes should be done on a regular basis to enable the unit to run efficiently. INSIDE FIREBOX, TOP PLATE, BURN POT (3-5 days) Burn pot liner 1-2 times weekly dependant on fire use and fuel quality the insides of the fire box should be cleaned out. This includes the burn pot, lift the burn pot from the firebox by gently lifting up the front of the burn pot, then sliding the assembly from the air intake tube and the igniter cartridge. Empty the burn pot of ash or it can be Ignitor tube vacuumed out in situ. Make sure the air intake is clear of ash or debris this can also vacuumed out to ensure it is clean. Place the burnpot back into the stove, Heat exchange making sure that the burn tube cleaner rod pot is located correctly Fresh air tube with the lugs locating in the holes in the fire . The Burn pot Top Plate located in the top of the burn chamber, Figure 6. Burn pot with liner. below the heat exchanger tubes, should be removed and the ash which has been scraped off the heat exchanger tubes cleaned off. The heat exchanger tubes can also be brushed clean with a soft brush. The flame trap has 6 lugs that lock into holes in the brick liner. Ash should be removed from the exhaust ducts by rotating the circular cover plates in the brick liner to allow vacuuming behind the plates. ASH PAN (3-5 days) Figure 7. EF3 Bayview Heat exchanger rod. Monitor the ash level every week. Remember that different pellet fuels will have different ash contents. Ash content is a good indication of fuel efficiency and quality. Refer to “Warnings and Recommendations” for disposal of ashes. DO NOT PLACE UNBURNED OR RAW PELLET FUEL IN ASH PAN. Vacuum the ash pan and inside the pedestal. FREESTANDING ASH PAN The freestanding Bayview pellet stove free standing’s ash pan is located under the burner, in the pedestal, and has a latching mechanism to secure it. To remove the ash pan, unlock the latch on the ash pan and then pull the pan out. INSERT ASH PAN The insert Bayview pellet stove insert’s ash pan is located behind the lower grill. CAUTION: BECAUSE THE FLY ASH IS VERY FINE, THE USE OF A BAGGED VACUUM CLEANER IS RECOMMENDED. BAGLESS VACUUMS CAN BE DAMAGES BY THE FINE ASH. Please pay special attention that there are no hot ashes or there could be a possibility of a fire hazard inside the vacuum cleaner. Place all hot ashes into a non-combustible container. DOOR GLASS (3-5 days or as required) Page 12 Routine Cleaning and Maintenance The fire is designed to keep the glass as clean as possible while the stove is in operation, a flow of air runs along the surface of the glass keeping ash and dirt away. However, a greyish patina will form after a few hours. A poorly performing fire will get brown or black deposits on the glass seeXXX Note: on the EF3 the side glass panels can blacken up this is normal). The glass must be cleaned only when the stove is cold, using a damp cloth or kitchen paper. Sometimes it is best to dirty the cloth slightly with ash from the stove itself to create a slightly abrasive action which will help to remove stubborn deposits. Do not attempt to light the stove if the glass is broken. The door glass is made of 5 mm thick, high temperature PYROCERAMIC. The use of substitute materials is prohibited. Use only official Enviro replacement parts. ASH PAN AND DOOR GASKETS (monthly) Regularly check the condition of the door and ash pan seals, gaps or damaged/loose seals may cause a loss of vacuum in the burn chamber and result in poor combustion. To repair or replace this, glue the gasket on, using high temperature fiberglass gasket glue (see your local dealer for details). PELLET HOPPER (monthly) The quality of the pellets being used is very important as this affects the heat output of the fire and the cleaning requirements. Fuel quality can vary between manufacturers and even between batches from the same manufacturer. If you have an excess of fines (sawdust) in the bag, this builds up in the bottom of the hopper and can jam the auger over time. We recommend that once a month you run the fire out of fuel and vacuum any accumulated fines (sawdust) from the bottom of the hopper to prevent any issues. FRESH AIR INTAKE (yearly or as required) Inspect periodically to be sure that it is not clogged with any foreign materials. EXHAUST PASSAGES (yearly) Removal of the firebox backing for annual cleaning: • Remove the top plate. • Lubricate and then remove the seven (7) screws that hold the brick liner in place. Tilt the top of the brick panel towards the firebox opening and remove from the firebox • Remove the top rod by first removing the screw that holds it in place, then slide the rod sideways • Pull the side panels into the centre of the firebox, then out • Pull the centre panel out taking care not to damage the ceramic wool insulation. • Clean and vacuum all passages thoroughly. • Re installation is revers of removal Page 13 Routine Cleaning and Maintenance EXHAUST VENT (yearly) The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during start up, shutdown, or incorrect operation will lead to some soot formation which will collect in the exhaust venting system. The exhaust venting system should be inspected and cleaned at least once every year or after two tons of pellets. We recommend contacting your dealer for professional cleaning. To remove dust from the vent pipe, tap lightly on the pipe to dislodge any loose ash. Open the bottom of the “T” to dump the ash, then vacuum as much of the ash out of the vent pipe as possible. BLOWER MECHANISMS (yearly) Open the right/left side panels to access the two blowers. Vacuum all dust from motors. Only the convection blower motor (on the right side of the stove) will require lubrication. The convection motor has two lubrication holes on it. Use two drops of SAE 20 light oil to lubricate every 6 -12 months. Excess oil may damage the motor. The exhaust blower’s motor has sealed bearings, DO NOT lubricate this motor. POST SEASON CLEAN-UP Once you are finished using the pellet appliance for the season, unplug the stove for added electrical protection. It is very important that the stove be thoroughly cleaned and serviced as stated above. Exposed metal part may be painted with high temperate paint to prevent rusting over the off season CLEANING PLATED SURFACES Please clean all fingerprints off of all plated parts, with denatured alcohol on a soft cloth, before firing the unit each time. Fingerprints, etc. can become permanently etched into the plating if not removed before operating the pellet heater. BRICK PANEL The paint on the steel brick panel will peel this is due to extreme conditions the brick liner is subjected to and is in no way covered by warranty. Over time the brick liner can warp under the extreme heat and is a serviceable part CONTROL BOARD ERROR MESSAGES 1. Light # 2 on Heat output bar flashing - The Vacuum Switch contacts have opened for more than 15 seconds. Check the combustion blower is working, vent for blockages, vacuum switch for blockages 2. Light # 3 on Heat output bar flashing - The exhaust temperature switch has opened (fire has gone out). Check for fuel in hopper. Fuel quality (if this only happens on low), fault exhaust temperature switch, also check the high limit switch. 3. Light # 4 on Heat output bar flashing - The High Limit Switch contacts have opened indicating the fire has got to hot – this needs to be manual reset in the back of the fire. Check for power outage, fire was unplugged before final shut down, convection fan now working, dirty fire. To reset control board, press ON/OFF button after problem has been solved. Page 14 Troubleshooting DO NOT: • Service the stove with wet hands. The stove is an electrical appliance, which may pose a shock hazard if handled improperly. Only qualified technicians should deal with possible internal electrical failures. • Remove from the firebox any screws without penetrating oil lubrication. WHAT TO DO IF: 1. The stove will not power up. 2. The stove will not light 3. Light # 2 on Heat output bar flashing 4. Light # 3 on Heat output bar flashing. 5. Light # 4 on Heat output bar flashing. 6. Auger light flashes but auger motor does not turn at all 7. The convection blower will not function normally. 8. Control settings (Heat Level) has no effect on the fire. *NOTE: All troubleshooting procedures should be carried out by qualified technicians or installers. 1. The stove will not power up. • Make sure the stove is plugged in and the wall outlet is supplying power. • I f the Control Board has been placed in the AUTO/OFF thermostat mode, then turn the thermostat up to call for heat, or switch to MANUAL mode and use the ON/OFF button. • Check the fuse on the circuit board. • If the unit still does not start, contact your local service dealer for service. 2. The stove will not light • Everything else in the stove operates but the igniter will not light the pellets. • I s the igniter heating up - after a 2 - 3 minutes the igniter should be hot, if you remove the burn pot liner you should see it glowing orange or placing you hand near the igniter it should feel hot (CAUTION BURN RISK DO NOT TOUCH THE IGNITER) • I f the igniter is hot make sure the fire is clean (burn pot holes clear, ash remove from burn pot and air intake and top plate clear and heat exchanger clean. Make sure the burn pot liner is the correct way round, and up tight and square to the igniter tube by pushing the burn pot back against the igniter tube. • All the seals are in good condition (door, ash pan), the door is shut and the ashpan is closed properly • Check to see if the exhaust blower is operating. If not, contact your local dealer for service. • Check the fuse on the circuit board Page 15 Troubleshooting 3. Light # 2 on Heat output bar flashing (The Vacuum Switch contacts have opened for more than 15 sec.) • L ow vacuum - all the seals are in good condition (door, ash pan), the door is shut and the ashpan is closed properly. • B reak or blockage in Vacuum Hose - Check hose for pinch points or damage, replace or re-route as required. Blow out Vacuum Hose • B locked Hose Barb on Exhaust Channel - Use a paper clip to clean out Hose Barb or remove the Vacuum Hose from the Vacuum Switch and blow into the hose to remove blockage. • Blocked exhaust / venting system - Have stove and venting cleaned and inspected. • S evere negative pressure in area where unit is installed - Check the operation by opening a window, does this solve the problem? If it does, install fresh air intake to unit or room. Venting system may require vertical section to move termination into a low pressure zone. • V acuum Switch failure - Bypass the vacuum switch, if this corrects the problem check for above problems before replacing the Vacuum Switch. • Damage to grey wires between Circuit Board and Vacuum Switch - Inspect wires and connectors • C ombustion Blower failure - The Combustion Blower is not turning fast enough to generate the proper vacuum in the Exhaust Channel. Visual Check; is the blower motor turning? • Ccontact your local dealer for service To reset Circuit Board after a trouble code - push the ON/OFF button 4. Light # 3 on Heat output bar flashing. A fire is not detected or if the fire has gone out the #3 light on the Heat output bar will flash because the Exhaust Temperature Sensor’s contacts have opened. • Check the hopper for fuel refill and restart. • P oor Quality Fuel – Insufficient energy in the fuel to produce enough heat to keep the stove burning generally on lower power settings. Use higher heat setting or try a different brand of fuel. • Exhaust Temperature Sensor failure. Contact your local dealer for service. 5. 5. Light # 4 on Heat output bar flashing The 200 °F (93 °C) high limit temperature sensor has tripped. • Determine cause – Convection Blower failure, power outage, fire unplugged prior to shutting down, dirty fire • Reset sensor – red button • Check the fuse on the circuit board. 6. 6. Auger light flashes but auger motor does not turn at all. • I f the Auger gear box does not turn but the motor’s armature does try to spin then the auger is jammed. Try to break apart jam by poking at the jam through the drop tube. If this fails then empty the hopper and make sure there is no jam at the bottom of the hopper. • I f this doesn’t work the auger will have to be removed to be cleaned Contact your local dealer for service – regular removal of fines (sawdust) from the hopper will reduce the risk or auger jams **Remember to re-seal the auger cover after installation it has been removed** • Check the fuse on the circuit board. Page 16 Troubleshooting • The convection blower will not function normally. • F an temperature sensor – if the fire starts to get too hot after prolong running on a high heat level od if has not been cleaned properly the fan temperature sensor activist the convection fan at a higher level to cool the fire down. Once it has cooled sufficiently the fire will return to the norms fan setting for the heat level. • If the convection fan is not working contact your local dealer for service. 7. Control settings (Heat Level) has no effect on the fire. • NOTE: If the system light is flashing the Control Board has complete control of the unit. When the units system light becomes solid then control of the unit is given back to the operator. • If there is no control of the Heat Level button Call your local dealer for service. Page 17 Technical Section Specifications Rating Label Location Freestanding: The rating label is located on the inside of the hopper lid. Fireplace Insert and Built-In Heater: The rating label is located on the hopper cover. Specifications Table1. EF3 Bayview Freestanding Specifications. Classification Testing Standard Description Class I IP-20 AS/NZS 4012:1999, 4013:1999 Residential Wood Pellet Heater Voltage Current Frequency 220 - 240 V 2.3 - 2.5 Amps 50 Hz Maximum Power Requirement Unit with Full Hopper Hopper Capacity 550W ~ 134kg ~ 25kg Mean Flue Gas Temperature - High Mean Flue Gas Temperature - Medium Mean Flue Gas Temperature - Low 201°C 160°C 110°C Fuel Consumption - High Fuel Consumption - Medium Fuel Consumption - Low 2.1 kg/hr * 1.4 kg/hr * 0.7 kg/hr * Heat/Power Output - High Heat/Power Output - Medium Heat/Power Output - Low 8.9 kW 5.7 kW 3.3 kW Average Particular Emissions (dry weight) Average Emissions Rate Average Efficiency 0.4g/kg 25mg/MJ 82% Gross Calorific value of Pellets (dry weight) Fuel type 20.1 MJ/kg wood pellets - 6mm dia. - complying with draft standard AS/NZS 4014.6 Table2. EF3 Bayview Fireplace Insert Specifications. Classification Testing Standard Description Class I IP-20 AS/NZS 4012:1999, 4013:1999 Residential Wood Pellet Heater Voltage Current Frequency 220 - 240 V 2.3 - 2.5 Amps 50 Hz Maximum Power Requirement Unit with Full Hopper Hopper Capacity 550W ~ 134kg ~ 25kg Mean Flue Gas Temperature - High Mean Flue Gas Temperature - Medium Mean Flue Gas Temperature - Low 209°C 163°C 117°C Fuel Consumption - High Fuel Consumption - Medium Fuel Consumption - Low 2.1 kg/hr * 1.4 kg/hr * 0.7 kg/hr * Heat/Power Output - High Heat/Power Output - Medium Heat/Power Output - Low 8.9 kW 5.7 kW 3.3 kW Average Particular Emissions (dry weight) Average Emissions Rate Average Efficiency 0.4g/kg 26mg/MJ 81% Gross Calorific value of Pellets (dry weight) Fuel type 20.1 MJ/kg wood pellets - 6mm dia. - complying with draft standard AS/NZS 4014.6 *Note: Consumption will vary with the type of fuel used. IMPORTANT: The above values were found during testing and may vary with the fuel type, climate, and installation style Page 19 Specifications Dimensions - Freestanding 557 mm 603 mm 768 mm 532 mm 559 mm Figure 8. Dimensions of EF3 Bayview Freestanding Dimensions - Fireplace Insert and Built-In Heater 600 mm 557 mm 322 mm Insert 582 mm Built-In 626 mm Figure 9. Dimensions of EF3 Bayview Fireplace Insert Page 20 Installation Deciding where to locate your pellet appliance 1. Do not install the stove in a bedroom or room where people sleep in. 2. Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation. 3. Check there is a suitable flue location Consider the appliance location relative to floor, wall & ceiling framing and joists. 4. You can exhaust the stove with approved flue pipe through an exterior wall behind the unit or pass it through the ceiling and roof. 5. This unit must not be installed directly onto carpet. If it is to be installed on a carpeted area, a solid surface (metal or approved hearth pad) must be installed between the unit and the carpet. The pad must extend at least the width of the appliance and at least the depth of the appliance plus 150 mm in front of the appliance. 6. Check there is sufficient ventilation for combustion air (see below for details) and this is unaffected by mechanical extraction. An external air intake may be required. Do not obtain combustion air from an attic, garage or any unventilated space. 7. The power cord is 2.4m long and may require a grounded extension cord to reach the nearest electrical outlet. Removing pellet stove from pallet To remove your new stove from its pallet, open the left and right side panels. To open the side panels remove the ash pan cover from the magnets located below the door. Remove the two (2) T-20 screws located at the bottom corners of the left and right side panels. Remove the two (2) T-20 screws located between the hopper side rails and the side panels at the front edge of the side panel. There are two (2) wood screws that are holding the bottom of the stove to the pallet. Remove the screws. Close the side panels. See “Pedestal installation” on page 22 to install the pedestal. Figure 10. Screws to take out to remove from pallet Insert model Freestanding model Remove screw here Clearance to Combustibles Page 21 Internal Flue Clearances to Combustibles Installation Bayview Pellet Fire (built-in & freestanding) Pedestal installation Internal Flue (Freestanding) Freestanding Clearances B B E A F E G D C G F External Flue (Freestanding) B B F E A JI F J J Built-In Fire and Flue WALL WALL WALL WALL WALL WALL WALL L A 100 B 150 C* 50 D ~210 E N/A F 75 G* 50 H 100 I* 50 J* 25 Note: AS/NZS 2918 requires a minimum of 100mm clearance for any side requiring access. Note: These are minimum clearances to combustibles. Actual installation distances may be greater. Built-In Heater Clearances P N K Dimension (mm) * from shielded flue E H Location WALL WALL WALL WALL WALL WALL WALL WALL O M Location Dimension (mm) K 100 L 920 M# 1020 N 150 O# 150 P* 50 NOTE: Built-In fire clearances don’t apply in a non-combustible cavity. However, remember you will need access for servicing. The above clearance to combustibles on the flue are only applicable within the fire envelope. Clearance outside this e.g.at a ceiling / wall thimble reverts to 25mm as per ARS flue test 05/1185. Correct as at November 2011. # Fire hearth width indicative only. Critical measurement is “O”, extending in front of the fire. Hearth width only needs to be same as fire width. Page 22 Installation All models come with a pedestal that has to be attached prior to installation. • Remove the unit from the box • Remove the freestanding pedestal from the box. • Remove thh FPI or BIH pedestal from the hopper. • Place the unit on its back on the pallet • Back the four (4) 5/16” hex head screws in the base off three (3) to four (4) full turns. • Align the keyholes in the pedestal with the screws, lock into place. • Secure the two (2) pieces by tightening the four (4) screws from the inside of the pedestal for the freestanding or from the outside of the pedestal for the FPI or BIH. Install four (4) screws here. Figure 11. Freestanding Pedestal Exhaust and fresh air intake locations Figure 12. Fireplace Insert (FPI) Pedestal Figure 13. Built-In Heater (BIH) Pedestal (see Figure 14 and Figure 15 on the next page) Freestanding Fireplace Insert Built-In Heater Hearth of unit to center of flue 415mm 228mm 273mm Side of unit to center of flue 132 mm 132 mm 132 mm Center of unit to center of flue 146 mm 146 mm 146 mm Hearth of unit to center of intake 273 mm 74 mm 86 mm Side of unit to center of intake 30.4 cm 30.4 cm 30.4 cm Center of unit to center of intake 25 mm 25 mm 25 mm Exhaust Fresh air intake INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENTING MANUFACTURER Page 23 Installation Exhaust and fresh air intake locations cont... 25 mm 146 mm 25 mm 146 mm 415 mm Insert 228 mm Heater 273 mm 273 mm Insert 86mm Heater 131 mm 132 mm 304 mm 132 mm 304 mm Figure 15. Bayview Fireplace Insert (FPI) Inlet and Outlet location Figure 14. Bayview Freestanding Inlet and Outlet location Mobile home installation - Freestanding • Secure the heater to the floor using the two holes in the pedestal. • Ensure the unit is electrically grounded to the chassis of your home (permanently). • Do not install in a room people sleep in. • Outside fresh air is mandatory. Secure outside air connections directly to fresh air intake pipe and secure with three (3) screws evenly spaced. CAUTION: THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED. ENVIRO EF3 HEARTH PAD FLOORING STEEL FRAME 1/4” LAG BOLTS SECURELY FASTENED GROUND WIRE DIRECTLY TO METAL CHASSIS Figure 16. Mobile home installation Page 24 Installation Inside vertical installations - Freestanding 1. Choose a suitable location for the fire; see the section “Deciding Where to Locate your Pellet Appliance”. 2. Place a non-combustible hearth pad where necessary. 3. Place the unit on the hearth pad (if installed on a carpeted surface) and space the unit in a manner so when the lined flue is installed vertically, it will be at least 50mm away from a combustible wall. 50 Internal Standard Flue Kit 600mm from roof penetration This flue kit may be used in new and replacement applications in rooms with stud height of 2.4m. The overall height of the flue is 3.6m. The visible flu e is finished in black and the ceiling plate is white. T he support angles for securing the liner to the ceilin g are not shown. Kit is supplied in a carton. Each 50 Internal Standard Flue Kit contains:Pa r t N o D e scr i p t i o n Q u a n t it y 1 Galvanised outer liner ø100mm x 900mm long 1 2 Stainless steel inner liner ø75mm x 900mm long 4 4a If required locate the centre of the fresh air intake pipe on the unit. Match that centre with the same point on the wall and cut a hole. Black p/coat outer liner ø100mm x 900mm long 3 5 Inner/outer flue liner spacer 2 6c Ceiling thimble ø107mm hole 1 7c Ceiling decor plate ø107mm hole – white 1 8 Rain cap 75mm 1 9 Rain Cap 100mm 1 5. Install the fresh air intake pipe. 10b Elbow 45° – ø75mm stainless – black (painted) 1 6. Install the tee with clean out and if required the 45° bend to centre the flue. 12H T-adaptor/cleanout – ø75mm – black (painted) 1 23 Support angle 950mm long – 50mm x 50mm sides 2 4. 7. Install the vertical flue sections; make sure that the vent goes through the ceiling thimble. Maintain distance to combustibles and keep attic insulation away from the flue pipe. 50mm minimum clearance if lined flue 150mm (minimum) Heat-resistant floor protector Seismic restraint (to be fitted) 8. Finally, extend the pellet flue to go through the roof with suitable flashing. 9. Ensure that the rain cap is at least 600mm above the roof. December 2006 210 mm ~ Drawing representative only - not to scale. To order : 10. All flue connections must be sealed with high temperature sealant. Page 25 Note: The Davin 50 Internal Standard Flue Kit complies with AS/NZS 2918:2001 as per Applied Research Test Report 05/1185, dated 15 September 2005. All fires must be installed by a qualified installer as per the manufacturer’s instructions and AS/NZS2918:2001. Telephone 0800 765 431. Fax 64 3 341 8057 [email protected] www.switchenergy.co.nz Installation Horizontal exhaust through wall installation - Freestanding A chimney connector shall not pass through an attic or roof space, closet or similar concealed spaces, or a floor, or ceiling. Where passage through a wall or partition of combustible construction is desired, the installation must conform with all local regulations. 1. 2. 3. 4. 5. 51 External Standard Flue Kit This flue kit may be used in new and replacement applications with the flue penetrating the wall behind the fire, running vertically up an outside wall and penetrating the soffit. The overall height of the f lue is 3.6m. All visible flue has a galvanised finish, and can be powdercoated on request. Kit is supplied in a carton. 600mm from roof penetration Choose a suitable location for the fire, see the section “Deciding Where to Locate your Pellet Appliance”. Each 51 External Standard Flue Kit contains:Pa r t N o Install a non-combustible hearth pad (where necessary). Place the fire in its desired location at least 100 mm away from the wall. If the stove is to be set on a hearth pad, set the unit on it. Locate the centre of the exhaust pipe on the stove. Extend that line to the wall. Once you have located the centre point on the wall, refer to pellet vent manufacturer installation instructions for correct hole size and clearance to combustibles. Install the wall thimble as per the manufactures instructions. Maintain an effective vapour barrier in accordance with local building codes. 100mm (minimum) D e scr i p t i o n Q u a n t it y 1 Galvanised outer liner ø100mm x 900mm long 4 2 Stainless steel inner liner ø75mm x 900mm long 4 5 Inner/outer flue liner spacer 2 6w Wall thimble – 2 pieces ø102mm holes 1 6s Soffit thimble ø107mm hole 1 7w Wall decor plate ø102mm hole – white 1 8 Rain cap 75mm 1 9 Rain Cap 100mm 1 26 Lined T-adaptor 1 150mm (minimum) Heat-resistant floor protector Seismic restraint (to be fitted) Note: The Davin 51 External Standard Flue Kit complies with AS/NZS 2918:2001 as per Applied Research Test Report 05/1185, dated 15 September 2005. All fires must be installed by a qualified installer as per the manufacturer’s instructions and AS/NZS2918:2001. Drawing representative only - not to scale. 6. Install a length of 75/100mm flue into the wall thimble. The pipe should install easily into the thimble. 7. Connect the flue to the exhaust spigot on the stove. Seal the connection with high temperature sealant. 8. Make sure the fire is in its final position, leaving a minimum of 100mm clearance from the back of the stove to the wall. Seal the vent pipe to the thimble with high temperature silicone 9. The flue must extend at least 25mm away from the building (in reality this will be closer to 100mm to allow clearance for thimbles and T conation’s). Do not forget to place high temperature silicone around the pipe that passes through the thimble. December 2006 To order : Telephone 0800 765 431. Fax 64 3 341 8057 [email protected] www.switchenergy.co.nz 10. Install the vertical flue section, or if all requirements for direct venting are met, install the termination. The stainless steel cap termination manufactured by the flue manufacturer is recommended. Page 26 Installation Horizontal exhaust through wall installation - Freestanding cont.... NOTE: • It is recommended that horizontal through wall installations have at least 1 - 1.5m of vertical flue in the system to help naturally draft the unit in the event of extreme weather or a power outage. • Horizontal through wall installations require a “T” peace to allow access for cleaning. • Follow vent manufacturer’s guidelines for installation of venting. High temperature sealant must be used when connecting the vent pipe to the unit’s starter pipe. Improper seals at the vent joints may cause combustion by-products to leak into the room where installed - seal as required. Page 27 Installation Masonry fireplace installation - Fireplace Insert (FPI) The fireplace insert model is designed to go in a none combustible cavity, it will require non-combustible hearth pad which must cover combustible flooring underneath, as well as 150mm in front of the fire. This unit requires a surround panel and insert pedestal. When installing this unit, ensure that the pedestal is removed from the inside of the hopper and installed on the bottom of the unit (see “Pedestal Installation”). 52 Insert Flue Kit This flue kit may be used in replacement applications in masonry chimneys. The overall height of the flue is 4.5m. Kit is supplied in two cartons. Chimney cover – optional extra Each 52 Insert Flue Kit contains:Pa r t N o Assemble surround panel (see “Assembling The Surround Panel - Fireplace Insert”) before starting installation. 1. Install the hearth pad (if required). 2. Lock the fire place damper open or if possible remove it. Q u a n t it y Stainless steel inner liner ø75mm x 900mm long 8 Rain cap 75mm 12 T-adaptor/cleanout – ø75mm 16 Clamp – flexible flue to stainless flue pipe 1 19 Flexible flue pipe – stainless steel ø75mm x 1m 1 21 Bracket 75mm securing flue pipe to wall 1 839 Casing cover – standard ø75mm - ø300mm 1 34 150mm (minimum) D e scr i p t i o n 2 5 1 1 Chimney cover – may be required as an optional extra Note: The Davin 52 Insert Flue Kit complies with AS/NZS 2918:2001 as per Applied Research Test Report 05/1185, dated 15 September 2005. All fires must be installed by a qualified installer as per the manufacturer’s instructions and AS/NZS2918:2001. 3. Connect a Tee to the exhaust spigot on the fire. This should be at approximately 45° angle to the centre of the fire. 4. This fireplace insert must be Seismic restraint chain. To be fitted one on each side of the fire at the mid point. The chain should installed with a continuous flue have a breaking strength of at least 350kg or Heat-resistant minimum 3.5mm nominal diameter. Chains liner of 75mm diameter extending floor protector should be anchored to the floor (not framing or masonry), and should be as short as possible, from the fireplace insert to the top only allowing access to unbolt the chains from the fire to allow the fire to be pulled forward for servicing. of the chimney. The first length (90-100cm) of flue should be of a Drawing representative only - not to scale. flexible flue liner to allow easy of connection, and the stove to be pulled forward for servicing. December 2006 To order : Telephone 0800 765 431. Fax 64 3 341 8057 [email protected] www.switchenergy.co.nz 5. All flue connections must be sealed with high temperature sealant. 6. If required install the fresh air intake either through the back of the fireplace or up through the chimney capping plate. When installing the insert into a masonry fireplace, DO NOT remove any bricks or masonry, with the following exception: masonry or steel, including the damper plate, may be removed from the smoke shelf and adjacent damper frame, if necessary, to accommodate a chimney liner. Do this only if their removal will not weaken the structure of the fireplace and chimney, and will not reduce protection for combustible materials to less than that required by the national building code. When installing the fireplace insert into a zero clearance fireplace, DO NOT cut or modify any factory firebox parts. If the fireplace insert does not fit into a zero clearance fireplace, we recommend you use an ENVIRO freestanding model and install as a hearth mounted unit. Install a 76 mm flex pipe from the stove to the top of the chimney (see “Hearth Mount Installation - Freestanding:”). Page 28 Installation Installation for a Built-In Heater (BIH) The Built in Heater model is to designed be fitted into a combustible cavity (see clearance to combustibles for require clearances). It will require a noncombustible hearth pad which must cover combustible flooring underneath, as well as 150mm in front of the fire. 54 Built-in-Heater Flue Kit (non-Chimney installation) This flue kit may be used in new or existing timber chimneys. The overall height of the flue is 3.6m. Kit is supplied in a carton. 600mm from roof penetration This unit requires a surround panel and insert pedestal. When installing this unit, ensure that the pedestal is removed from the inside of the hopper and installed on the bottom of the unit (see “Pedestal Installation”). 1. 2. 3. Each 54 Built-in-Heater Flue Kit (non-Chimney installation) contains:Pa r t N o Install the hearth pad (if required). Connect a Tee to the exhaust spigot on the fire. This can be installed with a 45° angle to bring the flue to the centre of the fire. This Built-in heater must be installed with a continuous twin walled 75/100mm flue extending from the fire to the top of the chimney. 4. All flue connections must be sealed with high temperature sealant. 5. If required install the fresh air intake either through the back of the fireplace or up through the chimney capping D e scr i p t i o n Q u a n t it y 1 Galvanised outer liner ø100mm x 900mm long 4 2 Stainless steel inner liner ø75mm x 900mm long 4 5 Inner/outer flue liner spacer 2 6c Ceiling thimble ø107mm hole 1 8 Rain cap 75mm 1 9 Rain cap 100mm 1 10b Elbow 45° – ø75mm stainless – black (painted) 1 12 T-adaptor/cleanout – ø75mm 1 50mm minimum clearance if lined flue 150mm (minimum) Heat-resistant floor protector Seismic restraint (to be fitted) Note: The Davin 54 Built-in-Heater Flue Kit (non-Chimney) complies with AS/NZS 2918:2001 as per Applied Research Test Report 05/1185, dated 15 September 2005. All fires must be installed by a qualified installer as per the manufacturer’s instructions and AS/NZS2918:2001. 6. The fire requires bolting down this should be done with 2 “L” brackets secured at the midpoint of the fire 7. Telephone 0800 765 Insert”) 431. Fax 64 3 341more 8057 [email protected] www.switchenergy.co.nz December 2006 Surround Panel To order Assemble surround panel (see “Assembling The - :Fireplace details required about surround install Installation Drawing representative only - not to scale. Page 29 Installation Installation of control panel into surround panel - FPI and BIH When installing the control panel into the surround panel, the surround does not need to be assembled. The control board will be found in behind the firebox. Place the control panel on the backside of the right surround panel so the hinge is on the outside and the top and bottom holes on the control panel line up with those on the surround. Attach using two (2) T-20 screws through the front of the surround into the circuit board control panel. After the surround has been assembled and is ready to be installed on the unit, plug the wiring harness into the control panel (see Figure 18). Plug Figure 17. Control Panel Cover Figure 18. Control Panel Back Installation and removal of the surround panel - FPI and BIH 1. Attach one side trim to the top trim, using a corner bracket (see Figure 19) to secure pieces together. There are two (2) main pieces to each corner bracket (see Figure 20). When installing the corner pieces into the trim, the “B FACE” sides must face each other and the screw heads are to face out. With the bracket in place and the top and a side trim snug together, use a flat head screwdriver to turn the two (2) screws in the bracket to tighten it into the trim. Do not over-tighten the corners or the side trim cannot be removed during servicing. Surround Panel Figure 19. Corner brackets for trim. 2. Attach the other side trim piece to the top trim, using the same method used in Step 1. Figure 20. Two pieces of corner bracket. 3. Using three (3) T-20 screws on each side attach the hinges on the side surround panels to the unit’s side panels (see Figure 22). Page 30 Installation 4. Plug the wiring harness into the control panel (see Figure 18). 5. Loosen the front hopper lid screws and center the top surround panel under the hopper lid, tighten screws. 6. Insert each side panel anchor bolt through the top panel into the corresponding side panel holes and tighten using a 7/16” wench or socket (see Figure 22). 7. Place assembled trim over the surround assembly. On the side trims, there are holes 50 mm from either end. Use a Phillips screwdriver to place a #8 screw 1¼” long in each hole and tighten just enough to keep the trim against the surround. (see Figure 21). #8 screw Side Trim Surround Panel Figure 21. Screw to hold the trim against the surround. Figure 22. Assembling the Surround Panel, Figure 23. Panel placed on unit. back view. Removal When maintenance is required on the unit the surround must be removed. Follow steps 4 through 7 in reverse order. The side panel can remain attached because they swing forward for easy access (see Figure 24). Side surrounds swing out Figure 24. Side surround panel swings forward Page 31 Installation Optional thermostat installation Enviro pellet fires can be used in conjunction with a suitable thermostat (not include with the fire). Locating the wall thermostat this should be somewhere that will provide a good reading of temperature within the heated area. E.g. in a location that is not to close to the fire or affected by. Remove jumper wire and install thermostat wires here. Figure 25. Thermostat wire placement. Install a suitable Thermostat using an 18 x 2 gauge wire from the unit to the thermostat. If the fire has been placed in the HI/LOW mode, when the thermostat is not calling for heat the fire will drop to a low or idle setting. When the thermostat calls for heat, the unit will go to the setting that is displayed on the control board Heat Indicator. If the fire has been placed in Auto/OFF mode when the thermostat is calling for heat this will start the fire. It will run at the setting that is displayed on the control board Heat Indicator. When the thermostat is not calling for heat the fire will drop to a low or idle setting if there is no further call for heat within 60 minute there fire will shut down. Note: Thermostats may not be suitable for all house please consult your dealer for more information Slider/Damper Setting The Slider/Damper must be set at time of installation, it is used to regulate the airflow through the pellet stove. A Qualified Service Technician or Installer must set the Slider Damper. The slider damper is used to regulate the airflow through the pellet stove and is located behind the left cab side. The door must be open for the cab side to be removed on all models. On freestanding model loosen the two T-20 torx screws, one above and one below hinge, swing open left panel to access. On insert model remove the two (2) T-20 torx screws on the front, one above and one below hinge, and the one T-20 at the top of the cab side under the top front. The combustion exhaust blower is a variable speed blower controlled by the heat output button. This blower will decrease the vacuum pressure inside the stove and as the heat output button is turned down. The vacuum pressure inside the firebox will increase as the combustion exhaust blower increases in speed (higher heat output setting). If the fire should happen to go out and the heat output indicator has been set on the lowest setting, the Slider Damper should be pushed in slightly, decreasing the air in the firebox. If, after long periods of burning, the fire builds up and overflows the burn pot or there is a build up of clinkers, this Figure 26. Efficient flame. would be a sign that the pellet quality is poor, this requires more primary air, the slider damper must be pulled out to compensate. Pulling the slider damper out gives the fire more air. Page 32 Installation The easiest way to make sure that an efficient flame is achieved is to understand the characteristics of the fire. • A tall, lazy flame with dark orange tips requires more air – Open slider (pull out) slightly. • A short, brisk flame, like a blowtorch, has too much air – Close slider (push in) slightly. • If the flame is in the middle of these two characteristics with a bright yellow/orange, active flame with no black tips then the air is set for proper operation (see Figure 26). SPECIAL NOTES: Pellet quality is a major factor in how the Pellet stove will operate. If the pellets have a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up). Taking a reading of vacuum pressure inside the firebox with a magnehelic gauge can be used to set the slider for best combustion. The slider damper should be set only on a hot stove (operating for thirty (30) minutes or more) by placing a Magnahelic Pressure Gauge in the firebox. The reading can be taken from the 1/8” (3 mm) hole located on the front of the unit below the door and behind the magnetic ash lip. The best settings are a reading of 0.12 to 0.13 inches of water column (30 Pa) on the high fire setting. Some fuels may require higher or lower settings. Page 33 Wiring Diagram Armor Cable Supplied Optional Exterior Exhaust Blower Grey Grey Black Combustion Blower Vacuum Switch White White Blue Brown Exhaust Temperature Sensor Power Cord Brown Ground Thermostat 5 Amp Fuse Black White Orange Orange Purple Blue Yellow Red Grey Grey Brown Brown Red Red 115V White 220V Blue 115V Black 220V Brown Connect Thermostat Here Hot Red White Black Black Common Ignitor Convection Temperature Sensor Purple White Yellow White Orange Orange Convection Blower Auger Motor High Limit Temperature Sensor Page 34 Parts List Reference # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Page 35 Description 120°F (49°C) Ceramic Fan Temp Sensor Auger Motor - 220V Convection Blower - 220V Convection Blower Impeller Convection Blower Insulator (Gasket) Combustion Main Impeller Combustion Cooling Impeller Combustion Blower Mounting Gasket Combustion Blower Housing Gasket Fan Temperature Sensor 160°F (71°C) High Limit Temperature Sensor 200°F (93°C) Manual Reset Vacuum Switch - 220V Silicone Hose Aluminum Hose Barb Door Handle Hardware Only Heat Exchanger Rod With Knob ⅝” Door Gasket 7’ (2.1 m) Window Channel Tape 60” (1.5 m) FPI & BIH Ash Pan Latch Glass Set With Tape Slider Damper Plate Fireplace Insert Pedestal Complete Built-In Heater Pedestal Built-In Heater Kit Shoulder Bolt, Hardened Bush & Nut (Set of 2) Firebox Ceramic Wool Insulation Freestanding Pedestal Complete Ignitor Tube Only Pellet Stove Cleaning Brush Freestanding Ash Pan Latch FPI & BIH Ash Pan Cover Magnet Set Firebox Cleaning Port Covers Pedestal & Ash Pan Gasket 10’ (3 m) NZ Power Cord - 220V IEC Power Cord - 220V Control Panel Door Built-In Heater Standoffs (Set of 2) Control Panel Touch Latch Door Assembly Door Hinge Bracket Burn Pot Part # EC-001 EF-001-220V EF-002-220V EF-004 EF-006 EF-008 EF-009 EF-011 EF-012 EF-013 EF-016 EF-017-220V EF-018 EF-019 EF-029 EF-051 EF-056 EF-058 EF-060 EF-062 EF-064 EF-074 EF-074A EF-102 EF-124 EF-126 EF-139 EF-140 EF-156 EF-178 EF-188 EF-194A EF-208 20-011 20-013 20-040 50-160 50-323 50-602 50-604 50-658 Parts List Reference # 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Description IEC Power Cord Inlet Socket Glass Extrusions (Set of 2) FPI & BIH Hopper Lid FPI & BIH Hopper Cover 300 Watt Ignitor - 220V Circuit Board 5 Amp Fuses - 220V (Pair) Exhaust Starter Tube 80mm x 2.5” long Exhaust Blower Assembly - 220V Wiring Harness ⅝” ID Auger Collar with Set Screw Auger Control Panel and Decal - Freestanding Control Panel Decal EMI Filter - 220V Natures Flame Logo Gel Decals Circuit Board with Thermostat Switch - 220V Control Panel and Decal - Fireplace Insert Stainless Steel Burn Pot Liner - NZ Fireplace Insert Cabinet Side Right Fireplace Insert Cabinet Side Left Auger Brass Bushing & Plate Door Handle Complete Firebox Liner With Insulation Firebox Liner Top Plate Freestanding Back Grill Freestanding Ash Pan Cover Freestanding Hopper Lid With Handle Fireplace Insert Ash Pan Drawer With Latch Freestanding Stove Top Fireplace Insert Stove Top Ash Sill Front Grill Steel Brick Lining Freestanding Left Cabinet Side Freestanding Hopper Lid Hinge Freestanding Hopper Side Rail (Left & Right) FPI & BIH Hopper Side Rail (Left & Right) Freestanding Ash Drawer Auger Brass Bushings (Set of 2) Freestanding Right Cabinet Side EF3 Bayview NZ Owner’s Manual Part # 50-713 50-767 50-827 50-828 50-829 50-834 50-898 50-900 50-914 50-968 50-1346 50-1481 50-1482 50-1584 50-1706 50-1741 50-1742 50-1745 50-1777 50-1778 50-1780 50-1781 50-1782 50-1784 50-1786 50-1787 50-1788 50-1789 50-1792 50-1794 50-1796 50-1798 50-1799 50-1800 50-1802 50-1803 50-1804 50-1805 50-1806 50-1820 50-1734 Page 36 Parts List Reference # Description EF3 Bayview NZ Technical Manual Part # 50-1821 Parts List - Options and Accessories Reference # 50 50 51 51 51 52 53 54 Page 37 Description Log Set Decorative Trivet - Painted Decorative Trivet - Gold Louvre Trim - Brass Louvre Trim - Nickel Door Cover (No Louvre Trim) - Gold Door Cover With Louvre Trim - Nickel Door Cover (No Louvre Trim) - Painted Regular Surround Panel - Black Trim Regular Trim Only - Black Regular Trim Only - Brass Regular Trim Only - Nickel Oversized Surround Panel - Black Trim Oversized Trim Only - Black Oversized Trim Only - Brass Oversized Trim Only - Nickel Built-In Heater Surround Panel - Black Trim Tapped Corner Bracket Part # 20-036 EF-150 EF-151 50-340 50-342 50-469 50-470 50-600 50-100 50-117 EF-091 50-129 50-101 50-119 EC-052 50-131 EF-077A EC-053 Parts Diagram - Components 26 13 28 21 27 3 20 5 25 48 17 4 23 24 1 6 22 32 EF3 Circuit Board 220V - Components April 2008 2 Page 38 Page 39 45 31 43 46 35 52 April 2008 36 8 18 15 12 EF3 Circuit Board 220V - Steel Components 54 53 37 47 7 10 19 29 39 50 44 16 38 9 45 42 34 11 30 49 51 40 46 14 41 33 Parts Diagram - Steel Installation Data Sheet The following information must be recorded by the installer for warranty purposes and future reference. NAME OF OWNER: NAME OF DEALER: _________________________________________ _________________________________________ ADDRESS: ADDRESS: _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ PHONE:___________________________________ PHONE:___________________________________ MODEL:___________________________________ NAME OF INSTALLER: SERIAL NUMBER:___________________________ DATE OF PURCHASE: _____________ _________________________________________ (dd/mm/yyyy) DATE OF INSTALLATION:___________(dd/mm/yyyy) ADDRESS: MAGNEHELIC AT INSTALL:___________________ _________________________________________ INSTALLER’S SIGNATURE: _________________________________________ _________________________________________ _________________________________________ PHONE:___________________________________ WARRANTY: If you have any concerns with your unit please contact the dealer where you purchased the stove. MANUFACTURED BY: SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3 April 9, 2008 C-11549 Page 40

Ef3 Bayview - Nature`s Flame

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