Electrostatic Manual And Automatic Guns For Solvent

Transcript

Legend Experience fascinating surfaces Liquid application Suitable for Airless applications Suitable for AirCoat applications Suitable for Airspray applications Protective coating Metal coating Wood coating Plastic coating Complies with CE directive Complies with ATEX directive Products from WAGNER Industrial Solutions stand for maximum reliability, quality for your specific requirements. 144 Industrial Solutions Electrostatic manual and automatic guns for solvent-based lacquers WAGNER electrostatic manual and automatic guns for solvent-based lacquers with unique reliability, process and operating safety. Thanks to their external power supply with WAGNER control units, the guns are extremely light, robust and vibration-free. The operating concept offers flexibility and ease of use. 1. High Coating Quality, High AWG Excellent wrap-around and low overspray usage ensure not only the best coating quality, but also impressive material and time savings. Amortization is soon achieved. Applying 2. Robust Design Despite complex technology the guns are extremely robust and survive falls and knocks completely undamaged. Electrostatic solvent 3. Ergonomics The combination of low weight, ergonomic design, outstanding balance and low trigger force is the basic building block for long, fatigue-free work. The power supply is protected and vibration-free in the control unit. 4. Easy Operation and Process Monitoring Gun monitoring and setting up to three recipes directly on the gun at the touch of a button. Here the electrostatics can be switched on an off at any time. Field strength and current flow are displayed and monitored online. 145 GM 5000EA Electrostatic manual gun airspray Technical data Output voltage Output current Max. material pressure Fluid inlet Material temperature Lacquer conductivity Lacquer conductivity LowR Max. air inlet pressure Compressed air connection Operating temperature Weight Length Height 80,0 kV 100 µA 8 bar, 116 A – G 1/4“ 60 °C, 140.0 °F 20 – 500 megΩcm 4 – 25 megΩcm 8 bar, 116 PSI A – G 1/4“ 5 – 40 °C, 41.0 – 104.0 °F 630 g, 1.39 lb 261,0 mm, 10.3 in 245 mm, 9.6 in Processable materials Included Items Ordering information Low-conductive, solvent-based lacquers, primers and separating agents, 1K and 2K. GM 5000EA Operating manual Conformity certificate GM2000W Gun protection In addition to individual guns, ready-tospray sets can be composed; consisting of gun, nozzle, material hose pack and control unit. Comprehensive accessories range. Observe conductivity Product variants Item no. GM 5000EA Set GM 5000EA VC - VM 500 Set GM 5000EA VC - VM 5000 Set configurator GM 5000EA VC 2309870 2328706 2328707 2309844 Electrostatic solvent Applying Electrostatic manual gun for AirSpray applications with low-conductive solvent-based lacquers. With integrated high-voltage cascade. Additionally required: Control unit VM500 or VM 5000 Price PH 2 - - 146 Industrial Solutions GA 2800EA Electrostatic automatic gun Airspray Electrostatic spray gun for Airspray automatic applications with solventbased lacquers. Technical data Output voltage Output current Material resistance Max. material pressure Material temperature Material connection Ø Max. air inlet pressure Operating temperature Weight Length Width Height 80,0 kV 100 µA 50 – 1250 kΩ 8 bar, 116 60 °C, 140.0 °F 10 mm, 0.4 in 8 bar, 116 PSI 5 – 40 °C, 41.0 – 104.0 °F 1440 g, 3.18 lb 400,0 mm, 15.7 in 70 mm, 2.8 in 141 mm, 5.6 in Applying Electrostatic solvent Processable materials Included items Ordering information 1K solvent-based paints 2K solvent-based paints 1K solvent-based primer 2K solvent-based primer 1K solvent-based release agents 2K solvent-based release agents GA 2800EA Universal wrench Air nozzle wrench Seal kit Hose nipple ø 10 mm; ø 0.39 in; 1/4“ Hose nipple ø 10 mm; ø 0.39 in; 3/8“ CE declaration of conformity User manual Determine which gun is required and the necessary cable length. Select the type of nozzle system (round spray or fan spray). Determine which control unit is required and the nozzle size. Determine which additional accessories are required, e.g. hoses, cables, etc. Product variants Item no. Automatic gun GA2805 EA Automatic gun GA2805 EA short cable Automatic gun GA2800 EA Automatic gun GA2800 EA 350046 350074 2301861 350028 Price PH 2 - - 147 GM 5000EAC Electrostatic manual gun Aircoat Technical data Output voltage Output current Material pressure material connection Material temperature Lacquer conductivity Lacquer conductivity LowR Air inlet pressure Air inlet connection Operating temperature Weight Length Height 80,0 kV 100 µA 0 – 250 bar, 0 – 3626 PSI NPS 1/4“ 60 °C, 140.0 °F 20 – 500 4 – 25 0,0 – 0,8 MPa, 0,0 – 8,0 bar, 0 – 116 PSI G 1/4“ 5 – 40 °C, 41.0 – 104.0 °F 710 g, 1.57 lb 264,0 mm, 10.4 in 246 mm, 9.7 in Processable materials Included items Ordering information Low-conductive, solvent-based lacquers, primers and separating agents, 1K and 2K. GM 5000EAC Operating manual Conformity certificate GM2000W Gun protection In addition to individual guns, ready-tospray sets can be composed; consisting of gun, nozzle, material hose pack and control unit. Comprehensive accessories range. Observe conductivity Product variants Item no. GM 5000EAC Set GM 5000EAC VC - VM 500 Set GM 5000EAC VC - VM 5000 Set configurator GM 5000EAC VC 2309871 2328708 2328709 2309845 Electrostatic solvent Applying Electrostatic manual gun for AirCoat applications with low-conductive solvent-based lacquers. With integrated high-voltage cascade. Additionally required: Control unit VM500 or VM 5000 Price PH 2 - - 148 Industrial Solutions GA 2000EAC Electrostatic automatic gun AirCoat Electrostatic spray gun for AirCoat automatic applications with solventbased lacquers. Technical data Output voltage Output current Material resistance Max. material pressure Fluid inlet Material temperature Max. air inlet pressure Operating temperature Weight Length Width Height 80,0 kV 100 µA 150 – 1250 kΩ 250 bar, 3626 M16 x 1.5 60 °C, 140.0 °F 8 bar, 116 PSI 5 – 40 °C, 41.0 – 104.0 °F 600 g, 1.32 lb 400,0 mm, 15.7 in 70 mm, 2.8 in 125 mm, 4.9 in Applying Electrostatic solvent Processable materials Included items Ordering information 1K solvent-based paints 1K solvent-based primer 1K high solid paints 1K high solid primer 2K solvent-based primer 2K solvent-based paints GA 2000EAC Universal wrench Nozzle wrench Seal kit, valve rod Coupling sleeve M16x1.5-NPSM1/4“ Notice tag CE declaration of conformity User manual Determine the required nozzle size. Determine which control unit is required. Determine which additional accessories are required, e.g. hoses, cables, etc. Product variants Item no. Automatic spraygun GA 2000EACFB Automatic spraygun GA 2000EACR Automatic gun GA 2005EACFB Automatic gun GA 2005EACFB short cable Automatic spraygun GA 2000EACR Automatic spraygun GA 2000EACFB 350003 350007 350044 350070 2301862 2301864 Price PH 2 - - 149 VM 500 Electrostatic control unit Technical data 115 – 230 V 80 kV 100 µA 40 W 50 – 60 Hz IP 54 5 – 40 °C, 41.0 – 104.0 °F 2,3 kg, 5.1 lb 230,0 mm, 9.1 in 180 mm, 7.1 in 120 mm, 4.7 in Suitable for product Included items Ordering information GM 5000EA GM 5000EAC VM 500 Ground cable 10 m, 33 ft CE declaration of conformity operating manual Power cable 3m Select the device and the required accessories. Product variants Item no. Controler VM 500 2310478 Price Applying Input voltage Gun voltage Gun spray current Input power Input frequency Protection class Operating temperature Weight Length Width Height PH 2 -- Electrostatic solvent Control unit to drive the electrostatic manual guns GM 5000 and GM 5000 EAC. 80 kV with monitoring and safety switch-off function. 150 Industrial Solutions VM 5000 Electrostatic control unit Control unit to drive the electrostatic manual guns GM 5000 and GM 5000 EAC. Adjustable high-voltage, recipe changes, safety monitoring and many other features. Technical data Input voltage Gun voltage Gun spray current Input power Input frequency Protection class Operating temperature Weight Length Width Height 115 – 230 V 80 kV 100 µA 40 W 50 – 60 Hz IP 54 5 – 40 °C, 41.0 – 104.0 °F 2,3 kg, 5.1 lb 250,0 mm, 9.8 in 180 mm, 7.1 in 120 mm, 4.7 in Applying Electrostatic solvent Suitable for product Included items Ordering information GM 5000EA GM 5000EAC VM 5000 Ground cable 10 m, 33 ft CE declaration of conformity operating manual Power cable 3m Select the device and the required accessories. Product variants Item no. Controler VM 5000 2310477 Price PH 2 -- 151 EPG 3000 Electrostatic control unit Technical data Input voltage Gun voltage Gun spray current Input power Input frequency Protection class Air inlet pressure Air outlet pressure Max. number of guns Operating temperature Weight Length Width Height 85 – 264 V 80 kV 100 µA 40 W 47 – 440 Hz IP 64 0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87 – 116 PSI 0,0 – 0,6 MPa, 0,0 – 6,0 bar, 0 – 87 PSI 1 5 – 40 °C, 41.0 – 104.0 °F 7,5 kg, 16.5 lb 315,0 mm, 12.4 in 270 mm, 10.6 in 136 mm, 5.4 in Included items Ordering information GA 2800EA GA 2805EA GA 2000EAC GA 2005EAC EPG 3000 Power cable, standard, 3 m, 9.8 ft Ground cable, 10 m, 32.8 ft Control cable, external, 3 m, 9.8 ft Spare parts kit CE declaration of conformity User manual Select the device and the required accessories. Electrostatic solvent Suitable for product Applying EPG 3000 controls all Wagner electrostatic automatic guns for solventbased lacquers. Precision setting of the atomizer and shaping air and setting of the high voltage and current limitation are possible. Product variants Item no. Electrostatic power generator EPG3000 ex 381021 Price PH 2 -- 152 Industrial Solutions Electrostatic manual and automatic gun accesories Are compatible to each other Electrostatic solvent Air cap - round spray Air cap AR 5000 - D8 Air cap AR 5000 - D12 GA 2000EAC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Nozzle - round jet Nozzle AR 5000 - D8 Nozzle AR 5000 - D12 Round jet - nozzle holder Round jet nozzle adapter ACR 5000 - - Air caps - flat jet Air cap AF 5000 - 0.4-0.8S Air cap AF 5000 - 1.0-1.4S Air cap EAF 5000 - 1.6-2.0S Air cap AF 5000 - 0.4-0.8W Air cap AF 5000 - 1.0-1.4W Air cap AF 5000 - 1.6-2.0W Aircap Air cap ACF 5000 - LV (red) Air cap ACF 5000 - HV (blue) GM 5000EAC Applying Nozzles - flat jet Nozzle AF 5000 - 0.6mm Nozzle AF 5000 - 0.8mm Nozzle AF 5000 - 1.0mm Nozzle AF 5000 - 1.2mm Nozzle AF 5000 - 1.4mm Nozzle AF 5000 - 1.6mm Nozzle AF 5000 - 1.8mm Nozzle AF 5000 - 2.0mm ACF 5000 (see nozzle chart) nozzle ACF5000 11/40 GA 2805EA GM 5000EA Wagner offers a comprehensive accessories range for electrostatic manual and automatic guns. Please select the components you require from this table. Further articles can be found in the WAGNER accessories catalog. - 2310539 2310540 2310541 2310542 2310543 2310544 2310545 2310546 395xxx 395411 - - 2310506 2310507 2310508 2314255 2314256 2314258 - - 2309882 2314203 --- - - - - - - 2310558 2315050 --- - 2309883 -- 2310557 2315049 --- - - - - - - - 153 Electrostatic manual and automatic gun accesories Airless material hose HP-hose-DN6-PN270-M16x1,5-15m-PA HP-hose-DN4-PN270-M16x1.5-7.5m-PA HP-hose-DN6-PN270-M16x1,5-10,0m-PA Valve seat / top Valve tip Air assy. Valve tip Air assy. (Steel) Valve seat Air assy. (Steel) Valve seat Air assy. (PEEK) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 132720 132721 132722 132723 132724 132725 132726 132727 132728 132729 132730 132731 - - 9984507 9984510 9984570 ---- 2339167 2339168 2339169 2339170 2339175 2339176 2339177 2339178 - 3204604 3204605 9999002 ---- 2312184 2312185 2312179 2312176 - - - Applying GA 2000EAC - Hose packages Hose package GM 5000EA (7.5m) Hose package GM 5000EA (10m) Hose package GM 5000EA (15m) Hose package GM 5000EA (20m) Hose package GM 5000EA (7.5m), Low R Hose package GM 5000EA (10m), Low R Hose package GM 5000EA (15m), Low R Hose package GM 5000EA (20m), Low R Filters Edge filter 60 mesh Edge filter 100 mesh Edge filter 200 mesh GM 5000EAC - Electrostatic solvent Nozzle - round jet Nozzle insert R11 Nozzle insert R12 Nozzle insert R13 Nozzle insert R14 Nozzle insert R15 Nozzle insert R16 Nozzle insert R17 Nozzle insert R18 Nozzle insert R19 Nozzle insert R20 Nozzle insert R21 Nozzle insert R22 Are compatible to each other GA 2805EA GM 5000EA Wagner offers a comprehensive accessories range for electrostatic manual and automatic guns. Please select the components you require from this table. Further articles can be found in the WAGNER accessories catalog. 154 Industrial Solutions Electrostatic manual and automatic gun accesories Are compatible to each other GA 2805EA - - - - - - - - - - - - - - - - - - - - - - - - - - - - Control units Controler VM 500 Controler VM 5000 Electrostatic solvent Mounting accessories Suspension pin Gun flush box Gun flush box (Gm5000EA/EAC round jet) retrofit PSV to Gm5000EA/EAC round jet Gun flush box (Gm5000EAC flat jet) retrofit kit PSV to Gm5000EAC flat jet GA 2000EAC GM 5000EA Applying Hose packages Hose package GM 5000EAC (7.5m) Hose package GM 5000EAC (10m) Hose package GM 5000EAC (15m) Hose package GM 5000EAC (20m) Hose package GM 5000EAC (7.5m), Low R Hose package GM 5000EAC (10m), Low R Hose package GM 5000EAC (15m), Low R Hose package GM 5000EAC (20m), Low R GM 5000EAC Wagner offers a comprehensive accessories range for electrostatic manual and automatic guns. Please select the components you require from this table. Further articles can be found in the WAGNER accessories catalog. - - 2339171 2339172 2339173 2339174 2339179 2339180 2339181 2339182 - - 2310478 2310477 --- 350364 -- - - - - - - - 2327973 2328626 2327965 2328624 Miscellaneous Paint resistivity meter RS 500 - - 2326041 -- Measurement tools H.V.tester HV200 N - - 259010 -- - - - - 2319653 2326485 --- Miscellaneous Gun cover Wall mount GM 5000E (left/right) - - - - - - - 155 Control unit accessories - Ground cable Earthing cable assy. Earthing cable assy. 3m Gun cable Gun cable GM 5000E 10m Gun cable GM 5000E 15m Gun cable GM 5000E 20m Gun cable GM 5000E 25m Extension and control cables Extension cable GM 5000E 10m Extension cable GM 5000E 20m Extension cable EA/EAC 7.5 m Extension cable EA/EAC 10m Extension cable EA/EAC 15m Control cable Interface cable VM 5000 Air hose Hose PUR 10/7 blue Hose PUR 10/7 black Hose PU 8/5,5 rot Hose PE-PU 8/5,5 green - - - - - - - - - - - - - - - - - Mounting equipment Mounting control unit assy. Extension and control cables Control cable assy. - - - 241270 241271 264626 264625 - - 130215 236219 --- 2307293 2309474 2309475 2309476 - - 2307295 2307296 350272 350513 350514 - - 2317600 -- 9987095 9987076 9982063 9982077 - 2327509 -- 350275 -- - Applying - Electrostatic solvent Power cable Mains cable + Stak 200 Mains cable + Stak 200 CH Power cable assy. USA Mains cable Japan EPG 3000 VM 5000 VM 500 Are compatible to each other 156 Industrial Solutions Spraypacks GM 5000 EA consists of Set GM 5000EAC VC - VM 5000, 2328709 Set GM 5000EAC VC - VM 500, 2328708 Set GM 5000EA VC - VM 5000, 2328707 Set GM 5000EA VC - VM 500, 2328706 WAGNER offers a selection of predefined spraypacks. Please choose the spraypack most suitable for your requirements from the following table. You can also create your own individual spraypack, to do this either visit our web shop or contact your WAGNER sales partner. Mounting equipment Mounting control unit assy. 2327509 Applying Nozzles - flat jet Nozzle AF 5000 - 1.0mm - Electrostatic solvent Control units Controler VM 500 Controler VM 5000 - Filters Edge filter 100 mesh - - Aircap Air cap ACF 5000 - LV (red) 3204605 - 2314256 395411 - 2309882 - - 2310478 2310477 - Hose packages AirSpray GM 5000EA Hose sets AirCoat GM 5000EAC - - - - 2310541 - Air caps - flat jet Air cap AF 5000 - 1.0-1.4W Nozzles - flat jet nozzle ACF5000 11/40 - - - 2309870 2309871 157 Nozzle Chart | Brillant Spray angle 10° 20° 107 207 209 309 409 509 609 11 111 211 311 411 511 611 811 13 113 213 313 413 513 613 813 15 115 215 315 415 515 615 815 17 217 317 417 517 617 817 19 219 319 419 519 619 819 21 221 421 521 621 821 623 823 50° 60° 23 423 55 (2.17) 100 (3.94) 80° Edge filter Gun filter 145 (5.71) 195 (7.68) 250 300 (9.84) (11.81) 200 150 200 100 50 60 09 40° 407 100 07 30° Material filter (in mesh) Bore Material flow* inch (mm) l/min (gal/min) 0.007 (0.18) 0.23 (0.061) 0.009 (0.23) 0.26 (0.069) 0.011 (0.28) 0.38 (0.100) 0.013 (0.33) 0.55 (0.145) 0.015 (0.38) 0.75 (0.198) 0.017 (0.43) 0.96 (0.254) 0.019 (0.48) 1.20 (0.317) 0.021 (0.53) 1.45 (0.383) 0.023 (0.58) 1.79 (0.473) * Measured with water at 100 bar 400 (15.75) ** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance, lacquer 56DIN-4s Average spray width mm (inch)** Nozzle Chart | ACF 5000 Part-No. 395xxx Size To identify the part number of a nozzle, please use the number in the chart and replace the xxx. Example: to order a 411 nozzle use the part no.: 395411 Spray angle 30° 40° Material filter (in mesh) 10° 20° 07 107 207 50° 09 109 209 309 409 509 609 11 111 211 311 411 511 611 811 13 113 213 313 413 513 613 813 15 115 215 315 415 515 615 815 17 217 317 417 517 617 817 19 219 319 21 221 23 55 100 (3,94) 80° Edge filter 145 (5,71) Gun filter 819 821 623 823 195 (7,68) 250 (9,84) 300 (11,81) Ø Average spray width mm (inch)** 400 (15,75) 200 100 100 50 619 621 60 519 521 150 200 419 421 423 (2,17) 60° 407 Bore Material flow* inch (mm) l/min (gal/min) 0,007 (0,18) 0,23 (0,061) 0,009 (0,23) 0,26 (0,069) 0,011 (0,28) 0,38 (0,100) 0,013 (0,33) 0,55 (0,145) 0,015 (0,38) 0,75 (0,198) 0,017 (0,43) 0,96 (0,254) 0,019 (0,48) 1,20 (0,317) 0,021 (0,53) 1,45 (0,383) 0,023 (0,58) 1,79 (0,473) * Measured with water at 100 bar ** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance, lacquer 56DIN-4s Applying Size To identify the part number of a nozzle, please use the number in the chart and replace the xxx. Example: to order a 411 nozzle use the part no.: 148411 Electrostatic solvent Part-No. 148xxx