Transcript
MOBILE ELECTRONICS
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POCLAIN HYDRAULICS
Electronic mobile
Methodology : This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation. This document includes important comments concerning safety. They are indicated in the following way: Safety comment. This document also includes essential operating instructions for the product and general information. These are indicated in the following way: Essential instructions.
General information .
Information on the model code.
Weight of component without oil.
Volume of oil.
Units.
Tightening torque.
Screws.
Information intended for Poclain-Hydraulics personnel.
The views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic) Associated documents Document type Generic installation
801478197L
The components of this booklet are not reparable.
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Electronic components
9
Speed sensor TR 12 V - 24 V Rotary actuator SmartDrive™ Test Unit Rotary potentiometer Linear potentiometer 160 bar pressure sensor 600 bar pressure sensor Digital sensors Joystick Travel / brake floor pedal Suspended pedal
9 11 15 17 19 21 23 25 27 29 31
Connectors
33
56-pin main connector Communication connector Weather Pack connector Metri Pack connector Hirschmann connector AMP connector
33 35 37 39 41 43
Cables
45
SmartDrive™ Master cable SmartDrive™ Off-Road cable SmartDrive™ Easy cable SmartDrive™ communication cable Pressure sensors cable M12 cable
45 47 49 51 53 55
Electronic components
5 7
Connectors
5
SmartDrive™ ECU SmartDrive™ Easy ECU
Cables
Electronic Control Units
Electronic control units
CONTENT
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Electronic Control Units POCLAIN HYDRAULICS
Electronic mobile
Features Material Mass Operating temperature Mounting Protection index of ECU with its connectors Electricity supply Current Electrical protection Microprocessor Microprocessor frequency ECU setup
SD Master box 001142254F
SD Premier box 001142257J
Aluminium 1.850 kg [4.07 lb] -25 °C to 70 °C [-13 °F to 158 °F] 4 x Ø 7 mm 4 x [0.28 dia.] IP 65(weather proof) 12 V cc - 24 V cc 8A 14A 20A Excess voltage, Inverter Polarity 16 bits 20 MHz with a PC or setup terminal • IEC CISPR 25 : Measure of electromagnetic and radiated emissions.NF R 13-004-3 : Susceptibility to the radiations of electric fields. • NF R 13-004-3 : Susceptibility to the radiations of electric fields. • ISO 7637 : Immunity to transitory overpressures. • ISO 10605 : Immunity to electrostatic discharges.
Cables
Electromagnetic compatibility
SD Off-Road box 001142255G
Connectors
Commercial name Part number
Electronic components
Electronic control units
SMARTDRIVE™ ECU
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Layout of SmartDrive™ Premier box
Installation Chassis fixing
Quantity
Class
4
8.8
M6 Electrical connections
N.m [lb.ft] ± 10 %
10±1 [7.37±0.73]
See technical catalogs of SmartDrive™Master, SmartDrive™ Off-Road and SmartDrive™ Premier.
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Supply voltage Operating temperature Overall dimensions Material Mass Mounting ECU regulator protection index with its connectors Maximum current Electrical protection Microprocessor Microprocessor frequency ECU programming ECU set-up
Cables
Electromagnetic compatibility
SD EASY 12 V DC 24 V DC - 40°C à 85°C [-104 °F à 185°F] See below Aluminum 0.5 kg [1.1 lb] 4 x Ø 5.5 mm 4 x [0.22" dia.] IP 65(weather proofing) 14 A Excess voltage, reverse polarity, short circuit 16 bits 25 MHz Programming with a PC using the PHASES™ software application Set-up with the software PHASES™ or the HHT • IEC CISPR 25 : Measure of electromagnetic and radiated emissions. • ISO 11452 : Susceptibility to the radiations of electric fields. • ISO 7637 : Immunity to transitory overpressures. • ISO10605 : Immunity to electrostatic discharges.
Connectors
Model code
Electronic components
Electronic control units
SMARTDRIVE™ EASY ECU
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Overall dimensions of the ECU regulator
Installation Chassis fixing
Quantity
Class
4
8.8
M5 Electrical connections
8
N.m [lb.ft] ± 10 %
10±1 [7.37±0.73]
See technical catalog of SmartDrive™Easy
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Electronic components POCLAIN HYDRAULICS
Electronic mobile
Electronic control units
SPEED SENSOR TR
TR SENSOR 12-44 TR SENSOR 12-53 TR SENSOR 12-62 A04996F A04997G A06266L 44 [1.73] 53 [2.09] 62 [2.44] Detect movements : rotation speed and rotation direction Electronic transmission management
Electronic components
Commercial name Part number Lenght L(*) Function Compatibility
(*) : According to the size of the motor, consult your Poclain Hydraulics sales engineer
Frequency range Operating temperature Protection rating Material
1.05 mm [0.055’’] 8 - 32 V 20 mA max. - 1 push-pull square frequency signal - 1 push-pull direction signal - Maximum load current: 20 mA - Voltage at low state: < 1.5 V - Voltage at high state: > (power supply voltage - 3.5 V) 0 to 15 kHz - 40°C to + 125°C [- 40°F to 257°F] IP68 Stainless steel
Connectors
Features Maximum range Supply voltage Current consumption Output type
Cables
Layout
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Installation Disconnecting the accessories and speed set up In the case of motors predisposed to speed, the existing shutter needs to be removed and eliminated before installing the sensor and its attachment device. To install the sensor, see the ''Installation guide'' brochure No. 801478197L.
Connection of the speed sensor Remove the plastic plug on the connector. Pin number
Function Power supply
1
Direction signal
2
Earth
3
Square frequency signal
4
For the connection of connectors, please refer to the connection table and the general cabling plan contained in the installation brochure for your transmission.
Cables for Speed Sensors TR connection Sales Code
10
Item Code
ELEC-CABLE-M12-180°-5000
A07468S
page 55
ELEC-CABLE-M12-90°-5000
A04999J
page 55
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Commercial name Part number
ACTIONNEUR E GAS II 12 V 005743902W
Commercial name Part number
ACTIONNEUR E GAS II 24 V 005743901V
12/24 Vcc 180 Nm [133 lb.ft] 120° 90° ± 3.7° - 40 °C to + 120 °C [- 40 °F to 248 °F] IP56 DIN40050
Cables
Features Voltage Motor torque Mechanical travel Electrical travel Operating temperature Protection class
Controls injection on heat engines that are not controlled by a CAN bus. Electronic transmission management
Connectors
Function Compatibility
Electronic components
Electronic control units
12 V - 24 V ROTARY ACTUATOR
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Layout
Installation Chassis fixing
Ref. 1
12
M6
The actuator must be secured on a plate at least 4 mm [0.16"] thick.
Thread depth
Quantity
Class
12 mm [0.47]
3
8.8
N.m [lb.ft]
8 ± 0.4 [5.9 ± 0.29]
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The coupling between the connecting rod and the actuator must be such that the two parts cannot slip.
Electronic control units
Coupling the rotary actuator with the injection pump or carburetor flap-valve pin. The actuator and the pump can be coupled via two connecting rods and one control linkage. Length of the control linkage Stroke
The spring installed on the injection pump or the carburetor must allow the actuator to return to its home position. For intensive use, it is preferable to install the actuator on a silent block.
Electronic components
Rotation axis of the injection pump on carburetor flap valve
Do not operate the actuator for longer than 0.5s at the end stop.
Ref.
Nut
Quantity
Class
2
M8
1
8.8
N.m [lb.ft] ± 10 % (as per standard DIN 912)
10 [7.37]
The tightening torque must be observed to prevent damage to the teeth of the actuator gears.
Connectors
Electrical installation 1.Motor (-) 2.Motor (+) 3.Safety contact (not used) 4.Safety contact (not used) 5.Potentiometer (-)
Commercial name
Part No.
ITT CANNON Ref.
007142219G
Female connector: 120-8551-007 Sleeve: 317-8657-000 Female pin (x 4) : 031-8703-000 Male pin (x 3) : 330-8672-000
Cables
6.Potentiometer (Signal) 7.Potentiometer (+)
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Electronic control units
SMARTDRIVE™ TEST UNIT
Features Size of unit Components
250 x 250 x 100 (L x l x h) 112 safety bases (4 mm banana sockets) 56 shunt jumpers (4 mm double banana plug) 2 packing glands 1 cable, 2 m long, with sheet-protected female connector / connected to Black banana sockets (unit side) 1 cable, 2 m long, with metal protected male connector / connected to Red banana sockets (machine side) 60 V DC - 40 °C to + 80 °C [- 40 °F to 176 °F]
Cables
Maximum voltage Operating temperature
Electronic components
Compatibility
BOITIER DE TEST SD 005142203B Check the wiring by isolating each wire between the machine and the electronic unit (workshop use). Transmissions controlled by a unit in the SmartDrive™ range
Connectors
Commercial name Part number Function
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Commercial name Part number Function Compatibility
POTENTIOMETRE ROTATIF NU A13534L Detects movement: Engine operations, lever positions, etc. Electronic transmission management
Features Resistance Type Travel Operating temperature Weight
2.5 k: Analog potentiometer 54° - 40 °C to + 85 °C [-40 °F to 185 °F] 230 g [0.5 lb]
Protection
IP 66
Electronic components
Electronic control units
ROTARY POTENTIOMETER
Connectors
Layout 1
Cables
Ø 11.4 [0.45 dia.] right milling 58 teeth Norme / Std ANSI/ASME B94.6-1984
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Installation Mechanical fitting The steering sensor must be fitted onto a rigid plate at least 2 mm [0.08"] thick. If this sensor is used with a SmartDrive™Off Road or Premier transmission system, it must be linked with a rod to the steering column or pivot. On four-wheel steering machines, a second steering sensor will be necessary. Ref.
Quantity
N.m [lb.ft] ± 10 %
Class
(as per standard DIN 912)
M6
1
2
8.8
10 [7.37]
Example of mounting:
Sensor electrical signal control >0.4V
1.4V
3.6V
Difference min. 1V Left direction
<4.6V
Difference min. 1V Straight
Right direction
Electrical wiring 2 cables provided with the potentiometer : 1cable with Weather Pack connector
1 cable with Metri Pack connector
Sensor wire ID
Function
A
Ground
B
Signal
C
Supply
A
Supply
B
Signal
C
Ground
At rest, the tension signal is min. For connector wiring, please refer to the cable table and to the general wiring diagram in the installation documentation for your transmission system.
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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POTENTIOMETRE LINEAIRE ML10 003241108T Detects movements: position of a lever, position of a mast. Electronic transmission management
Features Resistance Type Mechanical travel Electrical travel Operating temperature Integrated spring force Electrical connection
2.5 k: Analog potentiometer 12.5 mm 10 mm - 40 °C to + 130 °C [-40 °F to 266 °F] 2 to 7N [0.45 to 1.57lbf] 3 wires, 20 cm
Connectors
Commercial name Part number Function Compatibility
Electronic components
Electronic control units
LINEAR POTENTIOMETER
Layout
Cables
1
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Installation Mechanical fitting The potentiometer must be secured on a plate at least 2 mm [0.08"] thick. Ref.
Quantity
Class
N.m [lb.ft] ± 10 % (as per standard DIN 912)
M5
1
2
8.8
6 [4.4]
Example of mounting:
Electrical wiring Sensor wire color
Function
Yellow Red Green
Supply Signal Ground
yellow
red green
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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CAPT PRESSION 160B MH2 M10 003241167H
Commercial name Part number
CAPT PRESSION 160B MH2 G1/4" 003241164E
Function Compatibility
Measure the pressure on the brake system Electronic transmission management
Features Pressure range Over pressure safety Pressure connection with VITON rectangulare section seal Power supply Output signal
0-160 bars [0-2320 PSI] 320 bars [4640 PSI] M10 x 1 - G1/4"
4,5 V
5 V ± 0.5 V See table
0,5 V
Connectors
Commercial name Part number
Electronic components
Electronic control units
160 BAR PRESSURE SENSOR
160 bar
Response time Accuracy Permissible temperature range
Cables
CE conformity Ingress protection Shock resistance Vibration resistance
d 5 ms d 1% FS Medium - 40 °C to 125 °C [- 40 °F to 257 °F] Ambient - 40 °C to 100 °C [- 40 °F to 212 °F] Storage - 40 °C to 120 °C [- 40 °F to 248 °F] EN 61326 IP 67 500 g according to DIN EN 837 20 g according to IEC 68-2
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Layout
Installation For transmissions controlled by SmartDrive™ Master and Premier System electronic control systems, the sensor is fitted on brake valve VB 220. 2E0. 2F0 (See brochure No. A06604D).
For other applications, please consult your Poclain Hydraulics applications engineer.
Hydraulic connection Nut
O’ring FPM
M 10 G 1/4"
-
N.m [lb.ft] ± 10 %
20 [14.75] 30 [22]
Observe the torques indicated.
Connector kit for pressure sensor connection Commercial name KIT CONNECT CAPT PRESSION Part number 007142237B Delphi ref. Connector: 1206 5287 Contact ( x 4): 1210 3881 Cable for pressure sensor connection Commercial name CABLE-PRESSURE-SENSOR-3M (page 53) Part number 003141105U
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Commercial name Part number
CAPT PRESSION 600B MH2 9/16" 003241170L
Commercial name Part number
CAPT PRESSION 600B MH2 G1/4" 003241171M
Function Compatibility
Measure the pressure on the High Pressure system Electronic transmission management
Features Pressure range Over pressure safety Pressure connection with O’ring Power supply Output signal
600 bars [8702 PSI] 1200 bars [16800 PSI] 9/16" - G 1/4" 5 V ± 0.5 V See table
Electronic components
Electronic control units
600 BAR PRESSURE SENSOR
Connectors
4,5 V
0,5 V 600 bar
Response time Accuracy
d 5 ms d 1% FS
Permissible temperature range
Medium - 40 °C to 125 °C [- 40 °F to 257 °F] Ambient - 40 °C to 100 °C [- 40 °F to 212 °F] Storage - 40 °C to 120 °C [- 40 °F to 248 °F] EN 61326 IP 67 500 g according to DIN EN 837 20 g according to IEC 68-2 Cables
CE conformity Ingress protection Shock resistance Vibration resistance
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Layout
Installation For transmissions controlled by SmartDrive™Master and Premier System electronic control systems, this sensor may be fitted on a pump.
For other applications, please consult your Poclain hydraulics applications engineer.
Hydraulic connection Nut
O’ring
9/16" - 18 UNF 2A G 1/4"
Torique Ø11.98 x Ø1.98 [0.47 dia. x 0.08 dia.] FPM
N.m [lb.ft] ± 10 %
35 [25.8] 30 [22]
Observe the torques indicated.
Connector kit for pressure sensor connection Commercial name KIT CONNECT CAPT PRESSION Part number 007142237B Delphi ref.
Connector: 1206 5287 Contact ( x 4): 1210 3881
Cable for pressure sensor connection Commercial name CABLE-PRESSURE-SENSOR-3M (page 53) Part number 003141105U
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Commercial name Part number
DETECTEUR TOR M18 CABLE 003241160A
Commercial name Part number
DETECTEUR TOR M18 CONNECT 003241159Z
Function Compatibility
Detects movement Electronic transmission management
Connectors
8 mm [0.31] until6.48 mm [0.25] 500 Hz -25°c to 70°c [-13 °F to 158 °F] 10 to 30 V 0 to 200 mA 15 mA 200 mA 3V IP 67 Against short-circuits Against polarity inversion
Cables
Features Nominal range Guaranteed detection distance Maximum switching frequency Operating temperature Supply voltage Supply current Offload consumption Maximum charging current Voltage drop Sealing Protection
Electronic components
Electronic control units
DIGITAL SENSORS
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Layout Sensor with cable, 3mm / L=2m (3 wires x 0.34mm²) Delivered with 2 nuts, 4 mm (not fitted)
Connection sensor Delivered with 2 nuts, 4 mm (not fitted)
Installation of the digital steering sensor The steering sensor must be secured (with the 2 screws supplied) on a rigid sheet at least 2 mm thick. Example of mounting Lock-nut
Cylinder
Nut Wheel Disc detected
N.m [lb.ft] ± 10 %
30 [22.1] The steering sensor must be secured (with the 2 screws supplied) on a rigid sheet at least 2 mm thick. Example of mounting Pin
Color
Description
1 4 3
Brown Black Blue
Supply Signal Ground
Connector cable Commercial name Part No.
90° ELEC-CABLE-M12-90°-5000 A04999J (page 55)
180° ELEC-CABLE-M12-180°-5000 A07468S (page 55)
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Electronic control units
JOYSTICK
JOYSTICK ELEC JC 150 Y 003442799X Electronic transmission management
Electronic components
Commercial name Part number Compatibility
Features Mechanical Mass Expected service life Electrical angle of movement Mechanical angle of movement Maximum applied force Operating force
560 g [1.23 lb] with HKN handle fitted > 5 million ± 32° ± 35° 300 N full deflection, 130 mm from flange 17.8 N full deflection, 55 mm from flange
Breakout force
6.2 N, 55 mm from flange
Environmental - 25 °C to + 70 °C [- 13 °F to 158 °F] IP 65
Connectors
Operating temperature range Environmental sealing Switch tracks End switch position End switches Switch gap Maximum supply voltage (Vs) Directional switch or center-off switch
± 28.5° from center Optional 5° or 7.5° either side of center 35 Vcc Standard
Analog track 2.5° either side of center Tolerance ±1% 50% V Tolerance ±2% 10% to 90% V Tolerance ±2% 2k ohm Tolerance ±20%
Cables
Center tap angle Center tap voltage(1M load) Output voltage range Total track resistance Electrical Maximum power dissipation Max load current
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0.25 W at 25 °C 200 mA resistive
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Layout
Bottom view
Top view
Installation Electrical wiring Terminal
Description
1 9 10 11 13 14
Signal handle back YGround Output voltage signal Supply Directional switches Signal handle forward Y+
Mating connector kit Commercial name Part No. Manufacturer ref.
JOYSTICK CONNECTOR KIT 007142223L Terminal: AMP 040 175062_1 Connector: 16-way AMP 040 174046_2
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Commercial name Part number Function Compatibility
Electronic components
Electronic control units
TRAVEL / BRAKE FLOOR PEDAL
PEDALE AU PLANCHER A13539R Pedal with potentiometer. Travel and brake control. Electronic transmission management
Features
Connectors
5V 2.5 k: - 40 °C to + 85 °C [- 40 °F to 185 °F] 1.53 kg [3.373 lb] Delphi (see “Weather Pack connector”, page 37)
Cables
Voltage Resistance Operating temperature Weight Connector
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Layout
Installation Fixing on support: Sheet thickness must be a minimum of 4 mm [0.16"]. The pedal may be fixed on its support in two ways; with either 2 x M 10 screws, or by 4 x M 8 screws (not supplied). Ref.
Quantity
Class
N.m [lb.ft] ± 10 %(as per standard DIN 912)
1
M8
4
8.8
25 [63.43]
2
M 10
2
8.8
49 [36.1]
Electrical wiring
Rest position
For connections : See the connection table and the main wiring diagram in the installation brochure for your transmission system.
Sensor wire ID
Function
A
Ground
B
Signal
C
Supply
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Commercial name Part number
PEDALE SUSPENDUE A13540S
Function
Pedal with potentiometer. Travel and brake control. Electronic transmission management
Compatibility
Electronic components
Electronic control units
SUSPENDED PEDAL
Features 5V 2.5 k: - 40 °C to + 85 °C [- 40 °F to 185 °F] 1.05 kg [2.32 lb] For cable with Weather Pack Connector (see “Weather Pack connector”, page 37) For cable with Metri Pack Connector (see “Metri Pack connector”, page 39)
Cables
Connectors
Voltage Resistance Operating temperature Weight Connector
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Layout
Installation Fixing on support : To fix the pedals, provide a plate at least 4 mm [0.16"] thick.
Ref.
Quantity
N.m [lb.ft] ± 10 %(as
Class
per standard DIN 912)
1
M6
2
8.8
10 [7.37]
Electrical wiring 2 cables provided with the pedal : 1cable with Weather Pack connector
1 cable with Metri Pack connector
Sensor wire ID
Function
A
Ground
B
Signal
C
Supply
A
Supply
B
Signal
C
Ground
At rest, the signal tension is min. For connector wiring, please refer to the cable table and to the general wiring diagram in the installation documentation for your transmission system.
When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
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Connectors POCLAIN HYDRAULICS
Electronic mobile
Commercial name Part number
Electronic components
Electronic control units
56-PIN MAIN CONNECTOR
MAIN SD CONNECTOR KIT 007142203P
Features Componants
Cables
Connectors
Protection index Cable section
Connectors: 211PC562S0008 Locking cam: 211A567007 Protective cover: 211A560008 Pins: 211CC2S1120 (x60) Stoppers (when a pin is not used): 210A015019 (x60) IP 68 0.35 to 2 mm² [0.0005 to 0.003 in²]
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Fitting the main connector Locking device position A. Place the black unit on the ECU. Note its position and separate its from the ECU. B. Insert the purple locking device into the unit from the botton to the top and push until it clicks. The cable will have to be positioned on the locking device side.
Fitting the connector 1. Unclip the 2 yellow supports. 2. Remove these supports. 3. Turn the unit over.
4. 5.
6. 7.
Strip the wire over 4 mm. Crimp each conductor on its lug using pliers FCI2115005. Insert each lug into the connector as shown in the electrical circuit diagram in the appendix. In case of error, use extraction tool 2105048 to remove the lug. Insert the green plugs into the free ports of the connector. Clip on the 2 yellow supports.
8.
Position the cover and lower it. The cover tab (A) must be on the right of the unit tab (B). 9. Lock it by pulling on it until there is a click. 10. Secure the cable uising a cable grip.
Removing the locking device 12. To remove the purple locking device, press as shown. 13. Partially pull out the locking device, press as shown. 14. Repeat point 12 on the other side, and completely remove the locking device.
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Electronic control units
COMMUNICATION CONNECTOR
Commercial name Part number
COM SD LT CONNECTOR KIT 007142204Q
Features Bayonet connector 14 pins Cable diameter: 4.5 - 12 [0.15 - 0.47]
Electronic components
Componants
Communication wiring Commercial name
With PC SD PC LT CABLE
For Hand Held Terminal SD HHT LT CABLE
Connector mounting 1. 2.
Connectors
3.
Unscrew the connector sub-assemblies. Passthe cable through the securing elements. Strip the wires to a length of 5 mm [0.19 in]. Solder the wires on to the pins as shown in the table below. Remount the connector by screwing the securing elements to one another.
Connector wire number
CANL CANL CANH_120 CANH CANH GND GND
Male connector
Cables
E F K M N P R
A 120 ohm bus termination resistor can be installed between K and E, or K and F.
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WEATHER PACK CONNECTOR
Electronic control units
Manufacturer's references Manufacturer 3-way male connector Female contacts Seals
KIT CONNECTEUR CAPT CDE SA 007142212Z Floor pedal Suspended pedal Swash plate sensor Rotary potentiometer
Delphi 12015793 12089188 12015323
Electronic components
Commercial name Part number Compatibility
Connector mounting
Cables
Connectors
Locking device position 1. Fit a seal on each wire. 2. Strip 5 mm [0.19 in] off the wires. 3. Crimp the terminals with the 1201 4254 Packard Electric pliers, pinching the seal with the lug. 4. Plug the terminal into its compartment. If a terminal is wrongly inserted, use extraction tool Ref 1201 4012 to remove it. Fold down the connector latch.
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METRI PACK CONNECTOR Commercial name
Manufacturer's references Manufacturer 3 terminal connector Terminal (x4)
007142222K Floor pedal Rotary potentiometer
Electronic control units
Part number Compatibility
Delphi 1216 2182 1212 4076
Connector mounting Electronic components
Pass the wires through the connector. Strip 5 mm from the wires. Crimp the terminals with special tool 1203 9500. Pull the wires towards the connector to fit the terminals into their housing.
Cables
Connectors
1. 2. 3. 4.
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HIRSCHMANN CONNECTOR
Manufacturer's references Manufacturer Standard Connector
CDE SA CONNECTOR KIT 007142211X Displacement shift valve block Bypass valve block Electro-valve solenoid control
Electronic control units
Commercial name Part number Compatibility
Hirschmann ISO 4400 - DIN43650-A 931957-100
Cables
Connectors
Electronic components
Connector mounting 1. Unscrew the packing gland and the screw. 2. Open the connector with a flat-headed screwdriver inserted in part B of the slot. Strip the wire over a length of 5 mm [0.19 in]. Pass the wire through the gland, then through the cover A. Plug the wire into B. Wire No.3 has to be earthed. 3. Re-assemble B and A: The "3" mark has to be nearest the gland. Refit the packing gland and the screw.
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Electronic control units
AMP CONNECTOR
Manufacturer's references Manufacturer Contacts Body connector
VMA CONNECTOR VALVE KIT 007142206S In-line valve Flanged valve
Electronic components
Commercial name Part number Compatibility
AMP 927 846 - 2 827 551 - 3
Connector mounting
Cables
2.
Strip 5 mm [0.19 in] of insulation off the cables. Crimp the lugs (001051611F) onto the cables using an AMP CERTILOCK 169400 tool. Protect the connection with heatshrink tubing (A), or Rislon fixed plastic tubing. Refer to your general wiring diagram, inserting each lug into its housing until it clicks into place.
Connectors
1.
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43
Electronic mobile
44
POCLAIN HYDRAULICS
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Cables POCLAIN HYDRAULICS
Electronic mobile
Commercial name Part number Function Compatibility
Electronic components
Electronic control units
SMARTDRIVE™ MASTER CABLE
CABLE-SD-MASTER-56-1000 CABLE-SD-MASTER-56-5000 A20309A A20310B Connect a SmartDriveTM Master ECU or a SmartDriveTM Premier ECU (J1) to the machine wiring Electronic transmission management with SmartDriveTM Master ECU or SmartDriveTM Premier ECU
Features Lenght of cable Material Number of wires Sections of wires
1m
5m
Connectors
PVC 56 1mm2
Layout
or
Wire
1 2 3
1 2 3
55 56 23/10/2008
......
Pin
......
The wires of the cable are numbered.
Cables
Electrical wiring
55 green/yellow 45
Electronic mobile
46
POCLAIN HYDRAULICS
23/10/2008
POCLAIN HYDRAULICS
Electronic mobile
Commercial name Part number Function Compatibility
Electronic components
Electronic control units
SMARTDRIVE™ OFF-ROAD CABLE
CABLE-SD-OFFROAD-56-1000 CABLE-SD-OFFROAD-56-5000 A22473C A22475E TM Connect a SmartDrive Off-Road ECU or a SmartDriveTM Premier ECU (J2) to the machine wiring Electronic transmission management with SmartDriveTM Off-Road ECU or SmartDriveTM Premier ECU
Features Lenght of cable Material Number of wires Sections of wires
1m
5m
Connectors
PVC 56 1mm2
Layout
or
Wire
1 2 3
1 2 3
55 56 23/10/2008
......
Pin
......
The wires of the cable are numbered.
Cables
Electrical wiring
55 green/yellow 47
Electronic mobile
48
POCLAIN HYDRAULICS
23/10/2008
POCLAIN HYDRAULICS
Electronic mobile
Electronic control units
SMARTDRIVE™ EASY CABLE
Compatibility
CABLE-SD-EASY-42-1000 CABLE-SD-EASY-42-5000 A20311C A20313E Connect a SmartDriveTM Easy or SmartDriveTM Auto ECU to the machine wiring and have a communication connector. Electronic transmission management with SmartDriveTM Easy or SmartDriveTM Auto ECU.
Electronic components
Commercial name Part number Function
Features Lenght of cable Material Number of wires Sections of wires
1m
5m PVC 42 1mm2
Layout
Connectors
or
Electrical wiring Wire
1 2 3
1 2 3
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......
Cables
Not connected Not connected
......
26 27
....
Pin
....
The wires of the cable are numbered.
42
42 49
Electronic mobile
50
POCLAIN HYDRAULICS
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POCLAIN HYDRAULICS
Electronic mobile
Electronic control units
SMARTDRIVE™ COMMUNICATION CABLE
Compatibility Features Lenght of cable Material Number of wires Sections of wires
COM-CABLE-SD-1000 COM-CABLE-SD-5000 A20360F A20361G Connect a SmartDriveTM ECU communication elements to the machine wiring Electronic transmission management with SmartDriveTM ECU 1m
Electronic components
Commercial name Part number Function
5m PVC 14 0.22mm2
Layout
Connectors
or
23/10/2008
Pin
Wire
A B C D E F H J K L M N P R
White Brown Green Yellow Gray Pink Blue Red Black Violet Gray/Pink Red/Blue White/Green Brown/Green
Cables
Electrical wiring
51
Electronic mobile
52
POCLAIN HYDRAULICS
23/10/2008
POCLAIN HYDRAULICS
Electronic mobile
Electronic control units
PRESSURE SENSORS CABLE
CABLE-PRESSURE-SENSOR-3M 003141105U Electronic components
Commercial name Part number Features Lenght of cable Material Number of wires Sections of wires
3m PVC 3 0.5 mm2
Connectors
Layout
Electrical wiring Wire
A B C
Green Brown White
Cables
Pin
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53
Electronic mobile
54
POCLAIN HYDRAULICS
23/10/2008
POCLAIN HYDRAULICS
Electronic mobile
Electronic control units
M12 CABLE
Commercial name Part number Compatibility
ELEC-CABLE-M12-180°-5000 ELEC-CABLE- M12-90°-5000 A07468S A04999J Speed sensors and digital sensors.
Lenght of cable Material Number of wires Sections of wires
5m PUR 4 0.34 mm2
Protection
IP68
180°
90°
Connectors
Layout
Electronic components
Features
Connector Mounting
Securely hand tighten the cable's ring to sensor connector M12.
23/10/2008
Pin
Wire
1 2 3 4
Brown White Blue Black
Cables
Electrical wiring
55
Thirteen subsidiaries and a worldwide network of more than 150 distributors and partners …
23/10/2008 A01888C A01889D
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted. Illustrations are not binding. The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
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