Transcript
Electromechanical and solid-state ® Zelio Relays Catalog
2010
Reduce the size of your enclosures and, at the same time, increase machine reliability... with these new Zelio® Relays Electromechanical relays RSL Only 6 mm wide, thus saving considerable space in your enclosures
6 mm wide
Solid-state relays SSR Enhanced service life provided by electronic technology Enhanced service life
Contents Introduction
Save Space with Zelio Relay RSL .................................................................................................... 4-5 Choose long life and silent operation with Zelio Relay SSR ................................................. 6-7 Electromechanical and solid-state relays panorama .................................................................... 8-9
Technical characteristics
Zelio Zelio Zelio Zelio
Relay RSL ................................................................................................................................. 12-17 Relay RSB, RXM, RUM, RPM ............................................................................................ 18-49 Relay ABR, ABS .................................................................................................................... 54-73 Relay SSR .............................................................................................................................. 74-81
Make the most of your energy SM 3
Save space ® with Zelio Relay RSL Only 6 mm wide reduces the size of your enclosure
> A solution for any application
A versatile offer > An offer with maximum flexibility, comprising: • complete products: a single reference for a relay mounted on a socket, > Wide choice of sockets available covering a range of voltages from 12 to 230 V. • select the relay and associated socket according to your application.
An offer that meets the most demanding standards • Conformity with the European RoHS (Restriction of Hazardous Substances) directive. • Conformity to international standards IEC/EN 61810-1, UL508, CSA C22.2 N°14, GOST.
100% RoHS Schneider Electric commits itself to reducing the environmental impact of its products 4
> Increased reliability in operation
Added protection in the socket Built-in protection from transients and reverse polarity voltages.
LED indicator Power on and relay status indication.
Standard 1 C/O relays For general purpose load requirements.
6A
Up to switching
> Simple installation and maintenance
Simple maintenance of relay in socket Using locking/unlocking lever.
Simple wiring
Bus jumpers available as accessories.
Simple mounting on DIN rail 2 connection choices
Suitable for the majority of your applications.
Screw connector
Spring terminal 5
Choose long life and silent operation with ® Zelio SSR Relays > Optimized heat exchange The new solid-state relays SSR with SCR (Semiconductor Controlled Rectifier) outputs offer you two alternatives:
SSRD range
Integrated heat sink to provide factory tested heat exchange, that easily mounts by clipping directly onto DIN rail. Can also be panel mounted.
SSRP range
Panel mounted, either by itself or combined with a heat sink for applications requiring considerable heat exchange.
SS
RA H1
AS SE 0812 MB LE D IN
ME XIC O
SSRP relay mounted on heat sink with thermal transfer pad
6 4
> Distinctive indication A green LED on the front face of the products provides instant indication of the presence of input voltage.
> High performance High breaking capacities
• From 10 to 125 A for relays SSRP • From 10 to 45 A for relays SSRD
Wide supply voltage range
Enhanced service life due to electronic relay technology
• From 3 to 32 VDC and 90 to 280 VAC
Outputs suited to applications
• From 24 to 280 VAC and 48 to 530/660 VAC
• Only 22.5 mm and up to 45.5 mm wide
Complete silence when switching
Enhanced service life
providing suitability for building and hospital applications
Space Saving SSRD series
• Reduced preventive maintenance. SSR relays have little to no maintenance required once applied correctly.
Silence of electronic technology • Complete silence when switching
Vibration resistant
• Even in the event of excessive vibration, the relay will not change state
High switching frequency particularly on packaging and textile machines
> Conformity to
international standards
100% RoHS
Schneider Electric commits itself to reducing the environmental impact of its products
7
Panorama Zelio® Relays Electromechanical relays
Contact configuration Current
1 C/O
1 or 2 C/O
1 or 2 C/O
2, 3 or 4 C/O
6A
8-12-16 A
5-12 A
6-10-12 A
DIN rail
DIN rail or panel
DIN rail
Mounting Catalog numbers Pages
RSL
RSB
ABR
RXM
12 to 17
20 to 23
54 to 73
24 to 31
Electromechanical relay advantages • Wide number of contacts (up to 4) • Easy installation and maintenance • Socket compatible plug in relays • Flag indicator to show contact status • Lockable test button for checking circuit during build • Magnetically isolated • Coil voltage LED indicator
8
Electromechanical relays
Solid-state relays
2, 3 or 4 C/O
1, 2, 3 or 4 C/O
2 C/O or 2 N/O
1 N/O
1 N/O
1 N/O
10 A
15 A
30 A
3A
10 ...45 A
10 ...125 A
DIN rail or panel RUM
RPM
32 to 41
42 to 49
RPF 50 to 53
DIN rail
DIN rail or panel
Panel
ABS
SSRD
SSRP
54 to 73
74 to 81
74 to 81
Solid-state relay (SSR) advantages • Enhanced service life • Wide supply voltage range and high breaking current (up to 125 A), suited to packaging and textile machines • Input power indicator • Completely silent switching, suitable for building and hospital applications • Vibration resistant
9
Technical information
Zelio® Plug-In Relays
Relays
Contact types
1
Circuit symbol
2 3
Contact configuration Make contact (Normally Open)
EU USA nomenclature nomenclature N/O SPST-NO DPST-NO nPST-NO (1)
Break contact (Normally Closed)
N/C
SPST-NC DPST-NC nPST-NC (1)
Changeover Contact
C/O
SPDT DPDT nPDT (1)
Utilization categories
4 5 6
Category AC-1
Type of current a single-phase a 3-phase
Applications Resistive or slightly inductive loads.
AC-3
a 3-phase
Starting and braking of squirrel cage motors; reversing direction of rotation only after stopping of motor.
AC-4
a 3-phase
Starting of squirrel cage motors, inching. Plugging, reversing direction of rotation.
DC-1
c
Resistive or slightly inductive loads (2).
AC-14
a single-phase
Control of electromagnetic loads (< 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets.
AC-15
a single-phase
Control of electromagnetic loads (> 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets.
DC-13
c
Control of electromagnetic loads, auxiliary control relays, power contactors, magnetic solenoid valves and electromagnets.
Protection categories
7 8
Category RT 0
Explanation Condition Unenclosed relay Relay not provided with a protective case.
RT I
Dust protected relay
Relay provided with a case which protects its mechanism from dust.
RT II
Flux-proof relay
RT III
Wash-tight relay
Relay capable of being automatically soldered without allowing the migration of solder fluxes beyond the intended areas. Relay capable of being automatically soldered and then washed to remove flux residues without risk of ingress of flux or washing solvents.
RT IV
Sealed relay
RT V
Relay provided with a case which has no venting to the outside atmosphere.
Hermetically Sealed relay having an enhanced level of sealing. sealed relay (1) n = number of contacts. (2) The switchable voltage can be doubled, for an equal current, by connecting two contacts in series.
9 10
10
Zelio® Plug-In Relays
Technical information (continued)
Protection modules
Whenever an inductive load is de-energized (coil of a relay or of a contactor), an overvoltage appears at its terminals. This voltage peak can reach several thousand volts and a frequency of several MHz. It is likely to disturb the operation of automation systems which contain electronic devices. Protection modules are used to reduce the voltage peak on de-energization and they therefore limit the energy of interference signals to a level that will not disturb surrounding coils and electronic devices. These modules are used to avoid: v electromagnetic compatibility problems v the deterioration of contact materials v the destruction of insulation due to overvoltage v the destruction of electronic components
U Supply voltage
Energy released
b Considerations v increase in relay drop-out time (up to 3 to 4 times the usual time) v no polarity protection v de-energization of the relay
t
Coil voltage with diode protection module (c only)
U
4
Protection module with varistor b Advantages v can be used with a and c supply v voltage peak limited to about 2 Un v little effect on relay drop-out time
Break
5
b Considerations v no modification of coil’s own oscillating frequency v limitation of switching frequency
Limitation of voltage peaks
t
Energy released
6 7
Coil voltage with varistor protection module (a and c)
U
Protection module with RC circuit b Advantages v coil oscillating frequency reduced to about 150 Hz v voltage peak limited to 3 Un v little effect on relay drop-out time
Break
t
8
b Considerations v no protection for low voltages
U2
U1
S2 (with RC)
2 3
Diode protection module (with or without LED) b Advantages v accumulation of energy allowing current flow in the same direction v absence of any voltage peaks at the coil terminals v low cost
Break
1
S1
9
Coil voltage with RC circuit protection module (a only) S1 = S2 = Energy released
10
11
Zelio® Plug-In Relays
Introduction
RSL slim interface relays
Introduction
RSL slim interface relays offers compact size in a modular design: their slim width (6 mm) saves valuable space when mounting on a DIN rail at the back of an enclosure.
1
RSL relays are available in two versions: bb Pre-assembled range: a single catalog number for a standard relay mounted on a socket. vv The socket includes a built-in protection circuit (against transients and reverse polarity voltages) and an LED indicator as standard. vv Wire connection options: screw connectors and spring terminals. vv This pre-assembled solution covers a wide range of operating voltages from 12 to 230 V. bb Individual relays and sockets: vv The relay and the socket can be provided separately according to the requirements of the application. vv Simple maintenance: an RSL slim relay can be replaced without any need to disconnect the socket wiring.
2 3 1
4
2
4
3
Description
RSL slim interface relays, pre-assembled 1 6 A standard relay with 1 C/O contact. 2 Retention lever for easy removal of the relay from its socket. 3 Sockets: wire connection by screw connector or spring terminals. 4 All sockets have a built-in protection circuit and an LED indicator.
5 6 RSL slim interface relay
7
1 Five flat, reinforced PCB pins. 1 1
8
4
2 3
Sockets for RSL slim interface relays 1 Five female contacts for the relay pins. 2 Retention lever which accepts optional ID tags. 3 Wire connection by screw connector or spring terminals. 4 Built-in protection circuit and LED indicator. 5 Locating slot for mounting on DIN rail.
9 10 5 Introduction: page 12
12
Characteristics: page 13
Product selector: page 16
Dimensions, Wiring diagrams: page 17
Characteristics
Zelio® Plug-In Relays RSL slim interface relays
General characteristics
Conforming to standards
IEC 61810-1, UL 508, CSA C22-2 No. 14
Product certifications
UL E173076, UL E172326, CSA 240278, CSA 247510, GOST
Ambient air temperature around the device
Vibration resistance conforming to IEC/EN 60068-2-6
Storage
°C
- 40… + 85
Operation
°C
- 40… + 55
In operation
10 gn
Not operating
5 gn
Degree of protection
Conforming to IEC/EN 60529
IP 40 (Relays) IP 20 (Sockets)
Shock resistance conforming to IEC/EN 60068-2-27
Opening
10 gn
Closing
5 gn
Protection category
RT III
Mounting position
Any
Insulation characteristics
Rated insulation voltage (Ui)
V
250 (IEC)
Rated impulse withstand voltage (Uimp)
kV
6
Dielectric strength (rms voltage)
Between coil and contact
aV
4000
Between contacts
aV
1000
1 2 3 4 5 6 7 8 9 10
13
Zelio® Plug-In Relays
Characteristics (continued)
RSL slim interface relays
Contact characteristics
1 2
Relay type
1 C/O standard
Contact materials
AgSnO2
Conventional thermal current (Ith)
For ambient temperature y 55 °C
Rated operational current in utilization categories AC-1 and DC-1
Conforming to IEC
Switching current Switching voltage
3
5
A
6
N/C
A
6
N/O
A
6
Conforming to UL
A
6
Minimum
mA
100
Rated
aV
250
Maximum
V
a 400, c 300
Minimum
V
12
Nominal load (resistive) Switching capacity
4
RSL1ABppp
Number and type of contacts
A / a V 6 / 250 V (at 50mW) Maximum
a
VA
c Minimum
1500
W
18…150 (depending on the voltage)
mW
120
Maximum operating rate In operating cycles / hour
No-load
72 000
Under load
360
Mechanical durability
In millions of operating cycles
u 10
Electrical durability Resistive load In millions of operating cycles Inductive load
See curves below 0.05 (N/O contact: a250 V, 3 A, AC-15) Maximum switching capacity on c load
Voltage c
300
6
200 100
Resistive load
50 40 30 20
7
10 0,1 0,2
Coil characteristics
8 9
c
Average consumption
c
Drop-out voltage threshold Operating time (response time)
W
5
10 20 Current c
0.17 u 0.05 Uc
ms
12 max
Between coil de-energization and making of the NC contact
c
ms
5 max
V
12
24
48
60
JD
BD
ED
ND
Ω
848
3390
10 600
20 500
Min.
V
8.4
16.8
33.6
42
Max.
V
16.8
33.6
67.2
84
Average resistance at 23 °C ± 10% Operating voltage limits
10
14
2
c
Relay control voltage codes
Introduction: page 12
1
Between coil energization and making of the NO contact
Control circuit voltage Uc DC supply
0,5
Characteristics: page 13
Product selector: page 16
Dimensions, Wiring diagrams: page 17
Characteristics (continued)
Zelio® Plug-In Relays RSL slim interface relays
Socket characteristics Socket type
RSLZVpp
RSLZRpp
Relay types used
RSL1pppp
RSL1pppp
Conforming to standards
IEC 61984, UL 508, CSA C22-2 No. 14
Product certifications
UL, CSA, GOST
Contact terminal arrangement
Separate
Separate
Wire connection method
Screw connector
Spring terminals
mm
6.2
6.2
Conventional thermal current (Ith)
A
6
Maximum operating voltage
aV
300
Width
1 2
Electrical characteristics
Insulation characteristics Between adjacent output contacts
Vrms
2500
Between input and output contacts
Vrms
2500
Between contacts and DIN rail
Vrms
2500
3
General characteristics Ambient air temperature around the device
Operation
°C
- 40…+ 70 (-40 to +55 for U > 80 V)
Storage
°C
- 40…+ 85
Degree of protection
Conforming to IEC/EN 60529
Connection
Solid wire without 1 conductor cable end
mm²
0.2…2.5
0.2…1.5
AWG
24…14
24…16
Flexible wire with cable end
mm²
0.2…2.5
0.2…1.5
AWG
24… 14
24…16
1 conductor
4
IP 20
Screw size
mm
M 2.5
Maximum tightening torque
Nm
0.5
5
10 N…40 N (0.2 …1.5 mm²)
Mounting
On 35 mm DIN rail
Mounting on DIN rail
By plastic compression spring
Terminal reference
IEC
LED indicator
Yes (built-in)
Added protection in circuit
Yes (built-in)
Wire connection method
Screw connector
6 Spring terminal
7 Sockets operating voltage
Operating voltage
Tolerance
V Socket type
RSLZVA1, RSLZRA1
Control circuit voltage (relay) V
c/a 12
+ 20% / - 5%
c 12
c/a 24
+ 20% / - 10%
c 24
c/a 48
+ 20% / - 10%
c 48
c/a 60
+ 20% / - 10%
c 60
RSLZVA3, RSLZRA3
c/a 110
+ 15% / - 20%
c 60
RSLZVA4, RSLZRA4
c/a 230
+ 15% / - 20%
c 60
RSLZVA2, RSLZRA2
8 9 10
15
Product selector
Zelio® Plug-In Relays RSL slim interface relays
Slim interface relays, pre-assembled
Standard relays mounted on socket equipped with LED and protection circuit
1
Sold in lots of 10
1 C/O contact - Thermal current (Ith) 6A Operating voltage (input voltage)
Socket type Catalog Number
V
2 3
RSL 1PVpp
RSL 1PRpp
Replacement Relay
Screw connector
Spring terminal Weight
Catalog Number
Weight
kg
Catalog Number
kg
c/a 12
RSL1PVJU
0.031
RSL1PRJU
0.029
RSL1AB4JD
c/a 24
RSL1PVBU
0.031
RSL1PRBU
0.029
RSL1AB4BD
c/a 48
RSL1PVEU
0.031
RSL1PREU
0.029
RSL1AB4ED
c/a 110
RSL1PVFU
0.031
RSL1PRFU
0.029
RSL1AB4ND
c/a 230
RSL1PVPU
0.031
RSL1PRPU
0.029
RSL1AB4ND
Slim interface relays for customer assembly: relay + socket Relays with flat, reinforced pins (PCB type) Sold in lots of 10
1 C/O contact - Thermal current (Ith) 6A
4
Standard Control circuit voltage (relay coil voltage)
Catalog Number
V RSL 1pppp
5
Weight kg
c 12
RSL1AB4JD
0.006
c 24
RSL1AB4BD
0.006
c 48
RSL1AB4ED
0.006
c 60
RSL1AB4ND
0.006
Sockets equipped with LED and protection circuit Sold in lots of 10
6
Socket type Operating voltage (input voltage)
Screw connector For use with relays
Catalog Number
V
7 RSL ZVAp
8
16
kg
RSL1AB4JD RSL1AB4BD
RSLZVA1
0.025
RSLZRA1
0.023
c/a 48 and c/a 60
RSL1AB4ED RSL1AB4ND
RSLZVA2
0.025
RSLZRA2
0.023
c/a 110
RSL1AB4ND
RSLZVA3
0.025
RSLZRA3
0.023
c/a 230
RSL1AB4ND
RSLZVA4
0.025
RSLZRA4
0.023
RSL ZRAp
Compatibility
Catalog Number
Clip-in ID tags (2 sheets of 64 ID tags)
With all sockets
RSLZ5
0.001
Bus jumper (10 x 20-pole jumper)
With all sockets
RSLZ2
0.003
Butterfly isolator (10 isolators)
With all sockets
RSLZ3
0.001
Characteristics: page 13
Product selector: page 16
RSL Z3
Introduction: page 12
Weight
c/a 12 and c/a 24
Description
9
Catalog Number
kg
Accessories for sockets RSL Z2
10
Spring terminal Weight
Dimensions, Wiring diagrams: page 17
Weight kg
Zelio® Plug-In Relays
Dimensions, Wiring diagrams
RSL slim interface relays
Slim interface relays, pre-assembled
RSL1PRpp (spring terminals)
1
51,5
6,2
2
101
95
35,3
30,1
RSL1PVpp (screw connector)
6,2
51,5
78,6
6,2
3
6,2
78,6
Relays
RSL1pppp with flat, reinforced PCB pins
3,5±0,5
11,34 (1) (1) 1,9
5 max
1 C/O contact
4
14
28 max
11 12 A1
3,78
15 max
5
A2
(1): 5.04 mm
Sockets
RSLZRpp (spring terminals) 35,3
30,1
RSLZVpp (screw connector)
101
95
6 7
51,5
6,2
6,2
51,5
78,6
6,2
6,2
78,6
Socket connections
8
Example of RSL Z2 bus jumper mounting on sockets
RSLZVpp (screw connector)
RSLZRpp (spring terminals)
12
12
11
11
14
Side view
(1)
14
9
(3)
(2) A1 A2
Protection circuit
14
A1
11
A2
12
Protection circuit
14
(4)
11 12
A1
A1
A2
A2
10 (1) A1 (2) A2 (3) Bus jumper polarity A1 (4) Bus jumper polarity A2
17
Zelio® Plug-In Relays
Selection guide
Application
Plug-in relays Interface relays
1
Miniature relays
2 3
Number and type of contacts / conventional thermal current (Ith on N/O contact)
1 C/O / 16 A 1 C/O / 12 A 2 C/O / 8 A
2 C/O / 12 A 3 C/O / 10 A 4 C/O / 6 A 4 C/O / 3 A (low level)
24…240 V 6…110 V
24…240 V 12…220 V
Type of pins
Flat, PCB type
Quick-connect
Operational voltage
Up to a 400 V / c 300 V
Up to 250 V
Control circuit voltage
4 5 6
a c
Durability (operating cycles)
Electrical, resistive load Mechanical, no-load
100 000 30 000 000
100 000 10 000 000
Functions
LED Mechanical indicator Lockable test button Low level contacts
Yes (with protection modules) – – –
Yes (depending on version) Yes Yes Yes (depending on version)
Type reference
RSB
RXM
Pages
20
24
Conventional thermal current (Ith)
12 A (1)
10 A
12 A (2)
Contact terminal arrangements
Separate
Mixed
Separate
Connection
Box lug connectors
Screw clamp terminals or box lug connectors
Box lug connectors
Accessories Protection modules Timer module Retention clip Socket ID tag
Yes – Yes Yes – – –
Yes – Yes Yes (except RXZ E2M114) Yes Yes – Yes
RSZE1SppM
RXZE2Mppp
7 8 9
Mounting adapters for 5 rail Mounting adapters with fixing lugs Bus jumper, 2-pole (Ith = 5 A)
10
Associated socket types
Pages
18
RXZE2Sppp
20 24 24 (1) When using relay RSB 1A160pp with socket RSZ E1S48M, terminals must be linked. (2) Except for sockets RXZ E2S11pM: 10 A.
Universal relays
Power relays
1 2
2 C/O / 10 A 3 C/O / 10 A 3 C/O / 3 A (low level)
2 C/O / 10 A 3 C/O / 10 A
1 C/O / 15 A 2 C/O / 15 A 3 C/O / 15 A 4 C/O / 15 A
24…230 V 12…220 V
12…110 V
24…230 V 12…110 V
Cylindrical
Quick-connect
Quick-connect
Up to 250 V
Up to 250 V
100 000 5 000 000
100 000 (3) 10 000 000
Yes (depending on version) Yes Yes Yes (depending on version)
Yes (depending on version) Yes Yes –
–
RUM
RPM
32
42
3 4 5 6 7
12 A Mixed
16 A Separate
Box lug connectors
Screw clamp terminals
Yes Yes Yes Yes – – –
Yes
Yes Yes (for 3 and 4-pole) Yes (on socket RPZ F1) Yes Yes Yes –
RUZCpM
RUZSCpM
32 (3) 100 000 for RPM1 and RPM2; 60 000 for RPM3 and RPM4.
8
Mixed
RUZSF3M
RPZFp
32
42
9 10
19
Zelio® Plug-In Relays
Introduction, characteristics
RSB interface relays
5
Introduction of the product range The RSB interface relay range includes: 1 12 A relays with 1 C/O contact , 16 A relays with 1 C/O contact and 8 A relays with 2 C/O contacts. 2 Sockets with separate contact terminals. 3 Protection modules (diode, diode + LED, RC circuit or varistor + LED). 4 Plastic hold-down ejector clip for all sockets. 5 Clip-in ID tags for all sockets.
2
1
4
2
1
3
Socket description Sockets with separate contact terminals (1) 1 Box lug connectors. 2 Five or eight female contacts for the relay pins. 3 Mounting hole for panel mounting. 4 Location for protection modules. 5 Locking components for plastic hold-down ejector clip. 6 Locating slot for mounting on DIN rail.
3
1
Inputs
Outputs
4
2 5 3
(1) The inputs and outputs are separated from the relay supply.
4
5
6
Relay supply
General characteristics
6 7 8 9
Conforming to standards Product certifications Ambient air temperature around the device
Storage Operation Vibration resistance Conforming to IEC/EN 60068-2-6 Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position
°C (F) °C (F)
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts
V kV aV aV aV
400 3.6 (1.2/50 µs) 5000 2500 1000 RSB1A160pp 1 C/O
RSB2A080pp 2 C/O
A
RSB1A120pp 1 C/O AgNi 12
16
8
A A
12 6
16 8
8 4
mA V V A A VA W mW
5 a 400, c 300 5 12 / 250 a V 12 / 28 c V 3000 336 300 72 000 600
16 / 250 a V 16 / 28 c V 4000 448
8 / 250 a V 8 / 28 c V 2000 224
Insulation characteristics
Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilization categories AC-1 and DC-1 Switching current Switching voltage
For ambient temperature y 40°C Conforming to IEC
N.O. N.C.
Minimum Maximum Minimum
Nominal load (resistive)
10
IEC/EN 61810-1, UL 508, CSA C22-2 n° 14 cURus File E173076 CNN NRNT2,; CSA File 215736 Class 321107; CE; RoHS compliant - 40…+ 85 (-40 ... +185) c - 40…+ 85 (-40 ... +185), a - 40...+ 70 (-40 ... +158) > 10 gn (10..150 Hz) IP 40 5 gn 10 gn RT I Any
Switching capacity
Maximum
Maximum operating rate In operating cycles/hour
Minimum No-load Under load
Introduction: page 20
Characteristics: page 20
20
a c
Product selector: page 22
Dimensions, Wiring diagrams: page 23
Contact characteristics (continued)
Relay type Mechanical durability Electrical durability In millions of op. cycles
107
A 106
C B
105
RSB interface relays
RSB 1A120pp RSB 1A160pp RSB 2A080pp u 30 12 A, 250 Va (u 0.1) 16 A, 250 Va (u 0.07) 8 A, 250 Va (u 0.1) See curves below Reduction coefficient for inductive load a Maximum switching capacity on resistive load (depending on power factor cos j) c Reduction coefficient (A)
Durability (Number of operating cycles)
In millions of operating cycles Resistive load (p.f.) Inductive load Electrical durability of contacts Resistive load a
Zelio® Plug-In Relays
1 0,8
Current c
Characteristics (continued)
0,6 0,5
1
50
B
16 12 8 5
2
C
A
2 1
0,4
0,5
104
0,3 0
0,4
0,8 1 1,2
1,6
2
3
0,1
1
0,6
0,4
0,2
10
20 30
50
100
200 300
Voltage c
Switching capacity (kVA)
A RSB 2A080pp B RSB 1A160pp C RSB 1A120pp. Inductive load durability = resistive load durability x reduction coefficient. Coil characteristics
Average consumption Drop-out voltage threshold Operating time Between coil energization and (response time) making of the NO contact
a c Between coil de-energization and a making of the NC contact c Control circuit voltage Uc Relay control voltage codes d.c. supply Average resistance at 20 °C ± 10% Operating Min. voltage limits Max. Relay control voltage codes a.c. supply Average resistance at 20 °C ± 15% 60 Hz Operating Min. 50 Hz voltage limits 60 Hz Max. 50/60 Hz
Socket characteristics
ms ms ms ms V W V V W V V
Socket type Relay types used Contact terminal arrangement Wire connection method Product certifications Product certifications
Electrical characteristics
c 0.45 W, a 0.75 VA ≥ c 0.1 Uc (10% of rated voltage), ≥ a 0.15 Uc (15% of rated voltage) 12 9 10 4 6 12 24 48 60 110 120 220 230 RD JD BD ED ND FD – – – 90 360 1440 5700 7500 25 200 – – – 4.8 9.6 19.2 38.4 48 88 – – – 6.6 13.2 26.4 52.8 66 121 – – – – – B7 E7 – – F7 M7 P7 – – 400 1550 – – 10 200 35 500 38 500 – – 19.2 38.4 – – 96 176 184 – – 20.4 40.8 – – 102 187 195.5 – – 26.4 57.6 – – 144 264 276
A Va
12 300
Between adjacent output contacts Between input and output contacts Between contacts and DIN rail
Vrms Vrms Vrms
2500 2500 2500
Ambient air temperature around the device Degree of protection Connection box lug connector
°C (F) °C (F)
- 25…+ 85 (-13... +185) - 40…+ 85 (-40... + 185) IP 20 0.5…2.5 mm2 - AWG 20…AWG 14 0.5…1.5 mm2 - AWG 20…AWG 16 0.25…2.5 mm2 - AWG 22…AWG 14 0.25…1 mm2 - AWG 22…AWG 17 0.8 / M3 screw 35 mm DIN rail / panel mount By plastic compression spring IEC Yes, plastic No All RZM ppp Available
General characteristics
Operation Storage Conforming to IEC/EN 60529 Solid wire without 1 conductor cable end 2 conductors Flexible wire with 1 conductor cable end 2 conductors Maximum tightening torque / Screw size Mounting Mounting on DIN rail Terminal referencing Compatibility with the metal hold-down clip Timer module Protection module Clip-in ID tags Wire connection method Box lug connector
240 – – – – U7 42 500 192 204 288
RSZE1S35M RSZE1S48M RSB1A120pp RSB2A080pp, RSB1A160pp (1) Separate Connector e cURus File E172326 CCN SWIV2; CSA File 212916 Class 3211 07; CE; RoHS compliant
Conventional thermal current (Ith) Maximum operating voltage
Insulation characteristics
4
Nm
5 6 7 8 9 10
(1) When using the relay with socket RSZE1S48M, terminals must be linked. See wiring diagrams on page 23.
21
Product selector
Zelio® Plug-In Relays RSB interface relays
Relays for standard applications Control circuit voltage
1 2 3
RSB 1A120JD + RZM 031FPD + RSZ E1S35M
4 5
Number and type of contacts - Thermal current (Ith) 1 C/O - 12 A 1 C/O - 16 A 2 C/O - 8 A Catalog number (1) Catalog number (1) Catalog number (1) Weight
V c6
10
RSB1A120RD
RSB1A160RD
RSB2A080RD
kg 0.014
c 12
10
RSB1A120JD
RSB1A160JD
RSB2A080JD
0.014
c 24
10
RSB1A120BD
RSB1A160BD
RSB2A080BD
0.014
c 48
10
RSB1A120ED
RSB1A160ED
RSB2A080ED
0.014
c 60
10
RSB1A120ND
RSB1A160ND
RSB2A080ND
0.014
c 110
10
RSB1A120FD
RSB1A160FD
RSB2A080FD
0.014
a 24
10
RSB1A120B7
RSB1A160B7
RSB2A080B7
0.014
a 48
10
RSB1A120E7
RSB1A160E7
RSB2A080E7
0.014
a 120
10
RSB1A120F7
RSB1A160F7
RSB2A080F7
0.014
a 220
10
RSB1A120M7
RSB1A160M7
RSB2A080M7
0.014
a 230
10
RSB1A120P7
RSB1A160P7
RSB2A080P7
0.014
a 240
10
RSB1A120U7
RSB1A160U7
RSB2A080U7
0.014
Connection
Relay type
Catalog number
Box lug connectors
RSB1A120pp RSB1A160pp (2) RSB2A080pp
Sold in lots of 10 10
RSZE1S35M RSZE1S48M
Weight kg 0.060 0.050
For use with
Voltage
Sold in lots of
Catalog number
Weight
V c 6…230
10
RZM040W
kg 0.003
Sockets 12 A, a 300 V RSB 1A160BD + RSZ E1S48M
Contact terminal arrangement Separate
Protection modules
6
Description
7 8
Sold in lots of
Diode
All sockets
RC circuit
All sockets
a 24…60 a 110…240
10 10
RZM041BN7 RZM041FU7
0.010 0.010
Diode + green LED
All sockets
c 6…24 c 24…60 c 110…230
10 10 10
RZM031RB RZM031BN RZM031FPD
0.004 0.004 0.004
Varistor + green LED
All sockets
c or a 6…24 c or a 24…60 c or a 110…230
10 10 10
RZM021RB RZM021BN RZM021FP
0.005 0.005 0.005
Sold in lots of 10 10
Catalog number
RSB 2A080BD + RSZ E1S48M
Accessories Description
For use with Plastic hold-down ejector clip All sockets ID tag All sockets
9
RSZR215 RSZL300
Weight kg 0.002 0.001
(1) To order a relay complete with socket (sold in lots of 20): add suffix S to one of the following voltage codes JD, BD, B7, P7 or F7. Example: RSB2A080BD + RSZE1S48M becomes RSB2A080RBS. (2) When using the relay with socket RSZE1S48M, terminals must be linked. See wiring diagrams on page 23. RSZ R215
10 Introduction: page 20
22
Characteristics: page 20
Product selector: page 22
Dimensions, Wiring diagrams: page 23
Zelio® Plug-In Relays
Dimensions, Wiring diagrams
RSB interface relays
Dimensions (mm): Interface relays RSB1A120pp
1
RSB2A080pp, RSB1A160pp
12,5 7,5
12,5 7,5
29
2
2,5
15
16,5
5
29
5
15,7 3,9
2,5
3,5
3,5
15,7 3,9
Sockets RSZE1S35M
RSZE1S48M
67 61
3
67 61
(4)
(4)
11
21
11
14
24
14
12
22
12
(1) 78,5
78,5
(1)
(3)
29,4
(2) A2
(2) A2
A1
15,5
27,5 34,5
5
29,4
(3)
4
A1
15,5
27,5 34,5
6
50
50 (1) Relays (2) Protection module (3) Retention clip (4) ID tag
Wiring diagrams Interface relays
14
21
11
22
12
A2
A1
A2
A1
12
24
A2 A1
22
24
14
21
11
22
12
A1
11
21
11
14
12
A2
24
8 9
A2
14
7
RSB2A080pp
A1
14/24
12/22
A2 A1
RSB1A160pp
11/21
14
12
11
RSB1A120pp
When using relay RSB 1A160pp with socket RSZ E1S48M terminals 11 and 21, 14 and 24, 12 and 22 must be linked
Protection modules RZM040W
RZM041ppp
RZM031ppp
10
RZM021ppp
– A2
– A2
– A2
– A2
+ A1
+ A1
+ A1
+ A1
23
Zelio® Plug-In Relays
Introduction
RXM miniature relays
Introduction of the product range
7
1
The RXM miniature relay range includes: 1 12 A relays with 2 C/O contacts, 10 A relays with 3 C/O contacts, 6 A relays with 4 C/O contacts and 3 A “low level” relays with 4 C/O contacts. All these relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor). 4 Metal hold-down clip for all sockets. 5 Plastic hold-down ejector clip for all sockets. 6 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify wiring when creating creating a jumper between the coil terminals. 7 Clip-in ID tags for all the sockets except RXZE2M114.
2
1
2
4 or 5 6
3
3
Relay description
8 1 2 3
4
4 5
7 6
5 6
9
9
10
1 Spring return push-to-test button for checking contact operation (green: c, red: a). 2 Mechanical “relay status” indicator. 3 Optional removable lock-down door enables continuous engagement of the contacts for test or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 Bipolar LED (depending on version) indicating the relay status. 5 Removable ID tag for relay identification. 6 Four notches for DIN rail mounting adapter or panel mounting adapter with fixing lugs. 7 Eight, eleven or fourteen quick-connect pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10 Mounting adapter enabling direct mounting of the relay on a DIN rail.
Socket description
6 1 Outputs
2
7
Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals or box lug connector. 2 Fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal hold-down clips. 5 Locating slot for mounting on DIN rail. 6 Two or four mounting holes for panel mounting.
4 3 Inputs
8
5
5
Relay coil terminals
6
1 Inputs
9
Outputs
2 4
Sockets with separate contact terminals (2) 1 Connection by screw connector. 2 Eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal hold-down clips. 5 Locating slot for mounting on DIN rail. 6 Two mounting holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 30).
3 (1) The inputs are mixed with the relay coil terminals, with the outputs being located on the opposite side of the socket. (2) The inputs and outputs are separated from the relay coil terminals.
10 5 7
5
Introduction: page 24
24
Relay coil terminals Characteristics : pages 25 and 26
Product selector: pages 27 and 28
Dimensions: pages 29 and 30
Wiring diagrams: page 31
Zelio® Plug-In Relays
Characteristics
RXM miniature relays
General characteristics
Conforming to standards Product certifications Ambient air temperature around the device
Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position
Insulation characteristics
Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts
IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14 cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8; CSA; CE; RoHS compliant - 40… + 85 (-40... +185) - 40… + 55 (-40... +131) 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/± 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any
1
V kV aV aV aV
250 (IEC), 300 (UL, CSA) 4 (1.2/50 ms) 1550 1550 1500
3
A
RXM2ABppp 2 C/O AgNi 12
°C (F) °C (F)
Contact characteristics
Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilization categories AC-1 and DC-1
For ambient temperature y 55 °C Conforming to IEC NO NC Conforming to UL Minimum Maximum Minimum
Switching capacity
Maximum
Maximum operating rate In operating cycles
Minimum No-load Under load
Utilization coefficient Mechanical durability
In millions of operating cycles
12 6 12 10 a/c 250 (IEC) 17 12 / 250 a V 12 / 28 c V 3000 336 170 18 000 1200 20 % 10
Electrical durability In millions of operating cycles
Resistive load Inductive load
0.1 See curves below
Nominal load (resistive) a c
107
106
D C
105 0
A
6
10 5 10
6 3 6
10 / 250 a V 10 / 28 c V 2500 280
6 / 250 a V 6 / 28 c V 1500 168
B RXM3ABppp
1 0,8 0,6 0,5
2 1 3 3
5
5 3 / 250 a V 3 / 28 c V 750 84 15
6
8
10 6 3
0,4
0,3
C RXM4ABppp
4
Maximum switching capacity on resistive load c
1
A D
3
RXM4GBppp 4 C/O low level AgAu - bifurcated 3
7
B
1 2 Switching capacity (kVA)
A RXM2ABppp
10
Reduction coefficient for inductive load a (depending on power factor cos j) Reduction coefficient (A)
Durability (Number of operating cycles)
Electrical durability of contacts Resistive load a
mA V V A A VA W mW
RXM4ABppp 4 C/O
Current c
Switching current Switching voltage
RXM3ABppp 3 C/O
2
0,1
1
0,6
0,4
0,2
0
B
C
28 50
100
150
9
200 250 Voltage c
D RXM4GBppp
Inductive load durability = resistive load durability x reduction coefficient.
10
25
Zelio® Plug-In Relays
Characteristics (continued)
Coil characteristics
1
RXM miniature relays
a
Average consumption
c
Drop-out voltage threshold
a
Operating time (response time)
a
2
VA
1.2
W
0.9 u 0.15 Uc
c
Between coil energization and making of the NO contact
c
Between coil de-energization and making of the NC contact
c
a
Control circuit voltage Uc
u 0.1 Uc ms
20
ms
20
ms
20
ms
20
V
12
24
48
110
120
125
220
230
240
JD
BD
ED
FD
–
GD
MD
–
–
Relay coil voltage codes d.c. supply
3
Average resistance at 20 °C ± 10%
W
160
650
2600
11 000
–
11 000
14 000
–
–
Operating voltage limits
Min.
V
9.6
19.2
38.4
88
–
100
176
–
–
Max.
V
13.2
26.4
52.8
121
–
B7
E7
Relay coil voltage codes a.c. supply
7 8 9 10
–
–
P7
U7
–
180
770
–
4430
–
–
15 000
15 500
Operating voltage limits
Min.
V
–
19.2
38.4
–
96
–
–
184
192
Max.
V
–
26.4
52.8
–
132
–
–
253
264
Socket type
RXZE2S108M RXZE2S111M RXZE2S114M RXZE2M114M
RXZE2M114
Relay types used
RXM2ppppp
RXM2ppppp (1) RXM4ppppp
RXM3ppppp
RXM4ppppp
Separate Box lug connectors
Electrical characteristics
Mixed
Conventional thermal current (Ith) Maximum operating voltage
A V
12 250 (IEC)
Between adjacent output contacts Between input and output contacts Between contacts and DIN rail
Vrms Vrms Vrms
2500 2500 2500
Ambient air temperature around the device
°C (F) °C (F)
- 40…+ 55 (-40... +131) - 40…+ 85 (-40... +185) IP 20 0.5…2.5 mm2 - AWG 20…AWG 14
General characteristics
Operation Storage Degree of protection Conforming to IEC/EN 60529 Connection Solid wire 1 conductor without cable end 2 conductors Flexible wire 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Mounting on DIN rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the plastic hold-down ejector clip Compatibility with the metal hold-down clip Protection module Clip-in ID tags Wire connection method
RXM2ppppp (1) RXM4ppppp
Screw clamp terminals cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant IEC 61984, e
Product certifications Conforming to standards
Insulation characteristics
6
242 –
W
Contact terminal arrangement Wire connection method
5
138 –
Average resistance at 20 °C ± 15%
Socket characteristics
4
– F7
10
0.5… 1.5 mm2 AWG 20…AWG 16
0.5…1.5 mm2 - AWG 20…AWG 16 0.25…2.5 mm2 - AWG 22…AWG 14
Nm
0.25…1 mm2 - AWG 22…AWG 17 1 / M3 screw 35 mm DIN rail / panel mount By red plastic clip IEC, NEMA Yes Yes Yes All RXM040W, RXM041pp, RXM021pp Yes Box lug connector
0.25…1 mm2 AWG 22…AWG 17
By metal compression spring
By red plastic clip
No
No Screw clamp terminals
(1) When mounting relay RXM2ppppp on socket RXZE2Mpppp, the thermal current must not exceed 10 A.
Introduction: page 24
26
Characteristics : pages 25 and 26
Product selector: pages 27 and 28
Dimensions: pages 29 and 30
Wiring diagrams: page 31
Product selector
Zelio® Plug-In Relays RXM miniature relays
Miniature relays without LED (sold in lots of 10) Control circuit voltage
Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Catalog number
V
RXMpAB1F7
3 C/O - 10 A Weight
Catalog number
kg
4 C/O - 6 A Weight
Catalog number
kg
Weight kg
c 12
RXM2AB1JD
0.037
RXM3AB1JD
0.037
RXM4AB1JD
0.037
c 24
RXM2AB1BD
0.037
RXM3AB1BD
0.037
RXM4AB1BD
0.037
c 48
RXM2AB1ED
0.037
RXM3AB1ED
0.037
RXM4AB1ED
0.037
c 110
RXM2AB1FD
0.037
RXM3AB1FD
0.037
RXM4AB1FD
0.037
c 220
–
–
RXM4AB1MD
0.037
a 24
RXM2AB1B7
0.037
RXM3AB1B7
0.037
RXM4AB1B7
0.037
a 48
RXM2AB1E7
0.037
RXM3AB1E7
0.037
RXM4AB1E7
0.037
a 120
RXM2AB1F7
0.037
RXM3AB1F7
0.037
RXM4AB1F7
0.037
a 230
RXM2AB1P7
0.037
RXM3AB1P7
0.037
RXM4AB1P7
0.037
a 240
–
–
RXM4AB1U7
0.037
0.037
–
–
–
–
1 2 3
Miniature relays with LED (sold in lots of 10)
RXMpAB2F7
c 12
RXM2AB2JD
0.037
RXM3AB2JD
0.037
RXM4AB2JD
c 24
RXM2AB2BD
0.037
RXM3AB2BD
0.037
RXM4AB2BD
0.037
c 48
RXM2AB2ED
0.037
RXM3AB2ED
0.037
RXM4AB2ED
0.037
c 110
RXM2AB2FD
0.037
RXM3AB2FD
0.037
RXM4AB2FD
0.037
c 125
–
–
RXM4AB2GD
0.037
–
–
a 24
RXM2AB2B7
0.037
RXM3AB2B7
0.037
RXM4AB2B7
0.037
a 48
RXM2AB2E7
0.037
RXM3AB2E7
0.037
RXM4AB2E7
0.037
a 120
RXM2AB2F7
0.037
RXM3AB2F7
0.037
RXM4AB2F7
0.037
a 230
RXM2AB2P7
0.037
RXM3AB2P7
0.037
RXM4AB2P7
0.037
Miniature relays with low level contacts, without LED (sold in lots of 10) Control circuit voltage
5
Number and type of contacts Thermal current (Ith) 4 C/O - 3 A Catalog number
V
RXM4GB1F7
4
Weight kg
c 12
RXM4GB1JD
0.037
c 24
RXM4GB1BD
0.037
c 48
RXM4GB1ED
0.037
c 110
RXM4GB1FD
0.037
a 24
RXM4GB1B7
0.037
a 48
RXM4GB1E7
0.037
a 120
RXM4GB1F7
0.037
a 230
RXM4GB1P7
0.037
c 12
RXM4GB2JD
0.037
c 24
RXM4GB2BD
0.037
c 48
RXM4GB2ED
0.037
c 110
RXM4GB2FD
0.037
a 24
RXM4GB2B7
0.037
a 48
RXM4GB2E7
0.037
a 120
RXM4GB2F7
0.037
a 230
RXM4GB2P7
0.037
a 240
RXM4GB2U7
0.037
6 7
Miniature relays with low level contacts, with LED (sold in lots of 10)
RXM4GB2F7
8 9 10
27
Product selector (continued)
Zelio® Plug-In Relays RXM miniature relays
Miniature relays without LED (sold in lots of 100) Control circuit voltage
1 2 3
RXZE2M114M + Relais RXM4AB2F7
Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Catalog number Weight
4 C/O - 6 A Catalog number
Weight
V c 12 c 24 c 48 c 110 c 220
– RXM2AB1BDTQ – – –
kg – 0.037 – – –
RXM4AB1JDTQ RXM4AB1BDTQ RXM4AB1EDTQ RXM4AB1FDTQ RXM4AB1MDTQ
kg 0.036 0.036 0.036 0.036 0.036
a 24 a 48 a 120 a 230
RXM2AB1B7TQ – RXM2AB1F7TQ RXM2AB1P7TQ
0.037 – 0.037 0.037
RXM4AB1B7TQ RXM4AB1E7TQ RXM4AB1F7TQ RXM4AB1P7TQ
0.036 0.036 0.036 0.036
– 0.037 0.037
RXM4AB2BDTQ RXM4AB2B7TQ RXM4AB2P7TQ
0.036 0.036 0.036
Catalog number
Weight kg 0.048
Miniature relays with LED (sold in lots of 100)
c 24 a 24 a 230
– RXM2AB2B7TQ RXM2AB2P7TQ
Sockets
4
Contact terminal arrangement Mixed
Connection
Relay type
Sold in lots of 10
Screw clamp terminals
RXM2pppp (3) RXM4pppp RXM2pppp (3) RXM4pppp RXM2pppp RXM3pppp RXM4pppp
RXZE2M114 (1)
10
RXZE2M114M (1)
0.056
10 10 10
RXZE2S108M (2) RXZE2S111M (1)
0.058 0.066 0.070
For use with
Sold in lots of
Catalog number
V c 6...250
All sockets
20
RXM040W
kg 0.003
RC circuit
a 24...60 a 110...240
All sockets All sockets
20 20
RXM041BN7 RXM041FU7
0.010 0.010
Varistor
a/c 6...24 a/c 24...60 a/c 110...240
All sockets All sockets All sockets
20 20 20
RXM021RB RXM021BN RXM021FP
0.030 0.030 0.030
Box lug connector Separate
Box lug connector
5
RXZE2S114M (1)
Protection modules RXZE2S114M + Relais RXM4AB2F7
Diode
6 7
Description
RXM041pp7
Voltage
Weight
Timing relays Description 2 or 4 timed C/O contacts (function A)
8
For use with Sockets RXZEppppp
Catalog number REXL2pp (4) REXL4pp (4)
Weight kg – –
Accessories Description
REXL4pp
9 RXZ400
For use with Metal hold-down clip All sockets Plastic hold-down ejector clip All sockets Bus jumper 2-pole (Ith: 5 A) All sockets with separate contacts
Sold in lots of 10 10 10
Catalog number
RXZS2
Mounting adapter for DIN rails (5) Mounting adapter with fixing lugs for panel Clip-in ID tags
All relays
10
RXZE2DA
0.004
All relays
10
RXZE2FA
0.002
All relays (sheet of 108 ID tags) All sockets except RXZ E2M114
10 10
RXZL520 RXZL420
0.080 0.001
RXZ400 RXZR335
(1) Thermal current Ith: 10 A (2) Thermal current Ith: 12 A (3) When mounting relay RXM2ppppp on socket RXZE2Mpppp, the thermal current must not exceed 10 A. (4) Please consult the "Zelio Time - timing relays" catalog. (5) Test button becomes inaccessible.
10 Introduction: page 24
28
Characteristics : pages 25 and 26
Product selector: pages 27 and 28
Dimensions: pages 29 and 30
Wiring diagrams: page 31
Weight kg 0.001 0.005 0.005
Zelio® Plug-In Relays
Dimensions
RXM miniature relays
Dimensions (mm): Miniature relays RXMpppppp Common view
RXM2 Pin side view
RXM3
2
21
21 40
4,4 4,4 4,4
27
6,3 6,3 4,2 4,2
6,6 6,6
9
1
RXM4
6
21
2,5
2,5
2,5
2,5
13,2
4,4 2,5
13,2
2,5 13,2
3
Sockets RXZE2M114
RXZE2M114M
40
43 25,5
19
17
(4) 14 5
32
22
12
4
3
2
1
11
(2)
A2 14
9 23 7
30
A1 13
9
39,5
34
8
7
24 14 6
42
32
22 12
4
3
2
1
(2)
(3)
A2 14
A1
41
31
21
41
31
21
13 11
12
11
10
12
11
10
9
(4)
21
50 7
30
4
5
80
61
(1)
44
5
40
24 6
44 8 42
3,5
(3)
79
(1)
34 7
23,5
67
6
27
69
Common side view
RXZE2S108M
RXZE2S111M
RXZE2S114M
61
7
19
44 8
14 5
34
42 4
12 1
32
21 9
8 24
6
31
21 11
7
12 44
11 34
10 9 24 14
4
8 42
7 32
6 5 22 12
1
4
3
2
14 5
22 3
41
11
12 2
1
8
70
A2
A1
14
13
38
38
38
(5) 29
23 7
31
(2)
3,5
(3)
11 9
79
(1)
41 12
A2
A1 14
13
A2
A1 14
9
13
23,5
23,5
23,5
27
27
27
(1) Relay (2) Protection module (3) Metal hold-down clip (4) 2 elongated holes Ø 3.5 x 6.5 (5) 2 bus jumpers
10
29
Zelio® Plug-In Relays
Dimensions (continued)
RXM miniature relays
Dimensions (mm):
Plastic hold-down clip and clip-in ID tags RXZR335
RXZL420
26,5 (1)
94,5
27
12
57
2
Mounting on all sockets (1)
14,2
1
3 81
4
(1) Clip-in ID tags for all sockets except RXZE2M114
Bus jumper
Metal hold-down clip
RXZS2
RXZ400
7,3
22
25
2,2
5
Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets
22
(1)
(1)
2,3
42
(2)
(2)
0,8
6 (1) 2 bus jumpers (polarity A2) (2) 2 bus jumpers (polarity A1)
RXZE2FA
38
43
38
Mounting adapter for panel
RXZE2DA
48
7
Mounting adapter for DIN rails (1)
8 3
3,5
6
3,5 49
4 24
24
23
9
48
4
51
(1) Test button becomes inaccessible
10 Introduction: page 24
30
Characteristics : pages 25 and 26
Product selector: pages 27 and 28
Dimensions: pages 29 and 30
Wiring diagrams: page 31
Wiring diagrams
Zelio® Plug-In Relays RXM miniature relays
Internal connections Miniature relays
1 A2 A1
42
44 41
32
34
2
3
1
2
3
4
12 5
42 8
12
22
32
4
5
6
12 5
22 6
32 7
42 8
14 9
44 12
14 7
24 8
34 9
14 9
24 10
34 11
44 12
11 13
41 14
21
21
31
41 14
A2
31 14
11 13
A1
11 13 A1
A2
31
22
24 21
12
14
1
21
4
11
11
A2 A1
32
34
RXM4ppppp
31
22
24
12
14
A2 A1
42
44 41
14
RXM3ppppp
1
11
12
RXM2ppppp
A1
2 3
A2
Symbols shown in blue correspond to Nema marking.
Sockets RXZE2M114
4 42
4
RXZE2M114M 6 7 34 24 8 5 44 14 3 2 1 32 22 12
8 44
7 34
6 24
5 14
4 42
3 32
2 22
1 12 1
5
5 9
14 A2 12 41
13 A1 11 31
9 11 10 21
14
13
A2 14 41 31 12 11
A1 13 21 10
11 9
6
Symbols shown in blue correspond to Nema marking. RXZE2S108M
RXZE2S111M 9 11 5 14
9 31 6 34
8 21 5 24
7 11 4 14
4 42
1 12
3 32
2 22
1 12
A1
A2
14 A2
RXZE2S114M
12 41 8 44
A1
A2
13 INPUT A1
14 A2
12 41 8 44 4 42
13 INPUT A1
11 31 7 34 3 32
10 21 6 24 2 22
7
A1
A2
14 A2
9 11 5 14 1 12
8
13 INPUT A1
Symbols shown in blue correspond to Nema marking.
Protection modules RXM040W
RXM041ppp
RXM021ppp
– A2
– A2
– A2
+ A1
+ A1
+ A1
9 10
31
Zelio® Plug-In Relays
Introduction
RUM universal relays
Introduction of the product range
6
1
The RUM universal relay range includes: 1 10 A relays with 2 and 3 C/O contacts, with cylindrical or quick-connect terminals, and 3 A low level relays with 3 C/O contacts, with cylindrical pins. All RUM relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. 4 Metal hold-down clip for all sockets. 5 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify wiring when creating a jumper between the coil terminals. 6 Clip-in ID tags for the sockets.
2
1
2
4 5
3
3
Relay description
6
1 Spring return push-to-test button for checking contact operation (green: c, red: a). 2 Mechanical “relay status” indicator. 3 Optional removable lock-down door enables continuous engagement of the contacts for test or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 Bipolar LED (depending on version) indicating the relay status. 5 Removable ID tag for relay identification. 6 Area by which the product can be easily gripped. 7 Eight or eleven cylindrical pins. 8 Eight or eleven quick-connect pins
1 2 3 4
4 5
5 6
1
Socket description
Outputs
Sockets with mixed contact terminals (1) 1 Box lug connectors. 2 Eight or eleven female contacts for the relay cylindrical pins. 3 Location for protection modules or the timer module. 4 Locking component for metal hold-down clip. 5 Locating slot for mounting on DIN rail. 6 Two mounting holes for panel mounting.
2 6 4
7
3 Relay supply
8
5
Inputs Relay suppy
6 1
1
Inputs
9
Sockets with separate contact terminals (2) 1 Box lug connectors. Outputs 2 a Eight or eleven female contacts for the relay cylindrical pins. b Eleven female contacts for the relay flat pins. 2b 3 Location for protection modules or the timer module. 4 Locking component for metal hold-down clip. 5 Locating slot for mounting on DIN rail. 4 6 Two mounting holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 38). 3 Inputs
Outputs
4 2a 3
10 57
5
Introduction: page 32
32
Relay supply
57
5 Relay supply
Characteristics: pages 33 and 34
(1) The inputs are mixed with the relay coil terminals, with the outputs being located on the opposite side of the socket. (2) The inputs and outputs are separated from the relay coil terminals.
Product selector: pages 35 and 36
Dimensions: pages 37 and 38
Wiring diagrams: pages 39 and 40
Functions: page 41
Zelio® Plug-In Relays
Characteristics
RUM universal relays
General characteristics
Conforming to standards Product certifications Ambient air temperature around the device
Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position
Insulation characteristics
Rated insulation voltage (Ui)
Conforming to IEC/EN 60947
°C (F) °C (F)
V
IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14 cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8; CSA; CE; RoHS compliant - 40… + 85 (-40... +185) - 40… + 55 (-40... +131) 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles) 4 gn (10...150 Hz/± 1 mm / 5g/5 cycles) IP 40 10 gn 10 gn RT I Any
1
250 (IEC), 300 (UL, CSA)
3
Rated impulse withstand voltage (Uimp)
kV
4 (1.2/50 µs)
Dielectric strength (rms voltage)
aV aV aV
1550 1550 1500
Between coil and contact Between poles Between contacts
Contact characteristics
Relay type Number and type of contacts
RUMF2ppp 2 C/O
Contact materials Conventional thermal current (Ith)
For ambient temperature y 55°C
Rated operational current in utilization categories AC-1 and DC-1
Conforming to IEC
AgNi
AgAu
10
3
NO
A
10
2
A
5
1
A
16 / a 277 V 12 / c 28 V
3 3
Minimum
mA
10
Maximum
V
a/c 250 (IEC)
Minimum Nominal load (resistive) a c Minimum
V
17
5
10 / 250 a V
3 / 250 a V
A
10 / 28 c V
3 / 28 c V
VA
2500
750
W
280
84
mW
170
15
No-load
18 000
Under load
1200
In millions of operating cycles
5
Electrical durability In millions of operating cycles
Resistive load
0.1
Inductive load
See curves below
106
1 0,8 0,6 0,5
8 10 3
0,4
B
1
A
9
A
105 0
Maximum switching capacity on resistive load c Current c
Reduction coefficient for inductive load a (depending on power factor cos ϕ) Reduction coefficient (A)
Durability (Number of operating cycles)
107
1 2 3 Switching capacity (kVA)
A RUMFppppp, RUMC2ppp, RUMC3Appp
6 7
20 %
Mechanical durability
Electrical durability of contacts Resistive load a
4 5
A
Utilization coefficient
B
RUMC3Gpp 3 C/O low level
A
Switching current
Maximum operating rate In operating cycles/hour
RUMC3App 3 C/O
NC Conforming to UL
Maximum
RUMC2ppp 2 C/O
.
Switching voltage
Switching capacity
RUMF3ppp 3 C/O
2
0,3
1
0,6
0,4
0,2
0,1
0
28 50
100
150
200 250 Voltage c
10
B RUMC3Gppp
Inductive load durability = resistive load durability x reduction coefficient.
33
Zelio® Plug-In Relays
Characteristics (continued)
RUM universal relays
Coil characteristics
1
a
Average consumption
c a
Drop-out voltage threshold Operating time (response time)
2
VA
2...3
W
1.4 u 0.15 Uc
c
Between coil energization and making of the NO contact
a
Between coil de-energization and making of the NC contact
a
c
c
Control circuit voltage Uc
u 0.1 Uc ms
20
ms
20
ms
20
ms
20
V
12
24
48
60
110
120
125
220
230
JD
BD
ED
ND
FD
–
GD
MD
–
Relay coil voltage codes
3
d.c. supply
Ω
120
470
1800
2790
10 000
–
10 000
3700
–
Min.
V
9.6
19.2
38.4
48
88
–
100
176
–
Max.
V
13.2
26.4
52.8
66
121
–
137.5
242
–
–
B7
E7
–
–
F7
–
–
P7
Average resistance at 20 °C ± 10% Operating voltage limits
Relay control voltage codes a.c. supply
4 5
Ω
–
72
290
–
–
1700
–
–
7200
Min.
V
–
19.2
38.4
–
–
96
–
–
184
Max.
V
–
26.4
52.8
–
–
132
–
–
253
Average resistance at 20 °C ± 15% Operating voltage limits
Socket characteristics Socket type
RUZC2M
RUZC3M
RUZSC2M
RUZSC3M
RUZSF3M
Relay types used
RUMC2ppppp
RUMC3ppppp
RUMC2ppppp
RUMC3ppppp
RUMFppppp
Contact terminal arrangement
Mixed
Wire connection method
Connector
Product certifications
cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant
Conforming to standards
IEC 61984, e
Electrical characteristics
Conventional thermal current (Ith)
A
10
Maximum operating voltage
V
250 (IEC)
Between adjacent output contacts
Vrms
2500
Between input and output contacts
Vrms
2500
Between contacts and DIN rail
Vrms
2500
Insulation characteristics
6
General characteristics
Ambient air temperature around the device
7
9
12
Operation
°C (F)
- 40…+ 55 (-40... +131)
Storage
°C (F)
- 40…+ 85 (-40.... +185)
Degree of protection
Conforming to IEC/EN 60529
IP 20
Connection
Solid wire without cable end
1 conductor
0.5…2.5 mm2 - AWG 20…AWG 14
2 conductors
0.5…1.5 mm2 - AWG 20…AWG 16
Flexible wire with cable end
1 conductor
0.25…2.5 mm2 - AWG 22…AWG 14 0.25…1 mm2 - AWG 22…AWG 17
2 conductors
Maximum tightening torque / Screw size
8
Separate
Nm
1 / M3.3 screw
Mounting
35 mm DIN rail / panel
Mounting on DIN rail
By red plastic clip
Terminal referencing
IEC, NEMA
Bus jumper (Ith: 5 A)
No
Compatibility with the metal hold-down clip
Yes
Timer module
Yes
Protection module
All RUW24ppp
Clip-in ID tags Wire connection method
Yes
No
Yes
Box lug connector
10 Introduction: page 32
34
Characteristics: pages 33 and 34
Product selector: pages 35 and 36
Dimensions: pages 37 and 38
Wiring diagrams: pages 39 and 40
Functions: page 41
Product selector
Zelio® Plug-In Relays RUM universal relays
Product selection
Relays for standard applications, without LED (sold in lots of 10) Pins
Cylindrical
RUMppAB1F7
Flat (quick-connect)
Control circuit voltage
Number and type of contacts - Thermal current (Ith) 2 C/O - 10 A 3 C/O - 10 A Catalog number Weight Catalog number
RUMppAB2F7
Flat (quick-connect)
Weight
V c 12 c 24 c 48 c 60 c 110 c 125 c 220
RUMC2AB1JD RUMC2AB1BD RUMC2AB1ED – RUMC2AB1FD – –
kg 0.085 0.085 0.085 – 0.085 – –
RUMC3AB1JD RUMC3AB1BD RUMC3AB1ED RUMC3AB1ND RUMC3AB1FD RUMC3AB1GD RUMC3AB1MD
kg 0.088 0.088 0.088 0.088 0.088 0.088 0.088
a 24 a 48 a 120 a 230
RUMC2AB1B7 RUMC2AB1E7 RUMC2AB1F7 RUMC2AB1P7
0.085 0.085 0.085 0.085
RUMC3AB1B7 RUMC3AB1E7 RUMC3AB1F7 RUMC3AB1P7
0.088 0.088 0.088 0.088
c 12 c 24 c 48 c 110
RUMF2AB1JD RUMF2AB1BD RUMF2AB1ED RUMF2AB1FD
0.080 0.080 0.080 0.080
RUMF3AB1JD RUMF3AB1BD RUMF3AB1ED RUMF3AB1FD
0.082 0.082 0.082 0.082
a 24 a 48 a 120 a 230
RUMF2AB1B7 RUMF2AB1E7 RUMF2AB1F7 RUMF2AB1P7
0.080 0.080 0.080 0.080
RUMF3AB1B7 RUMF3AB1E7 RUMF3AB1F7 RUMF3AB1P7
0.082 0.082 0.082 0.082
c 12 c 24 c 48 c 60 c 110 c 125
RUMC2AB2JD RUMC2AB2BD RUMC2AB2ED – RUMC2AB2FD –
0.085 0.085 0.085 – 0.085 –
RUMC3AB2JD RUMC3AB2BD RUMC3AB2ED RUMC3AB2ND RUMC3AB2FD RUMC3AB2GD
0.088 0.088 0.088 0.088 0.088 0.088
a 24 a 48 a 120 a 230
RUMC2AB2B7 RUMC2AB2E7 RUMC2AB2F7 RUMC2AB2P7
0.085 0.085 0.085 0.085
RUMC3AB2B7 RUMC3AB2E7 RUMC3AB2F7 RUMC3AB2P7
0.088 0.088 0.088 0.088
c 12 c 24 c 48 c 110
RUMF2AB2JD RUMF2AB2BD RUMF2AB2ED RUMF2AB2FD
0.084 0.084 0.084 0.084
RUMF3AB2JD RUMF3AB2BD RUMF3AB2ED RUMF3AB2FD
0.082 0.082 0.082 0.082
a 24 a 48 a 120 a 230
RUMF2AB2B7 RUMF2AB2E7 RUMF2AB2F7 RUMF2AB2P7
0.084 0.084 0.084 0.084
RUMF3AB2B7 RUMF3AB2E7
0.082 0.082 0.082 0.082
Relays for standard applications, with LED (sold in lots of 10) Cylindrical
1
RUMF3AB2F7 RUMF3AB2P7
Relays with low level contacts, with LED (sold in lots of 10) Pins
Cylindrical
Control circuit voltage
2 3 4 5 6 7 8
Number and type of contacts Thermal current (Ith) 3 C/O - 3 A Catalog number Weight
V c 24 c 48
RUMC3GB2BD RUMC3GB2ED
kg 0.086 0.086
a 24 a 48 a 120 a 230
RUMC3GB2B7 RUMC3GB2E7 RUMC3GB2F7 RUMC3GB2P7
0.086 0.086 0.086 0.086
35
9 10
Product selector (continued)
Zelio® Plug-In Relays RUM universal relays
Product selection (continued)
Sockets
1
Contact terminal arrangement
Connection
Mixed
Box lug connector
Separate
2
Relay type
Box lug connector
Sold in lots of
Catalog number
RUMC2ppppp
10
RUZC2M
0.054
RUMC3ppppp
10
RUZC3M
0.054
RUMC2ppppp
10
RUZSC2M
0.095
RUMC3ppppp
10
RUZSC3M
0.100
RUMF2pppp
10
RUZSF3M
0.095
Sold in lots of
Catalog number
RUMF3pppp RUZC3M + relais RUMC3ppppp
Protection modules Description
For use with
Voltage
Diode
All sockets
c 6…250
10
RUW240BD
0.004
RC circuit
All sockets
a 110…240
10
RUW241P7
0.004
Varistor
All sockets
a/c 24
10
RUW242B7
0.004
a/c 240
10
RUW242P7
0.004
V
3 RUW241P7
4
Weight kg
Timer module Description
For use with
Voltage
All sockets
a/c 24… 240
Catalog number
V Multifunction
5
Weight kg
RUW101MW
Weight kg
RUW101MW
0.020
Timing relays Description
For use with
Catalog number
2 timed C/O contacts On sockets RUZ CpM (single-function or multifunction)
RE48A pp (1)
Weight kg –
Accessories
6
Description
RUZC200
7 RUZS2
For use with
Sold in lots of
Catalog number
Metal hold-down clip
All sockets
10
RUZC200
0.001
Bus jumper 2-pole (Ith : 5 A)
All sockets with separate contacts
10
RUZS2
0.005
Clip-in ID tags
All relays (sheet of 108 ID tags)
10
RXZL520
0.080
All sockets with separate contacts
10
RUZL420
0.001
(1) Please consult the "Zelio Time timing relays" catalog.
8 9 10 Introduction: page 32
36
Characteristics: pages 33 and 34
Product selector: pages 35 and 36
Dimensions: pages 37 and 38
Wiring diagrams: pages 39 and 40
Functions: page 41
Weight kg
Zelio® Plug-In Relays
Dimensions
RUM universal relays
Dimensions (mm): Universal relays
1
RUMFpp
9
55
35
35
RUMCpp
35
9
53
2
35
Sockets Common side view
RUZC2M
RUZC3M
22 24
22
6
4
32
24
22
14
12
9
8
7
5
3
4
4
5
(1)
34 3
6
3
8
7
2
9
A2
A2 7
4
27 63
21
11
7
89
3
1
2 1
INPUT A2 10 A2 A2
A1
8
10
2
4
4
11
INPUT A1 2
37
37
(2)
3
5
10
1
8 INPUT A2 7
6
7
74
(3)
12 14
5
31 10
21 11
30
30
38
38
INPUT A1 2 11
6
A1 1
5
2
93 RUZSC2M
6
RUZSC3M
63
45 19
19
24 6
21 8
92
5
12 4 14 3
4
6
(3)
40 102 105
(2) A1 2
34 9
24 7
14 3
32
22
12
8
5
4
30
29
36
75
7 8
A2 10
(4) 4
4
29
11 1
1
A2 7
75
21 6
7 6 5 8 4 3 9 10 2 11 1
2 8
(4)
Ø4
(1)
3
7
(2)
31 11
40
Ø4
(1) (3)
11 1
92
22 5
A1 2
32 36
9
102 105
(1) Relays (2) Protection module (3) Retention clip (4) 2 bus jumpers
10
37
Zelio® Plug-In Relays
Dimensions (continued)
RUM universal relays
Dimensions (mm):
1
Sockets (continued) RUZSF3M
63 21 9
2
31 8
11 7
24 6
34 5
14 4
22
32
12
3
2
1
(1) 92
(3)
3
(2) A2 B
(4) 46
29
4
27
A1 A
36
104
4
(1) Relays (2) Protection module (3) Retention clip (4) 2 bus jumpers
Metal hold-down clip and plastic ID tags Mounting
35
5
RUZC200
108
0,8
RUZL420
32 12
7
59,6
14,2
6
8
Bus jumper RUZS2
Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets
(1)
(1)
(2)
(2)
8,5
9
3,3
35,4
32 2,3
10
(1) 2 bus jumpers (polarity A2) (2) 2 bus jumpers (polarity A1)
Introduction: page 32
38
Characteristics: pages 33 and 34
Product selector: pages 35 and 36
Dimensions: pages 37 and 38
Wiring diagrams: pages 39 and 40
Functions: page 41
Zelio® Plug-In Relays
Wiring diagrams
RUM universal relays
Wiring diagrams Universal relays
1 24
A2 A1
22
21
34
32
31
14
12
A2 A1
11
34
32
RUMF3ABppp
31
24
22
21
14
12
A2 A1
11
24
22
RUMC3ppppp
21
14 11
12
RUMp2ABppp
2 RUMC2ABppp
RUMF2ABppp
12 4 14
A1
5
22
3
6
2
7
+
11
1
24
A2
8 21
RUMC3ppppp
1
3
12 4
22 6
14 7
24 9
11 A (+)
21 B( )
A1
A2
22 12
RUMF3ABppp
21 6
5
7
24
4
8
14 3 A1
32
9 34 2
+
10 11 31
1 11
A2
1
2
3
12 4
32 5
22 6
14 7
34 8
24 9
11 A (+)
31
21 B( )
3
A2
A1
4
Symbols shown in blue correspond to Nema marking.
Sockets RUZC2M
RUZC3M
6
RUZSC2M
5
4
3
9
8
7
5
3
24 22
12
14
34
32
24
22
14 12
6 7
7 A2
7 A2
5
8
4
1
8 21
6 5 7
3
8
2
9 10
1 11
2 A1
10 10 A2 A2
4
11 31
6 21
4 12 3 14
1 11 8 21
6 21 7 24 5 22
11 31 8 32 9 34
4 5
3 11 1
RUZSC3M
5 22 6 24
4
7
1 11
2 A1
7 A2
8
8
3
6
2
1
7
9 10
2
2 A1
10 A2
6 5
5
1 11 4 12 3 14
4
6
3 11 1
2
2 A1
7
Symbols shown in blue correspond to Nema marking. RUZSF3M 9 21 6 24
8 31 5 34
7 11 4 14
3 22
2 32
1 12
B A2
8 9
A A1
Symbols shown in blue correspond to Nema marking.
10
39
Wiring diagrams (continued)
Zelio® Plug-In Relays RUM universal relays
Wiring diagrams (continued)
1
Protection modules RUW240BD
RUW241P7
RUW242pp
– A2
– A2
– A2
+ A1
+ A1
+ A1
2 3 4 5 6 7 8 9 10 Introduction: page 32
40
Characteristics: pages 33 and 34
Product selector: pages 35 and 36
Dimensions: pages 37 and 38
Wiring diagrams: pages 39 and 40
Functions: page 41
Zelio® Plug-In Relays
Functions
RUM universal relays
Multifunction timer module RUW101MW Programming
Timing range selection
1
Function Timing range selection selection 0.1…1 s
0.1…10 s
0.1…1 min
1…10 min
0.1…1 h
0.1…1 day
1…10 h
1…10 days
2 Function selection Series control
Monostable with maintained control Wu
Series control
Flashing relay, starting On-delay phase Bi
Series control
Flashing relay, starting Off-delay phase Bp
Series control
Off-delay timer R
t
R t
t t
5
U .1/.4 .1/.2
Monostable, starting on de-energization Wa
On-delay Timer Es
Control by external contact (S)
t t
U
U S
t
U
R
S
A2
7
t
U S .1/.4 .1/.2
Control by external contact (S)
6
S
.1/.4 .1/.2
Control by external contact (S)
4
U .1/.4 .1/.2
.1/.4 .1/.2
Monostable with pulse control Ws
3
U .1/.4 .1/.2
Control by external contact (S)
U
U .1/.4 .1/.2
Control scheme
B1
On-delay Timer E
Function diagram
A1
Control
A2
Function
A1
Selection
8
t
U S .1/.4 .1/.2
9
t
Power off
Contact open
U : voltage
S : external control
Power on
Contact closed
R : relay RUM ppp
t : adjustable time delay
10
41
Zelio® Plug-In Relays
Introduction
RPM power relays
Introduction of the product range
1
The RPM power relay range includes: 1 15 A relays with 1, 2, 3 and 4 C/O (SPDT, DPDT, 3PDT and 4PDT) contacts. 2 Sockets with mixed contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. Please note that the timer module can only be used with 3-pole or 4-pole sockets. 4 Metal hold-down clip for single-contact relays (not shown).
2
1
2
3
3 8
1
Relay description
4
1 Spring return push-to-test button for checking contact operation (green: c, red: a). 2 Mechanical “relay status” indicator. 3 Removable lock-down door enables continuous engagement of the contacts for testing or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 Bipolar LED (depending on version) indicating the relay status. 5 Removable ID tag for relay identification. 6 Four notches for DIN rail mounting adapter or panel mounting adapter with fixing lugs. 7 Five, eight, eleven or fourteen quick-connect pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10 Mounting adapter enabling direct mounting of the relay on a DIN rail.
2 3 4 5
7 6
5 9
9
6 7 10
7
Socket description
5 1
Outputs
2
8
Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals. 2 Five, eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules or the timer module. 4 Locating slot for mounting on DIN rail with mounting clip. 5 Two or four mounting holes for panel mounting. (1) The inputs are mixed with the relay coil terminals,, with the outputs being located on the opposite side of the socket.
3
Relay supply
9 4
Inputs
10 Introduction: pages 42
42
Characteristics: pages 43 and 44
Product selector: pages 45 and 46
Dimensions: pages 47 and 48
Wiring diagrams: page 49
Zelio® Plug-In Relays
Characteristics
RPM power relays
General characteristics
Conforming to standards Product certifications Ambient air temperature around the device
Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position
Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts
IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14 cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8; CSA; CE; RoHS compliant - 40… + 85 (-40... +185) - 40… + 55 (-40... +131) 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/± 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any
1
V kV aV aV aV
250 (IEC), 300 (UL, CSA) 4 (1.2/50 µs) 1550 1550 1500
3
A
RPM1ppp 1 C/O AgNi 15
°C (F) °C (F)
Contact characteristics
Relay type Number and type of contacts Contact materials Conventional thermal For ambient current (Ith) temperature y 55 °C Rated operational current Conforming to IEC in utilization categories AC-1 and DC-1 Conforming to UL Switching current Minimum Switching voltage Maximum Minimum Nominal load (resistive)
NO NC
Switching capacity
Maximum
a c
Maximum operating rate In operating cycles/hour
Minimum No-load Under load
Electrical durability In millions of operating cycles
106
105
0
1
2
3
4 3,75 Switching capacity (kVA)
5 6
20 % 10 0.1 See curves below
1 0,8 0,6 0,5
0,4
0,3
7
0.06
Reduction coefficient for inductive load a (depending on power factor cos ϕ) Reduction coefficient (A)
Durability (Number of operating cycles)
107
4
RPM4ppp 4 C/O
15 7.5 15 10 a/c 250 (IEC) 17 15 / 250 a V 15 / 28 c V 3750 420 170 18 000 1200
In millions of operating cycles Resistive load Inductive load
Electrical durability of contacts Resistive load a
RPM3ppp 3 C/O
Maximum switching capacity on resistive load c Current c
Utilization coefficient Mechanical durability
A A A mA V V A A VA W mW
RPM2ppp 2 C/O
2
8
15 10
1
0,1
1
0,6
0,4
0,2
9 0
28 50
100
150
200 250 Voltage c
Inductive load durability = resistive load durability x reduction coefficient.
10
43
Zelio® Plug-In Relays
Characteristics (continued)
RPM power relays
Coil characteristics
1
Relay type Average consumption
RPM2ppp 1.2 0.9
RPM3ppp 1.5 1.7
RPM4ppp 1.5 2
ms
RPM1ppp 0.9 0.7 u 0.15 Uc u 0.1 Uc 20
25
25
20
c
ms
20
25
25
20
a
ms
20
c
ms
20
V
12
24
48
110
120
230
RPM1ppp RPM2ppp RPM3ppp RPM4ppp Min. Max.
Ω Ω Ω Ω V V
JD 180 160 100 96 9.6 13.2
BD 750 650 400 388 19.2 26.4
ED 2600 2600 2600 1550 38.4 52.8
FD 13 100 11 000 8600 7340 88 121
– – – – – – –
– – – – – – –
RPM1ppp RPM2ppp RPM3ppp RPM4ppp Min. Max.
Ω Ω Ω Ω V V
– – – – – – –
B7 160 180 103 84.3 19.2 26.4
E7 720 770 770 338 38.4 52.8
– – – – – – –
F7 4430 4430 2770 2220 96 132
P7 15 720 15 000 12 000 9120 184 253
Drop-out voltage threshold Operating time (response time)
Between coil energization and making of the NO contact
2
Between coil de-energization and making of the NC contact
a c a c a
Control circuit voltage Uc
3
Relay control voltage codes d.c. supply Average resistance at 20 °C ± 10%
Operating voltage limits
4
Relay control voltage codes a.c. supply Average resistance at 20 °C ± 15%
Operating voltage limits
5 6 7
Socket characteristics Socket type
RPZF1
RPZF2
RPZF3
RPZF4
Relay types used
RPM1ppp
RPM2ppp
RPM3ppp
RPM4ppp
Protection module types used
RXM02ppp RXM04ppp
RXM02ppp RXM04ppp
RUW24ppp
RUW24ppp
Contact terminal arrangement Wire connection method Product certifications Conforming to standards
Electrical characteristics
9 10
Mixed Screw clamp terminals cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant IEC 61984, e
Conventional thermal current (Ith) Maximum operating voltage
A V
16 250 (IEC)
Between adjacent output contacts Between input and output contacts Between contacts and DIN rail
Vrms Vrms Vrms
2500 2500 2500
Ambient air temperature around the device
°C °C
- 40…+ 55 - 40…+ 85 IP 20 0.5…1.5 mm2 - AWG 20…AWG 16 0.5…2.5 mm2 - AWG 20…AWG 14 0.5…1.5 mm2 - AWG 20…AWG 16 0.5…2.5 mm2 - AWG 20…AWG 14
Insulation characteristics
General characteristics
8
VA W
Operation Storage Degree of protection Conforming to IEC/EN 60529 Connection Solid wire 1 conductor without 2 conductors cable end Flexible wire 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Mounting on DIN rail Terminal referencing Compatibility with the metal hold-down clip Timer module compatibility Protection module Clip-in ID tags Wire connection method Screw clamp terminals
Introduction: pages 42
44
Characteristics: pages 43 and 44
Nm
0.25…1 mm2 - AWG 22…AWG 17 0.25…1.5 mm2 - AWG 22…AWG 16 0.25…1 mm2 - AWG 22…AWG 17 0.25…1.5 mm2 - AWG 22…AWG 16 1 / M3 screw 1 / M3.5 screw 35 mm DIN rail / panel mount By red plastic clip IEC, NEMA Yes No No Yes RXM040W, RXM041pp, RXM021pp RUW24pp No
Product selector: pages 45 and 46
Dimensions: pages 47 and 48
Wiring diagrams: page 49
Product selector
Zelio® Plug-In Relays RPM power relays
Power relays without LED (sold in lots of 10) Control circuit voltge V c 12
Number and type of contacts - Thermal current (Ith) 1 C/O - 15 A 2 C/O - 15 A 3 C/O - 15 A Catalog Weight Catalog Weight Catalog Weight number number number kg kg kg RPM11JD 0.026 RPM21JD 0.036 RPM31JD 0.054
4 C/O - 15 A Catalog Weight number kg 0.071 RPM41JD
c 24
RPM11BD
0.026
RPM21BD
0.036
RPM31BD
0.054
RPM41BD
0.071
c 48
RPM11ED
0.026
RPM21ED
0.036
RPM31ED
0.054
RPM41ED
0.071
c 110
RPM11FD
0.026
RPM21FD
0.036
RPM31FD
0.054
RPM41FD
0.071
a 24
RPM11B7
0.026
RPM21B7
0.036
RPM31B7
0.054
RPM41B7
0.071
a 48
RPM11E7
0.026
RPM21E7
0.036
RPM31E7
0.054
RPM41E7
0.071
a 120
RPM11F7
0.026
RPM21F7
0.036
RPM31F7
0.054
RPM41F7
0.071
a 230
RPM11P7
0.026
RPM21P7
0.036
RPM31P7
0.054
RPM41P7
0.071
1 2
RPM41BD
4
Power relays with LED (sold in lots of 10)
RPM42BD
3
c 12
RPM12JD
0.026
RPM22JD
0.036
RPM32JD
0.054
RPM42JD
0.071
c 24
RPM12BD
0.026
RPM22BD
0.036
RPM32BD
0.054
RPM42BD
0.071
c 48
RPM12ED
0.026
RPM22ED
0.036
RPM32ED
0.054
RPM42ED
0.071
c 110
RPM12FD
0.026
RPM22FD
0.036
RPM32FD
0.054
RPM42FD
0.071
a 24
RPM12B7
0.026
RPM22B7
0.036
RPM32B7
0.054
RPM42B7
0.071
a 48
RPM12E7
0.026
RPM22E7
0.036
RPM32E7
0.054
RPM42E7
0.071
a 120
RPM12F7
0.026
RPM22F7
0.036
RPM32F7
0.054
RPM42F7
0.071
a 230
RPM12P7
0.026
RPM22P7
0.036
RPM32P7
0.054
RPM42P7
0.071
5 6 7 8 9 10
45
Product selector (continued)
Zelio® Plug-In Relays RPM power relays
Sockets Contact terminal arrangement Mixed
1
Connection
Relay type RPM1ppp RPM2ppp RPM3ppp
Sold in lots of 10 10 10
Screw clamp terminals
RPZF1 RPZF2 RPZF3
Weight kg 0.042 0.054 0.072
RPM4ppp
10
RPZF4
0.094
Voltage
Socket type
Sold in lots of
Catalog number
V c 6...250
RPZF1RPZ F2
20
RXM040W
kg 0.003
10
RUW240BD
0.004
a 24...60
RPZF3 RPZF4 RPZF1RPZ F2
20
RXM041BN7
0.010
a 110...240
RPZF1RPZ F2
20
RXM041FU7
0.010
10
RUW241P7
0.004
a/c 6...24
RPZF3 RPZF4 RPZF1RPZ F2
20
RXM021RB
0.030
a/c 24...60
RPZF1RPZ F2
20
RXM021BN
0.030
a/c 110...240
RPZF1RPZ F2
20
RXM021FP
0.030
a/c 24
RPZF3 RPZF4 RPZF3 RPZF4
10
RUW242B7
0.004
10
RUW242P7
0.004
Protection modules
2
Description
RPZF2 + relay RPM22F7
3
Diode
RC circuit
RUW24ppp Varistor
4
a/c 240
5
Weight
Timer module (1) Description
Multifunction
6
Voltage V a/c 24… 240
Socket type
Catalog number
RPZF3 RPZF4
RUW101MW
Weight kg 0.020
Accessories Description
For use with RPZF1
Sold in lots of 20
RPZR235
Weight kg 0.001
RPM1ppp RPM2ppp RPM3ppp RPM4ppp
20 20 20 20
RPZ1DA RXZE2DA RPZ3DA RPZ4DA
0.004 0.004 0.004 0.006
Mounting adapters with fixing lugs for panel
RPM1ppp RPM2ppp RPM3ppp RPM4ppp
20 20 20 20
RPZ1FA RXZE2FA RPZ3FA RPZ4FA
0.002 0.002 0.003 0.004
Clip-in ID tags (sheet of 108 ID tags)
All relays
10
RXZL520
0.080
Metal hold-down clip (for single-pole relays) Mounting adapters for DIN rail (2)
7
Catalog number
RPZ1DA
8 RPZ3FA
(1) See timer module description (selection of functions and time delays) on page 41 (2) Test button becomes inaccessible.
Introduction: pages 42
Characteristics: pages 43 and 44
Catalog number
9 10
46
Product selector: pages 45 and 46
Dimensions: pages 47 and 48
Wiring diagrams: page 49
Zelio® Plug-In Relays
Dimensions
RPM power relays
Dimensions (mm): Power relays
1
RPM 1
3
27
6,5 6 5
3,5
4,7
6 7
Common side view
RPM2
RPM 3
RPM 4
7
27
27
3
7,1 6 4,6 4
39
4,6
8
4,6 4,6 4,6 4,6
4,6 4,6 4,6
4,6 4,6
21
31
10
27
40
2
2,6
2,6
14
10
10
41
10
10
10
4
14,2
Sockets
8
5
12
42 4
12 1
(1)
5 6
4
80
(2)
14
40
40
44
5
4
80
(2) A1
14
13
A2 14
A1 13
11
41
11
9
12
9
17
8
21
71
19
4
4
31
A2
40
30
80 RPZF3
30
RPZF4
Ø4,5 x 6
Ø4,5 x 6 24 6
14
22
42 2
4
8 12
1
34 7
4
24 6
42 4
68
(1)
68
44
5
40
44 8
32 3
14
8
5 22
2
12 1
40
19
80
7
26
76
Common side view
Ø4,5 x 6
4
(3)
14
1
(1)
Ø4,5 x 6
19
40
RPZF2
19
68
RPZF1
9
14
30 76
4
8
10
21
A2 13 41
11
12
9
28
A1
14
13 41
12
A1
Ø4,5 x 6
40
A2
40
(2)
11
31
21
10
36
37
46
40
50
11 9
Ø4,5 x 6
10
(1) Relays (2) Protection module (3) Retention clip
47
Zelio® Plug-In Relays
Dimensions (continued)
RPM power relays
Dimensions (mm):
Mounting adapters for DIN rail
24
2,5
50
44
2,5
50
24
20
34
Mounting adapters with fixing lugs for panel
3,5 16
5
3,5
4
16,5
19
24
3,5 19
4
16
34
3,5
38
38
43
RPZ4FA
43
RPZ3FA
38
43
4
RXZE2FA
38
RPZ1FA
5
23
43
3
4
RPZ4DA
2,5
23 23
RPZ3DA
38
49,5
2
RXZE2DA
48
RPZ1DA
3
1
4 44
Mounting Mounting adapters for DIN rail (1)
Mounting adapters with fixing lugs for panel
6 7 (1) Test button becomes inaccessible
8 9 10 Introduction: pages 42
48
Characteristics: pages 43 and 44
Product selector: pages 45 and 46
Dimensions: pages 47 and 48
Wiring diagrams: page 49
Zelio® Plug-In Relays
Wiring diagrams
RPM power relays
Wiring diagrams Power relays
1 A2 A1
42
44 41
32
31
34
22
24 21
12
14 11
A2 A1
42
44
RPM4ppp
41
22
24 21
12
14 11
A2 A1
22
24
RPM3ppp
21
12
14
RPM2ppp
11
A2 A1
12
14 11
RPM1ppp
2 1
1
4
1
2
4
1
2
3
4
12
12
42
12
22
42
12
22
32
42
5
5
8
5
6
8
5
6
7
8
14 9
14 9
44 12
14 9
24 10
44 12
14 9
24 10
34 11
44 12
21
41 14 ( )
11 13 (+)
21
31
41 14 ( )
A2
A1
13 (+)
14 ( )
11 13 (+)
41 14 ( )
11 13 (+)
A1
A2
A1
A2
A1
11
3
A2
Symbols shown in blue correspond to Nema marking.
Sockets RPZF1
RPZF2
RPZF3
4
RPZF4
5 14
8 44
5 14
8 44
6 24
5 14
8 44
7 34
6 24
5 14
1 12
4 42
1 12
4 42
2 22
1 12
4 42
3 32
2 22
1 12
5 14 13 A2 A1 INPUT 9 11
14 A2 12 41
13 A1 9 11
14 A2 12 41
10 21
13 A1
9 11
14 A2 12 41
11 31
10 21
13 A1 9 11
6
Symbols shown in blue correspond to Nema marking.
Protection modules RXM040W, RUW240BD
RXM041ppp, RUW241P7
RXM021ppp, RUW242pp
– A2
– A2
– A2
+ A1
+ A1
+ A1
7 8 9 10
49
Zelio™ Plug-In Relays
Introduction, specifications
RPF power relays
Introduction of the product range 5
2
1 2 3 4 5
30 A relays with 2 C/O or 2 N/O contacts Four or six quick-connect terminals Two relay coil terminals A locating slot for DIN rail mounting Two holes for optional panel mounting
1
4
3
General specifications
Conformity to standards
IEC/EN 61810-1, UL 508, CSA C22-2 n°14
Product certifications and standards
UL listed, CSA, CE, GOST, RoHS
Ambient air temperature around the device
Storage
°C (°F)
- 40 to + 85 (-40 to +185)
Operation
°C (°F)
- 40 to + 55 (-40 to + 131)
Vibration resistance In operation conforming to EC/EN 60068-2-6 Not in operation
3 gn (+/- 1 mm, 10 to 150 Hz) 5 cycles
Degree of protection
Conforming to IEC/EN 60529
IP 40
Shock resistance conforming to IEC/EN 60068-2-27
In operation
10 gn
Not in operation
30 gn
10 gn (+/- 1 mm, 10 to 150 Hz) 5 cycles
Protection category
RT II
Polution degree
3
Mounting position
Any
Insulation specifications
Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Dielectric strength (rms voltage)
Specifications: page 50
50
V V kV
4 (1.2 ms / 50 ms)
Between coil and contact
Vac
4000 (reinforced insulation)
Between poles
Vac
2000 (basic insulation)
Between contacts
Vac
1500 (micro-disconnection)
Product selector: page 52
Dimensions, wiring diagrams: page 53
250 (conforming to IEC) 300 (conforming to UL)
Zelio™ Plug-In Relays
Specifications (continued)
RPF power relays
Contact specifications
Relay type
RPF 2App
Number and type of contacts Contact materials Conventional thermal current For ambient (Ith) temperature y 40°C Rated operational current Conforming to IEC
N.O. N.C. N.O.
Conforming to UL
N.C. Minimum switching current Minimum switching voltage Maximum switching voltage Switching capacity
Maximum Minimum No load Under load
Maximum operating rate Utilization coefficient Mechanical durability Electrical durability
Resistive load Inductive load
Electrical durability of contacts
Resistive load
RPF 2Bpp
2 N/O 2 C/O AgSnO2 30 A at 28 Vdc / 250 Vac (when mounted with 13 mm gap between two relays) 25 A at 28 Vdc / 250 Vac (when mounted side by side without a gap) 30 A at 250 Vac; 30 A at 28 Vdc 3 A at 250 Vac; 3 A at 28 Vdc General Use: 30 A at 277 Vac Resistive: 20 A at 28 Vdc Motor: 1.0 hp at 120 Vac; 3.0 hp at 240 Vac LRA/FLA : 96 A / 22 A @ 240 Vac (AC coil), 30,000 cycles 10 A / 25.3 A @ 240 Vac (DC coil), 30,000 cycles Pilot Duty: 720 VA / A 300, 6000 cycles Short Circuit: 5000 A rms @ 3 hp, 240 Vac Tungsten: 10 A at 120 Vac 50/60 Hz, 25,000 cycles 6 A at 250 Vac 50/60 Hz, 25000 cycles Resistive: 3 A at 277 Vac (6000 cycles); 3 A at 28 Vdc 10 mA 17 V 250 Vac / Vdc (conforming to IEC) 7500 VA / 840 W (when mounted with 13 mm gap between two relays) 6250 VA / 700 W (when mounted side by side without a gap) 170 mW 18,000 cycles per hour 1200 cycles per hour 10 % 50,000,000 cycles 100,000 cycles, unless otherwise specified under rated operational current See curves below
AC reduction coefficient for inductive load (depending on power factor cos j)
106
105
104
0
1
2
3
4
5
6
7
8
Switching capacity (kVA)
1 0,8
Current c
107
Reduction coefficient (A)
Durability (Number of operating cycles)
Durability (inductive load) = durability (resistive load) x reduction coefficient.
0,6 0,5
0,4
0,3
Maximum switching capacity on DC resistive load
A
5
B
10
A RPF 2ppp: 30 A B RPF 2ppp: 25 A
1
0,1
1
0,6
0,2
0,4
0
28 50
100
150
6
200 250 Voltage c
Note: These curves are for reference only and are typical values only. Actual performance is dependant upon the actual load, environment, duty cycle, and other conditions specific to the application.
Coil specifications
Average consumption
VA W Vac Vdc ms
Drop-out voltage threshold Operating time (response time)
Control circuit voltage Uc
Between coil energization and making of the On-delay contact Between coil de-energization and ms making of the Off-delay contact V
Relay control voltage codes DC supply
Average resistance at 20 °C ± 10% W Min. Vdc Max. Vdc
12
24
110
120
230
JD
BD
FD
—
—
86
350
7255
—
—
9.6 13.2 —
19.2 26.4 B7
88 121 —
— — F7
— — P7
Average resistance at 20 °C ± 15% W Min. Vac Max. Vac
—
170
—
4250
15,600
— — 18 months
19.2 26.4
— —
96 132
184 253
Operating voltage limits Contractual warranty period
25 (max.)
Operating voltage limits Relay control voltage codes AC supply
4 1.7 u 0.15 Uc u 0.1 Uc 25 (max.)
51
Product selector
Zelio™ Plug-In Relays RPF power relays
Power relays (sold in lots of 10) Control circuit voltage (V)
Number and type of contacts – Thermal current (Ith) 2 N/O - 30 A (1)
2 C/O - 30 A (1)
Catalog number
Catalog number
12 Vdc
RPF2AJD
RPF2BJD
24 Vdc
RPF2ABD
RPF2BBD
0.082 (0.181)
110 Vdc
RPF2AFD
RPF2BFD
0.082 (0.181)
24 Vac
RPF2AB7
RPF2BB7
0.082 (0.181)
120 Vac
RPF2AF7
RPF2BF7
0.082 (0.181)
230 Vac
RPF2AP7
RPF2BP7
0.082 (0.181)
Weight kg (lbs) 0.082 (0.181)
(1) 30 A when mounted with 13 mm gap between two relays and 25 A when mounted side by side without a gap.
52
Zelio™ Plug-In Relays
Dimensions, wiring diagrams
RPF power relays
Dimensions: mm (inches) Power relays
RPF 2Bpp
9.05 (0.36)
4.5 (0.18)
4.15 (0.16)
30 (1.18)
18.48 (0.73)
39.05 (1.54)
0.8 (0.03) 6.3 (0.25)
52 (2.05) 7.4 (0.29)
7.4 (0.29)
6.3 (0.25)
59.8 (2.35)
68.5 (2.70)
3.6 (0.14) 52 (2.05)
3.6 (0.14)
0.8 (0.03)
30 (1.18)
33.7 (1.33)
68.5 (2.70)
8.85 (0.35)
11.48 (0.45)
33.7 (1.33)
11.48 (0.45)
8.85 (0.35)
59.8 (2.35)
RPF 2App
4.15 (0.16)
4.5 (0.18)
9.05 (0.36)
39.05 (1.54)
Wiring diagrams Power relays RPF 2App
RPF 2Bpp
6
6
2
2
6
6
2
2
14
14
24
24
14
14
24
24
8
8
4
4
8
11
11
21
21
11 7
11 7
8
21 3
4
21 3
4
12
12
22
22
1
1
0
0
1
1
0
0
A1
A1
A2
A2
A1
A1
A2
A2
Symbols shown in blue correspond to NEMA marking; symbols shown in black correspond to IEC marking.
53
Selection guide
Interfaces
Interfaces for discrete signals
Applications
Electromechanical interface modules
Functions
Input
Width (mm)
17.5
9.5
Contact arrangement
1 N/O 2 N/O 1 C/O
1 N/O
Thermal current
–
Control voltages
c 110…127 V z 24 V, 48 V a 115…127 V a 230/240 V
c 24 V, 48 V a 115…127/50 Hz a 115…127/60 Hz a 230…240/50-60 Hz
Indication
Mechanical for contacts and/or LED for control
LED for control
Product numbers
ABR1E
ABR2E
Pages
56
62
1 2 3 4 5 6 7 8 9 10
54
Solid state interface modules
1 2 3 4 Output
Input and output Very low level switching
Input
Output
9.5/17.5
17.5
12
17.5
9.5
1 N/O 2 N/O 1 C/O 1 N/C + 1 N/O
1 N/O
1 C/O
–
12 A
5A
–
c 24 V z 24 V, 48 V a 115…127 V a 110 V
c 24 V
Mechanical for contacts and/or LED for control
LED for control
ABR1S
ABR2S
ABR2pB312B
ABS2E
56
62
62
68
5 5A
c 5, 24, 48 V a 115…127/50 Hz a 120…127/60 Hz a 230…240/50 Hz a 230…240/60 Hz
6
c 24 V
7 ABS2S
8 9 10
55
Introduction
6
Interfaces
6
For discrete signals
Electromechanical interface modules
ABR-1 electromechanical interface modules are supplied in the form of compact modules, 17.5 mm wide. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processing unit (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors, etc). These products are based on advanced contactor technology and are easily adapted to industrial environments. They conform to the most recent IEC 947-5-1 standards.
1 2
Composition The ABR-1 range includes 2 families: 5
Input interfaces Input interfaces are designed for switching input signals to the processor and are characterized by their advanced contact reliability: less than 1 interruption per 100 million operating cycles at c 17 V, 5 mA. The switching level is sufficiently high to help ensure that the interfaces can directly control most contactors and indicator lamps.
2 1
3
4 3
4
Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings, etc). They are characterized by a high switching capacity and an average durability 5 times greater than that of traditional interface modules, which incorporate standard relays.
5
1 Override contacts by pressing button (not holding it down) for a simple and quick test during installation or maintenance operations on the installation 2 Green indicator showing the mechanical position of the contacts 3 LED indicating the control signal state 4 Channel identification : 5 individual characters for AB1-R/G or one AB1-SA2 marker tag 5 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits.
3
5
4 1 2
6 7 8 9 10 Introduction: page 56
56
Characteristics: pages 57 and 58
Curves: page 59
Product selector: page 60
Dimensions, Wiring diagrams: page 61
Characteristics
6
Interfaces
6
For discrete signals
Electromechanical interface modules
Examples of applications with PLCs PLC Positive logic discrete inputs
–/
+/
1
PLC Positive logic transistor (or relay) outputs
+/
–
A2
A1
A2
A1
A2
3
+ 24...125 V
+
2
A1
A2
A1
A2
A1
A2
A1
A2
A1
–/
...240 V
(1)
(1) Pushbuttons Series contacts
2-wire sensors
3-wire sensors
Pushbuttons Series contacts
(1) Essential on inductive loads (can be replaced with peak limiter
–
2-wire sensors
4
).
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic charges Resistance to rapid transients
Conforming to IEC 529 (protection against direct contact) Conforming to IEC 695-2-1 Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Conforming to IEC 801-4
Resistance to shock waves
Conforming to IEC 255-4
Cross-sections which may be connected
Flexible wire with no cable end Flexible wire with cable end Rigid cable
Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting
IEC 60947-1, UL 508, CSA C22.2 No. 14 UL, CSA, BV, LROS, DNV IP 00
Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10…55 Hz Level 3 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J 1 or 2-wire 1 or 2-wire 1-wire 2-wire
U ≤ 50 V U > 50 V
°C
kV kV kV kV kV mm2 mm2 mm2 mm2 °C °C °C m
Unrestricted operation Permissible at Un Storage Conforming to IEC 947-1 Conforming to IEC 947-5-1
5
“TC” 850 V0 50 gn 6 gn 8
6
2 1 0.5 2.5 0.6…2.5 0.34…2.5 0.27…4 0.27…2.5 Any - 5…+ 40 - 20…+ 60 - 40…+ 70
7 8
≤ 3000 II 3 Standard DIN rails
9 10 Introduction: page 56
Characteristics: pages 57 and 58
Curves: page 59
Product selector: page 60
Dimensions, Wiring diagrams: page 61
57
Characteristics (continued)
6
Interfaces
6
For discrete signals
Electromechanical interface modules
Control circuit characteristics (40°C ambient temperature)
1 2 3
Type of interface
Rated voltage (Uc)
V
ABR 1Sp02B c 24
Current frequency Energization threshold (at ± 5 %) Maximum operating voltage Maximum drop-out (at ± 5 %) voltage (Uo) Maximum current (Un) Minimum holding current Maximum dissipated power Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity
Hz V V V mA mA W ms
– 15 30 3.2 62 6.6 1.5 3
50/60 16.5 30 3.8 62/55 4.9/5.2 1.5 8
50/60 34 53 8.5 36/32 4.7/5.4 1.5 10
ABR 1Ep12F c 110...127 – 75 140 16 15 1.5 1.5 10
No Yes
Yes Yes
Yes Yes
Yes Yes
Contact characteristics
Type of interface Maximum switching voltage Maximum rated operating voltage Ue
4 5 6
9
Conforming to IEC 947-5-1
Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue : a 230 V per 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V
AC12 AC13 AC14 AC15 DC12 DC13
Minimum switching capacity Minimum switching voltage Protection against For Ik ≤ 2.5 kA (a) and ≤ 100 A (c) short-circuits Type and value of recommended fuse Low power switching Number of interruptions performance of contacts per “n” million operating cycles (17 V - 5 mA)
Other characteristics
Operating time at Un and at 20 °C
7 8
c/a c/a c/a c/a 50 Hz/60 Hz
Duration of bounce Contact bridging times between contact “N/C” and “N/O” Maximum operating rate
Between energization of coil and closing of N/O contact Between energization of coil and opening of N/C contact Between de-energization of coil and opening of N/O contact Between de-energization of coil and closing of N/C contact Maximum make before break or break before make time At no-load At Ie ABR-1 (1 N/O or 2 N/O) ABR-1 (1 C/O or 1 N/C + 1 N/O)
Mechanical durability in millions of operating cycles Rated isolation voltage Conforming to IEC 947-1 Conforming to VDE 0110 group C Insulation test voltage Between coil circuit and contact circuits for 1 min. Between wired interface and ground Between independent contacts
aV cV aV cV Hz A A A A A A A mA V A
ABR 1ppp8B z 24
ABR 1ppp8E z 48
ABR 1ppp1F a 115...127 50/60 86 140 34 8 2.4 1.5 6
ABR 1Ep11M a 230...240 50/60 170 264 68 7 2 1.5 5
ABR 1Ep01M a 230...240 50/60 164 264 78 5.5 1.5 1.5 6
Yes –
Yes –
No –
ABR1Epppp 252 125 230 125 50/60 2 2 1 1 1 2 1 3 17 gG/gF : 16
ABR1Spppp 252 125 230 125 50/60 12 4 1 1 1 5 1 3 17 gG/gF : 16
10-8
10-8
ms
≤ 12
ms
≤ 12
ms
≤ 12
ms
≤ 12
ms ms
≤3 1
Hz Hz
6 0.5 ≥ 20 million ≥ 10 million
V V kV kV kV
250 250 4 2.5 1.5
10 Introduction: page 56
58
Characteristics: pages 57 and 58
Curves: page 59
Product selector: page 60
Dimensions, Wiring diagrams: page 61
Curves
6
Interfaces
6
For discrete signals
Electromechanical interface modules
Electrical durability of contacts
Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage, operating rate : 1800 cycles/hour. (0.5 Hz).
1
a.c. loads Operating cycles in millions
Operating cycles in millions
6
6
5
5
4
4
2
3 2
2 1
3 2
3 4
1
1
3
2 3 4
0
0 0
1
2
3
4
5
0
6 (A)
AC-12 : control of resistive loads and isolated solid state loads via optocoupler cos j ≥ 0.9
1
2
3
4
5
6 (A)
AC-13 : control of isolated solid state loads via transformer cos j ≥ 0.65
4
Operating cycles in millions 3
AC-14 : control of weak electromagnetic loads of electromagnets ≤ 72 VA make: cos j = 0.3 break: cos j = 0.3 AC-15 : control of electromagnetic loads of electromagnets > 72 VA make: cos j = 0.7 break: cos j = 0.4
1
2
2 3
5 6
4
1
1 2 3 4
0 0
0,5
1
1,5
2
2,5
24 V 48 V 127 V 230 V
3 (A)
7
d.c. loads Operating cycles in millions
Operating cycles in millions
6
3
1 24 V 2 48 V 3 127 V
5
8
1 4
2
3 2 1
1
1
2
0
3
0 0
1
2
9
2
3 3
4
5
6
0
0,5
1
1,5
2
2,5
(A)
DC-12 : control of resistive loads and isolated solid state loads via optocoupler L/R ≤ 1 ms
DC-13 : control of electromagnets L/R ≤ 2 x (Ue x Ie) in ms. Ue: rated operating voltage Ie: rated operating current
Introduction: page 56
Curves: page 59
Characteristics: pages 57 and 58
3 (A)
Product selector: page 60
10 Dimensions, Wiring diagrams: page 61
59
Product selector
6
Interfaces
6
For discrete signals
Electromechanical interface modules Control circuit: a.c. or d.c.
Input interface modules (1) (17.5 mm pitch) Display
1
Mechanical (2) Mechanical (2) + LED (3)
2 ABR1E101M
3
Output terminals-relays (1) (17.5 mm pitch)
4
Display
Mechanical (2)
5
ABR1E318B Mechanical (2) + LED (3)
6 7
Contact Control circuit Configuration V 1 N/O a 230/240 1 C/O a 230/240 1 N/O z 24 z 48 c 110...127 (4) a 115...127 a 230/240 2 N/O z 24 z 48 c 110...127(4) a 115...127 a 230/240 1 C/O z 24 z 48 c 110...127(4) a 115...127 a 230/240
Description
ABR1S102B ABR1S402B ABR1S302B ABR1S602B ABR1S118B ABR1S118E ABR1S111F ABR1S418B ABR1S418E ABR1S411F ABR1S318B ABR1S318E ABR1S311F ABR1S618B ABR1S618E ABR1S611F
For common
Catalog number
Coil Commoning links in modules 2 8 x 1 mm a
8
ABR1E101M ABR1E301M ABR1E118B ABR1E118E ABR1E112F ABR1E111F ABR1E111M ABR1E418B ABR1E418E ABR1E412F ABR1E411F ABR1E411M ABR1E318B ABR1E318E ABR1E312F ABR1E311F ABR1E311M
Contact Control circuit Configuration V 1 N/O c 24 2 N/O c 24 1 C/O c 24 1 N/C + 1 N/O c 24 1 N/O z 24 z 48 a 115...127 2 N/O z 24 z 48 a 110 1 C/O z 24 z 48 a 110 1 N/C + 1 N/O z 24 z 48 a 110
Commoning links
ABR1S102B
Catalog number
c
Color
White Red Blue
Distance between wire ends cm 12 2 12 2 12 2
Catalog number
ABFC08R12W ABFC08R02W ABFC08R12R ABFC08R02R ABFC08R12B ABFC08R02B
Weight kg 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.090 0.090 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.020 0.010 0.020 0.010 0.020 0.010
(1) Connection by screw-clamp. (2) By green mechanical indicator light for contact(s) activated electrically or mechanically by pressing the test button. (3) By green LED illuminated when control signal is present. (4) With polarization (+ on A1, - on A2).
ABFC08Rppp
9 10 Introduction: page 56
60
Characteristics: pages 57 and 58
Curves: page 59
Product selector: page 60
Dimensions, Wiring diagrams: page 61
Interfaces
Dimensions, Wiring diagrams
6
Dimensions (mm):
For discrete signals
Electromechanical interface modules
ABR 1S
78
74
1
74
ABR 1E
6
78
17,5
70,5
2
17,5
70,5
75
75
63
63
3
Wiring diagrams
c 24 V or a 230 V interfaces with mechanical indication A1
A2
1 N/C + 1 N/O A1
A1
A2
2 N/O A2
1 C/O A1
A2
1 N/O
4 14
13
14
14
11
12
13
24
23
24
23
12
11
5
z 24 V or z 48 V interfaces with mechanical indication + LED
6
A1
A2
A2
1 N/C + 1 N/O A1
2 N/O A1
A2
1 C/O A1
A2
1 N/O
7 14
14
13
11
12
14
13
24
23
24
23
12
11
8
c / a 110 V or a 230 V interfaces with mechanical indication + LED
A2
A1 (+)
1 N/C + 1 N/O A1 (+)
A2
A2
2 N/O A1 (+)
1 C/O A1 (+)
A2
1 N/O
9 14
Introduction: page 56
13
14
11
12
Characteristics: pages 57 and 58
14
13
24
23
Curves: page 59
24
23
12
11
Product selector: page 60
10 Dimensions, Wiring diagrams: page 61
61
Interfaces
Introduction
For discrete signals
Slim electromechanical interface modules
ABR-2 electromechanical interface modules complement the ABR-1 range. They are characterized by micro relay technology which allows reduced dimensions and very low switching levels (TTL, HCMOS, analog signals). The ABR-2 family is in the form of slim compact modules, 9.5 mm wide for input interface modules, 12 mm wide for output interface modules and 17.5 mm wide for very low level switching products.
1
Description
3
2
2
3
The ABR-2 includes 3 families: Input interfaces (9.5 mm pitch) Input interfaces are designed for switching input signals to a processor and are characterized by their advanced contact reliability: less than 1 interruption per 100 million operating cycles at c 17 V, 5 mA. They have increased immunity to current leakages ≤ 2 mA, and a wide coil voltage range (0.7 to 1.25 Un).
1
3
4
1 2
5 3
6
Output interfaces (12 mm pitch) Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings etc). They are characterized by a high switching capacity and an advanced immunity to current leakages ≤ 2 mA. A lower cost version without LED signalling is available. Low level switching input and output interfaces (17.5 mm pitch) with 1 C/O contact. These interfaces are designed for switching logic (TTL or HCMOS) and analog signals. Warning: never switch inductive loads with this type of interface. The front panel of the ABR-2 electromechanical interface module includes: 1 LED indicating the control signal state 2 Channel identification : 5 individual characters for AB1-R/G or 1 AB1-SA2 marker tag 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits.
1 2
7 ABR-2SB312B
8
ABR2SB312B-PRO-3-B
9 10 Introduction: page 62
62
Characteristics: pages 63 and 64
Curves: page 65
Product selector: page 66
Dimensions, Wiring diagrams: page 67
Interfaces
Characteristics
For discrete signals
Slim electromechanical interface modules
Examples of applications with PLCs PLC Positive logic discrete inputs
–/
PLC Positive logic transistor (or relay) outputs
+
Processing power supply +/
PLC Analogue inputs
1
Channel X
A2
2 3
11
A1 14
12
A2 14
A1 13
A2 14
A1
14 A2
13
13 A1
A2
14 A2
14
13 A1
A1
14 A2
OV
13
13 A1
–
+ Process power supply
+/
C1
(1)
(1) Pushbuttons Series contacts
2-wire sensors
3-wire sensors
ABR2Epppp
– ABR2Spppp
(1) Essential on inductive loads (can be replaced with peak limiter
C2 Analog sensors
4
ABR2SB12B
).
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients
Conforming to IEC 529 (protection against direct contact)
Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2
Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10…150 Hz Level 3
kV
“TC” 960 V0 30 gn 3 gn 8
Conforming to IEC 801-3
Level 3 ; 27…1000 MHz
V/m
10
Conforming to IEC 801-4 Level 3
On power supply On I/O Waveform 1.2/50 ms ; 0.5 J
kV kV kV kV kV mm2 mm2 mm2 °C °C
2 1 0.5 1.5 2.5 0.6…2.5 0.34…2.5 0.27…4 Any - 5…+ 40 - 5…+ 55
°C
- 25…+ 70 (2)
°C m
- 40…+ 80 ≤ 3000 II 2 Standard DIN rails
Conforming to IEC 695-2-1
Resistance to shock waves
Conforming to IEC 947-1
Cross-sections which may be connected
Flexible wire with no cable end Flexible wire with cable end Rigid cable
Operating position Ambient air temperature
5
IEC 60947-1, UL 508, CSA C22.2 No. 14 UL, CSA, BV, LROS, DNV IP 20
1 or 2-wire 1 or 2-wire 1-wire
Unrestricted operation Operation from 0.85...1.1 Us (assigned voltage) Operation restricted to Us (assigned voltage) Storage
Operating altitude Installation category Conforming to IEC 947-1 Degree of pollution Conforming to IEC 947-1 Mounting (2) Leave space of 8 mm between ABR-2S1ppp for an ambient temperature ≥ 55 °C
U < 50 V U < 150 V U < 300 V
°C
6 7 8 9 10
Introduction: page 62
Characteristics: pages 63 and 64
Curves: page 65
Product selector: page 66
Dimensions, Wiring diagrams: page 67
63
Interfaces
Characteristics (continued)
For discrete signals
Slim electromechanical interface modules
Control circuit characteristics (40°C ambient temperature)
1 2 3 4 5
Type of interface
Rated voltage (Us)
V
Current frequency Energization threshold Maximum operating voltage Maximum drop-out voltage (Uo) Maximum current (at Us) Minimum holding current Maximum dissipated power (at Us)
Hz V V V mA mA W W ms
50 Hz 60 Hz
Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity
Type of interface Contact configuration Maximum rated Conforming to IEC 947-5-1 operating voltage (Ue max) Maximum switching voltage
ABR 2E111M a 230...240 50/60 186 264 48 15 2.5 0.54 0.77 10
– 16.9 28.8 3.8 28 2 – 0.64 1
– 14.5 28.8 2 18 1.3 – 0.43 5
– 16.9 28.8 3.8 23 2 – 0.55 1
Yes Yes
Yes –
Yes –
Yes Yes
No Yes
Yes Yes
Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue max for 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V
aV cV
AC12 AC14 AC15 DC12 DC13
6
Low level contact Number of interruptions performance (17 V, 5 mA)/ per “n” million operating cycles ABR-2pB (30 mV, 10 µA)
7
Maximum operating Between energization of coil c time and closing of N/O contact a at Us (bounce included) Between energization of coil and opening of N/C contact Between de-energization of coil c and opening of N/O contact a
Other characteristics
9
ABR 2E116F z 120...127 60 97 140 25.4 16 2.5 – 0.73 10
Contact characteristics (40°C ambient temperature)
Minimum switching current Minimum switching voltage Protection against For Ik ≤ 1 kA (a) and ≤ 100 A (c) short-circuits Type and value of recommended fuse
8
ABR ABR ABR 2E112B 2E112E 2E115F c 24 c 48 z 115…127 – – 50 16.9 37.3 93 28.8 57.6 140 3.8 8.5 25.4 19.5 11 14 2 2 2.5 – – 0.66 0.45 0.52 – 1 1 10
Between de-energization of coil and closing of N/C contact Maximum duration of bounce No make before break Maximum make On energization guaranteed between before break or break On de-energization “N/C” and “N/O” contacts before make time Maximum operating At no-load rate At Ie Mechanical durability in millions of operating cycles Rated insulation Conforming to IEC 947-1 voltage Conforming to VDE 0110 group C Insulation test voltage Coil circuit/contact circuits for 1 min Wired interface/ground Between open contacts (1) Do not switch inductive loads.
aV cV Hz A A A A A A mA V A
Yes Yes
ABR2Epppp 1 N/O 127 100
Yes –
ABR2S112B 1 N/O 230 120
ABR ABR ABR 2S112B 2S102B 2pB312B (1) c 24 c 24 c 24
ABR2S102B 1 N/O 230 120
140 250 250 125 150 150 50/60 50/60 50/60 1 5 5 1 3 3 0.5 1 1 0.5 1 1 1 1.7 1.7 1 1.5 1.5 1 5 5 5 5 5 Type : quick-blow fuse with high breaking capacity 2 6.3 6.3 1 per 100 million
ABR2pB312B (1) 1 C/O 48 48 60 60 50/60 0.05 – – – – – 0.01 0.01 0.4
ms ms ms
10 30 –
10 – –
10 – –
6 – 6
ms ms ms
6 30 –
12 – –
5 – –
6 – 6
ms ms ms
5 – –
5 – –
5 – –
2 5 2
Hz Hz
10 0.5 20
10 0.5 10
10 0.5 10
10 – 20
V V kV rms kV rms kV rms
300 250 2 2.5 0.75
300 250 4 2.5 1
300 250 4 2.5 1
300 250 1.5 2.5 1
10 Introduction: page 62
64
Characteristics: pages 63 and 64
Curves: page 65
Product selector: page 66
Dimensions, Wiring diagrams: page 67
Interfaces
Curves
For discrete signals
Slim electromechanical interface modules
Electrical durability of contacts (ABR 2S) Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage.
1
a.c. loads Operating cycles in millions
Operating cycles in millions
6
3
1 2 3 4
5
24 V 48 V 115 V 230 V
2
2
4
1
3
2 1
2 1
4
0 0
1
2
3
3
1 2 3 4
3
0
4
5
0
6 (A)
AC12 : control of resistive loads and isolated solid state loads via optocoupler cos j ≥ 0.9
0,5
1
1,5
2
2,5
3 (A)
4
AC14 : control of weak electro-magnetic loads of electro-magnets y 72 VA make : cos j = 0.3 break : cos j = 0.3 AC15 : control of electro-magnetic loads of electro-magnets > 72 VA make : cos j = 0.7 break : cos j = 0.4
5
d.c. loads Operating cycles in millions
Operating cycles in millions
3
3
2
1 24 V 2 48 V 3 115 V
6
2
1
1 1
3
7
2
3
1
2
0
0 0
0,5
1
1,5
2
2,5
3
0
0,5
1
1,5
2
2,5
DC12 : control of resistive loads and isolated solid state loads via optocoupler L/R ≤ 1 ms
3
8
(A)
(A)
DC13 : control of electro-magnets L/R ≤ 2 x (Ue x Ie) in ms. Ue : rated operating voltage Ie : rated operating current (with a load protection diode)
9 10 Introduction: page 62
Characteristics: pages 63 and 64
Curves: page 65
Product selector: page 66
Dimensions, Wiring diagrams: page 67
65
Product selector
Interfaces
For discrete signals
Slim electromechanical interface modules Control circuit: a.c. or d.c.
Input modules (9.5 mm pitch) Indication
1
With LED
Contact Control circuit Configuration V 1 N/O c 24
2 ABR2E112B
Indication
ABR2E112B
kg 0.032
c 48
5
ABR2E112E
0.032
a 115...127 (50 Hz)
5
ABR2E115F
0.035
a 120...127 (60 Hz)
5
ABR2E116F
0.035
a 230...240 (50/60 Hz) 5
ABR2E111M
0.036
Sold in Catalog number lots of
Without
Contact Control circuit Configuration V 1 N/O c 24
5
ABR2S102B
kg 0.040
With LED
1 N/O
5
ABR2S112B
0.041
c 24
Modules for very low level switching (17.5 mm pitch)
4
Indication
Input With LED ABR2S112B
Weight
5
Output modules (12 mm pitch)
3
Weight
Contact Control circuit Configuration V
Catalog number
Weight
1 C/O (1)
c 24
ABR2EB312B
0.048
1 C/O (1)
c 24
ABR2SB312B
0.048
kg
Output
5
With LED
Flexible comb accessories Description For common
6
Flexible comb modularity 8 x 1 mm2
Coil
a
7
Sold in Catalog number lots of
c
ABR2EB112B
Color
White
Red
Blue
Distance between wire ends cm 12
Catalog number
Weight
ABFC08R12W
kg 0.020
2
ABFC08R02W
0.010
12
ABFC08R12R
0.020
2
ABFC08R02R
0.010
12
ABFC08R12B
0.020
2
ABFC08R02B
0.010
(1) Not for use with inductive loads.
8 ABFC08Rppp
9 10 Introduction: page 62
66
Characteristics: pages 63 and 64
Curves: page 65
Product selector: page 66
Dimensions, Wiring diagrams: page 67
Interfaces
Dimensions, Wiring diagrams
For discrete signals
Slim electromechanical interface modules
Dimensions (mm):
ABR2S1p2B
1
78
74
74
ABR2E11pp
78
9,5
70,5
75
75
ABR2SB312B
78
78
17,5
70,5
75
75
63
63
ABR2E112B (c 24 V)
4
17,5
70,5
Circuit diagrams
13
74
3
74
ABR2EB312B
2
12
70,5
ABR2E112E (c 48 V)
5
ABR2E11pF/M (a 115...240 V)
14
13
14
14
13
A2
A1
–
+A1
–A2
–A2
7
ABR2pB312B (c 24 V)
+A1
ABR2S112B (c 24 V)
+A1
–A2
ABR2S102B (c 24 V)
–A2
+A1
–A2
+A1
6
8 14
13
14
13
11
12 14
9 10
Introduction: page 62
Characteristics: pages 63 and 64
Curves: page 65
Product selector: page 66
Dimensions, Wiring diagrams: page 67
67
Introduction
6
Interfaces
6
For discrete signals
Slim solid-state interface modules
The ABS-2 solid-state interface relays are supplied in the form of compact modules which appear identical to the ABR-2 electromechanical family. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processor (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors). They are suitable for use in equipment which requires the benefits of electronic technology: a high operating rate, enhanced durability, silent operation. These products are notable for their high performance and excellent adaptation to industrial environments. They also conform to the most recent IEC standards.
1 2
Composition
3
The ABS-2 range includes 2 families: Input interfaces The 9.5 mm wide input interfaces are designed for switching input signals to processors. They offer a wide choice of electrical isolation between signals due to the wide range of input voltages from c 5 V to a 230 V.
3
2 1
4
3
1
5
2
6
Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for the signalling devices (indicator lamps, audible warnings, etc). Two widths are available, 9.5 and 17.5 mm, depending on the switched current. The 17.5 mm version includes a 9.5 mm interface and an integrated 8 mm spacer. This device can, with its increased ventilation, switch high levels of currents. The front panel of the ABS-2 slim solid-state interface modules includes: 1 LED indicating the state of the control signal. 2 Channel identification : 5 individual characters for AB1-/G or one AB1-SA2 marker tag. 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 4 Integrated spacer.
3 ABS2INTERSORT-PRO-3-B 1
7
2 4
8
ABS-2
ABS2-PRO-3-B
9 10 Introduction: page 68
68
Characteristics: pages 69 to 71
Product selector, curves: page 72
Dimensions, Wiring diagrams: page 73
Characteristics
6
Interfaces
6
For discrete signals
Slim solid-state interface modules
Examples of applications with PLCs
Interfacing PLC discrete inputs
Interfacing PLC discrete outputs
PLC Positive logic discrete inputs
+
Processing power supply
13
13
13
A2
A1
A2
A1
A1
– PNP
Pushbuttons Series contacts
2-wire 3-wire sensors sensors
14
13
14
3
F
+
Process power supply
13
13
A1
A2
A1
A2
A1
A2
A1
ABS - 2S
A2
A1
A2
2
13
13
ABS - 2E
+
A2
–
14
14
14
14
14
+
14
–
1
PLC Positive logic transistor (or relay) outputs
115/ 230 V Pushbuttons Series contacts
4
–
2-wire sensors
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients
Conforming to IEC 529 (protection against direct contact)
Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2
Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10…150 Hz Level 3
kV
“TC” 960 V0 30 gn 5 gn 8
Conforming to IEC 801-3
Level 3 ; 27…1000 MHz
V/m
10
Conforming to IEC 801-4 Level 3
On power supply On I/O Waveform 1.2/50 ms ; 0.5 J
kV kV kV kV kV mm2 mm2 mm2
2 1 0.5 1.5 2.5 0.6…2.5 0.34…2.5 0.27…4 Any - 5…+ 55 - 25…+ 70 - 40…+ 80 ≤ 300 II 2 Standard DIN rails
Conforming to IEC 695-2-1
Resistance to shock waves
Conforming to IEC 947-1
Cross-sections which may be connected
Flexible wire with no cable end Flexible wire with cable end Rigid cable
Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting
5
IEC 60947-1, UL 508, CSA C22.2 No. 14 UL, CSA, BV, LROS, DNV IP 20
U < 50 V U < 150 V U < 300 V
1 or 2-wire 1 or 2-wire 1-wire
°C
°C °C °C m
Unrestricted operation Operation at Us Storage Conforming to IEC 947-1 Conforming to IEC 947-1
6 7 8 9 10
Introduction: page 68
Characteristics: pages 69 to 71
Product selector, curves: page 72
Dimensions, Wiring diagrams: page 73
69
Characteristics (continued)
6
Interfaces
6
For discrete signals
Slim solid-state interface modules
Control circuit characteristics (55°C ambient temperature)
1 2
Type of interface Rated voltage Us
c a
V V
Maximum voltage
c
V
a c a c
V mA mA V mA V mA V mA V mA
Maximum current at Us State 1
a
3
State 0
c a
State 1 display Internal protection reversed polarity
4 5
Output circuit characteristics
Rated operating voltage Ue Min/max voltage Min/max current switched Maximum residual current at state 0 Maximum volt drop at state 1 Internal protection External protection
c c
V V mA mA V
Other characteristics Type of interface
6
Time delay characteristics Response time max Ue ≤ 30 V Ie ≥ 5 mA Maximum switching rate Duty cycle 50 % Ue ≤ 30 V Ie ≥ 5 mA Rated insulation voltage Insulation test voltage for 1 minute
7
I/O Wired interface/ground
0V1 1V0
ABS 2EC01EA 5 –
ABS 2EC01EB 24 –
ABS 2EC01EE 48 – 57.6
ABS 2EA01EF – 115/127 50 Hz –
ABS 2EA02EF – 120/127 60 Hz –
ABS 2EA01EM – 230/240 50 Hz –
ABS 2EA02EM – 230/240 60 Hz –
Negative logic 6 (TTL) – 13.6 – 3.75 4.5 – – 2 0.09 – – Yes Yes
28.8 – 12 – 16.9 7.7 – – 5.6 2 – – Yes Yes
– 10.5 – 36 7.5 – – 10.8 2 – – Yes Yes
140 – 14 – – 86.3 8.4 – – 25.4 2.5 Yes –
140 – 17 – – 90 9.7 – – 25.4 2.5 Yes –
264 – 12.5 – – 173 7.9 – – 48 2.5 Yes –
264 – 15 – – 173 9.3 – – 48 2.5 Yes –
ABS 2EA02EF 10 20 25
ABS 2EA01EM 10 20 25
ABS 2EA02EM 10 20 25
5...48 2/60 1/50 0.1 1 Reversed polarity Against short-circuits for Ik ≤ 100 A (c) Quick-blow fuse, ref. : HA21 0.25 A or equivalent
ms ms Hz
ABS 2EC01EA 0.05 0.4 1000
ABS 2EC01EB 0.05 0.4 1000
ABS 2EC01EE 0.05 0.4 1000
ABS 2EA01EF 10 20 25
kVrms kVrms
Conforming to IEC 947-1 : 300 V Conforming to VDE 0110 : 250 V group C 4 2.5
8 9 10 Introduction: page 68
70
Characteristics: pages 69 to 71
Product selector, curves: page 72
Dimensions, Wiring diagrams: page 73
Characteristics (continued)
6
Interfaces
6
For discrete signals
Slim solid-state interface modules
Control circuit characteristics (55°C ambient temperature)
Type of interface Rated voltage Us Maximum voltage Maximum current at Us State 1
c
State 0
ABS2SC01EB 24 28.8 12 16.9 7.7 5.6 2 Yes Yes
ABS2SC02EB
V V A
c 5...48 c 57.6 2
A A A A mA mA V
DC12 DC13 DC14 – 1 1 1.5
V V/ms
– – Reversed polarity Against short-circuits for Ik ≤ 1 kA (a) and ≤ 100 A (c) Quick-blow fuse with high breaking capacity: 3.15 A
ms ms Hz Hz Hz Hz
0.05 0.6 DC13 DC14 – 700
kVrms kVrms
Conforming to IEC 947-1 : z 300 V Conforming to VDE 0110 : 250 V group C 4 2.5
V V mA V mA V mA
State 1 display Internal protection reversed polarity
Output circuit characteristics
Rated operating voltage Ue Maximum voltage Maximum continuous current (Ith) (1) at 40 °C Rated operating voltage (Ie) Conforming to IEC 947-5-1 Single/touching product at 55 °C vertical position Minimum current Maximum residual current Maximum volt drop
c/a c/a
“0 crossing” voltage Solid-state dV/dt Internal protection External protection
Other characteristics
Maximum response time at Ie Š 10 mA Maximum switching rate
0V1 1V0 At 55 °C ; at Ie: module alone duty cycle 40 % On resistive load duty cycle 50 %
Rated operating voltage Rated Insulation voltage for 1 minute
I/O Wired interface/ground (1) See temperature derating curves.
1.5/0.9 1.5/0.9 0.6/0.6 –
6 1 –
ABS2SA01MB 24 28.8 13.6 16.9 8.3 5.3 2 Yes Yes
ABS2SA02MB
c 5...48 c 57.6 3
a 24...240 a 264 2.3
a 24...240 a 264 3
2.5/2.2 2.5/2.2 0.6/0.6 –
AC12 1.9/0.5 AC13 1.6/0.5 AC14 1.6/0.5 AC15 1/0.5 10 2.5 3 (Ie ≥ 10 mA) 1.5 (Ie ≥ 100 mA) 50 peak 500
2.1/1.5 1.6/1.5 1.6/1.5 1/1
1 2 3 4 5
10 (50 Hz) ; 8 (60Hz) 10 (50 Hz) ; 8 (60Hz) AC13 0.6 0.7 AC14 0.6 0.7 AC15 0.6 0.7 50
6 3 –
6 7 8 9 10
Introduction: page 68
Characteristics: pages 69 to 71
Product selector, curves: page 72
Dimensions, Wiring diagrams: page 73
71
Interfaces
Product selector, Curves
Solid-state input modules
Width
1
mm 9.5
Input circuit Current Nominal voltage V 24 c
17.5
c
Output circuit Current Nominal voltage A V c2 24…48 a 2.3 24…230 c3 24…48 a3 24…230
Solid-state output modules Width
4
Slim solid-state interface modules
Output circuit Current Nominal voltage V c 5…48 c 5…48 c 5…48 c 5…48 c 5…48 c 5…48 c 5…48
2
Accessories
For discrete signals
Input circuit Current Nominal voltage V 5 c 24 48 115…127 (50 Hz) a 120…127 (60 Hz) 230…240 (50 Hz) 230…240 (60 Hz)
mm 9.5
3
6
24
ABS2SC01EB d.c.
5 5 1 1
Ie (A)
3
2
2
1/2
0
3/4
0
10
20
30
40
50 60 70 T °C ambient
ABS2SA01MB a.c.
3 4
1
0
0
10
20
30
40
50 60 70 T °C ambient
ABS2SA02MB a.c.
Ie (A)
3
3
2
2
Ie (A)
1/2 3
1/2
4 1
1
3/4
8
0
0
10
20
30
40
50 60 70 T °C ambient
0
0
10
20
30
40
50 60 70 T °C ambient
1 Vertical module alone or adjacent to modules with low heat dissipation.
2 Horizontal module alone or adjacent to modules with low heat dissipation.
3 Vertical module mounted with 2 modules with identical heat dissipation on both sides.
4 Horizontal module mounted with 2 modules with identical heat dissipation on both sides.
Introduction: page 68
Product selector, curves: page 72
9 10
72
ABS2EC01EA ABS2EC01EB ABS2EC01EE ABS2EA01EF ABS2EA02EF ABS2EA01EM ABS2EA02EM
Sold in Catalog number lots of
ABS2SC02EB d.c.
3
1
7
5 5 5 5 5 5 5
Temperature derating curve for solid-state output modules Uc = Us = c 24 V
1/2
6
Sold in Catalog number lots of
ABS2SC01EB ABS2SA01MB ABS2SC02EB ABS2SA02MB
For connecting commons, use ABFC08ppp flexible combs (Please consult your Regional Sales Offices).
Ie (A)
5
6
Characteristics: pages 69 to 71
Dimensions, Wiring diagrams: page 73
Weight kg 0.029 0.029 0.029 0.032 0.032 0.033 0.033 Weight kg 0.034 0.034 0.043 0.044
Interfaces
Dimensions, Wiring diagrams
6
Dimensions (mm):
For discrete signals
Slim solid-state interface modules
ABS2Sp02pp
74
1
74
ABS2E/ABS 2Sp01pp
6
78
78
9,5
70,5
70,5
75
75
2
17,5
Circuit diagrams
3
Solid-state input modules
–
5…48 V
4 5 6
–
+
A2
A1
A2
A1
–A2
+A1
13
14
+
ABS2Epppp
–14
+13
ABS2EApppp
–14
+13
ABS2ECpppp
Solid-state output modules 5-24 V
+
+
–
–
5-24 V
5-24 V
+
–
+
5-24 V
A2
A1
A2
A1
A2
A1
A2
A1
7 8 14
13
14
13
14
13
14
13
14
13
–14
+13
ABS2SA0pMB
–
ABS2SC0pEB
–A2
ABS2SA0pMB
+A1
–A2
+A1
ABS2SC0pEB
(1) –F
Resistive load
–F
9
–
+
–F
–
+
–F
(1)
Inductive load
Resistive load
Inductive load
F: fuse DF1 SS133.2
10
(1) or peak limiter
Introduction: page 68
Characteristics: pages 69 to 71
Product selector, curves: page 72
Dimensions, Wiring diagrams: page 73
73
Zelio® Solid State Relays
Selection guide
SSR solid state relays
Applications
Panel mounted
Contact type
1 N/O SPST contact
1 2 3 4
Control voltage ranges
Operating voltages
5
Type of switching
Current
6 7
90…280 V 3…32 V, 3.5…32 V
a
24…280 V, 48…530 V, 48…660 V
c
0…100 V
a
Zero voltage switching
c
DC switching
a
10, 25, 50, 75, 90, 125 A
c
12, 25, 40
Degree of protection
IP20
LED indication
Yes
Cooling
Thermal protection or with heat sink accessory
Solid state relay type
8
a c
Page
9 10
74
SSRP 76
DIN rail mounted
1 2 3 1 N/O SPST contact 90…280 V
90…140 V
4…32 V
3…32 V
4
24…280 V
5
Zero voltage switching
10, 20, 30 A
45 A
6
IP20
Yes
7
Built-in heat sink
SSRD
8
76
9 10
75
Zelio® Solid State Relays
Introduction, description, general characteristics
SSR solid state relays
Introduction
The SSR solid state relay range includes: bb relays for panel mounting: SSRP. bb relays for DIN rail mounting: SSRD.
1 1
2
2 3 5
Description
SSRP relays for panel mounting 1 2 x Ø 4.9 holes for mounting. 2 Connection terminals. 3 Connection terminal screws. 4 Input voltage indicator LED, green. 5 Thermal interface which must be via the back of the product.
4
3
1
1
4
2 3 4 6
5
5
SSRD relays for DIN rail mounting 1 Lugs for plate mounting. 2 Built-in heat sink. 3 Connection terminals. 4 Connection terminal screws. 5 Input voltage indicator LED, green. 6 Bracket for mounting on 35 mm DIN rail.
1
6 General characteristics
7
SSRP solid state relays, panel mounting Product certifications
UR E258297, CSA LR 40787, IEC 60950-1, IEC 62314
Product marking Ambient air temperature around the device
e Storage
°C
Operation
°C
Encapsulation
8
- 40…+ 125 Thermally conductive epoxy
Degree of protection
IP20 (with cover), IP00 (without cover)
Terminal screw torque
Nm
Inputs: 1.1 (screw: Ø 3.5 / length 6 mm) Outputs: 2.2 (screw: Ø 4 / length 7.4 mm)
SSRD solid state relay, DIN rail mounting Product certifications
UR E258297, CSA LR 40787, IEC 60950-1, IEC 62314
Product marking
9
- 40…+ 80
Ambient air temperature around the device
e Storage
°C
- 40…+ 80
Operation
°C
- 40…+ 125
Encapsulation
Thermally conductive epoxy
Degree of protection
IP20
Terminal screw torque
10…30 A relays
Nm
Inputs: 0.6…0.7 / Outputs: 0.6…0.7
45 A relays
Nm
Inputs: 0.6…0.7 / Outputs: 1.1…1.7
Max. wire size
10…30 A relays
Inputs: 5.3 mm2 - AWG 10 / Outputs: 5.3 mm2 - AWG 10
45 A relays
Inputs: 3.3 mm2 - AWG 12 / Outputs: 8.4 mm2 - AWG 8
10 Introduction: page 76
76
Characteristics: pages 76 to 78
Product selector: page 79
Dimensions: page 80
Curves: pages 80 and 81
Characteristics (continued)
Zelio® Solid State Relays SSR solid state relays Panel mounting
SSRP solid state relays, panel mounting Relay type
Input specification
SCR output, Zero voltage switching
SSRPCDS10A1
SSRPCDS25A1
SSRPCDS50A1
1
Control voltage range Maximum turn-on voltage Maximum turn-off voltage Maximum typical input current
cV cV cV mA
3…32 3 1.0 10 at c 12 V
3…32 3 1.0 10 at c 12 V
3…32 3 1.0 10 at c 12 V
Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum I²t for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching
aV A Vpk Apk Vrms °C/W A²sec mA V/µsec Cycle Cycle
24…280 0.15 …10 600 120 1.6 1.48 60 1.0 500 1/2 1/2 SSRPCDS75A2
24…280 0.15…25 600 250 1.6 1.02 260 1.0 500 1/2 1/2 SSRPCDS90A3
24…280 0.15…50 600 625 1.6 0.63 1620 1.0 500 1/2 1/2 SSRPCDS125A3
Control voltage range Maximum turn-on voltage Maximum turn-off voltage Typical input current
cV cV cV mA
3…32 3 1.0 10 at c 12 V
3…32 3 1.0 10 at c 12 V
3…32 3 1.0 10 at c 12 V
Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum I²t for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching
aV A Vpk Apk Vrms °C/W A²sec mA V/µsec Cycle Cycle
48…530 0.15…75 1200 1110 1.6 0.31 4150 1.0 500 1/2 1/2 SSRPP8S10A1
48…660 0.25…90 1200 1350 1.7 0.28 6000 1.0 500 1/2 1/2 SSRPP8S25A1
48…660 0.25…125 1200 2000 1.7 0.22 12 700 1.0 500 1/2 1/2 SSRPP8S50A1
Operating voltage Maximum turn-on voltage Maximum turn-off voltage Typical input current
aV Vrms Vrms mA
90…280 90 10 6 at 120 Vrms
90…280 90 10 6 at 120 Vrms
90…280 90 10 6 at 120 Vrms
Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum I²t for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type Mosfet output
aV A Vpk Apk Vrms °C/W A²sec mA V/µsec ms ms
24…280 0.15…10 600 400 1.6 1.48 60 10 max. 500 10 max. 40 max. SSRPCDM12D5
24…280 0.15…25 600 600 1.6 1.02 260 10 max 500 10 max. 40 max. SSRPCDM25D5
24…280 0.15…50 600 850 1.6 0.63 1620 10 max 500 10 max. 40 max. SSRPCDM40D5
Control voltage range (input voltage) Maximum turn-on voltage Maximum turn-off voltage Typical input current
cV cV cV mA
3.5…32 3.5 1.0 1.6 (c 5 V), 28 (c 32 V)
3.5…32 3.5 1.0 1.6 (c 5 V), 28 (c 32 V)
3.5…32 3.5 1.0 1.6 (c 5 V), 28 (c 32 V)
Control voltage range Load current range Minimum load current Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum off-state leakage current at rated voltage On-state resistance Maximum turn-on time Maximum turn-off time
cV A mA Apk Vpk °C/W mA Ω µsec msec
0…100 12 0 28 1.6 1.34 0.2 0.13 100 1.0
0…100 25 0 51 2.1 0.83 0.3 0.05 100 1.0
0…100 40 0 106 2.1 0.83 0.3 0.05 100 1.0
Output specification
Input specification
Output specification
Input specification
Output specification
Input specification
Output specification
2 3 4 5 6 7 8 9 10
77
Characteristics (continued)
Zelio® Solid State Relays SSR solid state relays
Panel mounting (continued) DIN rail mounting
SSRP solid state relays, panel mounting (continued)
1 2 3
Relay type
SCR output, Zero voltage switching
SSRPP8S75A2
SSRPP8S90A3
SSRPP8S125A3
Input specification Operating voltage
aV
90…280
90…280
90…280
Maximum turn-on voltage
Vrms
90
90
90
Maximum turn-off voltage
Vrms
10
10
10
Typical input current
mA
6 at 120 Vrms
6 at 120 Vrms
6 at 120 Vrms
Output specification Operating voltage
aV
48…530
48…660
48…660
Load current range
A
0.15…75
0.25…90
0.25…125
Transient overvoltage
Vpk
1200
1200
1200
Maximum surge current (16.6 ms)
Apk
1110
1350
2000
Maximum On-state voltage drop at rated current
Vrms
1.6
1.7
1.7
Thermal resistance junction to base plate
°C/W
0.31
0.28
0.22
Maximum I²t for fusing (8.3 ms)
A²sec
4150
6000
12 700
Maximum off-state leakage current at rated voltage
mA
10 max.
5 max.
5 max.
Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time
V/µsec 500 ms 10 max.
500 10 max.
500 10 max.
Maximum turn-off time
ms
40 max.
40 max.
40 max.
SSRD solid state relay, DIN rail mounting
4 5 6
Relay type
SCR output, Zero voltage switching
SSRDP8S20A1
SSRDP8S30A1
SSRDF8S45A1
Operating voltage
aV
90…280
90…280
90…280
90…140
Maximum turn-on voltage
Vrms
90
90
90
90
Maximum turn-off voltage
Vrms
10
10
10
10
Typical input current
mA
2 (120 Vrms), 4 (240 Vrms)
2 (120 Vrms), 4 (240 Vrms)
2 (120 Vrms), 4 (240 Vrms)
15 (120 Vrms)
Operating voltage
aV
24…280
24…280
24…280
24…280
Load current range
A
10
20
30
45
Transient overvoltage
Vpk
600
600
600
600
Maximum surge current (16.6 ms)
Apk
120
250
625
625
Maximum On-state voltage drop at rated current
Vrms
1.6
1.6
1.6
1.6
Maximum I²t for fusing (8.3 ms)
A²sec
60
260
1620
1620
Maximum off-state leakage current at rated voltage
mA
10
10
10
10
Minimum off-sate dv/dt at maximum rated voltage
V/µsec 500 ms 10 max.
500 10 max.
500 10 max.
500 10 max.
ms
40 max.
40 max.
40 max.
40 max.
SSRDCDS10A1
SSRDCDS20A1
SSRDCDS30A1
SSRDCDS45A1
Output specification
Maximum turn-on time Maximum turn-off time Relay type
7
SSRDP8S10A1
Input specification
SCR output, Zero voltage switching
Input specification Control voltage range
cV
4…32
4…32
4…32
3…32
Maximum turn-on voltage
cV
4.0
4.0
4.0
4.0
Maximum turn-off voltage
cV
1.0
1.0
1.0
1.0
Typical input current
mA
8…12
8…12
8…12
17
Operating voltage
aV
24…280
24…280
24…280
24…280
Load current range
A
10
20
30
45
Transient overvoltage
Vpk
600
600
600
600
Maximum surge current (16.6 ms)
Apk
120
250
625
625
Maximum On-state voltage drop at rated current
Vrms
1.6
1.6
1.6
1.6
Maximum I²t for fusing (8.3 ms)
A²sec
60
260
1620
1620
Maximum off-state leakage current at rated voltage
mA
10
10
10
10
Minimum off-sate dv/dt at maximum rated voltage
V/µsec 500
500
500
500
Maximum turn-on time
Cycle
1/2
1/2
1/2
1/2
Maximum turn-off time
Cycle
1/2
1/2
1/2
1/2
Output specification
8 9 10
78
Product selector
Zelio® Solid State Relays SSR solid state relays
Solid state relays, 1 N/O SPST contact
bb Panel mounting Switching
Input
Voltage range Output
Load current range
Catalog numbers
Weight
V
V
A
c 3…32
a 24…280
10
SSRPCDS10A1
0.113
25
SSRPCDS25A1
0.113
50
SSRPCDS50A1
0.113
a 48…530
75
SSRPCDS75A2
0.113
a 48…660
90
SSRPCDS90A3
0.113
125
SSRPCDS125A3
0.113
10
SSRPP8S10A1
0.113
25
SSRPP8S25A1
0.113
50
SSRPP8S10A1
0.113
a 48…530
75
SSRPP8S75A2
0.113
a 48…660
90
SSRPP8S90A3
0.113
125
SSRPP8S125A3
0.113
12
SSRPCDM12D5
0.113
25
SSRPCDM25D5
0.113
40
SSRPCDM40D5
0.113
10
SSRDP8S10A1
0.272
20
SSRDP8S20A1
0.272
30
SSRDP8S30A1
0.272
1
kg
SCR output Zero voltage switching SSR PCDS25A1
a 90…280
SSR DCDS10A1
a 24…280
Mosfet output DC switching
c 3.5…32
c 0…100
bb DIN rail mounting SCR output Zero voltage switching
SSR DCDS45A1
a 90…280
a 24…280
a 90…140
a 24…280
45
SSRDF8S45A1
0.482
c 4…32
a 24…280
10
SSRDCDS10A1
0.272
20
SSRDCDS20A1
0.272
30
SSRDCDS30A1
0.272
45
SSRDCDS45A1
0.482
c 3…32
a 24…280
Accessories for panel mounted relays Description
SSR AH1
For use with 10…50A relays (1)
Catalog numbers
Heat sink
SSR PP8Spppp, SSR PCDSpppp, SSR PCDMpppp
SSRAH1
0.487
Thermal interface Sold in lots of 10
SSR PP8Spppp, SSR PCDSpppp, SSR PCDMpppp
SSRAT1
0.011
2 3 4 5 6 7 8
Weight kg
9
(1) for load current range 75, 90 and 125 A relays, please contact your Customer Care Center.
10 SSR AT1 Introduction: page 76
Characteristics: pages 76 to 78
Product selector: page 79
Dimensions: page 80
Curves: pages 80 and 81
79
Zelio® Solid State Relays
Dimensions, curves
SSR solid state relays
Solid state relays, 1 N/O SPST contact Solid state relays SSRP
Thermal interface SSRAT1 45,5
35,5
23,6
4,6
23,6
47,2
42,4
(1) Ø4,9 ±0,25 hole
Heat sink SSRAH1 Heat sink dissipation curve
114,3 ±0,5 4,6 ±0,25
Thermal resistance (°C/W)
47,6 ±0,5
57,9
4,6 ±0,25
4
M4
57,9
120,6
M4 115,8
3
47,7 55,1
2
58,4
(1)
47,6 ±0,5
1
bb Panel mounting
1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3
5
0
20
40
60
80 100 120 140 Dissipation (W)
66
0,2
6 4,6 ±0,25
115,8 ±0,5
4,6 ±0,25 114,3 ±0,5
120,6
139,7 45 A relays
Ø4,4
76,2
98,8
(1)
80
(1)
8
89,7
Ø4,4
(2)
9
13,15
11,2
(2) 22,5
10
22,6 45,5
97,7 106,7 (1) 35 mm DIN rail. (2) Ø 4.4 x 5.5 elongated hole Introduction: page 76
80
Characteristics: pages 76 to 78
(1) 35 mm DIN rail. (2) Ø 4.4 x 5.5 elongated hole Product selector: page 79
Dimensions: page 80
Curves: pages 80 and 81
87,4
10…30 A relays
98,8
7
bb DIN rail mounting
Zelio® Solid State Relays
Curves
SSR solid state relays
Thermal derating curves
bb Panel mounting SSRP relays vv SCR output
115
4
120
3
6
8
10
20
40
60
110
15
(1)
5 0
80
120 5
10
15
20
Load current (Arms)
Max ambient temperature (°C)
(1) No heat sink
25
20
40
60
Base plate temperature (°C)
95
0,5°C/W 0,3°C/W 100
80
1°C/W
110
40
15
30
45
60
75
20
40
60
95 0,5°C/W
0,2°C/W 0,4°C/W
80
100
1°C/W 110
120
Load current (Arms) Max ambient temperature (°C)
20
100
2°C/W
110
(1) 10
20
30
40
Load current (Arms)
50
20
40
120
60
40
60
80
Load current (Arms)
0
20
40
60
160
80
90
0,5°C/W
100 80
1°C/W
110
40 120 0
Max ambient temperature (°C)
0,4°C/W 0,2°C/W
120
30
60
90
120
Load current (Arms)
0
20
40
3
60
16
100
4ºC/W
12
6ºC/W
110
8
(1)
4 0
2
4
6
8
10
12
20
40
90 0,2ºC/W 0,5ºC/W 60
1ºC/W
80
Load current (Arms) Max ambient temperature (°C)
(1) No heat sink
100
1,5ºC/W 2ºC/W
30
120 60
80
120
(1) 0
8
16
24
32
Load current (Arms)
40
20
40
60
140
Base plate temperature (°C)
2ºC/W
20
Power dissipation
90
Base plate temperature (°C)
Power dissipation
25 and 40 A relays
24
4
80
Max ambient temperature (°C)
vv Mosfet output 12 A relays
2
80
Max ambient temperature (°C)
125 A relays
120
0
90
(1) No heat sink
40
80
40
20
80
120 0
1°C/W 0,5°C/W 1,5°C/W
Max ambient temperature (°C)
90 A relays
120
60
0
(1) No heat sink
75 A relays Power dissipation
20
Base plate temperature (°C)
2
Load current (Arms)
3°C/W 2°C/W
10
Power dissipation
0
100
Base plate temperature (°C)
(1)
95 1°C/W
25
Base plate temperature (°C)
8
5°C/W
30
Power dissipation
9°C/W
110
Power dissipation
3°C/W
7°C/W
1
50 A relays Base plate temperature (°C)
12
Power dissipation
25 A relays Base plate temperature (°C)
Power dissipation
10 A relays
5 6
80
Max ambient temperature (°C)
7
(1) No heat sink
bb 5 Rail mounting SSRD relays
Output current (Arms)
10…45 A relays 45 A
45
8
40 35 30
30 A
25 20
20 A
15 10
10 A
9
5 0
20
40
60
80
Ambient temperature (°C)
10
81
8001 Knightdale Blvd. Knightdale, NC 27545 Tel: 919-266-3671 19 Waterman Avenue Toronto, Ontario M4B 1Y2 Tel: 416-752-8020
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Please note: not all parts listed in this catalog are available in all countries. Design: Schneider Electric Photos: Schneider Electric
ART. 960361
©2010 Schneider Electric. All rights reserved.
06/2010
DIA3ED2090304EN-US
http://www.schneider-electric.us/
Schneider Electric USA Inc.
2010
Electromechanical and solid-state Zelio® Relays